PRODUCTION MACHINARY & UTILITY MACHINARY

HISTORY & TREATMENT RECORD

MACHINARY / EQUIPMENT
MACHINE / EQUIPMENT DATE CAUSE OF PROBLEM HANDLING MEASURES DATE REMARKS
PROBLEMS ITEM

Condensation inside ceillling area Air Flow Too Low & Air Inhaust 2-4 weeks Interval
Ceilling Area 15/02/2021 Cleaning 7 Points Inhaust Filter 2/16/2021 Maintenance
from Mayekawa Pipe line Filter Dirty
3 Days - 1 Week
Electrical Equipment Drying & Interval Maintenance
Close air flow line inside elctrical
GEA CookStar Electrical Panel Wet 26/02/2021 Electrical panel Condensation 2/26/2021
duct(pipe) with Polyurethene
sealant
2-4 weeks Interval
Weekly Preventive Maintenance No Automatic Battery Charge Maintenance
Generator Set 05/03/2021 Charge the battery 3/5/2021
Action installed

1 Month Interval
Monthly Preventive Maintenance Maintenance
WWTP Sediment Clarifier 05/03/2021 Need To Put Additional Oil Additional Oil (100ml) 3/5/2021
Action

K&G Wetter Filling machine 3-6 Months Interval

Dirty Oil Inside Vacuum Pump 08/03/2021 Time of Oil Change Vacum pump oil change (1.2L) 3/8/2021 maintenance
(Main Unit)
Condensation inside ceillling area Air Flow Too Low & Air Inhaust 2-4 weeks Interval
Ceilling Area 09/03/2021 Cleaning 7 Points Inhaust Filter 3/9/2021 Maintenance
from Mayekawa Pipe line Filter Dirty
Machine Room Wall For Air Openings in walls as openings for Kaizen of Pest Control Inspection Put Wire Mesh at opening on the 6 Months - 1 Year
02/03/2021 3/9/2021 Maintenance
Flow reptiles to enter the room Result wall
Request From HR
No Automatic employee attendance No Request Order From Relevant Finger Print Installation for
Employe entrance (High Risk) 10/03/2021 3/11/2021
recorder installed Departement employee entrance (High Risk)

Request From HR
No Automatic employee attendance No Request Order From Relevant Finger Print Installation for
Employe entrance (Low Risk) 10/03/2021 3/12/2021
recorder installed Departement employee entrance (Low Risk)

Sausage Double Cutting Sparepart stock

Scissors Pin Broken 12/03/2021 Machine Use New Scissors Pin installation 3/13/2021 available
Machine
Use Plastic Wrap to
Small insect Found inside exhaust Kaizen of Pest Control Inspection Closing the gap at Promix
GEA Promix 11/03/2021 3/15/2021 close bottom of
pipe line Result exhaust pipe line exhaust pipe line

Condensation inside ceillling area
Ceilling Area
from Mayekawa Pipe line
Mayekawa Corrective
Action For
Installation Fan for (4 Units) air
15/02/2021 Air Flow Too Low 3/18/2021 Condensation Problem
flow inside ceilling

No Electric Plug for Boss Vacum 3-6 Months Interval

Boss Vacuum Double Re-Location Of Vacuum Machine to
N/A Double Chamber in Packing New Cable Installation 3/19/2021 Maintenance
Chamber (01) New Location
Room
RO Room (Water Softener 3 Months Interval
Hose Water Sampling for CMU 19/03/2021 Hose Broken of lifetime Hose Change 3/19/2021 Maintenance
Unit)
Showering equipment not Working Showering nozzle pipe Bolt 1 Month Interval
Showering Pipe Line 19/03/2021 Showering Nozzle Bolt loose 3/19/2021 Maintenance
Properly tightening
Temporary Power Supply for Wait spareparts from
24VDC power supply 101T1 was Power Supply DC24V 1 Phase
GEA CookStar All DC Component Not Responding 12/03/2021 3/25/2021 supplier, 1 Week
broken Installation Interval Maintenance

1 Month Interval
Spiral Freezer Oil Level Low 26/03/2021 Need To Put Additional Oil Additional Oil (1 Liter) 3/26/2021 Maintenance

Conveyor Cooking Discharge Change Broken Wire Mesh 1 Month Interval

WireMesh Conveyor Broken 30/03/2021 Operator Handling Error 3/30/2021 Maintenance
(GEA) (60cm)
Wait SpareParts from
Supplier, 1 Month
WWTP Electrical Control Power Supply (DC 24V) Defected Change Power Supply DC 24V, 1
WWTP System can't Run AUTO 29/03/2021 3/30/2021 Interval Maintenance
Panel by lightning Strike Phase

Electric Plug Change, Remind 1 Week Interval

GEA OptiFlour Disconnected Power Plug 3/31/2021 Operator Handling Error 3/31/2021 Maintenance
Handling Operator
Mayekawa Evaporator 6 Months Preventive Maintenance 6 Months - 1 Year
01/04/2021 Preventive Maintenance Cleaning Action 4/1/2021 Maintenance
condenser unit (01) Action
3-6 Months Interval
Receiving Room Dock Sealer Broken 01/04/2021 Lifetime of Seal Installation new Seal 4/2/2021 Maintenance
IQF CIP Water Supply Line Cloghing inside water Supply 1 Month Interval
Water Supply for IQF CIP Not Enough 05/04/2021 Cleaning Filter 4/5/2021 Maintenance
Unit Valve
Monthly Preventive Maintenance 2-4 weeks Interval
Ceilling Area 06/04/2021 Air Inhaust Filter Dirty Cleaning Filter 4/6/2021 Maintenance
Action
3-6 Months Interval
Mayekawa Low Receiver 1 Liquid Pump 2 Not Working Properly 06/04/2021 Amonia Strainer Dirty Cleaning Amonia Strainer 4/7/2021 Maintenance
Conveyor Cooking Discharge Change Broken Wire Mesh 1 Month Interval
WireMesh Conveyor Broken 08/04/2021 Operator Handling Error 4/8/2021 Maintenance
(GEA) (40cm)
Wait spareparts from
Alarm "Air temperature (outfeed supplier, 1 Week
side)> broken wire" & "Air New Analog Transmitter Interval Maintenance
GEA CookStar 25/03/2021 Analog transmitter 305A1 broken 4/8/2021
temperature (infeed side)> broken Instalation
wire"
 SparePart Stock
Available, 1 Week
No Electrical Current After Instalation Relay Change (RIF-1-RPT-LDP- Interval Maintenance
GEA CookStar 08/04/2021 Relay 540K5 Defected 4/8/2021
Analog Transmitter 305A1 24DC/2X21 - 2903334)

New Inverter Instalation Wait spareparts from

supplier, 1-3 Months
Fryer Machine Oil Filtering not Happened 29/03/2021 Inverter Filter Machine Defected 4/9/2021 Interval Maintenance

1 Week Interval
Steam Line Steam Found Not Clean 09/04/2021 Steam Tarp Strainer Dirty Cleaning Steam Trap Strainer 4/9/2021 Maintenance
1 Week Interval
Fryer Machine Oil Mist Catcher Alarm 12/04/2021 Sensor of OMC Dirty Sensor Cleaning 4/12/2021 Maintenance

Make Hole for conensation water 1 Month Interval

Margurit Cutter Water Found Inside Electric Plug 12/04/2021 Condensation 4/12/2021 Maintenance
flow
Electric Plug Repairing, Remind 1 Week Interval
GEA OptiFlour Disconnected Power Plug 4/15/2021 Operator Handling Error 4/15/2021 Maintenance
Handling Operator
Mayekawa Corrective
Action For
Condensation inside ceillling area Support Ducting Are not Covered New Ducting Support Insulation
Ceilling Area 09/04/2021 4/16/2021 Condensation Problem
from Mayekawa Pipe line by Insulation Installation (Glass Whole)

Smoke Coming Out From Door 1 Month Interval

Smoke Chamber 16/04/2021 Lifetime of Seal Seal Door Repairing 4/16/2021 Maintenance
interspace
No SparePart Store
Open on Sunday
Exhaust Valve Can't Open Afternoon, 1 Week
GEA Cookstar 18/04/2021 Hose Broken of lifetime New Hose Installation 4/19/2021 Interval Maintenance
Automaticaly by System

Electric Plug Change, Remind 1 Week Interval

GEA OptiFlour Disconnected Power Plug 4/19/2021 Operator Handling Error 4/19/2021 Maintenance
Handling Operator
Replaced Defected Wire 3 Months Interval
CCTV System Camera 33, 4, D7(IPC) Defected Condensation Inside Camera Connector (RG45), Installation 4/28/2021 Maintenance
New Camera
1 Month Interval
Spiral freezer Oil Level Low 28/04/2021 Need To Put Additional Oil Additional Oil (1 Liter) 4/28/2021 Maintenance

Bacteria house get into Pipe Line, 2-4 weeks Interval

WWTP Equalizing Pump (A) No Water Flow move to Aeration Tank 27/04/2021 Pump A Equalizing Cleaning 4/28/2021 Maintenance
clogh at Check Valve
2-4 weeks Interval
Bacteria house get into Pipe Line, Maintenance
WWTP Equalizing Pump (B) No Water Flow move to Aeration Tank 27/04/2021 Pump B Equalizing Cleaning 4/28/2021
clogh at Check Valve

Smoke Chamber
WWTP Equalizing Pump (A)
WWTP Equalizing Pump (B)
Sausage Double Cutting
Machine
R&D Fryer
RO Room Supply Pump Unit
(1)
Bowl Cutter 200L
Mayekawa, Fresh Air Unit
Filter (01)
Mayekawa, Fresh Air Unit
Filter (03)
WWTP Oil Separator Pump (A)
WWTP Oil Separator Pump (B)
WWTP Oil Separator Tank
Electrical room
Electrical room
Heating Room, Spot Cooler
Unit
Boss Vacuum Double
Chamber (02)
SparePart stock
available, 1-3 Months
Temperature read not correctly 30/04/2021 Thermo Sensor Defected Thermo Sensor Change 4/30/2021 Interval Maintenance
Bacteria house get into Pipe Line, 2-4 weeks Interval
No Water Flow move to Aeration Tank 04/05/2021 Pump A Equalizing Cleaning 5/4/2021 Maintenance
clogh at Check Valve
Bacteria house get into Pipe Line, 2-4 weeks Interval
No Water Flow move to Aeration Tank 04/05/2021 Pump B Equalizing Cleaning 5/4/2021 Maintenance
clogh at Check Valve
Sparepart stock
Scissors Pin Broken 04/05/2021 Machine Use New Scissors Pin installation 5/5/2021 available
3-6 Months Interval
Fryer lighter can't initiate 05/05/2021 Wire pinned/cut Wire reinstalation 5/6/2021 Maintenance
Wait SpareParts from
Supplier, 1 Month
Pressure Switch Supply Pump (1) New RO Water Pressure Switch Interval Maintenance
Supply Pump 1 Running by it self 04/05/2021 5/6/2021
Defected Installation
New Fuse Installation (Part Sparepart stock
All Operating Switch of Machine no Number 10005972) available, 3-6 Months
07/05/2021 Inverter Fuse Defect 5/7/2021
response Interval Maintenance
6 Months Preventive Maintenance Cleaning FAU (01) Filter & 3-6 Months Interval
08/05/2021 Preventive Maintenance 5/8/2021 Maintenance
Action Outside Unit
6 Months Preventive Maintenance Cleaning FAU (03) Filter & 3-6 Months Interval
08/05/2021 Preventive Maintenance 5/8/2021 Maintenance
Action Outside Unit
1 Month Interval
Oil Separator Pump Cloghing 07/05/2021 Bacteria house get into Pump Cleaning & Repair Pump (A) 5/8/2021 Maintenance
1 Month Interval
Oil Separator Pump Cloghing 07/05/2021 Bacteria house get into Pump Cleaning & Repair Pump (B) 5/8/2021 Maintenance
1 Month Interval
Production Waste (oil Sediment) Maintenance
False Alarm 07/05/2021 Cleaning Pump (A & B) & Tank 5/8/2021
stick on the wall & level sensor
Over Current after Electrical 1-3 Months Interval
Mayekawa ACB Panel Defected 12/05/2021 Swift change with CookStar ACB 5/12/2021 Maintenance
Supply Back in to System
Repaired By Supplier
ACB Panel CookStar Not installed 12/05/2021 Swift change with CookStar ACB ACB Mechanical System Repair 5/16/2021
Bolt Loose of Spot Cooler Extention Extention Hose Adjusted Set by Spot Cooler Extention connection 1-3 Months Interval
17/05/2021 5/17/2021 Maintenance
Hose Worker repair
New Sensor M-170-5200 Wait spareparts from
Instalation supplier, 3-6 Months
Sensor Vacum M-170-5200
Machine can't seal the bag 07/05/2021 5/21/2021 Interval Maintenance
defected
 Valve made from HDPE material, 1-3 Months Interval
New Valve Instalation (Stainless
Showering Pipe Line Broken Valve 24/05/2021 activity opening & Close valve 5/24/2021 Maintenance
Steel Type)
broke the valve

Conveyor Gear can't move 1 Week Interval

Conveyor 6m (Tsubaki) Elctrical Trip 25/05/2021 because of production waste Cleaning & Lubricating 5/25/2021 Maintenance
inside motor house
Conveyour Sediment Remover not Wire reinstalation 1 Week Interval
Fryer Machine 25/05/2021 Wire pinned/cut 5/25/2021 Maintenance
worked
3 Months Interval
CCTV System Pre-Heating Camera 25/05/2021 Angle not as expected Camera angle reposition 5/26/2021 Maintenance

Electric Plug Repairing, Remind 1 Week Interval

GEA OptiFlour Disconnected Power Plug 5/26/2021 Operator Handling Error 5/26/2021 Maintenance
Handling Operator
1 Week Interval
Tempu Dipper Elctrical Trip 26/05/2021 Auger axle Dirty Cleaning Auger axle 5/26/2021 Maintenance
1 Month Interval
Tempu Mixer Machine Error 26/05/2021 System Errorr System Reset 5/26/2021 Maintenance
Valve made from HDPE material, 1-3 Months Interval
New Valve Instalation (Stainless
RO Water line Marinate Room Broken Valve 28/05/2021 activity opening & Close valve 5/28/2021 Maintenance
Steel Type)
broke the valve
1 Month Interval
Meat Process with bowl cutter not as Change the Knife with others Maintenance
Bowl Cutter 200L 29/05/2021 Knifes Set not Sharp 5/29/2021
expected knife set

3-6 Months Interval

Boss Vacum Double Chamber re-positioning oil cartridge filter maintenance
Smoke come out from Vacuum Pump 27/05/2021 False Position of Oil Cartridge 6/4/2021
(02) & additional ring for bolt cover

Sediment transferred to equalizing 1 Month Interval

WWTP Oil Separator Tank
Fryer Machine
tank automatically
Alarm "Oil Low Level Safety"
04/06/2021 Acumulation of Oil Sediment
Freezed Sediment oil inside oil
level check sensor pipe (oil
05/06/2021 transfer process to temporary
storage tank not completely
100%)
Cleaning Tank Area Manually 6/5/2021 Maintenance
1 Week Interval
Warm Up oil inside cooking tank Maintenance
& Clean oil level sensor, Remind
Operator to Always do transfer 6/5/2021
oil to storage tank while
temperature stil hot (>120°)

1 Month Interval
Make Interspace between Maintenance
conveyor larger adjusted to
Sausage Double Cutting Machine position "ON" not do cutting Safety switch of conveyor sausage diameter, Give
08/06/2021 6/8/2021
Machine Process triggered, Conveyor do not move Explanation to Operator "Do
Product Diameter adjust Before
process"
 1 Month Interval
Change The Push Button set with Maintenance
K&G Wetter Filling machine Push Button of hanging unit not Reed Magnetic Switch Defected reed magnetic sensor, remind
02/06/2021 6/18/2021
(Hanging Unit) response (MK25-1C90-BV14132) the user to do it gently when
push the button

Sausage Double Cutting 1-3 Months Interval

Machine no do cutting Process 10/06/2021 Scissor PIN Broken Change Scissor PIN (C36) 6/10/2021 Maintenance
Machine
Spare Part Available, 1
Scoop Of Ice accidently get in to Change the Knife with others
Bowl Cutter 120L Knife of Bowl Cutter Broken 17/06/2021 6/17/2021 week interval
bowl cutter knife set maintenance

Wait Spare Part from

Change temperature Sensor with Supplier, 1 month
Scoop Of Ice accidently get in to PT100, Layer measuring resistor
Bowl Cutter 120L Temperature sensor Defected 17/06/2021 6/18/2021 interval maintenace
bowl cutter KL 1/10 B, by Technicians
(Geosadi)
ARY & UTILITY MACHINARY

EATMENT RECORD
MAINTENANCE ACTION
TYPE OF WORK
TYPE

Mechanical Preventive

Mechanical Preventive

Electrical Preventive

Mechanical Preventive

Mechanical Preventive

Mechanical Preventive

Installation New Installation

Electrical New Installation

Electrical New Installation

Mechanical Repair

Installation Preventive
Mechanical New Installation

Electrical New Installation

Mechanical Repair

Mechanical Repair

Electrical Repair

Mechanical Preventive

Mechanical Repair

Electrical Repair

Electrical Repair

Mechanical Preventive

Mechanical Repair

Mechanical Preventive

Mechanical Preventive

Mechanical Preventive

Mechanical Repair

Electrical Repair
 Electrical Repair

Electrical Repair

Mechanical Preventive

Mechanical Preventive

Electrical Preventive

Electrical Repair

Mechanical New Installation

Mechanical Repair

Mechanical Repair

Electrical Repair

Electrical Repair

Mechanical Preventive

Mechanical Preventive

Mechanical Preventive
 Electrical Repair

Mechanical Preventive

Mechanical Preventive

Mechanical Repair

Mechanical Repair

Electrical Repair

Electrical Repair

Mechanical Preventive

Mechanical Preventive

Mechanical Repair

Mechanical Repair

Mechanical Preventive

Electrical Repair

Mechanical Repair

Mechanical Repair

Electrical Repair
Mechanical Repair

Mechanical Preventive

Electrical Repair

Mechanical Repair

Electrical Repair

Mechanical Preventive

Mechanical Preventive

Mechanical Repair

Mechanical Preventive

Mechanical Repair

Mechanical Preventive

Mechanical Repair

Mechanical Repair
Mechanical Repair

Mechanical Repair

Mechanical Repair

Mechanical Repair
Jum'at 1-Jan
Sabtu 2-Jan
Minggu 3-Jan
Senin 4-Jan
Selasa 5-Jan
Rabu 6-Jan
Kamis 7-Jan
Jum'at 8-Jan
Sabtu 9-Jan
Minggu 10-Jan
Senin 11-Jan
Selasa 12-Jan
Rabu 13-Jan
Kamis 14-Jan
Jum'at 15-Jan
Sabtu 16-Jan
JANUARY

Minggu 17-Jan
Senin 18-Jan
Selasa 19-Jan
Rabu 20-Jan
Kamis 21-Jan
Jum'at 22-Jan
Sabtu 23-Jan
Minggu 24-Jan
Senin 25-Jan
Selasa 26-Jan
Rabu 27-Jan
Kamis 28-Jan
Jum'at 29-Jan
Sabtu 30-Jan
Minggu 31-Jan
Senin 1-Feb
Selasa 2-Feb
Rabu 3-Feb
Kamis 4-Feb
Jum'at 5-Feb
Sabtu 6-Feb
Minggu 7-Feb
Senin 8-Feb
Selasa 9-Feb
Rabu 10-Feb
Kamis 11-Feb
Jum'at 12-Feb
Sabtu 13-Feb
Minggu 14-Feb
Senin 15-Feb
FEBRUARY

Selasa 16-Feb
Rabu 17-Feb
Kamis 18-Feb
Jum'at 19-Feb
Sabtu 20-Feb
Minggu 21-Feb
Senin 22-Feb
Selasa 23-Feb
Rabu 24-Feb
Kamis 25-Feb
Jum'at 26-Feb
Sabtu 27-Feb
Minggu 28-Feb
Senin 1-Mar
Selasa 2-Mar
Rabu 3-Mar
Kamis 4-Mar
Jum'at 5-Mar
Sabtu 6-Mar
Minggu 7-Mar
Senin 8-Mar
Selasa 9-Mar
Rabu 10-Mar
Kamis 11-Mar
Jum'at 12-Mar
Sabtu 13-Mar
Minggu 14-Mar
Senin 15-Mar
Selasa 16-Mar
MARET

Rabu 17-Mar
Kamis 18-Mar
Jum'at 19-Mar
Sabtu 20-Mar
Minggu 21-Mar
Senin 22-Mar
Selasa 23-Mar
Rabu 24-Mar
Kamis 25-Mar
Jum'at 26-Mar
Sabtu 27-Mar
Minggu 28-Mar
Senin 29-Mar
Selasa 30-Mar
Rabu 31-Mar
Kamis 1-Apr
Jum'at 2-Apr
Sabtu 3-Apr
Minggu 4-Apr
Senin 5-Apr
Selasa 6-Apr
Rabu 7-Apr
Kamis 8-Apr
Jum'at 9-Apr
Sabtu 10-Apr
Minggu 11-Apr
Senin 12-Apr
Selasa 13-Apr
Rabu 14-Apr
Kamis 15-Apr
APRIL

Jum'at 16-Apr
Sabtu 17-Apr
Minggu 18-Apr
Senin 19-Apr
Selasa 20-Apr
Rabu 21-Apr
Kamis 22-Apr
Jum'at 23-Apr
Sabtu 24-Apr
Minggu 25-Apr
Senin 26-Apr
Selasa 27-Apr
Rabu 28-Apr
Kamis 29-Apr
Jum'at 30-Apr
Sabtu 1-May
Minggu 2-May
Senin 3-May
Selasa 4-May
Rabu 5-May
Kamis 6-May
Jum'at 7-May
Sabtu 8-May
Minggu 9-May
Senin 10-May
Selasa 11-May
Rabu 12-May
Kamis 13-May
Jum'at 14-May
Sabtu 15-May
Minggu 16-May
MEI

Senin 17-May
Selasa 18-May
Rabu 19-May
Kamis 20-May
Jum'at 21-May
Sabtu 22-May
Minggu 23-May
Senin 24-May
Selasa 25-May
Rabu 26-May
Kamis 27-May
Jum'at 28-May
Sabtu 29-May
Minggu 30-May
Senin 31-May
Selasa 1-Jun
Rabu 2-Jun
Kamis 3-Jun
Jum'at 4-Jun
Sabtu 5-Jun
Minggu 6-Jun
Senin 7-Jun
Selasa 8-Jun
Rabu 9-Jun
Kamis 10-Jun
Jum'at 11-Jun
Sabtu 12-Jun
Minggu 13-Jun
Senin 14-Jun
Selasa 15-Jun
JUNI

Rabu 16-Jun
Kamis 17-Jun
Jum'at 18-Jun
Sabtu 19-Jun
Minggu 20-Jun
Senin 21-Jun
Selasa 22-Jun
Rabu 23-Jun
Kamis 24-Jun
Jum'at 25-Jun
Sabtu 26-Jun
Minggu 27-Jun
Senin 28-Jun
Selasa 29-Jun
Rabu 30-Jun
Kamis 1-Jul
Jum'at 2-Jul
Sabtu 3-Jul
Minggu 4-Jul
Senin 5-Jul
Selasa 6-Jul
Rabu 7-Jul
Kamis 8-Jul
Jum'at 9-Jul
Sabtu 10-Jul
Minggu 11-Jul
Senin 12-Jul
Selasa 13-Jul
Rabu 14-Jul
Kamis 15-Jul
Jum'at 16-Jul
JULI

Sabtu 17-Jul
Minggu 18-Jul
Senin 19-Jul
Selasa 20-Jul
Rabu 21-Jul
Kamis 22-Jul
Jum'at 23-Jul
Sabtu 24-Jul
Minggu 25-Jul
Senin 26-Jul
Selasa 27-Jul
Rabu 28-Jul
Kamis 29-Jul
Jum'at 30-Jul
Sabtu 31-Jul
Minggu 1-Aug
Senin 2-Aug
Selasa 3-Aug
Rabu 4-Aug
Kamis 5-Aug
Jum'at 6-Aug
Sabtu 7-Aug
Minggu 8-Aug
Senin 9-Aug
Selasa 10-Aug
Rabu 11-Aug
Kamis 12-Aug
Jum'at 13-Aug
Sabtu 14-Aug
Minggu 15-Aug
Senin 16-Aug
AGUSTUS

Selasa 17-Aug
Rabu 18-Aug
Kamis 19-Aug
Jum'at 20-Aug
Sabtu 21-Aug
Minggu 22-Aug
Senin 23-Aug
Selasa 24-Aug
Rabu 25-Aug
Kamis 26-Aug
Jum'at 27-Aug
Sabtu 28-Aug
Minggu 29-Aug
Senin 30-Aug
Selasa 31-Aug
 Rabu 1-Sep
Kamis 2-Sep
Jum'at 3-Sep
Sabtu 4-Sep
Minggu 5-Sep
Senin 6-Sep
Selasa 7-Sep
Rabu 8-Sep
Kamis 9-Sep
Jum'at 10-Sep
Sabtu 11-Sep
Minggu 12-Sep
Senin 13-Sep
Selasa 14-Sep
Rabu 15-Sep
Kamis 16-Sep
SEPTEMBER

Jum'at 17-Sep
Sabtu 18-Sep
Minggu 19-Sep
Senin 20-Sep
Selasa 21-Sep
Rabu 22-Sep
Kamis 23-Sep
Jum'at 24-Sep
Sabtu 25-Sep
Minggu 26-Sep
Senin 27-Sep
Selasa 28-Sep
Rabu 29-Sep
Kamis 30-Sep
Jum'at 1-Oct
Sabtu 2-Oct
Minggu 3-Oct
Senin 4-Oct
Selasa 5-Oct
Rabu 6-Oct
Kamis 7-Oct
Jum'at 8-Oct
Sabtu 9-Oct
Minggu 10-Oct
Senin 11-Oct
Selasa 12-Oct
Rabu 13-Oct
Kamis 14-Oct
Jum'at 15-Oct
Sabtu 16-Oct
OKTOBER

Minggu 17-Oct
Senin 18-Oct
Selasa 19-Oct
Rabu 20-Oct
Kamis 21-Oct
Jum'at 22-Oct
Sabtu 23-Oct
Minggu 24-Oct
Senin 25-Oct
Selasa 26-Oct
Rabu 27-Oct
Kamis 28-Oct
Jum'at 29-Oct
Sabtu 30-Oct
Minggu 31-Oct
Senin 1-Nov
Selasa 2-Nov
Rabu 3-Nov
Kamis 4-Nov
Jum'at 5-Nov
Sabtu 6-Nov
Minggu 7-Nov
Senin 8-Nov
Selasa 9-Nov
Rabu 10-Nov
Kamis 11-Nov
Jum'at 12-Nov
Sabtu 13-Nov
Minggu 14-Nov
Senin 15-Nov
Selasa 16-Nov
NOVEMBER

Rabu 17-Nov
Kamis 18-Nov
Jum'at 19-Nov
Sabtu 20-Nov
Minggu 21-Nov
Senin 22-Nov
Selasa 23-Nov
Rabu 24-Nov
Kamis 25-Nov
Jum'at 26-Nov
Sabtu 27-Nov
Minggu 28-Nov
Senin 29-Nov
Selasa 30-Nov
 Rabu 1-Dec
Kamis 2-Dec
Jum'at 3-Dec
Sabtu 4-Dec
Minggu 5-Dec
Senin 6-Dec
Selasa 7-Dec
Rabu 8-Dec
Kamis 9-Dec
Jum'at 10-Dec
Sabtu 11-Dec
Minggu 12-Dec
Senin 13-Dec
Selasa 14-Dec
Rabu 15-Dec
Kamis 16-Dec
DESEMBER

Jum'at 17-Dec
Sabtu 18-Dec
Minggu 19-Dec
Senin 20-Dec
Selasa 21-Dec
Rabu 22-Dec
Kamis 23-Dec
Jum'at 24-Dec
Sabtu 25-Dec
Minggu 26-Dec
Senin 27-Dec
Selasa 28-Dec
Rabu 29-Dec
Kamis 30-Dec
Jum'at 31-Dec
 PT. NHF DIAMOND INDONESIA
No. Dok :
PREVENTIVE MAINTENACE No. Rev :
Tgl Efektif :
"LEMBAR PEMERIKSAAN" Halaman :
NAMA MESIN "COOKSTAR" JENIS PEMERIKSAAN
SERIAL NUMBER "E022170405061"
LOCATION "HEATING ROOM"
NHFDI MESIN CODE
KESELURUHAN
NOMOR HISTORIES

NOMOR MASTER PLAN

RENCANA PELAKSANAAN
PELAKSANA:
669.50 MENIT

DURASI PENGGUNAAN PERALATAN (ALAT BANTU)

No DESKRIPSI STANDAR PERAWATAN P.I.C
(MENIT) MEKANIS KELISTRIKAN LAINNYA JUMLAH
KETERANGAN

1 PERAWATAN BERKALA "Memutuskan Sementara Pasokan Listrik, Udara Terkompresi"

a. Memutuskan Sementara Pasokan Listrik Utama 2 Titik pasokan utama dan 1 titik isolator 1 N/A N/A N/A N/A

b. Label Peringatan (sedang dalam perawatan) 2 Titik pasokan utama dan 1 titik isolator 0.5 N/A N/A Label Pengaman 3 Unit

c. Menutup Valve Utama Pasokan Udara Terkompresi V = 0 (1=Hidup, 0=Mati, D=Dearated) 0.5 N/A N/A N/A N/A
2 Pemeriksaan Perlengkapan Keselamatan "Pemeriksaan Kebersihan, Fungsi dan Respon"
a. Emergency Stop 2 Titik In-Feed, 2 titik Out-Feed, 1 Panel Kontrol 3 N/A N/A Sarung Tangan 1 pasang
b. Lampu Signal 1 Titik In-Feed, 1 Titik Out-Feed 2 N/A N/A Sarung Tangan 1 pasang
c. Isolator 1 Titik Isolator Box 1 N/A N/A Sarung Tangan 1 pasang
Sistem Pengencangan, Pencucian Konveyor dan Sarung Tangan 1 pasang
d. Sensor Keselamatan Penutup Komponen Mesin 5 N/A N/A
Sistem Blower Tangga 1 Unit
e. Sistem Lift Hidraulik dan Brake Valve 10 ? ? ? ?
Sarung Tangan 1 pasang
f. Fall-arrest Point 4 titik Pegangan, 3 titik Anchor 10 N/A N/A Tangga 1 Unit
Body Harnes 1 set
Kunci A= Putus pasokan Listrik, Kunci B= Akses Kunci A 1 pcs
g. Door Interlock 3 N/A N/A
interior mesin Kunci B 1 pcs
h. Tombol Kontrol 1 Titik Out-Feed 2 N/A N/A Sarung Tangan 1 pasang
N/A N/A Sarung Tangan 1 pasang
i. Kata Sandi (Password) Level 1 - 4, Level 5 untuk Gea Engginer 5
N/A N/A SOP 1
j. Sensor Keamanan Valve Pasokan Udara 4 Titik pada sistem Kontrol Udara Ruangan 8 N/A N/A Sarung Tangan 1 pasang
Tanda "Tegangan Tinggi" (1) 0.5 N/A N/A Sarung Tangan 1 pasang
Tanda "Permukaan Panas" (13) 6 N/A N/A Sarung Tangan 1 pasang
Sarung Tangan 1 pasang
Tanda "Full Body Harness" (2) 2 N/A N/A
Tangga 1 Unit
k. Tanda Keselamatan Pada mesin Tanda "Petunjuk Arah Gerak" (1) 0.5 N/A N/A Sarung Tangan 1 pasang
Tanda "Hearing Protection" (4) 2 N/A N/A Sarung Tangan 1 pasang
Tanda "Baca Manual" (2) 1 N/A N/A Sarung Tangan 1 pasang
Tanda "Penggunaan Kunci" (2) 1 N/A N/A Sarung Tangan 1 pasang
Tanda "Bahaya Terjepit" (1) 0.5 N/A N/A Sarung Tangan 1 pasang
l. Valve Utama Pasokan Udara Terkompresi 1 Titik Box Valve Utama pasokan Udara 2
3 Lubrikasi "Pengaplikasian Grease dengan Running Bearings, Pengaplikasian dengan jumlah kecil dan tekanan rendah, Hapus Grease yang berlebihan, Pengaplikasian Setelah Mesin dibersihkan"

Aplikasi Pada Bearings 2 N/A N/A Grease + Gun 1 set

a. Aplikasi Grease untuk Brushes Aplikasi Pada Rantai 2 N/A N/A Grease + Gun 1 set
Kencangkan Rantai 3 Spanner N/A N/A ? Spanner No:?
b. Aplikasi Grease pada Zona In-Feed Aplikasi Pada Bearings pada sisi kiri dan kanan 4 N/A N/A Grease + Gun 1 set
c. Aplikasi Grease pada Zona Out-Feed Aplikasi Pada Bearings pada sisi kiri dan kanan 4 N/A N/A Grease + Gun 1 set
Aplikasi Pada Bearing melalui Lubricating nipples 2 N/A N/A Grease + Gun 1 set
d. Aplikasi Grease untuk Drum
Aplikasi Pada Rantai Penggerak 2 N/A N/A Grease + Gun 1 set
4 Konveyor "Pemeriksaan Permukaan, Kebersihan, Kerapatan (tensions), Kesimbangan (Berjalan Lurus)"
Belt Flip Protection Device Titik Pemeriksaan pada interior mesin (drum) 15 N/A N/A Sarung Tangan 1 pasang
Pemeriksaan Fungsi Sensor Batas 10 ScrewDriver N/A N/A 1 Unit Screw Driver (-)
Weight Roller
Pemeriksaan Keausan Konveyor. 15 N/A N/A Sarung Tangan 1 pasang
N/A N/A Sarung Tangan 1 pasang
Persingkat jarak (X) bila lebih dari 70-80 mm 15
N/A N/A Alat Ukur 1 Unit
Panjang Peregangan Konveyor
N/A N/A Sarung Tangan 1 pasang
Pemeriksaan jarak Belt Panas & Dingin (± 35 mm) 15
N/A N/A Alat Ukur 1 Unit
Pemeriksaan Bantalan Rem 2 N/A N/A Sarung Tangan 1 pasang
ScrewDriver N/A N/A 1 Unit
Penyesuaian, Adjustment Bantalan Rem (minimum) 3 Screw Driver (Hexagonal)
Brake Pad (Out-Feed) N/A N/A Sarung Tangan 1 pasang
ScrewDriver N/A N/A 1 Unit
Penggantian Bantalan Rem 10 Screw Driver (Hexagonal)
N/A N/A Sarung Tangan 1 pasang
Pemeriksaan Panjang konveyor 5 N/A N/A Sarung Tangan 1 pasang
N/A N/A Sarung Tangan 1 pasang
Penyesuaian Panjang Konveyor Verifikasi dan Pemotongan & Penyambungan Bagian
15 Cutting pliers N/A N/A 1 Unit
Konveyor
Clamp pliers N/A N/A 1 Unit
Pemeriksaan Strip Penyangga Ukuran (X) 5 N/A N/A Sarung Tangan 1 pasang
Strip Penyangga N/A N/A Sarung Tangan 1 pasang
Adjustment Strip Penyangga (X) < 1mm 15 Screw Driver ?
ScrewDriver N/A N/A 1 Unit
5 Belt-Wash System "Pemeriksaan Kebersihan, Fungsi, Kelengkapan, Permukaan, Sambungan(koneksi)"
ScrewDriver N/A N/A 1 Unit
Nozzle Perawatan Nozzel, Spray Bersih dari Kerak 15 N/A N/A Sarung Tangan 1 pasang Screw Driver (-)
N/A N/A Brush 1 unit
N/A N/A Sarung Tangan 1 pasang
Pemeriksaan Keausan Brush 10
N/A N/A Alat Ukur 1 Unit
Brushes
N/A N/A Sarung Tangan 1 pasang
Penggantian Brush bila keausan ± (X > 2mm) 20 ?
? ? ? ?
6 Sistem Sirkulasi Udara, Tekanan Udara (Air Pressure) "Pemeriksaan Alat Pengatur, Motor Ventilator, Frekuensi Konverter Unit dan Adjustment"
Pemeriksaan Tekanan Udara 3 N/A N/A Sarung Tangan 1 pasang
Pengatur Tekanan Udara N/A N/A Sarung Tangan 1 pasang
Adjustment Pengatur Tekanan Udara 5 Screw Driver ?
ScrewDriver N/A N/A 1 Unit
Sarung Tangan 1 pasang
Pemeriksaan Frekuensi Konverter 10 N/A N/A
Tangga 1 Unit
Sarung Tangan 1 pasang
Pemeriksaan Motor 10 N/A N/A
Tangga 1 Unit
Ventilator Sarung Tangan 1 pasang
N/A
Tangga 1 Unit
Perbaikan Konverter dan perbaikan Motor 30 ScrewDriver N/A ?
Pliers N/A ?
Spanner ?
7 Dew Point System "Pemeriksaan & Pembersihan, dan Reset ke Default Titik Pengukuran Dew System"
Pemeriksaan Temperature Probe (> 650 °C) 5 N/A N/A Sarung Tangan 1 pasang
Spanner N/A N/A ?
Pemeriksaan Selang dan Kopling 5 Spanner No:?
N/A N/A Sarung Tangan 1 pasang
Spanner N/A N/A ?
Penggantian Selang 5 Spanner No:?
Probe N/A N/A Sarung Tangan 1 pasang
Spanner N/A N/A ?
Pemeriksaan Pompa Udara 5 Spanner No:?
N/A N/A Sarung Tangan 1 pasang
Spanner N/A N/A ?
Penggantian Pompa Udara 10 Spanner No:?
N/A N/A Sarung Tangan 1 pasang
N/A N/A Sarung Tangan 1 pasang
Screw Driver (-)
Pengaturan Ulang System Reset Ke Default 10 ScrewDriver N/A N/A 1 Unit
N/A N/A SOP 1
8 Interior Mesin "Pemeriksaan Kondisi dan kebersihan Drum Support, Chains, Tensioner & Isolator Getaran (Bearing Bush)"
N/A N/A Sarung Tangan 1 pasang
Pemeriksaan Keausan Support Strips 10 N/A N/A Kunci B 1 pcs
N/A N/A Alat Ukur 1 unit
Drum Support
N/A N/A Sarung Tangan 1 pasang
Penggantian Support Strips 15 N/A N/A Kunci B 1 pcs
N/A N/A Alat Ukur 1 unit
N/A N/A Sarung Tangan 1 pasang
Pemeriksaan Keausan Rantai 10 N/A N/A Kunci B 1 pcs
N/A N/A Alat Ukur 1 unit
Support Chain
N/A N/A Sarung Tangan 1 pasang
Penggantian Support Strips 15 N/A N/A Kunci B 1 pcs
N/A N/A Alat Ukur 1 unit
N/A N/A Sarung Tangan 1 pasang
Pemeriksaan Tensioner 10 N/A N/A Kunci B 1 pcs
N/A N/A Alat Ukur 1 unit
Tensioner
N/A N/A Sarung Tangan 1 pasang
Penggantian Komponen Tensioner 15 N/A N/A Kunci B 1 pcs
N/A N/A Alat Ukur 1 unit
N/A N/A Sarung Tangan 1 pasang
N/A N/A Kunci B 1 pcs
Bearing Bush (isolator getaran) Pemeriksaan Kondisi & Gerak Bebas 45 Spanner N/A N/A ? Spanner No:?
ScrewDriver N/A N/A ? Screw Driver (?)
Wrench N/A N/A 1 Unit
N/A N/A Sarung Tangan 1 pasang
Pemeriksaan Kabel Kelistrikan 15 N/A N/A Kunci B 1 pcs
ScrewDriver N/A N/A ? Screw Driver (?)
Sistem Heater
N/A N/A Sarung Tangan 1 pasang
Pemeriksaan Sensor Temperatur 15 N/A N/A Kunci B 1 pcs
ScrewDriver N/A N/A ? Screw Driver (?)

9 Lift Sistem (Pergerakan Penutup Mesin) "Pemeriksaan Kualitas, Level Oli & Penambahan, Penggantian Filter Oli"
N/A N/A Sarung Tangan 1 pasang (Per 1 Tahun)
Pemeriksaan Kualitas 5 ScrewDriver N/A N/A ? Screw Driver (?)
N/A N/A Viscometer 1 unit
N/A N/A Sarung Tangan 1 pasang
Pemeriksaan Volume / Level 5
ScrewDriver N/A N/A ? Screw Driver (?)
Analisa Untuk Oli sistem Hidrolik N/A N/A Sarung Tangan 1 pasang
Penambahan Volume Oli 10
ScrewDriver N/A N/A ? Screw Driver (?)
N/A N/A Sarung Tangan 1 pasang (Per 2 tahun)
Penggantian Oli (Food Grade) 15
ScrewDriver N/A N/A ? Screw Driver (?)
N/A N/A Sarung Tangan 1 pasang (Per 1 Tahun)
Penggantian Filter 10
ScrewDriver N/A N/A ? Screw Driver (?)
10 Steam "Pemeriksaan Kebersihan, Fungsi dan Kondisi Mekanisme Steam Supply"
N/A N/A Sarung Tangan 1 pasang
Steam Trap Pemeriksaan Filter 15 Torch Wrench N/A N/A ? Torsi 170-190 Nm
N/A N/A Sikat 1 pcs
11 Panel Kontrol & Tombol Kontrol "Pemeriksaan Kebersihan, Fungsi, Kelengkapan, Permukaan, Sambungan(koneksi), Baterai, Pada Panel Kontrol Utama""
Layar Pemeriksaan Kebersihan, Pelindung, Kecerahan 3 N/A N/A Sarung Tangan 1 pasang
N/A N/A Sarung Tangan 1 pasang
Password Penggantian & Update Password 10
N/A N/A SOP 1
N/A N/A Sarung Tangan 1 pasang
Penggantian Baterai (Power Cadangan) Cell Lithium
Baterai Panel Kontrol 9 ScrewDriver N/A N/A ? Screw Driver (?)
(3 V/ 0.95 Ah).
N/A N/A SOP 1 (X) < 10 Menit
N/A N/A Sarung Tangan 1 pasang
History dan Pesan Pemeriksaan Pesan (Errorrs & History) 10
N/A N/A SOP 1
N/A N/A Sarung Tangan 1 pasang
Tombol Kontrol Penggantian Komponen Tombol 15 ScrewDriver N/A N/A ? Screw Driver (?)
N/A N/A SOP 1
12 Panel Kelistrikan Utama "Pemeriksaan Kebersihan, Fungsi, Kelengkapan, Permukaan, Sambungan(koneksi), Baterai, Pada Panel listrik Utama""
Pemeriksaan Kebersihan, Kondisi 3 N/A N/A Sarung Tangan 1 pasang
Bagian Luar Panel N/A N/A Sarung Tangan 1 pasang
Sistem Penguncian Panel 5
N/A N/A Kunci Panel 1 pcs
Pemeriksaan kondisi dan Fungsi. Titik Pemeriksaan
Switch Utama 5 N/A N/A Sarung Tangan 1 pasang
Panel (2) A & B
N/A N/A Sarung Tangan 1 pasang
Pemeriksaan Kebersihan dan Posisi Breaker 8
N/A N/A Diagram 1
Pemeriksaan Kebersihan dan Kondisi, Koneksi Kabel N/A N/A Sarung Tangan 1 pasang
8
(Umum) N/A N/A Diagram 1
Bagian Dalam Panel (A + B)
N/A N/A Sarung Tangan 1 pasang
N/A Test Pen N/A 1 Set
Penggantian Komponen dan Kabel Kelistrikan 30
Pliers N/A N/A 1 Set Pliers (?)
ScrewDriver N/A N/A ? Screw Driver (?)
 PT. NHF DIAMOND INDONESIA
No. Dok :
PREVENTIVE MAINTENACE No. Rev :
Tgl Efektif :
"LEMBAR PEMERIKSAAN" Halaman :
NAMA MESIN "COOKSTAR" JENIS PEMERIKSAAN
SERIAL NUMBER "E022170405061"
LOCATION "HEATING ROOM"
NHFDI MESIN CODE
YEARLY
NOMOR HISTORIES

NOMOR MASTER PLAN

TOTAL WAKTU PELAKSANA AKTIVITAS

669.50 1 MAN POWER
MENIT
334.75 2 MAN POWER
STATUS 223.17 3 MAN POWER
NO DESKRIPSI STANDAR PERAWATAN P.I.C O = Dilakukan DURASI ALAT BANTU
KETERANGAN
X = Tidak dilakukan (MENIT) TOOLS JUMLAH
1 PERAWATAN BERKALA "Memutuskan Sementara Pasokan Listrik, Udara Terkompresi"
a. Memutuskan Sementara Pasokan Listrik Utama 2 Titik pasokan utama dan 1 titik isolator 1 N/A N/A

b. Label Peringatan (sedang dalam perawatan) 2 Titik pasokan utama dan 1 titik isolator 0.5 Label Pengaman 3 Unit

c. Menutup Valve Utama Pasokan Udara Terkompresi V = 0 (1=Hidup, 0=Mati, D=Dearated) 0.5 N/A N/A
2 Pemeriksaan Perlengkapan Keselamatan "Pemeriksaan Kebersihan, Fungsi dan Respon"
a. Emergency Stop 2 Titik In-Feed, 2 titik Out-Feed, 1 Panel Kontrol 3 Sarung Tangan 1 pasang
b. Lampu Signal 1 Titik In-Feed, 1 Titik Out-Feed 2 Sarung Tangan 1 pasang
c. Isolator 1 Titik Isolator Box 1 Sarung Tangan 1 pasang
Sistem Pengencangan, Pencucian Konveyor dan Sarung Tangan 1 pasang
d. Sensor Keselamatan Penutup Komponen Mesin 5
Sistem Blower Tangga 1 Unit
e. Sistem Lift Hidraulik dan Brake Valve 10 ? ?
Sarung Tangan 1 pasang
f. Fall-arrest Point 4 titik Pegangan, 3 titik Anchor 10 Tangga 1 Unit
Body Harnes 1 set
Kunci A= Putus pasokan Listrik, Kunci B= Akses Kunci A 1 pcs
g. Door Interlock 3
interior mesin Kunci B 1 pcs
h. Tombol Kontrol 1 Titik Out-Feed 2 Sarung Tangan 1 pasang
Sarung Tangan 1 pasang
i. Kata Sandi (Password) Level 1 - 4, Level 5 untuk Gea Engginer 5
SOP 1
j. Sensor Keamanan Valve Pasokan Udara 4 Titik pada sistem Kontrol Udara Ruangan 8 Sarung Tangan 1 pasang
Tanda "Tegangan Tinggi" (1) 0.5 Sarung Tangan 1 pasang
Tanda "Permukaan Panas" (13) 6 Sarung Tangan 1 pasang
Sarung Tangan 1 pasang
Tanda "Full Body Harness" (2) 2
Tangga 1 Unit
k. Tanda Keselamatan Pada mesin Tanda "Petunjuk Arah Gerak" (1) 0.5 Sarung Tangan 1 pasang
Tanda "Hearing Protection" (4) 2 Sarung Tangan 1 pasang
Tanda "Baca Manual" (2) 1 Sarung Tangan 1 pasang
Tanda "Penggunaan Kunci" (2) 1 Sarung Tangan 1 pasang
Tanda "Bahaya Terjepit" (1) 0.5 Sarung Tangan 1 pasang
l. Valve Utama Pasokan Udara Terkompresi 1 Titik Box Valve Utama pasokan Udara 2
3 Lubrikasi "Pengaplikasian Grease dengan Running Bearings, Pengaplikasian dengan jumlah kecil dan tekanan rendah, Hapus Grease yang berlebihan, Pengaplikasian Setelah
Mesin dibersihkan"

Aplikasi Pada Bearings 2 Grease + Gun 1 set

a. Aplikasi Grease untuk Brushes Aplikasi Pada Rantai 2 Grease + Gun 1 set
Kencangkan Rantai 3 Spanner 1 set
b. Aplikasi Grease pada Zona In-Feed Aplikasi Pada Bearings pada sisi kiri dan kanan 4 Grease + Gun 1 set
c. Aplikasi Grease pada Zona Out-Feed Aplikasi Pada Bearings pada sisi kiri dan kanan 4 Grease + Gun 1 set
Aplikasi Pada Bearing melalui Lubricating nipples 2 Grease + Gun 1 set
d. Aplikasi Grease untuk Drum
Aplikasi Pada Rantai Penggerak 2 Grease + Gun 1 set
4 Konveyor "Pemeriksaan Permukaan, Kebersihan, Kerapatan (tensions), Kesimbangan (Berjalan Lurus)"
Belt Flip Protection Device Titik Pemeriksaan pada interior mesin (drum) 15 Sarung Tangan 1 pasang
Pemeriksaan Fungsi Sensor Batas 10 ScrewDriver (-) 1 Unit
Weight Roller
Pemeriksaan Keausan Konveyor. 15 Sarung Tangan 1 pasang
Sarung Tangan 1 pasang
Persingkat jarak (X) bila lebih dari 70-80 mm 15
Alat Ukur 1 Unit
Panjang Peregangan Konveyor
Sarung Tangan 1 pasang
Pemeriksaan jarak Belt Panas & Dingin (± 35 mm) 15
Alat Ukur 1 Unit
Pemeriksaan Bantalan Rem 2 Sarung Tangan 1 pasang
ScrewDriver 1 Unit
Penyesuaian, Adjustment Bantalan Rem (minimum) 3
Brake Pad (Out-Feed) Sarung Tangan 1 pasang
ScrewDriver 1 Unit
Penggantian Bantalan Rem 10
Sarung Tangan 1 pasang
Pemeriksaan Panjang konveyor 5 Sarung Tangan 1 pasang
Sarung Tangan 1 pasang
Penyesuaian Panjang Konveyor Verifikasi dan Pemotongan & Penyambungan Bagian
15 Cutting pliers 1 Unit
Konveyor
Clamp pliers 1 Unit
Pemeriksaan Strip Penyangga Ukuran (X) 5 Sarung Tangan 1 pasang
Strip Penyangga Sarung Tangan 1 pasang
Adjustment Strip Penyangga (X) < 1mm 15
ScrewDriver 1 Unit
5 Belt-Wash System "Pemeriksaan Kebersihan, Fungsi, Kelengkapan, Permukaan, Sambungan(koneksi)"
ScrewDriver 1 Unit
Nozzle Perawatan Nozzel, Spray Bersih dari Kerak 15 Sarung Tangan 1 pasang
Brush 1 unit
Sarung Tangan 1 pasang
Pemeriksaan Keausan Brush 10
Alat Ukur 1 Unit
Brushes
Sarung Tangan 1 pasang
Penggantian Brush bila keausan ± (X > 2mm) 20
? ?
6 Sistem Sirkulasi Udara, Tekanan Udara (Air Pressure) "Pemeriksaan Alat Pengatur, Motor Ventilator, Frekuensi Konverter Unit dan Adjustment"
Pemeriksaan Tekanan Udara 3 Sarung Tangan 1 pasang
Pengatur Tekanan Udara Sarung Tangan 1 pasang
Adjustment Pengatur Tekanan Udara 5
ScrewDriver 1 Unit
Sarung Tangan 1 pasang
Pemeriksaan Frekuensi Konverter 10
Tangga 1 Unit
Sarung Tangan 1 pasang
Pemeriksaan Motor 10
Tangga 1 Unit
Ventilator Sarung Tangan 1 pasang
Tangga 1 Unit
Perbaikan Konverter dan perbaikan Motor 30
ScrewDriver,
1 set
Pliers, Spanner
7 Dew Point System "Pemeriksaan & Pembersihan, dan Reset ke Default Titik Pengukuran Dew System"
Pemeriksaan Temperature Probe (> 650 °C) 5 Sarung Tangan 1 pasang
Spanner 1 set
Pemeriksaan Selang dan Kopling 5
Sarung Tangan 1 pasang
Spanner 1 set
Penggantian Selang 5
Probe Sarung Tangan 1 pasang
Spanner 1 set
Pemeriksaan Pompa Udara 5
Sarung Tangan 1 pasang
Spanner 1 set
Penggantian Pompa Udara 10
Sarung Tangan 1 pasang
Sarung Tangan 1 pasang
Pengaturan Ulang System Reset Ke Default 10 ScrewDriver 1 Unit
SOP 1
8 Interior Mesin "Pemeriksaan Kondisi dan kebersihan Drum Support, Chains, Tensioner & Isolator Getaran (Bearing Bush)"
Sarung Tangan 1 pasang
Pemeriksaan Keausan Support Strips 10 Kunci B 1 pcs
Alat Ukur 1 unit
Drum Support
Sarung Tangan 1 pasang
Penggantian Support Strips 15 Kunci B 1 pcs
Alat Ukur 1 unit
Sarung Tangan 1 pasang
Pemeriksaan Keausan Rantai 10 Kunci B 1 pcs
Alat Ukur 1 unit
Support Chain
Sarung Tangan 1 pasang
Penggantian Support Strips 15 Kunci B 1 pcs
Alat Ukur 1 unit
Sarung Tangan 1 pasang
Pemeriksaan Tensioner 10 Kunci B 1 pcs
Alat Ukur 1 unit
Tensioner
Sarung Tangan 1 pasang
Penggantian Komponen Tensioner 15 Kunci B 1 pcs
Alat Ukur 1 unit
Sarung Tangan 1 pasang
Kunci B 1 pcs
Bearing Bush (isolator getaran) Pemeriksaan Kondisi & Gerak Bebas 45 Spanner 1 Set
ScrewDriver 1 Set
Wrench 1 Unit
Sarung Tangan 1 pasang
Pemeriksaan Kabel Kelistrikan 15 Kunci B 1 pcs
ScrewDriver 1 Set
Sistem Heater
Sarung Tangan 1 pasang
Pemeriksaan Sensor Temperatur 15 Kunci B 1 pcs
ScrewDriver 1 Set

9 Lift Sistem (Pergerakan Penutup Mesin) "Pemeriksaan Kualitas, Level Oli & Penambahan, Penggantian Filter Oli"
Sarung Tangan 1 pasang (Per 1 Tahun)
Pemeriksaan Kualitas 5 ScrewDriver 1 Set
Viscometer 1 unit
Sarung Tangan 1 pasang
Pemeriksaan Volume / Level 5
ScrewDriver 1 Set
Analisa Untuk Oli sistem Hidrolik Sarung Tangan 1 pasang
Penambahan Volume Oli 10
ScrewDriver 1 Set
Sarung Tangan 1 pasang (Per 2 tahun)
Penggantian Oli (Food Grade) 15
ScrewDriver 1 Set
Sarung Tangan 1 pasang (Per 1 Tahun)
Penggantian Filter 10
ScrewDriver 1 Set
10 Steam "Pemeriksaan Kebersihan, Fungsi dan Kondisi Mekanisme Steam Supply"
Sarung Tangan 1 pasang
Steam Trap Pemeriksaan Filter 15 Torch Wrench 1 Set Torsi 170-190 Nm
Sikat 1 pcs
11 Panel Kontrol & Tombol Kontrol "Pemeriksaan Kebersihan, Fungsi, Kelengkapan, Permukaan, Sambungan(koneksi), Baterai, Pada Panel Kontrol Utama"
Layar Pemeriksaan Kebersihan, Pelindung, Kecerahan 3 Sarung Tangan 1 pasang
Sarung Tangan 1 pasang
Password Penggantian & Update Password 10
SOP 1
Sarung Tangan 1 pasang
Penggantian Baterai (Power Cadangan) Cell Lithium
Baterai Panel Kontrol 9 ScrewDriver 1 Set
(3 V/ 0.95 Ah).
SOP 1 (X) < 10 Menit
Sarung Tangan 1 pasang
History dan Pesan Pemeriksaan Pesan (Errorrs & History) 10
SOP 1
Sarung Tangan 1 pasang
Tombol Kontrol Penggantian Komponen Tombol 15 ScrewDriver 1 Set
SOP 1
12 Panel Kelistrikan Utama "Pemeriksaan Kebersihan, Fungsi, Kelengkapan, Permukaan, Sambungan(koneksi), Baterai, Pada Panel listrik Utama"
Pemeriksaan Kebersihan, Kondisi 3 Sarung Tangan 1 pasang
Bagian Luar Panel Sarung Tangan 1 pasang
Sistem Penguncian Panel 5
Kunci Panel 1 pcs
Pemeriksaan kondisi dan Fungsi. Titik Pemeriksaan
Switch Utama 5 Sarung Tangan 1 pasang
Panel (2) A & B
Sarung Tangan 1 pasang
Pemeriksaan Kebersihan dan Posisi Breaker 8
Diagram 1
Pemeriksaan Kebersihan dan Kondisi, Koneksi Kabel Sarung Tangan 1 pasang
8
(Umum) Diagram 1
Bagian Dalam Panel (A + B)
Sarung Tangan 1 pasang
Test Pen 1 Set
Penggantian Komponen dan Kabel Kelistrikan 30
Pliers 1 Set
ScrewDriver 1 set
 ACTIVITY

Pemeriksaan Perlengkapan Keselamatan

a. Emergency Stop
 MAINTENANCE STANDARD

Pemeriksaaan Kebersihan, Fungsi, Respon

 POSITION TYPE OF WORK FREQUENCY

2 Titik In-Feed, 2 titik Out-Feed, 1 Panel Kontrol Mekanikal & Elektrikal Mingguan
 START DATE
Jum'at 1-Jan
Sabtu 2-Jan
Minggu 3-Jan
Senin 4-Jan
Selasa 5-Jan
Rabu 6-Jan
Kamis 7-Jan
Jum'at 8-Jan
Sabtu 9-Jan
Minggu 10-Jan
Senin 11-Jan
Selasa 12-Jan
Rabu 13-Jan
Kamis 14-Jan
Jum'at 15-Jan
Sabtu 16-Jan
JANUARY

Minggu 17-Jan
Senin 18-Jan
Selasa 19-Jan
Rabu 20-Jan
Kamis 21-Jan
Jum'at 22-Jan
Sabtu 23-Jan
Minggu 24-Jan
Senin 25-Jan
Selasa 26-Jan
Rabu 27-Jan
Kamis 28-Jan
Jum'at 29-Jan
Sabtu 30-Jan
Minggu 31-Jan
Senin 1-Feb
Selasa 2-Feb
Rabu 3-Feb
Kamis 4-Feb
Jum'at 5-Feb
Sabtu 6-Feb
Minggu 7-Feb
Senin 8-Feb
Selasa 9-Feb
Rabu 10-Feb
Kamis 11-Feb
Jum'at 12-Feb
Sabtu 13-Feb
Minggu 14-Feb
Senin 15-Feb
FEBRUARY
 FEBRUARY
Selasa 16-Feb
Rabu 17-Feb
Kamis 18-Feb
Jum'at 19-Feb
Sabtu 20-Feb
Minggu 21-Feb
Senin 22-Feb
Selasa 23-Feb
Rabu 24-Feb
Kamis 25-Feb
Jum'at 26-Feb
Sabtu 27-Feb
Minggu 28-Feb
Senin 1-Mar
Selasa 2-Mar
Rabu 3-Mar
Kamis 4-Mar
Jum'at 5-Mar
Sabtu 6-Mar
Minggu 7-Mar
Senin 8-Mar
Selasa 9-Mar
Rabu 10-Mar
Kamis 11-Mar
Jum'at 12-Mar
MA
Sabtu 13-Mar
Minggu 14-Mar
Senin 15-Mar
Selasa 16-Mar MARET
Rabu 17-Mar
Kamis 18-Mar
Jum'at 19-Mar
Sabtu 20-Mar
Minggu 21-Mar
Senin 22-Mar
Selasa 23-Mar
Rabu 24-Mar
Kamis 25-Mar
Jum'at 26-Mar
Sabtu 27-Mar
Minggu 28-Mar
Senin 29-Mar
Selasa 30-Mar
Rabu 31-Mar
Kamis 1-Apr
Jum'at 2-Apr
Sabtu 3-Apr
Minggu 4-Apr
Senin 5-Apr
Selasa 6-Apr
 Rabu 7-Apr
Kamis 8-Apr
Jum'at 9-Apr
Sabtu 10-Apr
Minggu 11-Apr
Senin 12-Apr
Selasa 13-Apr
Rabu 14-Apr
Kamis 15-Apr
APRIL

Jum'at 16-Apr
Sabtu 17-Apr
Minggu 18-Apr
Senin 19-Apr
Selasa 20-Apr
Rabu 21-Apr
Kamis 22-Apr
Jum'at 23-Apr
Sabtu 24-Apr
Minggu 25-Apr
Senin 26-Apr
Selasa 27-Apr
Rabu 28-Apr
Kamis 29-Apr
Jum'at 30-Apr
Sabtu 1-May
Minggu 2-May
Senin 3-May
Selasa 4-May
Rabu 5-May
Kamis 6-May
Jum'at 7-May
Sabtu 8-May
Minggu 9-May
Senin 10-May
Selasa 11-May
Rabu 12-May
Kamis 13-May
Jum'at 14-May
Sabtu 15-May
Minggu 16-May
MEI

Senin 17-May
Selasa 18-May
Rabu 19-May
Kamis 20-May
Jum'at 21-May
Sabtu 22-May
Minggu 23-May
Senin 24-May
Selasa 25-May
Rabu 26-May
Kamis 27-May
Jum'at 28-May
Sabtu 29-May
Minggu 30-May
Senin 31-May
Selasa 1-Jun
Rabu 2-Jun
Kamis 3-Jun
Jum'at 4-Jun
Sabtu 5-Jun
Minggu 6-Jun
Senin 7-Jun
Selasa 8-Jun
Rabu 9-Jun
Kamis 10-Jun
Jum'at 11-Jun
Sabtu 12-Jun
Minggu 13-Jun
Senin 14-Jun
Selasa 15-Jun
JUNI

Rabu 16-Jun
Kamis 17-Jun
Jum'at 18-Jun
Sabtu 19-Jun
Minggu 20-Jun
Senin 21-Jun
Selasa 22-Jun
Rabu 23-Jun
Kamis 24-Jun
Jum'at 25-Jun
Sabtu 26-Jun
Minggu 27-Jun
Senin 28-Jun
Selasa 29-Jun
Rabu 30-Jun
Kamis 1-Jul
Jum'at 2-Jul
Sabtu 3-Jul
Minggu 4-Jul
Senin 5-Jul
Selasa 6-Jul
Rabu 7-Jul
Kamis 8-Jul
Jum'at 9-Jul
Sabtu 10-Jul
Minggu 11-Jul
Senin 12-Jul
Selasa 13-Jul
Rabu 14-Jul
Kamis 15-Jul
JULI
Jum'at 16-Jul

JULI
Sabtu 17-Jul
Minggu 18-Jul
Senin 19-Jul
Selasa 20-Jul
Rabu 21-Jul
Kamis 22-Jul
Jum'at 23-Jul
Sabtu 24-Jul
Minggu 25-Jul
Senin 26-Jul
Selasa 27-Jul
Rabu 28-Jul
Kamis 29-Jul
Jum'at 30-Jul
Sabtu 31-Jul
Minggu 1-Aug
Senin 2-Aug
Selasa 3-Aug
Rabu 4-Aug
Kamis 5-Aug
Jum'at 6-Aug
Sabtu 7-Aug
Minggu 8-Aug
Senin 9-Aug
Selasa 10-Aug
Rabu 11-Aug
Kamis 12-Aug
Jum'at 13-Aug
Sabtu 14-Aug
Minggu 15-Aug
Senin 16-Aug
AGUSTUS

Selasa 17-Aug
Rabu 18-Aug
Kamis 19-Aug
Jum'at 20-Aug
Sabtu 21-Aug
Minggu 22-Aug
Senin 23-Aug
Selasa 24-Aug
Rabu 25-Aug
Kamis 26-Aug
Jum'at 27-Aug
Sabtu 28-Aug
Minggu 29-Aug
Senin 30-Aug
Selasa 31-Aug
Rabu 1-Sep
Kamis 2-Sep
Jum'at 3-Sep
Sabtu 4-Sep
Minggu 5-Sep
Senin 6-Sep
Selasa 7-Sep
Rabu 8-Sep
Kamis 9-Sep
Jum'at 10-Sep
Sabtu 11-Sep
Minggu 12-Sep
Senin 13-Sep
Selasa 14-Sep
Rabu 15-Sep
Kamis 16-Sep
SEPTEMBER

Jum'at 17-Sep
Sabtu 18-Sep
Minggu 19-Sep
Senin 20-Sep
Selasa 21-Sep
Rabu 22-Sep
Kamis 23-Sep
Jum'at 24-Sep
Sabtu 25-Sep
Minggu 26-Sep
Senin 27-Sep
Selasa 28-Sep
 Rabu 29-Sep
Kamis 30-Sep
Jum'at 1-Oct
Sabtu 2-Oct
Minggu 3-Oct
Senin 4-Oct
Selasa 5-Oct
Rabu 6-Oct
Kamis 7-Oct
Jum'at 8-Oct
Sabtu 9-Oct
Minggu 10-Oct
Senin 11-Oct
Selasa 12-Oct
Rabu 13-Oct
Kamis 14-Oct
Jum'at 15-Oct
Sabtu 16-Oct
OKTOBER

Minggu 17-Oct
Senin 18-Oct
Selasa 19-Oct
Rabu 20-Oct
Kamis 21-Oct
Jum'at 22-Oct
Sabtu 23-Oct
Minggu 24-Oct
Senin 25-Oct
Selasa 26-Oct
Rabu 27-Oct
Kamis 28-Oct
Jum'at 29-Oct
Sabtu 30-Oct
Minggu 31-Oct
Senin 1-Nov
Selasa 2-Nov
Rabu 3-Nov
Kamis 4-Nov
Jum'at 5-Nov
Sabtu 6-Nov
Minggu 7-Nov
Senin 8-Nov
Selasa 9-Nov
Rabu 10-Nov
Kamis 11-Nov
Jum'at 12-Nov
Sabtu 13-Nov
Minggu 14-Nov
Senin 15-Nov
Selasa 16-Nov
NOVEMBER

Rabu 17-Nov
 VEMBER
Kamis 18-Nov
Jum'at 19-Nov
Sabtu 20-Nov
Minggu 21-Nov
Senin 22-Nov
Selasa 23-Nov
Rabu 24-Nov
Kamis 25-Nov
Jum'at 26-Nov
Sabtu 27-Nov
Minggu 28-Nov
Senin 29-Nov
Selasa 30-Nov
Rabu 1-Dec
Kamis 2-Dec
Jum'at 3-Dec
Sabtu 4-Dec
Minggu 5-Dec
Senin 6-Dec
Selasa 7-Dec
Rabu 8-Dec
Kamis 9-Dec
Jum'at 10-Dec
Sabtu 11-Dec
Minggu 12-Dec
DESE
Senin 13-Dec
Selasa 14-Dec
Rabu 15-Dec
Kamis 16-Dec DESEMBER
Jum'at 17-Dec
Sabtu 18-Dec
Minggu 19-Dec
Senin 20-Dec
Selasa 21-Dec
Rabu 22-Dec
Kamis 23-Dec
Jum'at 24-Dec
Sabtu 25-Dec
Minggu 26-Dec
Senin 27-Dec
Selasa 28-Dec
Rabu 29-Dec
Kamis 30-Dec
Jum'at 31-Dec
ACTIVITY
MAINTENANCE STANDARD
POSITION TYPE OF WORK FREQUENCY
 START DATE
Jum'at 1-Jan
Sabtu 2-Jan
Minggu 3-Jan
Senin 4-Jan
Selasa 5-Jan
Rabu 6-Jan
Kamis 7-Jan
Jum'at 8-Jan
Sabtu 9-Jan
Minggu 10-Jan
Senin 11-Jan
Selasa 12-Jan
Rabu 13-Jan
Kamis 14-Jan
Jum'at 15-Jan
Sabtu 16-Jan
JANUARY

Minggu 17-Jan
Senin 18-Jan
Selasa 19-Jan
Rabu 20-Jan
Kamis 21-Jan
Jum'at 22-Jan
Sabtu 23-Jan
Minggu 24-Jan
Senin 25-Jan
Selasa 26-Jan
Rabu 27-Jan
Kamis 28-Jan
Jum'at 29-Jan
Sabtu 30-Jan
Minggu 31-Jan
Senin 1-Feb
Selasa 2-Feb
Rabu 3-Feb
Kamis 4-Feb
Jum'at 5-Feb
Sabtu 6-Feb
Minggu 7-Feb
Senin 8-Feb
Selasa 9-Feb
Rabu 10-Feb
Kamis 11-Feb
Jum'at 12-Feb
Sabtu 13-Feb
Minggu 14-Feb
Senin 15-Feb
FEBRUARY
 FEBRUARY
Selasa 16-Feb
Rabu 17-Feb
Kamis 18-Feb
Jum'at 19-Feb
Sabtu 20-Feb
Minggu 21-Feb
Senin 22-Feb
Selasa 23-Feb
Rabu 24-Feb
Kamis 25-Feb
Jum'at 26-Feb
Sabtu 27-Feb
Minggu 28-Feb
Senin 1-Mar
Selasa 2-Mar
Rabu 3-Mar
Kamis 4-Mar
Jum'at 5-Mar
Sabtu 6-Mar
Minggu 7-Mar
Senin 8-Mar
Selasa 9-Mar
Rabu 10-Mar
Kamis 11-Mar
Jum'at 12-Mar
MA
Sabtu 13-Mar
Minggu 14-Mar
Senin 15-Mar
Selasa 16-Mar MARET
Rabu 17-Mar
Kamis 18-Mar
Jum'at 19-Mar
Sabtu 20-Mar
Minggu 21-Mar
Senin 22-Mar
Selasa 23-Mar
Rabu 24-Mar
Kamis 25-Mar
Jum'at 26-Mar
Sabtu 27-Mar
Minggu 28-Mar
Senin 29-Mar
Selasa 30-Mar
Rabu 31-Mar
Kamis 1-Apr
Jum'at 2-Apr
Sabtu 3-Apr
Minggu 4-Apr
Senin 5-Apr
Selasa 6-Apr
 Rabu 7-Apr
Kamis 8-Apr
Jum'at 9-Apr
Sabtu 10-Apr
Minggu 11-Apr
Senin 12-Apr
Selasa 13-Apr
Rabu 14-Apr
Kamis 15-Apr
APRIL

Jum'at 16-Apr
Sabtu 17-Apr
Minggu 18-Apr
Senin 19-Apr
Selasa 20-Apr
Rabu 21-Apr
Kamis 22-Apr
Jum'at 23-Apr
Sabtu 24-Apr
Minggu 25-Apr
Senin 26-Apr
Selasa 27-Apr
Rabu 28-Apr
Kamis 29-Apr
Jum'at 30-Apr
Sabtu 1-May
Minggu 2-May
Senin 3-May
Selasa 4-May
Rabu 5-May
Kamis 6-May
Jum'at 7-May
Sabtu 8-May
Minggu 9-May
Senin 10-May
Selasa 11-May
Rabu 12-May
Kamis 13-May
Jum'at 14-May
Sabtu 15-May
Minggu 16-May
MEI

Senin 17-May
Selasa 18-May
Rabu 19-May
Kamis 20-May
Jum'at 21-May
Sabtu 22-May
Minggu 23-May
Senin 24-May
Selasa 25-May
Rabu 26-May
Kamis 27-May
Jum'at 28-May
Sabtu 29-May
Minggu 30-May
Senin 31-May
Selasa 1-Jun
Rabu 2-Jun
Kamis 3-Jun
Jum'at 4-Jun
Sabtu 5-Jun
Minggu 6-Jun
Senin 7-Jun
Selasa 8-Jun
Rabu 9-Jun
Kamis 10-Jun
Jum'at 11-Jun
Sabtu 12-Jun
Minggu 13-Jun
Senin 14-Jun
Selasa 15-Jun
JUNI

Rabu 16-Jun
Kamis 17-Jun
Jum'at 18-Jun
Sabtu 19-Jun
Minggu 20-Jun
Senin 21-Jun
Selasa 22-Jun
Rabu 23-Jun
Kamis 24-Jun
Jum'at 25-Jun
Sabtu 26-Jun
Minggu 27-Jun
Senin 28-Jun
Selasa 29-Jun
Rabu 30-Jun
Kamis 1-Jul
Jum'at 2-Jul
Sabtu 3-Jul
Minggu 4-Jul
Senin 5-Jul
Selasa 6-Jul
Rabu 7-Jul
Kamis 8-Jul
Jum'at 9-Jul
Sabtu 10-Jul
Minggu 11-Jul
Senin 12-Jul
Selasa 13-Jul
Rabu 14-Jul
Kamis 15-Jul
JULI
Jum'at 16-Jul

JULI
Sabtu 17-Jul
Minggu 18-Jul
Senin 19-Jul
Selasa 20-Jul
Rabu 21-Jul
Kamis 22-Jul
Jum'at 23-Jul
Sabtu 24-Jul
Minggu 25-Jul
Senin 26-Jul
Selasa 27-Jul
Rabu 28-Jul
Kamis 29-Jul
Jum'at 30-Jul
Sabtu 31-Jul
Minggu 1-Aug
Senin 2-Aug
Selasa 3-Aug
Rabu 4-Aug
Kamis 5-Aug
Jum'at 6-Aug
Sabtu 7-Aug
Minggu 8-Aug
Senin 9-Aug
Selasa 10-Aug
Rabu 11-Aug
Kamis 12-Aug
Jum'at 13-Aug
Sabtu 14-Aug
Minggu 15-Aug
Senin 16-Aug
AGUSTUS

Selasa 17-Aug
Rabu 18-Aug
Kamis 19-Aug
Jum'at 20-Aug
Sabtu 21-Aug
Minggu 22-Aug
Senin 23-Aug
Selasa 24-Aug
Rabu 25-Aug
Kamis 26-Aug
Jum'at 27-Aug
Sabtu 28-Aug
Minggu 29-Aug
Senin 30-Aug
Selasa 31-Aug
Rabu 1-Sep
Kamis 2-Sep
Jum'at 3-Sep
Sabtu 4-Sep
Minggu 5-Sep
Senin 6-Sep
Selasa 7-Sep
Rabu 8-Sep
Kamis 9-Sep
Jum'at 10-Sep
Sabtu 11-Sep
Minggu 12-Sep
Senin 13-Sep
Selasa 14-Sep
Rabu 15-Sep
Kamis 16-Sep
SEPTEMBER

Jum'at 17-Sep
Sabtu 18-Sep
Minggu 19-Sep
Senin 20-Sep
Selasa 21-Sep
Rabu 22-Sep
Kamis 23-Sep
Jum'at 24-Sep
Sabtu 25-Sep
Minggu 26-Sep
Senin 27-Sep
Selasa 28-Sep
 Rabu 29-Sep
Kamis 30-Sep
Jum'at 1-Oct
Sabtu 2-Oct
Minggu 3-Oct
Senin 4-Oct
Selasa 5-Oct
Rabu 6-Oct
Kamis 7-Oct
Jum'at 8-Oct
Sabtu 9-Oct
Minggu 10-Oct
Senin 11-Oct
Selasa 12-Oct
Rabu 13-Oct
Kamis 14-Oct
Jum'at 15-Oct
Sabtu 16-Oct
OKTOBER

Minggu 17-Oct
Senin 18-Oct
Selasa 19-Oct
Rabu 20-Oct
Kamis 21-Oct
Jum'at 22-Oct
Sabtu 23-Oct
Minggu 24-Oct
Senin 25-Oct
Selasa 26-Oct
Rabu 27-Oct
Kamis 28-Oct
Jum'at 29-Oct
Sabtu 30-Oct
Minggu 31-Oct
Senin 1-Nov
Selasa 2-Nov
Rabu 3-Nov
Kamis 4-Nov
Jum'at 5-Nov
Sabtu 6-Nov
Minggu 7-Nov
Senin 8-Nov
Selasa 9-Nov
Rabu 10-Nov
Kamis 11-Nov
Jum'at 12-Nov
Sabtu 13-Nov
Minggu 14-Nov
Senin 15-Nov
Selasa 16-Nov
NOVEMBER

Rabu 17-Nov
 VEMBER
Kamis 18-Nov
Jum'at 19-Nov
Sabtu 20-Nov
Minggu 21-Nov
Senin 22-Nov
Selasa 23-Nov
Rabu 24-Nov
Kamis 25-Nov
Jum'at 26-Nov
Sabtu 27-Nov
Minggu 28-Nov
Senin 29-Nov
Selasa 30-Nov
Rabu 1-Dec
Kamis 2-Dec
Jum'at 3-Dec
Sabtu 4-Dec
Minggu 5-Dec
Senin 6-Dec
Selasa 7-Dec
Rabu 8-Dec
Kamis 9-Dec
Jum'at 10-Dec
Sabtu 11-Dec
Minggu 12-Dec
DESE
Senin 13-Dec
Selasa 14-Dec
Rabu 15-Dec
Kamis 16-Dec DESEMBER
Jum'at 17-Dec
Sabtu 18-Dec
Minggu 19-Dec
Senin 20-Dec
Selasa 21-Dec
Rabu 22-Dec
Kamis 23-Dec
Jum'at 24-Dec
Sabtu 25-Dec
Minggu 26-Dec
Senin 27-Dec
Selasa 28-Dec
Rabu 29-Dec
Kamis 30-Dec
Jum'at 31-Dec
NO AREA NAMA MESIN Qty
>>> Water Supply Line Equipment
>> Raw Water Tank 1
> Ball Tap Valve 1
> InLet Gate Valve 1
> Supply Pipe 1
> Header 1
> Distribution Pipe 1
> Distribution Gate Valve 1
>> Supply Pump 2
> Foot Valve 2
> Gate Valve 2
> Strainer 2
> Flexible Rubber Joint 4
> Pressure Gauge 1
> Check Valve 2
> Gate Valve 2
> Pressure Switch 2
>> Primer Tank
> Supply pipe 1
> Gate Valve 1
> Check Valve For Supply pump 2
>> Booster For Supply Pump 1
Chlorine Injection Unit
> Chlorine Injection Pump
> Chlorine Supply Tank
>>> Fire Hydrant Line Equipment
>> Pressure Gauge 1
>> Inlet Gate Valve 1
>> Ball Valve 3
>> Header 1
>> Distribution Pipe 1
>> Diesel Engine Pump 1
> Foot Valve 1
Ground Water Tank
> Ball Valve 1
> Flexible SUS Join 2
> Check Valve 1
> ButterFly Valve 1
> Pressure Gauge 1
> Check Valve 1
>> Solar Supply Tank 1
> Ball Valve 1
>> Jockey Pump 1
 >>
> Foot Valve 1
> Ball Valve 1
> Flexible SUS Joint 2
> Pressure Gauge
> Check Valve 1
> ButterFly Valve 1
> Gate Valve 1
> Check Valve 1
> Supply Pipe 1
> Gate Valve 1
>> Water Pressure Tank 1
> Pressure Gauge 1
> Pressure Switch 2
> Gate Valve 1
> Drain Gate Valve 1
> Safety Valve 1
>> Batery Unit
>> Batery Charger
> Power Meter
>> Electrical dan Control Panel
>> Pump Booster Electrical Panel
>> Engine Pump Elctrical Panel
>> Jockey Pump Electrical Panel
>> Panel Chlorine Meter
mm Inch BAR liter

N/A N/A N/A 100000

25 1 N/A N/A
50 2 N/A N/A
50 2 N/A N/A
65 2-1/2 N/A N/A
80 3 N/A N/A
80 3 N/A N/A
N/A N/A 2,8 200 L/min
50 2 N/A N/A
50 2 N/A N/A
50 2 N/A N/A
50 2 N/A N/A

50 2 N/A N/A
50 2 N/A N/A

20 3/4
20 3/4

N/A N/A 25 150 L/Min

50 2
20 3/4
150 6
100 4

15 1/2
15 1/2
100 4
100 4
100 4

20 3/4
400
20 3/4
15 1/2
15 1/2
50 2

50 2
50 2
50 2
20 3/4
20 3/4
20 3/4
500

50 2
TYPE OF PREVENTIVE MAINTENANCE
1. CALENDAR BASED : Maintenance based around a schedule
2. USAGE BASED : Maintenance based around the actual usage of each piece of equipme
3. PREDICTIVE : Maintenance based around data that predicts breakdowns
4. PERSPECTIVE : Maintenance scheduled leveraging machine -learning-software
ule
sage of each piece of equipment
cts breakdowns
ne -learning-software
 Senin 06 - 14 Senin 14 - 22 Senin 06 - 14 Senin 14 - 22
Sabtu 06 -11 Sabtu 12 - 17 Sabtu 06 -11 Sabtu 12 - 17

GROUND WATER TANK RO Room

BANGUNAN
Dimensi (IN) : 8375mm x 8650mm x 2950mm
9 Tingkat (@200mm)
Tangga Luar :
P x L = 300mm x 800mm
Tangga Dalam Tank : 7 Tingkat (@ 400mm)
ManHole : 1000mm x 1000mm
Diesel Engine Pump (1), Jockey
Pump (1), Water Supply Pump
(2), Pump Booster (1), Battery
MESIN : Charger (1)

Battery 24V (2)

EQUIPMENT MESIN :
Panel Engine Pump (1)
PANEL ELEKTRIK :
Fuel Tank (400 liter), Water
Pressure Tank (500 liter), Primer
TANK : Tank (300 liter)

15, 20, 50, 65, 80, 100, 150 (mm)

UKURAN PIPA : 1/2, 3/4, 2, 2-1/2, 3, 4, 6 (inch)

Foot Valve, Check Valve, Gate

Valve, Butterfly Valve, Safety
JENIS VALVE : Valve

Strainer, Pressure Gauge,

Pressure Swich, Flexible SUS
EQUIPMENT PIPA : Joint, Flexible Rubber Joint
Senin 14 - 22
Sabtu 12 - 17

Waste Water Treatment Plant Boiler & Gas Instalation

as Instalation Refrigerant System & Scada Sausage Line Fried Lin
Fried Line
 GROUND WATER TANK RO Room

Shift 1 Senin 06 - 14 Senin 14 - 22 Senin 06 - 14 Senin 14 - 22

Shift 2 Sabtu 06 -11 Sabtu 12 - 17 Sabtu 06 -11 Sabtu 12 - 17
Shift 3
Waste Water Treatment Plant Boiler & Gas Instalation Refrigerant System & Scada
frigerant System & Scada Sausage Line Fried Line
 PRESIDENT DIRECTOR

PLANT MANAGER

ENGINEERING & MAINTENANCE

SUPERVISOR SUPERVISOR

TEAM LEADER ADMINISTRATION OFFICER

BUILDING, ELECTRICAL, BUILDING, ELECTRICAL,

MEKANIKAL, PLUMBING MEKANIKAL, PLUMBING
SYSTEM (OUTSIDE) SYSTEM (INSIDE)

PIC PIC PIC PIC PIC PIC PIC PIC

SHIFT 1 SHIFT 2 SHIFT 1 SHIFT 2 SHIFT 1 SHIFT 2 SHIFT 1 SHIFT 2

GROUND WATER TANK RO ROOM WWTP BOILER & GAS AIR COMPRESSED REFRIGERANT SAUSAGE LINE FRIED LINE
INSTALATION SYSTEM SYSTEM & SCADA
 PRESIDENT DIRECTOR

PLANT MANAGER

SUPERVISOR SUPERVISOR

ADMINISTRATION OFFICER

UTILITIES LOW RISK HIGH RISK MIDDLE RISK

GROUND WATER TANK UTILITIES MACHINARY UTILITIES MACHINARY UTILITIES MACHINARY

RO ROOM RECEIVING ROOM GENERAL WATER FRIED LINE SAUSAGE LINE 1 & 2 GENERAL WATER
FRIED LINE 1 FRIED LINE 2 SAUSAGE LINE 1 & 2 SAUSAGE PACKING CARTONING PRINTING MACHINE
GENERAL WATER PIPE LINE & SINK PIPE LINE & SINK
PIPE LINE & SINK ROOM ROOM FAUCHET
FAUCHET
PALETING FAUCHET CARTON SEALER
WWTP
MACHINE ICE FLAKING PACKING AREA TRANSPORT CUTTING MACHINE PEALING MACHINE PRINTING ROOM MACHINE
MEAT FLAKING TUMBLING & RO WATER PIPE
MACHINE LOADER MACHINE MACHINE CONVEYOR 4 COMPRESSED AIR
RO WATER PIPE LINE & CARTRIDGE PIPE LINE &
BOILER & GAS LINE & CARTRIDGE FILTER WEIGHT SCALING CHILLER ROOM 4 ADDITIONAL
STOCK ROOM FILTER CHILLER 3 ROOM
INSTALATION TRANSPORT MACHINE EXTENTION HOSE
GRINDING & TRANSPORT MEAT FLAKING
LOADER MACHINE CONVEYOR 3 (6M) MACHINE CONVEYOR 5
COLD STORAGE 1 COLD STORAGE 2 COMPRESSED AIR COLD STORAGE 3
AIR COMPRESSED COMPRESSED AIR PIPE LINE & VACUM & SEALING ELECTRICAL LINE,
SYSTEM PIPE LINE & ADDITIONAL MACHINE BREAKER, SWITCH
ADDITIONAL MIXING & LOADER FRYING MACHINE GRINDING & LOADER BLAST FREEZING
CHILLER ROOM 1 MACHINE EXTENTION HOSE MACHINE SHIPPING ROOM & LIGHTING
EXTENTION HOSE MACHINE
MIXING & LOADER
REFRIGERANT TRANSPORT MACHINE BELT CONVEYOR
SYSTEM & SCADA MIXING ROOM FORMING & CONVEYOR 2 BOWL CUTTING & 1&2 PALETING MACHINE
ELECTRICAL LINE, FREEZING OUTLET DRAIN LINE
ELECTRICAL LINE, LOADER MACHINE LOADER MACHINE TRANSPORT
BREAKER, SWITCH
BREAKER, SWITCH & LIGHTING CONVEYOR
MARINATE ROOM & LIGHTING COOKING MACHINE METAL DETECTOR &
TRANSPORT FILLING, HANGING & CHECK WEIGHER
CONVEYOR 1 LOADER MACHINE MACHINE
WEIGHT SCALING
PRE-HEATING DRAIN LINE MACHINE
DRAIN LINE
ROOM PRE DUST MACHINE
& OPTI FLOUR COOKING MACHINE
(SMOKE CHAMBER)
SEALING MACHINE
PROCESSING
ROOM BATERING MACHINE
& TEMPU MIXER BELT CONVEYOR 1
HEATING ROOM
CRUMBING METAL DETECTOR &
MACHINE CHECK WEIGHER
MACHINE
CHAMBER ROOM
FRYING MACHINE
BELT CONVEYOR
1&2
TRANSPORT
CONVEYOR 2

COOKING MACHINE
 PRESIDENT DIRECTOR

PLANT MANAGER

Sapta SUPERVISOR Spare parts and Maintenance

Admin (Vacant)

Bayu LOW RISK & HIGH RISK

medium risk Technician
Technician FORMI (VACANT)BELT M GEN
BOILER & GAS R
C
P
P RODRAIN
WATERLINE
COMPRESSED
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(VACANT)
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IN
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&
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&
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ED EG
M E(G
G &
E LYEY &
M
SO M
O
R
&
M A
C
 PRESIDENT DIRECTOR

PLANT MANAGER

SUPERVISOR SUPERVISOR

ADMINISTRATION OFFICER

UTILITIES MEKANIKAL ELEKTRIKAL

WATER (AIR) GAS & STEAM AIR (UDARA) LOW RISK AREA LOW RISK AREA

GENERAL WATER HIGH RISK AREA HIGH RISK AREA

GAS STATION COMPRESSED AIR

RO WATER BOILER MIDDLE RISK AREA MIDDLE RISK AREA

REFRIGERANT SYSTEM

WASTE WATER