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SAUDI ARAMCO ID/PID - Rev 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Medium Voltage Cable and Conductors (≤35 kV) SATIP-P-104-02 1-Oct-05 Electrical
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

Cable Termination and Splicing


To be reviewed and approved prior to MV electrical work
1.1 Special Work Procedure SAIC-P-3223 SAIC-P-3223 RH1 R1 at job site
Document Review

Cable Splicer Certification and SAIC-P-3210 Job Clearance Cards (JCC's) to be issued prior to
1.2 SAIC-P-3210 RH1 RH1
Project Job Clearance Cards JCC commencement of MV cable termination work.

Cable and Conduit Seal To be reviewed and approved prior to electrical work at
1.3 SAIC-P-3004 SAIC-P-3004 RH1 R1
Special Work Procedure job site
RECEIVING
2.0
INSPECTION
Cable Storage, Handling,
2.1 and Preservation SAIC-P-3201 SAIC-P-3201 W2 S Weekly Inspection by Contractor QC
Visual Inspection
Cable Reel
SAIC-P-3211 UL / NEC MV Cable
2.2 Material Receiving See Remarks See Remarks H1 H1 SAIC-P-3212 IEC MV Cable
Visual Inspection

Cable Material Receving


SATR-P- Continuity (Volt-Ohm Meter) and Insulation (Megger)
2.3 Continuity and Insulation SATR-P-3207 H1 W1
3207 Testing.
Testing (On Cable Reel)

Cable accessories include cable pulling lubricant; cable


gland connector fittings, hot and cold shrink insulation
tubing; electrical tape; cable straps and ties; crimp wire
connectors; MV cable termination kits; bulk terminal
MV Cable Accessories
blocks and points; bulk electrical nuts, bolts and
2.4 Material Receiving SAIC-P-3213 SAIC-P-3213 H1 W2 washers; crimping tools & dies; weather-proof cable and
Visual Inspection
duct seal, hazardous location damming fiber and cement.

Notify SA PID by RFI on initial receipt of each listed


accessory (by type and/or manufacturer).

Page 1 of 3
11/27/2005 3:14 PM
SAUDI ARAMCO ID/PID - Rev 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Medium Voltage Cable and Conductors (≤35 kV) SATIP-P-104-02 1-Oct-05 Electrical
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

3.0 INSTALLATION

Cable Pulling SA PID shall be notified on start of this activity for each
3.1 SAIC-P-3214 SAIC-P-3214 H1 W2
Visual Inspection process system, and plant area.

Direct Buried Also See SATIP-Q-001 for additional test and inspection
Cable Trench activities for road crossings.
3.2 SAIC-P-3333 SAIC-P-3333 H1 H1
Visual Inspection See SATIP-A-114 for additional direct buried earthwork
(Before Cable Laying) QA/QC activities, requirements, and coordination.

SAIC-P-3214 MV Cable
Below Grade Cable Laying SAIC-P-3333 Identification and Backfilling
3.3 and Warning Marker Installation See Remarks See Remarks H1 H1 SA PID hold point for all direct buried MV cables prior to
Visual Inspection backfilling of cable and electrical safety warning devices
(e.g., tape).

Cable dressing and termination work (inside cabinet)


shall not proceed unitl cable route and cable dressing in
Cable Gland Installation, Cable
tray has been inspected by Contractor QC.
3.4 Dressing, Cable Identification, and SAIC-P-3214 SAIC-P-3214 H1 W1
Termination Visual Inspection
SA PID shall be notified on start of this activity for each
MV circuit.

4.0 PRE-COMMISSIONING

Cable Continuity
SATR-P- Continuity (Volt-Ohm Meter) and
4.1 and Insulation Testing SATR-P-3208 H1 W1
3208 Insulation (Megger) Test.
(Installed Cable)

MV Cable Hi-Pot Cable Insulation and Jacket Test.


SATR-P-
4.2 High-Potential SATR-P-3210 H1 H1 If direct buried, perform conductor insulation test before
3210
Withstand Testing backfilling, and jacket test after backfilling.

Page 2 of 3
11/27/2005 3:14 PM
SAUDI ARAMCO ID/PID - Rev 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Medium Voltage Cable and Conductors (≤35 kV) SATIP-P-104-02 1-Oct-05 Electrical
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Cable Termination
4.3 SATR-P-3209 SATR-P-3209 H1 W1 Hydraulic and mechanical crimping / bolting
Torque Testing

Cable / Conduit Hold point for cement pouring (after cable pulling and
4.4 SAIC-P-3209 SAIC-P-3209 H1 H1
Hazardous Location Sealing fiber dam installation)
Cable / Circuit
4.5 Final Visual Inspection SAIC-P-3214 SAIC-P-3214 H1 H1 Hold Point for Energization of Each MV Circuit.
(before energization certificate)

GENERAL NOTES

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1
levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
3
representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in
4
attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
W1 100% Witness Inspection/Test H2 Sample Hold Point for QC Inspection or Test RH1 100% Review and Approval of Documents
W2 Sample Witness Inspection/Test R1 100% Review of Documents RH2 Sample Review and Approval of Documents
H1 100% Hold Point for QC Inspection or Test R2 Sample Review of Documents S Surveillance

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11/27/2005 3:14 PM

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