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MS Unit-Ii (2023-24)
MS Unit-Ii (2023-24)
MANAGEMENT SCIENCE
Unit-II
Operations Management:
Operations management is the administration of business practices to create the highest
level of efficiency possible within an organization. It is concerned with converting materials and
labor into goods and services as efficiently as possible to maximize the profit of an organization.
Operations management teams attempt to balance costs with revenue to achieve the highest
net operating profit possible.
While taking plant location decision organizations need to consider various factors such
as availability of men, materials, money, machinery and equipment. At the same time plant,
location decisions should also focus on expanding and developing facilities, the nearness of the
market, transport facilities, availability of fuel and power, availability of water and disposal of
water etc. There is no exact method of analysis or assurance for the selection of an optimal
location. But an extent of analysis and study can help in maximizing the probability of finding
the right locations.
If an organization is placed in a potentially satisfactory location then it can fulfill the
objectives smoothly in the long run, on the other hand, opt for a poor location does not give the
expected results due to the non-availability of raw materials, problems from local people,
problems associated with availability and disposal of water, power supply problems, etc.
Factors affecting the plant location:
Decisions regarding selecting a location need a balance of several factors. These are
divided into primary factors and secondary factors; here both the factors can influence the
business in the long run.
Primary factors
Availability of raw materials:
Availability of raw materials is the most important factor in plant location decisions.
Usually, manufacturing units where there is the conversion of raw materials into finished goods
is the main task then such organizations should be located in a place where the raw materials
availability is maximum and cheap.
Nearness to the market:
Nearness of market for the finished goods not only reduces the transportation costs, but it
can render quick services to the customers. If the plant is located far away from the markets then
the chances of spoiling and breakage become high during transport. If the industry is nearer to
the market then it can grasp the market share by offering quick services.
Another most important factor which influences the plant location decisions is the
availability of labor. The combination of the adequate number of labor with suitable skills and
reasonable labor wages can highly benefit the firm. However, labor-intensive firms should select
the plant location which is nearer to the source of manpower.
Transport facilities
In order to bring the raw materials to the firm or to carrying the finished goods to the
market, transport facilities are very important. Depending on the size of the finished goods or
raw materials a suitable transportation is necessary such as roads, water, rail, and air. Here the
transportation costs highly increase the cost of production, such organizations can not complete
with the rival firms. Here the point considered is transportation costs must be kept low.
Availability of fuel and power:
Unavailability of fuel and power is the major drawback in selecting a location for firms.
Fuel and power are necessary for all most all the manufacturing units, so locating firms nearer to
the coal beds and power industries can highly reduce the wastage of efforts, money and time due
to the unavailability of fuel and power.
Availability of water:
Depending on the nature of the plant firms should give importance to the locations where
water is available.
For example, power plants where use water to produce power should be located near the
water bodies.
Secondary factors:
Suitability of climate:
Climate is really an influencing factor for industries such as agriculture, leather, and
textile, etc. For such industries extreme humid or dry conditions are not suitable for plant
location. Climate can affect the labor efficiency and productivity.
Government policies:
While selecting a location for the plant, it is very important to know the local existed
Government policies such as licensing policies, institutional finance, Government subsidies,
Government benefits associated with establishing a unit in the urban areas or rural areas, etc.
Availability of finance:
Finance is the most important factor for the smooth running of any business; it should not
be far away from the plant location. However, in the case of decisions regarding plant location, it
is the secondary important factor because financial needs can be fulfilled easily if the firm is
running smoothly. But it should be located nearer to the areas to get the working capital and
other financial needs easily.
Competition between states:
In order to attract the investment and large scale industries various states offer subsidies,
benefits, and sales tax exemptions to the new units. However, the incentives may not be big but it
can help the firms during its startup stages.
Availability of facilities:
Availability of basic facilities such as schools, hospitals, housing and recreation clubs, etc
can motivate the workers to stick to the jobs. On the other hand, these facilities must be provided
by the organization, but here most of the employees give preference to work in the locations
where all these benefits/facilities are available outside also. So while selecting plant location,
organizations must give preference to the location where it is suitable for providing other
facilities also.
Low technology jobs: here the organization of production is extremely simply, with the required
skills and equipment easily obtainable. This method enables customer's specific requirements to
be included, often as the job progresses. Examples include: hairdressers; tailoring
High technology jobs: high technology jobs involve much greater complexity - and therefore
present greater management challenge. The important ingredient in high-technology job
production is project management, or project control. The essential features of good project
control for a job are:
- Clear definitions of objectives - how should the job progress (milestones, dates, stages)
- Decision-making process - how are decisions taking about the needs of each process in the
job, labour and other resources
Examples of high technology / complex jobs: film production; large construction projects
(e.g. the Millennium Dome)
Batch Method:
As businesses grow and production volumes increase, it is not unusual to see the
production process organized so that "Batch methods" can be used.
Batch methods require that the work for any task is divided into parts or operations. Each
operation is completed through the whole batch before the next operation is performed. By using
the batch method, it is possible to achieve specialization of labour. Capital expenditure can also
be kept lower although careful planning is required to ensure that production equipment is not
idle. The main aims of the batch method are, therefore, to:
- Concentrate skills (specialization)
- Achieve high equipment utilization
This technique is probably the most commonly used method for organizing manufacture.
A good example is the production of electronic instruments.
Work-study is a procedure oriented and systematic study to establish the one best way
(standard) method of doing an operation by investigation and analysis of all the details regarding
the job or operation carried out as per the established standard method.
1) Descriptive Statistics
2) Statistical Process Control (SPC)
3) Acceptance Sampling
Descriptive Statistics involves describing quality characteristics and relationships. SPC
involves inspect random sample of output from process for characteristic. Acceptance Sampling
involve batch sampling by inspection.
The seven major tools used for Statistical Process Control are,
1) Histogram
2) Pareto Chart
3) Cause and Effect Diagram
4) Defect Concentration Diagram
5) Control Chart
6) Scatter Diagram
7) Check Sheet
But how do you implement the best inventory management techniques to ensure the
best results? Read on to find out our insights for inventory management best practices.
Inventory management is an intrinsic part of your business that you definitely don’t want
to mess around with. The following are some common inventory management techniques and
best practices deployed by organisations - along with their inventory holding costs and potential
profits. You’d probably require a mix of different inventory control techniques for the best
approach for your business.
EOQ is the acronym for economic order quantity. The economic order quantity is the
optimum quantity of goods to be purchased at one time in order to minimize the annual total
costs of ordering and carrying or holding items in inventory.
Example 2:
ABC Ltd. uses EOQ logic to determine the order quantity for its various components and
is planning its orders. The Annual consumption is 80,000 units, Cost to place one order is Rs.
1,200, Cost per unit is Rs. 50 and carrying cost is 6% of Unit cost. Find EOQ, No. of order per
year, Ordering Cost and Carrying Cost and Total Cost of Inventory.
MARKETING INTRODUCTION:
In today's world of marketing, everywhere you go you are being marketed to in one form
or another. Marketing is with you each second of your walking life. From morning to night you
are exposed to thousands of marketing messages every day. Marketing is something that affects
you even though you may not necessarily be conscious of it.
After reading this you'll understand - what exactly the marketing is, to whom it is
beneficial, and what are the nature and scope of marketing.
DEFINITION OF MARKETING:
According to American Marketing Association (2004) - "Marketing is an
organizational function and set of processes for creating, communicating and delivering value to
NATURE OF MARKETING:
1. Marketing is an Economic Function:
Marketing embraces all the business activities involved in getting goods and services,
from the hands of producers into the hands of final consumers. The business steps through which
goods progress on their way to final consumers is the concern of marketing.
2. Marketing is a Legal Process by which Ownership Transfers:
In the process of marketing the ownership of goods transfers from seller to the purchaser
or from producer to the end user.
3. Marketing is a System of Interacting Business Activities
Marketing is that process through which a business enterprise, institution, or organisation
interacts with the customers and stakeholders with the objective to earn profit, satisfy customers,
and manage relationship. It is the performance of business activities that direct the flow of goods
and services from producer to consumer or user.
4. Marketing is a Managerial function:
According to managerial or systems approach - "Marketing is the combination of
activities designed to produce profit through ascertaining, creating, stimulating, and satisfying
the needs and/or wants of a selected segment of the market."
According to this approach the emphasis is on how the individual organisation processes
marketing and develops the strategic dimensions of marketing activities.
5. Marketing is a social process:
Marketing is the delivery of a standard of living to society.
SCOPE OF MARKETING:
1. Study of Consumer Wants and Needs:
Goods are produced to satisfy consumer wants. Therefore study is done to identify consumer
needs and wants. These needs and wants motivates consumer to purchase.
2. Study of Consumer behavior:
Marketers perform study of consumer behavior. Analysis of buyer behavior helps marketer in
market segmentation and targeting.
3. Production planning and development:
Product planning and development starts with the generation of product idea and ends with the
product development and commercialization. Product planning includes everything from
branding and packaging to product line expansion and contraction.
4. Pricing Policies:
Marketer has to determine pricing policies for their products. Pricing policies differs form
product to product. It depends on the level of competition, product life cycle, marketing goals
and objectives, etc.
5. Distribution:
Study of distribution channel is important in marketing. For maximum sales and profit goods are
required to be distributed to the maximum consumers at minimum cost.
6. Promotion:
Promotion includes personal selling, sales promotion, and advertising. Right promotion mix is
crucial in accomplishment of marketing goals.
7. Consumer Satisfaction:
The product or service offered must satisfy consumer. Consumer satisfaction is the major
objective of marketing.
8. Marketing Control:
Marketing audit is done to control the marketing activities.
Functions of Marketing:
The ultimate aim of marketing is exchange of goods and services from producers to
consumers in a way that maximizes the satisfaction of customer’s needs. Marketing functions
start from identifying the consumer needs and end with satisfying the consumer needs. The
universal functions of marketing involve buying, selling, transporting, storing, standardizing and
grading, financing, risk taking and securing marketing information. However, modern marketing
has some other functions such as gathering the market info and analyzing that info. Market
The elements of marketin mix are often called the four P’s of marketing.
1. Product
Goods manufactured by organizations for the end-users are called products.
Products can be of two types - Tangible Product and Intangible Product (Services)
An individual can see, touch and feel tangible products as compared to intangible
products.
A product in a market place is something which a seller sells to the buyers in
exchange of money.
2. Price
The money which a buyer pays for a product is called as price of the product. The
price of a product is indirectly proportional to its availability in the market. Lesser
its availability, more would be its price and vice a versa.
Retail stores which stock unique products (not available at any other store) quote
a higher price from the buyers.
3. Place
Analyzing the product and linking the channel design to the product characteristics
Evaluating company resources and matching the channel design to the resources
Generating alternative designs, evaluating them and selecting the one that suits the firm
best
Classification of Wholesalers:
A wholesaler purchases from the manufacturer and further distributes the product to
customers or retailers. Wholesalers can be classified into the following categories as per area of
functioning −
Merchant wholesalers
ADVERTISING:
i. Trial
ii. Continuity
iii. Brand switch
iv. Switching back
1. Trial: the companies which are in their introduction stage generally work for this
objective. The trial objective is the one which involves convincing the customers to buy the new
product introduced in the market. Here, the advertisers use flashy and attractive ads to make
customers take a look on the products and purchase for trials.
2. Continuity: this objective is concerned about keeping the existing customers to stick on
to the product. The advertisers here generally keep on bringing something new in the product and
the advertisement so that the existing customers keep buying their products.
3. Brand switch: this objective is basically for those companies who want to attract the
customers of the competitors. Here, the advertisers try to convince the customers to switch from
the existing brand they are using to their product.
4. Switching back: this objective is for the companies who want their previous customers
back, who have switched to their competitors. The advertisers use different ways to attract the
customers back like discount sale, new advertise, some reworking done on packaging, etc.
Basically, advertising is a very artistic way of communicating with the customers. The main
characteristics one should have to get on their objectives are great communication skills and very
good convincing power.
2. Advertising is important for the seller and companies producing the products
Yes, advertising plays very important role for the producers and the sellers of the
products, because
Advertising helps increasing sales
Advertising helps producers or the companies to know their competitors and plan
accordingly to meet up the level of competition.
If any company wants to introduce or launch a new product in the market, advertising will
make a ground for the product. Advertising helps making people aware of the new product
so that the consumers come and try the product.
Advertising helps creating goodwill for the company and gains customer loyalty after
reaching a mature age.
The demand for the product keeps on coming with the help of advertising and demand and
supply become a never ending process.
3. Advertising is important for the society
Advertising helps educating people. There are some social issues also which advertising
deals with like child labour, liquor consumption, girl child killing, smoking, family
planning education, etc. thus, advertising plays a very important role in society.
Classification of Advertising:
Advertising is the promotion of a company’s products and services though different
mediums to increase the sales of the product and services. It works by making the customer
aware of the product and by focusing on customer’s need to buy the product. Globally,
advertising has become an essential part of the corporate world. Therefore, companies allot a
huge part of their revenues to the advertising budget. Advertising also serves to build a brand of
the product which goes a long way to make effective sales.
There are several branches or types of advertising which can be used by the
companies. Let us discuss them in detail.
Print Advertising - The print media has been used for advertising since long. The
newspapers and magazines are quite popular modes of advertising for different companies all
over the world. Using the print media, the companies can also promote their products through
brochures and fliers. The newspaper and magazines sell the advertising space and the cost
depends on several factors. The quantity of space, the page of the publication, and the type of
paper decide the cost of the advertisement. So an ad on the front page would be costlier than on
inside pages. Similarly an ad in the glossy supplement of the paper would be more expensive
than in a mediocre quality paper.
Broadcast Advertising - This type of advertising is very popular all around the world. It
consists of television, radio, or Internet advertising. The ads on the television have a large
audience and are very popular. The cost of the advertisement depends on the length of the ad and
the time at which the ad would be appearing. For example, the prime time ads would be more
costly than the regular ones. Radio advertising is not what it used to be after the advent of
television and Internet, but still there is specific audience for the radio ads too. The radio jingles
are quite popular in sections of society and help to sell the products.
Outdoor Advertising - Outdoor advertising makes use of different tools to gain
customer’s attention. The billboards, kiosks, and events and tradeshows are an effective way to
convey the message of the company. The billboards are present all around the city but the
content should be such that it attracts the attention of the customer. The kiosks are an easy outlet
of the products and serve as information outlets for the people too. Organizing events such as
trade fairs and exhibitions for promotion of the product or service also in a way advertises the
product. Therefore, outdoor advertising is an effective advertising tool.
Covert Advertising - This is a unique way of advertising in which the product or the
message is subtly included in a movie or TV serial. There is no actual ad, just the mention of the
product in the movie. For example, Tom Cruise used the Nokia phone in the movie Minority
Report.
Public Service Advertising - As evident from the title itself, such advertising is for the
public causes. There are a host of important matters such as AIDS, political integrity, energy
conservation, illiteracy, poverty and so on all of which need more awareness as far as general
public is concerned. This type of advertising has gained much importance in recent times and is
an effective tool to convey the message.
Definition: Sales promotions are the set of marketing activities undertaken to boost sales of the
product or service.
Description: There are two basic types of sales promotions: trade and consumer sales
promotions. The schemes, discounts, freebies, commissions and incentives given to the trade
(retailers, wholesalers, distributors, C&Fs) to stock more, push more and hence sell more of a
product come under trade promotion. These are aimed at enticing the trade to stock up more and
hence reduce stock-outs, increase share of shelf space and drive sales through the channels.
However, trade schemes get limited by the cost incurred by the company as well as the
limitations of the trade in India to stock up free goods. Incentives can be overseas trips and gifts.
Growth Stage – The growth stage is typically characterized by a strong growth in sales
and profits, and because the company can start to benefit from economies of scale in production,
the profit margins, as well as the overall amount of profit, will increase. This makes it possible
for businesses to invest more money in the promotional activity to maximize the potential of this
growth stage.
Maturity Stage – During the maturity stage, the product is established and the aim for
the manufacturer is now to maintain the market share they have built up. This is probably the
most competitive time for most products and businesses need to invest wisely in any marketing
they undertake. They also need to consider any product modifications or improvements to the
production process which might give them a competitive advantage.
But if you look at the trends in key markets over the last couple of decades, even just the
last few years, consumer demand for particular products can provide some very good product life
cycle examples.
Product Life Cycle Examples:
The traditional product life cycle curve is broken up into four key stages. Products first go
through the Introduction stage, before passing into the Growth stage. Next comes Maturity until
eventually the product will enter the Decline stage. These examples illustrate these stages for
particular markets in more detail.
3D Televisions: 3D may have been around for a few decades, but only after considerable
investment from broadcasters and technology companies are 3D TVs available for the
home, providing a good example of a product that is in the Introduction Stage.
Blue Ray Players: With advanced technology delivering the very best viewing
experience, Blue Ray equipment is currently enjoying the steady increase in sales that’s
typical of the Growth Stage.
DVD Players: Introduced a number of years ago, manufacturers that make DVDs, and
the equipment needed to play them, have established a strong market share. However,
they still have to deal with the challenges from other technologies that are characteristic
of the Maturity Stage.
Video Recorders: While it is still possible to purchase VCRs this is a product that is
definitely in the Decline Stage, as it’s become easier and cheaper for consumers to switch
to the other, more modern formats.
Another example within the consumer electronics sector also shows the emergence and growth
of new technologies, and what could be the beginning of the end for those that have been around
for some time.
Holographic Projection: Only recently introduced into the market, holographic
projection technology allows consumers to turn any flat surface into a touchscreen
interface. With a huge investment in research and development, and high prices that will
only appeal to early adopters, this is another good example of the first stage of the cycle.
10 Marks Questions
1. Define marketing mix and explain 7ps of marketing mix
2. Discuss about need of quality control and techniques of Quality control
3. What do you understand by channels of distribution?
4. Define plant location and explain the strategic decision and factors affect the plant
location.
5. Define Plant layout and principles and types of plant layout.
6. Explain Product Life Cycle with example.