SAUDI ARAMCO ID/PID - REV 1-5/18/05 (Standard Cutoff - August 2004)

SATIP No. APPROVED DATE DISCIPLINE:

SAUDI ARAMCO TYPICAL INSPECTION PLAN
Uninterruptible Power Supply (UPS) Systems SATIP-P-103-01 1-Oct-05 Electrical
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

RECEIVING
2.0
INSPECTION
Weekly inspection by Contractor QC
SAIC-T-5001 Electronic Equipment, SH&P
SAIC-P-3002 Electrical Equipment, SH&P
SAIC-P-3101 Vented Ni-Cad Wet Cell, SH&P
UPS Equipment &
SAIC-P-3102 Vented Lead-Acid Wet Cell, SH&P
Electrochemical Storage Battery See See
2.1
Storage, Handling, and Preservation Remarks Remarks
W2 S SAIC-P-3103 VRLA Gelatin Cell, SH&P
SAIC-P-3104 Aqueous Sulf. Acid Electrolyte, SH&P
Visual Inspection and Testing
SAIC-P-3105 Dry Electrolyte, SH&P
SATR-P-3101 Electrochemical Battery, SH&P Test
Storage testing in accordance with manufacturer's
instructions.

Page 1 of 6
11/27/2005 3:12 PM
SAUDI ARAMCO ID/PID - REV 1-5/18/05 (Standard Cutoff - August 2004)
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Uninterruptible Power Supply (UPS) Systems SATIP-P-103-01 1-Oct-05 Electrical
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

SAIC-P-3106 UPS DC/AC Inverter, MR

UPS Equipment &
Electrochemical Storage Battery
2.2
Material Receiving
Visual Inspection
SAIC-P-3107 UPS Static Switch, MR
SAIC-P-3108 UPS Transfer Switch MR
SAIC-P-3109 UPS Bypass Line Transformer MR
SAIC-P-3110 UPS Maintenance Bypass Switch MR
SAIC-P-3111 UPS Panelboards / CB's MR
SAIC-P-3112 UPS/DC Battery Rectifier / Charger MR
SAIC-P-3113 UPS/DC Vented Ni-Cad Wet Cell MR
SAIC-P-3114 UPS/DC Vented Lead-Acid Wet Cell MR
SAIC-P-3115 UPS/DC VRLA Gelatin Cell MR
See See
Remarks Remarks
H1 W1 SAIC-P-3116 Aqueous Sulfuric Acid Electrolyte MR
SAIC-P-3117 Dry Potassium or Sodium Hydroxide MR
SAIC-P-3118 UPS System and Battery Access. MR
Accessories include battery racks, battery enclosures,
copper battery cable and bus bar, cable crimp terminals,
battery inter-cell and inter-row connectors, stainless steel
mechanical fasteners, safety covers for live parts, NO-
OX terminal grease, portable battery hoist, air filters,
distilled water dispensers, thermometers, hydrometers,
and distilled water. Notify SA PID on receipt of initial
shipment of each accessory type.

SATR-P-3102 Vented Ni-Cad Wet Cell, Jobsite

Acceptance
Electrochemical Storage Cell SATR-P-3103 Vented Lead-Acid Wet Cell, Jobsite
Jobsite Acceptance Testing See See Acceptance
2.4
(Initial load capacity, no-load Remarks Remarks
H1 W1 SATR-P-3104 Valve-Regulated Lead-Acid (VRLA)
voltage, and specific gravity) Gelatin Cell Jobsite Acceptance
Hold point prior to installation of D.C. electrochemical
storage cells.

3.0 INSTALLATION

Page 2 of 6
11/27/2005 3:12 PM
SAUDI ARAMCO ID/PID - REV 1-5/18/05 (Standard Cutoff - August 2004)
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Uninterruptible Power Supply (UPS) Systems SATIP-P-103-01 1-Oct-05 Electrical
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

SAIC-P-3119 Battery Room

UPS Equipment / Battery Room SAIC-P-3003 Substation / Swgr Room
See See
3.1 Pre-Installation
Remarks Remarks
H1 H1 Hold point for substantial completion of building and
Visual Inspection electrical room civil / structural / architectural / HVAC
finish work (i.e., no construction dust or fumes).

UPS Equipment / Battery Rack Also see SATIP-P-111-01 Grounding & Bonding
3.2 Installation & Identification SAIC-P-3120 SAIC-P-3120 H1 W2 SA PID shall be notified on start of this activity for each
Visual Inspection UPS.

See SATIP-P-104-05 A/G Industrial Conduit

SATIP-P-104-03 Cable Tray
UPS Equipment &
SATIP-P-104-07 B/G Conduit
Electrochemical Storage Battery
See See SATIP-P-111-01 Grounding & Bonding
3.3 Conduit / Cable Tray
Remarks Remarks as applicable.
Installation & Identification
See SATIP-P-100-01 (Special Locations) for additional
Visual Inspection
inspection and test requirements for UPS battery rooms.
QC hold point prior to installation of battery jars.

UPS Equipment &

See SATIP-P-104-01 LV Cable
Electrochemical Storage Battery See See
3.4 SA PID to be notified on start of this activity for each
Cable Pulling Remarks Remarks
UPS system.
Visual Inspection

Electrochemical Storage Battery

SA PID shall be notified on start of this activity for each
3.5 Installation and Identification SAIC-P-3121 SAIC-P-3121 H1 W2 Battery. See SATIP Items No. 2.4 and 3.2.
Visual Inspection

UPS Equipment &

See SATIP-P-104-01 LV Cable
Electrochemical Storage Battery
See See SATIP-P-111-01 Grounding & Bonding
3.6 Cable Gland Installation,
Remarks Remarks SA PID to be notified on start of this activity for each
Cable Dressing, Identification, &
UPS system.
Termination Visual Inspection

4.0 PRE-COMMISSIONING

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11/27/2005 3:12 PM
SAUDI ARAMCO ID/PID - REV 1-5/18/05 (Standard Cutoff - August 2004)
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Uninterruptible Power Supply (UPS) Systems SATIP-P-103-01 1-Oct-05 Electrical
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Cable Continuity See SATIP-P-104-01 LV Cable

See See
4.1 and Insulation Testing SA PID to be notified on start of this activity for each
Remarks Remarks
(Installed Cable) UPS system.

See SATIP-P-104-01 LV Cable

Power Cable Termination See See
4.2 SA PID to be notified on start of this activity for each
Torque Testing Remarks Remarks
UPS system.

SATR-P-3113 UPS/DC Vented Ni-Cad Wet Cell

Electrochemical Storage Battery Testing
SATR-P-3114 UPS/DC Vented Lead-Acid Wet Cell
(inter-cell connector resistance, cell no-
See See SATR-P-3115 UPS/DC Valve-Regulated Lead-Acid
4.3 load voltage,
Remarks Remarks
H1 W1 (VRLA) Gelatin Cell
battery no-load voltage, and
In accordance with battery manufacturer's instructions.
cell specific gravity)
Hold point prior to UPS energization.

SATR-P-3105 UPS DC/AC Inverter

SATR-P-3106 UPS Static Switch
SATR-P-3107 UPS Transfer Switch
UPS System Pre-energization SATR-P-3108 UPS Bypass Line Transformer
See See
4.4 Visual Inspection and Testing
Remarks Remarks
H1 H1 SATR-P-3109 UPS Maintenance Bypass Switch
(for Energization Certificate) SATR-P-3110 UPS Panelboards / CB's
SATR-P-3111 UPS/DC Battery Rectifier / Charger
In accordance with UPS manufacturer's instructions.
Hold point prior to UPS energization.

UPS System Pre-energization

Energization Review EIL and all associated Quality Records
4.5 Quality Document Review EIL
Certificate
RH1 RH1 Hold point prior to UPS energization.
and Energization Certificate

Page 4 of 6
11/27/2005 3:12 PM
SAUDI ARAMCO ID/PID - REV 1-5/18/05 (Standard Cutoff - August 2004)
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Uninterruptible Power Supply (UPS) Systems SATIP-P-103-01 1-Oct-05 Electrical
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

SATR-P-3105 UPS DC/AC Inverter

SATR-P-3106 UPS Static Switch
SATR-P-3107 UPS Transfer Switch
Energized UPS System SATR-P-3108 UPS Bypass Line Transformer
See See
4.6 Visual Inspection and
Remarks Remarks
H1 H1 SATR-P-3109 UPS Maintenance Bypass Switch
Functional Testing SATR-P-3110 UPS Panelboards / CB's
SATR-P-3111 UPS/DC Battery Rectifier / Charger
In accordance with UPS manufacturer's instructions.
Hold point prior to UPS fault testing.

See SATIP-J-900-01 (Instrument Loop Checking) for

Energized UPS System See See
4.7
Remote Indication and Alarm Testing Remarks Remarks
H1 H1 additional inspection and test requirements for signal and
control loops.

Energized UPS System SATR-P-

4.8
Bolted-Fault Test
SATR-P-3112
3112
H1 H1 In accordance with UPS manufacturer's instructions.

Energized UPS System See In accordance with UPS manufacturer's instructions.

4.9
Final Inspection Remarks
FEIL H1 H1 Hold point prior to UPS system certification.
Energized UPS System
PMCC
4.10 Quality Document Review FEIL
MCC
RH1 RH1 Review FEIL and all associated Qualityu Records
and Mechanical Completion Certificate

GENERAL NOTES

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1
levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
3
organization representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
4
representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
W1 100% Witness Inspection/Test H2 Sample Hold Point for QC Inspection or Test RH1 100% Review and Approval of Documents
Page 5 of 6
11/27/2005 3:12 PM
SAUDI ARAMCO ID/PID - REV 1-5/18/05 (Standard Cutoff - August 2004)
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Uninterruptible Power Supply (UPS) Systems SATIP-P-103-01 1-Oct-05 Electrical
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

W2 Sample Witness Inspection/Test R1 100% Review of Documents RH2 Sample Review and Approval of Documents
H1 100% Hold Point for QC Inspection or Test R2 Sample Review of Documents S Surveillance

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