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Parts Manual tw80 8016562 SN E104078
Parts Manual tw80 8016562 SN E104078
06 S/N E104078
Cover
14
24
23
22 29
4
18
30
27
17
16 29
7
13
14
5
11
19
3
25 3
21
12
8 2
26
15 20
28
Reference:main Page:0-1
TW80 Book No. 8016562 08.06 S/N E104078
Lifting System
13 12
12
11
9 13
1
16
17
8 15
14 6
16 7
9
11
10
7 15
5 12
12 14
10 12
19
18
3
12
19
18
Reference:TW8001A Page:1-1
TW80 Book No. 8016562 08.06 S/N E104078
Base
100
101
47 90
34
81
33
37
30 94
93 96 96
92
20 96 95
97 98 99
51
94
93
88
87
53
16
48
16 26
21 2 16 50
45 27
6 38
45 13 61
52
16 6 35
25 64,65
2
6 12 13 2
13
16
48 9 36 21
46 12 102
3 6 13
39 21
16 21 2
28
7 48
31
29
49
8 15 19
34
14
17 32 62,63
18
34 39
75
103
77
84
76 67
73
100
101
47 90
34
81
33
37
30 94
93 96 96
92
20 96 95
97 98 99
51
94
93
88
87
53
16
48
16 26
21 2 16 50
45 27
6 38
45 13 61
52
16 6 35
25 64,65
2
6 12 13 2
13
16
48 9 36 21
46 12 102
3 6 13
39 21
16 21 2
28
7 48
31
29
49
8 15 19
34
14
17 32 62,63
18
34 39
75
103
77
84
76 67
73
Reference:TW8002A Page:2
Steering Hydraulics
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
8006825 Steering Hydraulics
1 3931751 Steering Ram 2
2 3947680 HP-Hose 13 x 1550 2
7 8006878 Coupling A3C 2
8 8008873 Steering Valve 1
9 3945177 Pin Compl 2
10 2990216 Self-Locking Bolt 4
11 8011376 Block 2
12 2904789 Coupling A3C 2
14 2481254 Ripp Washer A3C 2
15 0410073 Hex Head Screw A3C 2
16 3937075 Rubber Mat 1
18 3742956 HP-Hose 10 X 500 2
20 2481696 Coupling A3C 3
21 8006759 LP-Hose 700 MM 1
22 8009294 Hydraulic Tank Compl 1
23 3925322 Sight Glass 1
25 0399760 Nut A3C 2
27 0909224 Profile Rubber 680 MM 1
33 3742978 Double Nipple 2
34 3925300 Suction Hose 38 x 525 1
35 3737879 Clip 2
36 1896571 LP-Hose 480 MM 1
37 8008624 Compression Spring Cord 1
43 1307104 Hex Head Screw A3C 2
46 2456833 Coupling A3C 1
47 3750412 HP-Hose 8 X 220 1
48 3951175 HP-Hose 13 X 2000 1
61 0909304 Profile Rubber 600 MM 1
63 2481243 Ripp Washer A3C 2
70 3747519 Hose Line 4 X 500 2
71 1661841 Coupling A3C 4
Reference:TW8003A Page:3
TW80 Book No. 8016562 08.06 S/N E104078
Working Hydraulics
12
4 12
11
12
8
12
9
7
6
4
7
5
6
10
7
4
4
6 3 7
5 11
3
6
5
Reference:TW8003B Page:4
TW80 Book No. 8016562 08.06 S/N E104078
Return Hydraulics
10
22 37
25
9 27
16 26
8
7
3 20
6 20
4
5 1
20
12
3
5
13
4
13
18 36
26 17
7
28
29
30
20
6
Reference:TW8003C Page:5
TW80 Book No. 8016562 08.06 S/N E104078
Driving Hydraulics
16
15
17 17
42
44 61
45 43
48
46 30
3 47 52 44
46
50 62
46
46
3 50
15 2
17 17 60
16 2 1
15
30
63
16
12
46
50
46
50
12
Reference:TW8003D Page:6
TW80 Book No. 8016562 08.06 S/N E104078
Hydraulic Standard Lift System
30 14 1
4
15
3
15
15
18 1
15
18
15 4
15 3
Reference:TW8003E Page:7
TW80 Book No. 8016562 08.06 S/N E104078
Hydraulic Quick Release
15
7, 8
6
11
12
18 3 14
13 9
3 1
7, 8
14
6
5
9
10
15
18
Reference:TW8003F Page:8
Servo Control Compl
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
8006822 Servo Control Compl 1
1 2999384 Directional Valve 1
2 2990169 Stud 3
3 1722787 Serrated Nut 3
4 2481696 Coupling A3C 4
5 2673234 Coupling A3C 1
6 3951244 Coupling A3C 1
7 1666948 Coupling Screw A3C 2
8 8010053 Elbow Nipple Compl 1
9 8008624 Compression Spring Cord 1
10 8008919 HP Hose 16 X 3200 1
11 1896571 LP Hose 3100 MM 1
12 0373588 Usit Ring U 12
13 0311528 Female Screw A3C 6
14 0350898 Usit Ring U 5
15 0862944 Female Screw A3C 2
16 2980827 Female Screw A3C 1
17 8009179 Valve Compl 1
18 1347271 Hex Head Screw A3C 2
19 0487336 Hex Nut A3C 2
20 3925720 Magnet Valve 1
8004151 Valve Cartridge 3
2916625 Magnet 3
2983842 Packing Set 1
21 0893156 Hex Nut A3C 1
22 2481254 Serrated Washer A3C 2
23 1356341 Washer A3C 2
24 1347486 Screw Plug A3C 1
25 0858506 Usit Ring U 1
26 3766192 Double Nipple 1
27 0858573 Usit Ring U 1
28 3766181 Pressure Accumulator 1
29 3932707 Hose Line 6 X 2600 2
31 3945315 Hose Line 6 X 1550 1
32 2903937 Screw Connection A3C 1
33 3931013 Hose Line 6 1400 1
34 3947873 Hose Line 6 X 2200 3
35 3945304 Hose Line 6 X 2300 3
36 1307080 Hex Head Screw A3C 1
39 1625030 Hex Head Screw A3C 1
40 2986801 Heater Hose 800 MM 1
44 3768296 Gasket A3C 2
Reference:TW8004A Page:9
TW80 Book No. 8016562 08.06 S/N E104078
Servo Control Bracket
5
4
20
4
15
5 13
14
6
4 20
4
6
5
5
6
7
6
5 8
16 8
12
6
5
6
5 3 4 20 11
10 17
16 7 8
18
19
Reference:TW8004B Page:10
TW80 Book No. 8016562 08.06 S/N E104078
Directional Valve
45
1 44
1
2 43
48
31 43
43 30
44
29
43
40 43
27
27
51
30
27
31
40
22
34
34 14
9
34
6
Reference:TW8005A Page:11
TW80 Book No. 8016562 08.06 S/N E104078
Valve Compl
23
2
19 19
22
21
1
4,5
5
14
5
6
5
5
5
9 4
12 5
Reference:TW8005B Page:12
TW80 Book No. 8016562 08.06 S/N E104078
Brake Throttle Valve
2 3
1
4 6
Reference:TW8006A Page:13
TW80 Book No. 8016562 08.06 S/N E104078
Working Cylinder
12
16
14
8
11
9
10
9
10
15
Reference:TW8007A Page:14
TW80 Book No. 8016562 08.06 S/N E104078
Lifting Cylinder
12
16
14
8
9
10
15
Reference:TW8009A Page:15
TW80 Book No. 8016562 08.06 S/N E104078
Steering Cylinder
15
16
10
8
14
12
Reference:TW8011A Page:16
TW80 Book No. 8016562 08.06 S/N E104078
Return Filter
2
4
13
11
14
10
9 12
1
Reference:TW8013A Page:17
TW80 Book No. 8016562 08.06 S/N E104078
Electrical System
74
73
67
70
29
71
51 40 25 63
13 91
50 33 18 62
58 38 37
36
41 35 37 30
16 24 34 95
62
17
31
12 69 25
9
22 32
16
8
58 50
12
24 32
16
54 15
8 39
52 56
51
12 58 59
30 30 36
51 50 14 9 30
2
12 58 25
14
16 30
25 25
9 9
51
6
4 39
68
55
1
12
58
27
12
7
3
68
19
12
60
60
16
Reference:TW8014A Page:18
TW80 Book No. 8016562 08.06 S/N E104078
TW8014B
41
41
39
30
31
33
35
40
32
26
34
36
23
28
25
22
23
4
23
2
15
26 1 3
2
14 17
37 38 27
7
18
16
10
8 9 19
12
8
5,6
11
13
Reference:TW8014B Page:19
TW80 Book No. 8016562 08.06 S/N E104078
Printed Circuit Board
1 12 2
11
10
11
10
3 5
4
Reference:TW8014C Page:20
TW80 Book No. 8016562 08.06 S/N E104078
Working Headlight Compl
1
6
10 12
9
10 11
Reference:TW8014D Page:21
TW80 Book No. 8016562 08.06 S/N E104078
Drive Set
10 30
16 14 13
17 12
37
11 11 12
37
16
15
11
16
16
40 13
12
20
9 9
7
8
2
10
19 20 23
22
22
41
12 10
23
14
3
18
19
9
1
29
36
21
24
18
Reference:TW8015A Page:22
TW80 Book No. 8016562 08.06 S/N E104078
Diesel Engine Compl
4
44
48 46
53
45 45
52 1
49 14
28
41 27 29
8
13
3
26
38
1
34 29 7
28
42
2 6
36
8 33 1
32
9
32 19
31 28
10 32 43 33
22 8
4
22 16 16
7 26 22
21 16
1 16
22
22
6 16 11 23
24
9 28 7
5
8 23 21
18 6
24 26
18 30 9
21 20
22
16
7
25
26
6 15 22 47
16
9
Reference:TW8016A Page:23
TW80 Book No. 8016562 08.06 S/N E104078
Exhaust System
17
4
15
2 16
4 17
10
Reference:TW8016B Page:24
TW80 Book No. 8016562 08.06 S/N E104078
Inching Actuator
10
4
9
5
Reference:TW8017A Page:25
TW80 Book No. 8016562 08.06 S/N E104078
Air Filter System
2
4
6
18
22
18 17
23
24
21 14
16
12
13
15
11
10
Reference:TW8018A Page:26
TW80 Book No. 8016562 08.06 S/N E104078
Oil Pressure Pump Compl
21 18
19
23 8,36
14
24
14 37
32
1
17
18
10
22
27
9
26
25
5 20
28
29
6
3
12
11
13
Reference:TW8019A Page:27
TW80 Book No. 8016562 08.06 S/N E104078
Oil Pressure Pump 12V
51,52,53
50
56,57,58,59 30
25
24 37
23
35 36
51,52,53
34
32 33
60
56,57,58,59 13
48
31
46 41
30
38 45 33
42
43
13 34
61
62 40
14
6 39
21
47
9
23
8 14 24
25 44
Reference:TW8019B Page:28
TW80 Book No. 8016562 08.06 S/N E104078
Oilmotor 12V
17
17
18
16 18
12
18
17
18
12
9
6 15
17
8 11
13 18 19
5
18 13 20
4 21
3 18 14
1
2
7
10
Reference:TW8019C Page:29
TW80 Book No. 8016562 08.06 S/N E104078
Oil Motor 12V
5
2
4
8
9
13
12
11
10
Reference:TW8019D Page:30
TW80 Book No. 8016562 08.06 S/N E104078
Front Axle
1 2
20
3 4
7
8 7
5
6
9
24
11
10
13
11
14 12
8 15
33 16 17 18
34 7
33 11
5 19
32 9
8
31 38
42 7 23
37 1
30
29 22
46 43 21
35
20
44
45
41 40
Reference:TW8020A Page:31
TW80 Book No. 8016562 08.06 S/N E104078
Axle Pipe
5 3
2
6
7 9
4
28
8
11
15
16
12
17
13
27
26
14
8
29
10
25
24
23 22
18
21
20
Reference:TW8020B Page:32
TW80 Book No. 8016562 08.06 S/N E104078
Rear Axle
14
15
13 18 19
16
18 19
20
17
12
21
39
38
11 21
22
18 23 25
24
19 26
27
20 21
2
32
18 29
3 19
1 31
4 30
33
5
34
7 6
35 37
36
Reference:TW8021A Page:33
TW80 Book No. 8016562 08.06 S/N E104078
Axle Pipe
5 3 32
1
33
6 9
7
4
28
8
11
15
16
12
17
13
27
26
14
8
29
10
25
24
23 22
18
21
20
Reference:TW8021B Page:34
TW80 Book No. 8016562 08.06 S/N E104078
Brake Disk
2
19
1
3 4
19
5
21 6 7
8
20
18
22
20 17
9
23 17
25
24 16
26 15
27 10
11
36
35
12
37
34
14
33 13
28
29
30
31 32
Reference:TW8021C Page:35
TW80 Book No. 8016562 08.06 S/N E104078
Rear Axle Multiple Disk Brake
24
29
30 26
23
1
28
27
2 22
25
21 20
3
19
4
5
7
6 9
8
4
18
5
13
12
4
15
Reference:TW8021D Page:36
TW80 Book No. 8016562 08.06 S/N E104078
Fuel System
17
15
12 10
16
11
24
21 23
5 20
25
22
19
6
25
10
8
24
6 23
Reference:TW8022A Page:37
Driver's Seat
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
8008016 Driver's Seat 1
1 8008452 Backrest Upholstery 1
2 3986676 Seat Upholstery 1
3 8010010 Left Cover 1
4 3986665 Left Armrest 1
5 8010011 Right Cover 1
6 8010012 Adjusting Rail Set 1
7 8008450 Safety Belt 1
3986734 Safety Belt 1
Reference:TW8023A Page:38
TW80 Book No. 8016562 08.06 S/N E104078
Seat Bottom Part
15
28
16
17
26
18
35
20
16
22
41
42
Reference:TW8023B Page:39
TW80 Book No. 8016562 08.06 S/N E104078
Cabin
137
42
31
43
43 1 123
3 2 73
33 4
32 22 1
52 5 30
6 125
34 124
33 50
123
39
39
57 44
137
45 126
23 78
127
75 72
21 57
132 16
104 56 17
133 7 61 15 37 81
104 38 6 69
8 51 64 138
60 51 110 5
26 44
77 52 72
60 50
58
102 103 49 50 14 27
27 36
61 56 122 45 67
8 76 68
103 77 121
8
50
58 49 50
60 27 50 107
19 109 98
13 108
58 99 9
106
28
29
105
109 66
58 150 9
18
58 20
28
29
130
101 130
25
25
10
10
11
11
137
42
31
43
43 1 123
3 2 73
33 4
32 22 1
52 5 30
6 125
34 124
33 50
123
39
39
57 44
137
45 126
23 78
127
75 72
21 57
132 16
104 56 17
133 7 61 15 37 81
104 38 6 69
8 51 64 138
60 51 110 5
26 44
77 52 72
60 50
58
102 103 49 50 14 27
27 36
61 56 122 45 67
8 76 68
103 77 121
8
50
58 49 50
60 27 50 107
19 109 98
13 108
58 99 9
106
28
29
105
109 66
58 150 9
18
58 20
28
29
130
101 130
25
25
10
10
11
11
Reference:TW8024A Page:40
TW80 Book No. 8016562 08.06 S/N E104078
Cabin Door Left
30
9
18
31
4
9
24 35
32
6 8
9
19 1
18
7 20
10 13
33
32
16
12
34 15
14 2
25 36
15 4
21
20
11
14 22 23
19 8
13
10
12
6
7
Reference:TW8024B Page:41
TW80 Book No. 8016562 08.06 S/N E104078
Lining
40
33
32
36
34 40
33
32
36
62
34 20
63 19
72 18
18 18
8
61
44
64
41
14 20
45
12
26
41 41
45
48
25
28 21
11
26
6
10
4 18
19 9
16
30
18 41
40
19 37
18
Reference:TW8024C Page:42
TW80 Book No. 8016562 08.06 S/N E104078
Wiper System
19
13
18 7
18
32
31
14 20
29
21 30
10 11
12
9
18
29
6 10
19 17
41
14 17
1
2
16
4
16
28
26
27
20
Reference:TW8024D Page:43
Steering Column Compl
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
3930421 Steering Column Compl 1
1 3928494 Concole 1
3 3931637 Brake Pedal Compl 1
4 0845841 Retaining Spring 1
7 0893236 Hex Head Screw A3C 2
8 0893167 Hex Nut A3C 2
9 0899276 Washer A3C 1
11 1398443 Circlip Tone 400 1
16 3976436 Bush 2
20 3937144 Pneumatic Spring 1
21 3937155 Release 1
22 0847172 Woodruff Key 1
23 3976447 Pedal Coating 1
Reference:TW8024E Page:44
Hydraulic Quick Release Eq
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
8007008 Hydraulic Quick Release Compl 1
1 8006719 Hydraulic Quick Release 1
8004487 Locking Cylinder 1
2 8006885 Lever Compl 1
3 3746847 Bolt 1
4 3981751 Hex Head Cap Screw 2
5 0327297 Hex Nut A3C 2
10 2909079 Washer 1.0 MM 1
2909091 Washer 1.2 MM 1
2909104 Washer 1.5 MM 1
2909080 Washer 2.0 MM 1
12 8006971 Locking Pin 2
13 8003068 Bush 2
14 0871014 Hex Head Screw 2
15 1007349 Hex Nut A3C 2
17 8006970 Plate 1
18 8002885 Plate 1
19 8003224 Gasket 2
20 2909137 Washer 2
21 8002033 Ring 4
22 2909137 Washer 1.0 MM 1
2909126 Washer 1.2 MM 1
2909115 Washer 1.5 MM 1
2900434 Washer 2.0 MM 1
26 0324590 Grease Nipple 3
27 8006774 Split Bush 1
28 1673458 Ring 2
29 2985537 Threaded Pin 1
30 0809472 Ring 2
31 0306689 Split Bush 2
32 8003050 Bush 2
33 2961437 Circlip 2
34 8016623 Hydraulic System 1
40 8007233 Lip Seal 2
41 1666675 Screw Plug A3C 2
42 8008026 Dowel Pin 2
43 8008021 Dowel Pin 2
44 3976674 Circlip Tone 400 2
45 8007197 Guide Ring 2
46 8006428 Seal Kit 1
48 8007195 Piston Rod Compl 2
49 8007209 Nozzle 2
50 1629965 Screw Plug A3C 2
51 8008020 Dowel Pin 2
Reference:TW8025A Page:45
TW80 Book No. 8016562 08.06 S/N E104078
Pallet Forks Compl
6 7
Reference:TW8026A Page:46
TW80 Book No. 8016562 08.06 S/N E104078
Heating Circuit
20
16
10
19
11
2
14 9
13
25 6
12
7
15
1 5
4
8
3
18
17
Reference:TW8027A Page:47
TW80 Book No. 8016562 08.06 S/N E104078
Decals and Accessorie
58
60
36 12
59
56 33
57
10
54
35
11
43
54
64 34
9
50 40
55
63 82 32
14
83
61 39
52
13 18
19
70 21 3
81 5 38
37
45
51 2
71
80
53
20 20
7
31
65
84
41 42
42 31 2
41 62
33 1
1
53
53 53 66
20 20 42 41
Reference:TW8028A Page:48
TW80 Book No. 8016562 08.06 S/N E104078
Protective Hoses
1
6
Reference:TW8028B Page:49
TW80 Book No. 8016562 08.06 S/N E104078
Filter Set
3
1 2 4
10
5
Reference:TW8028C Page:50
TW80 Book No. 8016562 08.06 S/N E104078
Covering
54
51
43
44
1
51
13
13
51
43
44
26
42
4 22
18 51
31 54
21 26
51 57
29 51 23 56
51 9 3
54 21 51 55
18 13 19
13 51 12
42 20
34 51
13 51
51 31 12 19
64 20 19
61
10 51 24 20
8
45 31
46
28 16
17 40 7
62
27 5
33 30
37 25
18 66
12
47
35 49
59
21 41 30
63 32
6 36 11 12
21
69 18 50
48
38
15 51
16
31 51
67 54
31 54 51 48 49
59
51
14 51
51 31
14 35,70,71
31 50
39
Reference:TW8030A Page:51
TW80 Book No. 8016562 08.06 S/N E104078
Engine Hood Compl
29
6 9
9
24
21
22
29 8
18
14
13
28
7
23 22
22 12
28 18
18 9
10
26
11
27
28
Reference:TW8030B Page:52
TW80 Book No. 8016562 08.06 S/N E104078
Exterior Covering
9
7
4
8
10
11
18
6
16
9
7
5
9 8
7 11 10
15 11
14 17
13
6
16
8
10 6
11
9 11
7 11
8 15
10
3 6
12
12
6 10
8
11 11
6 7
9
6
1
2
13
14
10 7
8 9
10
7
9
Reference:TW8030C Page:53
TW80 Book No. 8016562 08.06 S/N E104078
2 4
1 3
Reference:TW8031T Page:99