M

Procedure 程序

1. Purpose 目的
IMOSA MINING COMPANY
WELDING AND CUTTING STANDARD JOB PROCEDURE
焊接和切割标准作业程序 (Pvt) Ltd
Form / Records
表格/记录
Responsible
Person/s 负责的
人数

To ensure that oxyacetylene cutting and welding is done in a safe manner. 确保氧乙炔切割和焊 Projects Engineer
接以安全的方式进行。 项目工程师
2. Scope 范围
This procedure applies to all oxyacetylene cutting and welding done under the Projects Supervisor 监督
Department. 本程序适用于项目部所有氧乙炔切割和焊接。 人
3. Definitions 定义
PPE- Personnel Protective Equipment 个人防护设备
Oxyacetylene - pressurized oxygen and acetylene stored in cylinders 氧乙炔.储存在钢瓶中的加
压氧和乙炔
Oxyacetylene gas welding – it is a process that fuses/joints/bonds metals by heating with the
flame from the combustion of oxygen and acetylene. 氧乙炔气焊-这是一种通过氧和乙炔燃烧
产生的火焰加热来熔化/接合/粘合金属的工艺。
4. Reference (Legal & Technical) 参考（法律和技术）
Factories and Works (Pressure Vessels) Regulations 1976 1976 年工厂及工程（压力容器）规
例
5. Person Job Specification 人员工作规范
-Certified boilermaker 认证锅炉制造商
6. Tools, Equipment & PPE Requirements 工具、设备和 PPE 要求
1.Oxyacetylene set, spark lighter, spindle key, cutting guide, chipping hammer .氧乙炔装置，火
花点火器，主轴键，切割导轨，削片锤
2.Leather aprons, gloves, spats, cutting goggles, safety shoe, overall and respirator 皮围裙、手
套、口罩、护目镜、安全鞋、整体和呼吸器
7. Maintenance & care of equipment 设备维护保养
1. Pre- use checks of oxyacetylene set. Note oxygen hoses are blue (or at times green) and have
right hand threaded connections, while acetylene hoses are red or maroon and have left hand Daily checklist 每 Boilermaker 锅
connections.氧乙炔装置的使用前检查。注：氧气软管为蓝色（有时为绿色），有右侧螺纹 日检查表 炉制造商
连接，而乙炔软管为红色或栗色，有左侧连接。
Boilermaker 锅
2. Always store oxygen and acetylene cylinders separately. 氧气瓶和乙炔瓶必须分开存放。 炉制造商
3. Ensure the oxyacetylene set are properly stored, secured in the up right position. 确保氧乙炔装 Boilermaker 锅
置正确存放，并固定在正确的位置。 炉制造商
Boilermaker 锅
4. Protect cylinders from cuts or abrasions 防止气缸被割伤或磨损 炉制造商
5. Always consider cylinders as being full even when labeled empty and handle them with care 即 Boilermaker 锅炉
使标记为空，也应始终认为气瓶已满，并小心处理 制造商
8. Special precautions 特殊预防措施
Boilermaker 锅炉
1. Do not use grease or oil on oxyacetylene equipment 不要在氧乙炔设备上使用油脂或油 制造商
Boilermaker 锅炉
2. Do not leave a lit torch unattended 不要让点燃的火炬无人看管 制造商
Boilermaker 锅炉
3. Never use oxyacetylene as an alternative to compressed air 禁止使用氧乙炔代替压缩空气 制造商
4. Ensure you are working in an area that is well ventilated and free of combustible materials 确保 Boilermaker 锅炉
您在通风良好且无易燃材料的区域工作 制造商
5. Ensure regulator and flashback resistors are correct for the type of gas. 确保调节器和回火电阻 Boilermaker 锅炉
器与气体类型正确。 制造商
6. Flashback resistors must be fitted on both torch end and regulator end 回火电阻器必须安装在 Boilermaker 锅炉
焊炬端和调节器端 制造商
7. No cutting or welding to take place in wet/damp areas situations, in confined spaces, in contact
with large masses of metal unless there is sufficient insulation. Offenders to be fined US$10.00. Boilermaker 锅炉
除非有足够的绝缘，否则不得在潮湿/潮湿区域、密闭空间、接触大量金属的情况下进行切 制造商
割或焊接。违者罚款 10 美元。
9. Procedure 程序
9.1 Transportation And Storage 运输和储存
1. Always store oxygen and acetylene cylinders separately. 氧气瓶和乙炔瓶必须分开存 Supervisor 监督
放。 人
Supervisor 监督
2. Always store cylinders in an upright position 始终将气缸直立存放 人
3. Ensure that cylinders are colour coded to distinguish between oxygen and acetylene Supervisor 监督
cylinders; maroon for acetylene and black for oxygen. 确保钢瓶有颜色编码以区分氧气 人
瓶和乙炔瓶；栗色表示乙炔，黑色表示氧气。
4. Do not lift cylinders by valve protection caps or valve stem guards. 不要用气门保护盖或 Boilermaker 锅炉
气门杆防护罩提升气缸。 制造商
5. Do not use cylinders as rollers or supports even when they are empty. 即使气缸是空的， Boilermaker 锅炉
也不要将其用作滚柱或支架。 制造商

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M 6. IMOSA MINING COMPANY
Cylinders should always be kept well away from live electrical cables 钢瓶应始终远离带
电电缆
(Pvt) Ltd
7. Never attempt to repair or remove safety devices from any oxyacetylene set 切勿试图修理
或拆除任何氧乙炔装置上的安全装置
8. If you have to move oxyacetylene gas cylinders, use a trolley with safety chains for
securing the cylinders. 如果必须移动氧乙炔气瓶，请使用带安全链的手推车固定气
Boilermaker 锅炉
制造商
Boilermaker 锅炉
制造商
Boilermaker 锅炉
制造商
瓶。
9. Ensure gas cylinders are stored in a well-ventilated place with empty cylinders stored Boilermaker 锅炉
separately from full cylinders. 确保气瓶存放在通风良好的地方，空瓶与满瓶分开存 制造商
放。
10. Ensure hoses are equipped with the correct hose connections. 确保软管配备正确的软管连 Supervisor 监督
接。 人
11. Always protect hoses from damage by sharp edges, falling metal, sparks or open flame. Boilermaker 锅炉
Where applicable, suspend hoses off the ground on stands to keep them from being run 制造商
over or damaged. 务必保护软管免受锐边、掉落的金属、火花或明火的损坏。在适用
的情况下，将软管悬挂在支架上的地面上，以防止软管被碾过或损坏。
9.2 Operation Of Gas Welding And Cutting Equipment 气焊切割设备操作
1. Obtain a Hot Work Permit for cutting and welding in confined spaces 获得受限空间切割 HWP 动火作业 Boilermaker 锅炉
和焊接的动火作业许可证 许可证 制造商
Boilermaker 锅炉
2. Ensure that the oxyacetylene set is properly assembled 确保氧乙炔装置正确组装 制造商
Daily Checklist Boilermaker 锅炉
3. Pre-use checklist the assembled oxyacetylene set 组装好的氧乙炔装置使用前检查表 每日清单 制造商
4. Ensure no person below Class 2 level is allowed to operate gas welding and cutting Supervisor 监督
equipment without prior authorization from the Supervisor. 未经监理人同意，二级以 人
下人员不得操作气焊、气割设备。
Boilermaker 锅炉
5. Never use faulty gauges. 切勿使用有故障的仪表。 制造商
6. Always “crack open” the cylinder valve before connecting the regulators, to blow all Boilermaker 锅炉
dust and foreign matter away and this will be done while pointing the valve outlet away 制造商
from people. 在连接调节器之前，务必“打开”钢瓶阀门，将所有灰尘和异物吹走，
这将在阀门出口远离人员的情况下完成。
Boilermaker 锅
7. Always select the correct nozzle for a job. 务必为作业选择正确的喷嘴。 炉制造商
Boilermaker 锅炉
8. Always open the acetylene valve before opening the oxygen valve on nozzles. 在打开喷 制造商
嘴上的氧气阀之前，务必先打开乙炔阀。
9. Do not fully open the spindle valves on the cylinders (quarter turn). 不要完全打开气缸 Boilermaker 锅
上的主轴阀（四分之一圈）。 炉制造商
10. Do not carry out any welding or cutting on tanks, drums or containers that used to carry
flammable liquids or any chemicals that produce fumes or toxic vapour when heated,
unless thorough cleaning using steam or solvent followed by purging and inertizing with Boilermaker 锅炉
Nitrogen (N2) or Carbon Dioxide (CO2) is done. 除非使用蒸汽或溶剂进行彻底清洁， 制造商
然后用氮气（N2）或二氧化碳（CO2）进行吹扫和惰化，否则不要对用于运输易
燃液体或加热时产生烟雾或有毒蒸汽的任何化学品的罐、桶或容器进行任何焊接
或切割。
Workshop
11. Never look directly at an oxyacetylene flame without eye protection. 不要直视没有眼睛 Personnel 车间人
保护的氧乙炔火焰。 员
Boilermaker 锅炉
12. Cylinders should be shielded from naked flames, sparks and hot slag. 钢 瓶 应 远 离 明 制造商
火、火花和热熔渣。
Boilermaker 锅
13. Always close the acetylene valve first before closing the oxygen valve on nozzles. 在关 炉制造商
闭喷嘴上的氧气阀之前，务必先关闭乙炔阀。
Boilermaker 锅
14. Ensure all valves are closed after using cylinders.使用钢瓶后，确保所有阀门关闭。 炉制造商
15. Always perform good housekeeping through out the process. 在整个过程中始终保持良 Boilermaker 锅
好的内务管理 炉制造商
16. Ensure oxyacetylene cylinders are removed to be stored using trolleys with safety chains Boilermaker 锅炉
to prevent cylinders falling.确保使用带安全链的手推车将氧乙炔钢瓶移走储存，以 制造商
防止钢瓶掉落。

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DEPARTMENT 系:
RESPONSIBLE PERSON 负责人:
GAS WELDING EQUIPMENT
(Pvt) Ltd CHECKLIST 气体焊接设备检查清单
GAS WELDING EQUIPMENT CHECKLIST
SET NO 集合编号:
FREQUENCY DAILY
YEAR 频率-日-年:
Wed Thur Mon Wed Thur
Mon Tue 星 Fri 星 Sat 星 Sun 星 Tue 星 Fri 星
POINTS TO BE CHECKED 要检查的点 星期 星 星期 星期 星
星期一 期二 期五 期六 期天 期二 期五
三 期四 一 三 期四
Cylinders: Properly secured.气缸：正确固定。
Valves undamaged and free of contamination (oil, grease, etc.)
阀门未损坏且无污染（油、油脂等）
Spindle key on each cylinder. Valves closed if not in use.每个
气缸上的主轴键。不使用时阀门关闭。
Work areas – use trolleys. 工作区-使用手推车
Lifted in approved cage. 在批准的笼子里吊起来
Regulators: Clean and free of contamination (oil,
grease, etc.) 调节器：清洁无污染（油、油脂等）
Identifiable re-gas, correct range and capacity for work
in hand. 可识别的气体，正确的工作范围和能力
Bull nose stem straight, nut & seal undamaged, outlet
connection undamaged. 大头阀杆直，螺母和密封未损坏，
出口连接未损坏
Outlet pressure steady, no creep or pressure build – upon
closing down. 出口压力稳定，无蠕变或压力建立-关闭时。
Pressure adjusting screw turns freely. 出口压力稳定，无蠕变
或压力建立-关闭时。
Flash back resistors: Gauges: undamaged, shatterproof
lenses fitted no zero error. 闪光电阻器：仪表：未损
坏，防碎镜片安装无零误差。
Body and connection nuts undamaged. 车身和连接螺母未损
坏
Check condition of reset lever where fitted 检查复位杆（如已
安装）的状况
Hoses: To SABS specification, correct colour and type for
gases. 软管：符合 SABS 规范，正确的气体颜色和类型。
Free of oil, grease, surface defects, cuts, burns and cracks. 无
油、油脂、表面缺陷、切口、烧伤和裂纹。
Connection nuts undamaged, hose secured with approved type
“O”-clips (parallel hose clips) 连接螺母未损坏，软管用批准
的 O 型夹（平行软管夹）固定
Joins made with correct type inserts or joiners (not copper) and
“O”-clips. 用正确类型的插入件或接合件（非铜）和“O”形
夹制成的接头。
Safety check valves or flashback resistors at torch end of hoses
and gauges. 软管和压力表火炬端的安全止回阀或回火电阻
器。
Reverse flow test on check valves and resistors. 单向阀
和电阻器的反向流量试验。
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周围。
IMOSA MINING COMPANY
Hoses not coiled around cylinders. 软管未缠绕在气缸

DEPARTMENT 系:
(Pvt) Ltd

GAS WELDING EQUIPMENT CHECKLIST

SET NO 集合编号:
FREQUENCY DAILY
RESPONSIBLE PERSON 负责人系: YEAR 频率-日-年:
Mon Tue Wed Thur Fri Sat Sun Mon Tue Wed Thur
POINTS TO BE CHECKED 要检查的点 星期 星期 星期 星 星期 星期 星期 星期 星期 星期 星 Fri 星期五
一 二 三 期四 五 六 天 一 二 三 期四
Torches, Nozzles & Flame lighters: Free of superficial
damage, free of contamination (oil, grease, etc.) 火炬、
喷嘴和火焰打火机：无表面损伤，无污染（油、油
脂等）
Valves turn easily and close – off without excessive force. 阀
门容易关闭，无需过度用力。
Valve spindle straight, knobs intact and well secured. 阀轴笔
直，旋钮完好，固定牢固。
Cutting oxygen valve closes completely and lever is firmly
hinged. 切割氧气阀完全关闭，手柄铰接牢固。
Nozzle nut in good condition, all threads and connections
undamaged. 喷嘴螺母状况良好，所有螺纹和连接未损坏。
Nozzle clean with seats and orifices in good condition, no
leaks. 喷嘴清洁，阀座和孔口状况良好，无泄漏。
Nozzle correct size and type for the application and the
gas in use.喷嘴的尺寸和类型适合于应用和使用中的
气体。
Friction type lighters used. 使用摩擦式打火机。
Eye Protection: Approved type, frame and headband/ good
condition. 眼睛防护：认可的类型、框架和头带/良好状
态。
Filter lens shade correct for type of work, cover lens in good
condition. 滤镜罩适合工作类型，罩镜状况良好。
Every operator has his own goggles. 每个操作员都有自己的
护目镜。
Date inspection was carried out 检查日期:
Person doing inspection to sign 检查人员签字:
Site Foreman to sign 现场工长签字:
Site SHE Officer to sign 现场 SHE 官员签字:

STANDARD SHEET ENTRIES 标准工作表条目

Equipment unsafe for use 设备使用
PD Physical damage to equipment 设备的物理损坏 REP Equipment being repaired 正在维修的设备 US
不安全
Equipment in safe and good working order 设备处于安
OK RF Replace flashback resistor 更换回火电阻器
全良好的工作状态

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