STP Tank Design - R0

MAWERICK ENGINEERING SOLUTIONS LLP
CLIENT : GE (U) WATER SUPPLY BY : MR

PROJECT : 160 KLD STP (MBBR TECH.) AT NARAINA DATE : 10-10-2021
Title : DESIGN CALCULATION FOR STP TANKS CALC NO. : MES-W2P-000-01
DESIGN CALCULATION
FOR
160 KLD STP (MBBR TECH.)
FOR
GE (U) WATER SUPPLY
NARAINA
TABLE OF CONTE Sheet No.
1 INTRODUCTION 3
2 GEOMETRY DESCRIPTION 3
3 DESIGN BASIS 3
4 DESIGN INPUTS 4
5 LOADS & LOAD COMBINATIONS 4
6 APPENDICES 5
APPENDIX I: Design Calcutaion for Raw Sewage Sump Tank
APPENDIX II: Design Calcutaion for Equilization Tank
APPENDIX III: Design Calcutaion for Treated Water Tank
APPENDIX IV: Design Calcutaion for Rectangular MS Tank (Final Filter Feed Tank)
APPENDIX V: Design Calcutaion for Rectangular MS Tank (Sludge Holding Tank)

1.0 INTRODUCTION
The proposed SewageTreatment Plant includes 3 underground circular concrete tanks,and others
are steel tanks those are rest on ground.
It includes 1 raw sewage sump tank of size of diameter 6.0m x 4.0m deep which collects the sewage
sump. Then the filtered through screen chamber and oil & grease chamber. After this the fluid is
transferred to a equilization tank of size of diameter 5.0m x 2.9m deep. At final stage after all
treatment process finished the water is collected at Treated water tank of size of diameter 4.0m x
2.5m deep, 1
2.0 GEOMETRY DESCRIPTION

Refer to attached General arrangement drawings for Plan, Sections & Elevation of STP.
Equilization Tank Dimension = 5.0m Dia with 2.9m height
Clear Max Water Depth in tank = 2.6m with free board of 300mm.
Raw sewage sump Tank Dimension = 6.0m Dia with 4.0m height
Treated water Tank Dimension = 4.0m Dia with 2.5m height
Steel Tank sizes are L W H
Anoxix Tank 2.12 2.20 3.50
MBBR-1 2.00 2.20 3.50
MBBR-2 2.00 2.20 3.50
Tube Settler 2.28 2.20 3.50
Chlorine Contact Tank 5.50 2.20 3.50
3.0 DESIGN BASIS

The design of circular tanks are computed as per the Limit State of Design.
The calculations are based on the latest codes as referred below:
IS 456 2000
IS 800 2007
IS 3370 Part 2 2021
IS 3370 Part 4 2021
IS 3370 Part 4 / Sec 3 2021
Roark's formulas for stress and strain
Units used in calculation are in SI system.
4.0 DESIGN INPUTS
For Concrete Tanks

Grade of concrete M 25
Grade of steel Fe 500
For Steel Tanks
Grade of Steel MS (Painted)
Grade of steel Fe 250
Safe Bearing Capicity at the bottom of base, C = 150.00 kN/m2
Density of liquid w = 10.00 kN/m3
Circular ring wall, Fixed base, Free top and subject to Triangular load
5.0 LOADS & LOAD COMBINATIONS

All loads applicable on truss structures is calculated as per IS Standards.
Load Case 1: Dead Load (DL) :
Self Weight of Concrete Tank Refer Appendix
Load Case 2: Full Tank Load (DL+Water Load) :

Water Weight Refer Appendix
Load Case 3: Earth Load :

Lateral Earth Pressure Refer Appendix
Live Load NOT CONSIDERED
Wind Load NOT CONSIDERED
Seismic Load (EL): NOT CONSIDERED
Load Combinations
Load combinations considering for design of Tanks are taken as per IS 3370 Part 2 - 2021.
6.0 APPENDICES
APPENDIX I: Design Calcutaion for Raw Sewage Sump Tank (67 Pages)
APPENDIX II: Design Calcutaion for Equilization Tank (3 pages)
APPENDIX III: Design Calcutaion for Treated Water Tank
APPENDIX V: Design Calcutaion for Rectangular MS Tank (Sludge Holding Tank)

APPENDIX - I
Design Calcutaion for

Raw Sewage Sump Tank
APPENDIX - II

Equilization Tank
APPENDIX - III
Treated Water Tank
APPENDIX - IV
Rectangular MS Tank (Final
Filter Feed Tank)
APPENDIX - V
Rectangular MS Tank
(Sludge Holding Tank)
QUANTITY ESTIMATION
SR.NO DESCRIPTION NO LENGTH BREDTH HEIGHT VOL/AREA VOL/AREA
RCC M30
#REF!
base slab 1 #REF! #REF! #REF!

wall 1 #REF! #REF! 5.45 #REF!
base slab sump 1 2.7 #REF! 0.4 #REF!
sump base slab 1 4.7 7.85 0.3 11.01
sump wall 1 15.1 0.275 2.87 11.88
drain pit 1 2.7 0.3 0.4 0.32
pump foundation 1 2.0 1.2 0.3 0.72
TOTAL #REF!
PCC 1:4:8 with 40mm coarse aggregate 0.1
#REF!
base slab 1.1 #REF! 0.1 #REF!

sump base slab 1 4.875 8.05 0.1 3.92
#REF!
EXCAVATION 0.3 3
#REF!
base slab 1.00 #REF! 5.00 #REF!

sump base slab 1.00 5.28 8.45 3.00 133.72
#REF!
CURVED SHUTTERING
#REF!
base slab 1.1 #REF! #REF! #REF!

wall 2 #REF! 5.45 #REF!
#REF!
PLAIN SHUTTERING
#REF!
sump base slab 1 25.05 0.3 7.52

sump wall 2 15.05 2.87 86.39
pump foundation 1.00 6.40 0.30 1.92
95.82
COAL TAR EPOXY PAINT
#REF!
base slab 1.10 #REF! #REF! #REF!

wall 1.00 #REF! 4.60 #REF!
base slab sump 1.00 2.70 0.40 1.08
sump base slab 1.00 25.05 0.70 17.54
sump wall 1.00 15.05 2.87 43.19
drain pit 1.00 2.70 0.40 1.08
TOTAL #REF!
PVC WATER STOP
#REF!
wall 3 #REF! #REF!
vertical joint 3 5.45 16.35
sump wall 2 15.05 30.10
vertical joint 2 3 6.00
#REF!
PVC ENCAPSULATED CI RUNGS
#REF!
39 39
19 19
58
PROJECT : 160 KLD STP (MBBR TECH.) AT NARAINA DATE : 10-10.2021
APPENDIX I : DESIGN OF RAW SEWAGE SUMP TANK

LAYOUT & SKETCHES
ɸ6
4.2 1.8
Plan Elevation
Note : All dimensions shown in above sketches are in "m".
Dimension Inputs
Inside Diameter of underground circular tank, D = 6m
Safe Bearing Capicity at the bottom of base, C = 150 KN/m2
Finish Ground Level FGL = 0m
Side water depth = 1.8 m
Free board = 2.2 m
Total depth H = 4m
Grade of concrete M = 25
Grade of steel Fe = 500

Concrete
( Clause A-1.2 )
Allowable axial tensile stress in concrete, fct = 1.3 N/mm2
Refer Table 2 Maximum Tensile Stresses in Steel Reinforcement (SLS) ( Clause 4.4.3.1 )
Allowable tensile stress in steel Direct tension = 130 N/mm2
Modulus of Elasticity of Steel, Es = 200000 MPa

Modulus of Elasticity of concrete, Ec = 5000*sqrt(fck) = 25000 Mpa
Modular Ratio, m = Es / Ec = 8.0 mm
Cylindrical Wall Design

Cover to tension reinforcement, c d' = 40 mm
Thickness of wall, t = 300 mm
Effective Depth, d = 242 mm
Case 1: Empty Tank (No water inside only earth pressure from outside)
Design check for Vertical Reinforcement
Assumed dia of rebar ɸrebar = 12 mm

Density of Soil Υ = 18 kN/m3
Height of wall influence by earth pressure, h = 4.35 m
ws
0.2 F
GL
Surchar
h 4. ge
Earth
= 35 Pressur
e h/ h/
2
3
t
Bending Moment due to triangular load in cylindrical wall per unit height, MEarth▲
Refer IS 3370 (Part 4/Sec 3) : 2021 - Table 4 - Moment Coefficient for case 1
(Case 1 - Cylindrical wall, Fixed base, Free top and subject to Triangular load.)
Cover to thickness ratio, d'/t = 0.87
H /Dt
2
= 8.89
0.2 FGL
Interpolation
H2/Dt Coefficient
h = 4.35 8.00 -0.0146
Earth
Pressure 10.00 -0.0122
h/3 8.89 -0.014
Positive sign indicates tension in the outside.

t
Coefficient at point 1.0H (base of tank) Mc = 0.014 (Table 4)

BM in cylindrical wall at base, MEarth▲ = Mc x Υ x H 3 = 15.59 kN.m/m
(for triangular loading)
Bending Moment due to rectangular load due to Surcharge in cylindrical wall per unit height, MSurcharge▌
(Case 2 - Cylindrical wall, Fixed base, Free top and subject to rectangular or Uniformly distributed load.)
ws
0.2 FGL
Interpolation
H /Dt Coefficient
2
h = 4.35 Surchar
ge 8.00 -0.0184
10.00 -0.0147
h/ 8.89 -0.017
2

BM in cylindrical wall at base, MSurcharge▌ = Mc x Υ x H3 = 0.00 kN.m/m
Design Bending Moment at Wall, M = MEarth▲ + Msurcharge▌ = 15.59 kN.m/m
Maximum Design Bending Moment at Wall Mu = 1.5M = 23.38 kNm

Minimum required effective thickness will be, teff = sqrt[Mu / (0.36 fck b)]
teff = 50.97 mm
Provided thickness of wall, t = 300 mm Safe
Mu/bd^2 = 0.399 N/mm2

Ast required = 100/2*fy/fck * sqrt (1 - sqrt (4.6*Mu/(bd^2*fck)))*d = 516.5 mm2
(refer Eq. 5.12 of literature "Reinf. Concrete Design - Second Edition by S Unnikrishna Pillai, Devdas Menon")
Minimum Steel Area as per IS 3370 part 2 (2021) = AMIN = 0.12% Ac = 360 mm2
As thickness is equal or more than 300mm as per Cl 8.1.1 & 8.1.2 (Ref. Table 5)
Required Steel Area, A required = Max(AMIN , AT ) = 517 mm2
Spacing Required = 200 mm

Earth side
WITH 12 DIA AT 150 C/C vertical direction Safe
Ast PROVIDED 0.25 % = 754 mm2 per side
Diameter of Bar, fcr = 12 mm
Spacing of Reinforcement, s = 150 mm
Area of Reinforcement, As = 754 mm2
Crack Width Check in Wall

ɛC fC s
= =
x 0.5fCb
x c acr
h d di
z Neutral a
wall face
Axis
ɛS
ɛ1
b
Applied Maximum Moment, Mcr = 15.59 kN-m /m
Distance from the point considered at surface from the nearest longitudinal bar,
0.5
 s  2   cr  
2

acr      c     =cr 81.983 mm
 2   2   2
Percentage of Reinforcement provided, pt = 0.31 %

Depth of Neutral Axis, from the method of transformed section,
bx2/2 = m*As*(d-x)
Quadratic Equation bx2/2 + m*As*x - m*As*d = 0
x =[-m*Ast+sqrt((m*Ast)^2-4*b/2*(m*Ast))/(2*b/2 = 80.6 mm
Lever Arm, z = d - x / 3 = 215 mm
Reinforcement Stress, fs = Mcr / As.z = 96.11 N/mm2
f s h  x 
Strain at level considered, 1  . = 0.0007
Es d  x
Refer of Annex B of IS 3370 Part 2
Considering the crack-width at the surface remote from the compression face
Stress due to stiffening effect of concrete between cracks,
1000h  x  =
2
2  0.0007
3.E s . As .d  x 
(refer Eq. 8 of Annex B of IS 3370 Part 2 - 2021)
Average Strain for Calculation of Crack width,  m  1   2 = 0.0000

(refer Cl. B-2 of Annex B of IS 3370 Part 2 - 2021)
3.acr . m
Calculated Crack Width, wcr  = 0.001 mm
 acr  c 
1  2. 
 (referhEq. 7x ofAnnex B of IS 3370 Part 2 - 2021)
Allowable Crack width, wall = 0.200 mm

Hence Safe in Crack Width Check
Case 2: Full Tank with water (No earth pressure from outside)
Calculating Bending Moment

H2/Dt = 8.89
Bending Moment in cylindrical wall per unit height, Mwall

D
D
R Interpolation
H /Dt Coefficient
2
8.00 -0.0146
H 10.00 -0.0122
8.89 -0.014
t Positive sign indicates tension in the outside.

wH

BM in cylindrical wall at base, Mwall = Mc x w x H 3 = 0.79 kN.m/m
outside
t = 300 mm
water side
Maximum Design Bending Moment at Base Mu = 1.5M = 1.1835 kNm

Mu/bd^2 = 0.020 N/mm2

Water side

ɛC fC s
= =
x 0.5fCb
x c acr
h d di
z Neutral a
wall face
Axis
ɛS
ɛ1
b
0.5
 s  2   cr  
2
=cr 81.983 mm
acr      c    
 2   2   2
bx2/2 = m*As*(d-x)
Lever Arm, z = d - x / 3 = 215 mm
Strain at level considered, f s h  x  = 0.0000

1  .
Es d  x
1000h  x  =
2
2  0.0007
3.E s . As .d  x 

3.acr . m
 acr  c 
1  2. 

Calculating Hoop Tension in Ring Wall
Refer IS 3370 (Part 4/Sec 3) : 2021 - Table 3 - Ring Tension Coefficients for Case 1 Arrangement
Interpolation
H /Dt Coefficient
2
8.00 0.575
10.00 0.608
8.89 0.590
Coefficient at point 0.6H = 2.4m from top Ftc = 0.590
Hoop Tension in wall, Ft =Ftc x w x H x (D + t)/2 = 33.43 kN/m
Refer Cl 3.1.1 of IS 3370 (Part 4/Sec 3) : 2021 (for triangular loading)
Wall Design for Horizontal Reinforcement
Hoop tension at 0.6H = ( 2.4 m) from Top HT = 33.43 kNm/m

Factored Hoop tension Tmax 1.5 HT = 50.15 kNm/m
Area of steel for Hoop Tension, AT = Tmax / (0.87fy) = 115.29 mm2
Horizantal reinforcement provided for Both faces
WITH 10 DIA AT 200 C/C Circular ring placed Horizontally
Hence Safe against Hoop Tension

ɛC fC s
= =
x 0.5fCb
x c acr
h d di
z Neutral a
wall face
Axis
ɛS
ɛ1

Modulus of Elasticity of concrete, Ec = 5000*sqrt(fck) = 25000 Mpa
0.5
 s  2   cr  
2

acr      c     =cr 105 mm
 2   2   2
Strain at level considered, ε1 = 0.5 * fy / Es = 0.0013
(refer B-4 of Annex B of IS 3370 Part 2 - 2021)
= 0.0008
(refer Eq.11 of Annex B of IS 3370 Part 2 - 2021)

Average Strain for Calculation of Crack width, = 0.0005
 m  1   2
Calculated Crack Width, = 0.153 mm

Calculating Shear at base
Refer IS 3370 (Part 4/Sec 3) : 2021 - Table 18 - Shear at base of cylindrical wall
Interpolation
H2/Dt Coefficient
8.00 0.174
10.00 0.158
8.89 0.167
Coefficient for Shear at base due to triangular loading, Vc = 0.167
Shear at base V = Vc x w x H 2 = 26.70 kN/m
Shear check for Wall
Nominal Shear Stress in wall, τv = 1.5 V/bd = 0.166 N/mm2
Refer (Cl. 4.4.2) IS 3370 part 2

= 0.964
where,
Design direct tension, Pu = 33434 N
Gross cross-sectional area of concrete, Ag = 300000 mm2
For Percentage of Reinforcement provided, pt = 0.31 %

Interpolation
100As/bd τc
Refer (Table 19 of IS 456 : 2000) 0.25 0.37
0.5 0.5
0.31 0.402
Design shear Stress in concrete τc = 0.402 N/mm2
Permissible Design shear stress τc,max = = δ x τc 0.388 N/mm2
Since 0.166N/mm^2<0.388N/mm^2, Hence Safe
BASE SLAB DESIGN
Water table is well below GL & hence there is no uplift
Depth of water at mid of tank = 1.8 m

Thickness of slab t = 350 mm
Self wt of slab = 8.75 kN/sq.m
Total udl on slab = 26.75 kN/sq.m
Self weight of tank

Total Load coming on the Soil, (wall + slab weight) DL = 893 kN
(self weight of tank)
Check for Buoyancy:
Downward Force = Self Weight of Pit , W = 893 kN
(Min Restoring force,W for Pit Inside empty conditions)
Height of water table from base bottom , H = 2.30m (assumed)
Total uplift force, Fu = gw * H * π * r2 = 650.31 kN
Factor of Safety (FOS)S 1.37 > 1.2

Hence Safe against Buoyancy
Load Combination for Bearing Pressure Check
Load Combination 1 ( DL ) = Self Weight = 893 kN

Area of base = 34 m2
(DL) = 893 / 34
= 26.11 kN/m2
Load Combination 2 ( DL + Water load )

Water Load = 19.01 kN
(DL + Water load) = 26.1 + 19
= 45.11 kN/m2
Maximum Gross Bearing Pressure = 45.11 kN/m2

Maximum Gross Safe Bearing Capacity of Soil = = 150 kN/m2
Hence, Safe against Bearing Pressure
Bending Moment in circular slab per unit height

Refer IS 3370 (Part 4/Sec 3) : 2021 Table 2 Loading Config. and End-Restraint Conditions for Circular Slabs
Case 8: Fixed base, without centre support, subjected to uniformly distributed loading
Coefficient at center of tank (0.0 R) Mc = 0.0625 (Table 14)

Minimum Gross Bearing Pressure Uniform rectangular loading, P = 26.11 kN/m2
Mmid = Mc x p x (D+t)2 /4 = 14.68 kN.m/m
( Cl 3.1.3 ) (for rectangular loading)
Maximum Design Bending Moment at Centre Mu = 1.5M = 22.03 kNm

Mu/bd^2 = 0.258 N/mm2
Coefficient at edge of tank (1.0 R) Mc = 0.1250 (Table 14)

Minimum Gross Bearing Pressure Uniform rectangular loading, P = 26.11 kN/m2
Medge = Mc x p x (D+t)2 /4 = 29.37 kN.m/m

Maximum Gross Bearing Pressure Uniform rectangular loading, P = 45.11 kN/m2
Mmid = Mc x p x (D+t)2 /4 = 27.98 kN.m/m

Mu/bd^2 = 0.492 N/mm2

Maximum Gross Bearing Pressure Uniform rectangular loading, P = 45.11 kN/m2
Medge = Mc x p x (D+t)2 /4 = 55.96 kN.m/m
(for rectangular loading)
Max. of Design Bending Moment at Edge from case 1 & 2 Medge = 55.96 kNm
Maximum Design Bending Moment at Edge Mu = 1.5M = 83.93 kNm
Mu/bd^2 = 0.984 N/mm2
Required, Ast = 100/2*fy/fck * sqrt (1 - sqrt (4.6*Mu/(bd^2*fck)))*d = 553.3 mm2
water side
t = 350 mm
bottom
As thickness is equal or more than 300mm as per Cl 8.1.1 & 8.1.2 (Refer Table 5)
Required Steel Area, A required = Max(AMIN , Ast ) = 553 mm2

Centre
WITH 12 DIA AT 150 C/C both direction Safe
Ast PROVIDED 0.22 % = 753.98 mm 2
per side
Max. of Design Bending Moment at Centre from case 1 & 2 Mmid = 27.98 kNm
Mu/bd^2 = 0.492 N/mm2

Edge
12 DIA AT 150 C/C both direction Safe
Ast PROVIDED 0.22 % = 753.98 mm2 per side

ɛC fC s
= =
x 0.5fCb
x c acr
h d di
z Neutral a
wall face
Axis
ɛS
ɛ1
b
0.5
 s  2   cr  
2
=cr 81.983 mm
acr      c    
 2   2   2

bx2/2 = m*As*(d-x)
Lever Arm, z = d - x / 3 = 267 mm
f s h  x  = 0.0018
Strain at level considered, 1  .
Es d  x
1000h  x  =
2
2  0.0008
3.E s . As .d  x 

 m  1   2
3.acr . m =
Calculated Crack Width, wcr  0.187 mm
 acr  c 
1  2. 

Summary for Detailed Drawing
For Cylindrical Wall

Earth Side Water Side Wall Thickness Cover
Vertical Reinforcement 12 ɸ @150 C/C 12 ɸ @150 C/C
300 40
Horizontal Reinforcement 10 ɸ @200 C/C 10 ɸ @200 C/C
For Circular Base Slab

Earth Side Water Side Slab Thickness Cover
At Edge 12 ɸ @150 C/C 12 ɸ @150 C/C
350 40
At Center 12 ɸ @150 C/C 12 ɸ @150 C/C
APPENDIX II : DESIGN OF EQUALIZATION TANK

LAYOUT & SKETCHES
ɸ5
2.9 2.6
Plan Elevation
Dimension Inputs
Side water depth = 2.6 m
Free board = 0.3 m
Total depth H = 2.9 m

Concrete
( Clause A-1.2 )
Allowable tensile stress in steeDirect tension = 130 N/mm2

Modulus of Elasticity of concreEc = 5000*sqrt(fck) = 25000 Mpa


Density of Soil Υ = 18.00 kN/m3
ws
0.3 FGL
Surcharge
h 2.85
= Earth
Pressure
h/2
h/3
H /Dt
2
= 6.73
0.3 FGL
Interpolation
H /Dt Coefficient
2
h 2.8 6.00 -0.0187

= 5 Earth
Pressure 8.00 -0.0146
h/3 6.73 -0.017

t

BM in cylindrical wall at base, MEarth▲ = Mc x Υ x H3 = 7.55 kN.m/m
w
s
0 FGL
.
3
Interpolation
H /Dt Coefficient
2
h = 2.85 Sur
cha 6.00 -0.0242
rge 8.00 -0.0184
h 6.73 -0.022
/
2


teff = 35.48 mm
Mu/bd^2 = 0.298 N/mm2

Ast required = 100/2*fy/fck * sqrt (1 - sqrt (4.6*Mu/(bd^2*fck)) = 426.6 mm2
Minimum Steel Area as per IS 3370 part 2 (2021) = AMIN = Ac
0.12% = 300 mm2
Required Steel Area, A required = Max(AMIN , AT )= 427 mm2

Earth side

ɛC fC s
= =
x 0.5fCb
x c acr
h d di
z Neutral a
wall face
Axis
ɛS
ɛ1
b
0.5
 s  2   cr  
2

acr      c     = cr 82.464 mm
 2   2   2


bx2/2 = m*As*(d-x)
x =[-m*Ast+sqrt((m*Ast)^2-4*b/2*(m*Ast = 65.8 mm
Lever Arm, z = d - x / 3 = 173 mm
f s h  x 
Es d  x
1000h  x  =
2
2  0.0008
3.E s . As .d  x 
Average Strain for Calculation of Crack width, m   1   2 = 0.0002

3.acr . m
 acr  c 
1  2. 
 h  x(refer
 Eq. 7 of Annex B of IS 3370 Part 2 - 2021)


H2/Dt = 6.73

D
R
D
R Interpolation
H /Dt Coefficient
2
6.00 -0.0187
H 8.00 -0.0146
6.73 -0.017

w
H

BM in cylindrical wall at base, Mwall = Mc x w x H3 = 3.02 kN.m/m
outside
t = 250 mm
water side

Mu/bd^2 = 0.119 N/mm2

0.12% = 300 mm2
Required Steel Area, A required = Max(AMIN , AT )= 450 mm2

Water side

ɛC fC s
= =
x 0.5fCb
x c acr
h d di
z Neutral a
wall face
Axis
ɛS
ɛ1
b
0.5
 s  2   cr  
2

= cr 82.464 mm
acr      c    
 2   2   2

bx2/2 = m*As*(d-x)
Lever Arm, z = d - x / 3 = 173 mm

1  .
Es d  x
1000h  x  =
2
2  0.0008
3.E s . As .d  x 

3.acr . m
 acr  c 
1  2. 
 h  x(refer

Interpolation
H /Dt Coefficient
2
6.00 0.514
8.00 0.575
6.73 0.536

Area of steel for Hoop Tension AT = Tmax / (0.87fy) = 126.19 mm2
0.12% = 300 mm2
WITH 8 DIA AT 150 C/C Circular ring placed Horizontally

ɛC fC s
= =
x 0.5fCb
x c acr
h d di
z Neutral a
wall face
Axis
ɛS
ɛ1

Modulus of Elasticity of concreEc = 5000*sqrt(fck) = 25000 Mpa
0.5
 s  2   cr  
2

acr      c     = cr 83 mm
 2   2   2
Stress due to stiffening effect of concrete between cracks, = 0.0006


Interpolation
H2/Dt Coefficient
6.00 0.197
8.00 0.174
6.73 0.189
Coefficient for Shear at base due to triangular loadin Vc = 0.189

= 0.953
where,

Interpolation
100As/bd τc
Refer (Table 19 of IS 456 : 2000) 0.25 0.37
0.5 0.5
0.27 0.380
Permissible Design shear stress τc,max = =δ x τc 0.362 N/mm2
BASE SLAB DESIGN

Depth of water at mid of tank = 2.6 m

Self weight of tank

Check for Buoyancy:
Height of water table from base bottom , H = 0.5 m (assumed)

(DL) = 447 / 24
= 18.83 kN/m2

(DL + Water load) = 18.8 + 4.1
= 22.96 kN/m2


Minimum Gross Bearing PressUniform rectangular loading, P = 18.83 kN/m 2
Mmid = Mc x p x (D+t)2 /4 = 7.36 kN.m/m ( Cl 3.1.3 )


Mu/bd^2 = 0.290 N/mm2

Minimum Gross Bearing PresUniform rectangular loading, P = 18.83 kN/m 2
Medge = Mc x p x (D+t)2 /4 = 14.71 kN.m/m ( Cl 3.1.3 )


Maximum Gross Bearing PresUniform rectangular loading, P = 22.96 kN/m 2


Mu/bd^2 = 0.390 N/mm2

Maximum Gross Bearing PresUniform rectangular loading, P = 22.96 kN/m 2

Max. of Design Bending Moment at Edge from case 1 Medge = 22.96 kNm
Mu/bd^2 = 0.906 N/mm2
water side
t = 250 mm
bottom

0.12% = 300 mm2
Required Steel Area, A required = Max(AMIN , Ast )= 375 mm2

Centre
Max. of Design Bending Moment at Centre from case Mmid = 9.89 kNm
Mu/bd^2 = 0.390 N/mm2
Required Steel Area, A required = Max(AMIN , Ast )= 417 mm2

Edge


ɛC fC s
= =
x 0.5fCb
x c acr
h d di
z Neutral a
wall face
Axis
ɛS
ɛ1
b
0.5
 s  2   cr  
2

acr      c     = cr 82.464 mm
 2   2   2

bx2/2 = m*As*(d-x)
Lever Arm, z = d - x / 3 = 173 mm

1  .
Es d  x
1000h  x  =
2
2  0.0008
3.E s . As .d  x 

3.acr . m
 acr  c 
1  2. 
 h  x(refer


250 40

At Edge 10 ɸ @150 C/C 10 ɸ @150 C/C
250 40
At Center 10 ɸ @150 C/C 10 ɸ @150 C/C
APPENDIX III : DESIGN OF TREATED WATER TANK

LAYOUT & SKETCHES
ɸ4
2.5 2
Plan Elevation
Dimension Inputs
Side water depth = 2m
Free board = 0.5 m
Total depth H = 2.5 m

Concrete
( Clause A-1.2 )
Allowable tensile stress in steel Direct tension = 130 N/mm2

Modulus of Elasticity of concrete,Ec = 5000*sqrt(fck) = 25000 Mpa


Density of Soil Υ = 18.00 kN/m3
ws
0.5 FGL
Surcharge
h = 2.25
Earth Pressure
h/2
h/3
H /Dt
2
= 6.25
0.5 FGL
Interpolation
H /Dt Coefficient
2
h 2.2 6.00 -0.0187

= 5 Earth
Pressure 8.00 -0.0146
h/3 6.25 -0.018

t

BM in cylindrical wall at base, MEarth▲ = Mc x Υ x H 3 = 5.12 kN.m/m
w
s
0 FGL
.
5
Interpolation
H /Dt Coefficient
2
h = 2.25 Surc
harg 6.00 -0.0242
e 8.00 -0.0184
h 6.25 -0.023
/
2


teff = 29.20 mm
Mu/bd^2 = 0.202 N/mm2

Minimum Steel Area as per IS 3370 part 2 (2021) = AMIN =0.12% Ac = 300 mm2

Earth side

ɛC fC s
= =
x 0.5fCb
x c acr
h d di
z Neutral a
wall face
Axis
ɛS
ɛ1
b
0.5
 s  2   cr  
2
 cr =
acr      c     82.464 mm
 2   2   2

bx2/2 = m*As*(d-x)
x =[-m*Ast+sqrt((m*Ast)^2-4*b/2*(m*Ast))/(2 = 65.8 mm
Lever Arm, z = d - x / 3 = 173 mm
f s h  x 
Es d  x
1000h  x 
2
2  = 0.0008
3.E s . As .d  x 

3.acr . m
 acr  c 
1  2. 
 h (refer
x  Eq. 7 of Annex B of IS 3370 Part 2 - 2021)


H2/Dt = 6.25

D
R Interpolation
R
H2/Dt Coefficient
6.00 -0.0187
H 8.00 -0.0146
6.25 -0.018

w
H

BM in cylindrical wall at base, Mwall = Mc x w x H 3 = 1.46 kN.m/m
outside
t = 250 mm
water side

Mu/bd^2 = 0.057 N/mm2

Water side

ɛC fC s
= =
x 0.5fCb
x
x 0.5fCb
x c acr
h d di
z Neutral a
wall face
Axis
ɛS
ɛ1
b
0.5
 s  2   cr  
2
 cr =
acr      c     82.464 mm
 2   2   2

bx2/2 = m*As*(d-x)
Lever Arm, z = d - x / 3 = 173 mm
f s h  x  = 0.0001
Strain at level considered,
1  .
Es d  x
1000h  x 
2
2  = 0.0008
3.E s . As .d  x 

 m  1   2
3.acr . m
 acr  c 
1  2. 
 h (refer

Interpolation
H /Dt Coefficient
2
6.00 0.514
8.00 0.575
6.25 0.522

Area of steel for Hoop Tension, AT = Tmax / (0.87fy) = 76.45 mm2
WITH 8 DIA AT 150 C/C vertical direction

ɛC fC s
= =
x 0.5fCb
x c acr
h d di
z Neutral a
wall face
Axis
ɛS
ɛ1

Modulus of Elasticity of concrete,Ec = 5000*sqrt(fck) = 25000 Mpa
0.5
 s  2   cr  
2
 cr =
acr      c     83 mm
 2   2   2

Stress due to stiffening effect of concrete between cracks, = 0.0006


Interpolation
H2/Dt Coefficient
6.00 0.197
8.00 0.174
6.25 0.194
Coefficient for Shear at base due to triangular loading, Vc = 0.194

= 0.972
where,

Interpolation
100As/bd τc
Refer (Table 19 of IS 456 : 2000) 0.25 0.37
0.5 0.5
0.27 0.380
Permissible Design shear stress τc,max = δ x τc
= 0.369 N/mm2
BASE SLAB DESIGN
Depth of water at mid of tank = 2m

Self weight of tank

Check for Buoyancy:
Height of water table from base bottom , H = 0.5 m (assumed)


(DL) = 308 / 16
= 19.37 kN/m2

(DL + Water load) = 19.4 + 4
= 23.32 kN/m2


Minimum Gross Bearing PressurUniform rectangular loading, P = 19.37 kN/m 2


Mu/bd^2 = 0.191 N/mm2

Minimum Gross Bearing Pressu Uniform rectangular loading, P = 19.37 kN/m 2


Maximum Gross Bearing Pressu Uniform rectangular loading, P = 23.32 kN/m2


Mu/bd^2 = 0.260 N/mm2

Maximum Gross Bearing Pressu Uniform rectangular loading, P = 23.32 kN/m 2

Max. of Design Bending Moment at Edge from case 1 & Medge = 23.32 kNm
Mu/bd^2 = 0.920 N/mm2
water side
t = 250 mm
bottom

Centre
Max. of Design Bending Moment at Centre from case 1 Mmid = 6.58 kNm
Mu/bd^2 = 0.260 N/mm2

Edge

ɛC fC s
= =
x 0.5fCb
x c acr
h d di
z Neutral a
wall face
Axis
ɛS
ɛ1
b
0.5
 s  2   cr  
2
 cr =
acr      c     82.464 mm
 2   2   2

bx2/2 = m*As*(d-x)
Lever Arm, z = d - x / 3 = 173 mm

1  .
Es d  x
1000h  x 
2
2  = 0.0008
3.E s . As .d  x 
1000h  x 
Title : DESIGN CALCULATION FOR STP TANKS 2 CALC NO. : MES-W2P-000-01
2 
3.E s . As .d  x 

3.acr . m
 acr  c 
1  2. 
 h (refer


250 40

At Edge 10 ɸ @150 C/C 10 ɸ @150 C/C
250 40
At Center 10 ɸ @150 C/C 10 ɸ @150 C/C
LAYOUT & SKETCHES
Plan Layout (All dimension in mm)
Elevation (All dimension in m)

Tank sizes are L W H
Anoxix Tank 2.12 2.20 3.50
MBBR-1 2.00 2.20 3.50
MBBR-2 2.00 2.20 3.50
Tube Settler 2.28 2.20 3.50
Chlorine Contact Tank 5.50 2.20 3.50
The most critical tank will be "Chlorine Contact Tank" of Size 5.5x2.2x3.5 m.
Hence, we consider design for most critical tank.
Dimension Inputs
Tank Length, L = 5.50 m
Tank Width, W = 2.20 m
Tank Height, H = 3.50 m

Thickness of top & bottom plate, tb = 5 mm
Width of all tier plate, wt = 0.611 m

length of all tier plate, wl = 0.733 m
Height of 1st tier plate (Bottom) h1 = 0.650 m

Thickness of 1st tier plate t1 = 5 mm
Height of 2nd tier plate h2 = 0.650 m

Thickness of 2nd tier plate t2 = 5 mm
Height of 3rd tier plate h3 = 1.100 m

Thickness of 3rd tier plate t3 = 5 mm
Height of 4th tier plate (Top) h4 = 1.100 m

Thickness of 4th tier plate t4 = 5 mm
Design Inputs
Accelaration due to gravity g = 9.81 m/sec2
Corrosion Allowance C.A = 0 mm
Density of liquid ρ = 1000.00 kg/m3

1 kPa
Density of Tank Material ρp = 7850.00 kg/m3
7.85 kPa
Maximum Permissible Stress
Refer, Section 11 Working Stress Design, IS 800

Yield stress σy = 250 N/mm2
S= Bending σbend = 0.66*σy = 165 N/mm2
Design of Side Wall With Vertical and horizontal Stiffener:

By principle of superposition, each panel can be considered subject to a uniform and a triangular load
R Reactions kN
5 R5 = 0.5*P4*H4 0.59
h1.100
4 =
Pannel 4
= P4 R4 = 0.5*(P4+P3)*(H4+H3)/217.81
R P4
4
h31.100 Pannel 3
=
R P4 P3 - P4 P3 R3 = 0.5*(P3+P2)*(H3+H2)/221.67
3
h20.650 Pannel 2
= P3 P2 - P3 R2 = 0.5*(P2+P1)*(H2+H1)/220.25
R P2
h1 0.6502 Pannel 1
= R P1 R1 = 0.5*P1*H1 11.16
1
P2 P1 - P2
Calculating Hydrostatic Pressure
Design Pressure for tank fill with full water, per unit width
Pd = 1*H*g*ρ Pd = 34.34 kPa
Hydrostatic Pressure at the base of bottom tier 1 pl P1 = (H)x ρ x g

= 34.34 kPa
Hydrostatic Pressure at the base of tier 2 plate, P2 = (h4 +h3+h2)x ρ x g

= 27.96 kPa
Hydrostatic Pressure at the base of tier 3 plate, P3 = (h4 +h3)x ρ x g

= 21.58 kPa
Hydrostatic Pressure at the base of top tier 4 plate, PT = P 4 = h4 x ρ x g

= 10.79 kPa
Lower Pannel 1
Wall Thickness Calculation
In order to produce minimum bending in the plate plate place a stiffener at a distance 0.5774*H from top,
where H is the height of tank.
= 2021 mm
height of hor.stiffner from bottom a = 650 mm
No. of vertical stiffeners along the length, in lower panel
n1_LP = 9
No. of vertical stiffeners along the width, in lower panel
n2_LP = 3
Spacing, along the length, between two stiffeners
L/(n1_LP+1) = 550 mm
Spacing, along the width, between two stiffeners
W/(n2_LP+1) = 550 mm
Maximum distance between stiffeners b = 550 mm

a/b = 1.18
Minimum coroded required thickness, t2 = b√{(ß1*P2 + ß2*(P1-P2))/Sa}
Interpolation Interpolation
a/b ß1 a/b ß2
1.40 0.453 Uniform 1.00 0.1600
over
1.60 0.5172 entire 1.50 0.2600
1.18 0.3830 plate 1.18 0.1964
β1 is taken from Roark's Formula 7Th Ed, Table 11.4 Case ß1a:
1 All edges=simply supported.
0.3830 Uniform over
entire plate
ß2 = 0.1964
β2 is taken from Roark's Formula 7Th Ed, Table 11.4 Case 1d: All edges simply supported. Uniformly
increasing along length
t2 = 4.68 mm
t2 + C.A = 4.68 mm
Thickness using average load
Minimum coroded required thickness, t = √{(ß*Pavg*b2)/Sa}

Pavg = Average(Pd+P1)
= 34.34 kPa
t = 3.52 mm
t + C.A = 3.52 mm
Thus minimum shell plate required is, trequired = 4.68 mm

Actual provided thickness, ta = 5 mm
Hence, adopted thickness is satisfactory
Interpolation
a/b α
1.00 0.0220
1.50 0.0430
1.18 0.030
α = 0.030
α is taken from Roark's Formula 7Th Ed, Table 11.4 Case 1d: All edges simply supported. Uniformly
Maximum deflection of plate Ymax = α x Pavg x b4 / (E x ta3)
Modulus of Elasticity E = 2.0E+05 N/mm2
2.0E+08 kPa
Ymax = 3.725 mm
Ymax < 0.5 ta
3.725 > 2.5
Thickness alone fail, provide stiffeners
Bottom Horizontal Stiffener

Reaction for bottom horizontal stiffener of pannel R1 = 0.5*P1*H1
= 11.159 kN/m
Minimum required moment of inertia, for bottom stiffener (Beam fixed a both ends)
Imin_R1 = R1 x b4 / 192 x E x ta
= 5318.26 mm4
= 0.532 cm4
Reaction for top horizontal stiffener of pannel 1 R2 = 0.5*(P2+P1)*(H2+H1)/2

= 20.245 kN/m
= 9648.85 mm4
= 0.965 cm4
Provided horizontal stiffener Angle 50 x 50 x 6
Moment inertia of used stiffener Ixx = Iyy = 12.9 cm4
Hence, Bottom Horizontal Stiffener is sufficient
Design of Vertical Stiffener
Reaction for vertical stiffener RV = (P1 + P2)*b*0.5
= 17.13 kN/m
Interpolation
a/b α
1.00 0.0138
1.20 0.0188
1.18 0.018
α = 0.018
α is taken from Roark's Formula 7Th Ed, Table 11.4 Case 8a: All edges fixed. Uniformly over entire plate
Maximum deflection of plate Ymax = α x Pavg x h14 / (E x ta3)
2.0E+08 kPa
Ymax = 4.080 mm
Ymax < 0.5 ta
4.080 > 2.5
Imin_R1 = 12 xα x Pavg x b3 / x E x ta/2
= 2.28 mm4
= 0.00023 cm4
Provided horizontal stiffener Flat 50 x 6
Hence, adopted Vertical stiffener is sufficient
Intermediate Pannel 2

a/b = 1.18

a/b ß1 a/b ß2
1.40 0.453 Uniform 1.00 0.1600
over
1.60 0.5172 entire 1.50 0.2600
1.18 0.3830 plate 1.18 0.1964
ß1 = 0.383
ß2 = 0.196
t2 = 4.68 mm
t2 + C.A = 4.68 mm

= 31.15 kPa
t = 3.35 mm
t + C.A = 3.35 mm

Interpolation
a/b α
1.00 0.0220
1.50 0.0430
1.18 0.030
α = 0.030

Ymax = 3.379 mm
Ymax < 0.5 ta
3.379 > 2.5
Intermediate Horizontal Stiffener

= 21.674 kN/m
Minimum required moment of inertia, for Intermediate stiffener

= 10329.71 mm4
= 1.033 cm4
Hence, Intermediate Horizontal Stiffener is sufficient


= 13.62 kN/m
Interpolation
a/b α
1.00 0.0138
1.20 0.0188
1.18 0.018
α = 0.018
2.0E+08 kPa
Ymax = 3 mm
Ymax < 0.5 ta
3.245 > 2.34
= 2 mm4
= 0.00018 cm4

a/b = 2.00
a/b ß1 a/b ß2
1.40 0.453 Uniform 1.00 0.1600
over
entire
plate
Title : Uniform
DESIGN CALCULATION FOR STP TANKS CALC NO. : MES-W2P-000-01
over
1.60 0.5172 entire 1.50 0.2600
2.00 0.6456 plate 2.00 0.3600
ß1 = 0.6456
ß2 = 0.3600
t3 = 4.46 mm
t3 + C.A = 4.46 mm

= 27.96 kPa
t = 4.30 mm
t + C.A = 4.30 mm
Interpolation
a/b α
1.50 0.0430
2.00 0.0600
2.00 0.060
α = 0.060

Ymax = 6.140 mm
Ymax < 0.5 ta
6.140 > 2.5

= 17.805 kN/m

= 8485.85 mm4
= 0.849 cm4


= 8.90 kN/m
Interpolation
a/b α
1.80 0.0267
2.00 0.0277
2.00 0.028
α = 0.028
2.0E+08 kPa
= 1.79 mm4
= 0.00018 cm4
Top Pannel 4

a/b = 2.00
Minimum coroded required thickness, t4 = b√{(ß*P4)/Sa}
Interpolation
a/b ß2
1.00 0.1600
1.50 0.2600
2.00 0.3600
ß = 0.3600
β is taken from Roark's Formula 7Th Ed, Table 11.4 Case 1d: All edges simply supported. Uniformly
t4 = 2.67 mm
t4 + C.A = 2.67 mm

= 22.56 kPa
t = 3.86 mm
t + C.A = 3.86 mm

Interpolation
a/b α
1.00 0.0220
1.50 0.0430
2.00 0.064
α = 0.064

Ymax = 5.286 mm
Ymax < 0.5 ta
5.286 > 2.5
Top Edge Horizontal Stiffener
Top Edge Reaction R5 = 0.5*P4*H4

= 5.935 kN/m
Minimum required moment of inertia, for top end stiffener

= 2828.62 mm4
= 0.283 cm4
Hence, Top Edge Horizontal Stiffener is sufficient

Reaction for vertical stiffener RV = (P4 )*b*0.5

= 0.30 kN/m
Interpolation
a/b α
1.00 0.0138
1.20 0.0188
2.00 0.039
α = 0.039
2.0E+08 kPa
= 1 mm4
= 0.00008 cm4
Bottom Plate Calculation
Roof length L = 5500 mm

Roof width W = 2200 mm
Number of stiffeners along width = 3

spacing between C/C of beams a = 550 mm
Number of stiffeners along length = 9
spacing between C/C of beams b = 550 mm
a/b = 1.00
Total Load, (full water load) pd = 34.34 kPa
Interpolation
a/b ß1
1.00 0.2874 Uniform
over
1.20 0.3762 entire
1.00 0.2874 plate
β1 is taken from Roark's Formula 7Th Ed, Table 11.4 Case ß1a:
1 All edges=simply supported.
0.2874 Uniform over
entire plate
Minimum coroded required thickness, t = √{(ß*Pd*b2)/Sa}
t = 4.25 mm
t + C.A = 4.25 mm

Interpolation
a/b α
1.00 0.0220
1.50 0.0430
1.00 0.022
α = 0.022
Maximum deflection of plate Ymax = α x Pd x b4 / (E x ta3)
Ymax = 2.765 mm
Ymax < 0.5 ta
2.765 > 2.5
Bottom Plate Stiffener along length
Reaction for bottom plate stiffener along length Rbeam = 0.5*Pd*a

= 9.442 kN/m
Imin = Rbeam x b4 / 192 x E x ta
= 4500.07 mm4
= 0.450 cm4
Hence, Bottom Plate Stiffener is sufficient
Design of Bottom plate rib along width
Reaction for rib Rrib = 0.5*Pd*b

= 9.44 kN/m
Interpolation
a/b α
1.00 0.0138
1.20 0.0188
1.00 0.014
α = 0.014
Maximum deflection of plate Ymax = α x Pd x a4 / (E x ta3)
2.00E+08 kPa
Ymax = 1.734 mm
Ymax < 0.5 ta
1.734 > 0
Imin_R1 = 12 xα x Pd x a3 / x E x ta/2
= 1.89 mm4
= 0.00019 cm4
APPENDIX V: Design Calcutaion for Rectangular Sludge Holding MS Tank

LAYOUT & SKETCHES
Plan Layout (All dimension in mm)
Elevation (All dimension in m)

Tank size L W H
Sludge Tank 2.30 2.20 2..6
Dimension Inputs
Tank Length, L = 2.30 m
Tank Width, W = 2.20 m
Tank Height, H = 2.60 m
Thickness of top & bottom plate, tb = 5 mm

Width of all tier plate, wt = 0.256 m
length of all tier plate, wl = 0.733 m
Height of 1st tier plate (Bottom) h1 = 0.550 m

Thickness of 1st tier plate t1 = 5 mm
Height of 2nd tier plate h2 = 1.025 m

Thickness of 2nd tier plate t2 = 5 mm
Height of top tier plate (Top) h3 = 1.025 m

Thickness of top tier plate t3 = 5 mm
Design Inputs
Accelaration due to gravity g = 9.81 m/sec2
Corrosion Allowance C.A = 0 mm
Density of liquid ρ = 1000.00 kg/m3

1 kPa
Density of Tank Material ρp = 7850.00 kg/m3
7.85 kPa
Maximum Permissible Stress
Refer, Section 11 Working Stress Design, IS 800

Yield stress σy = 250 N/mm2
S= Bending σbend = 0.66*σy = 165 N/mm2
Design of Side Wall With Vertical and horizontal Stiffener:
By principle of superposition, each panel can be considered subject to a uniform load and a triangular load
Reactions kN
R
R4 = 0.5*P3*H3 0.52
h31.025
4
Pannel 3
= P3 R3 = 0.5*(P3+P2)*(H3+H2)/2
#REF!
R P3
h2 1.025
3
Pannel 2
= P3 P2 - P3 R3 = 0.5*(P2+P1)*(H2+H1)/2
16.13
R P2
2
h1 0.550 Pannel 1
= P2 P1 - P2 P1 R1 = 0.5*P1*H1 7.01
R
1
Calculating Hydrostatic Pressure
Design Pressure for tank fill with full water, per unit width
Pd = 1*H*g*ρ Pd = 25.51 kPa
Hydrostatic Pressure at the base of bottom tier plate P1 = (H)x ρ x g

= 25.51 kPa
Hydrostatic Pressure at the base of tier 2 plate, P2 = (h2+h1)x ρ x g

= 15.45 kPa
Hydrostatic Pressure at the base of top tier plate, PT = P 3 = h3 x ρ x g

= 10.06 kPa
Lower Pannel 1
Wall Thickness Calculation
In order to produce minimum bending in the plate plate place a stiffener at a distance 0.5774*H from top,
where H is the height of tank.
= 1501 mm
No. of vertical stiffeners along the length, in lower panel
n1_LP = 9
No. of vertical stiffeners along the width, in lower panel
n2_LP = 3
Spacing, along the length, between two stiffeners
L/(n1_LP+1) = 230 mm
Spacing, along the width, between two stiffeners
W/(n2_LP+1) = 550 mm

a/b = 1.00
a/b ß1 a/b ß2
1.40 0.453 Uniform 1.00 0.1600
over
1.60 0.5172 entire 1.50 0.2600
1.00 0.3246 plate 1.00 0.1600
ß1 All edges simply
β1 is taken from Roark's Formula 7Th Ed, Table 11.4 Case 1a: = 0.3246 Uniform over
supported.
entire plate
ß2 = 0.1600
β2 is taken from Roark's Formula 7Th Ed, Table 11.4 Case 1d: All edges simply supported. Uniformly
t2 = 3.48 mm
t2 + C.A = 3.48 mm

= 25.51 kPa
t = 2.74 mm
t + C.A = 2.74 mm

Interpolation
a/b α
1.00 0.0220
1.50 0.0430
1.00 0.022
α = 0.022
2.0E+08 kPa
Ymax = 2.054 mm
Ymax < 0.5 ta
2.054 < 2.5
Hence, adopted thickness is satisfactory - no stiffener is required
Bottom Horizontal Stiffener
Reaction for bottom horizontal stiffener of pannel 1 R1 = 0.5*P1*H1

= 7.014 kN/m
= 3342.91 mm4
= 0.334 cm4

= 16.127 kN/m
= 7685.92 mm4
= 0.769 cm4
Hence, Bottom Horizontal Stiffener is sufficient

= 11.26 kN/m
Interpolation
a/b α
1.00 0.0138
1.20 0.0188
1.00 0.014
α = 0.014
2.0E+08 kPa
Ymax = 1.034 mm
Ymax < 0.5 ta
1.034 < 2.5
= 1.13 mm4
= 0.00011 cm4

a/b = 1.86

a/b ß1 a/b ß2
1.80 0.5688 Uniform 1.00 0.1600
over
2.00 0.6102 entire 1.50 0.2600
1.86 0.5820 plate 1.86 0.3327
ß1 = 0.582
ß2 = 0.333
t2 = 4.45 mm
t2 + C.A = 4.45 mm

= 20.48 kPa
t = 3.53 mm
t + C.A = 3.53 mm

Interpolation
a/b α
1.00 0.0220
1.50 0.0430
1.86 0.058
α = 0.058

Ymax = 4.368 mm
Ymax < 0.5 ta
4.368 > 2.5

= 10.043 kN/m

= 4786.44 mm4
= 0.479 cm4


= 7.01 kN/m
Interpolation
a/b α
1.00 0.0138
1.20 0.0188
1.86 0.035
α = 0.035
Modulus of Elasticity E = ### N/mm2
### kPa
Ymax = 20 mm
Ymax < 0.5 ta
19.928 > 2.22
= 2 mm4
= 0.00018 cm4
Top Pannel

a/b = 1.86
Minimum coroded required thickness, t3 = b√{(ß*P3)/Sa}
Interpolation
a/b ß2
1.50 0.2600
2.00 0.3400
1.86 0.3182
ß = 0.3182
t3 = 2.42 mm
t3 + C.A = 2.42 mm

= 17.78 kPa
t = 3.22 mm
t + C.A = 3.22 mm

Interpolation
a/b α
1.50 0.0430
2.00 0.0600
1.86 0.055
α = 0.055

Ymax = 3.603 mm
Ymax < 0.5 ta
3.603 > 2.5
Top Edge Horizontal Stiffener
Top Edge Reaction R4 = 0.5*P3*H3

= 5.153 kN/m
Minimum required moment of inertia, for top end stiffener

= 2456.04 mm4
= 0.246 cm4
Hence, Top Edge Horizontal Stiffener is sufficient
Reaction for vertical stiffener RV = (P3 )*b*0.5

= 0.28 kN/m
Interpolation
a/b α
1.00 0.0138
1.20 0.0188
1.86 0.035
α = 0.035
2.0E+08 kPa
= 1 mm4
= 0.00007 cm4

Bottom Plate Calculation
Roof length L = 2300 mm

Roof width W = 2200 mm
Number of stiffeners along width = 3

Spacing between C/C of beams a = 550 mm
Number of stiffeners along length = 3
Spacing between C/C of beams b = 575 mm
a/b = 0.96
Total Load, (full water load) pd = 25.51 kPa
Interpolation
a/b ß1
1.00 0.2874 Uniform
over
1.20 0.3762 entire
0.96 0.2681 plate
ß
β1 is taken from Roark's Formula 7Th Ed, Table 11.4 Case 1a: = 0.2681 Uniform over
1 All edges simply supported.
entire plate
Minimum coroded required thickness, t = √{(ß*Pd*b2)/Sa}
t = 3.70 mm
t + C.A = 3.70 mm

Interpolation
a/b α
1.00 0.0220
1.50 0.0430
0.96 0.020
α = 0.020
Maximum deflection of plate Ymax = α x Pd x b4 / (E x ta3)
Ymax = 2.250 mm
Ymax < 0.5 ta

2.250 < 2.5
Bottom Plate Stiffener along length
Reaction for bottom plate stiffener along length Rbeam = 0.5*Pd*a

= 7.014 kN/m
Imin = Rbeam x b4 / 192 x E x ta
= 3993.42 mm4
= 0.399 cm4
Hence, Bottom Plate Stiffener is sufficient
Design of Bottom plate rib along width

Reaction for rib Rrib = 0.5*Pd*b
= 7.33 kN/m
Interpolation
a/b α
1.00 0.0138
1.20 0.0188
0.96 0.013
α = 0.013
Maximum deflection of plate Ymax =
α x Pd x a4 / (E x ta3)
Modulus of Elasticity E =
2.0E+05 N/mm2
2.0E+08 kPa
Ymax = 1.187 mm
Ymax < 0.5 ta
1.187 < 2.5
Imin_R1 =12 xα x Pd x a3 / x E x ta/2
= 1.29 mm4
= 0.00013 cm4

STP Tank Design - R0

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

STP Tank Design - R0

Uploaded by

Copyright:

Available Formats

MAWERICK ENGINEERING SOLUTIONS LLP

CLIENT : GE (U) WATER SUPPLY BY : MR

TABLE OF CONTE Sheet No.

5 LOADS & LOAD COMBINATIONS 4

APPENDIX I: Design Calcutaion for Raw Sewage Sump Tank

APPENDIX II: Design Calcutaion for Equilization Tank

APPENDIX III: Design Calcutaion for Treated Water Tank

APPENDIX V: Design Calcutaion for Rectangular MS Tank (Sludge Holding Tank)

2.0 GEOMETRY DESCRIPTION

Equilization Tank Dimension = 5.0m Dia with 2.9m height

Treated water Tank Dimension = 4.0m Dia with 2.5m height

3.0 DESIGN BASIS

For Concrete Tanks

5.0 LOADS & LOAD COMBINATIONS

Load Case 2: Full Tank Load (DL+Water Load) :

Load Case 3: Earth Load :

Live Load NOT CONSIDERED

Wind Load NOT CONSIDERED

Seismic Load (EL): NOT CONSIDERED

APPENDIX II: Design Calcutaion for Equilization Tank (3 pages)

APPENDIX III: Design Calcutaion for Treated Water Tank

APPENDIX V: Design Calcutaion for Rectangular MS Tank (Sludge Holding Tank)

Design Calcutaion for

Design Calcutaion for

SR.NO DESCRIPTION NO LENGTH BREDTH HEIGHT VOL/AREA VOL/AREA

base slab 1 #REF! #REF! #REF!

base slab 1.1 #REF! 0.1 #REF!

base slab 1.00 #REF! 5.00 #REF!

base slab 1.1 #REF! #REF! #REF!

sump base slab 1 25.05 0.3 7.52

COAL TAR EPOXY PAINT

base slab 1.10 #REF! #REF! #REF!

PVC WATER STOP

PVC ENCAPSULATED CI RUNGS

APPENDIX I : DESIGN OF RAW SEWAGE SUMP TANK

Note : All dimensions shown in above sketches are in "m".

Inside Diameter of underground circular tank, D = 6m

Safe Bearing Capicity at the bottom of base, C = 150 KN/m2

Finish Ground Level FGL = 0m

Side water depth = 1.8 m

Free board = 2.2 m

Grade of steel Fe = 500

Modulus of Elasticity of Steel, Es = 200000 MPa

Cylindrical Wall Design

Design check for Vertical Reinforcement

Assumed dia of rebar ɸrebar = 12 mm

Positive sign indicates tension in the outside.

Coefficient at point 1.0H (base of tank) Mc = 0.014 (Table 4)

Positive sign indicates tension in the outside.

Coefficient at point 1.0H (base of tank) Mc = 0.017 (Table 6)

Design Bending Moment at Wall, M = MEarth▲ + Msurcharge▌ = 15.59 kN.m/m

Maximum Design Bending Moment at Wall Mu = 1.5M = 23.38 kNm

Provided thickness of wall, t = 300 mm Safe

Mu/bd^2 = 0.399 N/mm2

Spacing Required = 200 mm

Crack Width Check in Wall

Percentage of Reinforcement provided, pt = 0.31 %

Average Strain for Calculation of Crack width,  m  1   2 = 0.0000

Allowable Crack width, wall = 0.200 mm

Design check for Vertical Reinforcement

Calculating Bending Moment

Cover to thickness ratio, d'/t = 0.87