4020-001A-VD-004 Rev 1 - Inspection & Test Plan (ITP) - Code1

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GGT DOC NO : 4020--001A-VD-004

Rev : 1
1 of 5

Inspection & Test Plan


Customer : Greengold Job Number : 111554 - 111557

Project : 4020-GE-TR Order Number : 41072862 Rev 1

Revision History

1. Rev 0 : First Issue. 23.05.22

2. Rev 1 : Added P.O Number & Revised Unit No's. 27.06.22

Job Number / Model No / Description / TAG Number / Qty's


1 : 111554 - AMX 5500 - Cyanide Absorption Agitator No 1 & 2 - TAG 185-AG-003 & 004 : 2 x Lower Shafts, 6 x Blades with Fins, 12 x Blades without Fins, 2 x Removable Couplings, 2 x Thrust Plates, 2 x Mounting Bases,
2 x Motors & 2 x Gearboxes.
2 : 111555 - AMX 9000 - Metal Absorption Agitator No 1 & 2 - TAG 185-AG-001 & 002 : 2 x Lower Shafts, 6 x Blades with Fins, 12 x Blades without Fins, 2 x Removable Couplings, 2 x Thrust Plates, 2 x Mounting Bases, 2
x Motors & 2 x Gearboxes.
3 : 111556 - AMX 750 - Copper Reactor Tank Agitator - TAG 186-AG-001 : 1 x Lower Shaft, 3 x Blades with Fins, 3 x Blades without Fins, 1 x Removable Coupling, 1 x Thrust Plate, 1 x Mounting Plate, 1 x Motor & 1 x
Gearbox.
4 : 111557 - AMX 1100 - Copper Filter Feed Surge Tank Agitator - TAG 186-AG-002 : 1 x Lower Shaft, 3 x Blades with Fins, 3 x Blades without Fins, 1 x Removable Coupling, 1 x Thrust Plate, 1 x Mounting Plate, 1 x Motor
& 1 x Gearbox.
Abbreviations
G.A : General Arrangement / PQR : Procedure Qualification Record / WPS : Welding Procedure Specification / WPQ : Welder Performance Qualification / M.P.T : Magnetic Particle Testing / L.P.T : Liquid Penetrant
Testing / L.T : Leak Test / R.T : Radiographic Testing / OEM : Original Equipment Manufacturer.
Action

A : Approval / H : Hold / M : Monitor / R : Review / S : Surveillance / W : Witness.

Class Type Action


Acceptance Type / Frequency / Verifying
Item No Activity of Check of Reference Document
Criteria Qty's Document / Records Remarks
( Major / Minor ) Checks / Tests
Afromix Greengold

1 DOCUMENT REVIEW

Engineering Documents General Arrangement


1.1 Major Document Approval Project Specification Customer Approval . - H R/A
Approval Drawing

Welding Procedures
1.2 Major Document Approval AMIX 1 AWS D1.1 . - PQR / WPS H R/A
PQR & WPS Approval

Welder Qualification
WPQ & Welders Code
1.3 WPQ + Code Work Major Document Approval AMIX 1 AWS D1.1 . - H R/A
Work
Approval
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Liquid Penetrant Testing


1.4 Procedure - Major Document Approval AWS AWS D1.1 . - Level III Procedures H R/A
Approval

Magnetic Particle
1.5 Testing Procedure - Major Document Approval AWS AWS D1.1 . - Level III Procedures H R/A
Approval

Radiographic Testing
1.6 Procedure - Major Document Approval AWS AWS D1.1 . - Level III Procedures H R/A
Approval

Certification & SNT-TC-1A Level II & III Certificates


1.7 Major Document Approval SNT-TC-1A . - H R/A
Qualifications Approval Written Practice & Qualifications

Vibratory Stress Relief


VSR Procedure &
1.8 Procedure - Major Document Approval VSR-1 Customer Approval . - H R/A
Certification
Approval

Leak Test Procedure -


1.9 Major Document Approval W.I - 05 Customer Approval . - Leak Test Procedure H R/A
Approval

Rubber Lining - Rubber Lining Rubber Lining


1.10 Major Document Approval SANS 1198 / 1201 . - H R/A
Procedure Approval Procedure Procedure

Corrosion Protection Afromix Powder


1.11 Major Document Approval W.I - 51 Customer Approval . - H R/A
Procedure Approval Coating Procedure

2 RAW MATERIAL RECEIVING

Raw Material Inspection Project Material


2.1 Major Verify / Review BOM 100% Material Certificates H R
Plate, Bar & Pipe List

3 MATERIAL MACHINING & FORMING

Machining - Cutting,
Approved for
3.1 Drilling, Edge & Weld Major Dimensional Project Number 100% Marked - Up Drawings H R
Construction Drawings
Prep Preparation etc

Approved for
3.2 Forming / Bending Major Dimensional Project Number 100% Marked - Up Drawings H R
Construction Drawings

4 FIT, TACK / WELD

WPQ + Welder Code


4.1 Lower Shafts Major Visual AMIX 1 AWS D1.1 100% H R
Work
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Bolted Blades With & WPS / WPQ + Welder


4.2 Major Visual AMIX 1 AWS D1.1 100% H R
Without Fins Code Work

WPS / WPQ + Welder


4.3 Mounting Bases Major Visual AMIX 1 AWS D1.1 100% H R
Code Work

5 NON DESRUCTIVE TESTING

NDT - Vibratory Stress


5.1 Major VSR-1 Approved Procedure Base S.R Reports H R
Relief
Mounting Bases

NDT - Liquid Particle


5.2 Major Afromix L.P.T AWS D1.1 100% L.P.T Reports H R
Inspection

NDT - Radiographic Weld Neck Flange / Butt


5.3 Major NDE P-13 AWS R.T Reports H R
Testing Weld

5.4 Major Vibratory Stress Relief VSR-1 Approved Procedure Shaft S.R Reports H R

NDT - Liquid Particle


5.5 Lower Shafts Major Afromix L.P.T AWS D1.1 100% L.P.T Reports H R
Inspection

NDT - Magnetic Particle


5.6 Major Afromix M.P.T AWS D1.1 100% M.P.T Reports H R
Testing

5.7 Major Leak Testing Afromix L.T Approved Procedure 100% L.T Reports H R

NDT - Liquid Particle


Major Afromix L.P.T AWS D1.1 100% L.P.T Reports H R
Inspection
Bolted Blades With &
5.7
Without Fins
NDT - Magnetic Particle
Major Afromix M.P.T AWS D1.1 100% M.P.T Reports H R
Testing

6 DIMENSIONAL INSPECTION

Mounting Bases &


6.1 Major Dimensional Project Number A.F.C - Drawings 100% Dimensional Reports H R
Plates

6.2 Removable Couplings Major Dimensional Project Number A.F.C - Drawings 100% Dimensional Reports H R
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6.3 Thrust Plates Major Dimensional Project Number A.F.C - Drawings 100% Dimensional Reports H R

6.4 Lower Shafts Major Dimensional Project Number A.F.C - Drawings 100% Dimensional Reports H R

Bolted Blades With &


6.5 Major Dimensional Project Number A.F.C - Drawings 100% Dimensional Reports H R
Without Fins

7 Rubber Lining

Rubber Lining - Lower Visual / Thickness /


Subcontractor Rubber
7.1 Shafts & Blades with & Major Spark / Hardness / Pull Project Drawings SANS 1198 / 1201 100% H R
Lining Data Book
Without Fins Test

8 CORROSION PROTECTION

Powder Coating -
Approved Powder Powder Coating Report
8.1 Mounting Bases & Major Visual / Shade & DFT W.I - 51 100% H R
Coating Procedure / Batch Test Certificates
Plates

9 MOTOR & GEARBOX

Motor
Routine Test Type
9.1 Name Plate Tag & T.C Major Motor Type Project Specification As per Order All Units & Records H R/V
Certificates
Review

Gearbox
Routine Test Type
9.2 Name Plate Tag & T.C Major Gearbox Type Project Specification As per Order All Units & Records H R/V
Certificates
Review

10 DOCUMENT REVIEW

Reviewed & Closed Out Finalised & Closed Out


10.1 NCR's Minor Review Project Specification If Raised H R/A
By Client NCR's

Reviewed & Closed Out Finalised & Closed Out


10.2 Concessions Minor Review Project Specification If Raised H R/A
By Client Concessions

Reviewed & Closed Out


10.3 Data Book Minor Review Project Specification All Records Final Data Book H R/A
By Client

11 PACKING AND PREPARATION FOR SHIPMENT

Packing & Marking Release Notes &


11.1 Minor Surveillance Project Specification Customer Requirements 100% H W/S
Inspection Packing List
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Afromix Greengold CLIENT TPIA

Name : P. Scott Name : Name :

Date : 27.06.22 Date : Date :

Signature : Signature : Signature :

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