MQ15 780 Iom 3340 Ga0001 - 0

[OFFICIAL]
Anglo American Quellaveco S.A. MQ15-780-IOM-3340-GA0001

Quellaveco Project Date: 16-May-2022
Page 1 of 20
Rev. 0
INSTALLATION AND OPERATIONAL MANUAL
This Document has been revised as indicated below, and describes in the revision log on the next page.
Please destroy all previous revisions.
Revision Date Name and Signature Name and Signature of the Pages
No. of the issuer (Contractor) Reviewer/Approver
(Contractor)
B 26/04/2022 Richard Oliver Rudi Maartens 20
0 16/05/2022 Richard Oliver Rudi Maartens 20
APROBADORES SIGNATURES DATE
Head of Discipline
Engineering Manager
Area Manager
Project Manager
Customer:
ISSUED FOR : Design Construction X Other Approval
General
[OFFICIAL]
Anglo American Quellaveco S.A. MQ15-780-IOM-3340-GA0001

Quellaveco Project Date: 16-May-2022
Page 2 of 20
Rev. 0
INSTALLATION AND OPERATIONAL MANUAL
Revision
Date Description
No
B 26/04/2022 Issued for Approval
0 16/05/2022 Issued for Construction
General
ANGLO AMERICAN
AA QUELLAVECO S.A
POLYPROP BULK STORAGE SYSTEM
PROJECT DETAILS: AS Automech Solutions

PURCHASE ORDER: N°4501968358 japies@asautomech.co.za
ORDER DATE: 19/11/2021 +27 (0) 11 363 0534/5 (Office hours)
PACKAGE NO: MQ15-780-DR-3340 +27 (0) 82 920 5211 (Japie Schmidt After Hours)
PACKAGE TITLE: POLYPROP BULK STORAGE SYSTEM +27 (0) 83 488 5408 (Rudi Maartens After
PLANT TAG NO.: J3905 Hours) Hours)
AS AUTOMECH INTERNAL REFERENCE: JS_9071
MQ15-780-DR-3340
Installation, Operational and Maintenance Manual
Revision History
Date Section Description Revision
22 April 2022 Index First Formal Submission 0A
Acknowledgements
Acknowledgement Name Company Position
Writing Brandon Bosch AS Automech Solutions EQC
Editing Japie Schmidt AS Automech Solutions Project Manager
Technical Japie Schmidt AS Automech Solutions Director
Technical
Proofing
Approvals
Signed Name Company Position
Rudi Maartens AS Automech Solutions Technical Manager
Page | 2
Listing of Contents
840 Kg/hr - BULK POLYPROP System – Automated Solution, Dosing System Revision
History 2
Listing of Contents ........................................................................................................... 3
Listing of Tables ................................................................................................................4
Listing of Figures ...............................................................................................................4
1 Introduction .....................................................................................................................5
1.1 Scope of Documents ..................................................................................................... 5
1.2 Glossary of Terms ..........................................................................................................5
1.3 Tagging Convention .......................................................................................................6
2 System Overview .............................................................................................................8
2.1 Mechanical .....................................................................................................................8
2.2 Electrical .........................................................................................................................8
2.3 Instrumentation ...............................................................................................................8
2.4 Piping ..............................................................................................................................8
3 Tagging .............................................................................................................................8
4 Mechanical Installation ...................................................................................................9
4.1 Re-assembly of Panel Tanks - 3350-TK-110 .................................................................9
4.2 Tank positioning on plinths – 3350-TK-110 …............................................................. 15
4.3 Walking Platform and Ladder - BULK POLYPROP- SC1/........................................... 16
4.4 Walking Platform with Grating ..................................................................................... 17
4.5 Handrails to BULK POLYPROP-HR………...................................................................17
4.6 Tank-001 – Instruments ................................................................................................18
4.7 Pump Skids-001/2…………………………………………………………………………….18
4.8 Pump Skids-001/2 Assembly with piping……….………………………………………….19
4.9 Overflow Piping-assembly with piping ………………….....…………………………...….20
5 Operational Instruction .................................................................................................22
5.1 Design Criteria and Numbers ........................................................................................22
5.2 Scope of Documents .....................................................................................................22
5.3 Glossary of Terms .........................................................................................................23
6 System Overview ...........................................................................................................23
6.1 Design Criteria and Numbers .......................................................................................24
6.2 Electrical, and Instrument Panels ..................................................................................24
6.3 Operator Interface Terminals ........................................................................................24
6.4 Safety Philosophy .........................................................................................................24
6.5 General Operational Modes .........................................................................................24
6.6 Operational Alarms .......................................................................................................24
7 Specifications ............................................................................................................... 25
7.1 Overview ......................................................................................................................25
7.2 Motor and Instrument Listings ..................................................................................... 22
8 Component Functionality & General Maintenance ................................................... 27
8.1 3350-TK-110-Level Instruments................................................................................... 27
Page | 3
8.2 Transfer Supply Pump 3350-PU-178........................................................................... 27

8.3 Transfer Pump 3350-PU-176/7 ................................................................................... 28
9 Control Selections .........................................................................................................28
9.1 System Fault (Auto / Manual) ........................................................................................28
9.2 Area Start (Auto / Manual) .............................................................................................28
9.3 BULK POLYPROP Solution ..........................................................................................29
9.4 BULK POLYPROP Dosing ...........................................................................................30
Listing of Tables
Table 1 Project Related Documents .....................................................................................8
Table 2 Glossary of Terms ...................................................................................................8
Table 3 Common Device Identifiers .....................................................................................9
Table 4 Motor Listing .......................................................................................................... 30
Table 5 Instrument Listing ...................................................................................................31
Table 6 Project Related Documents ...................................................................................27
Table 7 Glossary of Terms ................................................................................................. 27
Table 8 Motor Listing ......................................................................................................... 30
Table 9 Device Listing ........................................................................................................ 30
Table10 Equipment Listing ................................................................................................ 30
Listing of Figures.
Figure 1 – 3350-TK-110 – Floor plates. ..............................................................................14
Figure 2 – 3350-TK-110 – Bottom Rings Sections..............................................................14
Figure 3 – 3350-TK-110 – Second Rings Sections ............................................................15
Figure 4 – 3350-TK-110 – Third Rings Sections ................................................................16
Figure 5 – 3350-TK-110 – Top Plate ................................................................................. 17
Figure 6 – 3350-TK-110– Bottom Rings Welding .............................................................. 18
Figure 7 – 3350-TK-110 – Re-Assembly of top ..................................................................19
Figure 8– Tank Positions ................................................................................................... 20
Figure 9 – Walking Platforms ............................................................................................. 21
Figure 10 – Bulk Polyprop-HR1 in Position ........................................................................ 21
Figure 11 – 3350-LIT-221C & 3350-LSHH-221A ............................................................... 22
Figure 12- Pump Skids - 3350-PU-178 .............................................................................. 22
Figure 13- Pump Skids – 3350-PU-176/7………................................................................ 23
Figure 14- Pump Skids 178 with pipe assembly................................................................. 23
Figure 15-Pump Skid 176/7 with pipe assembly ................................................................ 24
Figure 16- Overflow piping.................................................................................................. 24
Figure 17- Transfer Discharge Piping…..............................................................................25
Figure 18- Level & High-Level Switch .................................................................................31
Figure 19- Transfer Pump .................................................................................................. 31
Figure 20- Transfer Pump ...................................................................................................32
Page | 4
1 1 Introduction
1.1 Scope of Documents
This assembly instruction document (AID) has been written for assembly of the Reagent
System.
This functional design specification document (FDS) has been written for incorporating the
design and operation of the Reagent Solution System to a common standard.
This document forms one section of a group of documents that in conjunction will provide a
standard to be incorporated throughout the company and should be maintained following
any future modification to the System design.
1.1.1 Related Documents

The following table lists all area related documents:
• Table 1 – Project Related Documents
Document No Document Latest Rev No. Comment

Type
MQ15-780-DR-3340- DWG Rev_00 General Arrangement Drawing – Annexure_01

GA0001
MQ15-780-DR-3340- DWG Rev_00 Piping and Instrument Drawing – Annexure_02

FS0001
MQ15-780-EL-3340- Data Sheet Rev_00 Motor List – Annexure_03

EE0001
MQ15-780-LI-3340- Data Sheet Rev_00 Instrument List – Annexure_04

IN0001
646-RES-001-LN- Document Rev_00 Mass Ballance – Annexure_05

MB0001
1.2 Glossary of Terms

• Table 2- Glossary of Terms
Term Description
OIT The OIT (Operator Interface Terminals) are the main control points for the process
areas. These contain a computer built within a computer workstation running a SCADA
application complete with touch screen. Also, office-based access points are installed
running from standard PC stations.
SCADA Supervisory Control and Data Acquisition
Page | 5
Term Description
PLC Refers to Programmable Logic Controller, which monitors the process variables and
influences the control variables on the system. PLCs are in the areas MCC (Motor
Control Centre) and control the operational sequences for their respective area.
I/O Input, output, analogue and RTD cards fitted to the PLC, which gather and transmit
systems signals.
MCC Motor Control Centre
1.3 Tagging Convention

All tag numbers were provided by the client and incorporated into the Standard Control
Philosophy and relevant documentation.
1.3.1 Device Identifier

The device identifier represents the functional identification of the device or its functional
equivalent.
Table 4 lists the device identifiers that are commonly used by AS. Please note that this list
is not comprehensive. Please refer to the appropriate ISA guidelines for further information.
• Table 3 – Common Device Identifiers
ISA Tag Number Device Type Comment
AAH Alarm Horn
DPS Differential Pressure Switch
DPSH Differential Pressure Switch High
DPSL Differential Pressure Switch Low
DPT Differential Pressure Transmitter
FS Flow Switch
FSH Flow Switch High
FSL Flow Switch Low
FT Flow Transmitter
FV Flow Control (Modulated) Valve
FY Flow On/Off Valve
HS Hand Switch E.g., E-stop, pushbutton, selector switch
Page | 6
ISA Tag Number Device Type Comment
KE Retention Time Proximity Switch
LS Level Switch
LSH Level Switch High
LSL Level Switch Low
LIT Level Indicating Transmitter
LV Level Control (Modulated) Valve
LY Level On/Off Valve
M Motor
PS Pressure Limit Switch
PSH Pressure Limit Switch High
PSL Pressure Limit Switch Low
PT Pressure Transmitter
PV Pressure Control (modulated) Valve
PY Pressure On/Off Valve
TS Temperature Switch
TSH Temperature Switch High
TSL Temperature Switch Low
TT Temperature Transmitter
TV Temperature Control (Modulated) Valve
TY Temperature On/Off Valve
WE Weigh Cell
WT Weigh Transmitter
ZSC Position Closed Limit Switch
ZSO Position Opened Limit Switch
YY Event Solenoid Non-Flow, Level, Pressure or

Temperature
Page | 7
2 System Overview
This section describes an overview of the Powder Reagent Solution, Preparation, Hydration
and Dosing System. The Installation of the mechanical, instruments and piping parts and
the assembly thereof.
2.1 Mechanical
The System is restricted to a bolt-on structure, with all parts prefabricated and assembled
prior to shipment. The parts should be re-assembled with the guidance from this document
and the mentioned drawings.
2.2 Electrical
All the electrical components and control of the System is already installed and in place.
Package is tested and pre-commissioned. Supply Cables needs to be installed on site.
2.3 Instrumentation
All required instrumentation inclusive of level and control devices are already installed,
tested and functional.
2.4 Piping
All piping is prefabricated, and some may need re-installed where necessary. The parts
should be assembled with the guidance from this document and the mentioned drawings.
Take caution and note that you are working with heavy equipment. Ensure that
all necessary personnel are clear of any danger and be on the lookout for any
danger.
3 Tagging
This section of the AID briefly details the tagging of the system.
3.1.1 Motor List
Motors are listed as Annexure_03 to this document.
• Table 4- Motor Listing
Device Tag Functional Description Comments

3350-PU-178 Supply Pump 5.5 KW
3350-PU-176 Dosing Pump 01 18.5 KW
Page | 8
3.1.2 Instrument List

Devices are listed here for reference within this document. If full details of an individual
device are required, then refer to the Instrument List. Annexure_04
QUELLAVECO CPF -
REAGENT SYSTEMS
Assembly &
Operating Manual
– PO N°4501968358 –
BULK POLYPROP SYSTEM
Revision 1.0
2022-04-21
1. Assembly and Operational Instructions
Trademarks
Trademarks
Copyright © 2002 – 2022 AS Automech Solutions. All rights reserved. This manual may not be copied,
photocopied, reproduced. Translated, or converted to any electronic or machine-readable form in whole or
in part without prior approval of AS Automech Solutions.
AS Automech Solutions, Adobe Acrobat.
250Kg/hr - BULK POLYPROP System – Automated Solution, Dosing System
Revision History
Date Section Description Revision
2019/04/11 New Document First Compilation of Entire Document Rev_00
Acknowledgementsnowledgement Name Company Position
Writing Japie Schmidt AS Automech Solutions Project Head
Editing Japie Schmidt AS Automech Solutions Project Head
Technical Rudi Maartens AS Automech Solutions C&I Manager
Technical
Proofing
Approvals Name Company Position
Rudi Maartens AS Automech Solutions Technical Manager
Japie Schmidt AS Automech Solutions Project Head
4 Mechanical Installation
4.1 Re-assembly of Panel Tanks – 3350-TK-110
• We also accept that there are other methods that could be more practical due to
resource scariness or availability.
• Install all bolts and nuts as supplied for the entire assembly. We would suggest or
recommend that Mild steel bolts will be used in outline positions during assembly just
Page | 9
to bring the entire structure together due to the nature of stainless steel to seize when
threads are damaged.
• Also use the copper slip supplied to ensure smooth assembly of stainless
parts.
It is critical to communicate that this document does not make allowance for
any specific site fabrication or installation conditions. It only covers S.E.P.
principles and a general guideline to ensure that the tanks are reassembled
like the way we designed and first-time trail built.
Follow all safety procedures for entering close confined spaces and prepare to
enter the tank through the manhole on the side of the tank. Failure to adhere
can serious injury and of loss of life to personal.
This assembly manual suggest that the tanks must be built in position.
Should you have a level area or space adjacent – it could be a lot easier to
assembly close by and then place the entire tank in its correct position. This
notice is also applicable taking welding qualifications such as 1G and 3G as a
reference requiring the welded sections to me moved and positioned towards horizontal
for welding procedures.
On all surfaces to be welded – ASA has made great effort to ensure that the
entirety to be welded is prepared as per specifications in terms of bevelling and
grooving for fillet and seal welds as and where required. We do however
request that engineering and welding specifications be followed in terms of
welding and surface preparation.

4.1.1 Tank 3350-TK-110 – Floor Plates
• Take care of the temporary markers placed on the floor and strategic position in the
tank for alignment
• Please note that the entire plant was Pre-assembled prior to shipment – thus, all cut-outs
and bolt placement does align and match, please do not cut or re-work or field weld any
items as this will not be required.
• Install all Bottom section as per diagram matching the Tags attached to correspond.
Platform using – Annexure MQ15-780-DR-3340-CE0001_B2 explaining the positioning of
the tank component position.
• Figure 1 – 3350-TK-110 – Floor plates.
Page | 10
• Tack and assemble then Weld a Fillet Weld (as per welding procedures) Weld for
ONLY the 150mm in positions A1 – B1, this will allow the shell to be fitted later
without the potential of cavities on the bottom of the tank between the shell and the
barrels. This will also limit the distortion of the bottom sections.
• Provide adequate assembly tacks in all the areas (50mm every 500mm)
• Turn the bottom around and do entire quick surface seal weld as a potential leakage
precaution weld.
• Turn the bottom around once done and leave in this position.
4.1.2 Tank 3350-TK-110 – First Rings
• Take care of the temporary markers placed on the floor and strategic position in the tank
for alignment.
• Identify the correct sections as marked A1, B1, C1 and D1.
• Bolt the sections together without tightening the bolts as placed until all bolts are placed
in position.
• Due to the nature of stainless-steel if could be required to use mechanical alignment
tools to get holes to align initially.
• Figure 2 – 3350-TK-110 – Bottom Rings Sections

It will also be advisable to assemble the sectional rings on a flat surface and then move
with the aid of a spreader beam and a lifting crane to the required assembly position.
ASA advise and strongly suggest that the bottom sections not be welded to the floor at this
point as movement may and could be required during the fitment and alignment of the
second shell. The nature of the panel construction is ridged and robust and does not pose
a security thread as this point. The Second ring can also be assembled separately and
then placed.
4.1.3 Tank 3350-TK-110 – Second Level or rings
• Take care of the temporary markers placed on the first rings and strategic position for
alignment and bolt fitment.
• Identify the correct sections as marked A2, B2, C2 and D2
in position.
Page | 11

• Figure 3 – 3350-TK-110 – Second Rings Sections
Trained Rigging and Fitter personal should only carry out this function. Any misuse of this
equipment may result in permanent damage to the system or serious injury to personal.

It will also be advisable to assemble the sectional rings on a flat surface and then move
with the aid of a spreader beam and a lifting crane to the required assembly position.
ASA advise and strongly suggest that the bottom sections not be welded to the floor at this
point as movement may and could be required during the fitment and alignment of the
second shell.
The nature of the panel construction is ridged and robust and does not pose a security
thread as this point. The Second ring can also be assembled separately and then placed.
4.1.4 Tank 3350-TK-110 – Third Level or rings
• Take care of the temporary markers placed on the first rings and strategic position for
alignment and bolt fitment.
• Identify the correct sections as marked A3, B3, C3 and D3
in position.
Page | 12
• Figure 4 – 3350-TK-110 – Third Rings Sections

4.1.5 Tank 3350-TK-110 – Top Plate
• Take care of the temporary markers placed on the Second rings and strategic position
for alignment and bolt fitment.
• Identify the correct sections as marked A4, B4, C4 and D4.
in position.
• Figure 5 – 3350-TK-110 – Top Plate
Page | 13
It is strongly advisable to assemble the Second Ring to the Tank Top plates without any
welding. This will give enough tolerance for sections to move easily for fitting bolts and
buts. It is not required to fit all bolts and nuts only enough for alignment and assembly
purposes.
By following this suggestion, it will also allow the tank to be formed for roundness.
Follow rigging procedures and a spreader beam – the entire assembly can be slightly lifted
if mechanical movement is still required for shell sections to move into position. All bolts
and nuts can be installed in the first and second ring and torqued to the specification on
the assembly drawings provided.
ONLY AT THIS POINT PROCEED TO WELD THE TOP SECTION IN POSITION AS
INSTRUCTED
• Tack and assemble then Weld a Fillet Weld (as per welding procedures) Weld for ONLY
the 150mm in positions A3 – B3 top sections, this will allow the shell to be fitted later
without the potential of cavities on the bottom of the tank between the shell and the
barrels. This will also limit the distortion of the top sections.
• Provide adequate assembly tacks in all the areas (50mm every 500mm)
• Allow adequate time to cool down and remove the Top section as partly assembled.
• Remove and turn the top around and do entire quick surface seal welds.
• It is also not required to weld the top sections mechanically or structurally to the bridge
support it is only advised for easy final alignment and fitting.
ONLY AT THIS POINT PROCEED TO WELD THE FLOOR SECTION AS INSTRUCTED.

• Tack and assemble then Weld a Fillet Weld (as per welding procedures) the floor to the
first rings as already installed. Weld for ONLY the 150mm in position with 500mm space
welding countering the natural distortion of stainless steel.
• Tack and assemble then Weld a Fillet Weld (as per welding procedures) the floor to the
first rings as already installed. Weld for ONLY the 150mm in position with 500mm space
welding countering the natural distortion of stainless steel.Figure 5 – 3350-TK-110 –
Bottom Rings Welding
Page | 14
It will be recommended that the entire tank be inspected by the engineer responsible for
dimensional and assembly checks especially the matching of sections ensuring that all
nozzles and items will correctly align once welded in full.
• Proceed and weld the entire bottom section to the floor on both sides on the inside
as a Fillet weld and the outside as a precautionary seal weld
4.1.6 Tank 3350-TK-110 – Closed Top – Final assembly

• Turn the top sections with the bridge welded onto it for ease of installation around.
• Take care of the temporary markers placed identify the correct top structure support
beams and strategic position for alignment.
• Install all bolts and nuts in the positions and follow mechanical procedures and torque all
bolts to specification.
• Figure 6 – 3350-TK-110 – Re-Assembly of top
4.2 Tank positioning on plinths – 3350-TK-110

• Follow rigging procedures and place the tank 3550-TK-110 on the plinths asprovided.
Page | 15
• Figure 7 – Tank Positions
• Place tank onto laid out civil plinths making sure that the orientation of the tank is correct
and ties up with drawing.
• The discharge nozzles of the tank should face as indicated and aligned up 100%
accurately.
• The valves and other ancillaries to the tank should be bolted onto the flanges that are
welded onto the sides of tank. These valves and elbows are in the crate supplied with
the tank.
4.3 Walking Platform and Ladder - BULK POLYPROP- SC1
• Figure 8– Walking Platform
Page | 16

4.4 Walking Platforms - BULK POLYPROP- SC1/2
• Figure 9– Walking Platforms with Grating

4.5 Handrails to BULK POLYPROP-HR 1
• Figure 10 – BULK POLYPROP–HR1 in position.
• Please note that the entire plant was pre-assembled prior to shipment – thus all rails and
bolt placement does align and match, please do not cut or re-work or field weld and items
as this will not be required.
Page | 17

4.6 Tank-001 – Instruments
• Figure 11 – 3350-LIT-221B & 3350-LSHH-221A
• Install all bolts and nuts as supplied for the mounting plate.
4.7 Pump Skids - 001/2

• Figure 12 – 3350-PU-178
Page | 18
• Figure 13 – 3350-PU-176/177

Please do not install any fastening chemical anchors holding any items or skids in place
until such time that all piping and positions are finalized and confirmed.
4.8 Pump Skids 01 – Assembly with piping

• Figure 14 – 3350-PU-178
Page | 19
• Figure 15 – 3350-PU-176/177
• Re-Assemble all piping 3350-0622/0626-AA-4”-FR2-N using all flanges, gaskets and

valves as per the P&ID as reference.
• Align as best as possible once the piping and valves are in position and tighten and
torques to specification

4.9 Overflow Piping– Assembly with piping
• Figure 16 – Overflow Piping
Page | 20
• Figure 17 – Transfer discharge Piping
• Re-Assemble all overflow piping and water seal pots 3350-0627-AA1D-4”-FR2-N using
all flanges, gaskets and supporting brackets.
• Align as best as possible once the piping and valves are in position and tighten and
torques to specification.
• ONLY AT THIS POINT WITH THE ACCEPTANCE AND APPROVAL OF THE QUALITY
CONTROL AND RESPONSIBLE ENGINEER ON SITE IT WILL BE REQUIRED TO
PROCEED WITH PERMANENT FIXTURE AND CHEMICAL ANCHORING OF
EXQUIPMENT.
• ALL REMAINING TANK ANCHORING CHAIRS AS SUPPLIED CAN ALSO BE
ATTACHED AT THIS POINT SECURED OVER THE FASTENING RODS ALREADY
SUPPLIED AND INSTALLED BY OTHERS
Please proceed with the installation of fastening and chemical anchors and the supplied
anchor chairs holding all items or skids in place once the piping and positions are finalized
and confirmed.
Trained Rigging and Fitter personal should only carry out this function. Any
misuse of this equipment may result in permanent damage to the system or
serious injury to personal.
Page | 21

5 Operational Instruction
5.1 Design Criteria and Numbers
Parameters Description Comments

Plant consumption (kg / h.) Nominal Design Rate 2030 Kg/Hr Dry
Powder
Solution concentration (%) Neat Initial Solution Ratio 20 %
Dosing rate (Litre / Hour) Dosing Rate @ 1250 l/h @ 20%
Concentration
Min Hydration time (Hours) Time from system at Max 18.2 Hours or Better
Min.
Calculated Solution rate Rate for Solution Required 27 m^3/h
(m^3/h.)
Aging Volume (M^3) Hydration and Aging 102 m^3 for 23 Hours
Volumes
Solution Volume (M^3) Solution Volume / Batch 21.36 m^3 in 27 App.
Minutes
Live tank volume (M^3) Total Usable Tank Sizes 18.13 M^3
Dosing pump size (l/h) 20% Contingency on 1250 l/h.
Dosing Rate
Water supply (m^3/h.) Feed Water to the System 27m^3/h
Water pressure (Bar) Feed Water Supply 3.5 Bar
Bags Required @1250 (kg) Minimum 1 Days Storage 9 Bags
5.2 Scope of Documents

This Operational Instruction Document (OID) has been written for the purpose of
incorporating the design and operation of the BULK POLYPROP Unit to a common
standard. This document forms one section of a group of documents that in conjunction
will provide a standard to be incorporated throughout the company and should be
maintained following any future modification to the plant design.
5.2.1 Scope of This Document
This Operational Instruction document (OID) has been written to facilitate the design and
operation of the BULK POLYPROP Solution, Hydration and Dosing System.
This document describes the design philosophy and implementation of the control system
and related interfaces.

5.2.2 Related Documents
The following table lists all area related documents i.e., M&I listings and P&ID drawings.
Page | 22
• Table 6- Project Related Documents

D
Document No Document Type Latest Rev No. Comment
MQ15-780-DR-3340- DWG Rev_00

GA0001
MQ15-780-DR-3340- DWG Rev_00

FS0001
MQ15-780-EL-3340- Data Sheet Rev_00

EE0001
MQ15-780-LI-3340-IN0001 Document Rev_00
646-RES-001-LN-MB0001 Document Rev_00

Document Type Latest Revision No.
5.3 Glossary of Terms
• Table 7 - Glossary of Terms
Ter
Term Description
OIT The OIT (Operator Interface Terminals) are the main control points for the process
areas. These contain a computer built within a computer workstation running a SCADA
application complete with touch screen. Also, office-based access points are installed
running from standard PC stations.
SCADA Supervisory Control and Data Acquisition
PLC Refers to Programmable Logic Controller, which monitors the process variables and
influences the control variables on the system. PLCs are in the areas MCC (Motor
Control Centre) and control the operational sequences for their respective area.
I/O Input, output, analogue and RTD cards fitted to the PLC, which gather and transmit
systems signals.
MCC Motor Control Centre
AS AS Automech Solutions
m Description

6 System Overview
This section describes an overview of the BULK POLYPROP Solution, Preparation,
Hydration and
Dosing Installation.
Page | 23
6.1 Design Criteria and Numbers

The plant is driven from a prospective of creating or generating an equal homogenise
BULK POLYPROP
solution from Powder BULK POLYPROP to a 20% solution as a final dosing concentration.
6.2 Electrical, and Instrument Panels
The BULK POLYPROP system is equipped with all instrumentation required to run and
control the unit as a total Automated Package. The Control and Motor Control is done by
the client and does not form part of this package.
There are several instruments, valves and other process instrumentation that will be used
to control the BULK POLYPROP plant. All such items are installed and placed correctly.
Wiring and I/O is in accordance and wired and terminated in the control panel.
6.3 Operator Interface Terminals
The BULK POLYPROP plant will be controlled from a centralized Control Room and Local
or Operator control is not required since Scada interface is available.
6.4 Safety Philosophy
This document describes the safety requirements for the BULK POLYPROP Solution
process module based on common knowledge but does not form part of overall plant
Safety Procedures.
6.4.1 Emergency Stops
Emergency Stop will be located on strategic points but does not form part of this scope of
supply or package.
6.4.2 Local Machine Stops and Guards
There are no specific local machine stops or guard switches used in the BULK OLYPROP
Plant area.
6.5 General Operational Modes
This defines the system requirements under general operating conditions. Generally, the
BULK POLYPROP Plant module is expected to run automatically. When the process is not
required (i.e., no production / maintenance shuts), generally all automatic commands
should be disabled.

6.5.1 Automatic Sequences
The system integrator based on general automation standards will implement sequences.
The BULK POLYPROP unit will generally be controlled in automatic mode and should be
regarded as ALWAYS LIVE.
6.5.2 Manual Operation
Manual mode can be implemented as needed on component level and all further
interlocking will be bypasses. It is however important to understand the consequences of
such a decision taking all safety, process, and environmental factors into consideration.
Page | 24
6.5.3 Power Failure

After power failure the BULK POLYPROP plant must be restarted. It is important to keep a
back-up of log file to “remember “the status of the Solution Process if it was interrupted. It
is also important to know the Solution, Hydration and Dosing Status of the two tanks.
Direct operator intervention is not required but it will be good practice to inspect the unit
and to ensure that everything is in order. Provided that all interlocks are met, and all alarm
conditions have been acknowledged. The system will restart automatically.
6.6 Operational Alarms
• Isolation and Overload Trip Alarms in Series
• Valve open or close failure
• Low Level Alarm
• No flow Alarm

7 Specifications
This section of the FDS briefly details the specifications of the process module.
7.1 Overview
The system will be better understood if it is divided in two main sections namely the
Makeup and Dosing sections. The BULK POLYPROP Solution process module is used to
generate a homogenous BULK POLYPROP solution from a Powder format.
• Powder Solution Section - Powder BULK POLYPROP is delivered in 1250 kg bulk bags
to the plant, and the decanted manually into a De-Bagging System. The plant has two
tanks operating on a Solution and Hydration in the one and dosing in the other, upon a low
level in the tank, a fresh solution is made up by operator intervention while dosing
continues to take place from the dosing tank.
• Dosing Section - The relevant dosing pump is used to pump this solution to the dosing
points at the Cyanide Destruction tank. There is a Running/Standby configuration for
the pump.
7.2 Motor and Instrument Listings
The following motor and instrument listings are compiled from the M&I documents as listed
in the related documents. For complete and technical details please refer to the official
Instrument and Motor Lists
7.1.1 Motor List
Motors are listed here for reference within this document. If full details of an individual
motor are required, then refer to the relevant M&I listing document.
• Table 8 - Motor Listing

Device
Page | 25

3350-PU-178 Supply Pump 5.5 KW
Tag Functional Description Comments

7.1.2 Instrument List
Devices are listed here for reference within this document. If full details of an individual
device is required then refer to the motor and instrument drawings.
• Table 9 - Device Listing
D
3350-XV-220 Pneumatic Actuated Valve Transfer Pump #1
FSL-3350 -220A Flow switch Transfer Pump #1 Suction
LIT-3350-221B Level Transmitter Storage Tank
LSHH-3350-221A High High-Level Switch Storage Tank
FSL-3350-223A Flow switch Transfer Pump # 2&3 Discharge
TT-3350-221 Reagent Temperature In Storage Tank
7.1.3 Equipment List

• Table 10 – Equipment Listing
D
3350-TK-110 Storage Tank 33m^3 Carbon Steel
3350-SG-001 Storage tank Sight glass
Page | 26
8 Component Functionality & General Maintenance

.
8.1 3350-TK-110 - Level - Instruments
• Figure 18 – Level & High-Level Switch
Failure to display the level or inaccurate reading will likely be contributed to dirt collecting
on the face of the unit over time. This can be cleaned by hand with a soft cloth by a
qualified person. Should this not be the case with the help of a qualified instrumentation
person the unit should be checked and fault find - fuses in the panel should be checked if
there is no display available. Level Switch is an On/Off unit only used for High Level
Alarms conditions should there be a failure on 3350-XV-220 and water are added to the
tank without the process demanding it .There are no maintainable or serviceable parts on
this unit. No further scheduled maintenance is required other than keeping the unit free
from excessive dirt and dust.
8.2 Transfer supply Pump – 3350-PU-178
• Figure 19 –Transfer Pump
The BULK POLYPROP Transfer pump is used for moving Solution in the Storage tank.
The maintenance component to these pumps are limited to the quarterly inspections as
required by the O&M Manual. It is however of great importance to understand the
completability of these pumps and handle and treat the casings and drives with great care
Page | 27
should they be opened or repaired at some point. Powerful neodymium magnets for
dependable, leak free operations. Should an electrical fault occur, it can only be handled
by the electrical department and treated as an electrical fault.
8.3 Transfer Pump – 3350-PU-176/7

• Figure 20 –Transfer Pump
The BULK POLYPROP Frother pump is used for pumping the prepared BULK OLYPROP
solution from the Storage tank through to the application point. This pump has a variable
delivery capability via Variable Speed Drive VSD’s mounted in the MCC Room. The
amount of BULK POLYPROP required is determined by an advanced process calculation
by the DCS -Measured in l/hr with a maximum of 2030l/hr. The maintenance component to
these pumps are limited to the quarterly inspections as required by the O&M Manual.
It is however of great importance to understand the completability of these pumps and
handle and treat the casings and drives with great care should they be opened or repaired
at some point. Powerful neodymium magnets for dependable, leak-free operations.
Should an electrical fault occur, it can only be handled by the electrical department and
treated as an electrical fault.

9 Control Selections
9.1 System Fault (Auto / Manual)
During a system Fault the BULK POLYPROP Plant will Stop in Auto or Manual Mode.
Reset of any Faulty Condition on the PLC will only take place once the Fault were
rectified. If the fault or trip condition continues the Fault will not be Reset.
9.2 Area Start (Auto / Manual)
The process area can be started (enable) and stopped (disabled) from this selection.
When enabled (field showing ‘Start’), and appropriate devices are in ‘Auto’ mode, then the
BULK POLYPROP System will be controlled automatically. The command is also disabled
if the relevant local isolators switch is turned to the OFF Position
9.2.1 Auto / Manual Start
With the Auto / Manual Selector switched to the Manual individual items can be controlled
by the Operator from the System. Direct operator intervention is required and a good
sound understanding of the consequences of the actions to be followed. All equipment
should always be regarded as potentially DANGERIOUS.
Page | 28
9.2.2 Manual Start

Equipment can be started from a manual position if required due to a mechanical check or
process imbalance etc. Interlocks should not be in override on Dosing Pumps due to
the ease of damage to the magnetic drives and internal seals. All other equipment and
items on the skid can be Started and Stopped in the Manual Mode.
9.2.3 Auto Start
When enabled (field showing ‘Start’), the Solution System will commence with its start-up
Sequence cycles. This implies by default that the area is Ready and Healthy Status is
already obtained. A One-tank system operating in Solution with curing or Hydration part
and the Dosing of BULK POLYPROP. During a new start-up cycle the level in the Dosing
Tank 3350-TK-110 will determine if a new Solution cycle can commence. If the level is
below 45%, a new cycle will commence.

The “Auto Start “command” is automatically disabled (field showing ‘Stopped’) on the
following conditions-
• Emergency Stop
• Production Fault (Generated under low flow conditions)
• Area Fault from Motors / Valves warning
• Area Start disabled
• Level Transmitter > 10% (Low Level for Solution Tank)
9.3 BULK POLYPROP Solution

The Solution sequence is a semi-automatic sequence with operator intervention and
actions required. It is required of the Solution system to reinstruct the operators to prepare
certain actions such as preparing 9 bags for addition to the system prior to the time.
9.3.1 BULK POLYPROP Solution – 3350-TK_110

• Tank 3350-TK-110 level from LIT-3350-221B (%) transmitter below < 5%
• Open Valve 3350-XV-220 (NC)
• Fill Tank 3350-TK-110 to 40%
• Check flow to be above 35m^3/h for the water.
• Sound an alarm with indication and instruction to the operator to start adding BULK
POLYPROP
bags to the tank.

• Close Valve 3350-XV-220 (NC)
• After the Hydration phase the BULK POLYPROP mixture is ready and may be used
immediately
Page | 29
9.4 BULK POLYPROP Dosing

9.4.1 BULK POLYPROP Dosing from Tank 3350-TK-110
• Ensure that all manual valves such as isolation, block and drain valves are in the
correct positions corresponding to the P&ID for the section
• Select or Enable Dosing from Pumps 3350-PU-178 once the Tank Level from
Tank 3350-TK-110 is above 5%
• Dosing Pump – 3350-PU-176/7 once all external conditions are healthy from the rest
of the plant and BULK POLYPROP is required.
• The speed of this pump will be determined by the demand as calculated by the
process. The amount of BULK POLYPROP can be measured or tracked using - BULK
POLYPROP FSL-3350-223
(m^3 )
-
-
Page | 30
10 OEM Contact details
For any queries, please contact AS Automech Solutions at:
Contact Person: Japie Schmidt (CEO)

Email: japies@asautomech.co.za
Tell: +27 (0) 11 363 0534/5 (Office Hours GMT +2)
Cell: +27 (0) 82 920 5211 (Japie Schmidt After Hours)
+27 (0) 83 488 5408 (Rudi Maartens After Hours)
Contact Person: Rudi Maartens (Technical Manager)

Email: rudim@asautomech.co.za
Tell: +27 (0) 11 363 0534/5 (Office Hours GMT +2)
Cell: +27 (0) 83 488 5408 (Rudi Maartens After Hours)
Website: https://www.asautomech.co.za/
Page | 31
11 APPENDIX
11.1 Appendix A: As-Built Drawings
11.2 Appendix B: Equipment Manuals
11.2.1 Electrical:
11.2.1.1 ..Motor Contractors Technical Data Sheets

11.2.1.2 ..Instrument List
11.2.1.3 ..I/O List
11.2.1.4 ..Functional Description of Controls
11.2.1.5 ..Electrical Test Sheets
11.2.1.6 ..Single Line Diagrams
11.2.1.7 ..Schematic Diagrams
11.2.1.8 ..Termination Drawings
11.2.1.9 ..Cable Schedule
11.2.1.10 Instrument Data Sheets
11.2.1.11 Electrical Components Parts List
11.2.1.12 Motor Manufacturer Test Sheets
11.3 Appendix C: Factory Test reports – Including material and Calibration

Certificates.
11.4 Appendix D: Recommended Spare Parts List
Page | 32
HA Heavy Duty Slurry Pumps
Operating and Maintenance Instructions

1. Safety
To avoid injury to personnel and damage to equipment ensure the following basic safety procedures are
complied with. This document is written with the understanding that suitably qualified and experienced
personnel are utilised for installation and maintenance.
• Safety procedures for rotating equipment must be adhered to.
• Check motor rotation prior to start up. Direction indicators are cast either on the bearing housing or
the cover plate.
• The pump can operate for a limited period at low flow rates, extended running at zero flow rate may
result in overheating and damage.
• Check bearing lubrication, belt tension, belt guard fasteners and pipework connections prior to start
up.
• Comply with shutdown and start up procedures.
• Comply with auxiliary equipment safety procedures.
2|Page
2. Storage and Care of pumps.
Where pumps are to be stored for an extended period of time, it is recommended that the pumps are kept
in a dry, dust free and moist free area. Where possible it is also recommended that the pumps are kept away
from sources of vibration. Rubber pads can be used to limit vibration transmission to the stored pumps. As
a preventative measure pump shafts are supposed to be rotated through 90 degrees every 2 weeks, to
prevent false brinelling caused by vibrations transmitted to the stored pumps from other running equipment
in the vicinity of the pump storage area. The exposed sections of the pump shafts have to be protected from
rusting by applying a rust inhibiting coating or waxed tape. Ensure that the inlet and suction are covered at
all times during storage. Where the pumps are stored outside a waterproof cover (e.g. cling wrap) must be
used to prevent any contact with humidity, remembering to leave access for scheduled shaft rotation.
3|Page
3. Operating Instructions
Always check operating parameters as exceeding tip speed will cause excessive wear and pose a safety risk.
Maximum Impeller Tip Speeds:
• M27 High Chrome - 35 m/s

The above is the recommended maximum speed at ambient temperatures and moderate slurry applications.
Maximum pump speed:

• HA4/3D - 2750 rpm
3.1 Installation
• The pump base foundation must be of adequate strength and design to support the pump set and
the loads generated by the pump and drives. Ensure foundation bolts are fastened.
• Pipework to be aligned with pump flange and to be independently supported.
• Check pulley/drive alignment as these may have moved during transport and installation. Check
electrical rotation before fitting belts and starting up.
• Use jacking bolts to correctly tension V-belts. Check manufacturer’s recommendations for tensioning.
Check belt tension 1- 2 days after start up and adjust if required.
• Check pulley alignment by placing a straight edge across the pulley ends. Adjust to the minimum gap.
• Rotate pump shaft by hand.
• Fit belt guard.
3.2 Start up
• Check flanges and foundation bolts are tightened.
• Check pump shaft rotates freely.
• Lubricate labyrinths and bearings.
• Start up with clear water and test level controls and switchgear before introducing slurry.
• Check amperage and pressure and adjust controls/speed if necessary.
4|Page
3.3 Fault finding
3.3.1 Insufficient pressure
• Check rotation direction.
• Check pulley diameters.
• Check blocked discharge lines.
• Airlocks can be removed by running pump at closed valve for 5 minutes.
3.3.2 Pipeline leaking
• Overloading, close discharge valve to stabilise flow rate. Once the amperage has
dropped, open valve to required flow rate.
• If overloading condition remains review performance conditions, speed, specific
gravity of fluid, head and flow requirements.
3.5 Shut down
• It is important to flush the supply and discharge lines to prevent sanding up.
• Shut delivery valve
• Switch off the pump and ensure the intake line has been stopped.
4. Maintenance Instructions
Ensure proper safety and shutdown procedures are adhered to.
The following routine maintenance is required for the various components:
5|Page
4.1 Bearings and Labyrinths
• Bearings are grease lubricated and require 100g every 1000 hours of operation. SKF LGHP 2/18 grease
or equivalent is recommended.
• Do not over grease bearings as this will result in overheating and premature failure.
• Each application is unique in ambient temperature, environment, power inputs, speed and
maintenance routines. It is recommended that a system be in place to monitor bearing and wearing
part life to minimise pumping costs.
• Labyrinths require regular grease purging to prevent the ingress of water and dirt. It is recommended
that labyrinths be greased every week. This forms an important routine to extending the life of the
bearing assembly. Operators need not be concerned with over greasing via the labyrinth as most of
the grease applied to the labyrinth grease nipple is purged and does not enter the bearings.
4.2 Impeller adjustment
A loss of pressure indicates impeller wear. Normal wear between the impeller and the volute is corrected by
moving the bearing assembly via shim/spacer sets. Care must be taken to adjust evenly to prevent
misalignment.
4.3 Pulleys and drives
Check pulley alignment and belt tension and adjust where necessary. Over tensioning may cause bearing
overheating and premature failure. Under tensioning will cause vibration, slippage and belt failure.
4.4 Fastenings
Due to vibration, bolts may become loose. It is recommended that foundation and bearing housing bolts be
frequently checked and tightened to the correct torque value position.

6|Page
5. Overhaul procedure
Loss of performance indicates wear. The pump should be disassembled for evaluation. The steps below
should be followed, as well as all safety requirements and shut off procedures to be adhered to:
• Dismantle pipe work.
• Remove belt guard, belts and pulleys.
• Remove pump from foundation using suitable lifting equipment.
• Remove Volute, inspect for wear.
• Remove impeller, do not use heat on the impeller as this may cause shattering.
• Inspect impeller and back cover for wear.
• Rotate and examine bearing assembly to establish condition.
• Replace worn parts as necessary.
• Grease the impeller threads. It is recommended that all fasteners and threads be treated with an
anti-seize compound.
• The pump shaft must rotate freely with the impeller set to the centre of the volute. Remember to
check pulley alignment after setting the impeller position.
• Revert to the pump installation procedure.
5.1 Bearing Assembly
Bearing assembly strip and overhaul should be undertaken in a clean dust free environment. It is
recommended that bearing assemblies be inspected after 14 months usage. This period will vary from
application to application, routine maintenance will also affect the life of the bearing assembly.
• Remove the bearing assembly from pump base.
• Remove the drive and pump end covers and press the shaft out.
7|Page
• Examine the bearings and shaft for damage/wear and replace where necessary.
• Check the shaft for wear/damage and straightness.
• Bearings should be replaced where there are indications of wear, pitting, roughness, damage/wear
on rolling track.
• Replace complete bearing using a bearing heater set to manufacturer’s recommendations. Do not
mix new and used bearing parts. It is recommended that a full set of new bearings are used.
• Cover the whole bearing in recommended grease before final assembly.
• Replace all seals and ensure labyrinths are adequately greased.
• Fit the pre-heated bearing cone with the large end facing inwards and tap in place. Ensure loose
bearing parts are kept as sets.
• Fit both inner cones of the bearings onto the shaft.
• Secure the endcover onto the bearing cone side of the housing with minimal shims between the
cover and housing.
• Check the bearing housing is clean and free from any contaminants. Lower shaft with bearing into
bearing housing. Tap the outer ring of drive end bearing into the bearing housing. Fit the drive end
cover with shims and secure end cover screws.
• Place the bearing housing in a vertical position. Fit the pump end bearing and tap in place. Fit shims
and end cover and check end float with a dial gauge. When the end float is within range fit the piston
rings and press the labyrinth in place.
• Thread on the drive end lock nut and tighten to the correct position.
• Flip the bearing assembly to the other side and fit the labyrinth to the pump end.
• Fit all grease nipples and plugs.
• Pump grease into the labyrinths to prevent contamination into the bearings.
8|Page
5.2 Wet end
Metal lined pumps:
• Remove the cover plate by loosening the cover plate bolts. Hold the volute and throatbush
combination with clamps to the frame plate.
• Carefully remove the volute by holding it in place with the proper lifting equipment.
• Remove the impeller, and then the frame plate liner insert by unscrewing the frame plate liner insert
studs.
• Check for wear on the impeller and metal liners.
• Loosen the gland assembly and thus sealing arrangement. For the mechanical seal, insert the spacer
clips, unscrew the dog-point screws that hold the ring to the shaft sleeve, and then undo the gland
nuts that hold the assembly in place. It can then be slid off the shaft if needed.
• Remove the O-rings along with the shaft sleeve and the specific seal arrangement and check for wear.
• Remove the frame plate by unscrewing the frame plate bolts.
• Rotate the shaft by hand to see if bearings are damaged.
After problem areas have been identified and correct parts replaced:
• Ensure the full bearing assembly is bolted to the base.
• Fit the frame plate to the base.
• Secure the gland assembly with correct sealing arrangement. Tighten the gland nuts evenly to fix the
assembly in place. Then tighten the dog-point screws to fix it to the shaft sleeve before removing the
spacer clips. Do not rotate the shaft while doing these steps. Only once done can the shaft be rotated
to see whether the assembly has been correctly installed.
• Place the frame plate liner insert in position and secure with studs.
• Fit the impeller O-ring into the seal arrangement recess and fit the impeller using an anti-seize
compound.
9|Page
• Check that the shaft turns freely.
• Position the volute and throatbush combination correctly and clamp to the frame plate by the
discharge flange.
• Secure the cover plate to the frame plate using the cover plate bolts.
• Adjust the adjusting bolt to set the impeller in the middle of the liners.
5.3 Final Check List
• All fastenings are secure.
• Labyrinths are greased properly.
• Pulley alignment is correct.
• Direction of rotation matches intended use.
• No leakage of the pumpset.
• Vibration or noise is minimal.
• Pump speed not exceeded recommended limit.
• Amperage is within specification.
• Valves are open.
10 | P a g e

MQ15 780 Iom 3340 Ga0001 - 0

Uploaded by

Copyright:

Available Formats

You might also like

MQ15 780 Iom 3340 Ga0001 - 0

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

MQ15 780 Iom 3340 Ga0001 - 0

Uploaded by

Copyright:

Available Formats

[OFFICIAL]

Anglo American Quellaveco S.A. MQ15-780-IOM-3340-GA0001

INSTALLATION AND OPERATIONAL MANUAL

0 16/05/2022 Richard Oliver Rudi Maartens 20

APROBADORES SIGNATURES DATE

ISSUED FOR : Design Construction X Other Approval

Anglo American Quellaveco S.A. MQ15-780-IOM-3340-GA0001

INSTALLATION AND OPERATIONAL MANUAL

B 26/04/2022 Issued for Approval

0 16/05/2022 Issued for Construction

PROJECT DETAILS: AS Automech Solutions

22 April 2022 Index First Formal Submission 0A

Writing Brandon Bosch AS Automech Solutions EQC

Editing Japie Schmidt AS Automech Solutions Project Manager

Technical Japie Schmidt AS Automech Solutions Director

Rudi Maartens AS Automech Solutions Technical Manager

8.2 Transfer Supply Pump 3350-PU-178........................................................................... 27

1.1.1 Related Documents

Document No Document Latest Rev No. Comment

MQ15-780-DR-3340- DWG Rev_00 General Arrangement Drawing – Annexure_01

MQ15-780-DR-3340- DWG Rev_00 Piping and Instrument Drawing – Annexure_02

MQ15-780-EL-3340- Data Sheet Rev_00 Motor List – Annexure_03

MQ15-780-LI-3340- Data Sheet Rev_00 Instrument List – Annexure_04

646-RES-001-LN- Document Rev_00 Mass Ballance – Annexure_05

1.2 Glossary of Terms

SCADA Supervisory Control and Data Acquisition

MCC Motor Control Centre

1.3 Tagging Convention

1.3.1 Device Identifier

ISA Tag Number Device Type Comment

AAH Alarm Horn

DPS Differential Pressure Switch

DPSH Differential Pressure Switch High

DPSL Differential Pressure Switch Low

DPT Differential Pressure Transmitter

FSH Flow Switch High

FSL Flow Switch Low

FV Flow Control (Modulated) Valve

FY Flow On/Off Valve

HS Hand Switch E.g., E-stop, pushbutton, selector switch

ISA Tag Number Device Type Comment

KE Retention Time Proximity Switch

LSH Level Switch High

LSL Level Switch Low

LIT Level Indicating Transmitter

LV Level Control (Modulated) Valve

LY Level On/Off Valve

PS Pressure Limit Switch

PSH Pressure Limit Switch High

PSL Pressure Limit Switch Low

PV Pressure Control (modulated) Valve

PY Pressure On/Off Valve

TSH Temperature Switch High

TSL Temperature Switch Low

TV Temperature Control (Modulated) Valve

TY Temperature On/Off Valve

ZSC Position Closed Limit Switch