Professional Documents
Culture Documents
PLC Alarms Eng
PLC Alarms Eng
BMK
Reason A M-Function was called in canal 1 without an assigned machineconfiguration
Solution Check and correct program.
M: Safety Integrated: Open both protection hoods first, then they can be
700138
locked
BMK
Reason Prior to actually closing the protective hood, ensure that the two channels of the
protective hood circuit have left their "Hood locked" status. This feedback is
missing. Possible error in the hood circuit.(electrical, mechanical), one of the
manual movable protective hoods is not open
Solution Open both protection hoods.
lost
BMK
Reason A lasting pressure drop occurred at steady rest 1 when clamped. Possible cause:
Incorrect pressure switch setting. Possible defect.(mechanical) If the steady rest
is equipped with a limit switch for "open", a limit switch left can also be the
cause.
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
steady rest changes to error 700232 "M: Steady rest 1: Undefined position"
700257 M: Safety Integrated: axes selections PLC / machine data are different
BMK
Reason The axis selection is not set identically bit by bit in the machine data
(user_data_hex[12] - user_data_hex[15]) and the PLC (DB90).
Solution Calibrate the axis selection (ensure that the bit selection is identical).
M: Safety Integrated: Axes lock, wait on reset of stopp demand -> max. 10
700259
sec.
BMK
Reason In the set-up mode, an axis was moved with the agreement key active using the
inching keys or the hand wheel and the agreement key was released first and
not the inching key or hand wheel (axis is not at zero speed).
Solution Wait max. 10 seconds and actuate the agreement key or inching key again (then
the movement lock can be "reset").
700262 M: Protection hood: Not reliably locked -> open and close
BMK
Reason The machine was switched on with the protective hood locked or the protective
hood was unlocked via the emergency unlocking. The protective hood is
mechanically locked (locking switch), however, is not actively moved to for
locking by the control system (PLC).
Solution Open and close the protective hood.
700434 M: axis B1: Axis moving at the moment not possible, cause axis is clamped.
BMK
Reason Axis B1 is clamped and cannot be moved in Jog mode.
Solution Release clamping of axis B1 either with the operating mask intended for this
purpose or by pressing Reset.
700435 M: axis B1: Axis moving at the moment not possible, cause axis is clamped.
BMK
Reason Axis A1 is clamped and cannot be moved in Jog mode.
Solution Release clamping of axis A1 either with the operating mask intended for this
purpose or by pressing Reset.
700440 M: Waiting for tool robot: take tool from load place
BMK
Reason The program on the robot was probably not started.
Solution
700442 M: Waiting for tool robot: take tool from rack for unload / inspect
BMK
Reason
Solution
700443 M: Waiting for tool robot: take tool from rack for tool change
BMK
Reason
Solution
700445 M: Waiting for tool robot: Move tool to the tool plate
BMK
Reason
Solution
700446 M: Waiting for tool robot: Remove the tool from the tool plate
BMK
Reason
Solution
700447 M: Waiting for tool robot: Leaving the magazine door area
BMK
Reason
Solution
700462 M: Openings for maintenance in front of the machine are not closed
BMK
Reason The maintenance flaps in the machine front are not closed.
Solution Close the maintenance flaps or check the safety switch.
700463 M: Brake, spindle 4: active
BMK
Reason The spindle was clamped with M412 or using the CUSTOM mask.
Solution Release clamping using M413 or the CUSTOM mask.
M: axis Y1: Axis moving at the moment not possible, cause axis is
700640
clamped.
BMK
Reason Axis Y1 is clamped and cannot be moved in Jog mode.
Solution Release clamping of axis Y1 either with the operating mask intended for this
M: Protection hood open not allowed because the handling hatch is not
700641
closed.
BMK
Reason Protection hood open not allowed because the handling hatch is not closed.
Solution Close the handling hatch, then it is allowed to open the protection hood.
700642 M: Protection hood open not allowed because index B3 not defined
BMK
Reason
Solution
700712 F: Chip conveyor or chip tank: Top coolant level switch defective
BMK
Reason The additional diagnosis output of the coolant sensor monitors the function of
the switch and the supply line. A high-signal is emitted as long as the sensor is
functioning.
Solution Measure the switch and, if necessary, replace it.
700745 M: Parts handling: Handling has not left the machining compartment
BMK
Reason The parts handling has not left the machining compartment. The message
appears when the protection hood is to be closed.
Solution Remove the handling from the machining compartment.
700805 F: Machine: Motor protection switch, fan, main spindle, has tripped
BMK
Reason The motor protection switch, fan, main spindle, has tripped. Possible defect
(electrical, mechanical)
Solution Remedy cause and acknowledge error message.
F: Chip conveyor: Motor protection switch has tripped or switch for
700806
chipcontainer is set
BMK
Reason The motor protection switch of the chip conveyor has tripped or the switch on
the chip conveyor for stopping the chip conveyor was set (chip carriage is to be
emptied). When the stopping point is reached, the warning 700851 changes to
error 700806 "F: Chip conveyor: Motor protection switch has tripped".
Solution Switch the motor protection switch or the switch on the chip conveyor for
stopping the chip conveyor and acknowledge the error.
700808 F: Machine: Motor protection switch, conveyor belt EWAB, has tripped
BMK
Reason The motor protection switch, conveyor belt EWAB, has tripped. Possible defect
(electrical, mechanical)
Solution Remedy cause and acknowledge error message.
700809 F: Chip conveyor or chip tank: Central coolant level switch defective
BMK
Reason The additional diagnosis output of the coolant sensor monitors the function of
the switch and the supply line. A high-signal is emitted as long as the sensor is
functioning.
Solution Measure the switch and, if necessary, replace it.
700810 F: Chip conveyor or chip tank: Bottom coolant level switch defective
BMK
Reason The additional diagnosis output of the coolant sensor monitors the function of
the switch and the supply line. A high-signal is emitted as long as the sensor is
functioning.
Solution Measure the switch and, if necessary, replace it.
700811 F: Clean water tank: Overflow
BMK
Reason The maximum coolant level of the clear water tank was reached. The lifting
pump in the chip conveyor was stopped. A possibly running program will
be/was stopped at the next stopping point. Possible cause: Excessive coolant in
the circuit.
Solution Remedy cause and acknowledge error message.
700847 M: Machine: Motor protection switch, fan, main spindle, has tripped
BMK
Reason The "Fan, main spindle" motor protection switch has tripped caused by too
high power.
Solution - Turn on the motor protection switch. - If the protection switch is tripped more
frequently, examine the motor and the unit as well as the protection switch.
700860 M: EWAB indexing belt: Part at the manual loading stop is not an
unmachined part
BMK
Reason
Solution
700861 M: EWAB indexing belt: Incorrect part detected at manual loading stop
BMK
Reason
Solution
700863 W: EWAB indexing belt: Belt, indexing lock (chuck opened / Reset ?)
BMK
Reason
Solution
700906 F: Tool holder 1: The driven tool has left the coupled status
BMK
Reason The driven tool has left the "coupled" status although no respective command
was pending.
Solution Remedy cause and acknowledge error message.
700907 F: Tool holder 1: The driven tool has left the uncoupled status
BMK
Reason The driven tool has left the "uncoupled" status although no respective
command was pending.
Solution Remedy cause and acknowledge error message.
700942 M: Tool changer: 3rd / 4th operating mode, tool change inadmissible
BMK
Reason The tool change is forbidden in the 3rd operating mode.
Solution 0 - Release agreement button (This causes an NC stop). 1 - Turn off the "Third
operating mode" key switch and close compartment door.
700944 M: Tool management: position change, magazine -> gripper, not recorded
BMK
Reason The gripper/shuttle has removed a tool from the magazine. However, the data
transfer from the magazine to the gripper did not function.
Solution Check where the tool is located and update the magazine list using the
transpositioning function.
700945 M: Tool management: position change, gripper -> magazine, not recorded
BMK
Reason The gripper/shuttle has transported a tool into the magazine.However, the data
transfer from the magazine to the gripper did not function.
Solution Check where the tool is located and update the magazine list using the
transpositioning function. Observe possibly displayed NC error messages.
700946 M: Tool management: position change, gripper -> spindle, not recorded
BMK
Reason
Solution
700947 M: Tool management: position change, spindle -> gripper, not recorded
BMK
Reason
Solution
701006 F: Clamping unit 3: With switcht to low force, move direction has changed
BMK
Reason The movement direction of the clamp is reversed when the low clamping force
is switched on. This can occur when the counter pressure is set too high or the
main pressure too low for the differential pressure clamp.
Solution Set the correct clamping pressures and acknowledge the error.
701007 F: Clamping unit 4: With switcht to low force, move direction has changed
BMK
Reason The movement direction of the clamp is reversed when the low clamping force
is switched on. This can occur when the counter pressure is set too high or the
main pressure too low for the differential pressure clamp.
Solution Set the correct clamping pressures and acknowledge the error.
701022 F: Bar loader steady rest: No proximity switch signal when closing
BMK
Reason The "Steady rest closed" proximity switch is not activated.
Solution Check proximity switch setting beneath the steady rest hood
701023 F: Bar loader steady rest: Pressure does not drop when opening
BMK
Reason The clamping pressure of the steady does not drop when opening.
Solution Check valve and pressure monitor
F: Bar loader steady rest: Proximity switch signal does not drop out when
701024
opening
BMK
Reason The "Steady rest closed" proximity switch is not deactivated when opening.
Solution Check proximity switch setting beneath the steady rest hood
701034 M: Bar loader steady rest: Hood not closed after Machine_ON
BMK
Reason The hood is locked with MACHINE_ON for safety reasons. No CLOSED was
detected after 3 sec.
Solution Close the hood of the bar loader steady rest.
The latch has either not locked the gripper or overrun the sensor due to a
missing tool.
Solution If a tool is missing, clarify the tool position. If the tool is inserted, check the
tool seating in the gripper. Check the gripper function in manual control mode.
The latch has not moved due to missing air pressure or because it is jammed or
the sensor is defective.
Solution Check the status of the latch. Check the latch function and the function of the
sensor and remedy the cause of error.
701044 M: Tool change aborted. Move free with FF_MAG and close hatch
BMK
Reason The tool change cycle was aborted and cannot be completed.
Solution If the tool spindle is in the tool hatch, move it free with the FF_MAG cycle and
close the tool hatch. If the tool spindle is not in the hatch, the hatch can be
closed using the M function or the user menu.
701051 M: Additional magazine, tool load via spindle: spindle not empty
BMK
Reason An attempt was made to load a tool into the additional magazine although the
tool spindle is not empty. Ensure that the tool spindle is empty because the tool
is moved into the additional magazine by the tool spindle.
Solution Run the tool spindle empty using T0 and repeat loading subsequently.
M: Additional magazine, tool load via spindle: put tool into spindle and
701052
clamp
BMK
Reason An attempt was made to load a tool into the additional magazine.
Solution Insert this tool now into the tool spindle and clamp. This tool can be deposited
subsequently in the additional magazine using T0.
701053 M: Unload tool only from spindle. Pick up tool with spindle before
BMK
Reason A tool was unloaded from the additional magazine. This is inadmissible.
Solution Invoke the tool so that it is picked up by the tool spindle and unloaded from the
spindle.
701054 M: Additional tool magazine: 3rd / 4th operating mode, open inadmissible
BMK
Reason In the 3rd operating mode, it is inadmissible to open the additional magazine.
Solution 0 - Release agreement button (This causes an NC stop). 1 - Turn off the "Third
operating mode" key switch and close compartment door.
M: Tool management: has not executed the tool reloading after PLC
701058
confirmation
BMK
Reason The PLC has acknowledged the requested transpositioning but the tool
management could not execute it.
Solution Cancel with Reset. Check the magazine list. Try to transposition again. Observe
possibly displayed NC error messages.
M: Tool management: has not accepted the PLC confirmation for tool
701059
positioning
BMK
Reason The PLC has acknowledged the requested positioning but the tool management
could not execute it.
Solution Cancel with Reset. Check the magazine list. Try to position again. Observe
possibly displayed NC error messages.
The program start of the lathe is locked as long as the interlock signal is
pending and the watchdog signal active.
Solution Ensure that the interlock signal is no longer active and that the watchdog signal
of the Alfa Laval machine is also inactive.
F: Control unit, tool holder 1: Invalid setpoint position, value too high
701109
(F212)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.
F: Control unit, tool holder 1: Locking error, process takes too long,
701118
defective valve (F351)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.
F: Control unit, tool holder 1: Unlocking error, process takes too long,
701120
defective valve (F361)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.
F: Control unit, tool holder 1: Turret is not locked (after switching on)
701122
(F371)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.
701123 F: Control unit, tool holder 1: Reference point movement required (F411)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.
701124 F: Control unit, tool holder 1: Parameter not yet set (F412)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.
F: Control unit, tool holder 1: External EMERGENCY STOP signal
701125
(F413)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.
701131 F: Control unit, tool holder 1: Control unit does not react
BMK
Reason The tool holder control unit does not react to the commands transmitted by the
machine control system. A defect may be the cause.
Solution Check the control device and signal lines.
Reposition the tool to its original magazine position and back into the spindle.
Reposition any tool from the magazine into the spindle and back to its original
magazine position.
701141 M: Tool changer: mismatch with tool data of gripper 1
BMK
Reason Tool assignment of gripper 1 in the PLC does not correspond to that in the tool
management.
Solution Tool in gripper 1:
Reposition the tool to its original magazine position and back into gripper 1.
No tool in gripper 1:
Reposition any tool from the magazine into gripper 1 and back to its original
magazine position.
Reposition the tool to its original magazine position and back into gripper 2.
No tool in gripper 2:
Reposition any tool from the magazine into gripper 2 and back to its original
magazine position.
701207 F: Brake, axis Z1: Not OK; Switch off the machine
BMK
Reason F: Brake, axis Z1: Not OK; Switch off the machine
Solution
701211 F: Operating mode 3/4: Command for pick off attachment inadmissible
BMK
Reason No commands are admissible for the pick-up device when operating mode 3/4
is active.
Solution Change the program or do not machine in operating mode 3.
701252 M: Check position off roundtable und set new position at custom menue.
BMK
Reason The position of the circular cycling table is not correct. Please check the
position and enter a new position in the user mask.
Solution Enter a new circular cycling table position in the user mask.
701260 M: Coolant cleaning: filter RF4: not in position for automatic cleaning
BMK
Reason M: Coolant cleaning: filter RF4: not in position for automatic cleaning
Solution
701261 M: Coolant cleaning: edge filter: max time cycle of automatic cleaning
BMK
Reason After the automatic filter (return flow filter, metal edge filter) has been cleaned,
it still indicates "soiled". A running program will be stopped at the stopping
point.
Solution Check the filter cartridge to ensure that the blowdown cake can drain.
701332 M: Clamp 4: upper pressure level (main clamp, main pressure) exceeded
BMK
Reason The admissible upper pressure limit was exceeded.
Solution Remedy cause and acknowledge error message.
701333 M: Clamp 3: upper pressure level (main clamp, main pressure) exceeded
BMK
Reason The admissible upper pressure limit was exceeded.
Solution Remedy cause and acknowledge error message.
701336 M: Clamp 4: clamp force limitation (main clamp, main pressure) active
BMK
Reason The clamping force limitation is active.
Solution Remedy cause and acknowledge error message.
701337 M: Clamp 3: clamp force limitation (main clamp, main pressure) active
BMK
Reason The clamping force limitation is active.
Solution Remedy cause and acknowledge error message.
701338 M: Clamp 4: clamp force limitation (main clamp, counter pressure) active
BMK
Reason The clamping force limitation is active.
Solution Remedy cause and acknowledge error message.
701339 M: Clamp 3: clamp force limitation (main clamp, counter pressure) active
BMK
Reason The clamping force limitation is active.
Solution Remedy cause and acknowledge error message.
701351 M: Clamp 3: Error monitoring pressure switch on valve 2nd pressure low
force
clamping.
BMK
Reason The monitoring pressure switch for valve 2nd pressure low force clamping
reports a pressure higher then 2bar.
Solution Check pressure switch and valve for 2nd pressure switch low force clamping.
701444 M: toolcarrier 2 not at approved position. steady rest not allowed to open
BMK
Reason The steady rest must not open, because tool holder 2 is not in the position
permitting the steady rest to open.
Solution Swing tool holder 2 to the respective position, then open steady rest.
701447 M: Lock out workpiece: Drawer can not open/ close. (risk of collision)
BMK
Reason Position of Gantry is in collision area of workpiece drawer.
Solution Drive gantry out of collision area.
701500 F: Tool magazine: transfer station, cylinder not in its work position
BMK
Reason The unclamping cylinder for the tool clamp in the pick-up station is not moved
forward.
Solution Check the cylinder position, pneumatic system, pressure, smooth movements,
switches, etc..
701501 F: Tool magazine: transfer station, cylinder not in its home position
BMK
Reason The unclamping cylinder for the tool clamp in the pick-up station is not moved
backward.
Solution Check the cylinder position, pneumatic system, pressure, smooth movements,
switches, etc..
701509 F: Steady rest slide: cup. cylinder not reach final position
BMK
Reason The coupling cylinder movement was initiated by M function, the
LUETFAHR.SPF cycle or from the CUSTOM mask. The end position was not
reached for mechanical or pneumatic reasons.
Solution Remedy the cause. Subsequently move the coupling cylinder to the desired end
position using the M functions or in the agreement mode (from the
CUSTOM.mask).
Move the tool data to the correct position using the "Transposition" function.
Solution Enter the correct type and subsequently switch the machine off and on again.
701713 F: Indexing table locked : Turning device not in its home position
BMK
Reason Ensure that the turning device is in its home position when the cycling table is
indexed. Actuate the home position softkey in the service menu. Possible defect
(electrical, mechanical)
Solution Remedy cause and acknowledge error message.
701718 F: Coolant cleaning: filter RF4: not in position for automatic cleaning
BMK
Reason F: Coolant cleaning: filter RF4: not in position for automatic cleaning
Solution
701719 F: Coolant cleaning: edge filter: max time cycle of automatic cleaning
BMK
Reason After the automatic filter (return flow filter, metal edge filter) has been cleaned,
it still indicates "soiled". A running program will be stopped at the stopping
point.
Solution Check the filter cartridge to ensure that the blowdown cake can drain.
Position the swivel chuck on a clear position: M20 = swivel chuck 0°, M21 =
swivel chuck 90°, M22 = swivel chuck 180°, M23 = swivel chuck 270° Check
the pressure switch and the "Position windows 0°, 90°, 180°, 270°" in the user
mask
Position the swivel chuck on a clear position: M771 = swivel chuck 0°, M772 =
swivel chuck 45°, M773 = swivel chuck 90°, M774 = swivel chuck 135°, M775
= swivel chuck 180°, M776 = swivel chuck 225°, M777 = swivel chuck 270°,
M778 = swivel chuck 315° Check the pressure switch and the "Position
windows 0°, 45°, 90°,...°" in the user mask
Position the swivel chuck on a clear position: M20 = swivel chuck 0°, M21 =
swivel chuck 90°, M22 = swivel chuck 180°, M23 = swivel chuck 270° Check
the pressure switch and the "Position windows 0°, 90°, 180°, 270°" in the user
mask
Position the swivel chuck on a clear position: M771 = swivel chuck 0°, M772 =
swivel chuck 45°, M773 = swivel chuck 90°, M774 = swivel chuck 135°, M775
= swivel chuck 180°, M776 = swivel chuck 225°, M777 = swivel chuck 270°,
M778 = swivel chuck 315° Check the pressure switch and the "Position
windows 0°, 45°, 90°,...°" in the user mask
701726 F: Swivel chuck: Clamp / Unclamp only allowed in the 0 degrees position
BMK
Reason Clamping / unclamping only admissible in the 0° position
Solution Move the swivel chuck to its 0° position (M20)
701732 M: protection hood opened: reset emergency release, close protection hood
BMK
Reason The protective hood was opened although no command was pending, e.g. the
hood was opened using the Emergency unlocking. Possible error in the hood
circuit mechanical, electrical)
701800 F: steady rest: electrical pressure adjustment (main pressure) not ready
BMK
Reason The device for the electrical pressure adjustment does not signal operational.
Solution Remedy cause and acknowledge error message.
701801 F: steady rest: electrical pressure adjustment (counter pressure) not ready
BMK
Reason The device for the electrical pressure adjustment does not signal operational.
Solution Remedy cause and acknowledge error message.
701815 F: steady rest 1: With switcht to low force, move direction has changed
BMK
Reason The movement direction of the steady rest is reversed when the low clamping
force is switched on. This can occur when the counter pressure is set too high
or the main pressure too low for the differential pressure clamp.
Solution Set the correct clamping pressures and acknowledge the error.
701862 M: Clamping unit 4: max. clamp time expired, reclamp before next start
BMK
Reason
Solution
701863 M: Clamping unit 3: max. clamp time expired, reclamp before next start
BMK
Reason
Solution
The failure of one of these units has been established, thereby triggering an
emergency stop.
Solution Detect cause of the error (which device has failed) and fix it.
702004 F: Palette from pre separating do not reach the target position
BMK
Reason Running time monitoring: The pallet from the pre-separation has not reached
the raw parts position.
Solution Remedy cause and acknowledge error message.
702005 F: Palette from raw part position do not reach the target position
BMK
Reason Running time monitoring: The pallet from the raw parts position has not
reached the machined parts position.
Solution Remedy cause and acknowledge error message.
702006 F: Palette from finish part position do not reach the target position
BMK
Reason Running time monitoring: The pallet from the machined parts position has not
reached the machine outfeed.
Solution Remedy cause and acknowledge error message.
F: Pallet from pre-separation, turning device has not reached the turn-
702012
over station
BMK
Reason Running time monitoring: The pallet has left the pre-separation of the turning
device but has not reached the turning device.
Solution Check the conveyor system and feedbacks.
Solution Enter the correct type and subsequently switch the machine off and on again.
Solution Manually couple/decouple the tailstock slide once in the agreement mode. For
this purpose, proceed as follows: Open the door. Select the agreement mode.
Actuate the agreement key. Move the cross slide bolt mounting and the
coupling bolt one above the other. Use the CUSTOM mask to couple/decouple.
Now, automatic coupling/decoupling is possible again.
Solution Remedy the cause. Move the coupling cylinder to its desired end position using
the M functions or in the agreement mode (from the CUSTOM mask).
Solution Remedy the cause. Subsequently move the coupling cylinder to the desired end
position using the M functions or in the agreement mode (from the
CUSTOM.mask).
Solution Check whether or not the following programs exist and are loaded: -
POWERON.SPF - CYCPE_MA.SPF - REITHYDR.SPF If the points specified
above are OK and repeated SWITCHING OFF/ON (press main switch for
approx. 30 sec.) is not successful, please contact the DMG Service department.
702020 F: Lubrication 2: no lubrication pressure build-up, switch 1
BMK
Reason No lubrication pressure build-up on pressure switch 1 . Possible cause:
Lubricant container empty. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.
Solution Move the tailstock slide free using the direction keys.
Solution Move the coupling cylinder to its desired end position using the M functions or
in the agreement mode (from the CUSTOM mask).
Now the Blum measuring unit NTH-3D does not receive the signals
The ejector moves to its home position, a message is tripped (can be deleted
with Cancel).
A read lock is tripped when subsequently moving the ejector (M361) in, if the
message is still pending,
Solution Deactivate coolant overlay Off and acknowledge the message with Cancel.
F: Spindle 3: Coolant overlay Off active and ejector should be moved to its
702114
working position via M function!
BMK
Reason Coolant overlay Off active and
The ejector cannot be moved to its working position due to missing coolant. A
read lock is set.
Solution Deactivate the coolant overlay Off. Then, the ejector moves to its working
position, the read lock is released.
702117 F: tool measuring: measuring unit has not reached home position.
BMK
Reason The measuring unit should move to its home position but has not reached the
position within the permissible time.
Solution Check the measuring unit control.
702118 F: tool measuring: measuring unit has not reached work position.
BMK
Reason The measuring unit should move to its operating position but has not reached
the position within the permissible time.
702119 F: tool measuring: measuring unit has left home position unacceptable.
BMK
Reason The measuring unit should be in its home position but has left it inadmissibly.
The connection between the Blum measuring probe TC 76-N and the Blum
interface IF76
was interrupted.
Solution Check connection and remedy the error.
702123 F: The steady rest slide has leave the permitted position.
BMK
Reason The steady rest slide has left the permitted position after uncoupling. The
position is undefined.
Solution Please couple the steady rest slide and reposition the steady rest slide.
position is undefined.
Solution Please couple the steady tailstock and reposition the tailstock slide
702125 F: Chuck 4, facility control: timeout by signal "facility control"
BMK
Reason Once chuck 4 indicates "clamped" (flank detection), the potential-free contact
"Chuck contact control" must indicate the "OK" status within the set time.
The control system has not received this signal within the set time.
Solution Check why the signal was not transmitted and, if necessary, increase the time
or deactivate the option if not used.
702129 F: The part lift from the round table is not in lower position.
BMK
Reason The part lift from the round table is not in lower position. There is a risk of
collision between workpiece and machine cover.
Solution Please drop the workpiece lift.
702133 M: Work piece shuttle: signal point for speed switch machine not ok.
BMK
Reason signal for point of speed switch machine not OK.
Solution Check initiator.
702134 M: Work piece shuttle: signal point for speed switch handling not ok.
BMK
Reason signal for point of speed switch handling not OK.
Solution Check initiator.
702135 M: Work piece shuttle: signal end position machine not OK.
BMK
Reason signal for shuttle end position machine not OK.
Solution Check initiator.
702136 M: Work piece shuttle: signal end position handling not OK.
BMK
Reason signal for shuttle end position handling not OK.
Solution Check initiator.
702137 M: Work piece shuttle: control modul not ready.
BMK
Reason Control modul for work piece shuttle not ready.
Solution Check control modul.
702146 M: Machine: Switch on not possible. Minimum switch off time not elapsed.
BMK
Reason When the drives are switched off, wait until a minimum switch-off time has
elapsed until switching the drives on again. This time has not yet elapsed.
Solution The message automatically extinguishes, once the minimum switch-off time
has elapsed.
BMK
Reason
Solution
702205 F: data modules (db´s)of tool management deleted. turn machine off / on.
BMK
Reason The data modules were deleted by the operator. Switch the machine off/on.
Solution Switch the machine off/on.
702217 F: Spindle 3, feed control signals that the workpiece has loosened.
BMK
Reason The workpiece has loosened after the feed control is switched on.
Solution Check the workpiece clamping force in the chuck.
702218 F: Spindle 4, feed control signals that the workpiece has loosened.
BMK
Reason The workpiece has loosened after the feed control is switched on.
Solution Check the workpiece clamping force in the chuck.
702300 F: Internal Automation: lock out belt: motor switch has triggered
BMK
Reason The motor (overload) protection switch for the reject outfeed belt has tripped.
Solution Check the motor (overload) protection switch, check the frequency converter,
check the drive motor and remedy the fault.
Continue with the program sequence with Cancel or RESET, then restart the
program.
Continue with the program sequence with Cancel or RESET, then restart the
program.
The workpiece is not within the tolerance range, clamped incorrectly or the
clamping fingers are set incorrectly.
Solution Reclamp the part, check and, if necessary, change the clamping finger setting.
Restart program.
Continue with the program sequence with Cancel or RESET, then restart the
program.
Continue with the program sequence with Cancel or RESET, then restart the
program.
The workpiece is not within the tolerance range, clamped incorrectly or the
clamping fingers are set incorrectly.
Solution Reclamp the part, check and, if necessary, change the clamping finger setting.
Restart program.
electrical wiring
The workpiece is not within the tolerance range, clamped incorrectly or the
clamping fingers are set incorrectly.
- Check switch.
- Check valves.
- Check wiring.
Press the "Start indexing belt" key on the additional indexing belt operating
panel.
- Check switch.
- Check valves.
- Check wiring.
Press RESET.
Press the "Start indexing belt" key on the additional indexing belt operating
panel.
- Check switch.
- Check valves.
- Check wiring.
Program continuation
Actuate RESET.
Press the "Start indexing belt" key on the additional indexing belt operating
panel.
- Check switch.
- Check valves.
- Check wiring.
Press RESET.
Press the "Start indexing belt" key on the additional indexing belt operating
panel.
702314 F: Internal Automation: Indexing belt: Pallet feed has not returned
BMK
Reason The hydraulic feeding cylinder has not moved to its operating position (rear end
position).
- Check valves.
- Check wiring.
Press RESET.
Press the "Start indexing belt" key on the additional indexing belt operating
panel.
- Check switch.
- Check valves.
- Check wiring.
Press RESET.
Press the "Start indexing belt" key on the additional indexing belt operating
panel.
2) Check the input / output control, hardware limit switch or setting, valves /
cables.
0 - Initiator setting
1 - Rotary cylinder
3 - Electrical wiring
0 - Initiator setting
1 - Rotary cylinder
3 - Electrical wiring
- Initiator setting
- Rotary cylinder
- Electrical wiring
Solution Enter the correct type and subsequently switch the machine off and on again.
Solution Open the protection door and acknowledge the error with Reset.
Once the error is deleted after approx. 3 seconds, close and lock the door again.
Solution Enter the correct type and subsequently switch the machine off and on again.
Program continuation:
Press the "Start indexing belt" key on the indexing belt additional operating
unit.
702334 M: Internal Automation: Indexing belt: Indexing not released.
BMK
Reason The selector switch on the separate operating unit for the indexing belt is set to
"0" - no release for further indexing.
The indexing belt does not transport a new pallet to the transfer position to the
gantry.
Check switch.
Program continuation:
Press the "Start indexing belt" on the indexing belt additional operating panel.
The indexing belt does not transport a new pallet to the transfer position to the
gantry. The program stops at the M function.
Solution 1) Check the workpiece status on the pallet.
Program continuation:
Actuate the "Start indexing belt" on the indexing belt additional operating unit.
Continue with the program sequence with Cancel or RESET, then restart the
program.
702338 M: Internal Automation: lock out belt: belt full, withdraw part
BMK
Reason The reject outfeed belt is full or the removal belt is not operating.
Solution Remove finished parts
Continue with the program sequence with Cancel or RESET, then restart the
program.
Solution Acknowledge the fault. Repeat the function in the correct machine status.
The ceiling hatch remains locked until the respective axis has left the collision
area; following this, the ceiling hatch closes or opens automatically.
Solution Move the axis out of the collision area.
Adapt the program sequence such that the axes are outside of the ceiling hatch
collision area.
• Check locking.
2) Remove workpiece.
702346 M: internal Automation: Raw part band max. part height exceeded
BMK
Reason The height control was triggered. The supplied raw part is too high.
Solution Ensure that the raw parts fed in have a lower height.
NC-Stop immediate.
Solution To check the atomizer circuit when the air-tool refrigration is actived (M122)
Reset.
NC-Stop immediate.
Solution Reset.
. Either the indexing signal was not recognised or the belt has not started
Solution Jog the belt forward in the manual mode using the 'Discharge' button or the
BOE picture
F: Center sleeve forward locked, because the axis X3 is not in the right
702414
position.
BMK
Reason Access of centre sleeve forward is blocked, because axis X3 is not in the
correct position.
Solution Axis X3 must be moved to position prior to access centre sleeve forward being
initiated.
702415 F: Clamping mainspindle: Max. runtime spindle by open chuck too large
BMK
Reason To ensure that the clamp is lubricated, it must be in one of the end positions
with the spindle turning.
Solution Clamp or unclamp in end position.
Solution Enter the correct type and subsequently switch the machine off and on again.
702429 F: Machine: Motor protection switch fan hydraulic has tripped (warning)
BMK
Reason The error Motor protection switch has tripped(warning)" was pending and the
machine has reached the stopping point.Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.
active.
Solution Deactivate the emery grinding mode. Then, subchuck 4 can be moved.
button actuated.
Solution Unlock EMERGENCY STOP button and acknowledge error message. If the
error cannot
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. Refer to the wiring diagram
for the switch location.
Re-start program
F: Internal Automation: gantry: gripper 1: balance unit: Position
702520
inadmissibly left
BMK
Reason The compensation unit at gripper 1 has left the previous position without a
pending command for this action.
BMK
Reason The compensation unit at gripper 2 has left the previous position without a
pending command for this action.
BMK
Reason The clamping or unclamping process of the compensation unit of gripper 2
could not be completed within the set time.
position is missing.
Solution Check the function and the feedbacks from the finish part stack.
stopped. A possibly running program will be/was stopped at the next stopping
point. Possible cause:
stopped. A possibly running program will be/was stopped at the next stopping
point. Possible cause:
Pending errors please check directly on the display of the briquetting unit.
702602 F: Swivel chuck: failure device of unlocking, for enable lock/unlock piece
BMK
Reason Incongruity between command and check pressure of the piston of unlock
Solution To verify functionality of hydraulic device and pressure-switch.
Reset
Solution Move the material pusher of the conveyor belt to a defined position and
acknowledge the fault message.
Depending on the series, the brake relief feedback is optionally given via an
input.
Solution Check the relevant inputs and outputs.
When the brake is not to be vented, this is also monitored via the input.
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.
the waiting time for the change of the message to a warning has elapsed and
machining was stopped.
Solution Enter the correct lubricating unit and subsequently switch the machine off and
on again.
Solution Stop the NC program or wait until machining automatically stops. Then act
according to the new error message.
action.
Solution Remedy cause and acknowledge error message.
702704 F: drill break control: Execution time exceeded
BMK
Reason The moving process of the aggregate could not be completed within the set
time.
Solution Remedy cause and acknowledge error message.
Note: After acknowledgement, the insertion aid changes to error "M: Insertion
aid: Undefined position”
Possible defect.(mechanical)
If the insertion aid is equipped with a limit switch, a left limit switch can also
be the cause.
Note: After acknowledgement, the insertion aid changes to error "M: Insertion
aid: Undefined position”
702710 F: Bar unloader: No receipted for command unload with bar unloader.
BMK
Reason The "Unloading" command is not acknowledged by the interface of the bar
unloader.
Solution Check the signals from the bar unloader interface.
BMK
Reason
Solution Please check the functionality of the briquetting unit.
702725 F: briquetting unit: The briquetting unit reports a defect.
BMK
Reason
Solution Please check the chip collection vessel of the briquetting unit as well as the
lubricant reservoir of the briquetting unit.
Pending errors please check directly on the display of the briquetting unit.
702727 "F: Brake, axis X5: Demand and state are different"
BMK
Reason
Solution
702728 "F: Brake, axis Y5: Demand and state are different"
BMK
Reason
Solution
Press Reset
F: The selected program on the lathe, does not match the selected
702731
program, the post process
BMK
Reason The name of the program in process on the lathe, is different from the name of
the program for measurement of the workpiece on the measuring device
Solution Select the program name on the lathe and on the measuring device.
Press Reset