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(P)rocedure (Q)ualification (R)ecord

Assigned PQR: FC-19-23
Application: AAR Appendix W AWS D1.1 2020 Other: AWS D15.1 2019

Company Name: Grupo Fox Prepared by: Welding Eng. Date: 22/06/2023
Welder's Name: Ricardo Oviedo Clock No.: 2500 Stamp No.: GF393
Welding Processes : FCAW Types: Semi-Automatic Charpy Impacts: YES
Welding Engineer or CWI Witnessing Test: Juan R. Torres.
JOINTS DETAILS

Joint Design: Butt Joint Single Bevel.

Backing Yes/No: No
Backing Material Type: N/A

Metal Nonmetallic
Nonfusing Metal
Other:

*BASE METALS
M/P-No.: I Group: II Spec.: API 5L Grade: X52 TO M/P-No.: I Group: II Spec.: API 5L Grade: X52

OR Chemical Analysis & Mechanical Properties: N/A

TO Chemical Analysis & Mechanical Properties: N/A
Thickness of Test Coupon: 0.688" to 0.844" Other: N/A
*FILLER METALS

Trade Name: Dual Shield 71 RC Specification No.: A5.29 AWS No. Classification: E81T-1-GC-H8
F-No.: 6 A-No.: 1 Size of Filler Metals: 0.045" - 0.052" Deposited Weld Metal: N/A
Electrode-Flux Class.: N/A Flux Trade Name: N/A Other: N/A
POSITIONS POST WELD HEAT TREATMENT

Position (s) of Groove : 6GR Temperature Range : N/A

Position (s) Fillet : N/A Time Range : N/A
Progression : UP
* Continous or special heating, where applicable, shall be recorded.
Percent Composition
PREHEAT GAS Gases Mixture Flow Rate

Preheat Temperature, Min.: 165°F Shielding: Ar / CO2 75% / 25% 40 CFH

Interpass Temperature, Max: 238°F Trailing: N/A N/A N/A

Preheat Maintenance: N/A Backing: N/A N/A N/A

ELECTRICAL CHARACTERISTICS:
Current AC or DC: DC Polarity: EP Amps Range: See Reverse Volts Range: See Reverse
List Amps and Volts range for each electrode size, position and thickness in the tabular form on the reverse side.
Tungsten Electrode Size and Type: N/A Metal Transfer Mode for GMAW: N/A
Speed Range for Electrode Wire Feed: N/A
TECHNIQUE:

String or Weave Bead: String Bead Orifice or Gas Cup Size : 5/8"
Clean all the mill scale, grease and debris 1/2" from
Initial and Interpass Cleaning: the weld joint Method of Backgouging: Grinding
Oscillation: N/A Contact Tube to Work Distance: 7/8"
Multiple or Single Pass: Multi pass Multiple/Single Electrodes: Multiple. Travel Speed Range: See at below table.
Penning [Yes/No]: NO Is the weld Parallel to the direction of rolling [Yes/No]: NO Other: N/A
* Each base metal-filler metal combination should be recorded individually on the back of this sheet
*Nota cada combinación de metal de aporte y metal base en la segunda pagina.
Page 2 of 2 (página 2 de 2) PQR No: FC-19-23

Weld Layer (s) Data

Filler Metal
Weld Travel Wire Feed Interpass
Process Current Polarity Current Voltage
Layer Classification Diameter Speed (ipm) Speed (ipm) Temp.

Root pass FCAW E81T-1-GC-H8 0.045" CDEP 177.5 23.5 6.5 322 165°F
2 FCAW E81T-1-GC-H8 0.052" CDEP 207.5 22.5 14 303 246°F
3 FCAW E81T-1-GC-H8 0.052" CDEP 200 22.5 9.5 260 160°F
4 FCAW E81T-1-GC-H8 0.052" CDEP 206 23 8.7 259 238°F
5 FCAW E81T-1-GC-H8 0.052" CDEP 197 22.5 10.5 241 199°F
6 FCAW E81T-1-GC-H8 0.052" CDEP 194 22 11.5 224 172°F
7 FCAW E81T-1-GC-H8 0.052" CDEP 199 22 12 224 128°F

Reduced Section Tensile Specimen Tests

Specimen
Width (in) Thickness (in) Area (in2) Ultimate Total Load Lbs. Ultimate Unit Stress psi. Type of Failure & Location
No.
1 0.754 0.697 0.525 39230 74724 Base metal
2 0.758 0.627 0.475 37115 78137 Base metal

All Weld Metal Tension Specimen Test

Ultimate Tensile Ultimate Tensile
Type & Yield Strength (0.2% offset)
Diameter in. Area sq. in. Strength Total Strength Unit Elongation (%) Reduction of Area (%)
Figure No. psi.
Load Lbs. Stress psi.
1 N/A N/A N/A N/A N/A N/A N/A

Guided Bend Test

Type and Figure No. Result Type and Figure No. Result
1 Side Bend ACCEPTED 3 Side Bend ACCEPTED
2 Side Bend ACCEPTED 4 Side Bend ACCEPTED

Charpy Impact Tests

Specimen
Notch Location Notch Type Test Temperature (oF) Impact Values (J) Percent Shear Lateral Expansion Mils
No.
1 MB V Notch -40° 8 10 0.003
2 MB V Notch -40° 8 10 0.004
3 MB V Notch -40° 8 10 0.005
4 MB V Notch -40° 7 10 0.004
5 MB V Notch -40° 8 10 0.004
1 ZAC V Notch -40° 18 40 0.007
2 ZAC V Notch -40° 10 10 0.004
3 ZAC V Notch -40° 11 40 0.004
4 ZAC V Notch -40° 31 20 0.024
5 ZAC V Notch -40° 10 10 0.01
1 SOL V Notch -40° 36 20 0.01
2 SOL V Notch -40° 45 10 0.013
3 SOL V Notch -40° 68 30 0.017
4 SOL V Notch -40° 10 30 0.006
5 SOL V Notch -40° 43 10 0.013

Alternate Tests
Fillet Weld Tests: Satisfactory [Yes/No]: N/A Penetration into Parent Metal [Yes/No]: N/A

Other Type of Test: Macroetch test (1 faces) / Micro hardness 26 points Deposit Analysis: N/A

Test Conducted By: RT-381-2023 / MAC-033-2023 / DUV-095-2023 / IC-078-2023 /

Metal Inspec Lab Test Number:
(Lab Name) UT Folio 2885

We (FRUPO FOX S.A de C.V.) certify that this procedure was prepared according to the requirements of AWS D1.1 Edition 2020.
(Nosotros (GRUPO FOX S.A de C.V.) certificamos que este procedimiento fue preparado de acuerdo a requerimientos de AWS D1.1 Edicion 2020.

Signed By: Juan R. Torres. Date: 22/06/2023

GRUPO FOX, Contains confidential information. Not to be copied or released without written autorization for the plant.
Contiene información confindencial. No se debe copiar ni publicar sin autorización escrita por la empresa.