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BCL PAPER MILLS LIMITED

Statement of daily production, dosing chemicals & costing

Paper Grade : White printing : 55 gsm Art Card


Total Gross Production ( KG) 1000
FRM Consumption
Total Kg. unit price total Tk. Usage ratio
HW 650 61.119 39727.35
Art Card 300 26 7800
Local wht. Cutting 0
Talcum powder 0
CaCO3 120 13 1560
Total 1070 49087.35 1.070
Only Fiber & Filler cost : Tk./MT 49087.350

Chemicals Consumption
unit price total Tk. Total Kg. Rate %
Cartazine Violet 750.00 0.000 0.0000
C. Br. Violet 685.00 171.250 0.250 0.0250
DSR 110.00 110.000 1.000 0.1000
AKD(sood) 63.00 630.000 10.000 1.0000
Surface Sizing 110.00 110.000 1.000 0.1000
Fixing 200.00 100.000 0.500 0.0500
Retention 500.00 60.000 0.120 0.0120
Modified Starch 82.00 820.000 10.000 1.0000
OBA Size press 110.00 110.000 1.000 0.1000
Defoamer 330.00 115.500 0.350 0.0350
OBA 105.00 420.000 4.000 0.4000
Nipacide 285.00 1.425 0.005 0.0005
Alum 24.00 0.000 0.000 0.0000
PAC 35.00 22.750 0.650 0.0650
Polymer 165.00 2.063 0.013 0.0013
Total taka = 2672.988
Only Chemical cost = 2672.988 Tk./MT
Fiber,Filler & Chemical cost = 51760.338 Tk./MT
Power 13.85 7839.10 566.000
Steam 10.7 2193.50 205.000
Common salt (softner) 20 3.00 0.150
CWT Anti scalant 300 15.00 0.050
BCT 875 (cooling tower) 490 0.00
BCT 880 (cooling tower) 580 0.00
BCT 881 (cooling tower) 610 0.00
Total utility cost with chemical in taka 10050.600 10050.600 Tk./MT
Total fiber, filler, chemical & utility cost = 61810.938 Tk./MT
Total fiber, filler, chemical & utility cost (After 5% Finishing loss) 65064.145 Tk./MT
Packing material 500.000
Stores & consumable 500.000
Selling & distribution 1000.000
Vat 500.000
Salary & wages 2000.000
Over head cost 1000.000
Total production cost per MT = 70564.145 Taka.

AGM ( Prodn. & QAD ) Project Director


220

Fiber & Filler 51000 (Filler-3000)


Chemicals 1800

Energy 2700
Packing 1150 ……………………………… wrapper-17kg x 42tk.= 714
Store & consumable 2000 reamer 266
Vat 1250 gum tape 74
Sells & distribution 500 Dispencer machine 6
Factory overhead 850 wooden frame 50
Salary & wages 3000 1110
11450

51000+1800+11450=
BCL PAPER MILLS LIMITED

Statement of daily production, dosing chemicals & costing

Paper Grade : White printing : 55 gsm focusing low price of pulp


Total Gross Production ( KG) 1000
FRM Consumption
Total Kg. unit price total Tk. Usage ratio
HW 920 42 38640
NBKP 0
Local wht. Cutting 0
Talcum powder 0
CaCO3 150 13 1950
Total 1070 40590 1.070
Only Fiber & Filler cost : Tk./MT 40590.000

Chemicals Consumption
unit price total Tk. Total Kg. Rate %
Cartazine Violet 750.00 0.000 0.0000
C. Br. Violet 685.00 171.250 0.250 0.0250
DSR 110.00 110.000 1.000 0.1000
AKD(sood) 63.00 630.000 10.000 1.0000
Surface Sizing 110.00 220.000 2.000 0.2000
Fixing 200.00 100.000 0.500 0.0500
Retention 500.00 60.000 0.120 0.0120
Modified Starch 82.00 820.000 10.000 1.0000
OBA Size press 110.00 220.000 2.000 0.2000
Defoamer 330.00 115.500 0.350 0.0350
OBA 105.00 420.000 4.000 0.4000
Nipacide 285.00 1.425 0.005 0.0005
Alum 24.00 0.000 0.000 0.0000
PAC 35.00 22.750 0.650 0.0650
Polymer 165.00 2.063 0.013 0.0013
Total taka = 2892.988
Only Chemical cost = 2892.988 Tk./MT
Fiber,Filler & Chemical cost = 43482.988 Tk./MT
Power 13.85 7839.10 566.000
Steam 10.7 2193.50 205.000
Common salt (softner) 20 3.00 0.150
CWT Anti scalant 300 15.00 0.050
BCT 875 (cooling tower) 490 0.00
BCT 880 (cooling tower) 580 0.00
BCT 881 (cooling tower) 610 0.00
Total utility cost with chemical in taka 10050.600 10050.600 Tk./MT
Total fiber, filler, chemical & utility cost = 53533.588 Tk./MT
Total fiber, filler, chemical & utility cost (After 7.5% Finishing loss) 57874.149 Tk./MT
Packing material 500.000
Stores & consumable 500.000
Selling & distribution 1000.000
Vat 500.000
Salary & wages 2000.000
Over head cost 1000.000
Total production cost per MT = 63374.149 Taka.

AGM ( Prodn. & QAD ) Project Director


Fiber & Filler 51000 (Filler-3000)
Chemicals 1800

Energy 2700
Packing 1150 ……………………………… wrapper-17kg x 42tk.= 714
Store & consumable 2000 reamer 266
Vat 1250 gum tape 74
Sells & distribution 500 Dispencer machine 6
Factory overhead 850 wooden frame 50
Salary & wages 3000 1110
11450

51000+1800+11450=
BCL PAPER MILLS LIMITED

Statement of daily production, dosing chemicals & costing

Paper Grade : White printing : 55 gsm focusing low price of pulp


Total Gross Production ( KG) 1000
FRM Consumption
Total Kg. unit price total Tk. Usage ratio
HW 920 42 38640
NBKP 0
Local wht. Cutting 0
Talcum powder 0
CaCO3 150 13 1950
Total 1070 40590 1.070
Only Fiber & Filler cost : Tk./MT 40590.000

Chemicals Consumption
unit price total Tk. Total Kg. Rate %
Cartazine Violet 750.00 0.000 0.0000
C. Br. Violet 685.00 171.250 0.250 0.0250
DSR 110.00 110.000 1.000 0.1000
AKD(sood) 63.00 630.000 10.000 1.0000
Surface Sizing 110.00 220.000 2.000 0.2000
Fixing 200.00 100.000 0.500 0.0500
Retention 500.00 60.000 0.120 0.0120
Modified Starch 82.00 820.000 10.000 1.0000
OBA Size press 110.00 220.000 2.000 0.2000
Defoamer 330.00 115.500 0.350 0.0350
OBA 105.00 420.000 4.000 0.4000
Nipacide 285.00 1.425 0.005 0.0005
Alum 24.00 0.000 0.000 0.0000
PAC 35.00 22.750 0.650 0.0650
Polymer 165.00 2.063 0.013 0.0013
Total taka = 2892.988
Only Chemical cost = 2892.988 Tk./MT
Fiber,Filler & Chemical cost = 43482.988 Tk./MT
Power 13.85 7839.10 566.000
Steam 10.7 2193.50 205.000
Common salt (softner) 20 3.00 0.150
CWT Anti scalant 300 15.00 0.050
BCT 875 (cooling tower) 490 0.00
BCT 880 (cooling tower) 580 0.00
BCT 881 (cooling tower) 610 0.00
Total utility cost with chemical in taka 10050.600 10050.600 Tk./MT
Total fiber, filler, chemical & utility cost = 53533.588 Tk./MT
Total fiber, filler, chemical & utility cost (After 7.5% Finishing loss) 57874.149 Tk./MT
Packing material 500.000
Stores & consumable 500.000
Selling & distribution 1000.000
Vat 500.000
Salary & wages 2000.000
Over head cost 1000.000
Total production cost per MT = 63374.149 Taka.

AGM ( Prodn. & QAD ) Project Director


Fiber & Filler 51000 (Filler-3000)
Chemicals 1800

Energy 2700
Packing 1150 ……………………………… wrapper-17kg x 42tk.= 714
Store & consumable 2000 reamer 266
Vat 1250 gum tape 74
Sells & distribution 500 Dispencer machine 6
Factory overhead 850 wooden frame 50
Salary & wages 3000 1110
11450

51000+1800+11450=
BCL PAPER MILLS LIMITED

Statement of daily production, dosing chemicals & costing

Paper Grade : White printing : 55 gsm


Total Gross Production ( KG) 1000
FRM Consumption
Total Kg. unit price total Tk. Usage ratio
HW 920 61.119 56229.48
NBKP 0
Local wht. Cutting 0
Talcum powder 0
CaCO3 150 13 1950
Total 1070 58179.48 1.070
Only Fiber & Filler cost : Tk./MT 58179.480

Chemicals Consumption
unit price total Tk. Total Kg. Rate %
Cartazine Violet 750.00 0.000 0.0000
C. Br. Violet 685.00 171.250 0.250 0.0250
DSR 110.00 110.000 1.000 0.1000
AKD(sood) 63.00 630.000 10.000 1.0000
Surface Sizing 110.00 220.000 2.000 0.2000
Fixing 200.00 100.000 0.500 0.0500
Retention 500.00 60.000 0.120 0.0120
Modified Starch 82.00 820.000 10.000 1.0000
OBA Size press 110.00 220.000 2.000 0.2000
Defoamer 330.00 115.500 0.350 0.0350
OBA 105.00 420.000 4.000 0.4000
Nipacide 285.00 1.425 0.005 0.0005
Alum 24.00 0.000 0.000 0.0000
PAC 35.00 22.750 0.650 0.0650
Polymer 165.00 2.063 0.013 0.0013
Total taka = 2892.988
Only Chemical cost = 2892.988 Tk./MT
Fiber,Filler & Chemical cost = 61072.468 Tk./MT
Power 13.85 7839.10 566.000
Steam 10.7 2193.50 205.000
Common salt (softner) 20 3.00 0.150
CWT Anti scalant 300 15.00 0.050
BCT 875 (cooling tower) 490 0.00
BCT 880 (cooling tower) 580 0.00
BCT 881 (cooling tower) 610 0.00
Total utility cost with chemical in taka 10050.600 10050.600 Tk./MT
Total fiber, filler, chemical & utility cost = 71123.068 Tk./MT
Total fiber, filler, chemical & utility cost (After 7.5% Finishing loss) 76889.803 Tk./MT
Packing material 500.000
Stores & consumable 500.000
Selling & distribution 1000.000
Vat 500.000
Salary & wages 2000.000
Over head cost 1000.000
Total production cost per MT = 82389.803 Taka.

AGM ( Prodn. & QAD ) Project Director


Fiber & Filler 51000 (Filler-3000)
Chemicals 1800

Energy 2700
Packing 1150 ……………………………… wrapper-17kg x 42tk.= 714
Store & consumable 2000 reamer 266
Vat 1250 gum tape 74
Sells & distribution 500 Dispencer machine 6
Factory overhead 850 wooden frame 50
Salary & wages 3000 1110
11450

51000+1800+11450=
CREATIVE PAPER MILLS LIMITED
QAD
Statement of daily production, dosing chemicals & costing

Paper Grade : White printing : 65 gsm(without sizepress)


Total Gross Production ( KG) 50000
FRM Consumption
Total Kg. unit price total Tk. Usage ratio
LBKP 41580 52 2162160
NBKP 1900 56 106400
Local wht. Cutting 41 0
Talcum powder 950 23 21850
CaCO3 4750 13 61750
Total 49180 2352160 0.984
Only Fiber & Filler cost : Tk./MT 47043.200

Chemicals Consumption
unit price total Tk. Total Kg. Rate %
Cartazine Violet 750.00 855.000 1.140 0.0023
C. Br. Violet 1040.00 3359.200 3.230 0.0065
M. Blue 350.00 0.000 0.0000
AKD(sood) 63.00 21672.000 344.000 0.6880
catiofast VFH 425.00 0.000 0.0000
polymine SK 425.00 8075.000 19.000 0.0380
Bufloc-590 650.00 7150.000 11.000 0.0220
N.Starch 52.00 15808.000 304.000 0.6080
NaOH 100.00 2.400 0.0000
Antimussol 270.00 189.000 0.700 0.0014
OBA 150.00 1500.000 10.000 0.0200
Nipacide 305.00 213.500 0.700 0.0014
Alum 24.00 0.000 0.0000
PAC 50.00 400.000 8.000 0.0160
Polymer 260.00 208.000 0.800 0.0016
Total taka = 59432.100
Only Chemical cost = 1188.642 Tk./MT
Fiber,Filler & Chemical cost = 48231.842 Tk./MT
Power 4.18 70830.73 16945.150
Steam 5.86 54598.26 9317.110
Common salt (softner) 7.84 235.20 30.000
Bardons BBT 835 (boiler) 460 276.00 0.600
BCT 875 (cooling tower) 490 490.00 1.000
BCT 880 (cooling tower) 580 249.40 0.430
BCT 881 (cooling tower) 610 262.30 0.430
Total utility cost with chemical in taka 126941.892 2538.838 Tk./MT
Total fiber, filler, chemical & utility cost = 50770.680 Tk./MT
Total fiber, filler, chemical & utility cost (After 10% Finishing loss) 56411.866 Tk./MT
Packing material 1100.000
Stores & consumable 2000.000
Selling & distribution 500.000
Vat 1250.000
Salary & wages 3000.000
Over head cost 850.000
Total production cost per MT = 65111.866 Taka.

AGM ( Prodn. & QAD ) Project Director


Fiber & Filler 51000 (Filler-3000)
Chemicals 1800

Energy 2700
Packing 1150 ……………………………… wrapper-17kg x 42tk.= 714
Store & consumable 2000 reamer 266
Vat 1250 gum tape 74
Sells & distribution 500 Dispencer machine 6
Factory overhead 850 wooden frame 50
Salary & wages 3000 1110
11450

51000+1800+11450=
CREATIVE PAPER MILLS LIMITED
QAD
Statement of daily production, dosing chemicals & costing

Paper Grade : White printing : 55 gsm


Total Gross Production ( KG) 40000
FRM Consumption
Total Kg. unit price total Tk. Usage ratio
LBKP 32004 52 1664208
NBKP 1450 56 81200
Local wht. Cutting 41 0
Talcum powder 23 0
CaCO3 3875 13 50375
Total 37329 1795783 0.933
Only Fiber & Filler cost : Tk./MT 44894.575

Chemicals Consumption
unit price total Tk. Total Kg. Rate %
Cartazine Violet 750.00 675.000 0.900 0.0023
C. Br. Violet 1040.00 2808.000 2.700 0.0068
M. Blue 350.00 0.000 0.0000
AKD(sood) 63.00 15120.000 240.000 0.6000
catiofast VFH 425.00 6587.500 15.500 0.0388
polymine SK 425.00 2805.000 6.600 0.0165
Bufloc-590 650.00 4290.000 6.600 0.0165
N.Starch 52.00 9672.000 186.000 0.4650
NaOH 100.00 2.400 0.0000
Antimussol 270.00 270.000 1.000 0.0025
OBA 150.00 0.000 0.0000
Nipacide 305.00 244.000 0.800 0.0020
Alum 24.00 0.000 0.0000
PAC 50.00 400.000 8.000 0.0200
Polymer 260.00 208.000 0.800 0.0020
Total taka = 43081.900
Only Chemical cost = 1077.048 Tk./MT
Fiber,Filler & Chemical cost = 45971.623 Tk./MT
Power 4.18 45929.84 10988.000
Steam 5.86 42181.51 7198.210
Common salt (softner) 7.84 235.20 30.000
Bardons BBT 835 (boiler) 460 276.00 0.600
BCT 875 (cooling tower) 490 490.00 1.000
BCT 880 (cooling tower) 580 249.40 0.430
BCT 881 (cooling tower) 610 262.30 0.430
Total utility cost with chemical in taka 89624.251 2240.606 Tk./MT
Total fiber, filler, chemical & utility cost = 48212.229 Tk./MT
Total fiber, filler, chemical & utility cost (After 10% Finishing loss) 53569.143 Tk./MT
Packing material 1100.000
Stores & consumable 2000.000
Selling & distribution 500.000
Vat 1250.000
Salary & wages 3000.000
Over head cost 850.000
Total production cost per MT = 62269.143 Taka.

AGM ( Prodn. & QAD ) Project Director


Fiber & Filler 51000 (Filler-3000)
Chemicals 1800

Energy 2700
Packing 1150 ……………………………… wrapper-17kg x 42tk.= 714
Store & consumable 2000 reamer 266
Vat 1250 gum tape 74
Sells & distribution 500 Dispencer machine 6
Factory overhead 850 wooden frame 50
Salary & wages 3000 1110
11450

51000+1800+11450=
CREATIVE PAPER MILLS LIMITED
QAD
Statement of daily production, dosing chemicals & costing

Paper Grade : White printing : 65 gsm


Total Gross Production ( KG) 31000
FRM Consumption
Total Kg. unit price total Tk. Usage ratio
LBKP 25000 51.18 1279500
NBKP 4500 56 252000
Local wht. Cutting 41 0
Talcum powder 125 23 2875
CaCO3 3000 13.75 41250
Total 32625 1575625 1.052
Only Fiber & Filler cost : Tk./MT 50826.613

Chemicals Consumption
unit price total Tk. Total Kg. Rate %
Cartazine Violet 750.00 165.000 0.220 0.0007
C. Br. Violet 1040.00 2288.000 2.200 0.0071
M. Blue 350.00 0.000 0.0000
AKD(sood) 63.00 18144.000 288.000 0.9290
catiofast VFH 415.00 0.000 0.0000
polymine SK 425.00 8500.000 20.000 0.0645
Maize starch 51.00 0.000 0.0000
N.Starch 57.00 0.000 0.0000
NaOH 100.00 2.400 2.400 0.0077
Antimussol 270.00 270.000 1.000 0.0032
OBA 150.00 7050.000 47.000 0.1516
Nipacide 305.00 122.000 0.400 0.0013
Alum 24.00 0.000 0.0000
PAC 50.00 600.000 12.000 0.0387
Polymer 260.00 312.000 1.200 0.0039
Total taka = 37453.400
Only Chemical cost = 1208.174 Tk./MT
Fiber,Filler & Chemical cost = 52034.787 Tk./MT
Power 4.18 0.00
Steam 5.86 25309.34 4319.000
Common salt 7.5 281.25 37.500
Bardons BBT 835 460 460.00 1.000
BCT 875 490 490.00 1.000
BCT 880 580 249.40 0.430
BCT 881 610 262.30 0.430
Total utility cost in taka 25309.340 816.430 Tk./MT
Total fiber, filler, chemical & utility cost = 52851.217 Tk./MT
Total fiber, filler, chemical & utility cost (After 10% Finishing loss) 58723.575 Tk./MT
Packing material 1150.000
Stores & consumable 2000.000
Selling & distribution 500.000
Vat 1250.000
Salary & wages 3000.000
Over head cost 850.000
Total production cost per MT = 67473.575 Taka.

AGM ( Prodn. & QAD ) Project Director


Fiber & Filler 51000 (Filler-3000)
Chemicals 1800

Energy 2700
Packing 1150 ……………………………… wrapper-17kg x 42= 714
Store & consumable 2000 reamer 266
Vat 1250 gum tape 74
Sells & distribution 500 Dispencer machine 6
Factory overhead 850 wooden frame 50
Salary & wages 3000 1110
11450

51000+1800+11450=
CREATIVE PAPER MILLS LIMITED
QAD
Statement of daily production, dosing chemicals & costing

Paper Grade : White printing : 80 gsm


Total Gross Production ( KG) 31000
FRM Consumption
Total Kg. unit price total Tk. Usage ratio
LBKP 25000 51.18 1279500
NBKP 4500 56 252000
Local wht. Cutting 41 0
Talcum powder 125 33 4125
CaCO3 3000 17 51000
Total 32625 1586625 1.052
Only Fiber & Filler cost : Tk./MT 51181.452

Chemicals Consumption
unit price total Tk. Total Kg. Rate %
Cartazine Violet 750.00 165.000 0.220 0.0007
C. Violet 750.00 1650.000 2.200 0.0071
M. Blue 350.00 47.250 0.135 0.0004
AKD(sood) 63.00 18144.000 288.000 0.9290
catiofast VFH 415.00 3652.000 8.800 0.0284
polymine SK 425.00 8500.000 20.000 0.0645
Maize starch 62.00 868.000 14.000 0.0452
N.Starch 63.00 8820.000 140.000 0.4516
NaOH 100.00 2.400 2.400 0.0077
Antimussol 250.00 250.000 1.000 0.0032
OBA 150.00 7050.000 47.000 0.1516
Nipacide 305.00 122.000 0.400 0.0013
Alum 24.00 0.000 0.0000
PAC 50.00 600.000 12.000 0.0387
Polymer 260.00 312.000 1.200 0.0039
Total taka = 50182.650
Only Chemical cost = 1618.795 Tk./MT
Fiber,Filler & Chemical cost = 52800.247 Tk./MT
Power 4.18 42765.58 10231.000
Steam 5.86 25309.34 4319.000
Common salt 7.5 281.25 37.500
Bardons BBT 835 460 460.00 1.000
BCT 875 490 490.00 1.000
BCT 880 580 249.40 0.430
BCT 881 610 262.30 0.430
Total utility cost in taka 68074.920 2195.965 Tk./MT
Total fiber, filler, chemical & utility cost = 54996.212 Tk./MT
Total fiber, filler, chemical & utility cost (After 10% Finishing loss) 61106.902 Tk./MT
Packing material 1150.000
Stores & consumable 2000.000
Selling & distribution 500.000
Vat 1250.000
Salary & wages 3000.000
Over head cost 850.000
Total production cost per MT = 69856.902 Taka.

AGM ( Prodn. & QAD ) Project Director


Fiber & Filler 51000 (Filler-3000)
Chemicals 1800

Energy 2700
Packing 1150 ……………………………… wrapper-17kg x 42= 714
Store & consumable 2000 reamer 266
Vat 1250 gum tape 74
Sells & distribution 500 Dispencer machine 6
Factory overhead 850 wooden frame 50
Salary & wages 3000 1110
11450

51000+1800+11450=
CREATIVE PAPER MILLS LIMITED
QAD
Statement of daily production, dosing chemicals & costing

Paper Grade : White printing : 80 gsm


Total Gross Production ( KG) 31000
FRM Consumption
Total Kg. unit price total Tk. Usage ratio
LBKP 25000 53 1325000
NBKP 4500 56 252000
Local wht. Cutting 41 0
Talcum powder 125 33 4125
CaCO3 3000 17 51000
Total 32625 1632125 1.052
Only Fiber & Filler cost : Tk./MT 52649.194

Chemicals Consumption
unit price total Tk. Total Kg. Rate %
Cartazine Violet 750.00 165.000 0.220 0.0007
C. Violet 750.00 1650.000 2.200 0.0071
M. Blue 350.00 47.250 0.135 0.0004
AKD(sood) 63.00 18144.000 288.000 0.9290
catiofast VFH 415.00 3652.000 8.800 0.0284
polymine SK 425.00 8500.000 20.000 0.0645
Maize starch 62.00 868.000 14.000 0.0452
N.Starch 63.00 8820.000 140.000 0.4516
Antimussol 250.00 250.000 1.000 0.0032
OBA 150.00 7050.000 47.000 0.1516
Nipacide 305.00 122.000 0.400 0.0013
Alum 24.00 0.000 0.0000
PAC 50.00 600.000 12.000 0.0387
Polymer 260.00 312.000 1.200 0.0039
Total taka = 50180.250
Only Chemical cost = 1618.718 Tk./MT
Fiber,Filler & Chemical cost = 54267.911 Tk./MT
Power 4.18 42765.58 10231.000
Steam 5.86 25309.34 4319.000
Common salt 7.5 281.25 37.500
Bardons BBT 835 460 460.00 1.000
BCT 875 490 490.00 1.000
BCT 880 580 249.40 0.430
BCT 881 610 262.30 0.430
Total utility cost in taka 68074.920 2195.965 Tk./MT
Total fiber, filler, chemical & utility cost = 56463.876 Tk./MT
Total fiber, filler, chemical & utility cost (After 10% Finishing loss) 62737.641 Tk./MT
Packing material 1150.000
Stores & consumable 2000.000
Selling & distribution 500.000
Vat 1250.000
Salary & wages 3000.000
Over head cost 850.000
Total production cost per MT = 71487.641 Taka.

AGM ( Prodn. & QAD ) Project Director


Fiber & Filler 51000 (Filler-3000)
Chemicals 1800

Energy 2700
Packing 1150 ……………………………… wrapper-17kg x 42= 714
Store & consumable 2000 reamer 266
Vat 1250 gum tape 74
Sells & distribution 500 Dispencer machine 6
Factory overhead 850 wooden frame 50
Salary & wages 3000 1110
11450

51000+1800+11450=
CREATIVE PAPER MILLS LIMITED
QAD
Statement of daily production, dosing chemicals & costing

Paper Grade : White printing : 80 gsm


Total Gross Production ( KG) 51000
FRM Consumption
Total Kg. unit price total Tk. Usage ratio
LBKP 36069 53 1911657
NBKP 4300 56 240800
Local wht. Cutting 41 0
Talcum powder 1600 33 52800
CaCO3 5600 17 95200
Total 47569 2300457 0.933
Only Fiber & Filler cost : Tk./MT 45107.000

Chemicals Consumption
unit price total Tk. Total Kg. Rate %
Cartazine Violet 750.00 675.000 0.900 0.0018
C. Violet 750.00 2100.000 2.800 0.0055
AKD(sood) 63.00 25200.000 400.000 0.7843
catiofast VFH 415.00 6640.000 16.000 0.0314
polymine SK 425.00 7225.000 17.000 0.0333
Maize starch 62.00 27900.000 450.000 0.8824
N.Starch 63.00 28350.000 450.000 0.8824
Antimussol 250.00 750.000 3.000 0.0059
OBA 150.00 13200.000 88.000 0.1725
Nipacide 305.00 152.500 0.500 0.0010
Alum 24.00 0.000 0.0000
PAC 50.00 800.000 16.000 0.0314
Polymer 260.00 312.000 1.200 0.0024
Total taka = 113304.500
Only Chemical cost = 2221.657 Tk./MT
Fiber,Filler & Chemical cost = 47328.657 Tk./MT
Power 4.18 46502.50 11125.000
Steam 5.86 79274.08 13528.000
Common salt 7.5 281.25 37.500
Bardons BBT 835 460 460.00 1.000
BCT 875 490 490.00 1.000
BCT 880 580 249.40 0.430
BCT 881 610 262.30 0.430
Total utility cost in taka 125776.580 2466.207 Tk./MT
Total fiber, filler, chemical & utility cost = 49794.864 Tk./MT
Total fiber, filler, chemical & utility cost (After 10% Finishing loss) 55327.627 Tk./MT
Packing material 1150.000
Stores & consumable 2000.000
Selling & distribution 500.000
Vat 1250.000
Salary & wages 3000.000
Over head cost 850.000
Total production cost per MT = 64077.627 Taka.

AGM ( Prodn. & QAD ) Project Director


Fiber & Filler 51000 (Filler-3000)
Chemicals 1800

Energy 2700
Packing 1150 ……………………………… wrapper-17kg x 42= 714
Store & consumable 2000 reamer 266
Vat 1250 gum tape 74
Sells & distribution 500 Dispencer machine 6
Factory overhead 850 wooden frame 50
Salary & wages 3000 1110
11450

51000+1800+11450=
CREATIVE PAPER MILLS LIMITED
QAD
Statement of daily production, dosing chemicals & costing

Paper Grade : White writing : 45 gsm


Total Gross Production ( KG) 23720
FRM Consumption
Total Kg. unit price total Tk. Usage ratio
LBKP 53 0
NBKP 56 0
HWEC 18000 48 864000
Local wht. Cutting 2200 41 90200
Talcum powder 1150 33 37950
CaCO3 750 17 12750
Total 22100 1004900 0.932
Only Fiber & Filler cost : Tk./MT 42365.093

Chemicals Consumption
unit price total Tk. Total Kg. Rate %
Cartazine Violet 750.00 0.000 0.0000
C.Brilliant Violet 1010.00 1818.000 1.800 0.0076
AKD(sood) 78.00 20124.000 258.000 1.0877
catiofast 450.00 1800.000 4.000 0.0169
polymine 450.00 6390.000 14.200 0.0599
Maize starch 81.00 14904.000 184.000 0.7757
N.Starch 63.00 0.000 0.0000
Antimussol 250.00 225.000 0.900 0.0038
OBA 150.00 0.000 0.0000
Nipacide 305.00 76.250 0.250 0.0011
Alum 24.00 0.000 0.0000
PAC 50.00 0.000 0.0000
Polymer 260.00 0.000 0.0000
Total taka = 45337.250
Only Chemical cost = 1911.351 Tk./MT
Fiber,Filler & Chemical cost = 44276.444 Tk./MT
Power 4.18 41800.00 10000.000
Steam 5.86 41020.00 7000.000
Common salt 7.5 281.25 37.500
Bardons BBT 835 460 460.00 1.000
BCT 875 490 490.00 1.000
BCT 880 580 249.40 0.430
BCT 881 610 262.30 0.430
Total utility cost in taka 82820.000 3491.568 Tk./MT
Total fiber, filler, chemical & utility cost = 47768.012 Tk./MT
Total fiber, filler, chemical & utility cost (After 10% Finishing loss) 53075.569 Tk./MT
Packing material 1150.000
Stores & consumable 2000.000
Selling & distribution 500.000
Vat 1250.000
Salary & wages 3000.000
Over head cost 850.000
Total production cost per MT = 61825.569 Taka.

AGM ( Prodn. & QAD ) Project Director


CREATIVE PAPER MILLS LIMITED
QAD
Statement of daily production, dosing chemicals & costing

Paper Grade : White printing : 70 gsm


Total Gross Production ( KG) 52407
FRM Consumption
Total Kg. unit price total Tk. Usage ratio
LBKP 36000 53 1908000
NBKP 10250 56 574000
Local wht. Cutting 41 0
Talcum powder 825 33 27225
CaCO3 7425 17 126225
Total 54500 2635450 1.040
Only Fiber & Filler cost : Tk./MT 50288.129

Chemicals Consumption
unit price total Tk. Total Kg. Rate %
Cartazine Violet 750.00 1275.000 1.700 0.0032
C.Brilliant Violet 1010.00 2727.000 2.700 0.0052
AKD(sood) 63.00 23688.000 376.000 0.7175
catiofast VFH 415.00 7470.000 18.000 0.0343
polymine SK 425.00 5525.000 13.000 0.0248
Maize starch #VALUE! 240.000 0.4580
N.Starch 63.00 12600.000 200.000 0.3816
Antimussol 250.00 1075.000 4.300 0.0082
OBA 150.00 11250.000 75.000 0.1431
Nipacide 305.00 76.250 0.250 0.0005
Alum 24.00 0.000 0.0000
PAC 50.00 400.000 8.000 0.0153
Polymer 260.00 234.000 0.900 0.0017
Total taka = #VALUE!
Only Chemical cost = #VALUE! Tk./MT
Fiber,Filler & Chemical cost = #VALUE! Tk./MT
Power 4.18 47886.87 11456.190
Steam 5.86 97418.28 16624.280
Common salt 7.5 281.25 37.500
Bardons BBT 835 460 460.00 1.000
BCT 875 490 490.00 1.000
BCT 880 580 249.40 0.430
BCT 881 610 262.30 0.430
Total utility cost in taka 145305.155 2772.629 Tk./MT
Total fiber, filler, chemical & utility cost = #VALUE! Tk./MT
Total fiber, filler, chemical & utility cost (After 10% Finishing loss) #VALUE! Tk./MT
Packing material 1150.000
Stores & consumable 2000.000
Selling & distribution 500.000
Vat 1250.000
Salary & wages 3000.000
Over head cost 850.000
Total production cost per MT = #VALUE! Taka.

AGM ( Prodn. & QAD ) Project Director


Fiber & Filler 51000 (Filler-3000)
Chemicals 1800

Energy 2700
Packing 1150 ……………………………… wrapper-17kg x 42= 714
Store & consumable 2000 reamer 266
Vat 1250 gum tape 74
Sells & distribution 500 Dispencer machine 6
Factory overhead 850 wooden frame 50
Salary & wages 3000 1110
11450

51000+1800+11450=
CREATIVE PAPER MILLS LIMITED
QAD
Daily statement of production, dosing chemicals, costing & their consumption rates on gross
production
Total Gross Production ( KG) 54980

FRM Consumption
Total Kg. unit price total Tk. Usage ratio
LBKP 34020 53 1803060
NBKP 8500 56 476000
Local wht. Cutting 41 0
Talcum powder 1800 33 59400
CaCO3 5400 17 91800
Total 49720 2430260 0.904
Only Fiber & Filler cost : Tk./MT 44202.619

Chemicals Consumption
unit price total Tk. Total Kg. Rate %
Cartazine Violet 750.00 1275.000 1.700 0.0031
C.Brilliant Violet 1010.00 3030.000 3.000 0.0055
AKD(sood) 78.00 26910.000 345.000 0.6275
catiofast 450.00 8100.000 18.000 0.0327
polymine 450.00 6750.000 15.000 0.0273
Maize starch 81.00 17820.000 220.000 0.4001
N.Starch 63.00 13860.000 220.000 0.4001
Antimussol 250.00 1125.000 4.500 0.0082
OBA 150.00 11250.000 75.000 0.1364
Nipacide 305.00 61.000 0.200 0.0004
Alum 24.00 0.000 0.0000
PAC 50.00 400.000 8.000 0.0146
Polymer 260.00 221.000 0.850 0.0015
Total taka = 90802.000
Only Chemical cost = 1651.546 Tk./MT
Fiber,Filler & Chemical cost = 45854.165 Tk./MT
Power 4.18 48392.99 11577.270
Steam 5.86 79668.28 13595.270
Total utility cost in taka 128061.271 2329.234 Tk./MT
Total fiber, filler, chemical & utility cost = 48183.399 Tk./MT
Packing material
Wrapper+tape+glue

Spare parts & other's

AGM ( Prodn. & QAD ) Project Director


CREATIVE PAPER MILLS LIMITED
QAD
Daily statement of production, dosing chemicals, costing & their consumption rates on gross
production
Total Gross Production ( KG) 43613

FRM Consumption
Total Kg. unit price total Tk. Usage ratio
LBKP 27972 54 1510488
NBKP 7500 54 405000
Local wht. Cutting 41 0
Talcum powder 1000 34 34000
CaCO3 5400 22 118800
Total 41872 2068288 0.960
Only Fiber & Filler cost : Tk./MT 47423.658

Chemicals Consumption
unit price total Tk. Total Kg. Rate %
Cartazine Violet 750.00 1050.000 1.400 0.0032
C.Brilliant Violet 1010.00 2323.000 2.300 0.0053
AKD(ztrinex-S) 63.00 22680.000 360.000 0.8254
Reofix 325.00 6500.000 20.000 0.0459
Reobond 670.00 2077.000 3.100 0.0071
Maize starch 81.00 32400.000 400.000 0.9172
N.Starch 63.00 25200.000 400.000 0.9172
Antimussol 250.00 162.500 0.650 0.0015
OBA 150.00 14250.000 95.000 0.2178
Nipacide 305.00 36.600 0.120 0.0003
Alum 24.00 0.000 0.0000
PAC 50.00 200.000 4.000 0.0092
Polymer 260.00 156.000 0.600 0.0014
Total taka = 107035.100
Only Chemical cost = 2454.202 Tk./MT
Fiber,Filler & Chemical cost = 49877.860 Tk./MT
Power 4.18 0.00
Steam 5.86 0.00
Water consumption

Packing material
Wrapper+tape+glue

Spare parts & other's

AGM ( Prodn. & QAD ) Project Director


CREATIVE PAPER MILLS LIMITED
QAD
Daily statement of production, dosing chemicals, costing & their consumption rates on gross
production
Total Gross Production ( KG) 43613

FRM Consumption
Total Kg. unit price total Tk. Usage ratio
LBKP 25956 48 1245888
NBKP 6500 50 325000
Local wht. Cutting 41 0
Talcum powder 225 34 7650
CaCO3 6000 22 132000
Total 38681 1710538 0.887
Only Fiber & Filler cost : Tk./MT 39220.829

Chemicals Consumption
unit price total Tk. Total Kg. Rate %
Cartazine Violet 750.00 1125.000 1.500 0.0034
C.Brilliant Violet 1010.00 3030.000 3.000 0.0069
AKD(ztrinex-S) 63.00 26145.000 415.000 0.9516
Reofix 325.00 6825.000 21.000 0.0482
Reobond 670.00 2010.000 3.000 0.0069
Maize starch 70.00 21000.000 300.000 0.6879
N.Starch 66.00 19800.000 300.000 0.6879
Antimussol 250.00 162.500 0.650 0.0015
OBA 150.00 11250.000 75.000 0.1720
Nipacide 305.00 36.600 0.120 0.0003
Alum 24.00 0.000 0.0000
PAC 50.00 600.000 12.000 0.0275
Polymer 260.00 468.000 1.800 0.0041
Total taka = 92452.100
Only Chemical cost = 2119.829 Tk./MT
Fiber,Filler & Chemical cost = 41340.658 Tk./MT
Power 4.18 0.00
Steam 5.86 0.00
Water consumption

Packing material
Wrapper+tape+glue

Spare parts & other's

AGM ( Prodn. & QAD ) Project Director


CREATIVE PAPER MILLS LIMITED
Ganganagar, Rupgonj, Narayangonj
QAD
Daily statement of production, dosing chemicals & their consumption rates on gross production

Production date : 25.2.13 Reporting date : 26.2.13


Parameter PM-1
Paper Grade White printing / writing- 55 gsm
Furnish LBKP-85%, HWEC-10% & M.Broke-05%
Machine Speed (M/Min.) (Popereel) 180
Total Mother Roll 7 (16.932)+2(5.315)=9
Total Gross Production ( KG) 22274.000
FRM Consumption
Total Kg. Usage ratio
LBKP 17824
NBKP
Machine broke 2224.7
HWEC 3150
CaCO3 2975
Total 26173.7 1.175

Chemicals Dosing point Consumption


kg/batch unit price total Tk. Total Kg. Rate %
C.Br.Violet Mixing Chest 965.00 3281.000 3.400 0.0153
C. Blue Mixing Chest 745.00 0.000
AKD(Hercon-196) Fan pump inlet 63.00 15120.000 240.000 1.0775
Reofix Mixing Chest 480.00 3840.000 8.000 0.0359
Reobond Pressure screen outlet 250.00 362.500 1.450 0.0065
Maize starch Mixing Chest 70.00 3010.000 43.000 0.1931
Antimussol White water sailo 250.00 0.000 0.0000
CaCO3 Mixing Chest 21.50 63962.500 2975.000 13.3564
OBA Mixing Chest 150.00 3900.000 26.000 0.1167
Nipacide 305.00 0.000 0.0000
Alum ETP 24.00 1800.000 75.000 0.3367
PAC ETP 50.00 300.000 6.000 0.0269
Polymer ETP 350.00 350.000 1.000 0.0045
Total taka = 95926.000
Only Chemical cost = 4306.636 Tk./MT

Total Gross Production on Date : 22.274 MT


Total Monthly Gross Production on Date ( MT) : 22.274 MT

Prepared by. Assistant General Manager


Copy to :
1) Project Director-For kind information
ral Manager
CREATIVE PAPER MILLS LIMITED
Ganganagar, Rupgonj, Narayangonj
QAD
Daily statement of production, dosing chemicals & their consumption rates on gross production

Production date : 25.2.13 Reporting date : 26.2.13


Parameter PM-1
Paper Grade White printing / writing- 55 gsm
Furnish LBKP-85%, HWEC-10% & M.Broke-05%
Machine Speed (M/Min.) (Popereel) 180
Total Mother Roll 7 (16.932)+2(5.315)=9
Total Gross Production ( KG) 22274.000
FRM Consumption
Total Kg. Usage ratio
LBKP 17824
NBKP
Machine broke 2224.7
HWEC 3150
CaCO3 2975
Total 26173.7 1.175

Chemicals Dosing point Consumption


kg/batch Total Kg. Rate %
C.Br.Violet Mixing Chest 45 M3 batch 3.400 0.0153
C. Blue Mixing Chest
AKD(Hercon-196) Fan pump inlet 240.000 1.0775
Reofix Mixing Chest 8.000 0.0359
Reobond Pressure screen outlet 1.450 0.0065
Maize starch Mixing Chest 43.000 0.1931
Antimussol White water sailo 0.0000
CaCO3 Mixing Chest 2975.000 13.3564
OBA Mixing Chest 26.000 0.1167
Nipacide 0.0000
Alum ETP 75.000 0.3367
PAC ETP 0.0000
Polymer ETP 1.000 0.0045

Total Gross Production on Date : 22.274 MT


Total Monthly Gross Production on Date ( MT) : 22.274 MT

Prepared by. Assistant General Manager

Copy to :
1) Project Director-For kind information
CREATIVE PAPER MILLS LIMITED
Ganganagar, Rupgonj, Narayangonj
QAD
Daily statement of production, dosing chemicals & their consumption rates on gross production

Production date : 24.2.13 Reporting date : 25.2.13


Parameter PM-1
Paper Grade White printing / writing- 65/55 gsm
Furnish LBKP-85%, HWEC-10% & M.Broke-05%
Machine Speed (M/Min.) (Popereel) 180
Total Mother Roll 7 (16.932)+2(5.315)=9
Total Gross Production ( KG) 22274.000
FRM Consumption
Total Kg. Usage ratio
LBKP 17824
NBKP
Machine broke 2224.7
HWEC 3150
CaCO3 2975
Total 26173.7 1.175

Chemicals Dosing point Consumption


kg/batch Total Kg. Rate %
C.Br.Violet Mixing Chest 3.400 0.0153
C. Blue Mixing Chest
AKD(Hercon-196) Fan pump inlet 240.000 1.0775
Reofix Mixing Chest 8.000 0.0359
Reobond Pressure screen outlet 1.450 0.0065
Maize starch Mixing Chest 43.000 0.1931
Antimussol White water sailo 0.0000
CaCO3 Mixing Chest 2975.000 13.3564
OBA Mixing Chest 26.000 0.1167
Nipacide 0.0000
Alum ETP 75.000 0.3367
PAC ETP 0.0000
Polymer ETP 1.000 0.0045

Total Gross Production on Date : 22.274 MT


Total Monthly Gross Production on Date ( MT) : 22.274 MT

Prepared by. Assistant General Manager

Copy to :
1) Project Director-For kind information

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