SATIP-P-103-02 Rev 1

SAUDI ARAMCO ID/PID- REV 1 - 3/01/05 (Standards Cutoff - August 2004)
SATIP No. APPROVED DATE DISCIPLINE:

SAUDI ARAMCO TYPICAL INSPECTION PLAN
Direct Current (DC) Power Systems SATIP-P-103-02 1-Oct-05 Electrical
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO
1.0 DOCUMENT REVIEW
Not Applicable
RECEIVING
2.0
INSPECTION
Weekly inspection by Contractor QC
SAIC-P-3101 Vented Ni-Cad Wet Cell

SAIC-P-3102 Vented Lead-Acid Wet Cell
SAIC-P-3103 Valve Regulated Lead-Acid (VRLA)
Gelatin Cell
DC Equipment & SAIC-T-5001 Electronic Equipment
Electrochemical Storage Battery See SAIC-P-3002 Electrical Equipment
2.1
Storage, Handling, and Preservation Remarks
See Remarks W2 S SAIC-P-3104 Aqueous Sulfuric Acid Electrolyte
Visual Inspection and Testing SAIC-P-3105 Dry Potassium or Sodium Hydroxide
Electrolyte
SATR-P-3101 Battery Jobsite Storage and
Preservation Testing
Storage testing in accordance with manufacturer's

instructions.
SAIC-P-3112 Battery Charger

SAIC-P-3122 DC Switchboard
SAIC-P-3123 DC Panelboard / CB
DC Equipment &
SAIC-P-3113 Vented Ni-Cad Wet Cell
Electrochemical Storage Battery See
2.2
Material Receiving Remarks
See Remarks H1 W1 SAIC-P-3114 Vented Lead-Acid Wet Cell
SAIC-P-3115 VRLA Gelatin Cell
Visual Inspection
SAIC-P-3116 Aqueous Sulfuric Acid Electrolyte
SAIC-P-3117 Dry Potassium or Sodium Hydroxide
Electrolyte
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CNTRCTR
ARAMCO
Accessories include battery racks, battery enclosures,

copper battery cable and bus bar, cable crimp terminals,
battery inter-cell and inter-row connectors, stainless steel
DC Equipment &
mechanical fasteners, safety covers for live parts, NO-
Electrochemical Storage Battery
OX terminal grease, portable battery hoist, air filters,
2.3 Accessories SAIC-P-3118 SAIC-P-3118 H1 W2 distilled water dispensers, thermometers, hydrometers,
Material Receiving
and distilled water.
Visual Inspection
Notify SA PID on receipt of initial shipment of each
accessory type.
SATR-P-3102 Vented Ni-Cad Wet Cell

Electrochemical Storage Cell SATR-P-3103 Vented Lead-Acid Wet Cell
Jobsite Acceptance Testing See SATR-P-3104 Valve-Regulated Lead-Acid (VRLA)
2.4
(Initial load capacity, no-load Remarks
See Remarks H1 W1 Gelatin Cell
voltage, and specific gravity) Hold point prior to installation of DC electrochemical
storage cells.
3.0 INSTALLATION
SAIC-P-3119 Battery Room

DC Equipment / Battery Room SAIC-P-3003 Substation / Swgr Room
See
3.1 Pre-Installation
Remarks
See Remarks H1 W1 Hold point for substantial completion of building and
Visual Inspection electrical room civil / structural / architectural / HVAC
finish work (i.e., no construction dust or fumes).
SAIC-P-3120 DC Equipment and Battery Racks

DC Equipment / Battery Rack Installation
See SAIC-P-3841 LV AC/DC Switchboard
3.2 & Identification
Remarks
See Remarks H1 W2 SAIC-P-3868 LV AC/DC Panelboard
Visual Inspection
See SATIP-P-111-01 Grounding & Bonding
SATIP-P-104-05 A/G Conduit

DC Equipment &
SATIP-P-104-03 Cable Tray
See SATIP-P-104-07 B/G Conduit
3.3 Conduit / Cable Tray See Remarks
Remarks SATIP-P-111-01 Grounding & Bonding
Installation & Identification
as applicable. QC hold point prior to installation of
Visual Inspection
battery jars.
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CNTRCTR
ARAMCO
DC Equipment &
SATIP-P-104-01 LV Cable
Electrochemical Storage Battery See
3.4 See Remarks SA PID to be notified on start of this activity for each DC
Cable Pulling Remarks
system.
Visual Inspection

SA PID shall be notified on start of this activity for each
3.5 Installation and Identification SAIC-P-3121 SAIC-P-3121 H1 W2 DC Battery. See SATIP Items No. 2.4 and 3.2.
Visual Inspection
DC Equipment &
See SATIP-P-111-01 Grounding & Bonding
3.6 Cable Gland Installation, See Remarks
Remarks SA PID to be notified on start of this activity for each DC
Cable Dressing, Identification, &
system.
Termination Visual Inspection
4.0 PRE-COMMISSIONING
Cable Continuity See SATIP-P-104-01 LV Cable

See
4.1 and Insulation Testing See Remarks SA PID to be notified on start of this activity for each DC
Remarks
(Installed Cable) system.
Power Cable Termination See
4.2 See Remarks SA PID to be notified on start of this activity for each DC
Torque Testing Remarks
system.
Electrochemical Storage Battery Testing

SATR-P-3113 Vented Ni-Cad Wet Cell
(inter-cell connector resistance, cell no-
See SATR-P-3114 Vented Lead-Acid Wet Cell
4.3 load voltage,
Remarks
See Remarks H1 W1 SATR-P-3115 VRLA Gelatin Cell
battery no-load voltage, and
In accordance with battery manufacturer's instructions.
cell specific gravity)
SAIC-P-3119 Battery Room Installation

SAIC-P-3121 Battery Installation
SAIC-P-3120 DC Equipment and Battery Racks
SATR-P-3111 Battery Charger
Final Visual Inspection and Testing See SAIC-P-3841 LV AC/DC Switchboard
4.4
(for Energization Certificate) Remarks
EIL H1 H1 SATR-P-3116 DC Switchboard
SAIC-P-3868 LV AC/DC Panelboard
SATR-P-3117 DC Panelboard / CB
In accordance with manufacturer's instructions.
Hold point prior to DC energization.
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CNTRCTR
ARAMCO
See SATIP-P-111-01 (Grounding & Bonding)

Quality Document Review Energization
4.5
and Energization Certificate
EIL
Certificate
RH1 RH1 Review EIL and All Associated Quality Records
Hold point prior to DC system energization.
SATR-P-3111 Battery Charger

SATR-P-3116 DC Switchboard
SATR-P-3117 DC Panelboard / CB
Energized DC System See
4.6
Functional Testing Remarks
See Remarks H1 H1 SATR-P-3113 Vented Ni-Cad Wet Cell
SATR-P-3114 Vented Lead-Acid Wet Cell
SATR-P-3115 VRLA Gelatin Cell
In accordance with manufacturer's instructions.
See SATIP-J-900-01 (Instrument Loop Checking) for

Energized DC System See
4.7
Remote Indication and Alarm Testing Remarks
See Remarks H1 H1 additional inspection and test requirements for signal
and control loops.
Energized DC System See Review All Associated Quality Records.

4.9
Final Inspection Remarks
FEIL H1 H1 In accordance with manufacturer's instructions.
Quality Document Review

4.10
and Mechanical Completion Certificate
FEIL PMCC / MCC RH1 RH1 Review FEIL and All Associated Quality Records
GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1
levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
3
organization representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
4
representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
W1 100% Witness Inspection/Test H2 Sample Hold Point for QC Inspection or Test RH1 100% Review and Approval of Documents
W2 Sample Witness Inspection/Test R1 100% Review of Documents RH2 Sample Review and Approval of Documents
H1 100% Hold Point for QC Inspection or Test R2 Sample Review of Documents S Surveillance
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SAUDI ARAMCO ID/PID- REV 1 - 3/01/05 (Standards Cutoff - August 2004)

SATIP No. APPROVED DATE DISCIPLINE:

1.0 DOCUMENT REVIEW

Weekly inspection by Contractor QC

SAIC-P-3101 Vented Ni-Cad Wet Cell

Storage testing in accordance with manufacturer's

SAIC-P-3112 Battery Charger

Accessories include battery racks, battery enclosures,

SATR-P-3102 Vented Ni-Cad Wet Cell

SAIC-P-3119 Battery Room

SAIC-P-3120 DC Equipment and Battery Racks

SATIP-P-104-05 A/G Conduit

Electrochemical Storage Battery

Cable Continuity See SATIP-P-104-01 LV Cable

Electrochemical Storage Battery Testing

SAIC-P-3119 Battery Room Installation

See SATIP-P-111-01 (Grounding & Bonding)

SATR-P-3111 Battery Charger

See SATIP-J-900-01 (Instrument Loop Checking) for

Energized DC System See Review All Associated Quality Records.

Quality Document Review

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