ASME PCC-2

(Repair of Pressure Equipment)

TSCS 1.3
Practitioner “Repair of Pressure Equipment,
Storage Tanks & Piping” (in references to ASME PCC-2)
COURSE DURATION: 4 DAYS

COURSE DESCRIPTION
ASME PCC-2 training course is a must for everyone who handles inspection and repair of pressure equipment.
ASME PCC-2 provides methods for repair of equipment and piping after they have been placed in service.
Many of these repairs are permitted and recommended under In-Service Inspection Codes such as API 510, 570 or 653.
These repair methods include the relevant design, fabrication, examination, and testing practices and may be temporary or
permanent.
The course first deals with the appropriate inspection and flaw assessment methods and then describes suitable choices and
the methodology of repairs of components when a repair is deemed necessary.
Guidance for the applicability of repair methods based on the type of damage and how to plan and carry out various types
of repairs including welding repairs, mechanical repairs, non-welding repairs, testing, and inspection of repairs is provided.
This training course is designed to give logical step-by-step procedures for selecting and implementing the correct remedial
actions. The participants would be explained in detail the mechanics of adopting and applying the rules of ASME PCC-2,
for day-to-day use in their professional work by explaining several real-life case studies and problem-solving.
Not only will the various repair methods be covered but an overview of the most common welding processes such as
GTAW, SMAW, FCAW and GMAW, including the advantages and disadvantages of each.
These welding principles are also covered in our Welding Inspector course.

For more information about IHRC certification:

…. log in to: www.international-inspector-certification.com

Doc No: IDCTH-TTB_021-TSCS1.3/Rev-001.19082023 LAST UPDATED 19-08-2023

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 TSCS 1.3 - Practitioner “Repair of Pressure Equipment, Storage Tanks & Piping”

COURSE OBJECTIVE
The ASME PCC 2 Pressure Equipment Repair training course provides participants
with the knowledge necessary to decide on various types of repairs and includes:

• Overview of welding processes

• Address the repair of components when repair is deemed necessary
• Deciding on temporary or permanent repairs
• Choosing the appropriate repair plan
• Repairs in practice
• Examination and testing of repaired equipment
• Repair Documentation

• In addition familiarize participants with NBIC Part 3 “Repairs and alterations

to pressure-retaining items” and WRC Bulletin 566 “Guidelines for Repair
Welding of Pressure Equipment in Refineries and Chemical Plants”
WHO SHOULD ATTEND

• Anyone who wishes to know

COURSE OUTLINE more about, how to evaluate/
validate, plan, supervise or
approves the application of
DAY 1 various repair systems and
methods in their facilities.
Revision of welding processes • Anyone, who wishes to perform
Introduction and Overview of ASME PCC-2 post-installation inspection
services for future inspection
• Scope, Organization and Intent and recommissioning or
revalidating in-service repair
systems.
Welded Repairs
• Highly recommended to:
• Butt-welded insert plates in pressure components
 Plant inspectors
• External weld build-up to repair internal thinning.
 2nd or 3rd Party Inspectors
• Welded leak box repair
 Site engineers
• Full encirclement steel reinforcing sleeves, full fillet welded and
 Reliability engineers
non-fillet welded.
 Plant maintenance
department personnel, &

DAY 2  Authorities
 others who may be required
Welded Repairs or being interested in repair
methods / systems of
• Fillet welded patches with reinforcing plug welds pressure equipment
• Alternatives to traditional welding preheat
No specific class pre-requisites
• Alternatives to post weld heat treatment required. However, participants
• In-service welding onto carbon steel pipelines should have basic knowledge in
common welding processes
• Weld build-up and weld overlay restoration, and clad restoration (SMAW, GTAW, FCAW, GMAW)
and NDT methods (PT, MT, RT,
• Fillet welded patches UT)
• Threaded or welded plug repair
• Field Heat Treating of Vessels
• Repair Welding Considerations for Cr–Mo Steel Pressure Vessels
• Welded hot taps in pressure equipment and piping systems

Doc No: IDCTH-TTB_021-TSCS1.3/Rev-001.19082023

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No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
 TSCS 1.3 - Practitioner “Repair of Pressure Equipment, Storage Tanks & Piping”

DAY 3
Mechanical Repairs
• Replacement of pressure components
• Damaged Threads in Tapped Holes
• Flaw excavation and weld repair
• Flange repair and conversion
• Mechanical clamp repair
• Hot & Half bolting removal procedures
• Inspection and repair of shell and tube heat exchangers.

DAY 4
Examination and Testing
• Pressure and tightness testing of piping and equipment
• Non-destructive examination in lieu of pressure testing for
repairs and alterations
• Test Devices for Localized Pressure or Tightness Testing of
Welded Repairs

Other Repair Codes and Specifications

• Repairs in accordance with National Board Inspection Code
NBIC Part 3 “Repairs and Alterations to Pressure-retaining Items” TRAINING METHODOLOGY
Participants will spend time working
DAY 5 with various tools used in the
Quality Assurance, Planning,
Other Repair Codes and Specifications
Installation, Inspection and Testing
• WRC Bulletin 566 “Guidelines for Repair Welding of Pressure of various Pressure Equipment
Repair Systems.
Equipment in Refineries and Chemical Plants”
COURSE DURATION
Rehearsal & Exam preparation 5 Days Training.

Exam DAILY SCHEDULE

9.00am - 5.00pm (Workshop)
• “TSCS 1.3 - Practitioner of Repair of Pressure Equipment,
Storage Tanks & Piping” ITEMS TO BRING

• ASME PCC-2 (latest addition)

• Laptop or tablet
• Calculator
• Lots of Questions
• …..a “CAN-DO” Attitude

Doc No: IDCTH-TTB_021-TSCS1.3/Rev-001.19082023

www.facebook.com/IDCTrainingHouse www.idc-training.com info@idc-training.com +603-8061 5126 / 8061 8720

No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
 TSCS 1.3 - Practitioner “Repair of Pressure Equipment, Storage Tanks & Piping”

TRAINER’S PROFILE

LUTZ SEIBT
Lutz Seibt has more than 30 years hands-on experience as an
Authorized Inspector and Auditor acc. to German Pressure Vessel
(AD-2000 Merkblaetter), Boiler (TRD) and Storage Tanks Codes,
Pressure Equipment Directive (PED), Transportable Pressure
Equipment Directive (TPED) and European Construction Material
Directive; 9 years out of it within TUV’s International Business
Units in Asia Pacific.

He has conducted numerous training sessions related to Pressure

Equipment and Welding Technology (based on American and European
standards) in Malaysia, Indonesia, Singapore, Thailand, Russia, Korea,
China, Myanmar and Vietnam.

Technical Qualifications
✓ Certified International Welding Engineers
(International Institute of Welding - IIW, Germany)
✓ Certified API 510 Pressure Vessel Inspector
✓ Certified API 570 Piping Inspector
✓ Certified API 577 Welding Inspection & Metallurgy Professional
✓ API certified Source Inspector
✓ Certified Pedestal Crane Inspector acc. to API RP 2D
(Cranetech Training & Inspection, Inc., USA)
✓ Certified Safety Engineer (Fachhochschule Frankfurt, Germany)
✓ ISO 9001 & ISO 14001 Lead Auditor
✓ Environmental Auditor (Technical Academy Esslingen, Germany)
✓ Bachelor Degree – Motor Vehicle Engineering

Doc No: IDCTH-TTB_021-TSCS1.3/Rev-001.19082023

www.facebook.com/IDCTrainingHouse www.idc-training.com info@idc-training.com +603-8061 5126 / 8061 8720

No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
REGISTRATION FORM
TSCS 1.3 - Practitioner “Repair of Pressure Equipment,
Storage Tanks & Piping” LAST UPDATED 19-08-2023

DATE: 06-09 NOVEMBER 2023 VENUE: IDC Training House, No. 7, Unit 8, Jalan Industri PBP 3,
TIME: 9.00AM—5:00PM Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

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Doc No: IDCTH-TTB_021-TSCS1.3/Rev-001.19082023

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REGISTRATION FORM — CONT’D
TSCS 1.3 - Practitioner “Repair of Pressure Equipment,
Storage Tanks & Piping” LAST UPDATED 19-08-2023

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Doc No: IDCTH-TTB_021-TSCS1.3/Rev-001.19082023

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