BAPCO MODERNIZATION PROJECT HIF

(Hazard Identification Flyer)

BEFORE BEFORE Observation:

1. Found electrical power cable was
improperly routed and kept at ground.
2. Observed that one employee was
operating grinding machine without
handle.

What can be done differently to ensure

safe work?
1. Electrical power cables to be elevated and
routed properly by using non- conductive
materials.
AFTER AFTER 2. Safety device shall not be removed
without authorization.

9 Life Saving RULES (Tick applicable)

X
DETAILS
Obtain authorisation before Verify isolation and Plan lifting operations
overriding or disabling zero energy before and control
safety-controls work begins the area

Source of photo / observation:

(HAZARD HUNT, I AM Safety Card ref, walkthrough etc.)

Task: Obtain authorisation Control flammables Work with a valid

Welding on Pipe Spool. before entering a
confined space
and ignition sources permit when required

Hazard Category: Tools / Equipment / Plants.

Follow safe Keep yourself and Protect yourself against a fall
driving rules others out of the when working at height
line of fire
 BAPCO MODERNIZATION HI
F
•AFTER

BEFORE BEFORE Observation:

1. Found Dead-Man Switch on pencil grinder
was faulty..
2. Employee was not using apron and
double-eye protection for grinding work.

What can be done differently to ensure

safe work?

AFTER AFTER 1. Pre-use inspection shall be conducted prior to

use the tools.. 2.Supervisor/Foreman shall
ensure that employees are using proper and
adequate PPE for the task..

9 Life Saving RULES (Tick applicable)

DETAILS
Obtain authorisation before Verify isolation and Plan lifting operations
overriding or disabling zero energy before and control
safety-controls work begins the area

Source of photo / observation:

(HAZARD HUNT, I AM Safety Card ref, walkthrough etc.)

Task: Obtain authorisation Control flammables Work with a valid

Pipe spool Fit-up Work. before entering a
confined space
and ignition sources permit when required

Hazard Category: Electrical.

Follow safe Keep yourself and Protect yourself against a fall
driving rules others out of the when working at height
line of fire
 BAPCO MODERNIZATION HI
F
•AFTER

BEFORE BEFORE Observation:

1. One of the power cables at task area was not

inspected and color coded.
2. Observed that one employee was not
using chin strap while working at height.

What can be done differently to ensure

safe work?

1. Electrical power cables shall be inspected

AFTER AFTER and color coded on regular(as per the project
requirement) basis.
2. Hard hat shall be secured by using chin-
strap when working at height.

9 Life Saving RULES (Tick applicable)

DETAILS
Obtain authorisation before Verify isolation and Plan lifting operations
overriding or disabling zero energy before and control
safety-controls work begins the area

Source of photo / observation:

(HAZARD HUNT, I AM Safety Card ref, walkthrough etc.)

Task: Obtain authorisation Control flammables Work with a valid

Pipe Support Fit-up and Welding. before entering a
confined space
and ignition sources permit when required

Hazard Category: Electrical.

Follow safe Keep yourself and Protect yourself against a fall
driving rules others out of the when working at height
line of fire
 BAPCO MODERNIZATION HI
F
•AFTER

BEFORE BEFORE Observation:

1. Grinding machine was using for task
without handle.
2. Observed that welding machine was
using for task without current month’s
inspection sticker.

What can be done differently to ensure

safe work?

1. Safety device on tools shall not be

removed without authorization.
AFTER AFTER 2. Supervisor shall ensure that
tools/equipment are inspected and
color coded on regular basis as per
project requirements .

9 Life Saving RULES (Tick applicable)

X
DETAILS
Obtain authorisation before Verify isolation and Plan lifting operations
overriding or disabling zero energy before and control
safety-controls work begins the area

Source of photo / observation:

(HAZARD HUNT, I AM Safety Card ref, walkthrough etc.)

Task: Obtain authorisation Control flammables Work with a valid

Pipe Fit-up Works. before entering a
confined space
and ignition sources permit when required

Hazard Category: Electrical.

Follow safe Keep yourself and Protect yourself against a fall
driving rules others out of the when working at height
line of fire
 BAPCO MODERNIZATION HI
F
•AFTER

BEFORE BEFORE Observation:

1. No adequate Fire extinguishers are
provided for hot work tasks on a grating
platform.
2. Observed one power cable with old color
coding at task area.

What can be done differently to ensure

safe work?
1. Supervisor shall ensure that the provision
of suitable and adequate Fire extinguishers
AFTER AFTER for hot work at task area.
2. Power cables shall be inspected on
regular basis as per project
requirements..

9 Life Saving RULES (Tick applicable)

DETAILS
Obtain authorisation before Verify isolation and Plan lifting operations
overriding or disabling zero energy before and control
safety-controls work begins the area

Source of photo / observation:

(HAZARD HUNT, I AM Safety Card ref, walkthrough etc.) X
Task: Obtain authorisation Control flammables Work with a valid
Pipe Support Welding. before entering a
confined space
and ignition sources permit when required

Hazard Category: Hot Works.

Follow safe Keep yourself and Protect yourself against a fall
driving rules others out of the when working at height
line of fire
 BAPCO MODERNIZATION HI
F
•AFTER
BEFORE BEFORE
Observation:
1. Observed that handle was removed from
grinding machine when performing the task..

2. Found one hand tool was kept on

elevation without lanyard.

What can be done differently to ensure

safe work?
1. Safety device on tools shall not be
removed without authorization.
AFTER AFTER 2. Supervisor shall ensure the provision
and usage of tool lanyard always for
working at height.

9 Life Saving RULES (Tick applicable)

X
DETAILS
Obtain authorisation before Verify isolation and Plan lifting operations
overriding or disabling zero energy before and control
safety-controls work begins the area

Source of photo / observation:

(HAZARD HUNT, I AM Safety Card ref, walkthrough etc.)

Task: Obtain authorisation Control flammables Work with a valid

Welding on Pipe spool. before entering a
confined space
and ignition sources permit when required

Hazard Category: Tools/Equipment.

Follow safe Keep yourself and Protect yourself against a fall
driving rules others out of the when working at height
line of fire
 BAPCO MODERNIZATION HI
F
•AFTER

BEFORE BEFORE Observation:

1. Observed that electrical power cable was

laying on ground at task area.
2. One employee was not using apron for
grinding task.

What can be done differently to ensure

safe work?
1. Electrical power cable shall be elevated
from ground by avoiding unwanted events.
AFTER AFTER 2. Supervisor shall ensure that employees are
using proper and adequate PPE for the task.

9 Life Saving RULES (Tick applicable)

DETAILS
Obtain authorisation before Verify isolation and Plan lifting operations
overriding or disabling zero energy before and control
safety-controls work begins the area

Source of photo / observation:

(HAZARD HUNT, I AM Safety Card ref, walkthrough etc.)

Task: Obtain authorisation Control flammables Work with a valid

Pipe spool Fit-up. before entering a
confined space
and ignition sources permit when required

Hazard Category: Access/Egress

Follow safe Keep yourself and Protect yourself against a fall
driving rules others out of the when working at height
line of fire
 BAPCO MODERNIZATION HI
F
•AFTER

BEFORE BEFORE Observation:

1. Observed that grinding machine was
connected to power when not in use.

2. Found Fire watcher at task area without

identification jacket..

What can be done differently to ensure

safe work?
1. Power tools shall be disconnected rom
power when not in use.
AFTER AFTER
2. Identification jacket shall be used by Fire
Watcher at task area..

9 Life Saving RULES (Tick applicable)

DETAILS
Obtain authorisation before Verify isolation and Plan lifting operations
overriding or disabling zero energy before and control
safety-controls work begins the area

Source of photo / observation:

(HAZARD HUNT, I AM Safety Card ref, walkthrough etc.)

Task: Obtain authorisation Control flammables Work with a valid

Pipe support fit-up. before entering a
confined space
and ignition sources permit when required

Hazard Category: Electricity

Follow safe Keep yourself and Protect yourself against a fall
driving rules others out of the when working at height
line of fire
 BAPCO MODERNIZATION HI
F
•AFTER

BEFORE BEFORE Observation:

1. Observed that one rigger was overreaching
over hard barricading provided for floor
opening to install a chain block on the
structure beam.
2. Hot work was performing without proper
screening and illumination.

What can be done differently to ensure

safe work?
1. Stay away from line of fire – Proper and
suitable work platform shall be provided prior
AFTER AFTER to commence the task.
2. Supervisor shall ensure that all
preventative and required control measures
are adhered for performing hot work activity
especially in night. .

9 Life Saving RULES (Tick applicable)

DETAILS
Obtain authorisation before Verify isolation and Plan lifting operations
overriding or disabling zero energy before and control
safety-controls work begins the area

Source of photo / observation:

(HAZARD HUNT, I AM Safety Card ref, walkthrough etc.)

Task: Obtain authorisation Control flammables Work with a valid

Pipe Spool Erection and Fabrication before entering a
confined space
and ignition sources permit when required

Hazard Category: Line of Fire X

Follow safe Keep yourself and Protect yourself against a fall
driving rules others out of the when working at height
line of fire
 BAPCO MODERNIZATION HI
F
•AFTER

BEFORE BEFORE Observation:

1. Found grinding machine was using
without handle.
2. Drilling machine was connected to power
when idle and it was not inspected for current
month.

What can be done differently to ensure

safe work?
1. Safety device on power tools shall not be
removed without authorization.
AFTER AFTER 2. Power tools shall be inspected on regular
basis and it shall be disconnected when not in
use,

9 Life Saving RULES (Tick applicable)

DETAILS
Obtain authorisation before Verify isolation and Plan lifting operations
overriding or disabling zero energy before and control
safety-controls work begins the area

Source of photo / observation:

(HAZARD HUNT, I AM Safety Card ref, walkthrough etc.)

Task: Obtain authorisation Control flammables Work with a valid

Pipe Support Installation . before entering a
confined space
and ignition sources permit when required

Hazard Category: Tools/Equipment.

Follow safe Keep yourself and Protect yourself against a fall
driving rules others out of the when working at height
line of fire
 BAPCO MODERNIZATION HI
F
•AFTER

BEFORE BEFORE Observation:

1. Observed that scaffolding materials were
scattered at task area.

2. No identification tag was provided for

scaffolding when performing erection of the
same..

What can be done differently to ensure

safe work?
1. Materails shall be properly arranged and
stacked at task area to avoid slip/trip hazard.
AFTER AFTER 2. Scaffolding tag shall be provided for
scaffolding for identification.

9 Life Saving RULES (Tick applicable)

DETAILS
Obtain authorisation before Verify isolation and Plan lifting operations
overriding or disabling zero energy before and control
safety-controls work begins the area

Source of photo / observation:

(HAZARD HUNT, I AM Safety Card ref, walkthrough etc.)

Task: Obtain authorisation Control flammables Work with a valid

Scaffolding Erection. before entering a
confined space
and ignition sources permit when required

Hazard Category: Slip, trip & Falls.

Follow safe Keep yourself and Protect yourself against a fall
driving rules others out of the when working at height
line of fire
 BAPCO MODERNIZATION HI
F
•AFTER

BEFORE BEFORE Observation:

1. Observed that access ladder was not
secured while performing the scaffolding
erection..

2. Scaffolding materials were scattered at

task area.

What can be done differently to ensure

safe work?
1. Sequence of task shall be adhered
always, scaffold access ladder to be
AFTER AFTE secured prior to access on it..
2. Scaffolding materials shall be .
R

9 Life Saving RULES (Tick applicable)

DETAILS
Obtain authorisation before Verify isolation and Plan lifting operations
overriding or disabling zero energy before and control
safety-controls work begins the area

Source of photo / observation:

(HAZARD HUNT, I AM Safety Card ref, walkthrough etc.)

Task: Obtain authorisation Control flammables Work with a valid

SCAFFOLDING ERECTION. before entering a
confined space
and ignition sources permit when required

Hazard Category: Access/Egress.

Follow safe Keep yourself and Protect yourself against a fall
driving rules others out of the when working at height
line of fire
 BAPCO MODERNIZATION HI
F
•AFTER

BEFORE BEFORE Observation:

1. Electrical power cable was improperly routed
and tangled on a scaffolding bracing.
2. Found grinding machine was left
unattended and connected to power after the
task .

What can be done differently to ensure

safe work?

1. Electrical power cable shall be routed

AFTER AFTER properly by using insulated “S” hook.

2. Power tools shall be kept in proper place

after the task.

9 Life Saving RULES (Tick applicable)

DETAILS
Obtain authorisation before Verify isolation and Plan lifting operations
overriding or disabling zero energy before and control
safety-controls work begins the area

Source of photo / observation:

(HAZARD HUNT, I AM Safety Card ref, walkthrough etc.)

Task: Obtain authorisation Control flammables Work with a valid

Pipe Spool Fit-up and Welding. before entering a
confined space
and ignition sources permit when required

Hazard Category: Electrical.

Follow safe Keep yourself and Protect yourself against a fall
driving rules others out of the when working at height
line of fire
 BAPCO MODERNIZATION HI
F
•AFTER

BEFORE BEFORE Observation:

1. The exclusion zone was not identified and
barricading for the scaffolding erection task.

2. Found one employee was not using chin

strap while working at height.

What can be done differently to ensure

safe work?
1. Proper and adequate barricading shall be
barricading shall be erected prior to commence
AFTER AFTE the task.

R 2. Hard hat to be secured when working at

height..

9 Life Saving RULES (Tick applicable)

DETAILS
Obtain authorisation before Verify isolation and Plan lifting operations
overriding or disabling zero energy before and control
safety-controls work begins the area

Source of photo / observation:

(HAZARD HUNT, I AM Safety Card ref, walkthrough etc.)

Task: Obtain authorisation Control flammables Work with a valid

Scaffolding Erection. before entering a
confined space
and ignition sources permit when required

Hazard Category: Fence / Barricades

Follow safe Keep yourself and Protect yourself against a fall
driving rules others out of the when working at height
line of fire