TSR

Doc No. 08/SVC DIV/iX/2013

Revision :
TECHNICAL SERVICE REPORT TSR No. TSR.STI.003205
Customer Name : PUTRA PERKASA ABADI Branch/Site : STI-FPPA
Customer Business : MINING SR No : 360297754 WO No : 50736707
Machine Model : HD785-7 Application Code : MINNING
Serial Number : J30427 Working Condition : UP-HILL HAULING
Machine Code : HD 78240 Ground Condition : UNPAVED ROAD
Machine Location : Kusan Environment Degree : 0 TO 40 (1500)
SMR unit : 3275 KM : 49491 √ Standard Optional Maker NO ATTACHMENT
Delivery Date : 25/11/2020 Attachment No : Opt. NO ATTACHMENT
Machine Factory : KLTD Attachment Name :
Pay Load (kg) 94000 Material Carriage : Rock Max Speed (km/hr) : 99 Avg Speed (km/hr) : 30
B.Gear/Diff/
DIISI OLEH SUPERIOR ( SDH/SPV/INST )

Transm/Transf/PTO
Lubricant used Engine M. Clutch/ TC Case
Steering Final Drive Hydraulic Brake Oil Grease
Gear Box
Lubricant maker SHELL SHELL SHELL SHELL SHELL SHELL SHELL SHELL
Type EO TO TO EO TO EO TO GADUS
SAE No. 15W40 30 30 10 30 10 30 HDX
Class DH DH DH DH DH DH DH NLG2
Start Date Time Finish Date time Machine Status Break Down √ Operation
Diagnose Ticket 29/11/2021 08.00 29/11/2021 09.00 Trouble Date : 29/11/2021
Waiting Part Tick. B'down Start Date: 08/02/2022 Time: 08.00
Resolution Ticket 08/02/2022 08.00 08/02/2022 13.00 Ready for Use Date: 08/02/2022 Time: 13.00
Subject/Masalah
(Jika lebih dari satu problem agar dibuat Steering valve leak
DAMAGE PART MUST BE SPEND IN THE BRANCH OFFICE FOR 90 DAYS FROM THE REPAIR DATE

report terpisah)

Symptom/Gejala yang
muncul Steering valve leak
(Data & hasil pemeriksaan)

Cause of Failure/ Analisa Poor durability of seal steering valve √ Perlu Analisa Lebih Lanjut
MANDATORY (WAJIB DIISI OLEH MEKANIK

Correction Made/ Langkah

Replace steering valve
perbaikan
Recommendation/ Preventive
xx
Maintenance
MECHANIC ACTIVITY REPORT (MAR)
Time Man Hours
Date Description of work (tindakan yang dilakukan) Man Power
Start End Actual Cust1 SPV1
29/11/2021 08.00 09.00 T/S Steeirng valve leak 82107011 - HENDI ASMARA
1
08/02/2022 08.00 08.30 Prepare 82107011 - HENDI ASMARA
0,5
08/02/2022 08.30 09.00 Travelling 82107011 - HENDI ASMARA
0.5
08/02/2022 09.00 11.00 Remove steering valve & related parts 82107011 - HENDI ASMARA
2
08/02/2022 11.00 12.00 Install steering valve & completed 82107011 - HENDI ASMARA
1
08/02/2022 12.00 12.30 Finall inspection & test 82107011 - HENDI ASMARA
0,5
08/02/2022 12.30 13.00 Reporting 82107011 - HENDI ASMARA
0,5
DIISI OLEH MEKANIK

1
Jika beban customer
RECOMMENDED PARTS LIST (RPL)
Reaso
RECOMMENDED PART Plan INSTALLED PART Actual
No G NG n
Part Number Description QTY Part Number Description QTY
Code2
1 561-40-84301 Steering valve 1 561-40-84301 Steering valve 1 √ 12

2
Failure Code : (A) Crack, (B) Dent, (C) Worn, (D) Short Circuit, (E) Burnt, (F) Bend, (G) Loose, (H) Scratch, (J) Rusty, (K) Pitting, G = Genuine
(M) Broken, (N) Every Disassy, (O) Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NG = Non Genuine

Customer Comment :
Customer Acknowledgement (mengetahui) UT Service Department
Name : Taufiq Date : NRP : Date :
Position : GL Name :
HP No.: HP No. :
Sign (ttd)
Sign (ttd) Service Dept Head
 TSR
Doc No. 08/SVC DIV/iX/2013
Revision :
Technical Service Report (Continuation Sheet) TSR No.
Halaman ini khusus untuk Laporan Internal - Wajib diperiksa/ mentoring Superior
DIISI OLEH SUPERIOR ( SDH/SPV/INST )

REDO YES UT Cust. Manufacture Ticket No Date: Time :

Manufac. Resp. KRA UTR √ Other EMR No EMR Date
Warranty Status Yes Mileage (PP): 120 KC No KC Date
B'Down type : Product Issue √ Non Prod. Issue PO No PO Date
Accident (Kecelakaan) Bad Material (Material Jelek) Bad Weld (Las Jelek) Defective Machining
Deterioration Dirty Fuel (Bahan Bakar Kotor) Excessive Clearance √ Excessive Play
Fatique Fracture (Kelemahan Bahan) Foreign Material (Benda Asing) Improper Design Others . . . . . . . . . . . . . . . . . . . . . . . . . .
ROOT CAUSE PROBLEM SOLVING (RCPS)
Cause of Problem / Penyebab Utama dari Masalah
Fact Finding / Fakta dan temuan Root Cause Of Problem / Penyebab Utama
DAMAGE PART MUST BE SPEND IN THE BRANCH OFFICE FOR 90 DAYS FROM THE REPAIR DATE

Fact Finding - Abnormality

Environment (Working) Condition Photo
√

Steering keras
MANDATORY (WAJIB DIISI OLEH MEKANIK

Maintenance Condition Photo

√
√
√

Identity of Unit Photo Steering valve bocor

√
√
√
Location/Position of Abnormal Part Photo
√ Seal steering valve mengalami kerusakan

Abnormality ( Worn, Crack, Leak; Measurement ) Photo

√
√
Seal tidak mampu menahantekanan & temperatur oli hydraulic di dal

Damage Part/Component (after uninstalled) Photo

√

Daya tahan seal steering valve yang lemah

Outcome Repair & Maintenance Photo
√
√

Component STEERING WHEEL Phenomenon OIL LEAK

Sub Component Steering valve Action REPLACE
Component SN Main Cause Part No. 561-40-84301
Installed Date Part No. Description Steering valve
Installed SMR Hour on Part Component
Rekomendasi/ preventive maintenance supaya problem tidak terjadi kembali Dead Line PIC
er
om
st
Cu

UT
al
rn
te
In

al
cip
in
Pr

Mechanic Superior TSR Score (diisi oleh Superior)

0 : Salah & tdk lengkap; 1 = Benar, tdk jelas & tdk lengkap;
Name : Hendi Asmara Name : Hendra Taba Pengisian data TSR 4 2 : Benar, tdk jelas & lengkap; 3:Benar, lengkap & kurang Jelas
4 : Benar, Jelas & lengkap
Position: SPV
Root Cause 0 : salah tdk & tdk jelas ; 1 : Benar, tdk lengkap & tdk jelas
3 2: Benar, tdk jelas & lengkap 3 : Benar, lengkap & Jelas
Problem Solving
0 : tdk terlaksana ; 1: terlaksana Sup-Mek;
Mentoring 1 2 : terlaksana Sup - All mek;
3 : terlaksana Sup - All Mek & Improvement
Date: 08/02/2022 Sign (ttd) Date: 08/02/2022 Sign (ttd)

NRP : 82107011 NRP : 82107068 8 Maksimum 10 point

Total Score
NO ATTACHMENT
NO ATTACHMENT
Seal tidak mampu menahantekanan & temperatur oli hydraulic di dalam system steering