APPENDIX G2-II : DESIGN CRITERIA

NATIONAL UNIVERSITY ENGINEERING

FACULTY OF GEOLOGICAL, MINING ANDMETALLURGICAL
ENGINEERING

DESIGN CRITERIA
PLANT DESIGN PROJECT

DESIGN OF A TIN CONCENTRATOR PLANT

PROJECT N° 2021-1 ME525R

REV. BY REVIEW ISSUED BY DATE

A Project 02 H. Parra Internal Review 29/11/2021
B Project 02 H. Parra Internal Review 29/11/2021
C Project 02 H. Parra Internal Review 29/11/2021
D Project 02 H. Parra Internal Review 29/11/2021
E Project 02 H. Parra Internal Review 29/11/2021
Main Plant:

➢ Fernandez Aranda, Mario Antonio

➢ Aguirre Muñoz, Diego Roberth
➢ Huaman Quispe, Eloy
➢ Chaupis Grimaldo, Bryan

Water, Energy & Environment:

➢ Alvarado Matos, Kevin Jair

➢ Mantilla Matta, Percy Jhoan
➢ Robles Saire, Jose Antonio
➢ Villon Cobeñas, Luis Enrique
DESIGN CRITERIA Document: G2
Scheme: II
Section: 1 Index
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

SECTION DESCRIPTION DATE

1 Index 12/11/2021
2 Abbreviations 12/11/2021
3 Codes 12/11/2021
4 Design Bases 12/11/2021
5 Location 12/11/2021
6 General Data 12/11/2021
7 Crushing 12/11/2021
8 Grinding 12/11/2021
9 Gravity 12/11/2021
10 Flotation 12/11/2021
DESIGN CRITERIA Document: G2
Scheme: II
Section: 2 Index
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

Abbreviation Definition
" Inches
ft Feet
m Meter
mm Millimeter
Km Kilometer
h Hour
d Day
y Year
Tc Short ton
°C Degrees Celsius
um Micrometers
Rev. Revised
m.a.s.l Meters above sea level
Kw-h/T Kilo watt hour per ton
T Metric ton
g/L Grams per liter
T/d Tons per day
T/h Tons per hour
T/y Tons per year
Oz/d Ounce per day
rpm Revolutions per minute
min Minute
HP Power
DESIGN CRITERIA Document: G2
Scheme: II
Section: 3 Index
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

Codes Description
Information or criteria provided by the company that requires the
A
service
B Designer's criteria
C Data of Engineering Manuals
D Referential Information of the supplier or manufacturer
E Calculations
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 3 Index
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

University of Engineering, where the valuable mineral is Tin and the plant will process
3000 TPD. It has a mineral reserve of 14,000,000 Tn and a grade of 4.2% Sn and a
useful life of 13 years.

The process has 3 main stages: crushing, gravimetric concentration and flotation. The
crushing process is carried out in 3 stages and a Sn concentrate will be obtained from
the gravimetric concentration part and the gravimetric tailings will be fed to the flotation
process from where another Sn concentrate will be obtained.

Table 1. Values contained in the mineral

ASSAYS WEIGHT METAL PRICE METAL CONTENT DISTRIBUTION
METALS
(%, *OZ/T) (T, *g) ($/T, *$/g) VALUE ($/T, *$/g) (%)

Sn 4.20 0.0420 35325 1484 98.39

Cu 0.15 0.0015 9106 14 0.91

Zn 0.01 0.0001 3003 0.30 0.02

Ag* 0.49 14.000 0.73 10 0.68

MINERAL CONTENT
1508
VALUE

VALUATION RATIO
98.39%

Tin (Sn)
Copper (Cu)
Zinc (Zn)
Silver (Ag)
0.68% 0.02% 0.91%

Figure 1. Proportion of metals recovery

 DESIGN CRITERIA Document: G2
Scheme: II
Section: 5 Location
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

LOCATION OF THE PROJECT

Country - Perú A
Department - Puno A
Province - Melgar A
District - Nuñoa A
Altitude m.a.s.l 4365 A

ACCESS TO THE SITE

By land

Lima-Arequipa km 1040 A
Arequipa-Juliaca km 280 A
Juliaca - Azángar km 180 A
Total km 1500 A

WATER
Precipitation Season

Dry Season month May - September A

Rainy Season month October - April A
Average Monthly
mm/month 67.6 A
Precipitation

TEMPERATURE
Summer Average °C 4.06 A
Winter Average °C 3.62 A

SISMICITY
Seismic activity - Media A
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 5 Location
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

ROM MINERAL

Assays
ROM Unit Nominal Design Source

Tin % 4.2 4.2 A

Copper % 0.15 0.15 A
Zinc % 0.01 0.01 A
Arsenic % 0.08 0.08 A
Sulphur % 0.87 0.87 A
Silver Oz/T 0.493 0.493 A

Tonnage to be treated

Annual tonnage T/a 12960000 12960000 A

Days d 365 339 A
Day tonnage T/d 3000 3226 A
Hour tonnage T/h 125 135 E
Availability % 100 93 B
DESIGN CRITERIA Document: G2
Scheme: III
Section: 6 General Data
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

Feed characteristic
Unit Nominal Design Source
Average humidity % 2 2 E
Specific Gravity gr/cm3 2.92 2.92 E
Work index kw-h/Tc 10.663 10.663 E

OPERATIONAL SCHEDULE

Crushing

Jaw Crusher

Days of operation d/a 365 339 A

Hours per day h/d 14 14 B
Shift per day shift/d 2 2 B
Ton per day T/d 3000 3225.81 E
Ton per hour T/h 214.286 230.415 E
Availability % 100 93 B

Cone Crusher

Days of operation d/a 365 339 A

Hours per day h/d 13 13 B
Shift per day shift/d 2 2 B
Ton per day T/d 3000 3225.81 E
Ton per hour T/h 230.769 248.139 E
Availability % 100 93 B
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 6 General Data
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

Cone Crusher SH

Unit Nominal Design Source

Days of operation d/a 365 339 A
Hours per day h/d 12 12 B
Shift per day shift/d 2 2 B
Ton per day T/d 2261.658 2431.9 E
Ton per hour T/h 188.472 202.658 E
Availability % 100 93 B

Gravimetric concentration

Days of operation d/a 365 339 A

Shift per day shift/d 2 2 B
Hours per shift h/shift 12 12 B
Feed tonnage T/h 125 134.41 E
Product Solid Flow T/h 7.12 7.65 E
Tailings Solid Flow T/h 117.88 126.75 E

Grinding

Rod Mill
Days of operation d/a 365 339 A
Days per week d/week 7 7 B
Shift per day shift/d 2 2 B
Hours per shift h/shift 12 12 B

Ball Mill
Days of operation d/a 365 339 A
Days per week d/week 7 7 B
Shift per day shift/d 2 2 B
Hours per shift h/shift 12 12 B
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 6 General Data
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

Flotation
Unit Nominal Design Source
Sulfide Flotation
Days of operation d/a 365 339 A
Shift per day shift/d 2 2 B
Hours per shift h/shift 12 12 B
Feed tonnage T/h 75.63 78.30 E
Product Solid Flow T/h 58.20 62.58 E
Tailings Solid Flow T/h 17.43 18.74 E

Cassiterite Flotation

Days of operation d/a 365 339 A

Shift per day shift/d 2 2 B
Hours per shift h/shift 12 12 B
Feed tonnage T/h 58.20 62.58 E
Product Solid Flow T/h 4.42 4.75 E
Tailings Solid Flow T/h 53.79 57.83 E

Thickened and Filtered

Gravimetric Concentrate
Days of Operation d/a 365 339 A
Shifts per day Shift/d 2 2 B
Hours per Shift h/Shift 12 12 B
Feed Solid Flow T/h 7.12 7.65 E
Product Solid Flow T/h 7.12 7.65 E
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 6 General Data
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

Gravimetric concentrate filtering

Days of Operation d/a 365 339 A
Shifts per day Shift/d 2 2 B
Hours per Shift h/Shift 12 12 B
Feed Solid Flow T/h 7.12 7.65 E
Product Solid Flow T/h 7.12 7.65 E

Flotation concentrate thickener

Days of Operation d/a 365 339 A
Shifts per day Shift/d 2 2 B
Hours per Shift h/Shift 12 12 B
Feed Solid Flow T/h 4.42 4.42 E
Product Solid Flow T/h 4.42 4.42 E

Flotation concentrate filtering

Days of Operation d/a 365 339 A
Shifts per day Shift/d 2 2 B
Hours per Shift h/Shift 12 12 B
Feed Solid Flow T/h 4.42 4.42 E
Product Solid Flow T/h 4.42 4.42 E
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 7 Crushing
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

CRUSHING
General data Unit Nominal Design Source

Tons per hour T/h 214.286 230.415 D

F80 mm 300 300 B
P80 mm 93.75 93.75 B
Primary Rr - 3.2 3.2 B
Work Index Kw-h/T 11.756 11.756 B

Primary Crusher

Model METSO C80

Max stone mm 375 375 C
Gape mm 510 510 C
Speed rpm 350 350 C
Max power kw 75 75 C
CSS mm 80 80 C
Tons per hour T/h 115 115 E

General data

Tons per hour T/h 234.55 252.21 D

F100 mm 130 130 B
Deck 1 separation mm 25.4 25.4 B
Deck 2 separation mm 9.525 9.525 B
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 7 Crushing
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

Double-deck screen

Model YA1224
JinPeng
Power Full kw 5.5 5.5 C
With m 1 1 C
Length m 2.9 2.9 C
Area m2 2.9 2.9 C
Max opening 1 mm 29.8 29.88 C
Max Stone 1 mm 130 130 C
Max opening 2 mm 11.2 11.2 C
Max Stone 2 mm 25.4 25.4 C

General data Unit Nominal Design Source

Tons per hour T/h 200 200 D

F80 mm 93.75 93.75 B
P80 mm 25.4 25.4 B
Primary Rr - 3.75 3.75 B
Work Index Kw-h/T 11.756 11.756 B

Secondary Crusher

Model METSO GP300S

Max stone mm 93.75 93.75 C
Eccentricity mm 18 18 C
Speed rpm 600 600 C
Max power kw 140 140 C
CSS mm 25 25 C
Tons per hour T/h 200 200 E
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 7 Crushing
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

General data
Unit Nominal Design Source
Tons per hour T/h 260.4 280 D
F80 mm 25.4 25.4 B
P80 mm 9.525 9.525 B
Primary Rr - 2.67 2.67 B
Work Index Kw-h/T 11.756 11.756 B

Tertiary Crusher

Model METSO HP300

Max stone mm 47.25 47.25 C
Eccentricity mm 6.5 6.5 C
Speed rpm 700 700 C
Max power kw 200 200 C
CSS mm 10 10 C
Tons per hour T/h 140 140 E

General data

Tons per hour T/h 280 280 D

F100 mm 48 48 B
Separation mm 9.525 9.525 B

Single deck screen

Model METSO 5 x 14
Power Full kw 1.6 1.6 C
With m 1.5 1.5 C
Length m 4.2 4.2 C
Area m2 6.3 6.3 C
Max opening mm 11.2 11.2 C
Max Stone mm 48 48 C
DESIGN CRITERIA Document: G2
Scheme: II
Section: 8 Grinding
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

GRINDING

General Data
Unit Nominal Desing Source
Tons per hour T/h 122.77 132.01 E
F80 um 7725 7725 E
P80 um 1345 1345 E
Bond Wi Kw-h/T 12.31 12.31 E
L/D - 1.35 1.35 B
Cd Lb/ft3 390 390 C
%Vp % 38 38 B
%Cs % 68 68 B
Motor efficiency % 95 95 B
Percent in solid % - - B
Kr % 4.04E-05 4.04E-05 C

PRIMARY GRINDING – ROD MILL SELECTION

Model COMESA
Diameter ft 9.5 9.50 D
Length ft 13.00 13.00 D
Electric Power Hp 600 600 D
Electrical Power Kw 447 447 D
Number of Mills - 1 1 D
%Cs % 68 68 E
Critical Speed RPM 24.92 24.92 E
Operating Speed RPM 16.94 16.94 E
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 8 Grinding
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

General Data
Unit Nominal Desing Source
Tons per hour T/h 119.65 128.66 E
F80 um 1347 1347 E
P80 um 352 352 E
Bond Wi Kw-h/T 12.31 12.31 C
L/D - 1.00 1.00 B
Cd Lb/ft3 293 293 C
%Vp % 45 45 B
%Cs % 70 70 B
Motor efficiency % 95 95 B
Percent in solid % B
Kb % 4.37E-05 4.37E-05 C

SECONDARY GRINDING - BAL MILL SELECTION

Model COMESA
Diameter ft 9.00 9.00 D
Length ft 9.00 9.00 D
Electric Power Hp 350 350 D
Electrical Power Kw 261 261 D
Number of Mills - 2 2 D
%Cs % 70 70 E
Critical Speed RPM 25.6 25.6 E
Operating Speed RPM 17.92 17.92 E
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 8 Grinding
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

General Data
Unit Nominal Desing Source
Tons per hour T/h 88.54 95.21 E
F80 um 312 312 E
P80 um 124 124 E
Bond Wi Kw-h/T 12.31 12.31 E
L/D - 1.4 1.4 B
Cd Lb/ft3 293 293 C
%Vp % 45 45 B
%Cs % 70 70 B
Motor efficiency % 95 95 B
Percent in solid % B
Kb % 4.91E-05 4.91E-05 C

TERTHIARY GRINDING- BALL MILL SELECTION

Model COMESA
Diameter ft 8.00 8.00 D
Length ft 11.00 11.00 D
Electric Power Hp 350 350 D
Electrical Power Kw 261 261 D
Number of Mills - 2 2 D
%Cs % 70 70 E
Critical Speed RPM 27.15 27.15 E
Operating Speed RPM 19.00 19.00 E
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 8 Grinding
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

General Data
Unit Nominal Desing Source
Tons per hour T/h 8.36 8.99 E
F80 um 5825 5825 E
P80 um 570 570 E
Bond Wi Kw-h/T 12.31 12.31 C
L/D - 2 2 B
Cd Lb/ft3 293 293 C
%Vp % 45 45 B
%Cs % 70 70 B
Motor efficiency % 95 95 B
Percent in solid % 65 65 B
Kb % 4.91E-05 4.91E-05 C

REGRINDING-BALL MILL SELECTION

Model COMESA
Diameter ft 4.50 4.50 D
Length ft 9.00 9.00 D
Electric Power Hp 100 100 D
Electrical Power Kw 75 75 D
Number of Mills - 1 1 D
%Cs % 70 70 E
Critical Speed RPM 36.20 36.20 E
Operating Speed RPM 25.34 25.34 E
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 9 Gravity
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

GRAVITY EQUIPMENTS

COARSE GRAVITY

Rougher
General Data
Unid Nominal Desing Source
Tons per hour T/h 125.00 134.41 A
Particle size um 9525 9525 A

SELECTION

Model InLine Pressure IPJ2400

Contruccion Stainless steel
Capacity T/h 80 80 D
Particle Size um 25000 25000 D
Percent in solids % 20-75 20-75 D
Number of IPJ2400 - 2 2 D

Cleaner

General Data

Tons per hour T/h 12.60 13.55 A

Particle size m3/h 9525 9525 A
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 9 Gravity
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

SELECTION
Unid Nominal Desing Source
Model Jig Bendelari
Contruccion Stainless steel
Capacity T/h 10-50 10-50 D
Particle Size um 120-10000 120-10000 D
Percent in solids % 15-25 15-25 D
Number of IPJ2400 - 2 2 D

INTERMEDIATE GRAVITY

ROUGHER-Rod Mill 9 ½’x 13’

General Data

Tons per hour T/h 122.77 132.01 A

Particle size um <2000 <2000 A

JIG SELECTION

Model Jig Bendelari

Contruccion Stainless steel
Capacity T/h 10-50 10-50 D
Particle Size um 120-10000 120-10000 D
Percent in solids % 15-25 15-25 D
Number of IPJ2400 - 6 6 D
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 9 Gravity
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

FINE GRAVITY

ROUGHER –MILL BALL 9’X9’

General Data
Unid Nominal Desing Source
Tons per hour T/h 122.77 132.01 A
Particle size um <1000 <1000 A

SELECTION

Model Falcon C4000

Contruccion Stainless steel
Capacity T/h 45-100 45-100 D
Particle Size um 10-1000 10-1000 D
Percent in solids % 40-45 40-45 D
Number of Falcon - 4 4 D

CLEANER-Falcon C4000

General Data

Tons per hour T/h 12.44 13.37 A

Particle size um <1000 <1000 A
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 9 Gravity
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

SELECTION

Unid Nominal Desing Source

Model Humphey Spirals

Contruccion Stainless steel
Capacity T/h 1-4 1-4 D
Particle Size um 75-3000 75-3000 D
Percent in solids % 25-30 25-30 D
Number of Spirals - 7 7 D

Rougher-Ball Mill 4 ½’x9’

General Data

Tons per hour T/h 148.53 159.71 A

Particle size um <600 <600 A

SELECTION

Model Falcon C4000

Contruccion Stainless steel
Capacity T/h 45-100 45-100 D
Particle Size um 10-1000 10-1000 D
Percent in solids % 40-75 40-75 D
Number of Falcon C - 3 3 D
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 9 Gravity
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

CLEANER-FALCON C4000

General Data
Unid Nominal Desing Source
Tons per hour T/h 7.61 8.18 A
Particle size um <600 <600 A

SELECTION

Model Table Deister

Contruccion Stainless steel
Capacity T/h 1-2 1-2 D
Particle Size um 74-1700 74-1700 D
Percent in solids % 20-75 20-75 D
Number of Falcon C - 6 6 D

ULTRAFINE GRAVIMETRY

ROUGHER

General Data

Tons per hour T/h 18.65 20.05 A

Particle size um <38 <38 A
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 9 Gravity
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

SELECTION

Unid Nominal Desing Source

Model Falcon UF1500

Contruccion Stainless steel
Capacity T/h 2 2 D
Particle Size um 5-38 5-38 D
Percent in solids % 5-15 5-15 D
Number of Falcon C - 17 17 D

CLEANER

General Data

Tons per hour T/h 7.72 8.30 A

Particle size um <38 <38 A

SELECTION

Model Falcon UF1500

Contruccion Stainless steel
Capacity T/h 2 2 D
Particle Size um 5-38 5-38 D
Percent in solids % 5-15 5-15 D
Number of Falcon UF - 20 20 D
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 9 Gravity
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

SCAVENGER FLOTATION CELLS

Model RCS5
Flotation cell volume m3 5 5 D
Connected Power Kw 15 15 D
Airflow m3/min 3 3 D
Air pressure KPa 17 17 D
Númber of Cells - 2 2 D

General Data Unit Nominal Design Source

Solid flow T/h 4.60 4.95 E

Pulp flow T/h 15.53 16.49 E
Pulp flow m3/h 11.82 12.72 E
Specific Gravity - 4.20 4.20 E
Residence time min 14.54 14.54 B
Scaling Factor - 1 1 B
Aeration Factor - 0.85 0.85 B

CLEANER FLOTATION CELLS

Model RCS5
Flotation cell volume m3 5 5 D
Connected Power Kw 15 15 D
Airflow m3/min 3 3 D
Air pressure KPa 17 17 D
Númber of Cells - 1 1 D
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 9 Gravity
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

General Data
Unid Nominal Desing Source
Tons per hour T/h 80.82 86.90 A
Pulp flow rate m3/h 269.69 289.98 A
Pulp density g/cm3 1.19 1.28 A
Specific gravity - 2.78 2.78 A
Percent in solids % 25.14 27.04 A
D80 O/F um 32.00 32.00 A
Pressure drop PSI 7.00 7.00 A
Solid by volume % 13.36 13.36 E

HYDROCYCLONE N°1 SELECTION

Model KREBS URETHANE
Contruccion Steel -Urethane
Diameter " 5.00 5.00 D
Capacity GLPM 10.00 10.00 D
Shear Size um 100 100 D
Pressure Drop PSI 75 75 D
Apex “ 1 1 D
Number - 70 70 D

General Data

Tons per hour T/h 147.42 158.52 A

Pulp flow rate m3/h 233.77 251.37 A
Pulp density g/cm3 1.40 1.51 A
Specific gravity - 2.78 2.78 A
Percent in solids % 45.00 45.00 A
D80 O/F um 85 85 A
Pressure drop PSI 8.00 8.00 A
Solid by volume % 22.93 22.93 E
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 9 Gravity
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

HYDROCYCLONE N°2 SELECTION

Unid Nominal Desing Source

Model KREBS D-20
Contruccion Stainless steel
Diameter " 5.00 5.00 D
Capacity GLPM 10.00 10.00 D
Shear Size um 100 100 D
Pressure Drop PSI 75 75 D
Apex “ 1 1 D
Number - 70 70 D

General Data

Tons per hour T/h 87.44 94.02 A

Pulp flow rate m3/h 172.32 185.29 A
Pulp density g/cm3 1.32 1.42 A
Specific gravity - 2.78 2.78 A
Percent in solids % 45.00 45.00 A
D80 O/F um 38 38 A
Pressure drop PSI 7.00 7.00 A
Solid by volume % 20.93 20.93 E
HYDROCYCLONE N°3 SELECTION

Model KREBS Urethane

Contruccion Stainless steel
Diameter " 5.00 5.00 D
Capacity GLPM 10.00 10.00 D
Shear Size um 100 100 D
Pressure Drop PSI 75 75 D
Apex “ 1 1 D
Number - 70 70 D
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 9 Gravity
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

General Data
Unid Nominal Desing Source
Tons per hour T/h 43.82 47.12 A
Pulp flow rate m3/h 343.60 369.85 A
Pulp density g/cm3 1.10 1.16 A
Specific gravity - 2.78 2.78 A
Percent in solids % 30.00 30.00 A
D80 O/F um 6.00 6.00 A
Pressure drop PSI 30.00 30.00 A
Solid by volume % 10.71 10.71 E

HYDROCYCLONE N° 4 SELECTION

Model KREBS Urethane

Contruccion Stainless steel
Diameter " 5.00 5.00 D
Capacity GLPM 10.00 10.00 D
Shear Size um 100 100 D
Pressure Drop PSI 75 75 D
Apex “ 1 1 D
Number - 70 70 D
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 9 Gravity
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

CLEANER – GRAVIMETRIC CONCENTRATE

General data Unit Nominal Design Source

Feed Solids flow T/h 8.36 8.98 E

%S at feed % 1.70 1.70 E
%S at discharge % 65 65 B
Liquid density Kg/m3 1000.00 1000.00 C
Sedimentation velocity m/h 0.83 0.83 D
Security factor - 1.50 80 C

TAILING THICKENER 1

Model THICKENER NZY-30 HYDROSIT

Diameter ft 131.2 131.2 D
Diameter m 40 40 D
Height m 7 7 D
Thickener Area m2 1256 1256 D
Capacity T/h 91.6 91.6 D
Rake speed Min/r 15 15 D
Motor power Kw 15 15 D

General data

Feed Solids flow T/h 7.12 7.65 E

%S at feed % 7.62 7.62 E
%S at discharge % 65 65 B
Liquid density Kg/m3 1000.00 1000.00 C
Sedimentation velocity m/h 0.83 0.83 D
Security factor - 1.50 1.50 C
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 9 Gravity
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

TAILING THICKENER 2
Unit Nominal Design Source

Model THICKENER NZY-24 HYDROSIT

Diameter ft 29.52 29.52 D
Diameter m 9 9 D
Height m 3.6 3.6 D
Thickener Area m2 63.3 63.3 D
Capacity T/h 7.3 7.3 D
Rake speed Min/r 4 4 D
Motor power Kw 3 3 D

General data

Feed Solids flow T/h 7.12 7.65 E

Specific gravity - 5.60 5.60 E
%S at feed % 90 90 E
Cycle time min 8 8 D

TAILINGS FILTER

Model FILTER METSO VPA 1040-12

Capacity m3 300 300 D
Chamber depth mm 40 40 D
Chamber volume lt 25 25 D
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 9 Gravity
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

SULFIDE FLOTATION

General Data

Pulp flow m3/h 12.93 13.90 E

Pulp flow m3/min 0.22 0.23 E
Specific Gravity - 5.26 5.26 E
Residence time min 13 13 B
% Solids % 60.20 60.20 E
Height/Diameter - 1 1 C

SELECTION

Model METSO
Volume m3 11 11 D
Heigh m 2.50 2.50 D
Diameter m 2.50 2.50 D
Number of apas - 6 6 D
Connected power Kw 1.50 1.50 D
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 10 Flotation
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

SULFIDE FLOTATION
General Data
Unit Nominal Design Source
Pulp flow m3/h 74.32 80.49 E
Pulp flow m3/min 1.238 1.342 E
Specific Gravity - 2.76 2.76 E
Residence time min 13 13 B
% Solids % 61.67 61.67 E
Height/Diameter - 1 1 C

SELECTION

Model METSO
Volume m3 19.1 19.1 D
Heigh m 3 3 D
Diameter m 3 3 D
Number of apas - 6 6 D
Connected power Kw 4 4 D

General Data

Solid flow T/h 101.06 109.45 E

Pulp flow T/h 246.49 266.97 E
Pulp flow m3/h 182.53 197.70 E
Specific Gravity - 2.72 2.72 E
Residence time min 10.2 10.2 B
Scaling Factor - 1 1 B
Aeration Factor - 0.85 0.85 B
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 9 Gravimetry
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

CLEANER CONCENTRATE

General Data

Tons per hour T/h 7.25 7.79 A

Particle size um <600 <600 A

SELECTION

Model Jig Kelsey J1300

Contruccion Stainless steel
Capacity T/h 25 25 D
Particle Size um 50-3000 50-3000 D
Percent in solids % 30-50 30-50 D
Number of Jig Kelsey - 1 1 D
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 9 Gravimetry
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

General Data
Unit Nominal Design Source
Solid flow T/h 8.36 8.98 E
Pulp flow T/h 26.14 28.11 E
Pulp flow m3/h 19.37 20.83 E
Specific Gravity - 5.26 5.26 E
Residence time min 10.2 10.2 B
Scaling Factor - 1 1 B
Aeration Factor - 0.85 0.85 B

ROUGHER FLOTATION CELLS

Model RCS5
Flotation cell volume m3 5 5 D
Connected Power Kw 15 15 D
Airflow m3/min 3 3 D
Air pressure KPa 17 17 D
Númber of Cells - 1 1 D

General Data

Solid flow T/h 7.12 7.66 E

Pulp flow T/h 24.25 26.08 E
Pulp flow m3/h 18.25 19.62 E
Specific Gravity - 5.76 5.76 E
Residence time min 14.9 14.9 B
Scaling Factor - 1 1 B
Aeration Factor - 0.85 0.85 B
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 10 Flotation
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

ROUGHER FLOTATION CELLS

Unit Nominal Design Source

Model RCS10
Flotation cell volume m3 10 10 D
Connected Power Kw 22 22 D
Airflow m3/min 5 5 D
Air pressure KPa 22 22 D
Númber of Cells - 4 4 D

General Data

Solid flow T/h 59.85 64.82 E

Pulp flow T/h 163.97 177.59 E
Pulp flow m3/h 125.62 136.06 E
Specific Gravity - 2.78 2.78 E
Residence time min 14.9 14.9 B
Scaling Factor - 1 1 B
Aeration Factor - 0.85 0.85 B

SCAVENGER FLOTATION CELLS

Model RCS10
Flotation cell volume m3 10 10 D
Connected Power Kw 22 22 D
Airflow m3/min 5 5 D
Air pressure KPa 22 22 D
Númber of Cells - 4 4 D
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 10 Flotation
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

General Data
Unit Nominal Design Source
Solid flow T/h 41.21 44.63 E
Pulp flow T/h 105.67 114.45 E
Pulp flow m3/h 80.07 86.72 E
Specific Gravity - 2.64 2.64 E
Residence time min 14.54 14.54 B
Scaling Factor - 1 1 B
Aeration Factor - 0.85 0.85 B

CLEANER FLOTATION CELLS

Model RCS5
Flotation cell volume m3 5 5 D
Connected Power Kw 15 15 D
Airflow m3/min 3 3 D
Air pressure KPa 17 17 D
Númber of Cells - 5 5 D

CASSITERITE FLOTATION
General Data

Pulp flow m3/h 201.51 218.25 E

Pulp flow m3/min 3.358 3.637 E
Specific Gravity - 2.95 2.95 E
Residence time min 12 12 B
% Solids % 30.00 30.00 E
Height/Diameter - 1 1 C
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 10 Flotation
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

SELECTION

Unit Nominal Design Source

Model METSO
Volume m3 45 45 D
Heigh m 4 4 D
Diameter m 4 4 D
Number of apas - 6 6 D
Connected power Kw 7.5 7.5 D

General Data

Solid flow T/h 75.41 81.67 E

Pulp flow T/h 251.36 272.25 E
Pulp flow m3/h 201.51 218.25 E
Specific Gravity - 2.95 2.95 E
Residence time min 14.17 14.17 B
Scaling Factor - 1 1 B
Aeration Factor - 0.85 0.85 B

ROUGHER FLOTATION CELLS

Model RCS10
Flotation cell volume m3 10 10 D
Connected Power Kw 22 22 D
Airflow m3/min 5 5 D
Air pressure KPa 22 22 D
Númber of Cells - 7 7 D
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 10 Flotation
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

General Data
Unit Nominal Design Source
Solid flow T/h 68.40 74.08 E
Pulp flow T/h 263.08 284.94 E
Pulp flow m3/h 218.39 236.54 E
Specific Gravity - 2.88 2.88 E
Residence time min 10.03 10.03 B
Scaling Factor - 1 1 B
Aeration Factor - 0.85 0.85 B

SCAVENGER FLOTATION CELLS

Model RCS10
Flotation cell volume m3 10 10 D
Connected Power Kw 22 22 D
Airflow m3/min 5 5 D
Air pressure KPa 22 22 D
Númber of Cells - 5 5 D

General Data

Pulp flow m3/h 75.68 81.97 E

Pulp flow m3/min 1.261 1.366 E
Specific Gravity - 3.56 3.56 E
Residence time min 12 12 B
% Solids % 15.00 15.00 E
Height/Diameter - 1 1 C
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 10 Flotation
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

SELECTION FLOTATION CONDITIONER CLEANER 1

Unit Nominal Design Source

Model METSO
Volume m3 19.1 19.1 D
Heigh m 3 3 D
Diameter m 3 3 D
Number of apas - 6 6 D
Connected power Kw 4 4 D

General Data

Solid flow T/h 12.72 13.78 E

Pulp flow T/h 84.84 91.89 E
Pulp flow m3/h 75.68 81.97 E
Specific Gravity - 3.56 3.56 E
Residence time min 7.07 7.07 B
Scaling Factor - 1 1 B
Aeration Factor - 0.85 0.85 B

FLOTATION CLEANER 1 CELLS

Model RCS 5
Flotation cell volume m3 5 5 D
Connected Power Kw 15 15 D
Airflow m3/min 3 3 D
Air pressure KPa 17 17 D
Númber of Cells - 3 3 D
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 10 Flotation
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

General Data Unit Nominal Design Source

Pulp flow m3/h 28.94 31.34 E

Pulp flow m3/min 0.482 0.522 E
Specific Gravity - 3.31 3.31 E
Residence time min 8 8 B
% Solids % 17.36 17.36 E
Height/Diameter - 1 1 C

FLOTATION TAILING CONDITIONER CLEANER 1

Model METSO
Volume m3 5.7 5.7 D
Heigh m 2 2 D
Diameter m 2 2 D
Number of apas - 6 6 D
Connected power Kw 2.2 2.2 D

General Data

Pulp flow m3/h 89.262 95.981 E

Pulp flow m3/min 1.487 1.599 E
Specific Gravity - 3.80 3.80 E
Residence time min 8 8 B
% Solids % 11.02 11.02 E
Height/Diameter - 1 1 C
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 10 Flotation
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

FLOTATION CONDITIONER CLEANER 2

Unit Nominal Design Source

Model METSO
Volume m3 19.1 19.1 D
Heigh m 3 3 D
Diameter m 3 3 D
Number of apas - 6 6 D
Connected power Kw 4 4 D

General Data

Solid flow T/h 10.63 11.51 E

Pulp flow T/h 96.45 104.46 E
Pulp flow m3/h 89.262 95.981 E
Specific Gravity - 3.80 3.80 E
Residence time min 5.56 5.56 B
Scaling Factor - 1 1 B
Aeration Factor - 0.85 0.85 B

FLOTATION CLEANER 2 CELLS

Model RCS 5
Flotation cell volume m3 5 5 D
Connected Power Kw 15 15 D
Airflow m3/min 3 3 D
Air pressure KPa 17 17 D
Númber of Cells - 3 3 D
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 10 Flotation
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

General Data Unit Nominal Design Source

Pulp flow m3/h 79.84 86.47 E

Pulp flow m3/min 1.330 1.441 E
Specific Gravity - 4.20 4.20 E
Residence time min 7 7 B
% Solids % 7.81 7.81 E
Height/Diameter - 1 1 C

FLOTATION CONDITIONER CLEANER 3

Model METSO
Volume m3 11 11 D
Heigh m 2.5 2.5 D
Diameter m 2.5 2.5 D
Number of apas - 6 6 D
Connected power Kw 1.5 1.5 D

General Data

Solid flow T/h 6.63 7.18 E

Pulp flow T/h 84.89 91.95 E
Pulp flow m3/h 79.84 86.47 E
Specific Gravity - 4.20 4.20 E
Residence time min 9.11 9.11 B
Scaling Factor - 1 1 B
Aeration Factor - 0.85 0.85 B
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 10 Flotation
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

FLOTATION CLEANER 3 CELLS

Unit Nominal Design Source

Model RCS 5
Flotation cell volume m3 5 5 D
Connected Power Kw 15 15 D
Airflow m3/min 3 3 D
Air pressure KPa 17 17 D
Númber of Cells - 4 4 D

General Data

Feed Solids flow T/h 3.01 3.26 E

%S at feed % 7.03 7.03 E
%S at discharge % 60.00 64.516 B
Liquid density Kg/m3 1000.00 1000.00 C
Sedimentation velocity m/h 3.42 3.42 D
Security factor - 1.50 1.50 C

THICKENER SELECTION

Diameter ft 32.808 32.808 D

Diameter m 10 10 D
Height m 3 3 D
Thickener Area m2 78 78 D
Equivalent torque Nm 10000 10000 D
Motor power Kw 1.5 1.5 D
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 10 Flotation
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

General Data Unit Nominal Design Source

Feed Solids flow T/h 3.01 3.26 E

%S at feed % 37.65 37.65 E
%S at concentrate % 31.96 31.96 B
Specific Gravity - 4.82 4.82 E
Pulp flow in feed T/h 7.99 8.66 D

MULTIGRAVIMETRIC SEPARATOR SELECTION

Capacity T/h 4 4 D
Long m 4.242 4.242 D
Height m 2.16 2.16 D
Width m 1.54 1.54 D
Power Kw 6.6 6.6 D
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 10 Flotation
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

General data Unit Nominal Design Source

Feed Solids flow T/h 80 80 E

%S at feed % 32 32 E
%S at discharge % 65 65 B
Liquid density Kg/m3 1000.00 1000.00 C
Sedimentation velocity m/h 0.83 0.83 D
Security factor - 1.50 80 C

TAILING THICKENER 1

Model THICKENER NZY-30 HYDROSIT

Diameter ft 98.4 98.4 D
Diameter m 30 30 D
Height m 5 5 D
Thickener Area m2 706 706 D
Capacity T/h 75 75 D
Rake speed Min/r 12 12 D
Motor power Kw 11 11 D

General data

Feed Solids flow T/h 45.24 45.24 E

%S at feed % 32 32 E
%S at discharge % 65 65 B
Liquid density Kg/m3 1000.00 1000.00 C
Sedimentation velocity m/h 0.83 0.83 D
Security factor - 1.50 1.50 C
 DESIGN CRITERIA Document: G2
Scheme: II
Section: 10 Flotation
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

TAILING THICKENER 2
Unit Nominal Design Source

Model THICKENER NZY-24 HYDROSIT

Diameter ft 78.74 78.74 D
Diameter m 24 24 D
Height m 5 5 D
Thickener Area m2 450 450 D
Capacity T/h 55 55 D
Rake speed Min/r 10 10 D
Motor power Kw 7.5 7.5 D

General data

Feed Solids flow T/h 116.4 125.4 E

Specific gravity - 2.7 2.7 E
%S at feed % 85 85 E
Cycle time min 9.00 9.00 D

TAILINGS FILTER

Model FILTER METSO VPA 2050-56

Capacity m3 11480 11480 D
Chamber depth mm 50.00 50.00 D
Chamber volume lt 205.00 205.00 D