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Maintenance

Cab tilt mechanism

1 1. Cab tilt pump


b361238

2 2. Pump valve

Cab tilt mechanism

1
1. Cab tilt pump
b361239

2
2. Pump valve

Tilting the cab


1. Apply the parking brake.

2. Put the gear lever in the neutral position.

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Maintenance

3. Empty the cab of loose articles and heavy equipment.

4. Close the doors.

IMPORTANT!
The side panels of the front grille panel must be
open when the cab is tilted.

5. Open the upper front grille panel and the side panels of
the front grille panel. The handle bar consists of 2 parts
which are assembled using an adapter. The 2 parts of the
handle bar are located in the side panels. The adapter is
kept in the tool box.

Setting the pump valve for tilting and tilting back the
cab. The upper illustration shows the valve position
when the cab is tilted forward. The lower illustration
shows the valve position when the cab is tilted back.
Use the handle bar or adapter to set the pump valve to
b373613

the correct position.

6. Set the pump valve in the tilt position. Use the adapter
or the handle bar.

7. Put the adapter on the pump pin. Assemble the handle


bar and the adapter.

8. Pump using the handle bar and the cable lock will open
automatically.

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9. Pump until the cab has tilted forward from its own
weight. Continue pumping until a counterpressure can
be felt in the pump lever and the cab has reached its full
opening angle.

Tilting the cab back

! WARNING!

Risk of crushing injuries when the cab is tilted


back. The cab falls freely during the final stage of
tilting the cab back.

1. Close the doors.

2. Set the pump valve to the position to tilt the cab back
into position.

3. Pump the cab back using the handle bar until the cab
falls back in place in the drive position movement area.

Let the pump valve remain in position for tilting back.

Tilting the cab


1. Apply the parking brake.

2. Put the gear lever in the neutral position.

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Maintenance

3. Press the cab tilt switch.


b361808

Switch for cab tilting.

4. Empty the cab of loose articles and heavy equipment.

5. Close the doors.

IMPORTANT!
Before tilting the cab, the front grille panel’s side
panels must be opened.

6. Open the upper front grille panel and the side panels of
the front grille panel.

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Maintenance

b361807

Remote control for cab tilting.

7. Take out the remote control for cab tilting. The remote
control is located under the front grille panel. Hold in
the activation button on the back of the remote control,
press the button for tilting and keep them pressed in
until the cab has tilted forward from its own weight.
Keep the activation button and the button for tilting
depressed until the cab has reached its full opening
angle.

Note:
Make sure that no unauthorised person has
access to the remote control for cab tilting.

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Maintenance

Tilting the cab back

! WARNING!

Risk of crushing injuries when the cab is tilted


back. The cab falls freely during the final stage of
tilting the cab back.

1. Close the doors.

2. Take out the remote control for cab tilting. The remote
control is located under the front grille panel. Hold the
activation button on the back of the remote control,
press the button for tilting the cab back and keep them
pressed in until the cab has tilted back to its drive
position movement area.

3. Reset the switch for cab tilting.

4. Close the front grille panel’s side panels and the upper
front grille panel.

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Maintenance

External ladder

b362248

Proceed as follows to lift the ladder off the cab:


1. Detach the rubber straps.

2. Lift up the ladder and then towards you.

Do as follows to fasten the ladder to the cab:


1. Make sure the lower end of the ladder (hooks) point
downwards.

2. Hook on the lower bracket between the third pair of


ladder rungs from the bottom.

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Maintenance

3. Hook the upper bracket on the third pair of ladder rungs


from the top.

4. Pull the rubber straps over the ladder rungs and hook
them to the hooks on each bracket.

Renewing a bulb

Renewing a bulb in the front headlamp unit

! WARNING!

Always turn off the power before renewing bulbs.


Do not touch the headlamp reflectors with your
fingers. Wear clean gloves.

1. Open the hatch at the boarding


step unit.
2. Remove the 2 screws holding the
headlamp insert. Use a T40
screwdriver.
b355067

3. Take out the headlamp insert.

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Maintenance

1 2 3

b355066
1. Unscrew the cover. 3. Pull the bulb out of the bracket.
2. Turn the bulbs anticlockwise and 4. Press the new bulb in.
pull them out Leave the electrical
cable in place.

Renewing the direction indicator bulb

1 2 3

4
b355065

1. Unscrew the cover. 3. Pull the bulb out of the bracket.


2. Pull the bulb straight out. Leave the 4. Press the new bulb in.
electrical cable in place.

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Maintenance

Adjusting main and dipped beam

1. Sideways adjustment dipped


2
beam
2. Height adjustment main and
b362843

dipped beam

Adjust the main and dipped beams using a T25 screwdriver.

Renewing LED bulbs


Visit a Scania workshop to have LED bulbs renewed.

Renew the tail lamp bulb


1. Undo the retaining screws on the lens. Use a T20
screwdriver.

2. Press in the bulb, turn anticlockwise and remove it.

3. Make sure the lens seals tightly when fitting.

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Adjusting the front foglamp

b364839

Height adjustment

Adjust the foglamp using a T25 screwdriver.

Adjusting spotlamps on the roof

1
2
b364724

1. Height adjustment 2. Lateral adjustment

Adjust the spotlamps using a T25 screwdriver.

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Maintenance

Adjusting spotlamps on the roof

1
2

b364725
1. Height adjustment 2. Lateral adjustment

Adjust the spotlamps using a T25 screwdriver.

Adjusting spotlamps in the front grille panel


b362842

Height adjustment

Adjust the spotlamps using a T25 screwdriver.

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Maintenance

Bulb types

Headlamps

Function Type of Power Adjustabl


bulb e

Headlamps H7 70 W Yes

Direction indicator H21 21 W No

Bulb types

Headlamps

Function Type of Power Adjustabl


bulb e

Headlamps LED - Yes

Direction indicator LED - No

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Maintenance

Tail lamp

Function Type of Power Adjustabl


bulb e

Position, end-outline R5W 5W No


marker, side marker
and registration plate
lamps.

Stop and reversing P21W 21 W No


lamp

Direction indicator PY21W 21 W No

Tail lamp

Function Type of Power Adjustabl


bulb e

Position, end-outline LED - No


marker, side marker
and registration plate
lamps.

Stop and reversing LED - No


lamp

Direction indicator LED - No

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Maintenance

Work light

Function Type of Power Adjustabl


bulb e

Work light, fifth H3 70 W Yes


wheel

Working lamp, rear LED 33.6 W Yes

Working lamp, upper LED 33.6 W Yes


rear cab wall

Other lighting

Function Type of Power Adjustabl


bulb e

Front foglamp LED - Yes

Position LED - No
lamp/parking light

Spotlamp, roof LED - Yes

Spotlamp, front grille LED - Yes


panel

Roof sign lamp on LED - No


roof

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Maintenance

Function Type of Power Adjustabl


bulb e

Roof sign lamp above LED - No


windscreen

End-outline marker LED - No


lamp

Identification lamp LED - No

Side marker lamp LED - No

Direction indicator, LED - No


side

Function Type of Power Adjustabl


bulb e

Rotating beacon H1, P14.5s 70 W No

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Maintenance

Renewing a bulb in the front headlamp unit

! WARNING!

Always turn off the power before renewing bulbs.


Do not touch the headlamp reflectors with your
fingers. Wear clean gloves.

1. Open the hatch at the boarding


step unit.
2. Remove the 2 screws holding the
headlamp insert. Use a T40
screwdriver.
b355067

3. Take out the headlamp insert.

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Maintenance

1 2 3

b355066
1. Unscrew the cover. 3. Pull the bulb out of the bracket.
2. Turn the bulbs anticlockwise and 4. Press the new bulb in.
pull them out Leave the electrical
cable in place.

Renewing the direction indicator bulb

1 2 3

4
b355065

1. Unscrew the cover. 3. Pull the bulb out of the bracket.


2. Pull the bulb straight out. Leave the 4. Press the new bulb in.
electrical cable in place.

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Maintenance

Wiper blade
The wiper blades can be cleaned with the same type of alcohol as
used in the washer fluid.

IMPORTANT!
Renew damaged or uneven wiper blades. Wiper
blades in poor condition can scratch the glass.

The washer nozzles are attached to the wiper blades. Remove the
washer nozzles when renewing wiper blades.

Engine air cleaner

Blocked air filter cartridge


When the engine’s air filter cartridge is blocked, the engine will
not get sufficient air to operate optimally. The following
negative effects can occur:
• Fuel consumption increases.

• The amount of soot in the exhaust gases increases.

• The turbocharger may be damaged.

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Maintenance

Display messages b213055

Symbol for clogged air filter cartridge

The warnings are shown in the instrument cluster display.


Symbol lights up white

The air filter cartridge is starting to get clogged. The filter must
be renewed at the next workshop visit.

Symbol lights up yellow

The air filter cartridge is clogged. Drive to the nearest Scania


workshop to renew the air filter cartridge.

Renewing the air filter cartridge


Contact a Scania workshop to renew the air filter cartridge.

Water separating fuel filter


The water separating fuel filter is located on the front part of the
chassis behind the cab. Depending on vehicle model, it is located
either on the right- or left-hand side. The same change intervals
apply as those for an ordinary fuel filter.

Drain the water


Drain the water separating fuel filter regularly. The amount of
water collected is dependent on climate and fuel quality. Under

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certain circumstances it may therefore be necessary to drain the


filter every day.
If there is water in the filter, check if there is water in the fuel
tank. Shine a light into the tank using a flash light. The water in
the fuel will appear like silvery bubbles or floe. For more
information, refer to the Impurities in fuel section.

1. Shut-off cock.
b342918

2 2. Valve for draining.

1. Replaceable filter.
b208702

2 2. Valve for draining.

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Maintenance

Note:
Exercise care to avoid getting fuel splashes on
you. Wear protective gloves and goggles.

Proceed as follows to empty the filter:


1. Switch off the engine and position a container under the
valve.

2. Clean around the dump valve and open it by carefully


screwing it.

3. Release water until fuel comes out.

4. Screw in the valve again and clean around it.

5. Start the engine and check that no fluid leaks out.

6. Dispose of the drained fluid in an environmentally


responsible manner.

Environment
Help protect the environment! Avoid spillage
and use a suitable container.

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Maintenance

Snow protection air intake


Note:
The swirling snow position on the air intake
should only be used when driving in strongly
swirling snow, such as during snow ploughing.

When driving in strongly swirling snow, you should change the


air intake position for the engine. Change this using the manual
control which is located under the front grille panel adjacent to
the engine air intake.

When the air intake is in its normal position, air is brought to the
engine from the front of the vehicle and in the swirling snow
position the air is taken from the area by the turbocharger. The
swirling snow position prevents snow from blocking the air filter
when driving in strongly swirling snow but the maximum air flow
to the engine is lower than in the normal position. Do not,
therefore, drive with the air intake in the swirling snow position
unless you have to.

If you drive with the swirling snow position under normal winter
conditions and at temperatures above +5°C, this could cause the
engine power to be reduced and the fuel consumption to be
increased. Prolonged driving in the swirling snow position, when
this is not necessary, could damage the engine.

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Maintenance

b341379

Push or pull the lever to change the position of the air intake.
• Outer position: swirling snow position

• Inner position: normal position


b341380

Push or pull the lever to change the position of the air intake.
• Inner position: swirling snow position

• Outer position: normal position

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b213668
Turn the rotary control to change the position of the air intake.
• Turn to the counterclockwise end position for the
swirling snow position.

• Turn to the clockwise end position for the normal


position.

Radiator blind
IMPORTANT!
Use the radiator blind when the outdoor
temperature is constantly below +5°C. The
radiator blind must be removed when the outdoor
temperature is above +5°C.

If a radiator blind is not used at outdoor temperatures below


+5°C there is a risk of:

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• Reduced engine power

• Engine damage

If a radiator blind is used at outdoor temperatures above +5°C


there is a risk of:
• Increased fuel consumption

• Reduced engine power

Fitting the radiator blind


Attach the radiator blind by hooking the metal hooks of the
radiator blind into the insect protection on the vehicle radiator.
There are holes which fit the width of the radiator blind. For the
radiator blind to give the desired effect, it must be fitted
completely flat against the insect protection.
Start with the hooks on the upper part and fit them as illustrated.
Then fit the lower section hooks in the same way.

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b379267

Hook the radiator blind’s metal hooks in place as shown in illustration. In the
illustration, the pair of holes that suits the width of the radiator blind is used.

Fitting the radiator blind


Attach the radiator blind by hooking the metal hooks of the
radiator blind into the insect protection on the vehicle radiator.
There are holes which fit the width of the radiator blind. For the
radiator blind to give the desired effect, it must be fitted
completely flat against the insect protection.
Remove the lower metal hooks before fitting the radiator blind
so that the bottom part can be lowered down behind the bumper.
The radiator blind is only fitted with the upper metal hooks.

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Maintenance

b379265

Hook the radiator blind’s metal hooks in place as shown in illustration.

Regeneration of the particulate filter


The vehicle is equipped with a particulate filter which cleans soot
particles from the vehicle’s exhaust gases. The particulate filter is
automatically regenerated, i.e. it is cleaned, but it can become
full. If it becomes full, it needs to be manually regenerated. If the
particulate filter becomes excessively full, the vehicle must be
taken to a Scania workshop for repair.

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Display messages b374138

Symbol for regeneration of the particulate filter.

The warnings are shown in the instrument cluster display.


Symbol lights up white
The particulate filter is starting to become full. Motorway
driving is recommended in order to improve automatic
regeneration of the particulate filter. You can also manually
regenerate the particulate filter.
Symbol lights up yellow
The particulate filter is full. Carry out manual regeneration of
the particulate filter as soon as possible.
The symbol lights up red
The particulate filter is excessively full and engine power is
limited. Stop the vehicle as soon as possible. Switch off the
engine. Contact a Scania workshop.

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Maintenance

Manual regeneration of the particulate filter

! WARNING!

The vehicle’s exhaust gases can become very hot


during regeneration. Make sure that people and
property are kept well away from the exhaust gas
outlet.

Manual regeneration is carried out with the engine running and


the vehicle parked in a suitable location.

For the regeneration process the following is required:

• The parking brake is applied.

• The gearbox is in neutral.

• Any power take-offs are deactivated.

• The temperature of the engine and catalytic converter is


adequate.

• The particulate filter needs to be regenerated.

• The particulate filter is not excessively full.

The regeneration process is started in the instrument cluster.


1. Use the OK button to navigate the display menu. You
can find the selection under Settings. For more
information, refer to the Menus in Display section.

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2. Keep the vehicle stationary until the regeneration


process is completed. Information is shown in the
instrument cluster display.

The regeneration process is cancelled if:

• You depress the accelerator pedal.

• A fault occurs in the regeneration system.

Idling
If the engine is run with a low load for an extended period of time
(such as several hours at idling speed) the filter is warmed up,
which in turns increases idling speed. This is required to prevent
damage to the particulate filter and oxidation catalytic converter.

Draining the compressed air tanks


b204646

Drain the compressed air tanks and check if water runs out.
Small amounts of water may be present. Larger amounts of water

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Maintenance

indicate that the air dryer is not working or that the desiccant
should be renewed. Contact a Scania workshop if necessary.
Stretch a wire rope between the holes on the drain valves to make
it easier to empty the compressed air tanks.

Marking the compressed air tanks


b374089

Front circuit
b374088

Rear circuit
b374067

Parking brake circuit

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Maintenance

Disc brake

Checking brake discs

b204051

• Measure the brake disc thickness. Minimum permissible


thickness is 37 mm. A new brake disc is 45 mm.

• A wear edge may have formed on the outer circumference


of the discs. Measure inside the wear edge using spacers,
e.g. 2 nuts.

Note:
Remember to subtract the thickness of the nuts
from the measurement.

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Maintenance

• Check that the brake discs have no cracks more than 1.5
mm wide or more than 40 mm long. No cracks may run
out to the edge of the brake discs irrespective of their
length.

• If the brake discs do not fulfil the above requirements,


they should be ground or renewed. Contact a Scania
workshop.

Checking brake linings


b204052

1. Measure the thickness of the brake lining between the


brake disc and the brake lining backing plate.

IMPORTANT!
Look carefully for any uneven wear as this can be
caused by the brake calliper sticking.

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Maintenance

b204068

2. Measure any wear edges on the brake disc and add them
to the brake lining thickness.

3. If the brake lining wear surface is under 2 mm, they


should be renewed. If the brake disc thickness is less
than 40 mm, the brake lining must be at least 4 mm.

Checking the brake system

IMPORTANT!
Check the brake system for leaks regularly. If you
notice that it is taking longer for the brake system
to reach the correct pressure, take the vehicle to a
Scania workshop to be examined.

1. Stop the engine when the brake pressure is about 8 bar.

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Maintenance

2. Press the brake pedal and hold it in the depressed


position. Read off the brake pressure in the instrument
cluster. If the pressure falls markedly within one minute,
there is probably a leak which must be rectified. Contact
a Scania workshop.

Internal cleaning

Cleaning the cab


Clean the cab’s internal surfaces and interior regularly. Vacuum
textile floor coverings and clean them with carpet shampoo and
a brush or sponge. Also vacuum the seat upholstery to remove
dust and other loose particles. Wipe the floor surfaces of the cab
clean with a damp cloth and use lukewarm water and a mild
detergent. Use a vacuum cleaner with protective grounding and
connect it to an grounded electrical socket.

Stains on upholstery

For oil stains on the seat upholstery, it is important to clean in


the right way using the correct detergent. Stains left by liquids
such as carbonated drinks or light oil must be removed
immediately. Remove as much as possible of the liquid with a
clean cloth or other material that absorbs the liquid. Then use a
detergent which is suitable for the type of upholstery, leather or
vinyl. When removing dirt or stains, it is important to work from
the outer edges of the stain and in towards the centre to avoid
ring marks. If cleaning does however leave a ring, or if there is

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any remaining dirt, it will usually disappear after washing with a


lukewarm soap solution or water.

Leather upholstery

Leather upholstery should be oiled at least twice a year and


always after cleaning. Use a wax-based product intended for
oiling leather upholstery. Use soap or leather cleaner for
cleaning. Never use chemical solvents since they damage the
leather. Remember to oil the leather after cleaning. Do not
forget the steering wheel.

Vinyl upholstery

Vinyl upholstery should be cleaned with water and a soap


solution. You can also use a mixture of 1 part isopropyl alcohol
and 2 parts water (1:2).

Note:
Never use chemical solvents since they damage
the vinyl.

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Maintenance

External cleaning

Detergent

Environment
Protect the environment. As far as possible, use
detergents that have been environmentally
adapted.

Cleaning the cab


Clean the cab frequently. When new, the cab should be cleaned
by hand with only cold water and a clean soft brush through
which the water can flow.
Avoid machine washers for the first 5-6 months until the
paintwork has had time to harden.
You can add a special vehicle detergent to the water, which
should then be lukewarm, to make washing easier. Avoid washing
and leaving the vehicle to dry in the sun.
Clean windows inside and out using window cleaner.
Remove traces of asphalt with a cloth dampened with white
spirit. Do not use strong detergents. They could make the
paintwork dry out.

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Maintenance

Cleaning the chassis


Keep the chassis as clean as the cab. Use environmentally
adapted cleaning agents here as well.
Take care not to remove grease from spring brackets, etc. when
using high-pressure jets. If this does happen, they must be re-
greased.

Important when using high pressure cleaning


equipment
Do not use high pressure cleaning equipment on the universal
joint cross, support bearings and slide joint, for example, so as
not to damage the seals. Do not direct the jet towards seals.
Water may enter the seals and cause damage.

IMPORTANT!
Do not carry out high pressure cleaning or walk
on the silencer heat shield under the vehicle since
this may damage the material.

IMPORTANT!
If large tears occur on the heat shield, the material
must be renewed. Inadequate heat insulation
capacity can cause overheating of adjacent
components and there is a risk of personal injury.

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Maintenance

IMPORTANT!
High pressure wash the rest cooler module at a
distance of at least 50 cm to avoid the risk of
damage and impaired performance. The rest
cooler module is located on the left-hand side of
the cab, near the battery box.

Cleaning the exhaust system

IMPORTANT!
Do not flush water into the exhaust pipe when the
engine is running. When the NOxsensor has
started, it will be damaged if in contact with water.
Flush out any remaining water by revving up the
engine to 1,500 rpm for a few seconds as quickly
as possible after starting the engine.

Cleaning aluminium rims


Dura-Flange aluminium rims from Alcoa have hardened rim
flanges to protect against wear. Clean the rims with detergent or
polishing wax. Clean the rims regularly because this prevents
brake dust and road dust from forming a moisture-retentive
coating that is difficult to clean.

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Contact a Scania workshop for information on the correct


procedure for tyre changing.

Note:
The rims must not be cleaned with polishing
wash, polishing brushes, steel wool, scouring
cloths, strong detergents or chemicals. Do not
spray cold water onto hot rims.

Cleaning aluminium rims


Dura-Bright aluminium rims from Alcoa have a special surface
treatment which gives the rim a long service life and facilitates
cleaning. Clean the rims with hot water and a mild detergent
(standard vehicle detergent). Use high-pressure cleaning
equipment with hot water. Clean the rims regularly because this
prevents brake dust and road dust from forming a moisture-
retentive coating that is difficult to clean.
Contact a Scania workshop for information on the correct
procedure for tyre changing.

Note:
The rims must not be cleaned with polishing
wash, polishing brushes, steel wool, scouring
cloths, strong detergents or chemicals. Do not
spray cold water onto hot rims.

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Maintenance

Cleaning the engine compartment


Clean the engine and engine compartment with warm water.
Use high-pressure jets with caution. Avoid spraying electrical
components such as the starter motor, alternator, etc.

Tyres and rims

! WARNING!

Never pump up the tyre on a wheel which is not


fitted on the vehicle. The wheel may be flung out
if the tyre bursts.
The vehicle’s compressed air system can be used
when pumping up tyres. To reduce the risk of a
puncture use only the parking circuit, which
supplies a maximum pressure of 8.5 bar.
Only pump up tyres which are undamaged and
which have a satisfactory tread depth.
Always adapt tyre pressure to loads. Incorrect
tyre pressure can affect roadholding.

The vehicle’s front axles are designed to give quick and


responsive steering, provide a good feel for the road and are easy
to steer. They do however require wheels that have high
standards of roundness and rims with high standards of flatness.
It is important that you follow the Driver’s Manual instructions
to avoid vibrations in the front axle caused by the wheels.

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! WARNING!

Never replace tyres on rims if you do not have


the suitable equipment and necessary experience.

Mark the rim’s position in


relation to the hub so that it is
b201768

refitted in the same position.

• Front axle rims should be used for the front axle, rear axle
rims for the rear axle. Avoid mixing the two.

• Make sure that the rim complies with Scania standards for
flatness. Only use rims which meet these requirements.
Consult a Scania workshop regarding marking.

• When renewing a tyre on the front axle, the same rim


should be used. Fit rims back in the same position they
were in before removal.

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Maintenance

• Front wheels should be balanced before fitting. If


vibration still occurs, the wheel should be balanced
whilst fitted to the front axle. The wheels are usually
balanced by tyre workshops.

• Renew both tyres at the same time on a twin mounting.

Choice of tyre
The vehicle and tyres are correctly matched on delivery.
Changing to a different tyre dimension can alter the overall gear
ratio of the vehicle. This means that the tachograph must be
reset. Contact a Scania workshop for help in resetting the
tachograph.
For information on, e.g. load index and axle weight, see the
section Tyre pressures in the Technical data chapter.
Do not exceed the maximum rated speed for the tyres. Refer to
the table for the speed index and the maximum permitted speed.

Speed index Maximum permitted speed in


km/h

D 65

E 70

F 80

G 90

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Speed index Maximum permitted speed in


km/h

J 100

K 110

L 120

M 130

Type of tyre

There are two different types of tyres: radial tyres and cross-ply
tyres.

Note:
Scania advises against use of cross-ply tyres since
they have much poorer properties than radial
tyres.

Cross-ply tyres:
• Generate more heat

• Are less efficient at thermal dissipation

• Are less resistant to punctures

• Have greater rolling resistance, which leads to higher fuel


consumption

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Maintenance

• Reduces comfort

• Have a smaller contact surface against the ground, which


reduces brake performance, drive capability, directional
stability, roadholding and produces greater and more
uneven wear.

Checking the tyres


Check that tyre wear is evenly distributed across the entire width
of the tread. When wear is uneven, it must be investigated and
the cause rectified.
Check tread depth. Different countries have different legal
requirements regarding tread depth. Comply with the legislation
of the country in question.
• If tyre pressure is too high, tyre wear increases and
comfort may be reduced.

• If tyre pressure is too low, fuel consumption increases and


tyre wear may increase.

Note:
The legal requirements for tread depth vary
depending on the country concerned.

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Maintenance

Spare wheel
To lower the spare wheel you use a crank and the cab tilting
handle bar. The crank is placed in a bag with loose objects that
accompanies the vehicle. The handle bar consists of 2 parts that
are assembled. They are placed in the front grille side panels.

Proceed as follows to lower the spare wheel:


b347039

1. Remove the nuts securing the wheel to the holder.

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Maintenance

b347040

2. Assemble the crank and the cab tilting handle bar. Fit
the handle bar to the spare wheel carrier and lower the
wheel to the ground.

Note:
Always screw the lifting yoke to the holder using
the nuts, even if the holder is empty.
Only wind up the lifting yoke far enough to
screw the nuts into place. Do not tighten the
lifting yoke against the spare wheel carrier.

431 Complete
20170627
Maintenance

Changing wheels

! WARNING!

Switch off the power and switch off the battery


master switch before renewing wheels on the tag
axle.

! WARNING!

Never work under a vehicle supported only by a


jack. Both the chassis and moving axle suspension
components must be secured to ensure absolute
safety when working under a raised vehicle.
There is a high risk of crush injuries.

! WARNING!

Never work under a vehicle with air suspension


which is not fully secured against falling in case
there is a change of pressure in the air bellows.
There is a high risk of crush injuries.

Complete
20170627 432
Maintenance

Removal
1. Engage a low gear and turn the key to the lock position.
Put the drive mode selector in neutral for automatic
gearboxes.

! WARNING!

You must chock the vehicle wheels to prevent the


vehicle from rolling whilst work is being carried
out.
b201769

2. Block in front of and behind the wheels remaining on


the ground.

3. Release the parking brake on the wheels to be renewed.


This is to ensure that the wheel and the brake drum are
in contact with the hub when tightening.

433 Complete
20170627
Maintenance

b201768

4. Mark the position of the rim on the hub.

5. Slacken off the wheel nuts without removing them.

6. Jack up the vehicle.

! WARNING!

Ensure that the jack is stable on level ground.

IMPORTANT!
Only position the jack at the specified lifting
points. If it is positioned differently, serious
damage to the vehicle could result.

Complete
20170627 434
Maintenance

For more information, refer to the Chassis lifting points section.

7. Remove the wheel nuts and the wheel.

Fitting

b204648

1. Thoroughly clean the contact surfaces. Use a wire


brush.

Spacing rings are fitted on some rims. Clean these as well.

Note:
Thick coats of paint, rust and dirt can lead to
loosening of the wheel nuts and consequently,
the stud holes in the rim and the brake drum
becoming oval.

435 Complete
20170627
Maintenance

b201771

2. Clean the threads of the wheel studs.

Note:
Check that the parking brake is released on the
axle in question.
b201768

Complete
20170627 436
Maintenance

3. Refit the wheel as it was positioned before removal.


Compare with the mark.

b339546

4. Tighten the wheel nuts in the correct sequence as shown


in the figure. Never use a flywheel type nut runner.
Tighten the nuts to 650 Nm.

IMPORTANT!
A Scania workshop should tighten the wheel nuts
to the correct torque. Too high or too low a
torque can cause the wheels to come loose or
make the brake drum oval.

5. Lower the vehicle and remove the wheel chocks.

437 Complete
20170627
Maintenance

Scania recommends that a line is drawn above the


wheel stud and the wheel nuts so that any deviations
are easier to detect. Use a marker pen. If a wheel nut
b338216

deviates, remove the wheel nut completely and refit it.

IMPORTANT!
Check-tighten the wheel nuts to 650 Nm after
driving approx. 100 km.

Touching up paintwork
You should treat paintwork damage as soon as it is detected. The
earlier it is treated, the less risk there is of corrosion.

A professional paint shop should be used for more extensive


damage to obtain satisfactory results. However, you can repair
minor damage such as chips caused by flying stones and
individual scratches yourself.

If the damage has not gone through to the metal and there is a
coat of protective paint remaining, you can clean thoroughly and
apply the touch-up paint directly.

Scania cabs are manufactured in galvanised sheet steel. If a stone


has caused damage down to the metal and it has started to
corrode, you must first scrape away the surface rust and then
grind down the damaged area to the bare metal.

Complete
20170627 438
Maintenance

Afterwards, apply a zinc-based primer as a reinforcing layer to


retain the corrosion protection. The primer must be suitable for
use on galvanised sheet metal.

Then, apply one coat of primer. Finally, apply the finishing coat
in several thin layers so that the damaged area attains the same
height as the surrounding paintwork.

Stir the primer and finishing coat thoroughly before use. Allow
the paint to dry between coats.

Waxing and polishing


A new vehicle should not be waxed until after 5-6 months.
Polishing is not required until the paintwork has oxidised and
become dull. Polish and abrasives may be used only in
exceptional cases on a new vehicle. Contact your Scania
workshop for advice.

The paintwork must be thoroughly clean before you start waxing


and polishing.

Wheel chocks
On the vehicle there are one or two wheel chocks on the side of
the vehicle or on the back of the frame.
The wheel chocks are used when there is a risk that the vehicle
may move unintentionally.
When you remove the wheel chocks:
• Fasten the rubber strap to the holder.

439 Complete
20170627
Maintenance

After use:
• Attach the wheel chock with the rubber strap and latch
clamp, see figure.

1. Pull the rubber strap through the


slots in the wheel chock and hook
firmly to both sides of the wheel
chock. The appearance of the
bracket varies from vehicle to
vehicle.
2. Make sure the spring-loaded latch
b210784

clamp is in the correct position.

! WARNING!

When parked the vehicle must have the brakes


applied and be secured so that it cannot move.

Complete
20170627 440
Emergencies

Emergencies
Emergency exit
If an emergency situation arises, it may be necessary to evacuate
the vehicle. The door must always be used first as emergency
exits. Depending on the situation and the vehicle specification,
windows or roof hatch may also be used as emergency exits.

Emergency hammer
The emergency hammer is located behind the door on the
driver’s side in the cab. Use the emergency hammer to break the
window in the door so that you can get out in an emergency.
b380814

Emergency hammer location

441 Complete
20170627
Emergencies

! WARNING!

The vehicle is equipped with unbreakable


windows and another exit must be used in the
event of an emergency.

The vehicle is equipped with a roof hatch that can be used as an


emergency exit.

Emergency kit
The vehicle is equipped with an emergency kit.

From left: first-aid kit, sign,


reflecting waistcoat, flash light
b213137

and bracket for the flash light.

Warning triangle
The warning triangle is located by the cab’s rear wall, either in
the storage compartment or behind the passenger seat.

Towing and recovery


Recovery should be entrusted to a recovery company authorised
for heavy vehicles.
Recovery is always preferable to towing. All towing must be done
using a drawbar.

Complete
20170627 442
Emergencies

! WARNING!

It is common for several of the vehicle functions


to be disengaged or out of order during recovery
and towing.

IMPORTANT!
If towing or recovering the vehicle farther than
500 metres, detach the propeller shaft. If you do
not detach the propeller shaft, the gearbox could
be damaged. Refer to the section Detaching the
propeller shaft.

Preparatory work
• Before recovering from a ditch, unload the vehicle and
clear the ditch of stones etc. that may damage or get
caught in the vehicle when pulling.

• Check that no damage has occurred to the vehicle that


may cause a short circuit in the electrical system. If this
is the case, disconnect the batteries to prevent fire.

• When carrying out a recovery on a road, the vehicle


should always be lifted without a load. Alternatively, the
front axle weight can be reduced as much as possible.

443 Complete
20170627
Emergencies

• If possible, raise the tag axle. If this cannot be done,


centre the tag axle.

• Switch off the power to lock the tag axle in the current
position.

If there is a fault in the EST system

Yellow fault
The tag axle is centred automatically when a yellow fault occurs.
Switch off the power to lock the tag axle in the centred position.
Red fault
For serious faults in EST, the tag axle has to be centred
manually.
• Centre the tag axle manually or tow the vehicle straight
ahead until the tag axle is centred. The ignition must be
on when the centring is being done.

• Switch off the power to lock the tag axle in the centred
position.

If the battery voltage of the towed vehicle is low, there is a risk


that EST cannot lock the tag axle. Proceed as follows to centre
the tag axle:
1. Connect jump starter

2. Start the voltage

3. If necessary, centre the tag axle manually

Complete
20170627 444
Emergencies

4. Switch off the voltage

5. Disconnect the jump starter.

Recovery from a ditch

Vehicle with leaf spring


b201304

suspension, front

When recovering from a ditch, the spring attachment on the


front axle beam is a suitable towing point.

Recovery from a ditch


b360487

When recovering from a ditch, the front axle at the air bellows
attachment is a suitable towing point.

445 Complete
20170627
Emergencies

Recovery from a ditch – from the rear and


from the side
Attach the recovery equipment to the body frame when the
vehicle is pulled backwards or sideways.

Recovery tool
b360811

Recovery tool

When carrying out recovery of a vehicle standing on level


ground, Scania recommends using the recovery tool. The
recovery tool has been designed for lifting the vehicle. The
recovery tools can be attached to both sides of the vehicle. The
recovery tool must not be used if the vehicle to be recovered has
a front axle weight that exceeds 10 ton.
Do not lift directly by the towing brackets without using the tool.
The towing brackets will break as the distribution of forces is
incorrect.

Complete
20170627 446
Emergencies

Securing the recovery tool

Attachment point for the


recovery tool. The recovery tool
can be positioned on both sides
b360810

of the vehicle.

Filling air
If it is not possible to start the engine, the brake system must be
filled with air using an alternative method. Recovery vehicles
usually have an air outlet from which the vehicle to be
towed/recovered can be charged with air.
Your vehicle has an air inlet union located behind the cab on the
driver’s side of the vehicle.

447 Complete
20170627
Emergencies

b360489
Towing

! WARNING!

It is not permitted to tow if the towed vehicle


does not have functioning brakes.

IMPORTANT!
Never tow with the clutch pedal depressed. The
gearbox can be damaged.

Complete
20170627 448
Emergencies

b360490
When towing, the tow pin should be used together with a drawbar. The tow pin can
be positioned on both sides of the vehicle.

Pull away the rubber protection and attach the tow pin to one of
the attachment points.

The vehicle should preferably be unladen when towing. If


possible, run the engine at idle speed to obtain power steering
and air pressure in the brake system. The parking brake may be
applied automatically at a pressure drop in the brake system if it
has been released by air supplied to the brake system.
Therefore, if air is not continuously supplied from the towing
vehicle, stop at regular intervals and charge the air system.
b360488

449 Complete
20170627
Emergencies

High demands are placed on the person steering the towed


vehicle. The drawbar can turn in relation to the attachment. It
can result in the vehicles colliding. The illustration shows how
the vehicles should be in relation to each other while towing.

The vehicle should preferably be unladen when towing. If


possible, run the engine at idle speed to obtain power steering
and air pressure in the brake system. The parking brake may be
applied automatically at a pressure drop in the brake system if it
has been released by air supplied to the brake system.
Therefore, if air is not continuously supplied from the towing
vehicle, stop at regular intervals and charge the air system.

b376335

High demands are placed on the person steering the towed


vehicle. The drawbar can turn in relation to the attachment. It
can result in the vehicles colliding. The illustration shows how
the vehicles should be in relation to each other while towing.

Complete
20170627 450
Emergencies

Tow-starting

IMPORTANT!
Tow-starting must not be done for stretches
longer than 500 metres. Otherwise, the gearbox
could be damaged through insufficient
lubrication.

Proceed as follows:
1. Use a drawbar.

2. Fill the vehicle with air.

3. The drive mode selector must be in high range in the


vehicle that is to be tow-started.

GRS GR

H H
b201789

4. Release the parking brake.

Select manual and engage a suitable gear.

451 Complete
20170627
Emergencies

Shunting
IMPORTANT!
Shunting with the engine switched off must not
be carried out for more than 500 metres unless the
propeller shaft is disconnected from the rear axle
central gear. This is to avoid damage to the
gearbox.

GRS GR

H H

N N
b201405

The drive mode selector must be in high range and the gearbox
in neutral.

Proceed as follows:
1. Switch on the power.

2. Engage a gear in the high range area, turn the ring on


the Opticruise lever directly to neutral.

Complete
20170627 452
Emergencies

Detaching the propeller shaft


IMPORTANT!
The gearbox oil pump is not driven during towing
and recovery. To avoid damage to the gearbox,
the propeller shaft should therefore be detached
from the rear axle central gear and secured to the
frame.
If the propeller shaft is detached from the rear of
the gearbox, there is a risk that it will rotate and
strike and damage the cables in the chassis frame.
There is also a risk that even the propeller shaft
will be damaged.

453 Complete
20170627
Emergencies

b201247

Disconnect the propeller shaft, P400-P500

Proceed as follows:
1. Apply the parking brake.

Complete
20170627 454
Emergencies

b201955

2. Undo the screws in the central gear end yoke.

IMPORTANT!
If any of the bearing retainers fall off a new
universal joint cross with bearing retainer must be
fitted. This is because dirt may have penetrated.
b201956

455 Complete
20170627
Emergencies

3. Screw in M16 screws (4 off) in the two bearing retainers.


Tighten the screws alternately towards the end yoke
until both bearing retainers are loose.

IMPORTANT!
Do not use a nut runner.
b366875

4. Hold the shaft and remove the screws.


b209493

Complete
20170627 456
Emergencies

5. Attach the shaft to the chassis and cover the universal


joint and bearing retainer with a plastic bag.

If the spring is broken or missing, tie the bearing retainers to the


universal joint cross so the bearing retainers do not fall off. Then
secure the shaft to the chassis. b201957

Disconnect the propeller shaft, P604, P644

Proceed as follows:
1. Apply the parking brake.

457 Complete
20170627
Emergencies

b366874

2. Undo the screws at the rear axle central gear.


b366873

3. Screw in M12 screws (2 off) in the two bearing retainers.


Tighten the screws alternately towards the end yoke
until both bearing retainers are loose.

IMPORTANT!
Do not use a nut runner.

4. Hold the shaft and remove the screws.

Complete
20170627 458
Emergencies

b201986

5. Secure the axle to the chassis. If the propeller shaft is at


risk of exposure to dirt or water cover the cross slots on
the propeller shaft flange.

Release the parking brake without


compressed air
Be aware that the vehicle is completely without brakes when you
carry out the following actions.

459 Complete
20170627
Emergencies

! WARNING!

When the parking brake is disabled and the


compressed air system of the vehicle is empty, the
vehicle will not have any working brakes.

To release the parking brake without any compressed air,


proceed as follows:
1. Lock the wheels with wheel chocks or connect a towing
bar to another vehicle to prevent the vehicle from
moving.
b201312

2. Undo the release bolts in the spring brake chambers.


Slacken a release bolt by turning it until it gets
resistance, see the following illustration. The bolt can
come out about 35 or 60 millimetres, depending on
whether it is a disc brake or a drum brake.

Complete
20170627 460
Emergencies

The release bolt will come out a


little from the cylinder when it is
b201852

undone.

IMPORTANT!
Do not use a nut runner to loosen or apply the
release bolt in the spring brake chamber as the
release bolt can break.

3. Affix a label on the steering wheel to warn that the


vehicle is without brakes.
SE
BR NO
AK

b211673

461 Complete
20170627
Emergencies

Chassis lifting points

! WARNING!

Both the chassis and moving axle suspension


components must be secured against falling with
axle stands to ensure absolute safety when
working under a raised vehicle.

! WARNING!

Never work under a vehicle only supported by a


jack!

Apply the parking brake and block the wheels before lifting the
vehicle with a jack. Ensure that the jack is stable on level ground.

Complete
20170627 462
Emergencies

Lifting points on the front axle

By the bracket under the air


b201242

bellows.

Lifting points on the front axle

Use the adapter found in the tool


b201241

kit.

463 Complete
20170627
Emergencies

Lifting points on the rear axle

b201244

By the spring mounting.


b201746

By the intended jack point.

Complete
20170627 464
Emergencies

Lifting points on the rear axle

b201243

By the spring mounting.

Filler nipple for parking brake circuit


The filler nipple is used to fill the parking brake circuit with air,
when for example towing short distances.
b356971

Filler nipple for parking brake circuit

Do the following to top up air:


1. Chock the wheels so that the vehicle cannot move.

2. Remove the cover over the filler nipple using a


screwdriver, for example.

465 Complete
20170627
Emergencies

3. Top up air for the parking brake circuit, e.g. with a hose
from a tyre or from another vehicle.

4. Loosen the interlock valve, if the vehicle is fitted with


such.

5. Release the parking brake lever.

The parking brake can now be applied normally, but only once.

Complete
20170627 466
Electrical system

Electrical system
Fuses and relays

Opening the central electric unit

! WARNING!

When renewing a fuse, disconnect the power by


using the battery master switch or remove the
battery minus terminal.

IMPORTANT!
Always fit a fuse of the rating specified in the list
and of a type that is equivalent to the original fuse.

1 1. Remove the side panel.


2. Turn the locking device. Remove
the panel by carefully loosening
2
the clips, starting from the right-
hand corner. Then remove the
b364640

panel from the hook.

467 Complete
20170627
Electrical system

1 1. Remove the side panel.


2. Turn the locking device. Remove
2 the panel by carefully loosening
the clips, starting from the left-
hand corner. Then remove the
b369448

panel from the hook.

Symbols for fuses and relays

Fuses
b206546

Relays
b206545

Complete
20170627 468
Electrical system

Fuses

Position Symbol Explanation

1 Relay for electrical


equipment that is not
b374117

activated until the engine has


started.

2 Door node, driver’s side


b364585

3 Door node, passenger side


b364584

4 Coordinator
b206487

5 Starter key
b364583

469 Complete
20170627
Electrical system

Position Symbol Explanation

6 Diagnostic socket

b206506

7 CAN node
b206487

8 24 V socket
b206509

9 RTC (Communication unit)


b373782

10 Fuse for distance sensor


b364581

Complete
20170627 470
Electrical system

Position Symbol Explanation

11 Tachograph

b206489

12 External lighting
b364580

13 Fan
b364579

14 Instrument cluster
b206488

16 LIN remote control


b206487

471 Complete
20170627
Electrical system

Position Symbol Explanation

17 Coffee maker

b206541

18 FLC (Forward Looking


Camera System)
b364578

19 CTS (Clock and timer


system)
b364577

20 Internal lighting
b206455

21 Fuel heater

22
b206474

Complete
20170627 472
Electrical system

Position Symbol Explanation

23 Rotating beacon

b206453

24 BCI (Communication
interface to the bodywork)
b364576

25 Bodywork equipment
b374153

26 Alarm
b206498

27 Short-stop heater
b364577

473 Complete
20170627
Electrical system

Position Symbol Explanation

28 Refrigerator

b206508

29 Cab tilting
b373783

30 Spotlight
b373655

31 Alcolock
b364589

32 WTA (Auxiliary water


heater)
b364577

Complete
20170627 474
Electrical system

Position Symbol Explanation

33 Roof hatch

b373611

35 Road toll unit

36
b206535

37 Locking steered rear axle on


trailer
b206460

40 Remote vehicle immobiliser

41
b373654

43 Internal lighting
b206455

475 Complete
20170627
Electrical system

Position Symbol Explanation

44 Emission control system

b206473

45 Fuel cooler

46
b213896

47 Automatic chassis lubrication


b206517

48 Telephone
b364596

49 Retractable boarding step


unit
b206540

Complete
20170627 476
Electrical system

Position Symbol Explanation

50 Subwoofer

b364595

51 Parking cooler
b364594

52 Cab tilting
b373783

53 Work light
b373656

54 Parking brake
b364592

477 Complete
20170627
Electrical system

Position Symbol Explanation

55 APS (Air processing system)

b206468

56 Allison gearbox
b206469

57 Auxiliary cab cooler


b373669

59 ABS on trailer
b374086

60 Trailer lighting
b364591

Complete
20170627 478
Electrical system

Position Symbol Explanation

101 Side marker lamp

b364588

102 Roof sign lamp and rear


position lamp, right-hand
side
b364609

103 Position and side marker


lamps, left-hand side
b364608

104 Position and side marker


lamps, right-hand side
b364607

105 Position lamps on trailer,


left-hand side
b364606

479 Complete
20170627
Electrical system

Position Symbol Explanation

106 Position lamps on trailer,


right-hand side
b364605

107 Spotlights and rear position


lamp, left-hand side
b364604

108 BWE (Bodywork electrical


system)
b364603

109 Position lamp, box truck


bodywork
b366639

121 15 voltage
b364602

Complete
20170627 480
Electrical system

Position Symbol Explanation

122 Window winders, driver’s


side
b364601

123 Window winder, passenger


side
b364600

124 Tachograph
b206489

125 Seat heating


b364619

126 Airbag
b206514

481 Complete
20170627
Electrical system

Position Symbol Explanation

127 Alcolock

b364589

128 Rear view mirror heating


b206493

136 Cigarette lighter


b206515

137 Tag axle lift


b206459

138 Remote vehicle immobiliser


b373654

Complete
20170627 482
Electrical system

Position Symbol Explanation

139 Road toll unit

b206535

140 BWE (Bodywork electrical


system)
b364618

141 Reverse alarm switched off


b373610

142 ABS on trailer


b206476

143 Tipper body


b373652

483 Complete
20170627
Electrical system

Position Symbol Explanation

144 Tipper body heating

b373653

145 Road toll unit


b206535

146 UFS (Unlocking of Fifth


Wheel Slider)
b373670

151 Radio

152
b206499

153 12 V socket
b206497

Complete
20170627 484
Electrical system

Position Symbol Explanation

154 Climate control

b206542

155 Radio
b206499

156 CBR (Two-way radio)


b364615

157 TV
b364614

159 Rain sensor


b364613

485 Complete
20170627
Electrical system

Position Symbol Explanation

160 12 V socket

b206497

181 BWE (Bodywork electrical


b374153

system)

182 Microwave oven


b206541

183 Electrically heated


windscreen
b215841

191 COO (Coordinator)


b206487

Complete
20170627 486
Electrical system

Position Symbol Explanation

192 BWE (Bodywork electrical


system)
b364612

193 POW (Distribution of


electrical power in the
vehicle)
b364611

194 COO (Coordinator)


b364610

Relays

Position Symbol Explanation

8 Brake lights, trailer


b364591

487 Complete
20170627
Electrical system

Position Symbol Explanation

14 15 relay

b374115

19 61 relay
b374117

20 15 relay
b374115

21 58 relay
b374116

39 Internal lighting
b206455

43 Water separating fuel filter


b206474

Complete
20170627 488
Electrical system

Position Symbol Explanation

46 Fuel heater

b206474

86 Locking steered rear axle on


trailer
b206460

88A Retractable boarding step


unit
88B
b206540

89A Reverse alarm switched off


b373610

103 Fuel cooling

104
b213896

489 Complete
20170627
Electrical system

Position Symbol Explanation

106 Electrically heated


windscreen
107 b215841

110 Automatic chassis lubrication


b206517

112 Radio
b206499

115 Work light


b373656

E21 Tag axle lift


b206459

Complete
20170627 490
Electrical system

Central electric unit on chassis

b365992

! WARNING!

When renewing a fuse, disconnect the power by


using the battery master switch or remove the
battery minus terminal.

Position System

301 COO

302 EEC

303 GMS

491 Complete
20170627
Electrical system

Position System

304 BMS, EBS

305 BMS

306 GMS (Allison)

307 Not connected

308 GMS (Allison)

309 EMS

310 EMS (throttle)

311 TPM

312 AWD

313 EPB

314 CMS

315 SMS

316 EST

317 EPB

318 EMS, GAS, OCS

319 Equaliser

320 EMS, VGT

Complete
20170627 492
Electrical system

Position System

321 EMS, GAS, ICM

322 EMS

323 EMS, GAS, GSC

324 Battery charger

Batteries

Risks
Handle the batteries as instructed below. Use protective
equipment, gloves and eye protection.

! WARNING!

The vehicle batteries contain corrosive, diluted


sulphuric acid and the toxic metal lead. Lead is
harmful to humans and the environment. Wash
your hands after contact with the battery. The
batteries should be handled in accordance with
national regulations on environmentally
hazardous substances.

493 Complete
20170627
Electrical system

! WARNING!

In case of acid splashes in your eyes: rinse


immediately with running water for at least 15
minutes.
Always seek medical attention if you get acid in
your eyes.
If you splash acid on other parts of your body:
rinse immediately with water. Then wash your
clothes in a normal water wash.
Do not stand close to the batteries while jump
starting the vehicle. A battery can explode
because oxyhydrogen gas may be formed in the
battery during charging.
Short circuits can cause burns and fire.

Note:
The vehicle has no function that prevents any
discharging of the batteries when using e.g. rest
cooler or other equipment that affects the
lighting or climate.

Complete
20170627 494
Electrical system

Charging
• If power is used from the batteries they should be
recharged within a day or two.

• Repeated starts and extended periods of idling provide


less effective charging than long runs. Charge the
batteries if they are not charged through driving.

• It is more difficult to charge a battery at low


temperatures.

! WARNING!

Explosive gas is formed when batteries are being


charged. Smoking is forbidden and any apparatus
that can cause sparks must not be in the vicinity.

Note:
Always remove the ground connection (negative)
before charging.
Never connect 12 V equipment, e.g. a radio, to
only one of the batteries. The other battery can
then be overloaded.

495 Complete
20170627
Electrical system

Slow charging
Slow charging is always preferable except in real emergencies.
The current level should be approximately 10% of the battery
capacity. A battery with a capacity of 180 Ah should be charged
with approx. 20 A.

Boost charging
Boost charging means that the battery is recharged with a higher
current for a shorter period of time.
Avoid boost charging the battery. The load on the batteries is
very high when boost charging and may impair their service life.

IMPORTANT!
One cable terminal must be disconnected before
boost charging. Otherwise, there is a significant
risk of damage to the vehicle’s electronic control
units.

Trickle charging
If the vehicle is not to be used for a long period, Scania
recommends trickle charging in order to avoid damaging the
batteries.

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Electrical system

Maintenance
The exterior condition of the batteries must be inspected
regularly. Oxide, dirt and moisture can generate leakage currents
and discharge the batteries. The oxide can also result in poor
connections and voltage drop.
Maintenance instructions:
• Make sure that the batteries, battery terminals, electrical
cables and battery box are clean. Clean with water.

• Check that the battery connections are intact. Grease


battery terminals and cable terminals with Vaseline.
Corroded battery cable terminals lead to poor
connection with a reduced current capacity as a result.

Renewing the battery


b202806

Take scrapped batteries to Scania dealers or workshops. They


will dispose of the batteries in accordance with national

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Electrical system

legislation and make sure that they go for environmentally


appropriate recycling. Battery disposal is a free service.

Note:
Renew both batteries at the same time.

Removal

+ +
b204328

Disconnect the ground connection (negative terminal) first and


then the other connections.

IMPORTANT!
Do not disconnect the batteries while the engine
is running. The alternator and other electrical
components can be damaged.

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Electrical system

Note:
Do not knock on the battery cable terminals.
Pole connections and cell plates may come loose.

Fitting

2 1

+ +
b204327

First connect positive cable 1 and then ground connection 2 to


the battery’s negative terminal. Tighten the cable terminals well.

IMPORTANT!
Do not mix up the battery connections. The
alternator or other electrical components can be
damaged.

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Electrical system

Renewing the batteries at the rear end of the


frame

IMPORTANT!
Use only original Scania batteries when the
batteries need to be renewed. They are designed
for the demands placed on batteries fitted at the
rear end of the frame.

Batteries

General information on batteries


The vehicle is equipped with a dual battery system. A pair of
service batteries which provide power when the engine is not
running and a pair of starter batteries which are only used to start
the engine. Other power consumption is normally handled by
the alternator.

Note:
The starter batteries have sufficient power to
start the engine, even if the other service
batteries in the vehicle seem discharged.
If the engine does not start, in rare cases the
batteries may be completely discharged. Check
that all current consumers in the cab are switched
off. Wait for a few minutes and try to start the

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Electrical system

engine again.
The vehicle has no function that prevents any
discharge of the service batteries when using e.g.
short-stop cooler or other equipment that affects
the lighting or climate.

Risks
Handle the batteries as instructed below. Use protective
equipment, gloves and eye protection.

! WARNING!

The vehicle batteries contain corrosive, diluted


sulphuric acid and the toxic metal lead. Lead is
harmful to humans and the environment. Wash
your hands after contact with the battery. The
batteries should be handled in accordance with
national regulations on environmentally
hazardous substances.

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Electrical system

! WARNING!

In case of acid splashes in your eyes: rinse


immediately with running water for at least 15
minutes.
Always seek medical attention if you get acid in
your eyes.
If you splash acid on other parts of your body:
rinse immediately with water. Then wash your
clothes in a normal water wash.
Do not stand close to the batteries while jump
starting the vehicle. A battery can explode
because oxyhydrogen gas may be formed in the
battery during charging.
Short circuits can cause burns and fire.

Maintenance
The exterior condition of the batteries must be inspected
regularly. Oxide, dirt and moisture can generate leakage currents
and discharge the batteries. The oxide can also result in poor
connections and voltage drop.
Some maintenance advice:
• Make sure that the batteries, battery terminals, electrical
cables and battery box are clean. Wash with hot water.

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Electrical system

• Check that the battery connections are intact. Grease


battery terminals and cable terminals with Vaseline.
Corroded battery cable terminals lead to poor
connection with a reduced current capacity as a result.

Recycle scrapped batteries


b202806

Take scrapped batteries to Scania dealers or workshops. They


will dispose of the batteries in accordance with national
legislation and make sure that they go for environmentally
appropriate recycling. Battery disposal is a free service.

Battery master switch


Use the battery master switch to quickly disconnect the power in
an emergency, when loading and unloading the vehicle or to save
energy in the batteries at prolonged breaks in driving.

When the battery master switch is turned off, power is always


supplied to the tachograph. Depending on the vehicle’s
specification, the alarm and immobiliser may also have power.

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Electrical system

When the battery master switch is off, the power to the central
locking is also off and therefore it is impossible to lock the vehicle
with e.g. the remote control.

Wait for at least 10 seconds after switching off the voltage before
switching off the battery master switch.

! WARNING!

When the battery master switch cuts off the


power, the engine stops. The vehicle becomes
difficult to control if this occurs when moving.
Stop the vehicle, if possible, before cutting off
the power.

IMPORTANT!
Wait for at least 1.5 minutes after switching off
the power before switching off the battery master
switch. Otherwise the SCR system will not have
had time to be purged of reductant residue, which
could damage the system.

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Electrical system

IMPORTANT!
Do not switch off the battery master switch if the
symbol for the exhaust gas aftertreatment system
is displayed.
b363507

Switch for battery master switch

If a fault occurs in the cable harness or battery master switch, the


switch will indicate this as follows:

• Flashes yellow: The battery master switch failed to switch


off the current or switched it off incorrectly. Try again.
Contact a Scania workshop if the fault persists.

• Lights up yellow: Only one electric circuit has been


switched off. Contact a Scania workshop for checking.

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Electrical system

b363506
Rotary control for battery master switch.

Battery charger

Voltage inlet to the battery


b375290

charger

Note:
Do not switch off the power with the battery
master switch during charging as the battery will
not be charged then.

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Electrical system

The battery charger supplies the vehicle’s batteries with


charging from a standard grounded electrical socket. The
voltage is connected via a switch above the vehicle’s batteries and
provides voltage to the battery charger, and also to the vehicle’s
engine heater, if fitted.

When the electrical cable is connected between the vehicle and


the electrical socket, battery charging is started immediately.
The charging voltage is displayed in the instrument cluster. The
value varies between 26 V and 28.8 V provided the vehicle’s
engine is not running.

Electrical input for the battery charger and the


b376395

electrical engine heater.

Adaptive battery charging


The ability of the battery to charge is dependent on the
temperature of the battery. A cold battery is less able to accept
the charge than a warm battery. Cold batteries therefore reach a
better state of charge if they are charged at a high charging
voltage.
The adaptive battery charging function means that the charging
voltage from the alternator is adapted to the battery temperature.
The charging voltage therefore increases when the battery is
cold and reduces when the battery is warm. The charging voltage

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Electrical system

is set automatically and cannot be controlled manually. You can


see how high the charging voltage is on the instrument cluster.
The value may vary between 26 V och 30 V.

Jump starting

! WARNING!

Do not stand close to the batteries when using


starter cables. A battery can explode causing
severe injuries.
Do not connect batteries in an environment
where there are flammable gases or fluids such as
petrol and ethanol.
Follow the instructions exactly to ensure that
injuries and damage do not occur.

IMPORTANT!
Jump starting is only permitted using batteries or
Scania jump starter unit Eurotec 2024 L20.
A different jump starter unit can cause serious
damage to the vehicle’s electrical systems.

If the vehicle’s battery is discharged and cannot provide enough


current to start the engine you can connect it to other batteries.

Both systems must have the same battery voltage, i.e. 24 V.

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Electrical system

Use heavy-duty jump leads – at least 25 mm² – with insulated


clamps.

Preparations:

• Start the engine on the vehicle which has charged


batteries.

• All connections (+) should be made on the vehicle battery


which has its positive cable connected directly to the
electrical system.

Proceed as follows:

b201071

1. Connect to the battery positive terminal (+) on the


vehicle with a low battery voltage.

2. Connect to the battery positive terminal (+) on the fully


charged vehicle.

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Electrical system

3. Connect to the battery negative terminal (-) on the fully


charged vehicle. Select the negative terminal (-) which is
connected to the chassis.

4. Connect to an electrical ground point (e.g. using the


battery cable bracket in the frame) a short distance from
the battery itself on the vehicle with a low battery
voltage. This last electrical cable may produce a spark
when connected.

Note:
If the protective paint on the frame is damaged it
needs to be touched up immediately.

5. Start the engine of the vehicle with low battery voltage.


Do not stand close to the batteries.

6. When the engine has started, detach the electrical cable


from the frame first and then the other electrical cables.

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Electrical system

IMPORTANT!
Do not run the starter motor for more than 30
seconds during each start attempt. If the engine
has not started after 2 attempts, troubleshoot for
a fault. The starter motor must rest for at least 5
minutes before the next start attempt. The starter
motor is automatically blocked after 35 seconds.

Jump starting

! WARNING!

Do not stand close to the batteries when using


starter cables. A battery can explode causing
severe injuries.
Do not connect batteries in an environment
where there are flammable gases or fluids such as
petrol and ethanol.
Follow the instructions exactly to ensure that
injuries and damage do not occur.

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Electrical system

IMPORTANT!
Jump starting is only permitted using batteries or
Scania jump starter unit Eurotec 2024 L20.
A different jump starter unit can cause serious
damage to the vehicle’s electrical systems.

If the vehicle’s batteries are discharged and cannot provide


enough current to start the engine you can connect them to
other batteries.

Both systems must have the same battery voltage, i.e. 24 V.

Use heavy-duty jump leads – at least 25 mm² – with insulated


clamps.

Preparations: Start the engine on the vehicle which has charged


batteries.

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Electrical system

Proceed as follows when the vehicle requires a jump start:

2
3
1

1. Connect to the service battery positive terminal (+) on b364039

the vehicle with a low battery voltage.

2. Connect to the battery positive terminal (+) on the fully


charged vehicle.

3. Connect to the battery negative terminal (-) on the fully


charged vehicle.

4. Connect to the battery negative terminal (-) on the


vehicle with low battery voltage. This last electrical
cable may produce a spark when connected.

5. Start the engine of the vehicle with low battery voltage.


Do not stand close to the batteries.

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Electrical system

6. Once the engine has started, first disconnect the


electrical cable to the battery’s negative terminal (-) on
the vehicle with low battery voltage, and then the other
electrical cables.

7. If the engine does not start. Disconnect the electrical


cables according to step 6 and repeat all steps with one
exception. At step 1, connect to the battery’s positive
terminal (+) on the inner battery of the vehicle with low
battery voltage.

Proceed as follows when the vehicle is giving a jump start:

1
4
2

3
b364038

1. Connect to the battery positive terminal (+) on the


vehicle with a low battery voltage.

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Electrical system

2. Connect to the service battery positive terminal (+) on


the fully charged vehicle.

3. Connect to the service battery negative terminal (-) on


the fully charged vehicle.

4. Connect to the battery negative terminal (-) on the


vehicle with low battery voltage. This last electrical
cable may produce a spark when connected.

5. Start the engine of the vehicle with low battery voltage.


Do not stand close to the batteries.

6. Once the engine has started, first disconnect the


electrical cable to the battery’s negative terminal (-) on
the vehicle with low battery voltage, and then the other
electrical cables.

Note:
If the protective paint on the frame is damaged it
needs to be touched up immediately.

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Electrical system

IMPORTANT!
Advice when engine is difficult to start:
The starter motor is automatically blocked after
35 seconds.
Run the starter motor for a maximum of 30
seconds. If the engine does not start at the first
attempt: return the key to the radio position and
wait for approx. 30 seconds to allow the starter
motor to recover.
If the engine has not started after 2 attempts, the
starter motor must rest for at least 5 minutes
before 2 new attempts are made. Inspect for any
other fault, e.g. a fuel system fault.

Jump socket
At the back of the chassis there is a socket for jump starting.

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Electrical system

b364037

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Bodywork

Bodywork
EG power take-off
The gearbox-driven power take-off, EG, transfers power from
the gearbox to external accessories. It is located on the gearbox,
driven by the gearbox layshaft and is not normally engaged.
Before you activate the EG power take-off, the starter key must
be in the drive position and the air pressure above 5 bar.
The bodybuilder can choose to make different conditions
applicable.

IMPORTANT!
Run the engine at idling speed for approximately
1 minute after driving before switching off the
engine. Otherwise there is a risk of the
turbocharger being damaged.
b361445

Switch for EG power take-off.

The vehicle may be equipped with several power take-offs.

You can control the engine speed to the EG power take-off by


pressing + or - on the cruise control switch.

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Bodywork

IMPORTANT!
When using the high-speed EG power take-off,
the vehicle should be as level as possible. It can
only be on a downhill slope for a short time.

For gearboxes with a splitter gear, 2 different power take-off


speeds may be supplied at the same engine speed depending on
whether low or high split mode is engaged when the gearbox is
in neutral.

You change splitter mode manually by pressing the auxiliary


brake lever towards or away from you.

When the EG power take-off is engaged, all gear changing is


inhibited when driving. You can, however, change gear when
stationary. If the vehicle is driven away with an EG power take-
off activated, a message is displayed in the instrument cluster.

Engaging

IMPORTANT!
Only engage or disengage the power take-off
when it is not under load. Only change gear when
the power take-off is not under load; otherwise
the gearbox may be damaged.

1. Ensure that the vehicle is stationary.

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Bodywork

2. Engage neutral.

3. Press the switch.

4. Wait until the power take-off symbol appears in the


instrument cluster.

IMPORTANT!
If there is an unusual noise from the gearbox press
the switch immediately. The power take-off is
then disengaged automatically.

Note:
If the power take-off symbol has not come on in
the instrument cluster after 20 to 30 seconds,
repeat steps 3 and 4.

Engaging by using the clutch pedal

To get more control of the engagement of the EG power take-


off you can use the clutch pedal.
1. Ensure that the vehicle is stationary.

2. Depress the clutch pedal if the engine is running.

3. Engage neutral.

4. Press the switch.

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Bodywork

5. Wait until the power take-off symbol appears in the


instrument cluster.

6. Gently release the clutch if the engine is running.

Note:
If no symbol is displayed after 10 seconds, gently
release the clutch so that the gear teeth end up in
the right position. Do not press the switch again.

Disengaging
1. Ensure that the vehicle is stationary.

2. Engage neutral.

3. Press the power take-off switch.

4. Wait until the power take-off symbol goes off in the


instrument cluster.

Disengage by using the clutch pedal


1. Ensure that the vehicle is stationary.

2. Depress the clutch pedal if the engine is running.

3. Engage neutral.

4. Press the power take-off switch.

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Bodywork

5. Wait until the power take-off symbol goes out.

6. Gently release the clutch if the engine is running.

IMPORTANT!
When using the high-speed EG power take-off,
the vehicle should be as level as possible. It can
only be on a downhill slope for a short time.

EK power take-off
The power take-off is an external shaft journal for transferring
power from the gearbox to external accessories. The EK power
take-off is located between the engine and the gearbox and is
driven by the engine. The power take-off is not engaged when
the switch is in its normal position.
b361447

Switch for EK power take-off.

You can control the engine speed to the EK power take-off by


pressing + or - on the cruise control switch.

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Bodywork

IMPORTANT!
The engine must be switched off before the
power take-off is engaged.

Engaging
1. Switch off the engine.

2. Put the gear in neutral.

3. Turn the key to the drive position.

4. Activate the switch.

5. Start the engine.

Disengaging
1. Make sure the power take-off is not under load.

2. Deactivate the switch.

ED power take-off
The power take-off transfers power from the engine to external
accessories. ED power take-off is driven directly by the timing
gear and rotates when the engine is started. The switch activates
the hydraulics and supplies pressure to the system.
The bodybuilder can choose to make different conditions
applicable.

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Bodywork

b375415

Switch for ED power take-off.

You can control the engine speed to the ED power take-off by


pressing + or - on the cruise control switch.

Engaging
1. Activate the switch

Disengaging
1. Deactivate the switch

Bodybuilding and conversions


IMPORTANT!
The bodybuilder homepage and its instructions
must be applied to all bodywork and conversion
projects. You find the bodybuilder homepage at
truckbodybuilder.scania.com.

Always contact a Scania workshop when carrying out bodywork


and conversion projects, or in case of any queries (concerning
bodywork and conversion projects), to gain access to this

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Bodywork

technical information. Vehicles lacking in equipment or


functions which consequently do not meet the technical
requirements may constitute a hazard and it may be unlawful to
drive them on public highways.

IMPORTANT!
Changes to the vehicle, particularly the
retrofitting of electrical equipment or changes to
electrical components and their software, must be
carried out in a professional manner. The illegal
copying of software may, therefore, make you
liable for infringement of copyright. Scania
cannot be held responsible for the consequences
of work not carried out professionally.

IMPORTANT!
Direct connection with the vehicle’s CAN buses
or via the diagnostics socket to retrieve data or
other reason is not permitted. This could be
extremely dangerous since it could affect the
functionality of the vehicle’s systems, e.g. engine
or brake. The SCANIA FMS and SCANIA BCI
interfaces must be used in these cases.

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Bodywork

IMPORTANT!
The 66-pin connectors in the bulkhead are only
intended for Scania-fitted equipment and may
only be used for conversion of the vehicle with
original equipment.

IMPORTANT!
Direct connection to the battery’s positive and
negative terminals is not permitted.

Wet kit

bar
150

ar
0b
22
b361122

Set the pressure in the hydraulic system using the rotary control.

It is possible to set the pressure in the hydraulic system to 150 or


220 bar using two fixed positions. Check the pressure needed for
the hydraulic equipment to be connected to the system and set

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Bodywork

the pressure with the rotary control. The rotary control clicks
into the end positions and cannot be set to a position in between.

IMPORTANT!
Before connecting, always check that the system
pressure set does not exceed the maximum stated
pressure of the hydraulic equipment, to avoid
damaging the equipment.

EXT switch

EXT switch. Activate the switch when you need to


control some of the vehicle’s functions from outside
b361448

the vehicle.

EXT- the switch is a safety function which allows some of the


vehicle functions to be controlled from outside the vehicle.
Which functions you can control depend on the vehicle’s
equipment and which logic has been created in the vehicle’s
bodywork system.

When you press the EXT switch, the EXT symbol comes on in
the instrument cluster.

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Bodywork

Operating the platform


Note:
In order to operate the platform, the vehicle’s
power take-off must be activated, see the section
Power take-offs.

! WARNING!

Before tipping, check that there are no people in


the working area.

IMPORTANT!
High engine speeds can cause damage to the
hydraulic cylinder and oil pump.
If the vehicle is driven when the platform is in the
tipping position, it should be driven with great
care. Otherwise the vehicle, platform and
hydraulics can easily be damaged, e.g. when
braking.

Use the switches below to operate the platform:

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Bodywork

1 2 3 4 5

b361443
1. Emergency stop for tipper function. 4. Platform tipper on trailer up/down
2. Platform tipper up/down 5. Tailboard spreader on trailer
3. Tailboard spreader open/closed open/closed

Note:
Deactivate the power take-off and restart the
vehicle after an emergency stop to reset the
tipper functions.

1 2
1. Switch for tag axle lift on the first
axle of the trailer.
2. Switch for tag axle lift on the last
b361442

axle of the trailer.

Give a short press on the top part of the switch to raise the tag
axle. Give a short press on the bottom part of the switch to lower
the tag axle.

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Bodywork

You can warm up the tipper body to prevent the vehicle’s load
from freezing. When the tipper body heating is on, the fuel
consumption may increase.
b361441

Tipper body heating switch.

The platform is equipped with a platform vibrator.

The platform vibrator shakes loose a frozen load. Only use the
platform vibrator for a few seconds at a time. The switch is
spring-loaded.
b361440

Platform vibrator switch.

Operating the platform


Note:
In order to operate the platform, the vehicle’s
power take-off must be activated, see the section
Power take-offs.

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Bodywork

! WARNING!

Before tipping, check that there are no people in


the working area.

IMPORTANT!
High engine speeds can cause damage to the
hydraulic cylinder and oil pump.
If the vehicle is driven when the platform is in the
tipping position, it should be driven with great
care. Otherwise the vehicle, platform and
hydraulics can easily be damaged, e.g. when
braking.

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Bodywork

Controls

1 2 3 4 5

b361443
1. Emergency stop for tipper functions 4. Platform tipper on trailer up/down
2. Platform tipper up/down 5. Tailboard spreader on trailer
3. Tailboard spreader open/closed open/closed

Note:
Deactivate the power take-off and restart the
vehicle after an emergency stop to reset the
tipper functions.

The lever for controlling the hydraulics is located by


b379268

the grab handle on the driver’s side.

The lever can be locked in the end position to keep the


hydraulics activated.

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Bodywork

You can warm up the tipper body to prevent the vehicle’s load
from freezing. When the tipper body heating is on, the fuel
consumption may increase.
b361441

Tipper body heating switch.

The platform is equipped with a platform vibrator.

The platform vibrator shakes loose a frozen load. Only use the
platform vibrator for a few seconds at a time. The switch is
spring-loaded.
b361440

Platform vibrator switch.

Box truck bodywork


Before driving each day check that:

• The load is lashed correctly.

• The load lashes are in good condition.

• The tilt gate and all doors are closed.

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Bodywork

Opening side doors

3
2
1
4
5
6
b365208

! WARNING!

There is a risk of trapping your hand when


securing the door assembly.

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Bodywork

1 2 3

4 5 6

1 2

b209504
Proceed as follows to open the side doors:
1. Unlock and open door panel 1; position it against door
panel 2.

2. Secure it by fastening the loop in the hook.

3. Unlock door panel 3.

4. Open door panels 3 and 2.

5. Move the front door assembly completely to the side.

6. Secure the door assembly with the front side door


bracket.

7. Proceed in the same way with doors 4, 5 and 6.

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Bodywork

Closing side doors

Proceed as follows to close the side doors:


1. Undo the lock on the rear side door bracket.

2. Lock door panel 6. Undo the loop from the hook.

3. Close and lock door panels 5 and 4.

4. Proceed in the same way with doors 1, 2 and 3.

Opening and closing the tilt gate


Open and close the tilt gate by pulling the strap. The gate held
open by the gas springs and secured in the closed position by the
rear end lift’s loading platform.

Securing loads
Secure all types of load according to the applicable regulations to
prevent the load from moving during transport.

IMPORTANT!
Load may only be put on the lashing rails in the
walls lengthwise.
Expander supports must not be used for securing
loads.

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Bodywork

Secure the load by lashing it securely at the approved


attachment points:

• Rails in the walls.

• The floor’s external edges on the longitudes.

Load lashing equipment

The load lashing kit includes:

• 2 retaining straps

• 2 winches

• 1 ratchet handle

• 4 wheel chocks for floor lashing rail

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Bodywork

Lash the load with the side doors open.

b365207
Only use a strap tensioner designed for your vehicle. b365206

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20170627 538
Bodywork

The built-in lashing winches run along the side doors’ edge
profile.

Use the ratchet handle to tighten


b329198

the winches.

2
1. Rotate the winches’ support brace
outward.
1 2. Remove the winch from the edge
b329199

profile.

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Oils and fluids

Oils and fluids


Engine oil
If you need to top up the engine oil in your vehicle, top up with
the same grade of oil as that used in the vehicle. The type of
engine oil in the vehicle is stated on the label by the filler pipe.

IMPORTANT!
Do not mix additives with the oil.

Contact a Scania workshop for more information about engine


oil and oil change intervals.
If it is not possible to read what is on the label, top up with:

• Scania LDF-4

Hydraulic oil

Oil grade
Only top up with oil of the following grade level:
• ISO 11158-HV

• DIN 51524-3-HVLP

• ISO 6743-4-HR/HV

• DIN 51502-HVLP

• AFNOR 48-603-HV

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Oils and fluids

Checking and topping up engine oil


Note:
The vehicle should be on a level surface to
display the oil level correctly.
The warning symbol for high or low oil level
only comes on during start-up, not during
driving.

Note:
If you top up with too little oil, the system cannot
detect the filling. Do not top up with oil until the
oil level gets close to the minimum oil level mark.
b208581

The engine oil level is too high or too low.

Engine max to min**

9 litre engines Approximately 5 litres

13 litre engine Approximately 8 litres

16 litre engine Approximately 8 litres

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Oils and fluids

* The difference between max. and min. on the oil dipstick and
in the instrument cluster.

If the instrument cluster and oil dipstick show different oil levels,
then prioritise as follows:
1. Display in instrument cluster

2. Oil dipstick

Show oil level


The engine oil level is only shown correctly if all the oil is in the
oil sump. It is therefore best to read the oil level in the
instrument cluster before starting the engine and driving off.

Proceed as follows to show the oil level in the instrument


cluster:
1. Turn the starter key to the drive position.

2. Press the OK button and select the Settings menu.

3. Then select Start-up check.

4. Select Show oil level. The oil level is indicated by a


horizontal bar.

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Oils and fluids

Note:
If there is a fault in the oil level sensor, an error
message is displayed in the instrument cluster
informing that the sensor is defect.

The oil level is indicated by a


b358626

horizontal bar.

The current oil level is shown in the instrument cluster after you
switch on the voltage. The oil level is shown as long as the vehicle
is stationary, but for a maximum of 30 minutes after the engine
has been started.
If the oil needs to be topped-up, the amount to be filled is shown
in the instrument cluster.

View the oil level with the engine just switched off

If the engine has been running, the oil needs time to drain into
the oil sump before a correct value can be shown in the
instrument cluster. During the time the oil runs down, a message
is displayed together with the waiting time in the instrument
cluster. The waiting time depends on the temperature of the
engine when it was switched off. If the waiting time is more than
12 minutes, the instrument cluster shows: Please wait > 12 min.

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Oils and fluids

In certain conditions, the waiting time can be long. For example,


if the engine has been started cold, run for a short time and
therefore has not reached normal operating temperature.

Display not available

The oil level cannot be displayed if the vehicle has been driven
or if the engine has been running for more than 30 minutes. A
message is then displayed in the instrument cluster. Switch off
the engine and wait until the oil has drained into the oil sump.

Oil dipstick
The oil dipstick is located at the front or by the fuel filter.
Wait for 8 minutes after the engine has stopped before checking
the oil level. Check the oil level using the oil dipstick. The oil
should not be below the lower mark or above the upper mark.

Note:
It is important to turn the oil dipstick so that it
goes down in the correct position.

Filling at the front


Move the side casing to one side to gain access to the oil dipstick
and filler pipe.

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Oils and fluids

Oil dipstick and filler pipe at the


b376007

front.

Filling via the cylinder head


b376009

Power steering oil

The symbol is displayed in the instrument cluster when


b353252

the power steering fluid level is too low.

Fill with power steering fluid if the symbol is displayed in the


instrument cluster.

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Oils and fluids

b353253

It is possible to check the level of the power steering fluid using


an oil dipstick. To access the oil dipstick, the cab needs to be
tilted.

Note:
Observe the utmost cleanliness. The power
steering gear is very sensitive to dirt.

The oil level should be between the lines on the oil dipstick when
the cover is pressed down as far as it will go on the reservoir. The
engine may be running or switched off.

IMPORTANT!
Only use recommended oil types.

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Oils and fluids

Automatic chassis lubrication

Additional lubrication
Driving conditions determine the amount of lubricant to be
distributed. Difficult driving conditions require more
lubrication, i.e. the lubricating pump will run more often on such
a vehicle than on other vehicles e.g. long distance haulage.
Lubrication and pause times are factory settings and should not
be changed.
If the engine is switched off during a lubricating period, the
lubricating pump will stop and lubrication will be interrupted.
When you start the engine again, the lubricating period will be
completed.
If a much greater amount of lubricant is temporarily required,
you can start the pump manually; refer to step 8 under "Testing
the lubrication system". The normal pause time is not affected
when started manually.

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Oils and fluids

Testing the lubrication system


Steps 1-4 apply if the system is completely empty.

b203090

1. Fill the system by undoing the hose to the pump outlet


union; refer to arrow in illustration. Connect a grease
gun to the hose and fill the system.
b203091

2. Check that the indicator pin is moving. The indicator


pin is located on the right-hand side of the main
distributor block.

3. Fill until the lubricant exudes from the various


lubrication points in the chassis.

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Oils and fluids

4. Stop filling.

b203092

5. Connect the grease gun to the filler nipple on the


lubricant reservoir.

6. Fill the reservoir with lubricant.

7. Disconnect the grease gun.


b203093

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Oils and fluids

8. Start the pump manually by turning the starter key to


the drive position and pressing the button behind the
plastic cover on the housing under the reservoir.

9. The pump will start. Walk around the chassis and


inspect for leaks.

10. Conduct a road test and make sure none of the hoses are
damaged at their end positions for the moving parts.
Lubricate the universal joint and slide joint with a grease
gun.

AdBlue
Note:
When AdBlue runs out, the level of nitrogen
oxides will be higher than intended. This may
violate national legislation which could mean that
the requirements for national tax and duty relief
will not be met. Comply with national
legislation.

AdBlue may have another brand name in your region. The


following brand names correspond to AdBlue: AUS 32, ARLA
32, Air1 and DEF.
Follow the instructions in this section carefully. If you make a
mistake when refuelling, important parts of the fuel system or
emission control system will be damaged.

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Oils and fluids

The vehicle is equipped with emission control technology, SCR,


which reduces the amount of nitrogen oxides in the exhaust
gases. Ensure that the SCR system remains functional by
topping up AdBlue regularly.
Vehicles equipped with SCR produce a cloud of white steam
when they are started. This happens most often when starting a
cold engine in cold conditions, but can also occur under other
conditions. The steam cloud consists of water vapour and is
formed because the catalytic converter absorbs water. This is
normal, and the steam disappears when the engine is under load.
The steam cloud is no more harmful to health than normal
exhaust fumes, but bear in mind that it could reduce visibility for
other road users.
Normal AdBlue consumption is 2-12% of the fuel consumption.
However, higher consumption is not abnormal. When using a
power take-off, for example, the consumption is higher than
when driving on public roads.
For more information on emission control, refer to the section
Checking nitrogen oxides.

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Oils and fluids

Filling with AdBlue

IMPORTANT!
The SCR system will stop working if diesel gets
into the AdBlue tank.
The diesel fuel system will stop working if
AdBlue gets into the diesel tank.
Clean the tanks immediately if AdBlue and diesel
have become mixed.

Top up AdBlue in the reductant tank. Always check the amount


of AdBlue when you fill up with fuel. You can check the amount
of AdBlue in the menu on the instrument cluster, Instantaneous
data.
Bear in mind the following when filling AdBlue:
• Clean on and around the filler cap before you open it so
that no water or dirt can enter the reductant tank.

• The AdBlue liquid must comply with standards DIN


70070 or ISO 22241.

• AdBlue must not be diluted with water. The SCR system


will stop working if this happens and fuel consumption
may increase.

• AdBlue freezes at -11°C. Do not fill the reductant tank to


the top because the tank could crack.

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Oils and fluids

• The filler nozzle for filling with AdBlue only fits the
reductant tank.

• Help protect the environment! Avoid spillage and use a


suitable container.

Display messages
b374072

Symbol for AdBlue information.

When AdBlue is about to run out, the following AdBlue symbol


is displayed in the instrument cluster. Top up with AdBlue as
soon as possible. Pay attention to the messages in the instrument
cluster display.

Display messages
b374137

Symbol for AdBlue emission control information.

Symbol lights up white


If the symbol is lit up white, the SCR system is being evaluated.
One example is after you filled AdBlue after receiving a warning
for low AdBlue level.
Symbol lights up yellow

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Oils and fluids

A symbol lit yellow is a warning that the AdBlue level in the


AdBlue tank is low or there is a fault in the SCR system. Pay
attention to the messages in the instrument cluster display.
Top up AdBlue or repair the SCR system to prevent power and
speed limitations.

Stopping the engine

IMPORTANT!
Always wait for at least 1.5 minutes after
switching off the ignition with the starter key
before switching off the battery master switch.
Do not switch off the battery master switch if the
symbol for the exhaust gas aftertreatment is
displayed.

Symbol shown while the aftertreatment system is


b374136

working.

When you switch off the engine, the SCR system undergoes
aftertreatment, which continues even after you switch off the
ignition with the starter key. During SCR system aftertreatment,
the symbol is shown to indicate that the aftertreatment system is
working. Aftertreatment is necessary to protect the SCR system.
The SCR system could be damaged if you switch off the battery
master switch while the aftertreatment system is shown.

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Oils and fluids

Stopping the engine

IMPORTANT!
Do not switch off the battery master switch if the
symbol for the exhaust gas aftertreatment system
is displayed.

Symbol displayed when the exhaust gas


b374136

aftertreatment system is working.

When you switch off the engine, the SCR system undergoes
aftertreatment, which continues even after you switch off the
ignition with the starter key. During SCR system aftertreatment,
the symbol is shown to indicate that the aftertreatment system is
working. Aftertreatment is necessary to protect the SCR system.
The SCR system could be damaged if you switch off the battery
master switch while the aftertreatment system is shown.

Handling AdBlue
AdBlue reductant is non-toxic, but you should bear in mind the
following:
• At temperatures above 55ºC, AdBlue emits ammonia gas
at levels that are hazardous to health. Do not breathe in
ammonia gas.

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Oils and fluids

• Avoid spillage. Rinse off or flush with water if you spill


AdBlue. If spilled, AdBlue can form white deposits and
could cause corrosion if it comes into contact with
certain metals and material.

• Cleanliness when handling AdBlue is extremely


important since the SCR catalytic converter could be
seriously damaged if there are contaminants in AdBlue.

• Avoid exposing AdBlue to sunlight as this could cause


algae growth in the AdBlue tank.

General AdBlue properties:


• AdBlue freezes at -11ºC.

• AdBlue has a shelf life of 12 months from the date of


manufacture if stored at temperature below 30ºC.

Filling clutch fluid

Activating the service mode


To access the clutch fluid reservoirs, the service mode must be
activated:
1. Switch off the power in the vehicle.

2. Hold in the button on the end of the windscreen wiper


lever and switch on the power again. The wiper blades
are then angled upwards.

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Oils and fluids

When the filling of clutch fluid is done: press in the button on


the end of the windscreen wiper lever again to deactivate service
mode.

Remove the front panel

1. Loosen the hexagon screw with an


Allen key.
2. Grip the panel with both hands,
push it upwards and place it to one
b374917

side.

Note:
When the panel is put back, make sure all the
panel clamps hook in properly before refitting
the hexagon screw.

IMPORTANT!
Clean the reservoir externally before topping it
up. Do not remove the strainer when topping up.
Risk of leaks due to contamination.

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Oils and fluids

You should swing out the


reservoir before topping up with
b202105

clutch fluid

IMPORTANT!
Wipe off any spillage on the paintwork
immediately. Otherwise there is a risk of
permanent damage.

Environment
Help protect the environment! Avoid spillage
and use a suitable container.

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Oils and fluids

Check that the fluid level is


between the marks on the
b202106

reservoir.

Fluid grade
SAE J 1703 (DOT 3 or 4 Brake Fluid).

! WARNING!

The fluid is harmful if ingested. Avoid contact


with the skin. Wear protective gloves and
goggles.

Coolant
IMPORTANT!
Check before driving - when the coolant is cold -
that the coolant level is above the lowest level.

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Oils and fluids

High coolant temperature


b374063

If the coolant becomes too hot while driving, i.e. a warning


symbol is displayed and the coolant temperature gauge needle is
in the red area, you should proceed as follows:
1. Stop the vehicle.

2. Set full heating in the vehicle, set maximum speed for


the fan and run the engine at idling.

3. Once the coolant temperature has dropped, the vehicle


should be driven with care to the nearest Scania
workshop.

Meanwhile, keep an eye on the coolant temperature to avoid


overheating the engine.

Filling coolant

! WARNING!

Use protective gloves as coolant can cause


irritation if it comes in contact with the skin.

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Oils and fluids

A correct mixture of coolant has the following properties:


• Corrosion inhibitor

• Antifreeze

• High boiling point

Therefore, it is important to use only approved products in the


cooling system.

IMPORTANT!
Only the product Scania antifreeze glycol, or
other products tested to provide proper antifreeze
and protection against corrosion for Scania, may
be used in Scania engines. Products that do not
satisfy the requirements for use in a Scania engine
can result in faults in and damage to the cooling
system. This can lead to the invalidation of
Scania’s warranty for faults and damage caused by
the use of inappropriate coolant.

IMPORTANT!
Top up with coolant from below if the expansion
tank is empty. Contact a Scania workshop since
special equipment is required.

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Oils and fluids

b356886
Always mix the coolant before topping up the cooling system.

The coolant should consist of the following:


• Water

• 35-60% of Scania antifreeze glycol

Even though the level of antifreeze is sufficient to prevent ice


forming in the coolant, circulation problems may still arise. This
is because the coolant becomes more viscous when the
temperature falls below the coolant freezing point.

The content of antifreeze shown in the table must be used in the


coolant in order to avoid circulation problems in the cooling
system.

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Oils and fluids

Lowest -16°C -25°C -38°C -55°C


temperatu
re

% by 35% 40% 50% 60%


volume of
antifreeze

Changing the coolant


The coolant should be changed at a Scania workshop.

Note:
Coolant is hazardous to the environment.
Comply with national legislation for handling
left over and discarded coolant.

Topping up with coolant when


expansion tank is empty
If you discover the expansion tank is empty while driving. Top
up the expansion tank with coolant and have a check done at a
Scania workshop.

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Oils and fluids

Washer fluid

b353984

Topping up the washer fluid

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Fuels

Fuels
Fuel, biodiesel

Quality requirements for biodiesel


The quality of the fuel is important to engine operation, service
life and performance. Biodiesel must comply with the
requirements of standard EN 14214.
Your vehicle is prepared for driving on up to 100% biodiesel EN
14214.
For a number of reasons, it is not possible to use 100% of the fuel
in the tank. For example, the fuel pick-up unit must never suck
air into the engine. For this reason, there must always be fuel left
in the tank, even if the gauge shows 0%. The shape of the fuel
tank, the location of the filler flap and equipment in the tank also
affect the amount of fuel that can be used. This means that it is
not possible to top up with the maximum volume of the tank.
There must also be room for the fuel to expand, e.g. due to
temperature differences.
During extended stoppages, the fuel tank should be drained of
biodiesel and completely filled with diesel since this reduces the
risk of condensation forming in the fuel tank. This also prevents
the biodiesel from becoming too old.
The maximum storage period for biodiesel is 6 months from the
date of manufacture.

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Fuels

! WARNING!

Biodiesel is harmful to the skin and eyes. Wear


protective gloves and goggles when handling
diesel.

! WARNING!

At temperatures above +38°C biodiesel can auto-


ignite if it is mixed with flammable materials.

IMPORTANT!
Clean around the filler cap before opening it so
that no water or dirt can enter the fuel tank. The
fuel system can suffer serious damage if dirt enters
it.

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Fuels

IMPORTANT!
Special measures are necessary when changing to
biodiesel after use of diesel. Contact a Scania
workshop. When changing from diesel to
biodiesel, special measures are required. Contact
a Scania workshop.

Note:
If the vehicle has two tanks, fill the tank with the
fuel pick-up unit first. It is this tank which the
pump draws from. Fill the tank completely to
keep air out of the connecting line to the other
tank.

Biodiesel at low temperatures


Biodiesel is adapted for use in the specific climate of each
country. If you are going to drive the vehicle to a zone that is
colder than the one in which you refuelled, make sure that the
fuel can handle the lower temperature.
At low temperatures, wax-like precipitation occurs in the
biodiesel. When this occurs, there is a risk of the fuel filter
becoming blocked and the engine losing power, stopping or
being unable to start. The wax-like precipitation normally lies at

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Fuels

the bottom of the fuel tank and remains even if the biodiesel is
heated.
Problems with wax-like precipitation could start at +5°C. Ask
your fuel supplier about what applies to the fuel you are using.
Scania recommends switching to diesel that complies with
standard EN 590 when temperatures are about +/- 0°C. Use a
fuel heater to improve start properties. Mixing in diesel EN 590
also improves cold-start properties.
If you are suddenly caught up in the cold and are uncertain
whether the fuel in your tank can handle the climate, you should
park in a warm garage. An emergency measure is to avoid turning
off the engine.
Always use a fuel heater if you are unsure about the fuel’s
properties in the temperature in question.

IMPORTANT!
Mixing kerosene or the like with fuel is not
permitted as the injection equipment may fail.

Fuel heater
Fuel heaters prevent the fuel filter from becoming blocked by
paraffin wax at low temperatures. The risk occurs if you use fuel
designated for higher temperatures than where you are. The fuel
heater can increase the fuel temperature by around 5°C. This is
not enough if the tank is full of diesel classified for higher
temperatures than where you are. The fuel heater cannot
dissolve paraffin that has already formed on the filter. If the filter

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Fuels

is blocked with paraffin, it must be renewed in order to start the


engine.

Your vehicle is equipped with a thermostat-controlled fuel


heater. The fuel heater is started and switched off when required.
It is not possible to control the fuel heater manually.
Fuel heaters prevent the fuel filter from becoming blocked by
paraffin wax at low temperatures. The risk occurs if you use fuel
designated for higher temperatures than where you are. The fuel
heater cannot dissolve paraffin that has already formed on the
filter. If the filter is blocked with paraffin, it must be renewed in
order to start the engine.
Fuel heaters prevent the fuel filter from becoming blocked by
paraffin wax at low temperatures. The risk occurs if you use fuel
designated for higher temperatures than where you are. The fuel
heater can increase the fuel temperature by around 5°C. This is
not enough if the tank is full of diesel classified for higher
temperatures than where you are. The fuel heater cannot
dissolve paraffin that has already formed on the filter. If the filter
is blocked with paraffin, it must be renewed in order to start the
engine.

The switch has three positions:

• In the upper position, the fuel heater is completely


switched off.

• In the centre position, the fuel heater is activated, as long


as the engine is running and the alternator is providing
charge.

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Fuels

• In the lower position, the fuel heater only runs on the


batteries. This position is spring-loaded.

The lamp in the switch is lit when the fuel heater is


b358727

active.

Proceed as follows before starting the engine:


1. Activate the main power supply

2. Keep the lower part of the switch depressed for about 60


seconds to preheat the fuel

3. Starting the engine

4. Press the upper part of the switch to continue heating


the fuel

If the engine loses power during driving:

• Set the switch to the centre position

The fuel system


The fuel system works under high fuel pressure. The fuel system
is therefore susceptible to damage since it could lead to fuel
leakage.
Poor-quality fuel may contain particles that create problems in
the fuel system and shorten the service life of parts such as the

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Fuels

fuel filter. Poor-quality fuel may also contain water, which can
cause corrosion.
Since the fuel system is also extremely sensitive to
contamination, all operations in the system, such as fuel filter
renewal, should be carried out by a Scania workshop.

Raised idling speed


If the engine runs at a low load for an extended period of time,
the filter is heated automatically. The heating causes an increase
in the idling speed. The function is called periodic hydrocarbon
evaporation and is used to prevent damage to the particulate
filter and the oxidation catalytic converter.

Actions
• Complete – to prevent damage to the vehicle, the
function should be allowed to run to completion, which
takes about 15-30 minutes. You do not have to do
anything. The function will run and end automatically.

• Cancel – release the parking brake or engage a gear to


cancel the function.

• Prevent – it is possible to prevent the need to run the


function. This is done by warming up the vehicle before
the next extended period of idling. Approximately 10
minutes of driving, e.g. on a motorway, is sufficient.

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Fuels

Bleed the fuel system


The fuel system needs to be bled when the tank has been run dry
or when work is being carried out on the fuel system.
It is important that you use the starter motor according to the
following instructions. The starter motor can be damaged if you
do not follow the instructions.

IMPORTANT!
To move the vehicle a short distance in an
emergency, the starter motor can be run for a
maximum of 35 seconds. This is only possible for
a vehicle with a manual gearbox which also
includes fully automated Opticruise.

IMPORTANT!
When venting is complete: Do not run the starter
motor for more than 30 seconds during each start
attempt. If the engine has not started after 2
attempts, troubleshoot for a fault. The starter
motor must rest for at least 5 minutes before the
next start attempt.

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Fuels

PDE unit injector

b201170

Environment
Help protect the environment! Avoid spillage
and use a suitable container.

Proceed as follows to bleed the fuel system:


1. Attach a clear plastic hose to the bleed nipple on the fuel
filter housing.

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Fuels

2. Open the bleed nipple and pump with the hand pump
until fuel comes out of the hose without air bubbles
(approx. 100 pump strokes).

3. Close the bleed nipple and remove the hose.


b201169

4. Transfer the plastic hose to the fuel manifold bleed


nipple.

5. Open the fuel manifold ventilating valve.

6. Pump with the hand pump until fuel comes out without
air bubbles (approximately 50 strokes).

7. Close the bleed nipple on the fuel manifold and remove


the plastic hose.

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Fuels

8. Pump until the overflow valve opens (a hissing sound


will be heard).

9. Start the engine. The engine should be easy to start.

PDE unit injector b201170

Environment
Help protect the environment! Avoid spillage
and use a suitable container.

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Fuels

Proceed as follows to bleed the fuel system:


1. Attach a clear plastic hose to the bleed nipple on the fuel
filter housing.

2. Open the bleed nipple and pump with the hand pump
until fuel comes out of the hose without air bubbles
(approx. 200 pump strokes).

3. Close the bleed nipple and remove the hose.

4. Pump until the overflow valve opens (a hissing sound


will be heard).

5. Start the engine. The engine should be easy to start.

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Fuels

Scania HPI

b201170

Environment
Help protect the environment! Avoid spillage
and use a suitable container.

Proceed as follows to bleed the fuel system:


1. Attach a clear plastic hose to the bleed nipple on the fuel
filter housing.

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Fuels

2. Open the bleed nipple and crank with the starter motor
until the fuel system is purged free of air. The pumping
takes a maximum of 20 seconds.

3. Close the bleed nipple and remove the hose.

4. Start the engine and check for leaks.

5. Leave the engine idling for 2 minutes. While the engine


is still running, bleed the system again by opening and
closing the bleed nipple.

16 litre engine
b201171

Environment
Help protect the environment! Avoid spillage
and use a suitable container.

Complete
20170627 578
Fuels

Proceed as follows to bleed the fuel system:


1. Attach a clear plastic hose to the bleed nipple on the fuel
filter housing.

2. Open the bleed nipple and pump with the hand pump
until fuel comes out of the hose without air bubbles.
This may take around 100 pump strokes.

3. Close the bleed nipple and remove the hose.

4. Pump until the overflow valve opens (a hissing sound


will be heard).

5. Start the engine and check for leaks.

If the engine is difficult to start, repeat steps 2-5 a few times.

XPI unit injector

! WARNING!

The fuel system has a very high pressure, up to


3,000 bar. Do not go near an engine that is
running as a jet of fuel that comes into contact
with the skin can cause life-threatening injuries!

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Fuels

Environment
Help protect the environment! Avoid spillage
and use a suitable container.

2 1

b207874

1. Bleed nipple 2. Hand pump

Complete
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Fuels

1. Bleed nipple 2. Hand pump b170167

1. Attach a clear plastic hose to the bleed nipple. Place the


end of the plastic hose in a container that holds at least 3
litres.

2. Loosen the hand pump handle.

3. Open the bleed nipple.

4. Hand pump until the fuel comes out of the hose. This
may take 200 strokes of the pump.

5. Close the bleed nipple.

6. Start the engine and open the bleed nipple carefully.

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Fuels

7. Check that the fuel coming out contains no air bubbles;


approximately 3 litres may need to go into the container
before the air has gone.

8. Close the bleed nipple, remove the hose and tighten the
hand pump handle.

If the engine is difficult to start, repeat steps 4-7 a few times.

Contaminants in the fuel

Water or micro-organisms
Small amounts of water are permitted in fuel. Max. 0.02% is
permitted for diesel (EN 590) and max. 0.05% is permitted for
biodiesel (EN 14214). These amounts of water do not affect
engine function. Prolonged and improper fuel storage can result
in more water collecting. If these larger amounts of water enter
the engine, it will be damaged.
To check if there is water in the fuel, shine a light into the tank
using a flash light. The water in the fuel will appear like silvery
bubbles or floe. Since water is heavier than diesel, the water
collects at the bottom of the tank.
If you have so much water in the tank that floe forms, you should
visit the workshop for decontamination. If water is so high that
it is close to the fuel pick-up unit’s inlet, request towing to a
Scania workshop for decontamination.

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Fuels

Micro-organisms can grow in the interface between water and


fuel. They can lead to a brown or black slimy film and discolour
the fuel.
Water and micro-organisms can block the fuel filter so that the
engine runs unevenly or stops. They can also pass the filter and
form damaging coatings on different parts of the injection
system.

In the event of contamination

IMPORTANT!
Fuel additives can contain substances that are
dangerous to the environment and health. Take
care to follow the manufacturer’s instructions for
handling and dosing.

If the vehicle fuel system is contaminated, it must be completely


cleaned from fuel and water. The tanks must be drained and
cleaned, mechanically and by steam/high-pressure washing, and
then dried. Lines and other components in the fuel system must
be flushed and blown dry. It is important that no fluid is left in
the system after cleaning.
Always renew fuel filters. In the event of serious or long term
infection the components of the fuel system may also need to be
renewed.

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Fuels

Locate the source of the infection. Establish and rectify the cause
of the contamination so that the infection does not recur. It is
usually fuel that has been stored for a long time, with little
movement and without draining of the condensation. For
example in a container, barrel or auxiliary tank.
When the fuel system has been thoroughly cleaned, an anti-
bacterial agent can be added at the first refuelling in order to
ensure successful cleaning. Continuous use can damage the fuel
system and is not recommended.

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20170627 584
Technical data

Technical data
Type plate

Engine type plate

1 Made by 2
123 45XX
Typ/Type DC 13 06
Variant
Motor/Engine No

1. Engine type and engine serial


4 number
Valve clearance cold engine
2. Stamped engine serial number
3 Inlet
Outlet
: 0.45 mm
: 0.70 mm
o
Pump timing :
after T.D.C.
3. Smoke values
b208295

B: 0.75
A : DC 1306
4. Valve clearance

Pressure in brake system


Regular inspection values.

585 Complete
20170627
Technical data

Component or system Pressure

Compressor and pressure Maximum relief pressure is


regulator 12.5 bar

Compressor and pressure Maximum charge pressure is


regulator 10.0 bar

Four-circuit protection valve Static closing pressure is 4.5


bar

Trailer relay valve Output pressure at a service


pressure of 1.5 bar is between
1.5 and 1.8 bar*

Brake system Minimum operating pressure


is 9.0 bar

*Does not apply to vehicles with EBS.

Tyre pressure

General information about tyre pressure


• Always adjust tyre pressure to the axle weight. Incorrect
tyre pressure leads to greater tyre wear and can cause a
significant deterioration in road handling.

• Higher loads and higher speeds causes an increase in tyre


temperature. This, in turn, increases tyre pressure.

Complete
20170627 586
Technical data

• Too low tyre pressure causes an increased fuel


consumption, increased tyre wear, risk of overheating
and can damage the tyre carcass.

• A tyre that has been overheated and has a damaged tyre


carcass is dangerous to use and can explode.

• Follow local legislation and the instructions of the tyre


manufacturer. The tables should be seen as a guide.

The tables show tyre pressure in bar at different axle weights.


Axle weight and max. pressure are given in thousands of kg. The
values in the table apply to cold radial tyres.

IMPORTANT!
The tyre pressure changes approximately 0.2 bar
per 10°C. This should be taken into account when
checking tyre pressure indoors, particularly at low
temperatures.

Example: If the indoor temperature is 20°C and the outdoor


temperature is 0°C, the correct tyre pressure is the prescribed
pressure plus 0.4 bar.

587 Complete
20170627
Technical data

Note:
The vehicle and tyres are correctly matched on
delivery. Changing to a different tyre dimension
can alter the overall gear ratio of the vehicle.
This means that the tachograph must be reset.
Contact a Scania workshop.

Single tyres

A B C D
5 6,3 6,5 6,7 7,1 7,5 8 9 9,5 10 10,5 11 11,5

455/45 R 22.5 * 5,0 5,0 5,0 5,25 5,5 6,0 6,5 7,5 8,0 8,5 9,0 10,5
9,0
495/45 R 22.5 * 5,0 5,0 5,0 5,0 5,0 5,25 5,75 6,5 7,2 7,7 8,0 8,5 9,0 11,6 9,0
355/50 R 22.5 154 5,5 7,25 7,5 8,0 8,5 9,0 7,5 9,0
355/50 R 22.5 156 5,5 7,0 7,25 7,5 8,0 8,5 9,0 8,0
9,0
375/50 R 22.5 5,0 6,75 7,0 7,25 7,75 8,25 9,0 8,0 9,0
295/55 R 22.5 7,0 9,0 6,1
9,0
295/60 R 22.5 6,5 8,5 8,75 9,0 6,7 9,0
315/60 R 22.5 152 6,25 8,0 8,25 8,5 9,0 7,1 9,0
315/60 R 22.5 154 6,25 7,5 7,75 5,75 8,0 8,5 9,0 7,5 9,0
275/70 R 22.5 7,0 9,0 6,3 9,0
305/70 R 22.5 6,0 8,0 8,25 8,5 9,0 7,1 9,0
315/70 R 22.5 154 5,75 7,5 7,75 8,0 8,5 9,0 7,5 9,0
315/70 R 22.5 156 5,75 7,0 7,25 7,5 8,0 8,5 9,0 8,0 9,0
275/80 R 22.5 6,5 8,25 8,5 6,5 8,5
295/80 R 22.5 152 5,75 7,5 7,75 8,0 8,5 7,1 8,5
295/80 R 22.5 154 5,75 7,0 7,25 7,5 8,0 8,5 7,1 8,5
b341355

315/80 R 22.5 5,0 6,5 6,75 7,0 7,5 8,0 8,5 8,0 8,5

A = Tyre type, B = Load index, C = Axle weight, D = Maximum axle weight at


number of bar *Single mounting on driving axle

Complete
20170627 588
Technical data

A B C D
5 6,3 6,5 6,7 7,1 7,5 8 9 9,5 10 10,5 11 11,5

11 R 22.5 7,0 8,0 6,3 8,0


12 R 22.5 5,75 7,5 7,75 8,0 8,5 7,1 8,5
13 R 22.5 5,0 6,25 6,75 7,0 7,5 8,0 8,5 8,0 8,5
11.00 R 22 5,25 7,0 7,25 7,6 8,25 7,1 8,25
12.00 R 20 5,25 7,0 7,25 7,5 8,0 8,5 7,5 8,5
12.00 R 24 5,0 5,75 6,0 6,25 6,5 7,0 7,5 8,5 9,0 8,5
305/75 R 24.5 5,25 7,0 7,25 7,5 8,0 8,5 7,5 8,5
325/95 R 24 5,0 5,5 5,7 6,0 6,2 6,5 7,0 8,0 8,5 9,5 8,5
385/55 R 22.5 5,0 6,0 6,25 6,5 7,0 7,5 8,0 9,0 9,0 9,0
385/65 R 22.5 160 5,0 6,0 6,25 6,5 7,0 7,5 8,0 9,0 9,0 9,0
385/65 R 22.5 164 5,0 5,0 5,25 5,5 5,75 6,25 7,0 8,0 8,5 9,0 10,0 9,0

b387319
375/90 R 22.5 164 3,4 4,7 5,0 5,25 5,5 5,9 6,8 7,25 7,6 10,0 7,6

A = Tyre type, B= Load index, C = Axle weight, D = Maximum axle weight at


number of bar

589 Complete
20170627
Technical data

Twin tyres

A B C D
7 8 9 10 11 11,5 12 13 14 15 16 17 18

315/45 R 22.5 5,0 5,8 6,6 7,5 8,5 9,0 11,6


9,0
295/55 R 22.5 5,0 5,8 6,6 7,5 8,5 9,0 11,6
9,0
295/60 R 22.5 5,0 5,6 6,5 7,25 8,0 8,5 9,0 12,3 9,0

315/60 R 22.5 148 5,0 5,1 6,0 6,0 7,5 7,75 8,25 12,6 8,5

315/60 R 22.5 150 5,0 5,0 5,75 6,25 6,75 7,5 7,75 8,25 13,4 8,5

275/70 R 22.5 5,1 6,0 6,8 7,65 8,6 9,0 11,6 9,0

305/70 R 22.5 5,0 5,5 6,2 6,9 7,8 8,25 8,7 12,6 9,0

315/70 R 22.5 5,0 5,1 5,8 6,65 7,3 7,75 8,0 8,75 13,4 9,0

275/80 R 22.5 5,0 5,4 6,2 6,9 7,7 8,25 8,6 12,0 8,5

295/80 R 22.5 148 5,0 5,1 5,9 6,75 7,4 7,75 8,1 12,6 8,5

295/80 R 22.5 149 5,0 5,1 5,5 6,0 7,0 7,25 7,75 8,5 13,0 8,5

315/80 R 22.5 5,0 5,0 5,0 6,0 6,5 6,75 7,1 7,75 13,4 8,0

11 R 22.5 5,0 5,3 6,1 6,8 7,7 8,0 11,6 8,0

12 R 22.5 5,0 5,1 5,9 6,7 7,3 7,75 8,2 12,6 8,5

13 R 22.5 5,0 5,0 5,2 5,8 6,5 7,75 7,65 8,25 13,4 8,5

305/75 R 24.5 5,0 5,0 5,5 6,25 7,0 7,4 7,25 8,5 13,0 8,5

11.00 R 22 5,0 5,0 5,4 5,5 6,5 7,0 7,25 12,0 7,25

12.00 R 20 5,0 5,0 5,5 6,0 6,7 7,0 7,6 8,5 13,4 8,5

12.00 R 24 5,0 5,0 5,0 5,0 5,5 5,75 6,0 6,6 7,25 7,9 8,5 16,0 8,5
b387318

325/95 R 24 5,0 5,0 5,0 5,0 5,0 5,0 5,1 5,7 6,1 6,5 7,0 7,5 8,0 18,0 8,5

A = Tyre type, B= Load index, C = Axle weight, D = Maximum axle weight at


number of bar

Complete
20170627 590
Technical data

Tyre pressure for special-purpose vehicles

Single tyres

A B
7000 8000 9000
A = Tyre type, B = Axle weight in
b213717

14.00 R 20 4,8 5,8 6,5 kg and air pressure in bar

Twin tyres

A B
5000 10000 12000 14000 16000 18000

b213718
14.00 R 20 2,1 4,2 5 5,8 6,7 7,5

A = Tyre type, B = Axle weight in kg and air pressure in bar

591 Complete
20170627
Index

A Battery master switch 503


ABS 290 Bleed the fuel system 572
Acceleration control 161 Bodybuilding and
conversions 524
Accessories 158
Box truck bodywork 533
Adaptive battery charging 507
Adaptive cruise control 173
C
Adaptive idling 195
Cab tilting 382
AdBlue 550
Calibrating the distance
Adjusting the collapsible
sensor 183
gear lever in the cab 109
Central locking 315
Admonitions in the
Driver’s Manual 1 Central locking and alarm 319
AEB 167 Changing wheels 432
Air horn 137 Chassis lifting points 462
Air suspension 196 Check points 375
Airbag 8 Check the brake system
for leaks 378
Alternative vehicle levels 198
Checking and topping up
App for the remote
engine oil 541
control of auxiliary heater 155
Checking brake chamber
Automatic chassis
stroke length 379
lubrication 547
Checking nitrogen oxides 23
Automatic neutral
position 290 Climate system 127
Auxiliary heater 143 Clutch monitoring 239
Axle weight regulation, tag Collapsible gear lever 240
axle 205 Compressed air, trailer
connection 357
B Contaminants in the fuel 582
Batteries 493, 500 Coolant 559
Battery charger 506 Cruise control 162

Complete
2017-06-27 592
Index

Cruise control with active Emergency exit 441


prediction 163 Emergency kit 442
Engine air cleaner 402
D Engine oil 540
Danger of fire and Ergonomics 110
explosion 3
ESP 223
Detaching the propeller
shaft 453 EST 229

Differential lock 217 EXT switch 527

Direction indicator and Exhaust brake 268


wiper lever 105 Extendable ladder 118
Disc brake 416 External cleaning 421
Downhill speed control 275 External ladder 390
Downhill speed control
with offset 277 F
Draining the compressed Feedback to Scania 1
air tanks 414 Fifth wheel 358, 362, 366, 369
Drive wheel Filler nipple for parking
disengagement 221 brake circuit 465
Driving time and rest time Filling clutch fluid 556
support 97
Fixed bed 118
Fixed seat 112
E
Folding seat 116
EBS 292
Front grille panel 382
Economical driving 17
Fuel heater 568
Eco-roll 165
Fuel, biodiesel 565
ED power take-off 523
Fuses and relays 467
EG power take-off 518
EK power take-off 522
G
Electric heater 156
Gear changing 231
Electrical socket in cab 127

593 Complete
2017-06-27
Index

H L
Hand throttle 159 Lane departure warning
Handling hazardous (LDW) 184
substances 26 Lighting in the cab 301
Heated windscreen 141 Load transfer 201
Hill hold 286 Low gear in transfer box 220
Hill start assistance 288
Hour counter 101 M
Hydraulic oil 540 Maintenance programme 380
Manual level control 212
I Menus in the Display 32
ID button 88
Idling speed adjustment 193 O
Immobiliser 331 Operating the platform 528, 530
Indicator lamps and Operation unit for air
symbols 36 suspension 207
Instrument cluster 29 Opticruise 240, 253
Interlock valve 285 Outer storage
Internal cleaning 419 compartments 158
Isocyanates 26
IVD 90
P
Parking brake 279
J Power steering oil 545
Jump socket 516 Pressure in brake system 585
Jump starting 508, 511
R
K Radiator blind 408
Kick-down 161 Radio 333
Kitchen module 121 Raised idling speed 571
Read this first 1

Complete
2017-06-27 594
Index

Rear view mirror heating 140 drive 215


Rear view mirrors and Shunting 452
window winders 138 Smoke detector 12
Reclining seat 117 Snow protection air intake 406
Regeneration of the Sound level control for
particulate filter 411 reverse alarm 137
Release the parking brake Standard lighting 297
without compressed air 459
Starter lock 329
Remote control for
Steering wheel 102
auxiliary heater 151
Renewing a bulb 391
T
Retarder 272
Tachograph 80, 86
Roof air deflector 15
Tag axle lift 199
Roof hatch 142, 143
Tail lift 348
Rotating beacon 314
The fuel system 570

S Tool kit 380


Topping up with coolant
Safety belt 4
when expansion tank is
Safety during vehicle empty 563
maintenance 3
Touching up paintwork 438
Safety regulations for fire
Towing and recovery 442
extinguisher 10
Towing unit 349
Scania Driver Support 187
Traction Control (TC) 225
Scania Euro 6 26
Trailer brake 283
Seat heating 117
Trailer socket 351, 355
Seat, basic 113
TV preparation 125
Seat, middle 114
Type plate 585
Seat, premium 115
Tyre pressure 586
Securing the vehicle on a
ferry 373 Tyre pressure monitoring 92
Selectable front wheel Tyres and rims 425

595 Complete
2017-06-27
Index

U
Upper bed 119

W
Warning triangle 442
Washer fluid 564
Water separating fuel
filter 403
Waxing and polishing 439
Wet kit 526
Wheel chocks 439
White smoke limiter 25
Wiper blade 402
Wireless download for the
tachograph 86

Complete
2017-06-27 596
Index

*00000000ENGB*
Complete 1 en-GB serie6

Complete
2017-06-27 597

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