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Capa Management
Capa Management
Capa Management
Managing CAPA
AW032 • 4.2
Contents
Assign the CAPA Owner, CAPA Approver, and other team members . . . . . . . . . . . . . . . . 4-1
Define the preventive actions that stop recurrence of the CAPA problem . . . . . . . . . . . . . 9-1
Overview of CAPA
Teamcenter Issue Management and Corrective Action Preventive Action (CAPA) allows you to
capture various forms of complaints, defects, and nonconformances, called issues, in a central
location. It provides tools to find the root cause of the issue and its resolution (corrective action) and
prevent their recurrence in future (preventive action).
It allows you to:
• Document the issue using a simple web-based user interface in Active Workspace. In Active
Workspace, you can describe the issue and add details about it.
• Document the resolution of the issues, and create reports summarizing the problem resolutions.
• Automate your company’s business processing using a workflow through which an issue is
tracked from its submission to completion.
Siemens PLM Software provides templates you can use to get started and also lets you define
your own.
• Manage the action plans (also referred to schedules) for resolving the issue, such as revising a
product’s deliverables. These are done through the second stage of investigation, a CAPA.
• Derive enterprise change requests (CRs), implementing any product structure changes.
When CAPA activities result in engineering or manufacturing change requests, each change
maintains it association with the entire CAPA investigation.
• CAPA
A CAPA manages the resolution of one or more issues. It is usually derived from an issue, but it
can be created directly. During a CAPA process, you investigate the potential causes, identify
root causes, and define the containment, corrective, and preventive actions for resolving and
preventing the issue from occurring again.
The following graphic shows the sequence of tasks required to create and process a CAPA:
Once you, as a Quality Management Representative (QMR), have identified a problem as an issue
and investigated it, you can derive a CAPA from it to investigate potential causes and resolutions.
Using this, you can create an action plan for resolving the issue and ensuring that it does not occur
again. You can also create a CAPA directly and bypass the issue investigation stage if you are certain
that a problem must be investigated with a CAPA. After you specify the CAPA details, you can save it
to edit it at a later stage. Alternatively, you can submit it to a workflow process that automatically
routes the CAPA through a company's business process to resolve the issue.
You can attach many types of files to an issue or CAPA to aid in its investigation. You can also attach
any type of Teamcenter object that is in the Teamcenter database. For example, you can attach an
item revision of a part or a drawing. You can choose how to relate it, including adding it as the item
that contains the problem being investigated or as the solution.
If you are a QMR and have created the CAPA or you are assigned as the CAPA Owner or CAPA
Approver, you can modify it. You cannot modify the CAPA if it is closed. As you modify the CAPA, the
CAPA is checked out, so that other users cannot access the CAPA while you are editing it.
1. On the home page, click the CHANGES tile.
For example, to add a supporting object to the CAPA, to the right of Attachments, click .
After creating a CAPA, you must assign the users who are designated as CAPA Owner, CAPA
Approver, and CAPA Supplier. You must also assign roles to the other CAPA team members and
specify the team member roles in resolving the CAPA.
The CAPA Owner updates the CAPA at each stage and submits the CAPA for approval depending on
the workflow used by your organization. For example, the CAPA Owner adds the containment actions
and submits the CAPA for approval.
The CAPA Approver reviews the work of the CAPA Owner and provides feedback if further changes
are required. If no changes are required, the CAPA Approver approves the work at that stage of
the CAPA resolution. The CAPA is the reassigned to the CAPA Owner to continue work on it. For
example, the CAPA Approver reviews the containment actions entered by the CAPA Owner and
then approves the CAPA. The CAPA is reassigned to the CAPA Owner to work on the next stage:
adding the root cause analysis of the CAPA.
Some additional roles could be:
• Team Lead: Leads the team by assigning tasks, tracking the CAPA progress, and ensuring that
the team meets the proposed due dates of resolving the CAPA.
• CAPA Champion: Interacts with the customers and is a point of contact for the customer.
1. In Active Workspace, from the CHANGES folder, select and open the CAPA that you want to edit.
b. From the Actual Step list, select the current step applicable to the CAPA.
If you are using a workflow to process the CAPA, the workflow updates this field when a
discipline step is completed.
5. In the Related Issues and CAPAs section, you can add the issues and CAPAs that are either
implemented by this CAPA or are similar to this CAPA.
b. In the Add panel, search for and select the team members in the Users tab, and click Add.
c. To specify the role of the team member in resolving the CAPA, from the Primary toolbar,
click Edit > Start Edit.
g. In the Add panel, search for and select the user to be assigned as the CAPA Owner in the
Users tab, and click Add.
h. If the team leader changes, you can replace the existing team leader:
The CAPA must always have a team leader assigned to it.
A. Select the existing team leader In the Team Leader (CAPA Owner) section, and click
Replace .
B. In the Replace panel, search for and select the required user, and click Add.
j. In the Add panel, search for and select the user to be assigned as the CAPA Approver
in the Users tab and click Add.
l. In the Add panel, search for and select the user to be assigned as the CAPA Supplier in the
Users tab and click Add.
After the Quality Management Representative (QMR) assigns the CAPA Owner, CAPA Approver,
and optionally, a CAPA Supplier and other CAPA team members, the CAPA Owner opens the CAPA
and adds the following CAPA details:
• Add additional information that describes the CAPA problem, category, subcategory, and
proposed due date.
• Add the files that provide supporting information to resolve the CAPA.
• Add the internal and external links that provide supporting information to resolve the CAPA.
1. In Active Workspace, from the CHANGES folder, select and open the CAPA that you want to edit.
b. In the Describe The Problem section, you can edit the Description, Priority, CAPA
Category, CAPA Sub-Category, and Proposed Due Date of the CAPA.
d. In the Defect From Catalog section, click Add to to add the appropriate defect that
resulted in the CAPA.
e. Go to the Palette tab to choose a defect from the Clipboard, Favorites, or Recent sections.
f. You can also go to the Search tab to search for the required defect and add it to the CAPA.
g. In the New tab, you can create a new defect by specifying a name and description.
h. (Optional) Select the Recurring check box if the defect is a recurring defect.
j. In the Problem Items section, click Add to to add the problem items that are causing
the CAPA.
k. In the Add panel, select the type of item and specify the required option to create the
problem item.
You can also use the Palette tab or the Search tab to locate the required problem items.
l. In the Files section, click Add to to add the attachments that provide more information
about the problem to the CAPA Owner.
m. Click Choose File to select the required file and click the Add button.
n. In the Web Links section, click Add to to add links to information available on an external
site.
o. Specify the required URL in the URL box and the name of the link in the Name box, and
then click the Add button.
After defining the CAPA problem in detail, the CAPA Owner must define the interim containment
actions that must be performed to stop the current problems. A combination of these containment
actions comprises the containment action plan of the CAPA. For example, consider the following
problem: The Nanobox cannot dissipate the heat load due to a faulty cooling body. The containment
action to stop this problem is to stop production of the product where the old cooling body is in use
and restart production only when the new cooling body is available.
1. In Active Workspace, from the CHANGES folder, select and open the CAPA that you want to edit.
b. Specify a name for the containment action and optionally enter a description.
d. (Optional) Select Confirmation Required to make the responsible user confirm the action.
e. (Optional) Select Feedback At Completion to collate feedback from the responsible user
after implementing the containment action.
f. Select the Autocomplete By Dependent check box if dependent quality actions can close
the parent quality action.
Selecting this check box allows you to avoid performing the manual step of closing the
parent quality action.
g. (Optional) From the Quality Action Status menu, select a status. By default, it is Draft.
• Detection: In this type of Why, you can add the questions that define why the problem was
not detected earlier.
• System: In this type of Why, you can add the questions that define why the system allowed
the problem to occur.
After performing the root cause analysis, you can mark which defect is the root cause.
Add the defects that define the caused-by analysis of the CAPA
You must add the defects that define why the problem occurred. For each defect, you can create a
chain of defects that describe why the earlier defect occurred. For example, if the CAPA is created
to resolve the problem of the engine not starting, you must add the defects that describe why the
engine was not starting. The following might be possible reasons:
• Battery is disconnected
• Battery is discharged
You add the primary defects for each reason. Then, you must add secondary and tertiary defects
that describe why the primary defects are caused. For example, if the battery is discharged because
of an alternator failure, add a defect for alternator failure. If the alternator failure occurred because
the alternator coil is burnt, add a defect for a burnt alternator coil.
In this manner, continue adding the required defects. Subsequently, you can link a defect to a failure
code from the failure catalog, and use the 5 Whys to determine which defect is the root cause of
the problem.
1. In Active Workspace, from the CHANGES folder, select and open the CAPA that you want to edit.
3. In the left pane of the Root Cause Analysis tab, select the defect where you want to add the
new defect, and do the following:
a. From the Primary toolbar, click New > Defect.
c. (Optional) Select the Recurring check box if the defect is a recurring defect.
e. Repeat the above steps until you complete adding all the required defects.
d. In the Add panel, click Choose File to select the required file and click the Add button.
Note
You can link only one failure to a defect.
1. In Active Workspace, from the CHANGES folder, select and open the CAPA that you want to edit.
3. In the left pane of the Root Cause Analysis tab, select the defect that you want to link to
a failure code.
4. In the Failure Code From Catalog section in the right pane, click Add .
5. In the Add panel, search for and select the required failure, and click Add.
6. If you want to change the linked failure, you must replace the existing failure with another failure
from the catalog. Do the following:
b. In the Add panel, search for and select the required failure, and click Add.
1. In Active Workspace, from the CHANGES folder, select and open the CAPA that you want to edit.
3. In the left pane of the Root Cause Analysis tab, select the defect where you want to add the 5
Why, and do the following:
b. Specify a description and select the type of 5 Why from the 5 Why Type list.
c. Click Add.
The 5 Why appears under the defect.
4. To add a Why question to the 5 Why, select the 5 Why and do the following:
a. From the Primary toolbar, click New > Why.
5. Repeat the above steps till you complete adding the required 5 Whys and their Why questions.
6. To view a hierarchical view of the Why questions that you added to the 5 Why, select a 5 Why in
the left pane, and click the Methodology tab in the right pane.
Edit the 5 Whys and their Why questions based on your findings and
attach the required documents
After adding the required 5 Whys and their Why questions, you can edit them to reflect your finding
and attach the required documents to support your findings.
1. In Active Workspace, from the CHANGES folder, select and open the CAPA that you want to edit.
3. In the left pane of the Root Cause Analysis tab, select and expand the required defect that
contains the 5 Whys and their Why questions to be edited.
b. In the Overview tab in the left pane, make the required updates.
b. In the Overview tab in the left pane, make the required updates.
f. In the Add panel, click Choose File to select the required file and click the Add button.
6. Repeat the above steps till you complete editing the required 5 Whys and their Why questions.
3. In the left pane of the Root Cause Analysis tab, select and expand the required defect that
contains the 5 Why and Why questions to be deleted.
4. To delete a Why question, select the Why question, and do the following:
a. From the Primary toolbar, click Edit > Delete.
6. Repeat the above steps till you complete deleting the required 5 Whys and their Why questions.
Mark a defect as a root cause and add the failure code for the defect
1. In Active Workspace, from the CHANGES folder, select and open the CAPA that you want to edit.
3. After you complete the root cause analysis, select the defect that is the root cause of the CAPA,
and, from the Primary toolbar, click Manage > Mark as Root Cause.
You can mark only one defect as the root cause. In the Overview tab in the right pane, the Root
Cause property is set to True. If you decide to mark a different defect as the root cause, the
Root Cause property of the existing defect is set to False, and the new defect's Root Cause
property is set to True.
You can also right-click on a defect, and choose Mark as Root Cause.
Note
The root cause appears in the 8D report.
After performing a root cause analysis of the CAPA, the CAPA Owner must add the different
corrective actions that can be performed to resolve the CAPA, implement these corrective actions
to confirm their effectiveness, and then specify the best corrective action to be implemented. The
corrective action to be implemented might be a combination of the effective corrective actions that will
completely resolve the CAPA.
1. In Active Workspace, from the CHANGES folder, select and open the CAPA that you want to edit.
3. To create the corrective actions to be planned for the CAPA, do the following:
a. In the Plan Permanent Corrective Action and Confirm Effectiveness section, click Add
to .
b. Specify a name for the corrective action and optionally, enter a description.
d. (Optional) Select Confirmation Required to make the responsible user confirm the
corrective action.
e. (Optional) Select Feedback At Completion to collate feedback from the responsible user
after implementing the corrective action.
f. Select the Autocomplete By Dependent check box if dependent quality actions can close
the parent quality action.
Selecting this check box allows you to avoid performing the manual step of closing the
parent quality action.
g. (Optional) From the Quality Action Status menu, select a status. By default, it is Draft.
4. To define the quality actions that confirm the effectiveness of the corrective action, do the
following:
a. In the Plan Permanent Corrective Action and Confirm Effectiveness section, select
a corrective action.
The Quality Action section appears to the right of the Plan Permanent Corrective Action
and Confirm Effectiveness section.
c. Specify a name for the quality action to confirm the effectiveness and optionally, enter
a description.
e. (Optional) Select Confirmation Required to make the responsible user confirm the
effectiveness of the corrective action.
f. (Optional) Select Feedback At Completion to collate feedback from the responsible user
after implementing the confirmation of the corrective action.
g. Select the Autocomplete By Dependent check box if dependent quality actions can close
the parent quality action.
Selecting this check box allows you to avoid performing the manual step of closing the
parent quality action.
h. (Optional) From the Quality Action Status menu, select a status. By default, it is Draft.
i. To create the confirmation of the effectiveness of the corrective action, click Add.
b. Specify a name for the corrective action and optionally enter a description.
d. (Optional) Select Confirmation Required to make the responsible user confirm the
corrective action.
e. (Optional) Select Feedback At Completion to make the responsible user provide feedback
after implementing the corrective action.
f. Select the Autocomplete By Dependent check box if dependent quality actions can close
the parent quality action.
Selecting this check box allows you to avoid performing the manual step of closing the
parent quality action.
g. (Optional) From the Quality Action Status menu, select a status. By default, it is Draft.
After the CAPA Owner creates the CAPA's corrective actions, the CAPA Owner must define the
CAPA's preventive actions. These actions are performed to prevent a future occurrence of the issue.
1. In Active Workspace, from the CHANGES folder, select and open the CAPA that you want to edit.
b. Specify a name for the preventive action and optionally, enter a description.
d. (Optional) Select Confirmation Required to make the responsible user confirm the
preventive action.
e. (Optional) Select Feedback At Completion to collate feedback from the responsible user
after implementing the preventive action.
f. Select the Autocomplete By Dependent check box if dependent quality actions can close
the parent quality action.
Selecting this check box allows you to avoid performing the manual step of closing the
parent quality action.
g. (Optional) From the Quality Action Status menu, select a status. By default, it is Draft.
i. In the Implement by Change Request/Change Notice section, add the change request or
change notice that implements the preventive action.
1. In Active Workspace, from the CHANGES folder, select and open the CAPA that you want to edit.
2. In the Overview tab, from the Primary toolbar, click New > Generate Report.
5. (Optional) In the Save to FileName box, type the report file name.
6. Click Generate.
Browse to the Downloads folder of your browser and open the report.
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