Станция СОЖ

Bürener Maschinenfabrik GmbH
Operating and Servicing

Instructions
Coolant Filter Unit with TPF
Type : KA 600 l
Art.No. : 010000036055
ID.No. : 2544344
L:\Verkauf\Kunden G\Gildemeister\Dokumentation\Kühlmittelanlagen\2544344\DECKBLATT-Vorlage-englisch.doc
Fürstenberger Str. 37
33142 Büren
Telefon (02951) 604-0
Telefax (02951) 604-111
Internet : http:\\www.bmf.de
email: info@bmf.de
Foreword to the Operation Manual
These operating instructions are to make it easier to get to know the coolant
installation and to use it for its intended application.
The operating instructions contain important information on operating the coolant

installation in a safe, appropriate and economical way. Following the instructions
helps to prevent danger, reduce repair costs and non-productive time and increase
the reliability and service life of the coolant installation.
The operating instructions must always be kept easily accessible at the site where
the machine is in use and must be read by all persons involved with/at the
machine, for example:
• those operating the machine, including those who set it up, remedy faults in
the operating process, remove production scrap, care for it and remove waste
and process materials
• those maintaining the machine (servicing, inspection, maintenance).
It must be ensured that only authorized and instructed personnel work with and on
the coolant installation.
In addition to these operating instructions and the regulations binding in the

country and the place of use concerning the prevention of accidents and
environmental protection, the official technical regulations for safety and
professional operation must also be respected.
1-1
TABLE OF CONTENTS
Foreword to the Operation Manual 1-1
1 SAFETY INSTRUCTIONS 1-4
1.1 Definition of Note, Warning and Danger 1-4
1.2 Principle of correct usage 1-5
1.3 Organisational measures 1-6
1.4 Selection of personnel and their qualifications; basic obligations

1-7
1.5 Safety Instructions for particular operational phases 1-7

1.5.1 General 1-7
1.5.2 Special work in connection with the use of the machine and
maintenance 1-7
1.6 Notes on general types of danger 1-8

1.6.1 Electrical energy/equipment 1-8
Case of fire 1-9
1.6.3 Oils, greases and other chemical substances 1-9
1.7 Prohibition of unauthorized modifications 1-9
1.8 Transport instructions 1-10

1.8.1 General instructions 1-10
1.8.2 Transport security 1-10
1.9 Setting up 1-12
2 TECHNICAL INFORMATION 2-12
2.1 General 2-12
3 FILLING THE COOLING LUBRICANT INSTALLATION WITH COOLING

LUBRICANT 3-13
1-2
3.1 General instructions 3-13

3.1.1 Composition of the cooling lubricant 3-13
3.2 Initial filling 3-14

3.2.1 Replenishing 3-14
3.2.2 Regulations for the replacement of water-mixed cooling lubricants 3-15
4 COMMISSIONING 4-16
4.1 General 4-16

4.1.1 Electrical connections 4-16
4.1.2 Checks prior to the commissioning of the machine 4-16
4.2 Waste removal 4-17
5 MAINTENANCE AND SERVICING INSTRUCTIONS 5-18
5.1 Safety instructions for maintenance work 5-18

5.1.1 Care and supervision of the cooling lubricant 5-18
5.2 Servicing of the components 5-18

5.2.1 Greasing and oiling of machine components 5-19
5.3 Malfunctions and rectification 5-19
6 TECHNICAL DATA 6-22
7 SPARE AND WEAR PARTS 7-23
8 DRAWINGS 8-24
9 ELECTRICAL DOCUMENTATION 9-25
10 OPERATING INSTRUCTIONS FOR EXTERNAL AGGREGATES 10-26
1-3
1 SAFETY INSTRUCTIONS
1.1 Definition of Note, Warning and Danger
The following comments are particularly accentuated in the operating instructions:
This "note" sign is used when particular attention should be paid to

a situation. The reason is mostly to facilitate the work.
This "attention" sign is used to draw attention to a situation that

work instructions, prescribed work approaches and similar are not
followed.
Attention
A “Danger“ sign signals situations which could lead to

personal injury and supplies instructions on how to prevent
the such.
Danger
1-4
1.2 Principle of correct usage
The total unit – referred to here as “machine“ – has been constructed by the
Bürener Maschinenfabrik GmbH (bmf) in accordance with the state of the art and
the official safety specifications.
It is, however, still possible that danger to body and life of the operator or
third persons can be caused on operating the machine or respectively, that
impairment of the machine or other damages can be caused.
The machine may only be used in technically perfect working order as well
as only for the correct purposes in a safety-conscious manner in accordance
with the operating instructions. In particular faults which disturb the safety
of the machine have to be remedied immediately.
The machine may only be used for the purposes described in point 2,
“Technical Information“. Any other or further usage is not considered to be
correct and the manufacturer is not liable for any damage then caused. The
operator accepts the sole risk.
We therefore explicitly draw attention to the fact that it is imperative to

follow the operating instructions of this machine, inclusive of all warnings of
danger described the rein.
1-5
1.3 Organisational measures
• The operating manual should be supplemented with instructions including

supervision and report duties to cover the situation particular to the works, e.g.
regarding work organisation, work processes, personnel on duty.
• All safety and danger warnings on the machine must be kept in a legible
condition!
• It should be controlled that the personnel work in a safety-conscious
• manner in accordance with the operating manual.
Safety instructions
• The personnel must tie back long hair and may not wear baggy clothes or
jewellery, including rings, in order to eliminate the danger of injury by getting
caught up on machine parts.
• Where necessary or where stipulated, personal protective garments must be
worn.
Personal protection
• All safety and warning signs on the machine must be observed!
• The danger areas of the machine, i.e. areas where parts are moving, must be
guarded and the guards may not be removed during operation.
• On noticing any change in the machine or its operation which could affect the
safety, the machine should be turned off straight away and the case reported to
a person responsible. The machine should then be checked for at least the
following two days for any recognisable damage or defects.
• Spare parts must conform with the technical requirements set down by the
manufacturer. This is guaranteed in the case of original spare parts.
• Schedules for checks and inspection intervals stipulated or stated in the
operating manual must be respected!
1-6
• Ensure that only authorized personnel works on the machine!

• Clearly establish the responsibility of the person in charge of the machine and
give him the authority to issue warnings against adverse safety behaviour of
third persons
• The operater has to provide for sufficient illumination, in particular in the areas
where mantenance requires contact. Dangerous shadowy areas and screens
which reduce the visibility should be avoided.
• Personnel who are still being schooled, trained and instructed as well as
personnel in a general apprenticeship are only allowed to work at the machine
under continuous supervision of another experienced person.
1.5 Safety Instructions for particular operational phases
1.5.1 General
• Any method of working which is not considered to be safe is forbidden!

• The electrical fittings of the machine are to be controlled in accordance with
BGV A3 by a qualified electrician every 4 years.
1.5.2 Special work in connection with the use of the machine and maintenance
• All operators must be informed on such special work and maintenance work
prior to commencement! Those in charge of the supervision must be named!
• A wide area around the location of the maintenance work should, if necessary,
be guarded.
1-7
1.6 Notes on general types of danger
1.6.1 Electrical energy/equipment
• Machine parts subjected to service, maintenance or repair work must – if

stipulated – be turned off. Turned-off parts must be secured against being
turned on again,
- the main switch must be secured with a padlock
- the main switch must be provided with a warning sign
• The parts should then be tested that they are free of current, then earthed,
short-circuited and neighbouring parts under current should be insulated.
• The electrical equipment of the machine must be inspected/checked every 2
days. Any faults, such as loose wires, chafed insulations or scorched cable
must be remedied immediately.
• When work has to be carried out on high-voltage components, the current
should be tuned off, the feed cable earthed and the components, e.g. a
capacitor, short circuited to an earthing rod.
• During the installation of the machine control, it is forbidden to do any welding
work in the direct vicinity of the open control cabinet (EPROM) as ultraviolet
light destroys the contents of the EPROMS.
• The penetration of dirt (e.g. chips, water, dust) must be prevented at all costs. In
the case of excessive dirt and dust, the cabinet and the machine must be
covered up.
1-8
1.6.2 Case of fire
Danger
If an unsuitable extinguishing medium is used for fire fighting

• poisonous gases can result
• danger can result in connection with the electrical installation
• danger of life can result from an electric shock
For theses reasons:
• do not use water

• only use fire extinguishers of the class ABC
• only use CO2 extinguishers in connection with the electrical installation
Ensure that you are adequately informed on:
• the location and mode of employment of the fire extinguishers

• the suitable methods of fire fighting.
1.6.3 Oils, greases and other chemical substances
• When handling oils, greases and other chemical substances attention must be
paid to the appropriate safety regulations! ( For example, the safety data sheets
of the manufacturer)
1.7 Prohibition of unauthorized modifications
Unauthorized modifications or changes to the machine are prohibited for safety

reasons.
1-9
1.8 Transport instructions
1.8.1 General instructions
These transport instructions give directions on the attachment of

conveyance means as well as on the safe conveyance of the transport base
and the machine. The machine may only be transported empty.
1.8.2 Transport security
On transporting the machine there is danger of accident through material

breakage or through the machine tipping over, sldiing away or falling!
Danger
- Respect all the instructions for transport, safety and accident

prevention and the local stipulations!
- Only use suitable, undamaged and operative transport means with
sufficient carrying capacity!
- Pay attention to each transport weight and the dimensions
- Only use the points provided for transport (transport brackets)!
- Ensure that the transport path is clear!
- Never walk under a suspended transport: Danger of life! Transport
the machine and fittings carefully!
- Under no circumstances may sensitive parts such a switch cabinet,
casings, level switches or other such aggregates be propped up or
pushed!
- There is danger of accident through the transport base or the case
falling or tipping over.
- As the centre of gravity of the machine is very high, avoid tipping it
strongly when lifting it with the forklift.
- Protect the machine, control, electrical equipment and fittings as well
as the connection plugs from moisture
1-10
1.8.3 Crane transport
In the case of transport with a crane, particular attention must be paid that
the belts are pulled up vertically from all attachment points as individual
components of the machine could otherwise be damaged. Traverse
transport
1.8.4 Transport with a forklift

When transporting with a forklift, particular attention must be paid that the
center of gravity of the machine is central on the prongs.
Depending on the design, the center of gravity of the machine

is not in the middle of the tank!
Attention
1-11
1.9 Setting up
It is absolutely imperative that the foundation is even and suitably strong to

withstand the total weight of the machine when in a filled condition.
2 TECHNICAL INFORMATION
2.1 General
The machine is only to be used for the processing of coolant lubricants!
Mediums used for cooling and/or lubricating in mechanical cutting

processes must, depending on the application, be cleaned to a
certain fineness and held at a specific temperature in order to ensure
an exact processing of the work piece (for example, the surface
finish, the dimensional exactness).
As a rule, the cooling lubricants are transported from the processing

machine to central collecting points and from there to a coolant
conditioning plant. These filter installations serve to prepare the
medium applied for the processing, i.e. to separate the solid matter
from the cooling lucricant as well as, where necessary, to regulate
the temperature and remove air occlusions.
2-12
3 FILLING THE COOLING LUBRICANT INSTALLATION WITH

COOLING LUBRICANT
3.1 General instructions
In order to maintain the efficiency and the usable life of cooling lubricants, it is
necessary that they are applied, treated and cared for in the correct manner. It is
absolutely imperative to observe the physical properties and the condition of the
cooling lubricant during the application. It is of particular importance to control the
specified filling quantity.
The legal specifications, fire prevention measures and regulations for the
mixing and application of cooling lubricants are to be found in the product
information and safety data sheets.
3.1.1 Composition of the cooling lubricant
The cooling lubricant must have a fat content of at least 5 – 8 %. It is therefore

necessary that mineral oils are contained in the cooling lubricant.
3-13
3.2 Initial filling
During the filling process of the machine, no signal for cooling lubricant demand
may be made from the processing machine.
The cooling lubricant is filled through the maintenance aperture (picture2). The
The degree of purity of the cooling lubricant must be at least 40µm.
The machine is to be filled up to the maximum filling level.
Depending on the design of the level switch, the maximum filling level is to be
seen either by a marking or by the control unit of the processing machine.
Max. filling level
Max.-running
Min.-filling level
Picture 1
Level switch:
Examples BNS-BES IFM LK BNS-RS
3.2.1 Replenishing
When using a water-mixable cooling lubricant, never mix cooling

lubricants of different types or origin!
Attention
When the level switch in the machine reaches the switching point "MIN – early
warning“, cooling lubricant must be filled up at the end of the time cycle. The “MIN
– early warning“ is shown in the control unit of the processing machine.
Should the absolute minimum level of cooling lubricant in the tank be reached, the
3-14
processing machine switches to "ERROR - run dry protection".
The total volume of cooling lubricant still circulating since the last
processing (including all rinsing processes, must flow back into the
lifting tank of the conveying machine (the lifting pump switched off)
Attention prior to the replenishing.
The cooling lubricant is filled up through an aperture provided for this purpose in
the machine (aperture maintenance cover).
Maintenance cover
(example graphic) Picture 2
The machine can be replenished up to the marking "max. running" on the level
siwtch whilst the processing machine is running.
Pay attention to the desgree of purity 40µm!
The maximum filling level when the machine is at a standstill or running is

indicated either visually or electrically. Should too much cooling lubricant be filled
in, an error indication results.
3.2.2 Regulations for the replacement of water-mixed cooling lubricants
System cleaners must be added in the case of very heavy microbiological

contamination approximately 24 hours prior to emptying. The specifications of the
manufacturer must be observed!
The total circuit system must be checked for any residue soiling and mechanically
cleaned (tank, pipelines, jets, discharge channels).
Refill as described under point 3.2
3-15
Used cooling lubricants are in accordance with the German law

waste, which is to be treated and disposed of in accordance with
the waste disposal law.
4 COMMISSIONING
4.1 General
The area of responsibility, competence and supervision of the personnel must be

clearly regulated by the operator. Personnel lacking any necessary knowledge
must be trained and instructed.
4.1.1 Electrical connections
The fastening of the cables is to be guaranteed in accordance with the VDE

directives for all electrical connections.
4.1.2 Checks prior to the commissioning of the machine
• The direction of rotation must be checked.

• It must be checked that all pipelines are tight and orderly attached.
• The flanged and screw connections must be checked for tightness.
• All shut-off valves must be in the correct position for operation to prevent
cooling lubricant from escaping unintentionally.
• Compressed-air supplies and pneumatic fittings must be checked that they are
in operational condition.
• Check the filling of the machine and, where necessary, replenish as described
under point 3.2.1.
• The operating instructions of the external aggregates must be familiar to the
operators.
• Check compressed air as operating pressure.
4-16
4.2 Waste removal
The environmental protection regulations are to be observed on

dismantling and disposal.
Attention
4-17
5 MAINTENANCE AND SERVICING INSTRUCTIONS
5.1 Safety instructions for maintenance work
The safety devices of the machine may only be removed when the machine is at a
standstill. Prior to re-commissioning, all guardplates and other safety devices must
be tightly screwed on.
The operating personnel must be instructed not to leave any foreign

parts in the form of tools, cleaning cloths or finished parts lying on
the machine. These could lead to disturbances in the running or
Attention even to distruction of the conveying equipment as well as the

machines downstream.
The machine runs at intervals. In order to avoid serious

injuries, it is not permitted at any time once the covers and
guardplates have been removed to reach into the area of
Danger conveying equipment or moving machine parts!
5.1.1 Care and supervision of the cooling lubricant
The cooling lubricant is subject to a normal aging process on account of its

application. Regular care and supervision are prerequisites for constant quality
and a long period of usage of the cooling lubricant. At the same time, undesirable
changes in the properties (such as odorous annoyance) can be opposed. The
manufacturers of admixed materials offer relevant control instruments, services
and quality measures for this purpose.
5.2 Servicing of the components
A regular servicing and greasing of the components such as the pumps, motors
and measuring equipment etc. is necessary to ensure a smooth running of the
machine. The components are to be serviced and maintained in accordance with
the specifications of the manufacturer.
5-18
5.2.1 Greasing and oiling of machine components
The individual parts of the machine should be greased and oiled in accordance
with the specifications of the manufacturer.
5.3 Malfunctions and rectification
Malfunction Possible cause Rectification

Settling and hardening of Band filter system at In case of an extended
chips in the filter recess after standstill for an extended period at standstill, the filter
an extended period at period and recess not must be emptied using the
standstill (filter fabric emptied control system on site (filter
damaged on starting) fabric feed for example
using button)
If the filter fabric tears, the
tank must be emptied and
cleaned
Filter fabric does not cycle Drive faulty Check drive (mechanical,
Level switch does not electrical)
switch Check level switch
Fabric is torn Check the fabric for
damage
Filter fabric transport does Level switch faulty Check level switch
not shutdown with falling
level
Filter fabric does not run Filter fabric inserted Insert filter fabric evenly
straight through the filter incorrectly
5-19
Filter fabric tears Incorrect filter fabric Only use filter fabric in
accordance with the
filter manufacturer's
information:
Type: OL 60 Paraprint
b=0.710 m, l=80 m,
Art.no.: 00 43494-0265
Completely empty tank
and clean
System pumps shutdown Cooling lubricant With the system at
level in the coolant standstill top-up the
tank too low cooling lubricant to the
Max. mark via the
maintenance opening.
Cooling lubricant purity:
< 40µm
Detailed description in
3.2.1.
Loud noise Cooling lubricant Replace the cooling lubricant
contaminated by start of and clean container
decomposition
End of fabric End of fabric and container Insert new fabric
full Empty collecting container
(see paper strip filter
documentation)
Level switch does not switch Soiling adhering to the Clean the float
float regularly (see cooling
unit documentation)
5-20
Screw spindle pump does not Pressure limiting valves are Insert tool (ICS) with 2mm
reach the stipulated nominal not set to the nominal hole and turn adjusting bolt
pressure (80bar or 40bar) pressure on the pressure limiting
valve clockwise until the
nominal pressure (80bar or
40bar) is reached
Screw spindle pump does not No tool in the spindle Insert tool (ICS) with 2mm
reach the stipulated nominal High-pressure pump hole, the nominal pressure
pressure (80bar or 40bar) cannot build up any back must then be reached
pressure Adjust nominal pressure as
given in the previous point
Leaks in the coolant tank Pipe is leaking Check the pipes and
fittings
Along with the cases given as examples, other malfunctions may occur due to machine
component malfunctions or incorrect adjustment of fittings and instrumentation.
5-21
6 TECHNICAL DATA
6-22
Technical data:
10 Coolant tank 600 l : 1100x 1100x 800 mm
BMF art. No. : 0100000-36055
410 Level switch (fab., type) : BNS-BES3/500
operating voltage : 10..30 V DC
shift points : 100/460/535 mm from cover
top
BMF art. No. : 43421-50111
430 Pump (fab., type) : Grundfos SPK 2-23/8 (1x)
throughput : 40 l/min at 2 bar
power (P) : 0,37 kW
current consumption (I) : 0,96 A / 400 V / 50 Hz
BMF art. No. : 42004-00545
440 Pump (fab., type) : Grundfos MTS 20-40 R38 DQ
throughput : 19 l/min at 40 bar
power (P) : 3,0 kW
current consumption (I) : 6,25 A / 400 V / 50 Hz
BMF art. No. : 42050-01585
441 Valve (type) : DBDS 10 G1X/50
opening pressure : 40 bar, fixed
BMF art. No. : 43050-00445
500 Paper belt filter : TPF 350/710 S
BMF. art. No. : 18503-00030
throughput max. : 350 l/min
501 Drive unit
geared motor (fab.,type) : Motovario, SW040 T 100
power (P) : 0,12 kW
revolution (n) : 13,5 min^-1 / 50 Hz
revolution (n) : 16,2 min^-1 / 60 Hz
nominal current (I) : 0,58 A 50/60 Hz
BMF. art. No. : 40231-01985
502 Level switch (fab.,type) : BMF, BNS-BES1/100
operating voltage : 10..30 V DC
current consumption : < 13 mA
BMF. art. No. : 43421-10041
503 Filter paper control
switch(fab.,type) : Siemens, 3SE2 230-1W
BMF. art. .No. : 71130-10105
504 Filter paper : OL 60 - Paraprint
medium output fineness : 60 - 40 µm
BMF. art. No. : 43494-00265
506 Pull-off control for filter mat
light barrier (fab.,type) : Sick, WT9-2P 430
BMF. art. No. : 71200-30395
noise level : 72 dB
lacquering : titangrau
7 SPARE AND WEAR PARTS
7-23
english code 1
Spare and Wear Parts

Bürener Maschinenfabrik GmbH Article No.: 010000036055
Fürstenberger Straße 37 Kühlmittelanlage 600 l
D-33142 Büren Drawing No.: 020000036055 Rev.: A
Tel.: +49 (0) 2951/604-0 Order No.: IDNR 2544344
Fax: +49 (0) 2951/604-111
Item Pcs. Description/Type Spare part Wear part Article No.

1 / 410 1,00 Stk LEVEL SWITCH BNS-BES3/500 X 004342150111
IDNR BALLUFF M12
2/ 40 3,00 Stk INITIATOR Sn=4mm b;M12x1;STECKB X 007101109145
DESINA; BESM12MI-PSC40B-S04G-M01
1/ 430 1,00 Stk PUMP SPK 2-23/8 TX X 004200400545
3x220-240/380-415 V, 50 Hz
1/ 440 1,00 Stk HD-PUMPE MTS 20-40 R38 DQ X 004205001585
400V/50Hz ; 400V/60HZ
1/ 441 1,00 Stk OVERPRESSURE VALVE DBDS 10 G18/5 X 004305000445
R 900424745 ADJUSTABLE 10-50 BAR
1/ 443 1,00 Stk MANOMETER,0- 60BAR,D=63,R1/4 X 004260000055
GLYCERINE,STEEL HOUSING,NO 711
3/ 160 1,00 Stk DRIVE DRUM D=108; L=882; TX X 004648900535
ROLLEX ART.-NR. 374238
3/ 170 4,00 Stk TRANSPORT ROLLER AL=790; RL=710; X 004647600185
3/ 180 1,00 Stk FLANGE BEARING COMPLETE X 004103300205
USFD 204
3/ 200 2,00 Stk SCRAPER TPF 300/610-1010 X 004592200025
PUR 90 + - 5 GRAD SHORE TX
3/ 501 1,00 Stk HELICAL-WORM GEAR M. 0,12KW TX X 004023101985
SW040 T 100
2/ 502 1,00 Stk LEVEL SWITCH BNS-BES1/100 M12 X 004342110041
IDNR
english code 1

Fürstenberger Straße 37 Kühlmittelanlage 600 l
D-33142 Büren Drawing No.: 020000036055 Rev.: A
Tel.: +49 (0) 2951/604-0 Order No.: IDNR 2544344
Fax: +49 (0) 2951/604-111

2/ 503 1,00 Stk POSITION SWITCH X 007113010105
M.POLYAMIDST.6mm;TYP: 3SE2230-1W
1/ 504 1,00 Ro. FILTER PAPER TYP OL60-PARAPRINT X 004349400265
B=0,710 M, L=80 M,56,80 mÓ=1ROLLE
1/ 506 1,00 Stk REFLEXIONS-LT WT9-2P430 30-250mm X 007120030395
BEST-NR.:1018295 1S,1Ö 24VDC M12
8 DRAWINGS
8-24
9 ELECTRICAL DOCUMENTATION
9-25
10 OPERATING INSTRUCTIONS FOR EXTERNAL AGGREGATES
10-26
Operating and Servicing

Instructions
Filter with cross carry out
Type : TPF 350/710 S

Art.No. : 18503-00030
Q:\Kunden G\Gildemeister\Dokumentation\Umstellung_DBV\doku_vorlagen\DB_TPF350S_e.doc
Fürstenberger Str. 37
33142 Büren
Telefon (02951) 604-0
Telefax (02951) 604-111
Internet : http:\\www.bmf.de
email: info@bmf.de
Foreword to the Operation Manual
These operating instructions are to make it easier to get to know the paper belt
drum filter and to use it for its intended application.
The operating instructions contain important information on operating the paper

belt drum filter in a safe, appropriate and economical way. Following the
instructions helps to prevent danger, reduce repair costs and non-productive time
and increase the reliability and service life of the paper belt drum filter.
The operating instructions must always be kept easily accessible at the site where
the machine is in use. The operating instructions must be read by all persons
involved with/at the machine, for example:
· those operating the machine, including those who set it up, remedy faults in
the operating process, remove production scrap, care for it and remove waste
and process materials
· those maintaining the machine (servicing, inspection, maintenance).
It must be ensured that only authorized and instructed personnel work with and on
the paper belt drum filter.
In addition to these operating instructions and the regulations binding in the

country and the place of use concerning the prevention of accidents and
environmental protection, the official technical regulations for safety and
professional operation must also be respected.
I
TABLE OF CONTENTS
1 SAFETY INSTRUCTIONS 1-1
1.1 Definition of Note, Warning and Danger 1-1
1.2 Principle of correct usage 1-2
1.3 Organisational measures 1-3
1.4 Selection of personnel and their qualifications; basic obligations 1-4
1.5 Safety Instructions for particular operational phases 1-4

1.5.1 General 1-4
1.5.2 Special work in connection with the use of the machine and maintenance 1-4
1.6 Notes on general types of danger 1-5

1.6.1 Electrical energy/equipment 1-5
1.6.2 Case of fire 1-6
1.6.3 Oils, greases and other chemical substances 1-6
1.7 Prohibition of unauthorized modifications 1-7
1.8 Transport instructions 1-7

1.8.1 General instructions 1-7
1.8.2 Transport security 1-7
1.8.3 Transport 1-8
2 TECHNICAL INFORMATION 2-9
2.1 General 2-9
2.2 Description of function 2-10
3 OPERATING INSTRUCTIONS 3-12
3.1 Assembly instructions 3-12

3.1.1 Checking the electrical connections 3-12
3.2 Setting the level switch 3-12
3.3 Setting the paper shortage switch 3-14
3.4 Setting the scanner for the end of the paper (optional) 3-15
3.5 Paper change 3-16
II
4 COMMISSIONING 4-18
4.1 Safety instructions for the operaiton 4-18
4.2 Initial commissioning or re-commissioning 4-19
4.3 Filter mats 4-20
5 MAINTENANCE AND SERVICING INSTRUCTIONS 5-21
5.1 Fault finding and corrective actions 5-21
5.2 Maintenance instructions 5-22
5.3 Waste disposal 5-22
6 CERTIFICATES 6-23
6.1 Declaration of conformity or of the manufacturer 6-23
7 TECHNICAL DATA 7-24
8 SPARE AND WEAR PARTS 8-25
9 DRAWINGS 9-26
10 OPERATING INSTRUCTIONS FOR EXTERNAL AGGREGATES 10-27
III
1 SAFETY INSTRUCTIONS
1.1 Definition of Note, Warning and Danger
The following comments are particularly accentuated in the operating instructions:
This sign "note" is used when particular attention should be paid to

a situation. The reason is mostly to facilitate the work.
This "attention" sign is used to draw attention to a situation that

work instructions, prescribed work approaches and similar are not
followed.
Attention
- A “Danger“ sign signals situations which could lead to personal

injury and supplies instructions on how to prevent the such.
Danger
1-1
1.2 Principle of correct usage
The total unit – referred to here as “machine“ – has been constructed by the
Bürener Maschinenfabrik GmbH (bmf) in accordance with the state of the art and
the official safety specifications.
It is, however, still possible that danger to body and life of the operator or
third persons can be caused on operating the machine or respectively, that
impairment of the machine or other damages can be caused.
The machine may only be used in technically perfect working order as well
as only for the correct purposes in a safety-conscious manner in
accordance with the operating instructions. In particular faults which disturb
the safety of the machine have to be remedied immediately.
The machine may only be used for the purposes described in point 2,
“Technical Information“. Any other or further usage is not considered to be
correct and the manufacturer is not liable for any damage then caused. The
operator accepts the sole risk.
We explicitly draw attention to the fact that it is imperative to follow the

operating instructions of this machine, inclusive of all warnings of danger.
1-2
1.3 Organisational measures
· The operating manual should be supplemented with instructions incl.

supervision and report duties to cover the situation particular to the works, e.g.
regarding work organisation, work processes, personnel on duty.
· All safety and danger warnings on the machine must be kept in a legible
condition!
· It should be controlled that the personnel work in a safety-conscious manner in

accordance with the operating manual.
Safety instructions
· The personnel must tie back long hair and may not wear baggy clothes or
jewellery, including rings, in order to eliminate the danger of injury by getting
caught up on machine parts.
· Where necessary or where stipulated, personal protective garments must be

worn.
Personal protection
· All safety and warning signs on the machine must be observed!
· The danger areas of the machine, i.e. areas where parts are moving, must be
guarded and the guards may not be removed during operation.
· On noticing any change in the machine or its operation which could affect the
safety, the machine should be turned off straight away and the case reported
to a person responsible. The machine should then be checked for at least the
following 2 days for any recognisable damage or defects.
· Spare parts must conform with the technical requirements set down by the
manufacturer. This is guaranteed in the case of original spare parts.
· Schedules for checks and inspection intervals stipulated or stated in the

operating manual must be respected!
1-3
· Ensure that only authorized personnel works on the machine!
· Clearly establish the responsibility of the person in charge of the machine and
give him the authority to issue warnings against adverse safety behaviour of
third persons
· The operater has to provide for sufficient illumination, in particular in the areas
where mantenance requires contact. Dangerous shadowy areas and screens
which reduce the visibility should be avoided.
· Personnel who are still being schooled, trained and instructed as well as
personnel in a general apprenticeship are only allowed to work at the machine
under continuous supervision of another experienced person.
1.5 Safety Instructions for particular operational phases
1.5.1 General
· Any method of working which is not considered to be safe is forbidden!
· The electrical fittings of the machine are to be controlled in accordance with

BGV A3 by a qualified electrician every 4 years.
1.5.2 Special work in connection with the use of the machine and maintenance
· All operators must be informed on such special work and maintenance work
prior to commencement! Those in charge of supervision must be named!
· A wide area around the location of the maintenance work should, if necessary,
be guarded.
1-4
1.6 Notes on general types of danger
1.6.1 Electrical energy/equipment
· Machine parts subjected to service, maintenance or repair work must – if

stipulated – be turned off. Turned-off parts must be secured against being
turned on again,
- - the main switch must be secured with a padlock
- - the main switch must be provided with a warning sign.
· The parts should then be tested that they are free of current, earthed, short-
circuited and neighbouring parts under current should be insulated.
· The electrical equipment of the machine must be inspected/checked every 2

days. Any faults, such as loose wires, chafed insulations or scorched cable
must be remedied immediately.
· When work has to be carried out on parts under current, the relevant
stipulations are to be respected.
· When work has to be carried out on high-voltage components, the current

should be tuned off, the feed cable earthed and the components, e.g. a
capacitor, short circuited to an earthing rod.
· During the installation of the machine control, it is forbidden to do any welding

work in the direct vicinity of the open control cabinet (EPROM) as ultraviolet
light destroys the contents of the EPROMS.
· The penetration of dirt (e.g. chips, water, dust) must be prevented at all costs.
In the case of excessive dirt and dust , the cabinet and the machine must be
covered up.
1-5
1.6.2 Case of fire
Danger
If an unsuitable extinguishing medium is used for fire fighting
· poisonous gases can result
· danger can result in connection with the electrical installation

· danger of life can result from an electric shock
For theses reasons:
· do not use water
· only use fire extinguishers of the class ABC
· only use CO2 extinguishers in connection with the electrical installation
Ensure that you are informed on:
· the location and mode of employment of the fire extinguishers
· the suitable methods of fire fighting.
1.6.3 Oils, greases and other chemical substances
· When handling oils, greases and other chemical substances, attention must be
paid to the appropriate safety regulations! ( For example, the safety data
sheets of the manufacturer)
Danger of burning and scalding!
Danger
· Care must be taken when handling hot resources and auxiliary materials, use
protective equipment!
1-6
1.7 Prohibition of unauthorized modifications
Unauthorized modifications or changes to the machine are prohibited for safety

reasons.
1.8 Transport instructions
1.8.1 General instructions
These transport instructions give directions on the attachment of

conveyance means as well as on the safe conveyance of the transport
base and the machine. The machine may only be transported empty.
1.8.2 Transport security
On transporting the machine there is danger of accident through material

breakage or through the machine tipping over, sldiing away or falling!
Danger
- Respect all the instructions for transport, safety and accident

prevention and the local stipulations!
- Only use suitable, undamaged and operative transport means with
sufficient carrying capacity!
- Pay attention to each transport weight and the dimensions
- Only use the points provided for transport (transport brackets)!
- Ensure that the transport path is clear!
- Never walk under a suspended transport: Danger of life! Transport the
machine and fittings carefully!
- Under no circumstances may sensitive parts such a switch cabinet,
casings, level switches or other such aggregates be propped up or
pushed!
1-7
- There is danger of accident through the transport base or the case
falling or tipping over.
- As the centre of gravity of the machine is very high, avoid tipping it
strongly when lifting it with the forklift.
- Protect the machine, control, electrical equipment and fittings as well
as the connection plugs from moisture!
1.8.3 Transport
TPF300 Picture 1
Rope length (m) : l=3,3
Carrying force (t) : 1

Round loops in accordance with DIN EN 1492-2: 2000-10
1-8
2 TECHNICAL INFORMATION
The machine is only intended for the filtration of cooling lubricants.
2.1 General
The bmf has systematically developed and optimized the long-proven and well-
tried filter installations. The machine works on the principle of gravitational force.
Due to the compact design, only little space is required and a high throughput is
possible. Depending on the relevant requirements, both full-flow and bypass
filtration are possible.
2-9
2.2 Description of function
The contaminated cooling lubricant is admitted via the input tube into the machine.
The cooling lubricant is evenly distributed over the width of the filter. The emulsion
penetrates the filter mat and is collected in the clean tank. The retained dirt
particles accumulate on the filter mat and form a "filter cake". This filter cake
serves as an additional filter layer and thus improves the filtration. As the layer of
particle deposits on the filter mat grows, the level of the cooling lubricant in the
filter chamber rises. When the pre-set maximum level is reached, the driving motor
switches on and conveys new filterial material , without the filtration bing
interrupted. The level sinks and the filter transport is stopped. These processes
are repeated automatically, thus acheiving an optimum use of the filter paper. The
used filter mat is collected together with the filter cake in a dirt pan on the opposite
side of the paper roll. The filter paper roll is monitored by a limit switch (paper
shortage switch). If no filter cake forms on the filter tissue as a result of the
machining as the chips arising are too coarse (example: aluminium machining),
the filter must be operated automatically for an adjustable time. Thereby, the
automatic cycle should be approx. one complete trough cycle (TPF 300/610, TPF
350/710 = approx. 8 seconds, TPF 600/1010 = approx. 12 seconds.
Recommended basic setting: The filter tissue transport activation conforms with
supply pump running time (additive time measurement), basic setting: 1 hour This
means an automatic filter tissue with approx. one troughs cycle occurs if the
machine does not advance itself or with the pushbutton within 1 hour running time
of the supply pump (pause times not included).
The interval clocking (additive time measurement) must be adapted to the type of
machine for optimal operation of the machine.
> Increase light metal chip proportion -> reduce clock interval!
2-10
Upper deflection roll Level switch
Paper mat insertion Filter feed
Tear control Paper mat roll

Light barrier Drive
(optional) Dirt pan
Paper shortage Filter outlet

it h Picture 2
(Picture: Diagram TPF, Make: bmf with IFM level switch)
Upper deflection roll Level switch
Paper mat insertion Filter feed
Tear control Paper mat roll

Light barrier Drive
(optional) Dirt pan
Paper shortage Filter outlet

it h Picture 3
(Picture: Diagram TPF, Make:: bmf with BNS level switch)
Filter type Dim. A

TPF 300 / 610 370 mm
TPF 350 / 750 370 mm
TPF 600 / 1010 565 mm
2-11
3 OPERATING INSTRUCTIONS
3.1 Assembly instructions
Prior to the initial commissioning, respectively to a re-commissioning after a

lengthy standstill, attention should be paid to the following points:
3.1.1 Checking the electrical connections
The correct electrical connections (for example the correct connection of the motor
with regard to the direction of rotation) to the power supply must be checked.
3.2 Setting the level switch
The following instrcutions are only applicable if the filters are fitted with an IFM
level switch. There is a level switch in the vicinity of the inlet box which controls the
automatic paper mat feed. The switch is pre-set by bmf the for an optimum
function of the filter (dimension A in accordance with the table from the lower
edge of the level switch to the upper edge of the filter, see diagram TPF,
point 2.1, picture 2). The level switch is adjusted via a pipe clamp with which the
switch is fastened to the inlet box. In order to change the the position of the
switching point, the pipe clamp is loosened and the switch moved.
Level switch
IFM LI 5042
Pipe clamp fastening

level switch
Fastening screw
2 x M6
Picture 4
3-12
Filter type Dim. A Dim. B

Casing cover TPF
TPF 300 / 610 370 mm 210 mm
TPF 350 / 750 370 mm 210mm

Level switch
TPF 600 / 1010 565 mm 350 mm
Picture 5 IFM LI5042
When the switch is replaced, it is absolutely necessary to make an

empty and a full alignment prior to commissioning the machine. For
further information, please refer to the operating instructions for the
switch (IFM Type: LI5042).
The following instructions only apply for filters equipped with a BMF level switch.
There is a level switch in the vicinity of the inlet box which controls the automatic
paper mat feed. The switch is pre-set by bmf for an optimum function of the filter
(dimension A in accordance with the table from the switch point of the level
switch to the upper edge of the filter, see picture 3). The level switch is
adjusted by means of the pipe clamp with which the approximation switch (make:
Balluff) is fastened to the switch case. In order to change the position of the switch
point, the pipe clamp must be loosened and the switch moved.
Level switch BNS-BES1/100
Pipe clamp with

approximation switch
Fastening screws
2 x M6
Approximation switch Picture 6

Make: Balluff
3-13
Casing cover TPF Filter type Dim. A Dim. B Dim. C
TPF 300 / 610 370 mm 210 mm 100 mm
Level switch TPF 350 / 750 370 mm 210mm 100mm
Picture 7 BNS-BES1/100 TPF 600 / 1010 565 mm 350 mm 240 mm
It is imperative to adhere to these installation dimensions in the case of all

servicing and maintenance work on the switch!
A visual inspection of the cleaness of the level switch must

be carried out once a week. If necessary, the switch must be
cleaned!
Attention
3.3 Setting the paper shortage switch
A switch with an offset polyamide rod is to be found in the area below the paper
roll which gives the signal that there is a paper shortage. This switch is pre-set for
an optimum operation.
On replacing the switch, the following procedure must be carefully followed:
the operating rod must be set in such a way that it is pointing to the central point of
the carrier tube and is at a distance of approximately
10mm from the carrier roll.
The locking screw in the centre of the screw has to be loosened to adjust the
operating rod.
3-14
Distance of
approximately 10
Clamping screw
Picture 8
3.4 Setting the scanner for the end of the paper (optional)
The following instructions only apply for filter fitted with a scanner. There is a
scanner in the area where the paper is introduced (see picture 12)which gives the
signal to turn off the transport of the paper.
Picture 9
The switch is pre-set with approximately 180mm tracing distance. The tracing
distance is set by turning a potentiometer on the face of the scanner.
Potentiometer
and
Picture 10
The scanner is dampened with the clean filter paper at a distance of approximately
180mm and the potentiometer is turned in one direction until the yellow control
light on the front side goes out. Then slowly turn in the other direction until the
control light goes on again.
3-15
3.5 Paper change
If the filter is fitted with a scanner to recognise the end of the paper, the filter
switches off as soon as the paper no longer dampens the scanner. If the filter is
only fitted with a paper-shortage switch, the paper must be cut off in the tread-in
area when the paper-shortage switch responds in order to introduce a new paper
mat.
Picture 11
The paper mat should be changed in accordance with the following procedure:
After removing the used roll, a new paper roll (picture 12) should be inserted into
the filter so that it overlaps the rest of the previous paper.
Picture 12
3-16
The beginning of the new filter paper should overlap the end of the previous filter
paper when inserted in the slit of the sealing between the filter drum and the
carrier belt ( picture 13 +14).
Picture 13 Picture 14
Slit between the sealing of
the filter drum and the
The new filter paper can be "drawn in" through the filter drum by pressing the
forward-feed button (picture 13 +14).
Picture 15
Picture 16
3-17
Attention must be paid that the new filter paper is accurately led on the discharge
side (see diagram TPF Point 2.1) so that it can fall into the waste paper bin
(picture 17).
Picture 17
Amount of time required: approximately 15 min.
4 COMMISSIONING
Relevant protection measures are to be taken on site against possible penetration

of water hazardous liquids in accordance with the water resources law WHG § 19.
The machine may only be commissioned with cooling lubricant if

ensured that the cooling lubricant is received after the filtration, for
example in a receiving tank. Whereby all stipulations of the water
resources law WHG § 19 must be observed.
4-18
4.1 Safety instructions for the operaiton
For a smooth operation of the machine, the cooling lucricants applied must
comply with the following standards and regulations:
· DIN 51385
· VDI Regulation 3035
· VDI Regulation 3396
· VKIS (consumers association of industrial lubricants)
All water-mixable cooling lubricants (emulsions) as well as oils are applicable.
Do not use any lubricants which contain nitrite!
Attention
The manufacturers of cooling lubricants with their extensive experience and

services are at your disposal for advice. Make use of the technical support of the
manufacturers!
4.2 Initial commissioning or re-commissioning
A plastic tube is slidden through a clean paper reel and placed on the shells
provided for this purpose. The clean filter mat is led into the slit of the sealing
between the filter drum and carrier belt with the drive motor running. See point 3.5.
The filter mat is collected in the waste bin ater the filtration. Attention must be paid
after commissioning or a lengthy standstill of the filter that the paper mat does not
stick to the driving roll as it would otherwise be fed back into the filter!!!
This error function could lead to extensive damage to the machine!
4-19
4.3 Filter mats
Technische Daten / Technical Data / Fiche Technique
Artikelbezeichnung OL 40 OL 60 N 260/
Article 100
Faserzusammenstellung 100% Viscose 100% Polyester
Composition
Verfestigung binderverfestigt mechanisch
Bonding / consolidation chemical bonded mechanical
Gewicht g/m2 40 60 100
Weight
Dicke DIN 53 855 / thickness mm 0,32 0,46 1,7
Höchstzugkraft längs N/5cm 130 160 175
Tensile strength md
Höchstzugkraft quer N/5cm 13 18 160
Tensile strength cd
Höchstzugkraftdehnung längs % 7 6 60
Elongation md
Höchstzugkraftdehnung lquer % 25 15 90
Elongation cd
Porengröße / size of pores:
größte Poren / largest µm 120 95 100
viele Poren / many pores µm 55 50 65
The quality of the paper influences the filter throughput and the filter fineness. The
drum filter paper is suitable for rolls of up to a maximum diameter of 195mm.
4-20
5 MAINTENANCE AND SERVICING INSTRUCTIONS
5.1 Fault finding and corrective actions
Disturbance Possible cause Remedy
Deposit and hardenening of Processing of cast materials In the case of a lengthy

chips in the filter basin following standstill, the filter must be
a longer standstill (filter paper emptied with the control unit on
is damaged on starting) site (advance of the filter paper,
for example, with the hand
button)
No filter cake is formed (so the Processing of aluminium Forced cleaning by means of
level of the cooling lubricant time function elements in the
does not rise, the chips control unit on site (see point
accumulate and are not 2.2)
removed)
The filter mat does not advance The drive is defective Check the drive
in the time cycle
The level switch does not react Check the level switch
The mat has torn Check the mat for damage
The transport of the paper mat The level switch is defective Check the level switch
does not switch off when the
The flow exceeds the capacity Regulate the flow
level sinks
of the filter
The filter mat does not run Loose deflection rolls Check the deflection and driver
evenly through the filter rolls
Loose driver rolls
Check that the filter drum sits
Filter drum is not placed evenly
correctly!
in the filter filter basin
The paper mat is ripped Foreign bodies in the filter basin Check the filter basin for foreign
parts
Paper mat is too thin
Only use the paper mat in
accordance with the
instructions of the filter
manufacturer (see point 4.3)
5-21
5.2 Maintenance instructions
The machine works automatically. Maintenance is limited to checking the filter

paper roll and the waste bin (see diagram TPF, point 2.1).
For the correct function of the filter it is important to carry out a

visible check of the cleaness of the level switch once a week.
If necessary, the switch must be cleaned (see point 3.2)!
Attention
Attention must be paid that:
1. The level switch filter basin is clean (remove adherent dirt accumulations
once a week, and more regularly in the case of heavy cooling lubricant
soiling)
2. All mobile parts (such as the drive, the drive rolls and deviating rolls) are
well secured
3. The paper mat is running in the filter
4. Adherent dirt particles are removed from the deviating rolls and drive roll
5. The filter base is cleaned after longer use.
5.3 Waste disposal
Please observe the valid environmental protection regulations

on removing and disposing of the used paper mat.
Attention
5-22
6 CERTIFICATES
6.1 Declaration of conformity or of the manufacturer
If the machine is supplied with a bmf control unit so that it can be designated as
an independent device in accordance with the EU machine directive 98/37/EG, the
machine receives the CE-marking with the declaration of conformity. The safety
regulations must be observed.
If the machine is supplied without its own complete control unit, a declaration of
the manufacturer is annexed.
The commissioning of the machine is in accordance with the EU machine directive

not permitted before the necesary safety devices have been installed on site, the
machine has been integrated in the end product and the conformity for the end
product has been declared..
6-23
7 TECNICAL DATA
7-24
Technical data:
500 Paper belt filter : TPF 350/710 S
BMF. art. No. : 18503-00030
throughput max. : 350 l/min
501 Drive unit
geared motor (fab.,type) : Motovario
SW040 T 100
power (P) : 0,12 kW
revolution (n) : 13,5 min^^-1 / 50 Hz
revolution (n) : 16,2 min^^-1 / 60 Hz
nominal current (I) : 0,58 A 50/60 Hz
BMF. art. No. : 40231-01985
502 Level switch (fab.,type) : BMF, BNS-BES1/100
operating voltage : 10....30 V DC
current consumption : < 13 mA
BMF. art. No. : 43421-10041
503 Filter paper control
switch(fab.,type) : Siemens, 3SE2 230-1W
BMF. art. .No. : 71130-10105
506 Pull-off control for filter mat
light barrier (fab.,type) : Sick, WT9-2P 430
BMF. art. No. : 71200-30395
noise level : 72 dB
lacquering : RAL
8 SPARE AND WEAR PARTS
8-25
english code 1

Fürstenberger Straße 37 TROMMELPAPIERFILTER
D-33142 Büren Drawing No.: 18503-00030 Rev.: F
Tel.: +49 (0) 2951/604-0 Order No.: TPF 350/710 S - BNS-BES1
Fax: +49 (0) 2951/604-111

4/ 30 4,00 Stk ABSTANDHALTER X 002853000531
TPF 350/710S
2/ 160 1,00 Stk DRIVE DRUM D=108; L=882; TX X 004648900535
2/ 170 4,00 Stk TRANSPORT ROLLER AL=790; RL=710; X 004647600185
2/ 180 1,00 Stk FLANGE BEARING COMPLETE X 004103300205
USFD 204
2/ 200 2,00 Stk SCRAPER TPF 300/610-1010 X 004592200025
PUR 90 + - 5 GRAD SHORE TX
2/ 501 1,00 Stk HELICAL-WORM GEAR M. 0,12KW TX X 004023101985
SW040 T 100
1/ 502 1,00 Stk LEVEL SWITCH BNS-BES1/100 M12 X 004342110041
IDNR
1/ 503 1,00 Stk POSITION SWITCH X 007113010105
M.POLYAMIDST.6mm;TYP: 3SE2230-1W
9 DRAWINGS
9-26
10 OPERATING INSTRUCTIONS FOR EXTERNAL AGGREGATES
10-27

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Bürener Maschinenfabrik GmbH

Operating and Servicing

Foreword to the Operation Manual

The operating instructions contain important information on operating the coolant

In addition to these operating instructions and the regulations binding in the

Foreword to the Operation Manual 1-1

1 SAFETY INSTRUCTIONS 1-4

1.1 Definition of Note, Warning and Danger 1-4

1.2 Principle of correct usage 1-5

1.3 Organisational measures 1-6

1.4 Selection of personnel and their qualifications; basic obligations

1.5 Safety Instructions for particular operational phases 1-7

1.6 Notes on general types of danger 1-8

1.7 Prohibition of unauthorized modifications 1-9

1.8 Transport instructions 1-10

1.9 Setting up 1-12

2 TECHNICAL INFORMATION 2-12

2.1 General 2-12

3 FILLING THE COOLING LUBRICANT INSTALLATION WITH COOLING

3.1 General instructions 3-13

3.2 Initial filling 3-14

4.1 General 4-16

4.2 Waste removal 4-17

5 MAINTENANCE AND SERVICING INSTRUCTIONS 5-18

5.1 Safety instructions for maintenance work 5-18

5.2 Servicing of the components 5-18

5.3 Malfunctions and rectification 5-19

6 TECHNICAL DATA 6-22

7 SPARE AND WEAR PARTS 7-23

9 ELECTRICAL DOCUMENTATION 9-25

10 OPERATING INSTRUCTIONS FOR EXTERNAL AGGREGATES 10-26

1.1 Definition of Note, Warning and Danger

The following comments are particularly accentuated in the operating instructions:

This "note" sign is used when particular attention should be paid to

This "attention" sign is used to draw attention to a situation that

A “Danger“ sign signals situations which could lead to

1.2 Principle of correct usage

We therefore explicitly draw attention to the fact that it is imperative to

1.3 Organisational measures

• The operating manual should be supplemented with instructions including

1.4 Selection of personnel and their qualifications; basic obligations

• Ensure that only authorized personnel works on the machine!

1.5 Safety Instructions for particular operational phases

• Any method of working which is not considered to be safe is forbidden!

1.6 Notes on general types of danger

1.6.1 Electrical energy/equipment

• Machine parts subjected to service, maintenance or repair work must – if

1.6.2 Case of fire

If an unsuitable extinguishing medium is used for fire fighting

For theses reasons:

• do not use water

Ensure that you are adequately informed on:

• the location and mode of employment of the fire extinguishers

1.6.3 Oils, greases and other chemical substances

1.7 Prohibition of unauthorized modifications

Unauthorized modifications or changes to the machine are prohibited for safety

1.8 Transport instructions

1.8.1 General instructions