Brochure AGV - VDL

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VDL

Containersystemen
Automatic Guided Vehicle

Strength through cooperation


Automatic Guided Vehicle (AGV)
The AGV is a fully automated guided vehicle for handling 20’, 40’ and 45’ ISO containers on The design of the AGV of VDL is based
main port container terminals. The VDL AGV can handle loads of up to 70 tonnes with a on three criteria:
maximum speed of 6 metres per second. The available expertise within VDL on development 1. State of the art performance and quality
and manufacturing of advanced equipment and vehicles enabled us to develop this high 2. Low total cost of ownership
performance container carrier AGV with superior characteristics regarding fuel efficiency, CO2 3. Modularity (easy installation of different
emission, noise levels, reliability and maintainability. The result of these efforts is an components and the ability to retrofit
environmentally friendly AGV with lowest operating costs and highest MTBF* rate. Three VDL new technologies in the future)
companies are the major contributors to this successful product development project:

• VDL Containersystemen with its extensive experience in the field of spreaders for container
and trailer handling purposes is particularly strong in spreaders for Ship to Shore, Yard and
Gantry cranes (RTG / RMG) and Mobile Harbour Cranes. Besides our standard product range
we also develop unique customer specific solutions.

• APTS is expert in the field of engineering electrical controls, power packs and automatic
guidance systems as used in the public transport industry. Solutions in the field of hybrid
power trains, induction and hydrogen
power trains are available within the
company.

• VDL Steelweld is the expert in the


field of production automation, logis-
tics and engineering services. They
design, manufacture and install robotic
production systems. One of its strengths
is the structured approach in integrating
modular solutions.

* Mean time between failures


R& D D EPA RTMEN T

The ability to listen carefully is one of the


most important qualities of our technical
team. Our experienced specialists want to
know exactly what your requirements are,
as well as the work environment and
local regulations. In addition to maintaining
an up-to-date database with general
industry information, we always discuss
the customer’s specific demands and
requirements: this information forms
the basis for our custom made systems.

IN- HOUS E MA N U FA CTU RIN G

We have earned our reputation for reliability by continually providing customers optimal
quality. This is why all critical components are manufactured in-house. We also have dedicated
in-house welding, hydraulics and electronics departments, staffed by qualified, experienced
staff who continually strive for perfection. Their work ethic is based on quality, which includes
meticulous product and process monitoring.

SHORT LEAD TIMES

Well-trained craftsmen and a flexible,


efficient organization guarantee com-
petitive lead times. This immediately
becomes clear when you request an offer,
which is shortly followed by a proposal.
We make sure to maintain that pace for
the duration of the project. This is made
possible through the large amount of
available manufacturing resources within
the VDL Groep, allowing us to guarantee
competitive prices and excellent delivery
terms. Our short lead times are also the
result of our organization’s flexible, no-
nonsense culture.

M O D U L A R C O N S T R U C T ION

Designing and building an AGV is one thing, delivering vehicles with perfect performance levels
is another. VDL follows the latest developments closely and is alert to broaden its knowledge
and experience necessary to deliver state of the art customized products. The VDL AGV is
modular built, allowing customization and new techniques to be retrofitted if desired. This
design also provides easy service access and quick replacements of parts leading to minimal
down time.

REL I A B L E PA RT N E R

In the transport business, investments are made for the long-term. It’s good to know that VDL
Containersystemen is a solid company in a successful group. This allows us to guarantee continuity
in the supply of parts, service and maintenance years after purchase. A strong partner with a
strong agent network worldwide, that guarantees optimal accessibility and quick response times.
COMPA N Y PROFILE

• Over 35 years of harbour experience


• Innovative R&D department
• Completely developed and manufactured in
The Netherlands, under EU regulations
• Specialized in customized solutions
• ISO 9001 and 14001 certified
• VDA 6.4 certified
• Professional advice
• Proven quality
• Short lead times
• In-house welding, electronics and
hydraulics department
• Installation by qualified technicians
• Dedicated service department
• Excellent network of agents

CHARA C T E R I S T I C S V D L AGV

• Excellent fuel efficiency


• Low maintenance requirements
• Modular design
• Exchangeable Power pack Unit with
integrated fire extinguishing system
• Supercap hybrid system (readily
available power)
• Low curb weight through use of
high strength steel
• Crab steering
• Real time monitoring & datalogging
• Non-skid coating on container deck
• Unique damping system
• Built in accordance with the highest
environmental standards
VIB R AT ION RED U CTION TH ROU G H D A MPIN G SY STEM AT CH A SSIS LEVEL

Regular AGV VDL AGV


T echnical data hybrid AGV Technical detail
Maximum load 70 t Simulated, tested and proven
Containers 20´ 2x20´ 30´ 40´ 45´ force impact absorption by twin
shock absorption
Weight 26 t Steering and braking by
Length 14,7 m independent hydraulic system
Width 3,1 m Liquid cooled electrical system
Load height 1,7 m Exchangeable powerunit
(Diesel + generator pack)
Maximum speed 6 m/s Interface and complete diagnose at
Maximum corner speed 3 m/s one screen, 72hrs of datalogging
Acceleration with load 0,5 m/s²
Position accuracy ± 2,5 cm K ey options
Object detection at 30m with
Engine (optional) 152 kW (257 kW) sick scanner
Noise emissions 81 dB Small size remote control
Hybrid configuration Ultracapacitor electrical power supply for maintenance
Running hours engine 55% of operational use Tire condition monitoring
Power supply by Ultracapacitors 45% of operational use Fire extinguisher in Power Pack Unit
Diesel consumption 4,8 l/h
Fuel capacity 1000 l
VDL Groep
VDL Containersystemen, VDL Steelweld and APTS are part of VDL Groep, an international
company with more then 7,600 employees, spread over 81 subsidiaries in 18 countries. The
strength of the cooperation within VDL Groep offers added assurance in terms of continuity to
customers and suppliers of VDL alike.

VDL Containersystemen and VDL Steelweld operate in the finished products division. This division
comprises suspension systems for the automotive industry, heating, cooling and air-technical
systems, systems for the oil, gas and petrochemical industry, production automation systems,
systems for the agricultural sector, sunbeds, roof boxes, container handling equipment,
cigar-making and packaging machines, components for bulkhandling and dust extraction
installations and systems for explosion and fire protection.

The other divisions are subcontracting and buses & coaches where APTS operates. In
subcontracting, VDL specialises in metalworking, mechatronic systems and system supply,
plastics processing and surface treatment. The bus & coach division includes chassis modules,
coaches, public transport buses, mini & midi buses and second-hand buses.

VDL Containersystemen bv

Industrieweg 21
5527 AJ Hapert
P.O. Box 99
5527 ZH Hapert
The Netherlands

Phone +31 (0)497 - 38 70 50


Fax +31 (0)497 - 38 68 55

sales@vdlcontainersyst.nl
www.vdlcontainersystemen.com

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