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7
None
13-17 NOVEMBER 2023
DWC, DUBAI AIRSHOW SITEhings started s0 positively
afew years ago when |
fead an RAF future outing
bie handed to me during
‘a media vist It described
the new types that would
possibly be entering service
‘and as well as those inline to replace
Aircraft then in service. What impressed
‘me was the numbers lavolve«
The potenti figure of up to 40 new
helicopters to replace the Pura, Bel 212,
‘and 412 foots soomed Viable, and fe E-7
\Wedgetals would replace the E-3 Sentry that
\%0Uld soon be rtrng, It briefly appeared
that the UK Goverreent had fray gots
‘act together and had bucked the trend of
reducing the defence budget ~ an easy targot
{or poltical parties over the years to cover
faltres in other departments, while asking
‘mar ofthe RAF and the ether mitary ams,
‘And ere we aren 2023, with global treats
‘nove higher. Thares a warn Europe, and
while analysts debate whether Russa wil go
‘beyond Uraine's borders f the opportunity
alons, it appears, for now, that this won't
‘be the case. The ‘bloody nose’ that Russias
miltary is experiencing on the batts
‘makes the prospect of further expansion
Lnikey But the treats there, and ta counter
any treat, thers has tobe deterent —
id
personnel and the latest equipment
‘Across NATO, the UK has baen held in
high regard in terms of what ican do wit,
altimes, ted resources the ‘make do
‘ned make t etiecte atttude has often wen
through. But as ballet technology has
‘developed, what has previously been theory
‘and digital demonsvatons is now being pul
into practice onthe groundlin Ukraine
‘The time has come fora more robust
sophisticated and capable detent. thas.
to be accepted that wee onthe treshotd
cl another Cold War and wil for mary daly
routines won't change, for thse in uniform,
particu cn the fronting, they have
exer bean busir. RAF Typhoons regularly
Irteroapt Pussian acrat heading towards
the UK's ar ienification zone. As someone
\who remembers seeing F Phantom GRA
‘soramblas from RAF Coningsby, commented
‘upon by the late-Raymond Baxter, | baleve
were very much in that era agan, ony with
foront acraft on our side at oat)
Against this backcop, thas emerged that
the UK villreuce is E77 Wedgetal at from
five acraft to jst three. Given te intended
rale ofthe E:7 goes far beyond the oid E-8
‘Sentry, becoming not only Brain's jes
in the sky but also a battlefield command
Centre for mitary operations til gather
information, analyse and share it with ther
‘ny tree E7 Wedgtas wil nw ena sevice with to RA with te
fst aera expected to reac IC 2024
now cover:
{AE Systems’ nw Falconer department wl focus on developing the
technloy for nex gneation a dominance using revolutionary new
‘roduc techniques and procedures 85s
Units, awhethorin the aon the ground or
fat sea, Wit the UK's global interests and
‘commitments, wrich were often stretched to
breaking point at peacetime, the Government
wil now ask the RAF to do even more with
lees ina fer higher treat ernronment. And
the counterargument so often thrown back
that now technology means you don't ned
‘as many assets’ has been proved wreng tne
‘and time again.
‘perfect example isthe steady reduction
Inthe number ofthe new medium helicopter
type to be acquied. Italy quoted as 40, the
latest VOD repens now put the anipatod
number tobe acquired as low as 20. Who
wil tll an ary commander that his assault
fowoe cant al be carried n one lit auing a
time crea campaign?
With the UK's commitment to having
Intuance bath inthe West to combat Russa
‘and inthe indo-Pactfc region to counter the
‘expansion of China k's a simple ogi forthe
Government to sop wasting time and money
by continual changing ts min on whats
‘odd: | think curent purse sting hldors
and decision makers need to look back to
the 1980s to see how effective detarence
canbe and gia the RAF the assats it needs
inthe numbers that will be
‘operationally effective in ™
these turbuent tes,
14
Glenn Sands
Eaitor
September 2023 AA wteracrl| 3Spiele pets
mas it prepares for tal
cial space sector
Mark Broadbent
explores what's
Airlines has had a to
years, but its CEO remains
Bernie Baldwin
isses the importance of
positive. Alan Dron aske
[NR bteatora50 m Killer Boeing's
‘AH-6 is the platform of choice
for the USSOCOM. Glenn
‘Sands sat down with Boeing to
discuss what the future holds
for the Little Bird
62 Turk A spa
Jon Lake reviews the wealth of
military aviation programmes
recently developed by Turkey
72
avial essionals What's.
the job market lke for pilots, cabin
crew? Bemie Baldwin finds out
80 Shaping th ture BAE
‘Systems has launched a new air
division. Jon Lake explains.
86 Alex
Preston provides a roundup of
the latest developments of inflight
entertainment on display at two
recent trade shows
94 Eight Sam
Sprules, managing director of
‘AeroProfessional, talks to Air
International
‘Septerrber 2023 AR itemainal| 5Is the Hokum
here's ite question that
Wester intoligance
‘analysts have been heavily
‘monitoring Russia's
‘special mitary operation
in Ukeaine, evaluating all
‘aspects oftheir equipment
and tactics. The West's presumed
military operating doctrine betore 2022
is actively being revised regarding how a
broader war in Europe would look and the
‘operational capabilty ofthe equipment
that Western armed forces would face,
Prior to the invasion of Ukraine, there
was a tendency for Western analysts
to over-hype some of the equipment
entering Fussian service, from the T-14
‘Armata to the Sukhoi $u-57. What
information had been released through
‘open NATO sources is that the latest kt
is, in some cases, stil aot on par with ts
‘Western equivalents and that nether are
the combat tactics being employed.
“There is no more clearer indication of
this than the current hetcopter war taking
place over Ukraine, The Russian Air Force
has taken heavy losses from the outset _site Oryx, which has been tracking fence systems (MANPADS), wile the
ofthe campaign and many Western ussian equipment losses, since helicopters Frequently operate with less
‘observers have been surprised by the tol February 2022 there have been 39 Consistent top cover from combat jets
taken on the Kamov Ka-52 Hokunn-B. Ka-52s destroyed out of 309 helicopters than they would expect under Russian
“The uncorwertional coaxlal rotor ofall types that have been lost since the military doctrine”
platform has been tasked with armed contct bogan. According to UK defence What must be taken into account
reconnaissance, close-ar support during sources, the number of Ka 62s lost is that Ka-52s are being tasked with
assaults, comoy protection and armed represents 25% of the Fussian Air Force's missions that in the West would be
patroling, roles which saw the Ka-52s in in-service fleet of 90 airraft, but ths later entrusted to a faster-ying ground-attack
se from the fist fw hours of the inasion, proved inaccurate and is more Ikely 19%, et, where the chances of Surviving over
during the assault on Antonov Aiport in according o other experts. Nevertheless, the target are far higher than a slower
Hostomel, northwest of Kyu. During this _'s a staggering number. attack helicopter. i's a practice that
‘operation, one Ka-62 was shot down, with Aquote from a UK MOD inteligence —-—_~Russian commanders pursued “as one
the crew both eecting. twas a taste of report revealed: “Russian attack Of the few options available to provide
things to come for Hokum crews helicopters have ikely suffered particular close support for troops in combat,”
‘According to the Dutch apen-source attrition from Ukrainian man-portable air according to the MOD report.
But issues with the Ka-52 go beyond
how i's ing flown in Ukraine and the
losses the platform is taking. It took
‘manufacturer Kamov 14 years to supply
the 100+ Ka-628 to the Russian Air
Foroe, and with the production of miltary
aircraft decreasing, according to Western
‘accounts, making good on the Ka-52
losses may take far longer than expected,
Looking atthe current technology
fn the Ka’52s, their use of precision:
‘guided missles requires the crew to
‘olmb and hover, making them highly
vise to Ukrainian ground troops armed
with wester-suppled MANPADS. The
problem is that the Ka-82is currently the
only piatform capable of fring Russia's
premier ant-tank missile, the 9K121 Vikhr
{NATO designation AT-16 Scation) alaser
bbearcing weapon with low jamming
susceptibilty, However, to ensure the
6 September 2023 AR rtaratioaltarget is struck, the Ka-62 must face it
land hever for several seconds to ensure
the laser beam remains on target.
‘Although this ean ocaur ata distance
Of around six kiometres, with the Ka-52
pinpointing a target betore fring the
‘misala, the Ka-S2 can't move until it has
‘been struck, which is where the Hokum
's proving most vinerable, Footage
‘leased of Ka-52s being downed has
inevitably shown them inthe hover when
struck, with atleast two examples shown
vath their undercarriage lowered during
presumed pre-missle stk position or
Using its sensors for reconnaissance,
Based on this footage, one forme
Western attack helicopter plot was
‘quoted as saying: “ASlong as the Russian
‘Ar Force in Usraine favours precision
application of the vikhr missile over the
‘survival ofthe Ka-52 fring it, the attack
helicopter crews face extreme risk and a
shockingly shot life expectancy.”
To improve the capabities and
‘survivabilty ofthe Hokum, the Pussian
‘Army recelved the fist of 30 upgraded
Kamov Ka-52Ms in January 2028.
‘The upgrades include a modernised
GOES-451M electro-optical targeting
tune with an increased range, stronger
undercarriage wheels and improved
‘cockait ergonomics, with batter
‘adaptation to NVGs. The LMUR misste,
‘light multi-purpose guided rocket
has now been added to the Hokus
armament options. Several new radar
‘ypas are also being considered, whi a
‘naw sol protection system vil replace the
‘current L370-5 Vitebsk. Las, the Ka-62M
wil be adapted to work within a new
battlefield command and contol system.
According to Russian state
Information company TASS, this new
‘upgraded version has been tested
in Ukraine, although nether side has
released any operational detals on the
upgraded Ka-S2M or commented on its
atfectveness,
‘ne of he many K-52 that have bon downed
‘over Ukraine, is etately inact examol ely
‘ound its way tthe West tbe examined by various
Imetigence agencies
Theres speculation based on videoclips showing
excessive wbrating of tho a 52 stb wings tat
‘mechanical sues ae impactig thee and
‘ausng teal ares.
Reonld
-ssion Ka tate have ben to attack Utrainin
Targets at stances 0 fief ten lomo,
‘though is requres hem to rman statonayt>
fui th mise os target
"on can deny ter raver but are Wok
‘rows beng puta unnecesory sk 02 por
‘operational command stuctre
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iral O
The commercial aviation
industry was brought to its
knees during COVID-19, but
one sector remained steady
throughout and is now
wiser, more profitable and
in-demand: aircraft leasing.
Michael Doran spoke with
leading players as to how
‘they achieved this
t
/ # ec
{'s hard to think of any part of aviation that
has emerged ftom the coronawirus pandemic
stronger, more in demand or more altractive
than sicraft leasing, While aiines faltered with
their grounded aircraft, lessors kept ploughing
‘on, financing new aieraft and keeping investors
‘on ther side.
Prior to COVID-19, around 559 of the global
commercial fleet was financed by lessors, but
that has grown to about 66% ancl looks likely to
‘cimb even higher in coming years. Lessors have
demonstrated resiience by managing ther way
through the crisis and simultaneously keeping
‘many customers in business,
“The sector has an extremely bright future,
{ivan its large order books for now aircraft, largo
fleets of curent-generation planes, dversitied
portfolios and access to imvestment-grade
finance. Air International wanted to examine
‘how this strong postion came about and, given
continuing uncertainty, why the future is So rosy
Avolon
International leasing company Avoion owns and
‘manages a fleet of §78 aircraft, wth commitments
{or another 297 in hand. ts portfobo is operated
bby 149 customers in 65 countries, giving the
lessor an excellent perspective on how the ure
aircraft leasing market is performing, In June The irs AsOne0 i proving poplar
cross the sector mth a sre of dy
£2023, Avolon published its World Fleot Forocast zane asa wt erie of
= Return to Growth, which claimed the global 2123 Pat A Show
‘vation feet will almost double over the next Altus
‘Soptrber 2008 AR ternal] 1420 years, totaling nearly 47,000 aircraft by
2042. Perhaps the most relevant part of
the report for this story is that more than
$4 tllon wil have tobe found to finance
the 44,200 new passenger aircraft to be
‘dalvered in the next two decades.
‘The report was co-authored by
‘Avolon's chiat risk officer Jim Mocison,
‘who, in an interview with A Intemational,
‘explained that around $120 billon in
ew acraft deliveries will naed to be
financed each year: “Utimataly, that's
‘allarge amount of capital, and aviation
is going to need to be abie to draw that
{rom differant sources, whether private
funding sources or public markets. There
‘are aifines worldwicie who are relying
‘more and mare on lessors to provide that
capital”
In genera, aifines emerged from the
pandemic with weaker balance sheets
‘and burdened by debt. While profitabity
has returned, it wil take time for those
‘accounts to recover fuly. This comes at a
time when demand for new, fus-eficient
aircraft is at an all-time high, with OEM
production slots filed years in advance.
Morrison said that airines are coming
to lassors both forthe avaiablity of
12] September 2023 AR rtaratoal
aircraft — whether that's from used aircraft
Or thet slots for new alrraft as well as
for the financing that comes associated
with those aircraft: "We're seeing demand
from our aiine lessees to extend aircraft
we have on lease or take used arcraft
that we may have avalable to re-market. It
‘also means new technology aircraft Sots
we have booked with Arbus and Booing
are in strong demand, so i's a favourable
‘market environment fora lessor such as.
Avalon.”
While no one in aviation escaped
the pandemic unscathed, it soems the
leasing markat has done better than
‘most by emerging stronger and more
resilent. During COVID-19, lessors
financed around 66% of aircraft dalveries
‘compared to around 50% pre-pandemic
and provided substantial relief to airine
lessees to help them survive when
revenues cried up, while keeping up
with their nancial obligations. Morrison
‘noted: “Before the pandemic, there
‘were eight investment grace lessors,
and now there are sil eight investment
‘grade lessors. On average, the rated
airlines were downgraded by two or tree
rtches, which indicates the rastience of
‘our business and the strong investment
opportunities we ote”
“There have been some high-profle
issues recenty where local courts
in India and Vietnam have blocked
aircraft repossession from operators in
financial distress. As Avalon operates
in 65 countries and must be aware of
all the risks it faces, it strongly supports,
the Cape Town Convention and the
‘Aviation Working Group (AWG) that
‘monitors compliance. Morison said that
Understanding and managing jurisdictional
Fisk is core to Avolon's risk managemant
‘approach. It works collaboratively through
‘Organisations tke the AWG to advance
the opportunities the convention brings to
local economies: “By adopting the Cape
“Town convention, gavernmenis ensixe
their airines have access tothe lowest
cost of capital, so we're strong promoters
Of that. The ongoing issues in Inia are
leading to a momentum towards the
Inckan pariament fuly adopting the Cape
“Town Convention, of which we ae fully
supportive”
‘While leasing brings the money and the
aircraft, it also gives significant fexbilty
{0 an airine when comparod to outight,Lessors and OEMs
‘the owners of more than al of the
abel commercial ara et, the lessor
community isan essential customer for
‘Aus and Boeing. Apart rom ordeng
aire theron ight, essa are
also nove in ae an esseback and
‘Ate ond of Jun, Abus and
Boeing reported total unfiled orders
of 13,546 aircraft ith around 14%
1,951 ara booked fram lessors.
‘Unsurprisingly, the order books are
Aominated by singl-aislenarowbodies,
such asthe 737 and A320 family aieraf.
‘ious had a total backog of 7,967
aieraft, comprising 7,275 A220, A320
and A321 sngle-aisle aircraft, 208 ASGOs
and 484 A350s. Of those unfled orders,
lessors account for 1,390 or 17% ofthe
‘ota, including 1,275 narrowbodies, 44
‘4330s and 11 AS5Qs. Tere are seven
lessors with more than 100 aircraft in
‘the Abus backlog though that ist
Is dominated by Ar Lease Corporation,
which has 250 unflled orders. The others
ar Avoion (167 on order) CALC (120),
BOC Aviation (115), MBC Aviation Capital
(106), rap (101) and NAS Aviation
Services (10)
Meanie, Boeing has reported
‘otal unfled orders of 5,579 aircraft,
comprising 4.379 737s, 112 767s, 438
777s and 649 787s. The repr ists 630
scraft deed by lessors, with only
‘AerCap and Air Lease Corporation breaking
‘the 100 aircraft on order mark. Again the
bulk ofthe unfiled orders for single
ase arcraf, with 737s making up 95%
of th lessor orders. The lessor listed re
‘AesCap (137A Lease Corporation (105),
‘Aol (73), 80C Aviation (73) and SMBC
‘Aviation Capita (6).
“These numbers are what Arbus and
Boeing identi as coming from lessors
‘and were unflle at the end of June
2003. Bath OEMS report many orders for
“unidentified customers’, and with orders
stretching out years in advance, who pays
‘or thom can and does change.
Top urt
‘rol signed an Mo for 20 tus ASSO in
‘hie ise
op cat
‘ew technology arate the Arbus ASCILR aro
In tign demand ices
‘owmership, mainly when the aircraft is
no longor required. Aifines can fine-tune
their capacity up or down, hand an aitiner
‘back at the end ofthe lease and access
‘a global trading platform if the aicratt
becomes surplus to thet fleet profile
e-marketing ara isan important
revenue earner, but having access
to new aloratis vital toa lessor, 80
‘Avalon curtontly has orders for nearly
300 aircraft. Pinning precise numbers
in this dynamic environment is dificult,
but atthe end of June order reports
‘rom Airbus and Boeing paint part of the
pictur. Airbus reported that Avolon had
Lnilled orders for 167 alrraft, cornpxsing
129 A320ne0s, 34 ASZIne0s and four
‘AgGOn20s. However, uring the Paris Air
‘Show in June, Arbus announced that
‘Avalon had signed a memorandum of
Understanding for 20 A330-900s, which
will no doubt show up in the reports in
due course,
The comparable unflled order report
with Bosing showed that Avolon had 71
‘737 MAX and two 787-9 Dreamiiners in
the pipeline. Whatever the exact number,
these slots are a valuable commodity
when OEMS are struggling to it
production rates and airraft are in short
‘supply. As Morrison observed: “Uttmatey,
ifthe manufacturers aren't able to delver
the new technology aicraft as fast as
the market would demand, then area
curently in service will have thei ite
‘extended. But the fastest way for aviation
to bring carbon emissions down is with
‘new areatt, and we think our order book
(of nearly 300 aircraft means Avalon wil
play a key ole in fleet renewal”
TrueNoord
With a focus on 50-160 seat aircraft,
Netherlands-basad TrueNoord specialises
In the regional market, covering
turboprops and jes. It isa ful-service
‘company that provides cents with leasing
and lease management services from iis
‘Amsterdam headquarters and offices in
London, Dublin and Singapore. While
TrueNoord specialises ina particular
‘market niche, its portiofo contains a
diverse fleet of 69 airratt, comprising ton
‘commercial types including variants from
ATR, Airbus, Emiraer, MHIPJ and De
Haviland,
‘trough many regional operators
managed to keep their aircraft in the
‘Septebe 2005 AR nteraonal] 13“Isa favourable
market environment
foralessor such
as Avolon”
Jim Morrison,
Chief Risk Officer, Avolon
air for most ofthe pandemic, it was still
a dificult time for alllessors, who often
had to work individually with clients to
find a way through the crisis. Now that
the recovery isin full swing, itis time to
reflect on how the leasing sector survived
COVID-19 and what sort of heath itis
today.
‘Anne-Bart Tieleman, CEO of
‘TrueNoora, believes that while COVID:
19's impact on aviation may have
been transient, some of its effects are
here to stay and that's @ good thing
for the leasing sector. Speaking to Air
International, he explained thatthe sector
has proven its resilence and ability to
manage @ crisis, making it attractive
to a wider pool of investors: “Leasing
companies have proven that this is a
robust business, and that's important for
not only equiy investors but also for debt
providers and the debt capital market
investors to see that this is an industry
that delvers and can actually survive. |
think that wil affect the leasing industry
0g forward.”
Teleman also betioves that i is
becoming cheaper for some airtines to
secure an alroaft via a lessor than by
financing it themselves, as the lower risk
profie facitates lessors to finance these
aircraft more cheaply. The nature of
leasing various arcratt types to a poo! of
different operators diversfes the risk for
investors compared to funding an aircraft
to1an aitine, Before the pandemic, just
‘over hatf ofthe global fleet was owned by
lessors, and that was considered to be
the sweet spot in the mix between owned
or leased aircraft. Having weathered the
14 Septoriber 2028 AR rteretorl
storm 80 wol, Teleman betieves that
‘may well change in the post-COVID era:
thas only strengthened the leasing
business case, and think we should not
bbe surprised to see leasing companios
‘own up to two-thirds of the global fleet
in the future. | think we wal only bull on
the 50% going forward, and the leasing
industry will become biggec”
The shift to using new-generation
rnarrowbodies on longerrange routes is
‘also trickling into the regional market,
where aiines want to add more
frequencies with full planes on medium:
haul fights. This is particularly true in
the above 100-seal market, where the
Embraer family of jets and the Airbus
‘A220 are gaining more traction, which is
hare TrueNooed is most active.
The opportunity is there fo use these
lower-capacity aircraft but offer higher
frequencies, thereby managing yield and
‘operating costs by virtue of using the
‘more fuel-efficient naw-goneration jets.
The extended range of the Embraer E2s
{and the Airbus A220s pushes them into
routes previously flown by A320 or 737
types, which Tieleman says is a game-
changer: “Instead of fhing one of two:
hour cycles, these aircraft can delver
four or five-hour cycles, which changes
the business an airine can offer with
that asset think airlines are starting to
see that you can stil ty the one- or two-
hour cycles, but the aircraft gives a lot of
flexibility
“TrueNoord sticks very much to the
50-150 seats class of aircraft for clear
strategic reasons. Tieleman said it's a
Fiche market because the biggerTrueood speciaes n
aera tom 80°50 seats
"hated
Sopternber 2008 AR iternationa | 15lessors need to focus on the significant
transactions and view this class of aircraft
‘as non-core assets: “There is also an
‘operational side, as there are airines:
that only operate these smaller aircraft
‘because that's the markets they are in,
and @ 737 oF A320 is not what they need
fr can operate for the runways or regions
where they operate. I's that combination
Of factors that creates the market niche
that we serve.”
‘OEMs are stl raising supply chain
issues as they clamber to fila bucketful
of orders, unsettling the balance
between supply and demand for new
aircraft. Wit inflation and capital
16] September 2023 AR rtaratoal
costs rising, lease rates will inevitably
start to clo, Tieloman observed that
‘manutacturers cannot deliver what
they would tke to deliver or what the
market demands, which affects aircraft
lease rates. A flow-on effect is that
some airines have placed orders well
before they usually do: “You already see
airines starting to secure aircraft on
the longer term right now, rather than
thinking they will take care of that next
year or the year after. They see what
is happening and will secure aircraft
for the next six or eight years, because
then they know they will have the assets
when they need them.”
What is the Cape.
Town Convention?
Recent event in Russia, nia and
ena nav shown that recovering
teased scat rom a defaulting operator
‘snot alvays seghiforwar. That's
why ICAO joint developed the 2001
Convention on nterationalItrests in
‘Mobile Equipment on Mates Specific to
‘rrat Equipment.
Generally refered to as the Cape
Town Convention, his is @ global treaty
signed to reduce a lessor rik by
allowing them to resister thelr interests
inlemationaly and guarantee their
claim against other partes when an
‘operator defaults or becomes insolvent.
In taightforward terms, it means that,
in default, it allows a lessor to lawfully
request an aircraft be removed from
te host country’ aircraft register,
placed onan international register,
and recovered, The aim st remove
‘uncertainty around a lessor’ rights
when challenged in local cours, which
‘may have fering laws on how assets
are treated in insolvency situations.
However as with many international
twats, not every country has signed
‘up and that’s where tings can
become mess.
The Aton Working Group (AWG) is
a UKentity that monitors fancing laws
{oc OEMs and lssorsn Api, it placed
eam on its watchlist ter lca curt
Diocked the repossession of fur ara.
The lease was under the jurisicton of
Uk cours, which granted the appropriate
ders and Vietnam's aviation rut
agreed to de-regite the panes.
However, after one ofthe aine's
shareholders challenge the oder,
coutin Han quashed the action.
‘nna, various lessrs flowed the
process to recover more than 40 arcraft
after aifne Go First fl ino franca
ifn Sti, local barkruptey cout
froze the asses, with he lessors now
ppeaing that decision.
The Cape Town Convention aims
to reduce creditors risks and allows
aitnes and operators to access
cheaper finance, often withthe
assistance of export agency credit.
For example, GAO said that artines
of states that adopt the convention
may receive a 10% discount on export
credit premiums. The bottom in is
that counties which donot adoot
and follow the protocol wl see ther
aines face higher leasing costs due
tothe increased uncertainty and risk,
hampering access to new-generation
aircraft and engines.Air Lease Corporation
‘Another standout in ara leasing Is
‘Ar Lease Corporation (ALG) with more
than 520 ovmed and managed aera
valued at around $29 blion in use wth
‘1B anes in 63 counties ts portfolio is
spi evenly between Altus and Boeing,
Supplemented with Embraer arcraf
and nas an average weighted age of 5
years, At the end of March, the lest vas
pitino 749% single -ailes and 26% twin
ases, wth 40% placed in Asi/China,
209% in Europe and 9% inthe Middle East
and Atria,
Thits Investor resentation io March
21, 2023, ALC said it hag 276 ara on
Corder and had placed 2% of ts order
ook through 2024 on long tam leases
One ofits key operating stateges is
to pace aircraft with operators 18-96
‘months ahead of delvery, anf had
$5205 billion in commited rentals, This
includes $16.3 billon from te exising
fleet and $14.2 billon in mnwmum future
rental payments fom aera delivered
{tom 2028 trough 2028, 2022, ALC
med toal revenue of $2: ilion and
$5618 millon nthe fest quarter of tis
yea, with 96% of ts revenue coming from
long-term ease agreements
‘A goad example of the strategy came
in January when ALG announced long,
tom lease placements for sx Abus
‘4208 with Croatia Airines, incking
four A220-00s and two A220-100
aircraft are scheduied to be doivered
from next year to 2025 and come out of
ALC’s Arbus order book. Having these
faircratt ordered well in advance means
that ALC has a lot of flexibly, such
as delvering two new A220-B006 to
(Cyprus Aways almost immediately. In
‘June, the lessor announced a long-m
lease deal with new customer Cyprus
‘Airways and, according to Arbus, the
‘wo A220s wore dalvered in the same
month, In the second quarter, ALC
‘olvared 19 new airratt from its order
book, wit just two 737-95 and one 787-9
‘coming rom Boeing, while the Airbus
Celveries included three A220, two
‘Aa20na08, seven AS2Ineos, two ASIOS
‘and two A508. The lessor entorad into
‘approximately $900 milion of nancial
transactions in the quarter and sold eight
aircraft, with sales of approximately $600,
milion. ALC typically retains an owned
icra forthe frst third of ts useful fe
fad, inthe frst quarter of 2023, had an
aircraft utlisaton rate of 99.0%. Al
The
“Acombination of
factors creates the
marketniche that
we serve”
Anne-Bart Tieleman,
CEO of Truenoord
‘September 2028 A nteratinal | 47SUBSCRIBE
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adds up to airworthiness
(( | eee
ceremony ton pe
20] Septoniber 2028 AR teredThe repair and overhaul of components has increased in
importance, helping operators avoid the cost of new components.
Bernie Baldwin discusses some that provide this support
and the technologies and applications involved
‘Sopterber 2008 AR iterntiona
2engineering division, AJW Technique
Engineering, building on the group's,
1ada-based engineering operation,
the final quar
headquarters in the UK. The scope of
work wil cover services such as cabin
interiors design, engin fication,
repair and manufacturing for both
‘commercial and VIP sectors, P2F cargo
‘THs PAse rom TOP:
spn pt 30 ping at AFL Es
Parts production at wing the 30 printing/ative
‘manufacturing procs
30 prin prt raced by AL Et
22] September 2023 AR irtaratioral‘Techniques, processes and procedures
nce component sbeen processes such as thes,
removedtrom space of mils and grinders are used
operation and ares at in several ways. These
‘elIRO provider. hefist inoue removing damaged
‘ingto dois toe nyo wor material that wil
problems tatneed fing.A later be replaced by welding
visu inspecton te ntal_ and material deposton
ste in hat paces but Machining is aso used
components and parse aftr such prooesses to
leaned hercughy ensure that a components
before tat Cimensions meet ihe
Engine components, inexact requirements forts
particular are often covered operational purpose.
‘wth ol, grease carbon Welding isa regular
epost and corrosion so process forthe deposton
they need era attention of material ring rpaic
at the cleaning stage. work. Tungsten net gas
Inadton to physica (16 welcing isa common
Cleaning, metalic materials choice when repairing
can also be cemicaly aircraft components, sit
leaned But is mustbe offers precise application
one carfily asthe wrong of filer metal That makes
cleansing agent may 90 it sutable forthe repair
deeper int some surfaces of racks as wel asthe
‘han required, whetherby _buld-upof new material on
selection orconcentraon. _suraces.
“Ten comes the lctron beam welding
Inspection. The“Mark One mets material to frm
cyetal'(as twas called fusion weds, thai,
ty the late, great, aviation those that donot use a
journalist |M Ramsden) is filer metal. An essential
‘he fst too to be used. And requirements that the
while thas considerable surfaces ofthe wel joint
owes of detecton, otter being brought together
Tools are needed to detect must bea god ft. This type
some ofthe service-elated
wear and tear, corrosion
of welding is cared out in
a vacuum chamber, wich
and perhaps even handling helps to prevent material
aap istorion
Borescopes, magnifying Material depostion can
insruments, fee and depth also be achieved va the
gauges, and otherto's then thermal spray process,
come int play. These aid in which the adhesion
infinding dfectssuch 2s ofa coating is achieved
wea, corsion and dents, by spraying molten of
‘aswell as missing or broken _semi-molten particles
ements. Dimenstral onto a substrate. Materials
inspectons aso ep nthe of al types ~ metalic,
tdscovery process. nonmetallic and even
Nondestructive testing composites ~ can provide
(WOT) aso reveals flaws such coatings.
and inconsistencies, The surface ofthe
some of which may substrate must, ofcourse,
‘cause components to fail be abe to take the depos,
Identifying these without so careful preparation fs
‘damaging components ital. This relates tothe
furter is crucial, so ‘leaning and machining
‘techniques such as processes mentioned
‘uorescent penetrant eae. However that does
inspection (FP) ultesonic not necessarily mean a
inspection, eddy current’ smooth surface is required,
testing and X-ray imaging a slighty rough surface is
ae all employed. ten better at accepting the
‘With problems identified, deposit rom the spray.
parts and components ‘Ancther deposition
‘move onto the repair process plating, most
stage. Here, machining ‘commonly using chromium
and nickel, withthe former
‘sed for its hardness and
wear-resistant properties,
Plating canbe use to bud
‘up material ayers to restore
‘mensions after machining
‘and provide a smeot irish,
‘whether itis applied with
loctroplating or electroless
plating.
The panting also comes
‘under the coating umibreia,
protecting the components’
suraces from corasion.
Paint is applied chiey
using spray techniques
‘ator repair work at APOC-
(RS, nich has recent Been
‘warded EASA Part 148 approval
{oad tis component tis
‘pat potoo #02
ina pecially ventilated
atea fr operational saety.
Depending on the surtace
tobe pained andthe
‘components rol, the
pains used can ange from
varish to ceramic and
epoxy resin-based materia
Final inspections take
place before a restored
‘component i released back
into sence.
structural repair
\With the new division able to offer
Part 21J Design services, including
the development and aporoval of
rmodifcatons and repairs, a8 well as
ensuring compliance with industry
regulations and safety standards, the
it makes AJW Group even more of a
‘component MRO provider.
‘According to AJW, "the dvision’sskiled
Design Organisation Approval (DOA) an
Production Organisation Approval (POA)
team will work closely with customers
1 provide talored design solutio
that optimise aircrat performance and
fenhance passenger experience”
Siti, a relatively new provider of MRO
in this field is APOC Component Repair
‘Shop (APOC-CRS), based between
‘Amsterdam Schiphol and Rttorcam
airports. Ithas just extended its service
offering by achieving EASA (European
‘Aviation Safety Agency) Part 148 approval
for Aifous and Boeing narrowbody NCd
battery MRO, an essential adcition to its
‘component repair portato,
The Part 145 approval took 18 mont
toachiave, with APOC-CRS now
‘complementing the APOC Aviation group's
Ccore business ofthe trading ana leasing
‘of modem narrowbody aircraft parts
'APOC-CRS wil now move on to Seek
US FAA Federal Aviation Administration)
‘approval inthe sacond half of 2003
‘September 2008 AR nteraicnal| 23and, from there, on to CAC (Civil vation
‘Adiinistration of Chine) approval
‘With the global supply of parts and
‘components from the OEMs (erigina
equipment manufactures) strugging
ta meet demand, the value of having
repaired components available cannot be
overremphasised, Aircraft need to be in
the air to earn revenue; if certain parts of
the ‘collection’ are absent, money is lost
With such challenges and the industry
emerging from the recent tough few
years, including the COVID-19 pandemic,
8 trend of customers asking repair shops
‘bout the development of repairs is
Lnsurprising — not just to have access to
‘components, but to have that at prices
lower than brand new parts
One of the aforementioned big players,
Air France Industries KLM Engineering &
i:
‘Component ropa work at AW Tocniqu in Canada.
The AW Group has jus announced UK-based
ASW Tcinigue Engineering wtih il cary et
‘omponent overt and eps and much more
an
Maintenance (AFI KLM E&M), confirmed
that “cost savings and pressure on prices
‘are always inthe heart of negotiations
with customers, especially with inflation
rates experienced over the ast two
years
‘A company spokesperson noted
that all opportunites to reduce costs,
primarily through repair development,
fare sought by customers, particularly
(on new-generation fests: “In addition,
‘some customers wish fo be accompanied
in ther industrial development so that
they can partially support themselves
in ther operations, especialy regarcing
fast-moving items Ske wheels, oxygen
systems, batteries and so on, the
spokesperson said
“Repair development isa strong mark
of our sustanabilty strategy ~ avoiding
scrapping and using components which
‘can be repaired. More and more, this
24] September 2029 AR irteratoal
‘approach matches with the market
‘expectations
‘South Wales-based Caecdav describes
itself as one of the UK's “only truly
independent, fuly approved and certified
MRO organisations", Known intially as
Cardiff Aviation, it gained some early
headlines associated wit its founder and
cchaieman, Bruce Dickinson. A commercial
pilot and passionate about aviation, he is
‘also the lead singer of Iron Maiden, a rock
band with sales of more than 130 milion
albums,
‘A Its MRO facility known as “Twin
Peaks, Caerdav’s lead product is
base maintenance, but i also offers
‘comprehensive aircraft modifications,
engine changes, tool hire, parking and
storage options, alongside a fl aviation
‘consultancy service to a wide range of
the necessary qualifications and meeting
the requirements are hurdles that Caerdav
must consider fit ever wants to be a
‘component specialist,
“tink from our point of view, it would
be dificult to set up the capabity to
perform this type of work as we would
‘need to gain Part 21 approval for design
‘and particular C ratings to carry out
‘component overhaul and repair” Nash
‘admitted. “Also, a8 an independent MRO,
we would have to wrestle with the OEMS
for access tothe relevant component
data, which imagine would be dificut.
“The tikes of Ryanair, TU, British
Airways, or any other major aitine
would likely not have as much difficulty
‘owing to the large numbers of arcratt
they order, soit would be in Booing or
Airous's interest to assist them with the
==
global customers". However, it pecforme
some component overhaul and repair
work, particularly on composites, though
it has yet to devolop a spacialst ctfering,
Paul Nash, the company's base
‘maintenance manager, explained: "We
have seen that many ofthe anes that
cary out thair own maintenance lke to ty
and keep as much as possible in-house
to reduce casts and turnaround times.
However, this & becoming more cificut
as the orginal manufacturer of a particular
item ~it could be a water baler, wasta
sensor, or even ar stairs —'s starting to
restrict acoass to the latest manuals
Without the latest revisions, you cannot
perform the work”
Indeed, many regulatory requirements
are needed to design and offer
component repairs rather than
replacement, bath at an infastructure
level and for personnel too. Attaining all
information they need," he added.
Nash highiighted how for Caerdav to
set up the tooling and necossary staff
‘would also require an excellont business
‘case, which would need a definte pipeline
(of work. Not having that is why becoming
‘a component avechaul specialist is
tricky and also why it doesn't feature in
Caerdav's plans ~ atleast, nt currently,
‘At AFI KLM E&M, where a pipeline
cof work is avallablo via the company’s
attachment to a major ane group, an
organisation has been put in place that
is able to design minor repairs under an
EASA Part 21J DOA,
‘According tothe company
spokesperson, a head of design
‘organisation (HD) leads the AFI DOA.
“Then, each business unit - components,
engines, arcraft~ has a head of design
Unit (HDU) and a decicated team in
charge of designs (design engineers\
{and compliance verification engineer,
Regarding global compliance, the DOA
Is under the control of an airworthiness
Cffce the focal point for the EASA
The spokesperson noted that all
the teams who are part of this DOA
‘organisation have the necessary skils and
are appropriately trained, as per Part 21,
aviation authorities requations.
‘As might well be expected, adcltions
to a company’s component repair
programme, whether they are processes,
techniques or materials, continue to be
developed and included in the portale.
‘These, of course, must help the rine
customers bottom line, cut casts or
improve processing times ~ even better
it combination ofall three can be
achieved,
The AFI KLM E&M spokesperson said
the company’s repair designs are focused
‘on OEM repair process extensions, with
asignificant
step forward in
expanding the
group's capabilities
and enhancing its
ability to deliver
comprehensive
engineering solutions
Christopher Whiteside,
AJW Group chairman
‘competencies in avionics, mechanics
‘and compostes. One technology helping
those repaits is addtive manufacturing,
often called 30 printing
nthe past 12 months, we have
Increased our capacty and are using
‘daltive manufacturing for tooling and
pats." The spokesperson added that
“itwillhelp our company secure anc
reduce cost and TAT [turnaround time]
(on plastic pars in areas such as cabin
‘maintenance’
‘Any company investing in adctive
‘manuifacturing/3D printing will expect
the technology to bring cost efficiencies
to component repairs and other parts of
the business, too. AFI KLM EBM uses
additive manufacturing processes in three
‘Significant ways ~ the frst for prototyping,
‘second for tooling and the tid for parts
(both repair and production
"AM —addtive manufacturing/sD
‘Septebe 2008 AR nteraicnal| 25printing is an opportunity to reduce costs
and delay on plastic paris, with significant
postive results,” the spokesperson
Confemed. “The second interesting
aspect of AM parts is the abilty i
provides for us to introduce improvements
in ther designs withthe integration of our
feedback, Repairs and improvements
will help us to decrease the consumption
of raw material and parts, This wil
consequenty make the system more
sustainable.
“From an industrial perspective, and
especialy for the repair of major stuctwal
composite parts, those processes
alow us to design and produce ~ more
‘Quickly than inthe past - light and robust
tools compared to traditional tools. The
reductions in cost and TAT to obtain
those too's allow us to develop more tools
and to do more repairs, and fnally brings.
significant savings in the total cost and
‘TAT of repas,” the spokesperson sei.
Of course, components come in
‘many guises, not simply physical or
‘mechanical. Electrical and electronic
‘components need to be considered for
repair work, too. Advances in testing and
repairs are also introduced requlaly by
AFLKLM E8M
“Within the repair and development
‘organisation, a specific department
is dedicated to electronic test bench
development. The progress in
flactronice and information technology
allows the development of more efficient
test benches, Improving productivity
and the precision ofthe tests," the
spokesperson added.
Caerdav has not yet invested in adiive
‘manufacturing. Within the component
repair and overhaulit does carryout, there
Isa strong focus on quatty and cost.
Nash elaborated: “The best thing we
ccan do as an independent MRO is to offer
‘our customars batter services regarding
composite repairs, which is a major part
of our ongoing business strategy. We're
‘now finalising the process of being able
‘Components ame in many shapes and sz, 35
‘shown hee at oer’ fey
ene
rc
(Caerdav provides 2 madlcum of compenent
overaus and ropats werk alone ey Dase
"atanance work Sout) Was
‘car
26) September 2029 AR rteratoral
to oven-treat our own metal to fabricate
parts, alongside the abilty to paint
‘components like panels, fying control
surfaces and larger sections of the aircraft
to give a better finish”
When it comes to helping the aitine
customers bottom line, Nash sai “The
aifines would always prefer the MRO to
{do as much as possible, as the cost of
third-party work is both high and time:
consuming. So, aifines always seek
the best vaive for their investment with
external maintenance and repair we
were {0 get to the point where we can
work on alrrat that are not undergoing
‘maintenance in our fact, t would
‘benefit us and them:
Meanwhile, Caerda is always looking
for new technologies that can aid the
company in developing new repairs:
For the composite repairs we carry
ut, this isan ever-changing discipline
with advances in materials and many
ther areas,” said Nash. “As a business,
we don't see much change on the
horizon for ‘standard SAM repairs’, but
‘our tained technicians obviously keep
abreast ofthe latest equipment avaiable
(on the market, and we wil aways
endeavour to provide them with the best
eit to work with.”
‘With new technologies and techniques
‘emerging, component repair and
‘overhaul are set to deliver even greater
benefits, including cost savings and
better repairs. Al this will ensure that
the combined ‘unit’ ~ usually called an
aircraft is fully aieworthy when brought
together with all the other requisites at a
particular ime, AMULTI-MISSION
ee
lied
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Neen eee EL}
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Rese R eee rc
isReach » for the
stAdvanced
and solutions m
ience and technology projects, products, services,
tling British commercial
ke up the bu
Mark Broadbent explores what's out there
Te
ened
See a eed
Pee ees
er Seer
ee ed
See eet)
ed
Coe
toe‘Ariss impression of he Skyrora L013
The UR SKINET-6A sat ave tauren
tas Aus Dele ad pce
Photo shemale of Project IYCHE $I
The Styrora engine ets run te engine or 250
seconds, the same length of tine as an actual
Taune
‘tyro putting one of sockets trough its paces
torts are undernay o provide satelite
‘eanmuntstons capables fo support Moon
90] September 2023 AR rtaratoal
BBy setting clear goals, pirites anc
standards, the UK is set to become
‘2 global leader in space innovation,
diving economic growth and addressing
p
sng issues such as climate change
national security in the process."
In February 2022, the UK Ministry of
Defence (MOD) issued the UK‘s inital
Defence Space Strategy, laying out an
‘ambitious programme forthe UK to
develop space capabiltes, operations
‘and partnerships, The Royal Air Force
‘Space Command became operational in
‘Apri 2022
Spaceports
Despite the dieappointment of the failed
Virgin Orbit launch attempt in January
2028, UK opportunities for launch
‘ctvtes remain optimistic
‘According to the UK Space Agency
“The UK is the mast attractive destination
in Europe to host commercial small
satelite launches, offering the right
‘geography, the ight business and
regulatory environment and the right
industrial capability to support @ range of
spacefight activites.
“Being geographically advantageous,
the UK's long coastine and island
location make it urique in hosting
different launch services easily. Sotland
is the best place n the UK to reach
in-demand satelite orbits with vertically
launched rockets. Spaceplanes and other
‘space transportation can be launched atseveral arfllds around the UK, each with
their own individual geography and local
frastructure
‘Spaceport Comwall was due to ho:
further Virgin Orbit launches. However
spring 2023, Vegin Orbit was put
nfo bankruptcy protection to find
nvestors, but it was lator announced
that the fms assets were baing sol.
Nevertheless, Sera Space, tho 6
cf tha Dream Chaser spaceplar
identtied Spaceport Comwal
favourable potential sie for its vehicle,
In Febcuary 202 port Cornwall
CEO Melissa Thorpe confirmed that v,
(on a dataied Dream Chaser concept of
launch operators in the pipeline
‘Another step forward for Spaceport
Cornwall in March 2023 was the opening
of a Space Systems Operations Facilty
nsisting of laboratories and office
Scotland and Wales
[A the other end of the LIK is SaxeVord
UK Space Port at Lamba Ness on the
le of Unst in the Shetiands, which offers
vertical launches to Sun-synchronat
suborbital, orbital and polar orbits, A fst
launch is planned for later n 2028
‘ABL Space Systems, Rocket Factory
‘Augsburg and Hylmpulse have signed
up for launch, SaxaVord also has @
rinership with space engineering satety
‘specialists Plastron UK to develop a
satalite payload processing facil
‘Meanwhile, Sutherland Spaceport
formerly Space Hub Sutheriang} on t
‘AnMhGine peninsula in Scotland plans to Other spacepors are planned at
host the first-ever UK mainland vertical Prestwick and Machrinanish in Scattand
« Forres ‘and Spaceport Snowdonia in Wales.
rocket and space services company
(Orbex will use Sutherland to launch
Prime, ts 18m-1ong rocket designed
launch small satalits into polar and Sun:
‘synchronous arbits. The company has
contracts fen commercial satelite
customers and plans up to 12 annual
launches,
‘Small satellites
iford-based Sure
nologies Lid (SSTL) is
owned Arous Defence and Si
abish
work at Sutherland
028 satelite.
Professional Andrew Cawthorne, SSTUs business
site,
wif (COTS) parts in
‘airy different prce- performance point
built satlites,
notin replacement to those but to
complement ther. Taking that route to
build satelites at a much lower price,
tomers} get constellations of
‘acilies. Jacobs has experie
managing and operating th
highly regulated space indus
vious projects at NASA's Kennedy
ace Center
‘September 2008 A nteratonal| 34satelites, better coverage, and so on that
you may not be able to get with one-off
traditional satelites. Consteations offer
reslience, You've got redundancy.
SSTL had eight spacecraft in various
dsign/build stages by mid-2022,
Cawihome said. In 3 2023, is next
launch is the 100g THEOS-2 satelite
for the Thailand space agency GISTDA
(Goo-Informatics and Space Technology
Development Agency)
Project TYCHE, the UK Space
Commane's frst intaligance, survaltance
and reconnaissance (\SR) satelite, Is
scheduled to launch in 2024, This 150k9
satelite is part of the MOD's MINERVA
programme to develop a UK space:
based ISR constellation. According
to.a UK government statement,
Project TYCHE will prove “a robust
Understanding and analysis of the
integration activites, test environments,
and interfaces required to establish and
maintain UK MOD rights to operate a
space-based ISR capability realy.”
MINERVA ise is one elemart of
the UK government's wider [STAR]
Programme, described as “a mut
satelite system to support greater global
survellanca and inteligence for mitary
operations:
HydroGNSS and CarbSAR
SST is also bulding HydroGNSS, a S5kg
small sailite funded by the European
Space Agency's Scout programme, and
CarbSAR, a technology demonstrator
designed to prove a synthetic aperture
radar for near to medium-term UK
defence ISR strategies. HydroGNSS wil
‘measure hydrological climate variables,
including sol moisture, reeze/thaw state
Cover permafrost, inundation and wetlands,
‘and above-ground biomass, using global
navigation satelites such as GPS and
Galileo as radar signal sources, CarbSAR
12] September 2023 AR rtaratoal
is partfunded by SSTL along with the
"National Security Investment Fund, the
UK government's corporate venturing
farm for national security and defence
technolog
‘Andrew Cawthome sald: “The point of
SAR] is two-fold: one, to prove that a
‘new antenna that Oxford Space Systems
has developed wil workin space, and
wo, to quali the X-band radar payload
wll work in conjunction withthe antenna.
I's not an operational mission, but about
proving the technology.”
Lunar Pathfinder
‘further notable SSTL projact is the
Lunar Pathfinder, a communications
‘olay satelite for Moon missions.
Gawthorne explained: “There's a lot of
interest in the Moon at the moment,
with Artemis and plans for exploration.
\With all that increased traffic, missions
will need services, so what wie have
proposed ~ and [the] European
Space Agency has part-funded ~ is a
‘communications relay satelite
“Lunar Pathfinder wil orbit the Moon,
providing communications serves for
landers and other orbiters. I they've
‘gone to the far side, they will never soo
the Earth, and the only way they can get
‘messages to and from those missions
is by an otbting spacecraft. Similaty,
if youre on a polar mission, you don't
have @ continuous view of the Earth
sometimes, it dips out of view ~ so having
{an ofbiter helps maintain coverage.
you are on the naar side, you don't
necessarily have to take a transmitter to
‘communicate with Earth, You can take a
‘much smaller transmitter
In parallel with Lunar Gateway, the
UK Space Agency allocated £50 milion
in late February 2023 to assist UK
‘companies in developing services forthe
European Space Agency (ESA) Moonlight
project, which proposes putting a
‘constalation of satolites around the
Moon from 2028 to provide a shared
‘commercial telecommurications and
navigation service,
‘Customers increasingly want to do
‘more withthe data, linking to the wider
trend of artificial intligence, which has
recenty grabbed headines in multiple
‘areas. Cawthome sald: "Customers are
‘almays looking for more resolution in
imaging, We started off with a cisa
‘monitoring constellation delivering
30m resolution, but we're now building
precision payloads with a 0.5m resolution,
‘Some ofthe throughput on imagin
systems is now geting 60 large it
‘doesn't make any sense for people to
look at each of these images manual
Itmakes more sense for some kind of
‘automated inteligent process to extract
the data, We're seeing more of that kind
of request”
3D-printed rocket
Returning to launch activities, Skyrora
hhas a deal with SaxaVord to conduct its
inital orbital launches trom the Shetland
Islands. Skyrorais curently undertaking
full-duration tests ofits 7OKN engine twill
Use ints forthcoming Skyrora XL rocket
The company 3D-rinted the engine
Using its Skyprint 2 machine, which it
says manufactures approximately 66%
faster and at a 20% lower cost than the
previous method.
‘Alor a second-stage test at
Maohrihanish, various parameters wil
bo evalvatod, including life-cycle and full
‘operational envelope. At the same time,
the engine runs for 250 seconds, the
‘same amount of time it wil operate in an
factual launch, A successful test will be
inicated by nominal chamber pressures
‘and thrust vals with no damage to the
hardware. An article iteation consisting
of data analysis, design adjustments
‘and manufacturing can be completed in‘approximately three weeks,
‘Skyrora says XL will become the first
‘ever cormmercial engine o use a closed
‘oyele staged combustion system run on
a propellant combination of hydrogen
peroxide and kerosene.
Orbital cleaning
The problem posed byt space junk has
‘been in the news in rocent years and
efforts are underway to develop new
technologies for debris removal. The UK
subsidiary ofthe Japan-headquartered,
Astroscale, together with OneWNeb,
SatixFy and Celestia UK, received
funding via the ESA Sunrise Programme
to develop a system called ELSA-M to
remove multiple retired satlites from
ttt in a single mission
‘Along with newer companies such
as Astroscale and Skyrora, established
‘aerospace OEMs are also involved
in space technology in the UK, most
significantly Airbus Defence and Space
UK (Airous DS}. The company has for
decades been a significant player in
European space activities with satelite
desigrumanufacturing (under ts STL
subsidiary), with facilities in Stevenage,
Portsmouth and Hawthoen, Recent
achievements include the creation of
ESA's flagship Solar Orbiter and the
ExoMars Rosalind Frardlin rover, the latter
due to launch in 2028,
Airbus DS is working on the MOD's
next-generation SKYNET A miltary
‘communications satellte under a ful
service contract to design, develop,
manufacture, assemble, integrate, tast
‘and launch the satelite. A spokesperson
says SKYNET 6A, based on its Eurostar
Neo telecommunications satelite,
ses “the unique Airbus military
‘communications payload, adopting the
latest digital processing to provide more
capacity and greater versatity than
previous SKYNET satelites
‘critical design reviow of SKYNET 6A
was passed in 2022. Complete satelite
integration wil take place at Aitous
facies in the UK, folowed by testing
Using RAL Space facitios at Harwel in
(Oxfordshire, before being launched in
£2025 on a SpaceX Faloon 9,
Looking further ahead, in June
2027, ESA wil launch another Arbus
Ds- manufactured satelite, FORUM, to
‘measure Neat emitted from the Earth into
space. Al
‘Abus wi produce the FORUM state to measure
‘heat ented trom the Eat int space
ops pce
{LSA.A is designed to remove mule tied
{Salles rom ait n 9 single mister
UkSone oe
A static reo the SkyroraX rocket engine
‘ra
_Syrra ie tetng its XL rocket engin in Mlotan
safe
‘September 2008 A nteraicnal] 33HILL’s
fyecegeeooler
TT
Technical progress
Coola (a Sana
Hill HX50, the
rel alcuarcaley
Geveloprent in the
UK, Mark Broadbent
Coigre te it) acToMLe
CBee Sellspowered, three-bade composite
heicopter to bring performance and
luxury to private aircraft ownership. The
company says its approach has ently
reimagined!" how to get an all-new
ircraft to the market at an afford
price
It says: “Light helicopter owners fll
into two broad categories — private and
commercial users, While an aircraft may
‘mest performance requirements for both,
private owners demand far more modem
technology, greater luxury, frequent
product refreshes and notably difere
Support compared to their commercial
‘operator counterpart
The company says its Oual Role
Approval Model “allows us to serve best
the needs of both distinctly diferent user
bases with two variants of the seme
96] September 2023 AR rtaratoal
cuocianse row Ler
Proton of gut low-cost srostuctures 2
ay focus othe project
‘i Hooper haa masse 65 orders or ts
‘gh sramined once ay 2023
‘econ component development work ince
‘optimising bade roquonces on he compressor ia
‘he 50 engine
aircraft”. The baseline HX5O serves private
‘owners, while an HO5O version to be
doveloped later will focus on commercial
applications.
Both versions are essentially identical
leach meeting the latest European Union|
Aviation Safety Agency OS-27 and US
Federal Aviation Administration Part 27,
Certification standards for smallnorral
category rotoreratt.
“The HX50 wil not have a type
certificate, Instead, it ill have a UK
(vil Aviation Authority (CAA) Permit to
Fly (equivalent to CS-27/Part 27), withcustomers receiving an amateur-buit
airworthiness approval fr their helicopt
raft wil be factory-buit in
IK, with oeners participating in
58 itself during a
1 two-week course at Hil
Helicopters’ facil, (though owners
wl not be involved in assembjing the
airrame, engine, rotor bk
Hil Heicopters says this 2
which it calls General Aviator
tenable the HXS0 to be
faster than a normal ceriied aircraft and
at an attractive price for private owner
‘The company says: "GA 20 provides a
roadmap that promotes the design of
sircraft that are more desirable, powerful
‘and cost-effective, with fll long-term
‘support forthe private owner built into
their purchase
The fallow-on HOSO commercial variant
willbe offered with a tractiona type
tiicate, with the intial certifeation
fom the UK GAA and subsequent type
validations folowing worldwide,
Hil Helicopters explained: “By fusing the
best elements ofthe cetfication process
with those af recreational aviation, GA 20
makes owner-operaters the focus ofthe
general aviation industry and, together
with HX50, wl tigger @ ong overdue
renaissance in private aviation,
Ina mid-July 2023 presentation, the
company disclosed it had amassed
‘comprising 702 H)
‘Carbon is amazing’
‘Advanced carbon-f
commercial airiners such as the Bc
787 Dreaminer and Airbus A360 — but
notin helicopters.
“The HX50 uses a single-piece fuselage
faka monolage) made from composites.
During a July 2023 webinar, Hil
Helicopters’ founder and chief executive
officer, Dr Jason Hil, sid: "Carbon is
really good for aircraft”
The carbon laminate Hil Helicopters
nas developed forthe HX50's tll boom
consists of a single ply of carbon, a
honeycomb core and another single
of carbon. The resuting material
is exceptionally sti, strong enough to
withstand the full weight ofan adit
jumping up and down on it and yet
“ludicrously igh’, Dr Hil said. Using
‘carbon means the Hx50s tall boom
weighs 20g all in, he pointed out
fe explained more about exactly why
carbon is so well suited to aerespace
ions: "Because it's essentially
made up of lots of citferent load paths
‘and bathed in a resin that passes the load
‘rom one fibre to another, t's full of natural
crack stoppers:
Dr Hil contin: From the pont ot
view ofa helicopter, where the main rotor
is permanent shaking te thing is very
Gifcut for cracks to propagate. For our
‘apptcaton, [arbor] an increible materi
i's dificult to ma ‘composite
parts, but once you can do it, you can
make the sist, strongest and most