Professional Documents
Culture Documents
Masonry Final
Masonry Final
TLE 2
MASONRY
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TABLE OF CONTENT
UNIT COVERAGE
LESSON 1 (week -2): selection and use of appropriate PPE… 2-13
LESSON 2 (Week 3-4) perform laying brick/block for structure…13-22
PRELIM COVERAGE
LESSON 3-4 (Week 5 - 6): Reinforcement bars/dowel Size… 23-37
Week 7 (Prelim Examination)
MIDTERM COVERAGE
LESSON 5 -6 (Week 8-10): Brick/block laying procedures…38-58
Week 11 (Midterm Examination)
PRE-FINAL COVERAGE
LESSON 7 (WEEK 12): OHS regulations… 58-62
LESSON 8(WEEK 13-14) Perform laying brick/block for structure…63-71
Week 15 (Pre-final examination)
FINAL COVERAGE
LESSON 9-10 (Week 17-16) Mensuration to perform laying brick/block for structure…72-115
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SELECTION AND USE OF APPROPRIATE PPE
LESSON 1 Week 1-2
Learning Objectives: After reading this INFORMATION SHEET, YOU
MUST be able to:
1. Select the proper PPE as per job required.
2. Select and use PPE consistent with job requirements.
Learning outcomes: Selection and use of appropriate Personal Protective
Equipment.
Learning Activity: Selecting and using of appropriate Personal Protective
Equipment.
Introduction:
Hazards exist in every workplace in many different forms: sharp edges,
falling objects, flying sparks, chemicals, noise and a myriad of other
potentially dangerous situations. The Occupational Safety and Health
Administration (OSHA) requires that employers protect their employees
from workplace hazards that can cause injury.
Detailed Information:
Personal protective equipment (PPE) refers to protective clothing,
helmets, goggles, or other garments or equipment designed to protect the
wearer's body from injury. The hazards addressed by protective
equipment include physical, electrical, heat, chemicals, biohazards, and
airborne particulate matter. Protective equipment may be worn for job-
related occupational safety and health purposes, as well as for sports and
other recreational activities. "Protective clothing" is applied to traditional
categories of clothing, and "protective gear" applies to items such as pads,
guards, shields, or masks, and others.
The purpose of personal protective equipment is to reduce employee
exposure to hazards when engineering and administrative controls are
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not feasible or effective to reduce these risks to acceptable levels. PPE is
needed when there are hazards present. PPE has the serious limitation
that it does not eliminate the hazard at source and may result in
employees being exposed to the hazard if the equipment fails.
Types of PPE:
Hearing protection
Head protection
Eye protection
Foot protection
Hand and arm protection
Body protection
Respiratory protection
What is Personal Protective Equipment (PPE)?
PPE is defined in the Personal Protective Equipment at Work Regulations
as: ‘All equipment (including clothing affording protection against the
weather) which is intended to be worn or held by a person at work which
protects them against one or more risks to their health and safety’. PPE
includes equipment such as safety footwear, hard hats, high visibility
waistcoats, goggles, life jackets, respirators and safety harnesses.
Waterproof, weatherproof, or insulated clothing is subject to the
Regulations only if its use is necessary to protect employees against
adverse climatic conditions that could otherwise affect their health and
safety.
Legal duties and obligations around PPE.
The Personal Protective Equipment at Work Regulations 1992 These
regulations seeks to ensure that where the risks cannot be controlled by
other means, Personal Protective Equipment (PPE) is correctly selected
and used. The Regulations do not apply where requirements are detailed
in other regulations e.g. respirators in the Control of Substances
Hazardous to Health Regulations (COSHH).
Who should pay for PPE?
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If items of Personal Protective Equipment are required they must be
provided free of charge by the employer.
When to use PPE
PPE must always be regarded as a ‘last resort’ to protect against risks to
safety and health. Engineering controls and safe systems of work must
always be considered first. For example, it may be possible to do the job
using methods that will not require the use of PPE. If this is not possible,
more effective safeguards should be put in place. For example, fixed
screens could be provided rather than individual eye protection. There
are a number of reasons why PPE must be considered as a ‘last resort’:
PPE only protects the person wearing it, whereas measures controlling
the risk at source protect everyone in the workplace
Theoretical maximum levels of protection are difficult to achieve and
the actual level of protection is difficult to assess. Effective protection is
only achieved by selecting suitable PPE and if it is correctly fitted,
maintained and used
PPE may restrict the wearer to some extent by limiting mobility or
visibility, or by requiring additional weight to be carried. Thus creating
additional hazards.
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Kit will require more training to use properly than a disposable face
mask.
Information and instruction should cover:
The risk(s) present and why the PPE is needed
The operation (including demonstration), performance and limitations of
the equipment use and storage (including how to put it on, how to adjust
and remove it)
Any testing requirements before use
Any user maintenance that can be carried out (e.g. hygiene/cleaning
procedures)
Factors that can affect the performance of the equipment (e.g. working
conditions, personal factors, defects and damage) how to recognize
defects in PPE, and arrangements for reporting them where to obtain
replacement PPE,
In addition to initial training, refresher training may be required from
time to
Time. Supervisor checks on the use of PPE may help determine when
refresher
Training is required.
Maintaining PPE
An effective system of maintenance of PPE is essential to make sure the
equipment continues to provide the degree of protection for which it is
designed.
Therefore, the manufacturer’s maintenance schedule (including
recommended replacement periods and shelf lives) must always be
followed.
Maintenance may include; cleaning, examination, replacement, repair
and testing. The wearer may be able carry out simple maintenance (e.g.
cleaning), but more intricate repairs must only be carried out by
competent personnel.
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The costs associated with the maintenance of PPE are the responsibility
of the employer.
Types of PPE
Hearing protection
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There are three main types of hearing protection:
earmuffs/defenders, which completely cover the ear
earplugs, which are inserted into the ear canal
Semi-inserts (also called canal-caps), which cover the entrance to
the ear canal.
Hearing protection must be worn by anyone who is likely to be exposed to
noise at or above the Exposure Action Level set by The Control of Noise at
Work
Regulations 2005.
Head protection
There are three widely used types of head protection:
industrial safety helmets (hard hats), which are designed to protect
against materials falling from height and swinging objects
industrial scalp protectors (bump caps), which are designed to
protect from knocking against stationary objects
caps/hair nets, which protect against entanglement
Tasks where head protection may be required include:
construction
building repair
work in excavations and tunnels
work with bolt driving tools
Driving motorcycles and all-terrain vehicles, etc.
Turban-wearing Sikhs are exempt from the requirement to wear hard
hats on
Construction sites by virtue of The Employment Act 1989.
Eye protection
There are several types of eye protection: safety spectacles: these are
similar to regular glasses but have a tougher lens. They can include side
shields for additional protection. eye shields: a frame-less one piece
molded lens, often worn over normal prescription glasses safety goggles:
these are made with flexible plastic frames and an elastic headband
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face shields: heavier and bulkier than other type of eye protector, face
shields protect the face, but do not fully enclose the eyes so do not
protect against dusts, mists or gases.
Tasks where eye protection may be required include:
handling hazardous substances where there is a risk of splashing
work with power driven tools where materials are likely to be
propelled
welding operations
work with lasers
Using any gas or vapors under pressure.
Foot protection
There are a number of types of safety footwear:
safety boots or shoes. Normally have steel toe-caps but can have other
safety features (e.g. steel mid-soles, slip resistant soles, insulation
against heat and cold)
Wellington boots, which can be supplied with steel toe-cap santi-static
and conductive footwear. These protect against the build-up of static
electricity.
Tasks where foot protection may be required include: construction,
demolition, building repair, manual handling where there is a risk of
heavy objects falling on the feet, work in extremely hot or cold
environments, and work with chemicals and forestry.
Where there is a risk of slipping that cannot be avoided or controlled by
other measures, attention must be given to the slip resistance of soles
and replacement before the tread pattern is overly worn.
Body protection
Types of body protection include:
overalls, aprons and coveralls (protection against hazardous
substances)
clothing for cold, heat and bad weather
clothing to protect against machinery, e.g. chainsaws
high visibility clothing (e.g. jackets, vests)
harnesses
back supports
Life jackets.
Tasks where body protection may be required include: work with
hazardous substances, work next to the highway or other areas with
moving transport or vehicles (e.g. construction sites), outdoor work,
forestry and grounds maintenance work.
Respiratory protection
There are two main types of respiratory protective equipment:
respirators that filter contaminated air or clean it as it is breathed in
Respirators that supply clean air from an independent source.
Work with harmful dusts, fumes, vapor’s can require respiratory
protective equipment. Tasks where respiratory protection may be required
include; welding, work with harmful substances, work in areas where
large amounts of nuisance dust is present, work that creates dust (e.g.
disc cutters
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LIST OF PERSONAL PROTECTIVE EQUIPMENT
1. A hard hat –
Is a type of helmet predominantly used in
workplace environments, such as construction
sites, to protect the head from injury by falling
objects, impact with other objects, debris, bad
weather and electric shock?
2. A face shield
is a device used to protect wearer's entire face(or
part of it) from impact hazard such as flying
objects and road debris, chemical splashes (in
industry), or potentially infectious fluid (in
medical)
3. Safety Boots - is used for feet protection from
sudden impact of fallen materials.
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ACTIVITY 1
Selection and use of appropriate PPE
A. MATCHING TYPE
a. Gloves
b. Hard hat
c. Safety shoes
d. Face shield
e. Safety goggle
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B. True or False
1. Hard hat Class B is hard hats provide impact and penetration resistance
along with limited voltage protection (up to 2,200 volts).
2. Hard hat Class C hard hats provide lightweight comfort and impact protection
but offer no protection from electrical hazards.
3. Goggles. These are tight-fitting eye protection that completely cover the eyes,
eye sockets and the facial area immediately surrounding the eyes and provide
protection from impact, dust and splashes.
Learning Objectives:
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15
16
17
18
19
20
Procedures in installing horizontal/vertical guide for
brick/block
A.
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Match column A
with column B
A B
A total measurement of
the house or a. Building Lines
The building.
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Reinforcement bars/dowel Sizes
Learning Objectives:
Block dowels.
inches. For example, at 16, 24, or 32 inch centers. This is known as block
work spacing.
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Bulkhead dowels. In instances where a footing will not be completed in a single
concrete placement, you will need to dowel out of the bulkhead form so the next
placement will be structurally tied to the latter one. Make sure the dowels extend
far enough that the lateral reinforcement will overlap enough to maintain the
strength of the rods used. Typically, rebar lap is calculated in bar diameters. An
example would be the number 5 rebar mentioned earlier. It has a diameter of
5/8 of an inch, and the required lap might be 40 bar diameters. Multiplying the
diameter 5/8 by 40, you will get 200/8, or 25 inches.
Note that in structural concrete, other types of imbeds and inserts may be
required. Place rebar in such a manner as to allow installation of anchor bolts,
sleeves, embedded weld plates, inserts, or other items in their respective correct
locations without interference. In general terms, these items require more precise
positioning, so offsetting one or two rebars may be required.
Chair or support your rebar. Once the mat or cage is assembled, you must hold
it in position so the the concrete will cover it completely. Rebar chairs or concrete
brick are often used for this purpose. Place these positioners at a spacing that
will not allow the rebar to bend or deflect enough to reduce the coverage you
wish to obtain with the concrete you place in you forms. For a inch thick footing,
the rebar mat is usually placed about 4 inches from the bottom of the concrete,
and side clearances range from 2 to 4 inches.
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Cap or otherwise protect any exposed bars while working near them. Rebar
that is sheared, or mechanically cut has very sharp surfaces at the location of
these cuts. Construction workers have suffered serious injuries and have also
been killed when they have fallen on projecting rebar dowels. Special rod caps
made of high impact plastic with a metal plate embedded in them are required by
the Occupational Safety and Health Administration (OSHA)
1. All bars in one type of member are given the mark of that member. This
system is used for column bars, beam bars, footing bars, and so on.
2. The bars are marked in greater detail. These marks show exactly where the
bar is to be placed. In addition to the type member (that is, beam (B), wall (W),
column (C), and so on), the marks show the floor on which the bars are to be
placed and the size and individual number of each particular bar. Instead of
showing the bar size by its diameter measurement, the mark shows the bar size
in code by eighths. The examples shown below show the second type of marking
system.
213805 2 = second floor B = beam member 8 = 8/8- or 1 -inch (2.5 cm)-square
bar 05 = part of the second floor plan designated by the number 5
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2130605 2 = second floor B = beam member 06 = 6/8- or 3/4-inch (1.9 cm)-
round bar 05 = part of second floor plan designated by the number
Tie wire is used to hold rebar in place to ensure that when concrete is placed the
bars do not shift out of position. Sixteen gauge wire is used to tie
Table 7-6.-Multishearing
reinforcing bars. About 12 pounds (5.4 kg) of wire is required to tie an average
ton (0.9 tome) of bars. NOTE: Tie wire adds nothing to the strength of the steel.
A number of different types of ties can be used with reinforcing bars; some are
more effective than others. Figure 7-17 shows six types of ties that are identified
below according to the letters of the alphabet used to show individual ties.
A. SNAP TIE or SIMPLE TIE. The wire is simply wrapped once around the two
crossing bars in a diagonal manner with the two ends on top. These are twisted
together with a pair of sidecutters until they are very tight against the bars. Then
the loose ends of the wire are cut off. This tie is used mostly on floor slabs.
B. WALL TIE. This tie is made by going about 1 1/2 times around the vertical
bar, then diagonally around the intersection, twisting the two ends together until
the connection is tight, but without breaking the tie wire, then cutting off the
excess. The wall tie is used on light vertical mats of steel.
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C. DOUBLE-STRAND SINGLE TIE. This tie is a variation of the simple tie. It is
especially favored for heavy work
D. SADDLE TIE. The wires pass halfway around one of the ban on either side of
the crossing bar and are brought squarely or diagonally around the crossing bar
with the ends twisted together and cut off. This tie is used on special locations,
such as on walls.
E. SADDLE TIE WITH TWIST. This tie is a variation of the saddle tie. The tie
wire is carried completely around one of the bars, then squarely across and
halfway around the other, either side of the crossing bars, and finally brought
together and twisted either squarely or diagonally across. The saddle tie with
twist is used for heavy mats that are to be lifted by a crane.
F. CROSS TIE or FIGURE-EIGHT TIE. This type of tie has the advantage of
causing little or no twist in the bars.
The proper location for the reinforcing bars is usually given on drawings (table 7-
7). In order for the structure to withstand the loads it must carry, place the steel
in the position shown. Secure the bars in position in such a way that concrete-
placing operations will not move them. This can be accomplished by the use of
the reinforcing bar supports shown in figures 7-18, 7-19, and 7-20.
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The proper coverage of bars in the concrete is very important to protect the bars
from fire hazards, possibility of corrosion, and exposure to weather. When not
specified, minimum standards given below and in figure 7-21 should be
observed.
FOOTINGS-3 inches at the sides where concrete is cast against the earth and on
the bottoms of footings or other principal structural members where concrete is
deposited on the ground.
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JOISTS AND SLABS-3/4 inch on the top, bottom, and sides of joists and on the
top and the bottom of slabs where concrete surfaces are not exposed directly to
the ground or the weather.
NOTE: All measurements are from the outside of the bar to the face of the
concrete, NOT from the main steel, unless otherwise specified.
Footings and other principal structural members that are against the ground
should have at least
Figure 7-20.-Rebar hung in place.
inches (76.2 mm) of concrete between the steel and the ground. If the concrete
surface is to be in contact with the ground or exposed to the weather after
removal of the forms, the protective covering of concrete over the steel should be
2 inches (50.8 mm). It maybe reduced to 1 1/2inches (38.1 mm) for beams and
columns and 3/4 inch (19.5 mm) for slabs and interior wall surfaces, but it
should be 2 inches (50.8 mm) for all exterior wall surfaces. This measurement is
taken from the main rebar, not the stirrups or the ties.
NOTE: Where splices in reinforcing steel are not dimensioned on the drawings,
the bars should be lapped not less than 30 times the bar diameter nor less than
12 inches (table 7-7). The stress in a tension bar
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Figure 7-21.-Minimum coverage of rebar in concrete. can be transmitted
through the concrete and into another adjoining bar by a lap splice of
proper length.
To lap-weld wire fabric/wire mesh, you can use a number of methods, two
of which are the end lap and the side lap. In the end lap method, the wire
mesh is lapped by overlapping one full mesh, measured from the ends of
the longitudinal wires in one piece to the ends of the longitudinal wires in
the adjacent piece, and then tying the two pieces at 1-foot 6-inch (45.0
cm) centers with a snap tie. In the side lap method, the two longitudinal
side wires are placed one alongside and overlapping the other and then
are tied with a snap tie every 3 feet (.9 m).
Reinforcing bars are in tension and therefore should never be bent around
an inside corner beams. They can pull straight through the concrete cover.
Instead, they should overlap and extend to the far face for anchorage with
180-degree hooks and proper concrete coverage (fig. 7-23).
The bars can also be spliced by metal are welding but only if called for in
the plans and specifications. For bars which are placed in a vertical
position, a butt weld is preferred. The end of the bottom bar is cut
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Figure 7-23.-Correct and Incorrect placement of reinforcement for an
inside corner.
Square, and the end of the top bar resting on it is cut in a bevel fashion,
thus permitting a butt weld. For bars which will bear a load in a
horizontal position, a fillet weld is preferred. Usually, the two bars are
placed end to end (rather than overlapping), and pieces of flat bar (or
angle iron) are placed on either side. Fillet welds are then made where the
metals join. The welds are made to a depth of one half of the bar diameter
and for a length eight times the bar diameter.
The support for reinforcing steel in floor slabs is shown in figure 7-24. The
height of the slab bolster is determined by the required concrete protective
cover. Concrete blocks made of sand-cement mortar can be used in place
of the slab bolster. Wood blocks should never be used for this purpose.
Highchairs (fig. 7-
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annealed iron wire. To hold the bars firmly in position, you should tie the
bars together at frequent intervals where they cross with a snap at.
Steel for column ties may be assembled with the verticals into cages by laying
the vertical bars for one side of the column horizontally across a couple of
sawhorses. The proper number of ties are slipped over the bars, the remaining
vertical bars are added, and then the ties are spaced out as required by
the placing plans. All intersections are wired together to make the
assembly rigid so that it may be hoisted and set as a unit. Figure 7-25
shows atypical column tie assembly.
After the column is raised, it is tied to the dowels or reinforcing steel
carried up from below. This holds it firmly in position at the base. The
column form is erected and the reinforcing steel is tied to the column form
at 5-foot (4.5-m) intervals, as shown in figure 7-26.
The use of metal supports to hold beam reinforcing steel in position is
shown in figure 7-8. Note the position of the beam bolster. The stirrups
are tied to the main reinforcing steel with a snap tie. Wherever possible
you should assemble the stirrups and main reinforcing steel outside the
form and then place the assembled unit in position. Precast concrete
blocks, as shown in figure 7-27, maybe substituted for metal supports.
The horizontal and vertical bars are wired securely to each other at
sufficiently frequent intervals to make a rigid mat. Tying is required at
every second or third intersection, depending upon the size and spacing of
bars, but with not less than three ties to any one bar, and, in any case,
not more than 4 to 6 feet apart in either direction.
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Figure 7-24.-Steel in place in a floor slab.
Steel in place in a wall. The wood block is removed when the form has
been filled up to the level of the block For high walls, ties in between the
top and bottom should be used.
Tips
Keep rebar stored on dunnage to prevent rusting, and to keep bars from
becoming buried in soft soils. Any build up of iron oxide (rust) will
exacerbate spalling later on.
Buy quality tools if you plan to do a lot of rebar tying. Cheap wire reels
and pliers won't hold up to the wear and tear of daily use.
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Double check the rebar placement drawings, especially for dowels, since
misplaced dowels must be cut off, and new ones epoxied in the correct
location, at considerable expense
Warnings
Wear the correct safety equipment for this work. Gloves are especially
important to protect the rodbuster's hands.
Rebar ends and the ends of cut tie wire can be incredibly sharp.
Impalement protection caps are required by law.
Reinforcement Detailing
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Cavity wall
Reinforcement placed in Units with bed joint the bed joints of grooved
reinforcement
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Brick/block laying procedures
(LESSON 5-6 WEEK 8-10)
Learning Objectives:
After reading this INFORMATION SHEET, YOU MUST be able to:
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1. Read and interpret plans as per job required.
3. Properly execute the project according to the plans as per job required.
Concrete Blocks
When building walls, blocks and bricks are primary materials.
Bricks are smaller and made of clay, although concrete bricks are also
available. Blocks are bigger, made of concrete aggregates only and can be
categorized as either masonry or fair face.
For load bearing use a thick block. For an external south wall use hollow
blocks as they provide insulation against the heat. For a concealed
electrical or plumbing line, do not use hollow or thin blocks.
For a finish look devoid of paint, use fair face blocks. For better
quality in terms of strength and durability, choose branded blocks
although they are mare expensive than unbranded blocks.
The hollow block sizes in the Philippines are the following:
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CONCRETE MASONARY UNIT (CMU)
LAYING PROCEDURE
Spread the mortar out about 1" deep and 8" wide in the marked area.
Extend this mortar out for a distance of about three or four blocks in
one direction.
Put a furrow in the center of the mortar with a trowel. This furrow
will force the mortar to the edge of the block when it is laid.
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Set the corner block first. Be sure you are using the correct block
(finished end).
Check the starting corner block, both horizontally and vertically, and
take time to get it positioned correctly. All other blocks will align with
this starter block, so it's very important to set it exactly.
Follow this same procedure as you reach the other corners, laying the
first course out about two or three blocks in each direction.
Tie a line between two bricks and stretch it between the two corner
blocks on the first course.
Continue to lay the base mortar on the footing as the course
continues. Apply mortar to the ends of the blocks with a trowel and
place the block in position.
Keep all mortar joints at about 3/8". If necessary to make
spacing adjustments, fill some mortar joints 1/2" to 3/4".
If you must cut a block to fill a course, use a masonry chisel. Draw a
line on both sides of the block where the cut is to be made. Strike the
chisel with a bricklayer's hammer. You will soon learn to make such
cuts easily.
After you've laid four or five blocks, use a long mason's level or some
type of straightedge to check the alignment of the blocks. Check both
the tops of the blocks and the outside edge for correct alignment.
Tap the blocks into position to make any alignment corrections while
the mortar is still wet. Never attempt to move a block after the
concrete begins to set.
Build up the corners first. Always keep the corners about a block or
two higher than other runs until you finish the job.
Keep the guidelines between the corners at all times. They will help
you keep the blocks level at all points in each course. Be careful not
to knock the lines out of alignment.
Always keep the guidelines tight. If one side gets bumped out of
position, take a minute to level it.
Use a trowel to cut away any surplus mortar. Throw the surplus
mortar back onto the mortarboard. Keep turning the mortar with
your trowel throughout the project so small portions will not
harden.
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Use a piece of 3/4" ply-board or the bed of a wheelbarrow as a
mortarboard. Always wet the board or the wheelbarrow bed before
placing the mortar in it.
Never mix more mortar than you can use in about an hour and a
half or two hours. On a hot day, keep the mortar covered with a
piece of plastic to hold in moisture.
Use as much water as the mortar will take and still remain elastic.
NOTE:
For 200 mm and 150 mm thick blocks cement sand ratio should be 1:6 & for
100 mm thick blocks cement sand ratio should be 1: 4
280 cm
Here are tips and instructions on how to lay concrete blocks. Take
the time to read this article thoroughly–it will save you time and effort.
This article will also help you end up with a neater, more satisfactory
installation–with far less waste. In this article you will find information
about:
2. Pouring the
Footing for a
Block Wall
3. Estimating
Blocks and
Mortar
Needed
4. Preparing to
Lay the
Concrete Blocks
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5. Laying the Concrete Blocks
Both single and double corner units provide a block that gives a
smooth finish at the corner.
Jamb joist blocks are used around doorways.
Other special blocks are available for almost any building requirement.
POURING THE FOOTING FOR A BLOCK WALL
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barbecue grill or outdoor fireplace requires a large concrete
pad as a footing.
The form for such footings can be made from rough 2x4s, held in
place by wooden stakes driven into the ground about every 3' to 4'.
Before you pour the footing, be sure it will not prevent the natural
run-off of water and will not divert the flow of water onto any
neighboring property.
If gas, electric or water supply lines must pass through the footing,
you must make an opening. Do this by nailing together four pieces
of 2x8 and laying them in the proper position before the footing is
poured. In many cases, a 4" piece of drain tile will serve the same
purpose. Mark the depth and location of the utility opening on your
foundation plan or with a stake so you can find it easily later on.
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Fill the form to the top edge, then level the freshly poured
concrete by pulling a 2x4 or some other straightedge along the
top of the form.
Allow ample time for the concrete to dry fully. If the footing is to
carry an extremely heavy load, drying may require up to three
days.
ESTIMATING BLOCKS AND MORTAR NEEDED
This table will help you estimate the number of blocks and the
amount of mortar you'll need for your job. Use this table to help
you estimate the number of blocks and mortar needed for your
project.
6X8X16 112-1/2
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8 X 8 X 16 112-1/2
12 X 8 X 16 112-1/2
BLOCK SIZE PER 100 SQ. FT. OF WALL AREA PER 100 BLOCK
Select the block size you will be using in the left-hand column.
The right-hand column will show you the number of blocks and
the amount of mortar required for the job.
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Before starting to lay the blocks, drive stakes into the ground and
build a form at each corner. These stakes and forms can be made
from scrap pieces of wood used on the job.
Locate the exact corner by stretching lines from one corner form
to the other as illustrated. The exact corner will be the point at
which the two lines cross.
Drop a plumb bob down from each line, both at the corner point
where the lines cross and at positions about 2' out in each
direction.
Determine the exact number of blocks required for the first course
by laying out a course of block on the dry concrete. Do not use
mortar for this test run–you are merely determining the number of
blocks required for the job.
After this test run, remove the blocks and prepare for the actual
laying of the first course.
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LAYING THE CONCRETE BLOCKS
Drop plumb bobs down from the corner string and at positions
about 3' out from the corner. Mark the location of the corner
block on the footing base as shown.
Spread the mortar out about 1" deep and 8" wide in the marked
area. Extend this mortar out for a distance of about three or four
blocks in one direction.
Check the starting corner block, both horizontally and vertically, and
take time to get it positioned correctly. All other blocks will align with
this starter block, so it's very important to set it exactly.
Follow this same procedure as you reach the other corners, laying the
first course out about two or three blocks in each direction.
Tie a line between two bricks and stretch it between the two corner
blocks on the first course.
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Keep all mortar joints at about 3/8". If necessary to make
spacing adjustments, fill some mortar joints 1/2" to 3/4".
After you've laid four or five blocks, use a long mason's level or some
type of straightedge to check the alignment of the blocks. Check both
the tops of the blocks and the outside edge for correct alignment.
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Tap the blocks into position to make any alignment corrections while
the mortar is still wet. Never attempt to move a block after the
concrete begins to set.
Build up the corners first. Always keep the corners about a block or
two higher than other runs until you finish the job.
Keep the guidelines between the corners at all times. They will help
you keep the blocks level at all points in each course. Be careful not
to knock the lines out of alignment.
Always keep the guidelines tight. If one side gets bumped out of
position, take a minute to level it.
Use a trowel to cut away any surplus mortar. Throw the surplus
mortar back onto the mortarboard. Keep turning the mortar with
your trowel throughout the project so small portions will not
harden.
Never mix more mortar than you can use in about an hour and a half
or two hours. On a hot day, keep the mortar covered with a piece of
plastic to hold in moisture.
Use as much water as the mortar will take and still remain elastic.
Take time to level each course. Use a level that is at least 3' long.
Lay all blocks with the thicker end of the face shell up.
Keep a levelling string at the top of each course on each run of block
51
Measure both the length and the height of the wall after every two or
three runs. Also, hold your level diagonally along the block corners to
check for accuracy. If the blocks are being laid accurately, the corners
will strike evenly along a level held in this position.
After all the blocks are laid and while the mortar can still be pressed
with the fingers, take a jointer and finish the mortar joints to the
appearance desired. Keep the jointer wet during this part of the job.
You may need to add reinforcing rods to walls built extremely high or
in areas where ground pressures may vary.
Lay 1/4" reinforcing rods as illustrated, with the ends overlapped 2" to
3". Mortar can be placed directly over the rods.
If wood framing will be attached to the top run, set an anchor bolt
every 3' to 4' in the last run.
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If a load-bearing wall intersects with the outside wall, it should be
tied to the main wall with metal tie bars. Bars as shown should be
set in place on at least every other run.
1. Concrete Blocks
2. Trowel
3. Garden Hose
4. 3/8" Plywood
5. Drain Tile
6. 5/8" Plywood
53
7. Carpenter's Square
8. Work Gloves
9. Galvanized or Plastic Pail
10. Plumb Bob
11. Jointer
12. Level
13. Wheelbarrow
14. 100' of Cord
15. Anchor Bolts
16. 1/2" Galvanized Hardware Cloth
17. Mortar
18. Masonry Chisel
19. Mortar Hoe
20. 2x4s for Framing
21. Tie-in Bars
22. Mortar Board
Brick/block laying procedures
A. TRUE or FALSE
3. Hollow blocks are used for exterior south walls (facing the sun) as
the cavity within. The block increases heat gain? _____________
Steps/Procedure:
13. Stop laying of block/brick every five (5) layer and wait
to make it strong and dry.
14. Secure the cleanliness of the area before and after to do a job.
56
Performance Criteria Checklist
Brick/block laying procedures
CRITERIA
YES NO
Did you….
57
7. Make a concrete foundation for the wall
according to the plan requirement
LESSON 7
WEEK 12
.
OHS regulations
Learning Objectives:
58
Definition
Workers cutting Marble without any protective gear, Indore, India.
Since 1950, the International Labour Organization (ILO) and the World
Health Organization (WHO) have shared a common definition of
occupational health. It was adopted by the Joint ILO/WHO Committee on
Occupational Health at its first session in 1950 and revised at its twelfth
session in 1995. The definition reads:
"Occupational health should aim at: the promotion and maintenance of
the highest degree of physical, mental and social well-being of workers in
all occupations; the prevention amongst workers of departures from health
caused by their working conditions; the protection of workers in their
employment from risks resulting from factors adverse to health; the
placing and maintenance of the worker in an occupational environment
adapted to his physiological and psychological capabilities; and, to
summarize, the adaptation of work to man and of each man to his job.
"The main focus in occupational health is on three different objectives: (i)
the maintenance and promotion of workers’ health and working capacity;
(ii) the improvement of working environment and work to become
conducive to safety and health and (iii) development of work organizations
and working cultures in a direction which supports health and safety at
work and in doing so also promotes a positive social climate and smooth
operation and may enhance
Productivity of the undertakings. The concept of working culture is
intended in this context to mean a reflection of the essential value systems
adopted by the undertaking concerned. Such a culture is reflected in
practice in the managerial systems, personnel policy, principles for
participation, training policies and quality management of the
undertaking."
The Occupational Safety and Health Act states that every working
Filipino has the right to a safe and healthy work environment. The
Occupational Safety and Health Administration (OSHA) is the federal
agency created to enforce the Occupational Safety and Health Act.
59
Who Is Covered by OSHA?
All private sector employees and employees of the post office are covered
by OSHA under the federal OSHA program or an OSHA program operated
by the state. Public sector employees are only covered in states that have
adopted a state OSHA program and are not covered under the federal
OSHA program. Federal employees are not covered by OSHA, but rather
are covered by a presidential executive order that requires federal
agencies to maintain a health and safety program that meets the same
standards as the private sector. The main difference is that federal
agencies cannot be fined for violating the health or safety standards.
Workplace Hazards
3. Chemical hazards
OHS regulations
A. Multiple choice, Circle the best answer.
1. A worker cannot be fired, transferred, denied a raise, or be punished in any way
because he exercised his rights under the Occupational Health and Safety Act.
a. Yes b. No
c. Maybe
d. None of the above
2. The ________________________________ is the agency created to enforce the
Occupational Safety and Health Act.
a. purity of water
b. Department of Health
c. Occupational Safety and Health Administration (OSHA d. Safety officer
62
5. What Are the Employer's Responsibilities?
a. Keeping records of work related injuries or illnesses
b. Give the responsibility to all employee
c. Ignore all accident in the workplace
d. all of these
Geographical orientation to
Geography
63
"Geographical" redirects here. For the magazine of the Royal Geographical
Society, see Geographical (magazine). For other uses, see Geography
(disambiguation).
The page "Kind of soil" does not exist. You can ask for it to be created,
but consider checking the search results below to see whether the
topic is already covered.
64
Soil
Pedotope
The pedotope is not one particular kind of soil, nor even the
dominant kind of soil available in a location, but rather the total soil ...
Soil quality
Tillage
65
Tillage is the agricultural preparation of the soil by mechanical
agitation of ... refer to any of the kinds of soil agitation
described above. ...
Arikaree Breaks
Tiarella cordifolia
66
It grows in most kinds of soil and blooms from April to June. Description
Tiarella cordifolia has a scaly horizontal rhizome and seasonal...
Pamid
It does not need any particular kind of soil, but the grapes with best
quality are cultivated in hilly areas with light drained soils. ...
Brown podzolic
67
History of soil science
His body was pure from any kind of soil and impurity. Then I heard also the
singing of the angels, which was of miraculous sweetness and
Soil morphology
s and the description of the kind and arrangement of the
Horizons ... soil classification because theories of soil
genesis are both ephemeral and.
68
Soil in the United States
Soil biomantle
The soil biomantle can be described and defined in several ways. ...
Biomixing refers to the kind of soil bioturbations typically caused by
69
Ecology (section Soils)
70
a. Pedotope
b. Serpentine soil
c. Tillage
d. Arikaree Breaks
71
c. Balagasan
d. Arikaree Breaks
72
24 -1
yotta, (Y), meaning 10 deci, (d), meaning 10
21 -2
zetta, (Z), meaning 10 centi, (c), meaning 10
18 -3
exa, (E), meaning 10 milli, (m), meaning 10
15 -6
peta, (P), meaning 10 micro, (u), meaning 10
12 -9
tera, (T), meaning 10 nano, (n), meaning 10
9 -12
giga, (G), meaning 10 pico, (p), meaning 10
6 -15
mega, (M), meaning 10 femto, (f), meaning 10
3 -18
kilo, (k), meaning 10 atto, (a), meaning 10
2 -21
hecto, (h), meaning 10 zepto, (z), meaning 10
1 -24
deka, (da), meaning 10 yocto, (y), meaning 10
Units of Length
Units of Area
100 square millimeters (mm2)
100 square centimeters
100 square decimeters
100 square meters
100 square dekameters
73
100 square hectometers
= 1 square centimeter (cm2)
= 1 square decimeter (dm2)
= 1 square meter (m2)
= 1 square dekameter (dam2) = 1 are
= 1 square hectometer (hm2) = 1 hectare (ha
= 1 square kilometer (km2)
2
2. TABLES OF ENGLISH UNITS OF MEASUREMENT
In these tables where foot or mile is underlined, it is survey foot or U.S. statute mile
rather than international foot or mile that is meant.
Units of Length
Units of Area
2 2
144 square inches (in ) = 1 square foot (ft )
2,
9 square feet = 1 square yard (yd )
= 1296 square inches
272-1/4 square feet = 1 square rod (sq rd)
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160 square rods = 1 acre = 43 560 square feet
2
640 acre = 1 square mile (mi )
A. MATCHING TYPE
A B
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118.11 inches a. 2.54 cm
b
15 feet . 12 inches
1 foot c. 1000 mm
d
1 Meter . 3000 mm
1 cm e. 180 inches
76
77
Basic operations for Perform laying brick/block for structure
Learning Objectives:
After reading this INFORMATION SHEET, YOU MUST be able to:
1. Read and interpret plans as per job required.
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2. Select and prepared materials, tools and equipment
consistent with job requirements .
Need to consider:
Types of Blocks
1. Standard Dimensions:
a. Length - 15 5/8 inches
2. Block Style
a. Hollow or Solid - Hollow spaces are called cores; a solid unit has a
core area of 25% or less of the total cross-sectional area.
3. Block Shapes
a. Stretcher - This is the most commonly used block for straight wall
runs; it has slight extensions called ears on each end which form a
core when laid end to end. (2 or 3 core)
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b. Corner - same as a stretcher except that one end is smooth; it is
used at the end or corner of a wall.
c. Half Block - both ends are smooth; it is used for openings and ends
of walls.
C. Job Estimation
1. How many blocks?
block; this will save time and money and improve the overall
appearance of the project.
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2. How much mortar?
2. List down all the tools, material and equipment need to use
based on the given drawing and make a request to withdraw
from the store room.
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9. Make a concrete foundation for the wall according to
the plan requirement.
10. Mixed a mortar according to the mix proportion needed of the project.
13. Stop laying of block/brick every five (5) layer and wait to make it
strong and dry.
14. Secure the cleanliness of the area before and after to do a job.
Basic Operation
Laying the foundation for a simple addition is also easier because the
project is on a relatively small scale & you will be able to use the existing
foundation to guide layout, leveling, & finishing details. In fact, the most
difficult part of many addition foundations is getting materials &
equipment into a tight backyard— & getting excavated dirt out of it.
Although construction techniques vary according to foundation type,
they require many of the following skills: laying out perimeter lines,
excavating for footings & possibly a basement or crawl space, tying the
new foundation into the old, building level forms, setting reinforcing
steel, pouring concrete, laying concrete block, setting anchor bolts, water
proofing foundation walls, installing drainage around the perimeter, &
backfilling.
82
placement of concrete blocks or form boards for foundation walls. String
lines are usually stretched between temporary batter boards & can be
taken down & put back up as needed. Because an addition abuts the
house along at least one wall, you can use the house instead of batter
boards for that side.
Laying out the foundation: Siding & sheathing removed to expose
foundation & structural members; Plumb line at edge of new addition;
Equal measurement indicates string is parallel to side of house; Corner
stakes beneath string crossings; Obstruction; Existing foundation.
If your addition will be close to the setback limits of your property, verify
the property lines. Your building inspection department may even re quire
a certified survey.
You will need one or two helpers to lay out string lines. The following
procedure is for a simple rectangular addition, but similar techniques can
be used for more complex additions.
1. Mark where outside edges of new foundation will intersect house
foundation. Using level to keep lines plumb, scribe vertical lines onto
siding at these two points. (No line is necessary if addition wall lines up
with corner of house.) If edge of addition lines up with one interior wall,
take accurate measurements from inside house & drill pilot holes from
outside to make sure your line on siding corresponds with outside edge
of intersecting wall stud.
Scribe a cutting line farther out from foundation line to allow for
thickness of new siding on addition wall, depending on how new siding
will be joined with old later on.
2. Remove siding & sheathing covering top of house foundation between
marks. Remove enough to ex pose floor joists & subfloor to save doing it
later. Use circular saw to make cuts, setting blade deep enough to cut
through siding & sheathing but not into framing or foundation. Use
carbide blade
3. Study your plans & existing floor structure to establish where top of
new foundation will be in relation to existing foundation. Even if they
appear level, don’t assume that dimensions of new & old joists, mud sill,
subflooring, & other lumber are the same. Modern lumber is milled to
smaller dimensions than old lumber, & accumulated differences can
make new floor lower than existing floor if you line up the foundations at
the same level
4. Once you have established top level of new foundation, mark that point
on house framing or foundation by measuring from top of existing
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subfloor. Mark each corner of new foundation. Attach string line to each
point, driving a nail into house framing or into cleat nailed into house
framing. Tie nylon string, not cotton, to nails driven firmly into wood at
angle so string does not slide up or down when pulled taut. To make sure
strings are level with each other, use transit, water level, or long
carpenter’s level set on a straightedge. If they are not level, lower string at
higher corner to level with the one attached to lower corner. Adjust
difference later when you frame floor. Make sure both nails are aligned
vertically with marks indicating edge of new foundation wall.
top) Using a water level; (bottom) Using a transit: Find a spot from
which you can see all the batter boards clearly. Level the transit at the
level you want & rotate it so you can tell your helper where to mark.
5. Build batter boards for other ends of string lines by driving two
sharpened 2 by 4s into ground about 3 feet apart & nailing level cross-
pieces to back sides at level where string lines are attached to house
foundation. Set batter boards 6 to
10 feet beyond addition corners so they don't interfere with excavating
& form building.
6. Stretch the two string lines & tie to 6-penny (6d) nails driven into tops
of batter boards. To locate nails so lines are parallel to each other &
84
perpendicular to house wall, stretch one string line taut so it touches top
of batter board. Slide it right or left along top of crosspiece until it's
perfectly square to house. Drive nail into batter board at that point. Use “
3-4-5 triangle” (a series of three measurements that form right triangle) to
determine when lines are square. The two legs are 3 feet & 4 feet; the
hypotenuse is 5 feet. For greater accuracy use longer measurements that
are multiples of 3, 4, & 5 feet (for example, 9-12-15 or 12-16-20).
Pull second string line to second batter board & move right or left until
lines are an equal distance apart at both ends. Set nail into batter board
at that point & tie string line to it.
8. Stretch string line between two batter boards parallel to house &
intersecting first two string lines at exact length of the two side walls of new
foundation.
If soil is unstable or the excavation is more than 5 feet deep, cant sides
outward at least 45 degrees or shore them up to prevent cave-ins.
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Building Forms & Setting Steel
Construction techniques vary de pending on whether you are building
a slab, perimeter, or full-basement foundation.
Slab Foundation
In moderate climates the slab & footing are poured as one unit. After
you have removed 3 or 4 inches of soil from inside the perimeter &
excavated the footing trenches, follow these steps.
1. Build forms around outside edge with 2-by lumber held by stakes every
1 1/2 to 3 feet. Use string lines to align forms & level top edge, which
should be at least
8 inches above grade. Trench walls form footing.
2. Dig trenches for any pipes running under the slab, & then backfill over
them.
3. Place 3 to 4 inches of sand or gravel inside perimeter of slab,
cover with polyethylene vapor barrier, & cover barrier with 2 inches
of sand.
5. Place steel reinforcing mesh over sand & under slab. Tie mesh to
rebar in trench & place 2-inch dobies under it every 3 or 4 feet.
In climates requiring deeper footings, slab & footings are usually poured
separately. If the slab is to rest on the footings, the trenches are adequate
for footing forms. Just place horizontal rebar in trenches, fill with
concrete, & place hooked lengths of rebar in fresh concrete to tie footing &
slab together. Then build a slab form as described above; place gravel or
sand, a vapor barrier, & another layer of sand within perimeter; tie
reinforcing wire mesh to curved hooks embedded in footing wall; & pour
slab.
If footing walls extend above grade & slab is poured within them, you
should build footing walls the same as perimeter foundation. Prepare &
86
pour slab as described above, placing special filler material between
foundation wall & slab to form an isolation joint.
Slab foundation: 6” wire mesh held above plastic with dobies; Slab at
least 4” thick & 8” above grade; Anchor bolts no more than 6’ apart & no
more than 12” from end of any mudsill; Footing 12” to 15” wide & deep
enough to reach below frost line; Splice rebar by overlapping & tying
with wire; 6-mil polyethylene over gravel; 3” to 1/4” layer of sand or
gravel; Rebar reinforcing in footing; Hooked rebar ties slab to footing;
Rebar dowels drilled into old foundation; Existing foundation; Existing
house.
Perimeter Foundation
For shallow foundations the footing & wall are poured together. For
deeper foundations with higher walls the footing is poured first, &
the wall is then formed & poured separately, or it's constructed of
concrete blocks.
2. Construct wall forms of 2-by lumber & reuse it for floor joists. Nail
boards to tall stakes driven into bottom of trench, so inside faces of
87
lumber enclose required width of wall (6 inches for one story, 8 inches
for two stories). Space
stakes every 3 or 4 feet Level tops of form boards with string lines,
& make bottoms high enough to clear footing.
3. Insert special metal ties between form boards to keep heavy concrete
from forcing them apart. Wedges or other fastening devices at each end of
ties make it possible to free form boards after concrete sets.
4. Set rebar in place before the pour & fasten securely with tie wire.
Bottom rebar can rest on dobies or similar devices. To make placing
rebar easier, build one side of forms first, hang rebar, & then complete
the forms.
Forms & rebars for a perimeter foundation: The inside form is placed in
the same way as the outside form. The inside & outside forms are then
tied together with spacers & tie-straps. Steel tie-strap.
88
5. Mark locations for anchor bolts on forms & have bolts handy for day
of pour, or build jigs in order to position bolts before the pour. Bolts are
usually 1/2 by
10 inches for residential foundations.
2. Dig footing trenches deep enough to pour slab over them after wall is
finished. (For example, footing 12 inches deep requires trench 8 inches
deep if gravel bed is 4 inches thick.)
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3. Build forms along hp of trench with 2-by lumber. Set height by
measuring down from string lines a distance equally divisible by
measurement of concrete block & mortar so blocks will come out even at
top of foundation wall. Make tops of forms as level as possible, with no
more than 1/2 inch variance along entire form. Hold forms in place with 1
by 2 stakes every 2 feet & 1 by 2 ties across top.
4. Place horizontal rebar in forms, holding it off ground with the help of
3-inch dobies.
5. Order pieces of vertical rebar (which usually has a hook at bottom) cut
to length & bent as specified in plans. Mark their locations on form boards
so blocks will slip over them, & have them available for pour. Do not drive
them into ground.
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Full basement foundation: New floor joists; Existing footing &
basement wall; Grade; Waterproof membrane; New concrete or
concrete block; Gravel & drain pipe
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Tying new foundation to old: Wire support for rebar; Existing foundation;
30” pieces of rebar cemented into holes in existing foundation & wired to
rebar in the new foundation
Working with rebar. Plans for most residential foundations specify #4
rebar, which is 5/8-inch in diameter. This size can be cut & bent fairly
easily. Larger sizes are more difficult to handle.
Use special cutting & bending tool for rebar, or cut it with metal cutoff
blade in a circular saw or hacksaw blade in a reciprocating saw. The
advantage of the specialized tool is that it also bends rebar.
Splice rebar with tie wire. Codes specify that two pieces overlap by at
least 40 diameters (equaling 20 inches for #4 bar) Codes also specify
“concrete cover” (minimum thickness of concrete surrounding rebar).
Where concrete is below grade, rebar must be placed at least 3 inches
from ground on all sides. Where concrete is above grade, cover must
be at least 1½-inches.
Pouring concrete against wood. If new foundation wall will be higher
than existing wall, due to sloping site or other conditions, protect wood
portions of existing house against direct contact with new concrete.
Tack aluminum sheet metal or other approved flashing against ex
posed wood framing or sheathing before pouring concrete against it.
Amount (in cubic yards). Estimate cubic yards by calculating cubic feet &
dividing by 27. Once you have carefully figured the volume needed, add at
least 5 percent for waste. It’s better to order too much than too little. Just
decide before delivery where to pour the excess.
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Aggregate size. Use 3/4-inch aggregate for most jobs, although some
codes require a specific size. If you are having the concrete pumped,
check with the pumping company to see if their hoses will handle the
size aggregate you are using.
Cement content. This is specified as the number of sacks of cement per
cubic yard of concrete. A five-sack mix is normally specified when the
aggregate is ¾-inch. A six-sack mix is recommended for 3/8-inch
aggregate or for jobs where a higher strength of concrete is needed.
Other factors. You may also need to specify water to cement ratio (1 to 2
by weight is recommended for most residential foundations); slump (4
inches for most jobs; 6 inches for filling concrete block); & air
entrainment (an additive for cold climates, usually specified as 6
percent).
Concerning charges, you may have to pay other fees in addition to the per
yard for delivery. A pumping service is extra, usually an hourly fee & a
charge for each yard pumped. You may also have to pay a short-load
charge for orders under a certain minimum, such as 7 yards. A stand by
charge is a fee for any time the concrete truck must remain at your job
site after an allotted time limit (usually about 5 minutes per yard). This fee
can skyrocket if you are unprepared when the truck arrives.
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Pouring concrete into forms: Strike hammer on stake to spread impact & effect
Fill wall with concrete after finished wall has dried overnight. Even if
your plans don't require concrete in every space, you will have to fill
holes every 4 to 6 feet for setting anchor bolts. If codes don't require
concrete filling, pour insulating material, such as vermiculite, into
finished wall.
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Mortar Joints and Pointing
There is no set rule governing the thickness of a brick masonry mortar
joint. Irregularly shaped bricks may require mortar joints up to 1/2 inch
thick to compensate for the irregularities. However, mortar joints 1/4
inch thick are the strongest. Use this thickness when the bricks are
regular enough in shape to permit it. A slushed joint is made simply by
depositing the mortar on top of the head joints and allowing it to run
down between the bricks to form a joint. You cannot make solid joints
this way. Even if you fill the space between the bricks completely, there
is no way you can compact the mortar against the brick faces;
consequently a poor bond results. The only effective way to build a good
joint is to trowel it. The secret of mortar joint construction and pointing
is in how you hold the trowel for spreading mortar.
The proper way to hold a trowel
Figure 4 shows the correct way to hold a trowel. Hold it firmly in the grip
shown, with your thumb resting on top of the handle, not encircling it. If
you are right-handed, pick up mortar from the outside of the mortar
board pile with the left edge of your trowel. You can pick up enough to
spread one to five bricks, depending on the wall space and your skill. A
pickup for one brick forms only a small pile along the left edge of the
trowel. A pickup for five bricks is a full load for a large trowel.
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Poor mortar bond
If you are right-handed, work from left to right along the wall. Holding
the left edge of the trowel directly over the center line of the previous
course, tilt the trowel slightly and move it to the right (view 3), spreading
an equal amount of mortar on each brick until you either complete the
course or the trowel is empty (view 4). Return any mortar left over to the
mortar board.
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Figure 7 Making a bed joint in a stretcher course.
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Do not spread the mortar for a bed joint too far ahead of laying - four or
five brick lengths is best. Mortar spread out too far ahead dries out before
the bricks become bedded and causes a poor bond. The mortar must be
soft and plastic so that the brick will bed in it easily. Spread the mortar
about 1 inch thick and then make a shallow furrow in it (Figure 7, view 1).
A furrow that is too deep leaves a gap between the mortar and the bedded
brick. This reduces the resistance of the wall to water penetration. Using a
smooth, even stroke, cut off any mortar projecting beyond the wall line
with the edge of the trowel (view 2). Retain enough mortar on the trowel to
butter the left end of the first brick you will lay in the fresh mortar. Throw
the rest back on the mortar board. Pick up the first brick to be laid with
your thumb on one side of the brick and your fingers on the
other. Apply as much mortar as will stick to the end of the brick and then
push it into place (Figure 8). Squeeze out the excess mortar at the head
joint and at the sides. Make sure the mortar completely fills the head joint
(Figure 9). After bedding the brick, cut off the excess mortar and use it to
start the next end joint. Throw any surplus mortar back on the mortar
board where it can be restored to workability.
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Figure 10 shows how to insert a brick into a space left in a wall. First, spread a
thick bed of mortar (view 1), and then shove the brick into the wall space (view
2) until mortar squeezes out of all four joints (view 3). This way, you know that
the joints are full of mortar at every point. To make a cross joint in a header
course, spread the bed joint mortar several brick widths in advance. Then,
spread mortar over the face of the header brick before placing it in the wall
(Figure 11, view 1). Next, shove the brick into place, squeezing out mortar at
the top of the joint. Finally, cut off the excess mortar as shown in view 2.
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Figure 12 shows how to lay a closure brick in a header course. First,
spread about 1 inch of mortar on the sides of the brick already in place
(view 1), as well as on both sides of the closure brick (view 2). Then, lay
the closure brick carefully into position without disturbing the brick
already laid (view 3). If you do disturb any adjacent brick, cracks will form
between the brick and mortar, allowing moisture to penetrate the wall.
You should place a closure brick for a stretcher course using the same
techniques as for a header course. As we
The first step in laying a block wall is to carefully plan the project. When
using concrete block to build a wall, it is important to select the
dimensions of the wall based on the size of the block. Standard concrete
blocks are 7 5/8" wide, 7 5/8" deep, and 15 5/8" long. Assuming that the
mortar joint is 3/8" thick brings the block plus mortar dimensions to
8x8x16". You will want the outside dimension of the wall to be a multiple
of a half-block length (minus one mortar joint) so that you do not have to
cut blocks to a custom size. The height of the wall should also be a
multiple of the block height (including the mortar joint).
Figure 14: Levelling and plumbing first course of blocks for a wall.
101
Checking each course at the corner.
Vertical joints.
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Snap a chalk line to mark the footing and align the blocks accurately.
Then, use a piece of material 3/8 inch thick to properly space the blocks.
This helps you get an accurate measurement.
Checking the Horizontal Spacing.
the edges of the block below (figure 19). Make all position adjustments
while the mortar is soft and plastic. Any adjustments you make after the
mortar stiffens will break the mortar bond and allow water to penetrate.
Level each block and align it to the mason’s line by tapping it lightly with
a trowel handle.
21) and throw it back on the mortar board to rework into the fresh
mortar. Do not, however, rework any mortar dropped on the scaffold or
floor. Weathertight joints and the neat appearance of concrete masonry
walls depend on proper striking (tooling). After laying a section of the wall,
tool the mortar joint when the mortar becomes “thumb print” hard.
Tooling compacts the mortar and forces it
tightly against the masonry on each side of the joint. Use either concave or
V-shaped tooling on all joints (figure 22).
Tool horizontal joints (figure 23, view 1) with a long jointer first, followed
by tooling the vertical joints (view 2). Trim off mortar burrs from the
tooling flush with the wall face using a trowel, soft bristle brush, or by
rubbing with a burlap bag.
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A procedure known as pointing may be required after jointing. Pointing is
the process of inserting mortar into horizontal and vertical joints after the
unit has been laid. Basically, pointing is done to restore or replace
deteriorated surface mortar in old work. Pointing of this nature is called
tuck pointing. However, even in freshly laid masonry, pointing may be
necessary for filling holes or correcting defective joints.
You must prepare in advance for installing wood plates with anchor bolts on
top of hollow concrete masonry walls. To do this, place pieces of metal lath in
the second horizontal mortar joint from the top of the wall under the cores that
will contain the bolts (figure 24, view 1). Use anchor bolts 1/2 inch in diameter
and 18 inches long. Space them not more than 4 feet apart. Then, when you
complete the top course, insert the bolts into the cores of the top two courses
and till the cores with concrete or mortar. The metal lath underneath holds the
concrete or mortar filling in place. The threaded end of the bolt should extend
above the top of the wall (view 2)
6. Pour a level footing, using hand mixed cement and proper reinforcement.
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A footing is a concrete structure upon which a wall is built. Figure 25
shows a typical footing formwork for a bearing wall, and figure 26 shows
bracing methods for a bearing footing. A bearing wall, also called a load-
bearing wall, is an exterior wall that serves as an enclosure and also
transmits structural loads to the foundation. The form sides are 2-inch
lumber whose width equals the footing depth. Stakes hold the sides in
place while spreaders maintain the correct distance between them. The
short braces at each stake hold the form in line. A keyway is made in the
wet concrete by placing a 2-by-2-inch board along the center of the wall
footing form. After the concrete is dry, the board is removed. This leaves
an indentation, or key, in the concrete. When you pour the foundation
wall, the key provides a tie between the footing and wall.
Concrete is strong under compression, but relatively weak under tension.
The reverse is true for steel. Therefore, when the two are combined, one
makes up for the deficiency of the other. When steel is embedded in
concrete in a manner that assists it in carrying imposed loads, the
combination is known as reinforced concrete. The steel may consist of
welded wire fabric or expanded metal mesh, but, more often, it consists of
reinforcing bars, or more commonly "rebar."
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Laying concrete block: Rebar driven into bottom of trench in line with the first
hole in every fourth block—every 4’ with 16” blocks; Dry run of blocks laid
beside the footing trench to set the position of rebar; Line up first course on
mason twine; First course corner block; Shallow keyway provides additional
support; Footing; Mason’s line block; First course corner block; Set each block
in place & tap it gently to line it up with the string; After the first few courses,
add additional lengths of rebar by sliding them down the cavity beside the first
rod. Tamp the concrete to hold the new rod tightly
2. The first step in laying a block wall is to carefully plan the ________?.
a. Beam
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b. Column
c. Project
d. House
3. To lay concrete block, start with the two outside corner __________ of the first lead,
or course.
a. Cement
b. Block
c. Rebar
d. Aggregates
4. Wear an appropriate ____________ for the particular job to do.
a. Tools
b. PPE
c. Helmet
d. T-shirt
Learning Objectives:
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1. Read and interpret plans as per job required.
2. Select and prepared materials, tools and equipment
consistent with job requirements.
3. Properly execute the project according to the plans as
per job required.
Read and understand graphs, tables, charts and diagrams
1 Graphs
Scope:
Students need to be able to:
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Note: This is not an exact science. You cannot read the scale completely accurately.
(Don’t try giving an answer like 62.85mins!). However, students must use a sharp pencil
and draw the lines as neatly as possible
Graphs tell stories! As something changes over time, the shape of the graph
describes the change. We can tell the story of the change by interpreting the
graph.
2. Tables
Scope:
Students need to be able to:
110
extract information from tables of data (and perform calculations on it),
read two-way data tables
.
What students need to know?
Putting information into a table is a useful way of neatly showing a lot of
information in a way that is easy to read. The important thing to recognize is that
you are only going to need to use a very small part of this information. So,
remember to check carefully what it is that you need to know. Then find the
correct column and row containing the information you need.
Example Question:
What is the total cost of a holiday for 1 adult and 2 children at the Tides End hotel departing on
the 5th of August?
Apr 1 – Apr 30
May 1 – June 20
June 21 - Aug 3
Sept 2 – Dec 31
Solution:
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Reading from the table:
3. Charts
Scope:
read and interpret information from pie charts, including choosing a pie
chart which represents given information and calculating the numbers
represented by a given category,
read and interpret information from bar charts,
read and interpret information from pictograms.
Pie Charts
For example:
112
This table shows the results of a survey to determine the favourite colours of 300
people.
Favourite
Colour
Red 150
Blue 30
Green 75
Yellow 45
You can see that 150 people said red. 150 out of 300 is a half.
30 people said blue. 30 out of 300 is a tenth.
75 people said green. 75 out of 300 is a quarter.
There is only one segment left, so this is enough – you can complete the pie chart
with this information.
However, you may be able to see that 45 out of 300 is three twentieths!
Red
Blue
If you know the total of the data shown in a pie chart, you can use the percentage or
fraction for each slice to work out how many people the slice represents. If you had an
angle measurer, you could measure the angle and use the fraction of that angle out of
360. In tests, you will not need to measure
Example Question:
113
The pie chart shows a survey of 120 people, which asked them
what their favorite soft drink was. How many people said
“Tingle”?
Solution:
Looking at the chart shows that a quarter of the people said
“Tingle”.
Red
Blue
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References/Further Reading
Blondet M. (2005), Construction and Maintenance of Masonry
Houses, Pontifica Universidad Catolica del Peru, Lima,
www.eeri.org/lfe/clearinghouse/kashmir/resources.html
CBC – Masonry NC II
Burke, Stanley R., & Wakeman, T. J. (1990). MODERN
AGRICULTURAL MECHANICS (2nd ed.). Danville, IL: Interstate
Publishers.
116
Cooper, Elmer L. (1987). AGRICULTURAL
MECHANICS:FUNDAMENTALS AND APPLICATIONS. Albany, NY:
Delmar Publishers.
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Prepared by:
117
Noted by:
(COLLEGE)
119
RUBBER PRODUCTION NC II
SHIELDED METAL ARC WELDING NC I
SHIELDED METAL ARC WELDING NC II
TRAINERS METHODOLOGY COURSE
SHIELDED METAL ARC WELDING NC II
AUTOMOTIVE SERVICING NC I
AUTOMOTIVE SERVICING NC II
HEALTH CARE SERVICES NC II
HEAVY EQUIPMENT OPERATOR (BACKHOE LOADER) NC II
MOTORCYCLE/SMALL ENGINE SERVICING NC II
CAREGIVING NC II
BARTENDING NC II
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INDUSTRIAL ARTS
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SHIELDED METAL ARC WELDING NC II
AUTOMOTIVE SERVICING NC I
AUTOMOTIVE SERVICING NC II
HOME ECONOMICS
FRONT OFFICE SERVICES NC II
HOUSEKEEPING NC II
FOOD AND BEVERAGES SERVICES NC II
BREAD AND PASTRY PRODUCTION NC II
INFORMATION AND COMMUNICATION TECHNOLOGY
2D ANIMATION NC III
COMPUTER SYSTEM SERVICING NC II
ELECTRONIC PRODUCTS ASSEMBLY SERVICES NC II
AGRICULTURAL TECHNOLOGY STRAND