LIFT ANALYSIS

L2(liftig lug to vessel C.G.) 15000 mm

L3(Vessel C.G. to tailing lug) 15000 mm
L1=L2+L3 30000 mm
L4(Vessel center line to tailing lug hole) 2000 mm
WO (Erection weight) 320000 kg
Impact factor 1.5
W(with Impact Factor) 480000 kg

AXIS REACTION
TAILING LUG LIFTING LUG / TRUNION
TANGE
RADIAL AXIAL AXIAL
DEG SIN (ø) COS(ø) TAIL (T) TOTAL LIFT (P) NTIAL TOTAL
(fr) (fL) (PL)
(PT)
0 0.000 1.000 240000 240000 0 240000 240000 120000 0 120000
5 0.087 0.996 238608 237700 20796 238608 241392 120237 10519 120696
10 0.174 0.985 237212 233608 41191 237212 242788 119550 21080 121394
15 0.259 0.966 235788 227754 61026 235788 244212 117945 31603 122106
20 0.342 0.940 234314 220184 80140 234314 245686 115434 42015 122843
25 0.423 0.906 232764 210956 98370 232764 247236 112036 52243 123618
30 0.500 0.866 231105 200143 115552 231105 248895 107775 62224 124448
35 0.574 0.819 229296 187829 131519 229296 250704 102682 71899 125352
40 0.643 0.766 227286 174111 146096 227286 252714 96795 81221 126357
45 0.707 0.707 225000 159099 159099 225000 255000 90156 90156 127500
50 0.766 0.643 222335 142914 170319 222335 257665 82812 98691 128832
55 0.819 0.574 219136 125691 179506 219136 260864 74813 106844 130432
60 0.866 0.500 215156 107578 186331 215156 264844 66211 114681 132422
65 0.906 0.423 209980 88741 190306 209980 270020 57058 122361 135010
70 0.940 0.342 202846 69377 190613 202846 277154 47396 130220 138577
75 0.966 0.259 192184 49741 185635 192184 287816 37246 139004 143908
80 0.985 0.174 174155 30242 171509 174155 305845 26555 150599 152923
85 0.996 0.087 136209 11871 135690 136209 343791 14982 171242 171896
90 1.000 0.000 0 0 0 0 480000 0 240000 240000

MAX. 240000 240000 190613 480000 120237 240000

kg kg kg kg kg kg
CALCULATION OF CENTROID AND MOM OF INERTIA OF A SKIRT ANCHOR CHAIR

Lg 180
tb 50
Dsk 5528
tsk 14

lr=(lg-tb)+0.55*(Dsk*tsk)^0.5 283
Lr 500

Y
Area Bread C1=(Sa*y)/ h dist.from Ig=
depth Area dist.from a*y h^2 a*h^2
Mark th Sa centroid b*d^3/12
base
1 19 85 1.62E+03 42.5 6.86E+04 65.38 4275 6.90E+06 9.72E+05
2 500 10 5.00E+03 90 4.50E+05 107.88 17.88 320 1.60E+06 4.17E+04
3 38 115 4.37E+03 152.5 6.66E+05 44.62 1991 8.70E+06 4.82E+06

210 1.10E+04 1.19E+06 1.72E+07 5.83E+06

CENTROID = C1 107.88
C2 102.12

Moment of Inertia =Ig sum 5.83E+06

Ixs= sum of Ig+ sum of a*h^2 2.30E+07

Sec. modulus 1= Ixs/C1 213500

Sec. modulus 2= Ixs/C2 225543

all Dimensions are in mm

BOLD indicate input
 CALCULATION OF CENTROID AND MOM OF INERTIA OF A SKIRT ANCHOR CHAI

Lg 162
tb 32
Dsk 5528
tsk 14

lr=(lg-tb)+0.55*(Dsk*tsk)^0.5 283
Lr 500

Area Y dist.from C1=(Sa*y h dist.from

Breadth depth Area a*y
Mark base )/Sa centroid
1 19 115 2185 57.5 1.256E+05 102.18
2 19 115 2185 57.5 1.256E+05 102.18
3 500 10 5000 120 6.000E+05 159.68 37.68
4 19 85 1615 167.5 2.705E+05 7.82
5 28 250 7000 250 1.750E+06 35.32
575 17985 2.872E+06

CENTROID = C1 159.68
C2 215.32

Moment of Inertia =Ig sum 42288468.8

Ixs= sum of Ig+ sum of a*h^2 103842357.0

Sec. modulus 1= Ixs/C1 650328

Sec. modulus 2= Ixs/C2 482263

all Dimensions are in mm

BOLD indicate input
IA OF A SKIRT ANCHOR CHAIR

Ig=
h^2 a*h^2
b*d^3/12
10440.10 2.281E+07 2.408E+06
10440.10 2.281E+07 2.408E+06
1419.54 7.098E+06 4.167E+04
61.20 9.884E+04 9.724E+05
1247.73 8.734E+06 3.646E+07
6.155E+07 4.229E+07
 BASE RING for three point
(Refer Procedure 7-5 of Pressure Vessel Design Manual by Dennis R Moss.)

Tailing Lug T

Skirt Bracing

Rm

Dist from N.Axis from CL

MATERIAL :
Ys - YIELD STRESS

MATERIAL : SA 285 GR C
Ys - YIELD STRESS 2109 kg/cm²
Sba - ALLOW.BENDING STRESS = 0.66 x Ys 1391.94 kg/cm²
F2 - MAXIMUM LOAD (in horiz. position) : 16198 kg
Z - SECTION MODULUS OF BASE RING+SKIRT 213500 mm3
Di - INSIDE DIAMETER OF BASERING 2830 mm
Rm - MEAN RADIUS OF SECTION 1625 mm
BM - MAX.BENDING MOMENT PRODUCED AROUND RING F2 x Rm x 0.0229
(0.0229 = Internal moment Coefficient for Base Ring for 3 point lifting at Zero deg)
602768 kg-mm
BENDING STRESS IN BASE RING = BM / Z 282.33 kg/cm²
SAFE
HENCE BASE RING IS SAFE WITH ADDITIONAL STIFFENING BEAM.
CHECK FOR SUFFICIENCY OF BRACING BEAM
STIFFNER BEAMS PROVIDED AS INDICATED ABOVE WITH THE TAILING LUG
MATERIAL : SA 36
TAILING BEAM SIZE SELECTED H 200*200*12*12
YIELD (Ys): 2530 kg/cm²
ALLOW.BENDING STRESS (Sba = 0.66 Ys) : 1669.8 kg/cm²
SECTION MODULUS OF BEAM : 479221.76 mm3
SECTION MODULUS OF BEAM (Z) : 479221.76 mm3

MAXIMUM LOAD F2 : (0.453*T) FOR 3 BEAM CONST 7337.69 kg

L: 200 mm
MAX.BENDING STRESS (F2*L/Z) : 306.23 kg/cm2
safe
HENCE BRACING BEAM OF HE 200 B OR OF EQUIVALENT IS PROVIDED.
 BASE RING for two point
(Refer Procedure 7-5 of Pressure Vessel Design Manual by Dennis R Moss.)

Tailing Lug T

Skirt Bracing

Rm

Dist from N.Axis from

CL

MATERIAL :
Ys - YIELD STRESS

MATERIAL : SA 285 GR C
Ys - YIELD STRESS 2109 kg/cm²
Sba - ALLOW.BENDING STRESS = 0.66 x Ys 1391.94 kg/cm²
F2 - MAXIMUM LOAD (in horiz. position) : 31290 kg
Z - SECTION MODULUS OF BASE RING+SKIRT 650328 mm3
Di - INSIDE DIAMETER OF BASERING 5630 mm
Rm - MEAN RADIUS OF SECTION 3025 mm
BM - MAX.BENDING MOMENT PRODUCED AROUND RING F2 x Rm x 0.0795
(0.0795 = Internal moment Coefficient for Base Ring for 2 point lifting at Zero deg)
7524854 kg-mm
BENDING STRESS IN BASE RING = BM / Z 1157.09 kg/cm²
SAFE
HENCE BASE RING IS SAFE WITH ADDITIONAL STIFFENING BEAM.
CHECK FOR SUFFICIENCY OF BRACING BEAM
STIFFNER BEAMS PROVIDED AS INDICATED ABOVE WITH THE TAILING LUG
MATERIAL : SA 36
TAILING BEAM SIZE SELECTED H 250*250*9*14
YIELD (Ys): 2530 kg/cm²
ALLOW.BENDING STRESS (Sba = 0.66 Ys) : 1669.8 kg/cm²
SECTION MODULUS OF BEAM : 846305 mm3
SECTION MODULUS OF BEAM (Z) : 846305 mm3

MAXIMUM LOAD F2 : (0.5*T) FOR 1 BEAM CONST 15645.00 kg

L: 250 mm
MAX.BENDING STRESS (F2*L/Z) : 462.16 kg/cm2
safe
HENCE BRACING BEAM OF HE 200 B OR OF EQUIVALENT IS PROVIDED.
BASE RING ADEQUACY (For One Point)
(Refered Procedure 7-5 of Pressure Vessel Design Manual by Dennis R Moss.)

Tailing Lug T

MATERIAL :
Ys - YIELD STRESS
Sba - ALLOW.BENDING STRESS = 0.66 x Ys
F2 - MAXIMUM LOAD (in horiz. position) :
Z - SECTION MODULUS OF BASE RING+SKIRT
Di - INSIDE DIAMETER OF BASERING
Rm - MEAN RADIUS OF SECTION
BM - MAX.BENDING MOMENT PRODUCED AROUND RING
(0.2387 = Internal moment Coefficient for Base Ring for One point lifting at Zero deg)
BM =
BENDING STRESS IN BASE RING = BM / Z

HENCE BASE RING IS UNSAFE WITHOUT ADDITIONAL STIFFENING BEAM

 (For One Point)
ual by Dennis R Moss.)

IS 2062 GR B
2249 kg/cm²
1484.34 kg/cm²
86274 kg
766398 mm3
3640 mm
1111.45 mm
F2 x Rm x 0.2387
r One point lifting at Zero deg)
22888761 kg-mm
2986.54 kg/cm²
UNSAFE
IONAL STIFFENING BEAM
 CALCULATION FOR LIFTING FORCES FOR RIGGING

WO (Erection weight) 320000 kg

Impact factor 2
W L (with impact factor) 640000 kg
CG(distance from bottom) 15000 mm
Distance between tail lug hole to bottom 100 mm
Distance between lift lug hole to bottom 30000 mm
Distance from C.G. to tailing lug hole (L3) 14900 mm
Distance from lifting lug hole to C.G. (L2) 15000 mm
Distance from vessel centerline to tailing lug hole (L4) 2000 mm
Distance between lifting lug hole to tailing lug hole (L1) 29900 mm

FORCE WHILE LIFTING

ϴ (DEG) SIN(ϴ) COS(ϴ) LL (P) LV (PT) LH (PL) TL (T) TV (fr) TH (fL)

=Pcosϴ =Psinϴ =Tcosϴ =Tsinϴ
0 0.000 1.000 318930 318930 0 321070 321070 0
5 0.087 0.996 320798 319577 27959 319202 317988 27820
10 0.174 0.985 322672 317770 56031 317328 312507 55103
15 0.259 0.966 324583 313523 84008 315417 304669 81636
20 0.342 0.940 326561 306867 111690 313439 294537 107203
25 0.423 0.906 328641 297850 138890 311359 282187 131586
30 0.500 0.866 330868 286540 165434 309132 267716 154566
35 0.574 0.819 333295 273019 191170 306705 251238 175919
40 0.643 0.766 335993 257385 215972 304007 232883 195412
45 0.707 0.707 339060 239751 239751 300940 212797 212797
50 0.766 0.643 342635 220241 262473 297365 191143 227795
55 0.819 0.574 346927 198989 284186 293073 168100 240072
60 0.866 0.500 352266 176133 305071 287734 143867 249185
65 0.906 0.423 359208 151808 325553 280792 118668 254484
70 0.940 0.342 368775 126128 346535 271225 92764 254868
75 0.966 0.259 383069 99146 370016 256931 66499 248176
80 0.985 0.174 407231 70715 401044 232769 40420 229233
85 0.996 0.087 458044 39921 456301 181956 15858 181263
90 1.000 0.000 640000 0 640000 0 0 0

MAX. 640000 319577 640000 321070 321070 254868

 STRESSES WHILE LIFTING
WO (Erection weight) 320000 kg
Impact factor 2
W L (with impact factor) 640000 kg
CG(distance from bottom) 7500 mm
Distance between tail lug hole to bottom 100 mm
Distance between lift lug hole to bottom 14750 mm
Distance from C.G. to tailing lug hole (L3) 7400 mm
Distance from lifting lug hole to C.G. (L2) 7250 mm
Distance from vessel centerline to tailing lug hole (L4) 2800 mm
Distance between lifting lug hole to tailing lug hole (L1) 14650 mm
w 42.67 kg/mm
L (dist. Of top of the vessel to mid of the span) 7500 mm
H (Height of the vessel) 15000 mm
Allowable bending stress in shell 1764 kg/cm²
Allowable tensile stress in shell 1406 kg/cm²
Do (vessel OD) 5010 mm
Di (vessel ID) 5000 mm
Z 9.83E+07 mm^3
A 78618 mm^2

ϴ (DEG) SIN(ϴ) COS(ϴ) LL (P) LV (PT) LH (PL) TL (T) TV (fr) TH (fL) Sb Sac Sat Sc St Bend st
=Pcosϴ =Psinϴ =Tcosϴ =Tsinϴ
0 0.000 1.000 323276 323276 0 316724 316724 0 11.884 0.000 0.000 11.884 11.884 11.639
5 0.087 0.996 328485 327235 28629 311515 310329 27150 12.226 0.345 0.364 12.571 12.590 11.985
10 0.174 0.985 333602 328534 57929 306398 301743 53205 12.462 0.677 0.737 13.138 13.199 12.233
15 0.259 0.966 338706 327165 87664 301294 291027 77981 12.590 0.992 1.115 13.582 13.705 12.381
20 0.342 0.940 343876 323138 117613 296124 278265 101280 12.610 1.288 1.496 13.899 14.106 12.428
25 0.423 0.906 349194 316477 147576 290806 263560 122900 12.522 1.563 1.877 14.085 14.399 12.372
30 0.500 0.866 354753 307225 177376 285247 247032 142624 12.324 1.814 2.256 14.138 14.580 12.214
35 0.574 0.819 360660 295435 206866 279340 228822 160223 12.018 2.038 2.631 14.056 14.649 11.953
40 0.643 0.766 367050 281177 235935 272950 209091 175449 11.603 2.232 3.001 13.835 14.604 11.591
45 0.707 0.707 374097 264527 264527 265903 188022 188022 11.082 2.392 3.365 13.474 14.447 11.127
50 0.766 0.643 382035 245567 292656 257965 165817 197613 10.454 2.514 3.722 12.968 14.177 10.562
55 0.819 0.574 391191 224378 320445 248809 142711 203813 9.720 2.592 4.076 12.312 13.796 9.895
60 0.866 0.500 402048 201024 348184 237952 118976 206072 8.878 2.621 4.429 11.499 13.307 9.126
65 0.906 0.423 415353 175536 376438 224647 94940 203599 7.923 2.590 4.788 10.513 12.711 8.247
70 0.940 0.342 432328 147865 406256 207672 71028 195148 6.845 2.482 5.167 9.327 12.012 7.246
75 0.966 0.259 455138 117798 439629 184862 47846 178563 5.620 2.271 5.592 7.891 11.212 6.093
80 0.985 0.174 488016 84743 480602 151984 26392 149675 4.196 1.904 6.113 6.100 10.309 4.716
85 0.996 0.087 540545 47112 538488 99455 8668 99077 2.447 1.260 6.849 3.707 9.297 2.917
90 1.000 0.000 640000 0 640000 0 0 0 0.000 0.000 8.141 0.000 8.141 0.000

MAX. 640000 328534 640000 316724 316724 206072 12.610 2.621 8.141 14.138 14.649 12.428

Maximum Bending stress = 1242.8 kg/cm² Safe

Maximum stress = 1464.9 kg/cm² Unsafe
 LIFTING LUG CALCULATIONS
Calculation based on Procedure 7-6 of Vessel Design Manual by Moss

Erection Weight (Kg) 7550

Impact factor for Lifting 1.4
Total Lifting Wt. (Kg) 10570
No. of Lifting Lug 2
Load on one Lifting lug PL (Kg) 5285
LUG DIMENSIONS
C = (mm) 572

D = (mm) 98
R = (mm) 165
T = (mm) 40
E = (mm) 145
f =(mm) 427
b+a+H = (mm) 455
H = (mm) 305
A = (mm) 405
B = (mm) 735
W = (mm) 635
Bearing pad Diameter (S) = (mm) 205
Bearing Pad THK (t) = (mm) 40
a = (mm) 50
b = (mm) 75
Lifting Lug Material SA 516 GR 70
Yield Strenght at Room Temp Sy = 2672 kg/cm²
Code Allowable Stress Sa = 1406
Allowable Tensile ( St ) Sa 1406 kg/cm²
Allowable Bearing 0.8 Sy 2137.6 kg/cm²
Allowable Shear 0.4 Sy 1068.8 kg/cm²
Allowable Bending Stress 0.66 Sy 1763.52 kg/cm²

INDUCED STRESSES IN LIFTING LUG

Tensile str area of Lug [ 2R - D] x T 9280 mm²
Tensile Stress Induced 56.95 kg/cm² SAFE
Bearing Area = D x (T + 2t) 24600.00 mm²
Bearing Stress Induced 21.48 kg/cm² SAFE
Shear Area 2T x (√[R² - (D/2)²]) 12604.51 mm²
Shear Stress Induced 41.93 kg/cm² SAFE

Max Load normal at Lifting Lug (PT) = 45623 Kg

(Refer Calculated Max Load during lifting)
Maximum Moment Arm (L2=C+b) 647 mm
Bending Moment (M=P*L2) 29518081 kg-mm
Sec Modulus 2688167 mm3
Bending Stress Induced 1098.07 kg/cm² SAFE

WELD CHECK
Allowable Weld Shear 0.55*Sa= 773.30 kg/cm²

CHECKING LUG WELDS

Location of CG (Long) from bot of lug (c ) = 74.72 mm
c=(H^2/(W+2*H))
Polar Moment of Inertia (Jw) = 94793495.36 mm3
Jw=((W+2*H)^3/12)-(H^2(W+H)^2/(W+2H))

Finding Shear Loads on Weld

i) Transverse Shear due to P (f1) = 23.34 Kg/mm
f1 = P / (2*H + 2*H + W+2*a)
ii) Transverse Shear due to M (f2) = 102.77 Kg/mm
f2 = [(C+b+a+H-c)*P*(H-c)] / Jw
iii) Longitudinal Shear due to M (f3) = 136.12 Kg/mm
f3 = (C+b+a+H-c)*P*H/Jw
iv) Combined Load (fc) = 185.56 Kg/mm
fc = sqrt ((f1+f2)^2+f3^2)

Fillet Size 34 mm
Throat unit area (w) 24.04 mm
Maximum Shear Stress = fc / w 771.82 kg/cm² SAFE
Hence Provided Leg to Pad/ Shell fillet size is safe

CHECKING PAD WELDS

Maximum Moment Arm (L1=C+b+0.5A) = 849.5 mm
Bending Moment (M1=P*L1) = 38756739 kg-mm
Polar Moment of Inertia (Jw=(A+B)^3/6) = 246924000.00 mm3
Lifting Lug pad thickness = 28 mm
Finding Shear Loads on Weld
i) Transverse Shear due to P (f1) = 20.01 Kg/mm
f1 = P / (2*A + 2*B)
ii) Transverse Shear due to M (f2) = 31.78 Kg/mm
f2 = 0.5*M1*A / Jw
iii) Longitudinal Shear due to M (f3) = 63.57 Kg/mm
f3 = M1*A/Jw
iv) Combined Load (fc) = 82.00 Kg/mm
fc = sqrt ((f1+f2)^2+f3^2)

Fillet Size 20 mm
Throat unit area (w) 14.14 mm
Maximum Shear Stress = fc / w 579.81 kg/cm² SAFE
Hence Provided Leg to Pad/ Shell fillet size is safe
LOCAL LOADS kg / kg-mm N / N-m
Vessel is horizontal position : MT = [ H+F+E-(h2/2) ]xP 39897314 391261
FC = P 45623 447412
Vessel is vertical position : FL = PL 7550 74041
 TAILING LUG ANALYSIS

LOADS CASE A CASE B

MAX BENDING MAX TENSION
WITH IMPACT
AXIAL LOAD / TAILING LUG Kg 68192
RADIAL LOAD / TAILING LUG Kg 84182
(Refer calculated maximum reaction values in lifting analysis)

TAILING LUG CALCULATION:

MATERIAL: IS 2062 GR B Sa = 1049 kg/cm²

YEILD BENDIN
STRES TENSILE SHEAR (0.4 G (0.66 * WELD SHEAR
S (Sy) * Sy) Sy) (0.55*Sa)
ALLOWABLE STRESS ( kg/cm² ) 2249 1049 899.6 1484.34 576.95

M (When no continuous ring)

A

C
M
`
B
H D
B

C R
A

TAILING LUG DIMENSIONS: (…mm)

(MIN.) H - DEPTH 284
M - MOMENT ARM 92
D - PIN HOLE DIA 75
T - THK. 32
R - RADIUS OF TAILING LUG 142
D' - DIAMETER OF BEARING PAD 150
T' - THK OF BEARING PAD 16

CHECK ON SEC 'AA' IN TENSION: (LOAD CASE B)

WIDTH mm 284
THK mm 32
AREA mm² 18176
STRESS: kg/cm² 463.15 safe

CHECK ON SEC 'BB' IN SHEAR: (LOAD CASE B)

SEC. WIDTH ( w' ) mm 136.96
 THK ( T + 2 * T' ) mm 64
AREA ( 2 x w' x (T + 2 * T' ) mm² 17530.74
STRESS: kg/cm² 480.20 safe

CHECK ON PIN HOLE BEARING AREA (LOAD CASE B)

WIDTH mm 75
THK (T + 2 * T' ) mm 64
PROJECTED AREA mm² 4800
STRESS: kg/cm² 1420.67 safe
ALLOWABLE STRESS (0.8 x Sy) kg/cm² 1799.2

CHECK ON SEC 'CC' IN BENDING: (LOAD CASE A)

DEPTH mm 284
WIDTH mm 64
MOMENT ARM mm 92
AREA mm² 18176
SECTION MODULUS mm3 860330.6667
BENDING MOMENT kg-mm 6273664
BENDING STRESS kg/cm² 729.22
TENSILE STRESS kg/cm² 463.15
TOTAL STRESS kg/cm² 1192.36 safe

TAILING LUG WELD CHECKING

TAILING LUG HEIGHT @ SKIRT WELD H1 284 mm

BASERING O/D Db 3630 mm
SKIRT O/D Ds 3250 mm

LENGTH OF WELD ON ONE SIDE 474 mm

TOTAL LENGTH OF WELD L = 2 x L1 948 mm

WELD FILLET SIZE f 14 mm

THROAT AREA OF FILLET w f / SQRT(2) 9.90 mm
TOTAL AVAILABLE AREA OF WELD A wxL 9384.7212 mm²

LOAD ON TAILING LUG WD 84182 Kg

ALLOWABLE SHEAR STRESS IN WELD Ssa = 0.4 x Sy 899.6 Kg/cm²

(Eq. to Tailing Lug Material.)

REQUIRED AREA OF WELD :

LOAD CASE 'D' Ar WD/Ssa 9357.71454 mm² safe

Therefore weld provided between Tailing Lug & Skirt is safe.

Tailing Beam
if req
[(actual bending stress/ allowable
bending stress) + (actual tensile
0.932787
stress/ allowable tensile
stress)]<1
 TAILING LUG ANALYSIS
No. of Tailing lugs 1
IMPACT FACTOR 1.4

LOADS CASE A CASE B

MAX BENDING MAX TENSION
WITHOUT WITH WITHOUT WITH
IMPACT IMPACT IMPACT IMPACT
AXIAL LOAD / TAILING LUG Kg 66755 93457 0 0
RADIAL LOAD / TAILING LUG Kg 86274 120783.6 86274 120783.6
(Refer calculated maximum reaction values in lifting analysis)

TAILING LUG CALCULATION:

MATERIAL: IS 2062 GR B Sa = 1049 kg/cm²

YEILD BENDIN
STRES TENSILE SHEAR (0.4 G (0.66 * WELD SHEAR
S (Sy) (0.6 * Sy) * Sy) Sy) (0.55*Sa)
ALLOWABLE STRESS ( kg/cm² ) 2249 1349.4 899.6 1484.34 576.95

M (When no continuous ring)

A

C
M
`
B
H D
B

C R
A

TAILING LUG DIMENSIONS: (…mm)

(MIN.) H - DEPTH 327
M - MOMENT ARM 95
D - PIN HOLE DIA 75
T - THK. 32
R - RADIUS OF TAILING LUG 163.5
D' - DIAMETER OF BEARING PAD 150
T' - THK OF BEARING PAD 16

CHECK ON SEC 'AA' IN TENSION: (LOAD CASE B)

WIDTH mm 327
THK mm 32
AREA mm² 10464
STRESS: kg/cm² 1154.28 safe
CHECK ON SEC 'BB' IN SHEAR: (LOAD CASE B)
SEC. WIDTH ( w' ) mm 159.14
THK ( T + 2 * T' ) mm 64
AREA ( 2 x w' x (T + 2 * T' ) mm² 20370.11
STRESS: kg/cm² 592.95 safe

CHECK ON PIN HOLE BEARING AREA (LOAD CASE B)

WIDTH mm 75
THK (T + 2 * T' ) mm 64
PROJECTED AREA mm² 4800
STRESS: kg/cm² 2516.33 unsafe
ALLOWABLE STRESS (0.75 x Sy) kg/cm² 1686.75

CHECK ON SEC 'CC' IN BENDING: (LOAD CASE A)

DEPTH mm 327
WIDTH mm 32
MOMENT ARM mm 95
AREA mm² 10464
SECTION MODULUS mm3 570288
BENDING MOMENT kg-mm 8878415
BENDING STRESS kg/cm² 1556.83
TENSILE STRESS kg/cm² 1154.28
TOTAL STRESS kg/cm² 2711.11 unsafe

TAILING LUG WELD CHECKING

TAILING LUG HEIGHT @ SKIRT WELD H1 327 mm

BASERING O/D Db 4174 mm
SKIRT O/D Ds 3924 mm

LENGTH OF WELD ON ONE SIDE 452 mm

TOTAL LENGTH OF WELD L = 2 x L1 904 mm

WELD FILLET SIZE f 16 mm

THROAT AREA OF FILLET w f / SQRT(2) 11.31 mm
TOTAL AVAILABLE AREA OF WELD A wxL 10227.59248 mm²

LOAD ON TAILING LUG : LOAD CASE 'B' WD 120783.6 Kg

ALLOWABLE SHEAR STRESS IN WELD Ssa = 0.4 x Sy 899.6 Kg/cm²

(Eq. to Tailing Lug Material.)

REQUIRED AREA OF WELD :

LOAD CASE 'D' Ar WD/Ssa 13426.36727 mm² unsafe
Therefore weld provided between Tailing Lug & Skirt is safe.
Tailing Beam
if req
[(actual bending stress/ allowable
bending stress) + (actual tensile
1.904237
stress/ allowable tensile
stress)]<1
 LIFTING LUG CALCULATIONS
Calculation based on Procedure 7-6 of Vessel Design Manual by Moss

Erection Weight (Kg) 7550

Impact factor for Lifting 1.4
Total Lifting Wt. (Kg) 10570
No. of Lifting Lug 2
Load on one Lifting lug PL (Kg) 5285
LUG DIMENSIONS
H d = (mm) 60
R = (mm) 100
F
T = (mm) 20
H= (mm) 200
F=(mm) 159.5
E E = (mm) 200
h2 = (mm) 130
A = (mm) 0
B = (mm) 0
Lifting Lug Material SA 516 GR 70
Yield Strenght at Room Temp Sy = 2672 kg/cm²
Allowable Tensile ( St ) Sa 1406 kg/cm²
Allowable Bearing 0.8 Sy 2137.6 kg/cm²
Allowable Shear 0.4 Sy 1068.8 kg/cm²
Allowable Bending Stress 0.66 Sy 1763.52 kg/cm²
Sa 1406
INDUCED STRESSES IN LIFTING LUG
Tensile str area of Lug = [ 2R - d] x T 2800 mm²
Tensile Stress Induced 188.75 kg/cm² SAFE
Bearing Area (= d x T) 1200.00 mm²
Bearing Stress Induced 440.42 kg/cm² SAFE
Shear Area = 2T x (√[R² - (d/2)²]) 3815.76 mm²
Shear Stress Induced 138.50 kg/cm² SAFE

Max Load normal at Lifting Lug (P) = 79625 Kg

(Refer Calculated Max Load during lifting)
Maximum Moment Arm (L2=H) 200 mm
Bending Moment (M=P*L2) 15925000 kg-mm
Sec Modulus 133333 mm3
Bending Stress Induced 11943.75 kg/cm² UNSAFE

WELD CHECK
Allowable Weld Shear 0.55*Sa= 773.30 kg/cm²

CHECKING LUG WELDS

Location of CG (Long) from bot of lug (c ) = 36.74 mm
c=(h2^2/(2*h2+2*R))
Polar Moment of Inertia (Jw) = 4110442.03 mm3
Jw=(((2*R+2*h2)^3/12)-(h2^2(2*R+h2)^2/(2*R+2*h2))

Finding Shear Loads on Weld

i) Transverse Shear due to P (f1) = 110.59 Kg/mm
f1 = (P / (2*R + 4* h2))
ii) Transverse Shear due to M (f2) = 361.32 Kg/mm
f2 = M*(h2-c) / Jw
iii) Longitudinal Shear due to M (f3) = 503.66 Kg/mm
f3 = M*h2/Jw
iv) Combined Load (fc) = 690.19 Kg/mm
fc = sqrt ((f1+f2)^2+f3^2)

Fillet Size 35 mm
Throat unit area (w) 24.75 mm
Maximum Shear Stress = fc / w 2788.80 kg/cm² UNSAFE
Hence Provided Leg to Pad/ Shell fillet size is safe

CHECKING PAD WELDS

Maximum Moment Arm (L1=H+F+E) = 559.5 mm
Bending Moment (M1=P*L1) = 44550188 kg-mm
Polar Moment of Inertia (Jw=(A+B)^3/6) = 0.00 mm3
Lifting Lug pad thickness = 22 mm
Finding Shear Loads on Weld
i) Transverse Shear due to P (f1) = #DIV/0! Kg/mm
f1 = (P / (2*A + 2* B))
ii) Transverse Shear due to M (f2) = #DIV/0! Kg/mm
f2 = 0.5*M1*B / Jw
iii) Longitudinal Shear due to M (f3) = #DIV/0! Kg/mm
f3 = M1*B/Jw
iv) Combined Load (fc) = #DIV/0! Kg/mm
fc = sqrt ((f1+f2)^2+f3^2)

Fillet Size 22 mm
Throat unit area (w) 15.56 mm
Maximum Shear Stress = fc / w #DIV/0! kg/cm² #DIV/0!
Hence Provided Leg to Pad/ Shell fillet size is safe

LOCAL LOADS kg / kg-mm N / N-m

Vessel is horizontal position : MT = [ H+F+E-(h2/2) ]xP 39374563 386135
FC = P 79625 780859
Vessel is vertical position : FL = PL 7550 74041
LIFTING TRUNNION ANALYSIS

IMPACT FACTOR 2

LOADS Case C Case D

Axis Horizontal Axis Vertical
Without Without Without Without
Impact Impact Impact Impact
Axial Load Kg 0 0 21000 42000
Tangential Load Kg 20000 40000 0 0
(Refer calculated maximum reaction values in lifting analysis)
Sa 1104 Kg/cm²

MATERIAL: SA 516 Gr.70

Yield Weld
Tensile Shear Bending
Stress Shear
(0.6 * Sy) (0.4 * Sy) (0.66 * Sy)
(Sy) (0.55*Sa)
ALLOWABLE STRESS (Kg/cm²) 2672 1603.2 1068.8 1763.52 607.2
DIMENSIONS
ID OF TRUNNION mm 288.89
THK OF TRUNNION mm 17.48
OD OF TRUNNION mm 323.85
CROSS SECTION AREA mm^2 16824.32
SECTION MODULUS mm^3 1223031.32
STRESSES IN TRUNNION
BENDING STRESS IN TRUNNION (LOAD CASE D)
MOMENT ARM mm 500
BENDING MOMENT Kg-mm 21000000
BENDING STRESS Kg/cm² 1717.05 safe

SHEAR STRESS IN TRUNNION (LOAD CASE D)

Kg/cm² 249.64 safe

CHECK TRUNNION TO SHELL ATTACHMENT WELD FOR SHEAR (LOAD CASE D)

SHEAR STRESS IN WELD Kg/cm^2 249.64 safe

RF PAD THK. mm 18
RF PAD DIAMETER mm 550
VALUES USED FOR LOCAL LOAD CALCULATION:
CASE C: (AXIS HORIZONTAL)
CIRECUMFERENTIAL SHEAR 392268 N
LONGITUDINAL SHEAR 0 N
CIRECUMFERENTIAL MOMENT 500 mm Moment arm 196134 N-m
LONGITUDINAL MOMENT 0 N-m

CASE D: (AXIS VERTICAL)

LONGITUDINAL SHEAR 411882 N
LONGITUDINAL MOMENT 205941 N-m