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700000 F: Channel 1 M function is inadmissible

BMK
Reason A M-Function was called in canal 1 without an assigned machineconfiguration
Solution Check and correct program.

700001 F: Channel 1 M function > 999 is inadmissible


BMK
Reason An M function was programmed in channel 1 which exceeds 999. 4-digit M
functions are inadmissible.
Solution Check and correct program.

700002 F: Channel 1 extended M function is inadmissible


BMK
Reason An "extended M function" was programmed in channel 1 to which no function
is allocated in the current machine equipment.
Solution Check and correct program.

700003 F: Channel 1 Multiple M function programmed in the block


BMK
Reason The identical M function was multiple programmed in channel 1.
Solution Check and correct program.

700004 F: Channel 2 M function is inadmissible


BMK
Reason An M function was programmed in channel 2 to which no function is allocated
in the current machine equipment.
Solution Check and correct program.

700005 F: Channel 2 M function > 999 is inadmissible


BMK
Reason An M function was programmed in channel 2 which exceeds 999. 4-digit M
functions are inadmissible.
Solution Check and correct program.
700006 F: Channel 2 extended M function is inadmissible
BMK
Reason An "extended M function" was programmed in channel 2 to which no function
is allocated in the current machine equipment.
Solution Check and correct program.

700007 F: Channel 2 Multiple M function programmed in the block


BMK
Reason The identical M function was multiple programmed in channel 2.
Solution Check and correct program.

700008 F: Channel 3 M function is inadmissible


BMK
Reason An M function was programmed in channel 3 to which no function is allocated
in the current machine equipment.
Solution Check and correct program.

700009 F: Channel 3 M function > 999 is inadmissible


BMK
Reason An M function was programmed in channel 3 which exceeds 999. 4-digit M
functions are inadmissible.
Solution Check and correct program.

700010 F: Channel 3 extended M function is inadmissible


BMK
Reason An "extended M function" was programmed in channel 3 to which no function
is allocated in the current machine equipment.
Solution Check and correct program.

700011 F: Channel 3 Multiple M function programmed in the block


BMK
Reason The identical M function was multiple programmed in channel 3.
Solution Check and correct program.
700012 F: Lubrication: Minimum level reached in the lubricant container
BMK Gamma:B7-09S41 Beta:B7-08S21 NEF:B7-07S61
Reason The lubricant container has reached the admissible minimum level, the waiting
time for the change of the message to a warning has elapsed and machining was
stopped.
Solution Top up the lubricant container. Then acknowledge the fault.

700013 F: Tool carrier 1: Unlocking state for turret mode lost


BMK
Reason
Solution

700014 F: Tool holder: tool change not allowed


BMK
Reason Tool change is inadmissible due to the machine status. Various causes are
possible. A frequent cause is e.g. that the drives are not switched on.
Solution Establish a machine status allowing a tool change.

700015 F: Tool holder: tool number undefined


BMK
Reason A tool number was programmed which is not projected in the tool
administration.
Solution Check and correct program. Correct entry in the T.S.M. Shop Turn menu.

700016 F: Tool holder: not locked


BMK
Reason The turret is in its set point position but cannot be locked. Possible cause:
Collision during tool change. Possible defect in the turret. (electrical,
mechanical) Possible defect in the electrical connection of the turret.
Solution Remedy cause and insert tool again.

700017 F: Tool holder: not unlocked


BMK
Reason The turret does not unlock. Possible defect in the turret. (electrical, mechanical)
Possible defect in the electrical connection of the turret.
Solution Remedy cause and insert tool again.

700018 F: Tool holder: target position not found


BMK
Reason The turret cannot find the set point position. Possible cause: Collision during
tool change. Possible defect in the turret. (electrical, mechanical) Possible
defect in the electrical connection of the turret.
Solution Remedy cause and insert tool again.

700019 F: Tool holder: locking position left


BMK
Reason The turret has left its locked status although no respective command was
pending. Possible defect in the turret. (electrical, mechanical) Possible defect in
the electrical connection of the turret.
Solution Remedy cause and insert tool again.

700020 F: Tool holder: parity error


BMK
Reason The position encoder has generated a "Parity fault". Possible defect in the
position encoder of the turret. Possible defect in the connection of the position
encoder.
Solution Remedy cause and insert tool again.

700021 F: Tool holder: tool administration, faulty data


BMK
Reason The tool administration is incorrectly projected.
Solution Correct tool administration projecting. (Service technician)

700022 F: Tool holder: tool administration, not fixed position coded


BMK
Reason The tool administration is incorrectly projected.
Solution Correct tool administration projecting. (Service technician)

700023 F: Tool holder: drive motor, excessive temperature


BMK
Reason The drive motor of the turret is overheated.
Solution Let the turret cool down and re-insert tool.

700024 F: Tool holder: Unknown tool holder type


BMK
Reason In the "Tool holder type" parameter a tool holder is entered which is not
implemented in the software.
Solution Enter the correct tool holder and subsequently switch the machine off and on
again.

700025 F: Tool holder: Detent clutch is tripped


BMK
Reason The detent clutch in the turret has tripped.
Solution Re-engage detent clutch and acknowledge error.

700026 F: Tool carrier 1: Driven tool positioned not


BMK
Reason
Solution

700027 F: Tool carrier 1: Turret disc positioned not


BMK
Reason
Solution

700028 F: Tool carrier 1: Overload clutch raised


BMK
Reason
Solution

700029 F: Lubrication: Unknown lubricating unit type


BMK
Reason In the "Lubricating unit type" parameter a lubricating unit is entered which is
not implemented in the software.
Solution Enter the correct lubricating unit and subsequently switch the machine off and
on again.

700030 F: Lubrication: no lubrication pressure build-up


BMK
Reason No lubrication pressure build-up. Possible cause: Lubricant container empty.
Possibly defective. (electrical, mechanical)

Motor protection switch Lubricant container has switch off.


Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

700031 F: Lubrication: no lubrication pressure reduction


BMK
Reason No lubrication pressure reduction. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

700032 M: Lubrication: minimum level reached in the lubricant container


BMK
Reason The lubricant supply in the lubricant container has reached the admissible
minimum level. A running program is stopped at the next stopping point.
Solution Top up lubricant container.

700033 M: Tool holder: Not referenced


BMK
Reason The tool holder is not referenced.
Solution Reference the tool holder.

700034 M: Tool holder: Not in its start position


BMK
Reason A tool has been swivelled in via the operating mask which does not comply
with the current (displayed) tool in the tool management.
Solution Move the tool holder to its start position. For this purpose, a key is provided in
the operating mask.

700035 M: Tool holder: Override -0-


BMK
Reason A swivel command is pending for the tool holder and the advance override is at
0%
Solution Increase the advance override or abort the swivel command

700036 M: Tool holder: not locked in position


BMK
Reason The turret is not locked. The turret is locked in a position not complying with
the programmed position.
Solution Insert a tool.

700037 M: Tool holder: drive motor, excessive temperature


BMK
Reason The drive motor of the turret is overheated. No reaction until a tool change is
requested.
Solution Let the turret cool down.

700038 M: Tool holder: Carry out a manual tool change


BMK
Reason A tool holder system is installed for which the tool change is carried out
manually and the control system has requested a tool change.
Solution In automatic mode: Insert the required tool and subsequently start the cycle. In
manual mode: Insert the required tool and subsequently press the "Reset key".

700039 M: Tool holder: Not in its start position


BMK
Reason A tool has been swivelled in via the operating mask which does not comply
with the current (displayed) tool in the tool management.
Solution Move the tool holder to its start position. For this purpose, a key is provided in
the operating mask.
700040 M: General: protection hood not locked
BMK
Reason The "Cycle Start key" is actuated and the protective hood is not locked
Solution Release the "Cycle start" key.

700041 M: General: machine not switched on


BMK
Reason The machine is not switched on and the "Cycle Start key" is actuated.
Solution Release the "Cycle start" key.

700042 M: Workpiece: number of workpieces reached


BMK
Reason The preselected number of workpieces is reached. The program was stopped
and cannot be restarted.
Solution Reset or deactivate the subtracting workpiece counter.

700043 M: Workpiece: maximum program running time exceeded


BMK
Reason The program required more time for a program cycle than set in the program
running time monitoring. Possible malfunction at one machine component.
Solution Remedy possible malfunction. If necessary, correct setting for program running
time.

700044 M: Protective hood: Hood drive: End position not reached


BMK
Reason The protection hood drive did not reach the OPEN or CLOSED end position.
Solution Remove a possible obstacle in the hood area. Overcome possible slugishness.

700045 M: Protective hood: Hood drive: End position left


BMK
Reason The protection hood drive has left the OPEN or CLOSED end position. This
might be also initiated by a manual actuation.
Solution Overcome possible locking problems. Close or open the hood.
700046 M: Safety Integrated: test EMERGENCY STOP active
BMK
Reason This message is displayed as long as the self test of the "Safety Integrated"
safety function tests the "EMERGENCY STOP" function. The message
automatically disappears when the test is successfully completed or aborted. If
the message does not automatically disappear after several seconds, a
malfunction has occurred in the machine EMERGENCY STOP circuit.
Solution Remedy malfunction and restart self test.

700047 M: Safety Integrated: test stop D from SPL active


BMK
Reason This message is displayed as long as the self test of the "Safety Integrated"
safety function tests the "Stop D from SPL" function. The message
automatically disappears when the test is successfully completed or aborted. If
the message does not automatically disappear after several seconds, a
malfunction has occurred in the control system.
Solution Note: It is possible that not all axis drives have been switched on during the self
test due to another error. Remedy malfunction and restart self test.

700048 M: Safety Integrated: test stop C from SPL active


BMK
Reason This message is displayed as long as the self test of the "Safety Integrated"
safety function tests the "Stop C from SPL" function. The message
automatically disappears when the test is successfully completed or aborted. If
the message does not automatically disappear after several seconds, a
malfunction has occurred in the control system.
Solution Note: It is possible that not all axis drives have been switched on during the self
test due to another error. Remedy malfunction and restart self test.

700049 M: Safety Integrated: test stop A from SPL active


BMK
Reason This message is displayed as long as the self test of the "Safety Integrated"
safety function tests the "Stop A from SPL" function. The message
automatically disappears when the test is successfully completed or aborted. If
the message does not automatically disappear after several seconds, a
malfunction has occurred in the control system.
Solution Note: It is possible that not all axis drives have been switched on during the self
test due to another error. Remedy malfunction and restart self test.
700050 M: Safety Integrated: SPL not yet run up
BMK
Reason An attempt was made to switch on the drives but the SPL has not yet run up.
Solution Wait for a moment and switch on drives again.

700051 M: Safety Integrated: test stop required


BMK
Reason A selft test of the "Safety Integrated" safety function is required. Once the
machine is switched on, check the safety functions. Repeat this check every 8
hours. No newly selected program can be started when a self test is required.
An interrupted program can be continued as often as required.
Solution Perform the self test of the "Safety Integrated" safety function.

700052 M: Safety Integrated: actuate EMERGENCY STOP


BMK
Reason
Solution

700053 M: Safety Integrated: unlock EMERGENCY STOP


BMK
Reason
Solution

700054 M: Safety Integrated: test, first axis group active


BMK
Reason This message is displayed as long as the self test of the "Safety Integrated"
safety function tests the "internal pulse deletion" function of the first axis
group. The message automatically disappears when the test is successfully
completed or aborted. If the message does not automatically disappear after
several seconds, a malfunction has occurred in the control system.
Solution Note: It is possible that not all axis drives have been switched on during the self
test due to another error. Remedy malfunction and restart self test.

700055 M: Safety Integrated: test, second axis group active


BMK
Reason This message is displayed as long as the self test of the "Safety Integrated"
safety function tests the "internal pulse deletion" function of the second axis
group. The message automatically disappears when the test is successfully
completed or aborted. If the message does not automatically disappear after
several seconds, a malfunction has occurred in the control system.
Solution Note: It is possible that not all axis drives have been switched on during the self
test due to another error. Remedy malfunction and restart self test.

700056 M: Safety Integrated: test stop D from PLC active


BMK
Reason This message is displayed as long as the self test of the "Safety Integrated"
safety function tests the "Stop D from PLC" function. The message
automatically disappears when the test is successfully completed or aborted. If
the message does not automatically disappear after several seconds, a
malfunction has occurred in the control system.
Solution Note: It is possible that not all axis drives have been switched on during the self
test due to another error. Remedy malfunction and restart self test.

700057 M: Safety Integrated: test stop C from PLC active


BMK
Reason This message is displayed as long as the self test of the "Safety Integrated"
safety function tests the "Stop C from PLC" function. The message
automatically disappears when the test is successfully completed or aborted. If
the message does not automatically disappear after several seconds, a
malfunction has occurred in the control system.
Solution Note: It is possible that not all axis drives have been switched on during the self
test due to another error. Remedy malfunction and restart self test.

700058 M: Safety Integrated: test stop A from PLC active


BMK
Reason This message is displayed as long as the self test of the "Safety Integrated"
safety function tests the "Stop A from PLC" function. The message
automatically disappears when the test is successfully completed or aborted. If
the message does not automatically disappear after several seconds, a
malfunction has occurred in the control system.
Solution Note: It is possible that not all axis drives have been switched on during the self
test due to another error. Remedy malfunction and restart self test.
700059 M: Safety Integrated: test, clamp 663 active
BMK
Reason This message is displayed as long as the self test of the "Safety Integrated"
safety function tests the "external pulse deletion" function. The message
automatically disappears when the test is successfully completed or aborted. If
the message does not automatically disappear after several seconds, a
malfunction has occurred for the external pulse release ("Terminal 663").
Solution Remedy malfunction and restart self test.

700060 M: Protection hood: opening not allowed


BMK
Reason The protective hood is to be opened but the current machine status does not
allow opening, e.g. the "Open hood key" is actuated while the machine
performs an automatic movement.
Solution Release the "Open hood" key. Prior to opening the hood, establish a machine
status allowing the hood to be opened.

700061 M: Protection hood: hood drive: calibrating run


BMK
Reason The protective hood drive for the automatic protective hood performs its
calibrating run. For this purpose, the end positions of the protective hood are
determined.
Solution Wait until the message automatically extinguishes after the calibration run is
completed.

700062 M: Protection hood: closed but not locked


BMK
Reason The protective hood was unlocked but is still not opened or was closed but is
still not locked.
Solution Completely open or close protective hood.

700063 M: Protection hood: opening loading hatch not permitted


BMK
Reason The loading hatch is to be opened but the current machine status does not allow
opening.
Solution Prior to opening the loading hatch, establish a machine status allowing the
loading hatch to be opened.
700100 F: Protection hood: inadmissibly opened
BMK
Reason The protective hood was opened although no command was pending, e.g. the
hood was opened using the Emergency unlocking. Possible error in the hood
circuit (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700101 F: Protection hood: hood drive: malfunction


BMK
Reason The protective hood drive for the automatic protective hood has a malfunction.
Solution Remedy cause and acknowledge error message.

700102 F: Protection hood: unlocking not released


BMK
Reason Opening the protective hood is admissible and initiated due to the machine
status but the hood must not be unlocked, e.g. the drives do not switch to a safe
status.
Solution Remedy cause and acknowledge error message.

700103 F: Protection hood: not unlocked


BMK
Reason Opening the protective hood is initiated, but the hood does not unlock during a
preset time. Possible error in the hood circuit (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700104 F: Safety Integrated: error in the HW prot.hood circuit


BMK
Reason Prior to actually closing the protective hood, ensure that the two channels of the
protective hood circuit have left their "Hood locked" status. This feedback is
missing. Possible error in the hood circuit (electrical, mechanical)
Solution Check hood circuit, remedy cause and acknowledge error message.

700105 F: Protective hood: Hood drive: Unknown type


BMK
Reason A drive type is selected which is not implemented in the machine software.
Solution Select the correct drive type and subsequently switch the machine off and on
again.

700106 F: Oil mist separator: Unknown type


BMK
Reason In the "Oil mist type" parameter a type is entered which is not implemented in
the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

700107 F: Leakage: Fluid level ground floor is high


BMK
Reason Fluid has accumulated beneath the machine caused by leaks on the machine. To
prevent soiling, the machine is stopped at the "Stopping point" and the coolant
pumps stopped.
Solution Repair leaks.

700108 F: Safety Integrated: error in the HW Emergency Stop circuit


BMK
Reason Prior to resetting the EMERGENCY STOP status, ensure that the two channels
of the EMERGENCY STOP circuit have left their "no EMERGENCY STOP"
status. This feedback is missing. Possible error in the EMERGENCY STOP
circuit (electrical)
Solution Check EMERGENCY STOP circuit, remedy cause and acknowledge error
message.

700109 F: Machine: Emergency Stop


BMK
Reason The machine is in the EMERGENCY STOP status. Possible cause:
EMERGENCY STOP button actuated.
Solution Unlock EMERGENCY STOP button and acknowledge error message. If the
error cannot be acknowledged, actuate the EMERGENCY STOP button again,
unlock it again and acknowledge the error message again. Note: Adhere to a
specific waiting time between EMERGENCY STOP status activation and
deactivation. (10 seconds when the documentation was created)
700110 F: Machine: machine does not switch on
BMK
Reason The machine is to be switched on, but no feedback is transmitted confirming
that it is switched on. Possible defect. (electrical)
Solution Remedy cause and acknowledge error message.

700111 F: Machine: machine inadmissibly switched off


BMK
Reason The feedback that the machine is switched on was reset with the machine
switched on without any command pending. Possible defect. (electrical)
Solution Remedy cause and acknowledge error message.

700112 F: Error in code carrier transfer


BMK
Reason The code carrier system has detected an error. This is a multi-input fault
warning and can have various origins. In the typical application environment,
the origin is most probably a non-connected write/read head or a started
write/read process without the code carrier being accessible.
Solution Remedy cause and acknowledge error message.

700113 F: Protective hood, hood drive 2: Malfunction


BMK
Reason The hood drive for the second automatic protective hood has a malfunction.
Solution Remedy cause and acknowledge error message.

700114 F: Machine: mains contactor E/R module faulty


BMK
Reason The mains contactor status in the infeed/outfeed module of the drives does not
comply with the setpoint status. Possible defect. (electrical)
Solution Remedy cause and acknowledge error message.

700115 F: Machine: E/R module, excessive temperature


BMK
Reason The infeed/outfeed module of the drives indicates excessive temperature.
Possible error in the switch cabinet cooling.
Solution Let the infeed/outfeed module cool down and acknowledge error message.

700116 F: Machine: E/R module not operational


BMK
Reason The infeed/outfeed module of the drives is not operational. Possible error in the
infeed/outfeed module or in its wiring.
Solution Remedy cause and acknowledge error message.

700117 F: Axis X1: pre-warning, motor temperature


BMK
Reason The load of the X1 axis is so high that the drive motor reached its temperature
warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

700118 F: Axis X1: pre-warning, heat sink temperature


BMK
Reason The drive module of the X1 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

700119 F: Axis X1: detent clutch actuated


BMK
Reason The detent clutch of the X1 axis is or was tripped.
Solution Re-engage detent clutch and acknowledge error message.

700120 F: Axis Y1: pre-warning, motor temperature


BMK
Reason The load of the Y1 axis is so high that the drive motor reached its temperature
warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

700121 F: Axis Y1: pre-warning, heat sink temperature


BMK
Reason The drive module of the Y1 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

700122 F: Axis Y1: detent clutch actuated


BMK
Reason The detent clutch of the Y1 axis is or was tripped.
Solution Re-engage detent clutch and acknowledge error message.

700123 F: Axis Z1: pre-warning, motor temperature


BMK
Reason The load of the Z1 axis is so high that the drive motor has reached its
temperature warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

700124 F: Axis Z1: pre-warning, heat sink temperature


BMK
Reason The drive module of the Z1 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

700125 F: Axis Z1: detent clutch actuated


BMK
Reason The detent clutch of the Z1 axis is or was tripped.
Solution Re-engage detent clutch and acknowledge error message.

700126 F: Spindle 4: pre-warning, motor temperature


BMK
Reason The load of spindle 4 is so high that the drive motor reached its temperature
warning threshold. The spindle is stopped if the heating increases.
Solution Reduce spindle load.

700127 F: Spindle 4: pre-warning, heat sink temperature


BMK
Reason The drive module of spindle 4 has reached the temperature warning threshold.
The spindle is stopped if the heating increases.
Solution Check cooling of the drive module.

700128 F: Spindle 1: pre-warning, motor temperature


BMK
Reason The load of spindle 1 is so high that the drive motor reached its temperature
warning threshold. The spindle is stopped if the heating increases.
Solution Reduce spindle load.

700129 F: Spindle 1: pre-warning, heat sink temperature


BMK
Reason The drive module of spindle 1 has reached the temperature warning threshold.
The spindle is stopped if the heating increases.
Solution Check cooling of the drive module.

700130 F: Spindle 3: pre-warning, motor temperature


BMK
Reason The load of spindle 3 is so high that the drive motor reached its temperature
warning threshold. The spindle is stopped if the heating increases.
Solution Reduce spindle load.

700131 F: Spindle 3: pre-warning, heat sink temperature


BMK
Reason The drive module of spindle 3 has reached the temperature warning threshold.
The spindle is stopped if the heating increases.
Solution Check cooling of the drive module.

700132 M: Operating modes: set-up mode selected


BMK
Reason Operating information that the "Set-up" mode is active.
Solution None, message automatically extinguishes when the operating mode is
deselected.
700133 M: Operating modes: set-up mode not allowed
BMK
Reason The set-up mode is selected, but the "Set-up" operating mode is not allowed to
be activated due to the machine status.
Solution Undo "Set-up" operating mode selection, establish a machine status allowing
the set-up mode and re-select the set-up mode. Note: The set-up mode can only
be selected with the protective hood open in the JOG operating mode.

700134 M: Operating modes: Fourth operating mode selected


BMK
Reason The special operating mode 34 is selected. This is only operating information.
Solution Undo selection of special operating mode 4.

700135 M: Operating modes: 4th operating mode selected


BMK
Reason The special operating mode 4 is selected. This is only operating information.
Solution Undo selection of special operating mode 4.

700136 M: Operating modes: Axes not referenced


BMK
Reason The automatic mode is selected, but the "Automatic" operating mode is not
allowed to be activated due to an unreferenced axis.
Solution Select the "JOG Reference" mode, reference the unreferenced axes and select
the automatic mode again.

700137 M: Operating modes: Emery grinding mode active


BMK
Reason The special operating mode "Emery grinding" is active. This is only operating
information.
Solution Deselect the special operating mode selection "Emery grinding"

M: Safety Integrated: Open both protection hoods first, then they can be
700138
locked
BMK
Reason Prior to actually closing the protective hood, ensure that the two channels of the
protective hood circuit have left their "Hood locked" status. This feedback is
missing. Possible error in the hood circuit.(electrical, mechanical), one of the
manual movable protective hoods is not open
Solution Open both protection hoods.

700139 M: Machine: Pneumatic is switched on but not active


BMK
Reason The pneumatic system was switched on. The air supply is not yet switched on.
To prevent uncontrolled movements when the protective door is open, the air
supply is only activated (after the first switch-on of the pneumatic system)
when the protective door is closed.
Solution Close the protection door.

700140 M: Machine: Maintenance switch in position to unlock secondary door


BMK
Reason The maintenance switch on the switch cabinet is in position 0. This ensures that
the maintenance door / doors is/are unlocked when the machining compartment
door is opened the next time. This is only operating information.
Solution Turn the maintenance switch to position 1.

M: Machine: Deactivation of EMERGENCY STOP not possible during


700141
switch-off phase (10 seconds)
BMK
Reason The EMERGENCY STOP has been actuated and rearmed before the
EMERGENCY STOP deactivation was completed. The EMERGENCY STOP
deactivation requires approx. 10 seconds.
Solution Actuate and rearm EMERGENCY STOP again once the EMERGENCY STOP
is deactivated. The message automatically disappears.

700142 M: Safety Integrated: Test, EMERGENCY STOP, input circuit, active


BMK
Reason This message is displayed as long as the self test of the "Safety Integrated"
safety function tests the "EMERGENCY STOP input circuit" function. The
message automatically disappears when the test is successfully completed or
aborted. If the message does not automatically disappear after several seconds,
a malfunction has occurred in the EMERGENCY STOP circuit.
Solution Remedy the error in the EMERGENCY STOP circuit and restart self test.
700143 M: Machine: Shift end switch-off is active
BMK
Reason The shift end shut-down was activated.
Solution Deactivate the shift end shut-down by pressing the Reset key or the "Drives
ON" key.

700144 M: Hydraulics: Not switched on


BMK
Reason The hydraulic system was switched off due to an error. The machine is still
switched on.
Solution Acknowledge the error message and press the "Machine ON" key.

700145 M: Maintenance time: Filter spindle polluted


BMK
Reason
Solution

700146 M: Maintenance time: Filter control cabinet polluted


BMK
Reason
Solution

700147 M: Protection hood: hood drive: obstacle detection


BMK
Reason The automatic protection hood monitoring has detected an obstacle during
closing and subsequently reversed.
Solution Close the protection hood again or acknowledge the error message.

700148 M: Hydraulics: minimum level reached


BMK
Reason The oil level in the hydraulic container has reached its minimum admissible
level and a program is processed.
Solution Top-up with hydraulic oil.
700149 M: Hydraulics: filter clogged
BMK
Reason The hydraulic oil filter is clogged and a program is processed. If the "Filter
clocked monitoring" with pre-warning time is active, the message appears
whether or not a program is running.
Solution None, program will stop at the next stopping point. Messages subsequently
toggles to error 700207 "F: Hydraulics: Filter clogged". If the "Filter clogged
monitoring" with pre-warning time active, the message can be deleted with
Reset as long as the cause was not deleted more frequently as admissible within
the pre-warning time. In this case, the message can only be deleted once the
pre-warning has elapsed or the machine is switched off and on again. Once the
pre-warning time has elapsed, the message either changes to warning 700338
(when a program is running) with program stop at the next stopping point or to
error 700207 (when no program is running) with immediate stop. Then the
error can be acknowledged using Reset (-> Filter change).

700150 M: Oil mist extraction: Filter clogged


BMK
Reason The oil mist extraction system filter is clogged and a program is processed.
Solution None, program will stop at the next stopping point. Messages subsequently
toggles to error F: Oil mist extraction: Filter clogged.

700151 M: Maintenance flap is open


BMK
Reason
Solution

700152 M: Machine: Secondary door open


BMK
Reason The side door of the machine is not closed.
Solution Close the side door of the machine.

700153 M: Switch cabinet cooling unit: Malfunction


BMK
Reason The switch cabinet cooling unit is not operational or the filter soiled.
Solution Change the filter and check the motor protection switch. Otherwise, the switch
cabinet cooling unit is defective. If the message is not remedied, the switch
cabinet will be overheated. This is detected and signalled by a temperature
sensor in the cabinet.

700154 M: Door drive: Initialising - Please wait


BMK
Reason The protective hood drive is initialised.
Solution Wait until the message disappears.

700155 M: Clamping unit 4: position undefined


BMK
Reason Clamping device 4 is neither clamped nor opened completely.
Solution Clamp or completely open clamping device 4.

700156 M: Clamping device 4: Disengagement stroke selected


BMK
Reason Clamp 4 is in the "Disengagement stroke" operating mode, i.e. the clamping
stroke limitation is switched inactive for the clamping jaw change.
Solution Select the "Internal clamping" or "External clamping" clamping type.

700157 M: Channel: NCK alarm active, e.g. worn tool


BMK
Reason An NCK alarm without machining standstill is pending. The reason for this
may be, for example, tool wear.
Solution Remedy cause of the error. The message is automatically deleted.

700158 M: Program: AUTOMATIC operating mode, program completed


BMK
Reason The machining program has been correctly completed.
Solution The message can be acknowledged. However, it is automatically deleted by
Cycle_Start or when the operating mode is changed.

700159 M: Centre sleeve: No contact pressure


BMK
Reason The centre sleeve drive was overloaded and the contact pressure switched off.
The axis was clamped.
Solution Manually move the centre sleeve to its rear position (home position). Restart
program.

700160 M: Centre sleeve: Return position not reached


BMK
Reason The centre sleeve has not reached its rear position (home position) or has left
the rear position (home position). No stop reaction. The program can be
continued.
Solution Move the centre sleeve either manually or via the program to its machining or
rear position (home position).

700161 M: Centre sleeve: Dimensioning system not referenced


BMK
Reason Dimensioning system not referenced.
Solution Reference the dimensioning system by moving the centre sleeve to its
maximum rear position.

700162 M: Tailstock: pressure setting mode active


BMK
Reason The centre sleeve is in the special status to adjust the contact pressure.
Solution Error message automatically extinguishes when the adjustment mode is
completed.

700163 M: Tailstock: position undefined


BMK
Reason The centre sleeve is neither in contact nor in its home position.
Solution Move centre sleeve in contact or to its home position.

700200 F: Tailstock: end position, forward, reached


BMK
Reason The centre sleeve has reached its front end position.
Solution Acknowledge the fault. Note: After acknowledgement, centre sleeve changes to
error 700163 "M: Centre sleeve: Undefined position"
700201 F: Tailstock: command inadmissible
BMK
Reason The programmed centre sleeve command is or was inadmissible in the machine
status it was programmed in, e.g. centre sleeve backward with the spindle
rotating without a steady rest clamped.
Solution Check and correct program. Acknowledge the error message.

700202 F: Tailstock: execution time exceeded


BMK
Reason The centre sleeve command could not be completed in the preset time. (60
seconds when the documentation was created) Possible cause: Incorrect
pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700203 F: Tailstock: pressure drop


BMK
Reason An extended pressure drop occurred with the centre sleeve in contact Possible
cause: Incorrect pressure switch setting. Possibly defective. (mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
centre sleeve changes to error 700163 "M: Centre sleeve: Undefined position"

700204 F: Tailstock: home position inadmissibly left


BMK
Reason The centre sleeve left its home position without a command pending. Possible
cause: Incorrect pressure switch setting. Possibly defective. (mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
centre sleeve changes to error 700163 "M: Centre sleeve: Undefined position"

700205 F: Hydraulics: unknown hydraulic type


BMK
Reason A hydraulic type is selected which is not implemented in the machine software.
Solution Select the correct hydraulic type and subsequently switch the machine off and
on again.

700206 F: Hydraulics: minimum level reached


BMK
Reason The oil level in the hydraulic container has reached its minimum admissible
level. Note: The hydraulic system is switched off.
Solution Top-up with hydraulic oil and acknowledge error message.

700207 F: Hydraulics: filter clogged


BMK
Reason Hydraulic oil filter is clogged.
Solution Replace hydraulic oil filter and acknowledge error message.

700208 F: Oil mist extraction: Filter clogged


BMK
Reason The filter of the oil mist extraction is clogged.
Solution Replace filter and acknowledge error message.

700209 F: Centre sleeve: Unknown centre sleeve type


BMK
Reason In the "Centre sleeve type" parameter a centre sleeve is entered which is not
implemented in the software.
Solution Select the correct centre sleeve and subsequently switch the machine off and on
again.

700210 F: Clamping device 4: Command not permissible


BMK
Reason The programmed clamping chuck command is or was inadmissible in the
machine status it was programmed in, e.g. clamping chuck open with the
spindle rotating.
Solution Check and correct program. Acknowledge the error message.

700211 F: Clamping unit 4: clamping position run over


BMK
Reason The clamping device has reached its end position for clamping. Possible cause:
The clamping settings do not comply with the workpiece.
Solution Acknowledge error, if necessary, correct clamping device settings. Note: After
acknowledgement, the clamp toggles to error 700155 "M: Clamp 4: Undefined
position"
700212 F: Clamping unit 4: pressure drop
BMK
Reason An extended pressure drop occurred with the clamping chuck clamped Possible
cause: Incorrect pressure switch setting. Possibly defective. (mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
the clamp toggles to error 700155 "M: Clamp 4: Undefined position"

700213 F: Clamping unit 4: no clamping pressure build-up


BMK
Reason The clamping pressure in the clamping device does not build-up. Possible
cause: Incorrect pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700214 F: Clamping unit 4: no clamping pressure reduction


BMK
Reason Clamping pressure in the clamping device does not reduce. Possible cause:
Incorrect pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700215 F: Clamping unit 4: position monitoring tripped


BMK
Reason The clamping device has left its position interval for opened or clamped
without a command pending. Possible cause: The clamping settings do not
comply with the workpiece.
Solution Acknowledge error, if necessary, correct clamping device settings. Note: After
acknowledgement, the clamp toggles to error 700155 "M: Clamp 4: Undefined
position"

700216 F: Clamping device 4: Command not permissible


BMK
Reason The programmed clamping chuck command is or was inadmissible in the
machine status it was programmed in, e.g. clamping chuck open with the
spindle rotating.
Solution Check and correct program. Acknowledge the error message.
700217 F: Clamping unit 4: execution time exceeded
BMK
Reason The clamping chuck command could not be completed in the preset time. (60
seconds when the documentation was created) Possible cause: Incorrect
pressure switch setting. Possible cause: Incorrect pressure path control
adjustment. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700218 F: Clamping unit 4: front end pos. prox.switch defective


BMK
Reason The front proximity switch (in direction of the clamping chuck) of the clamping
path control is defective.
Solution Replace proximity switch.

700219 F: Clamping unit 4: rear end pos. prox.switch defective


BMK
Reason The rear proximity switch (away from the clamping chuck) of the clamping
path control is defective.
Solution Replace proximity switch.

700220 F: Clamping device 4: Unknown clamp type


BMK
Reason In the "Clamp type" parameter a clamp type is entered which is not
implemented in the software.
Solution Select the correct clamp type and subsequently switch the machine off and on
again.

700221 F: Clamping device 4: Clamping chuck is not empty


BMK
Reason The "Clamping chuck empty test" has detected that the clamping chuck is not
empty.
Solution Empty clamping chuck and acknowledge error message.

700222 F: Clamping device 4: Clamping chuck does not stop


BMK
Reason The clamp has reached the clamped interval but does not stop within the
maximum admissible time.
Solution Adapt the clamp settings (paths and pressure)

700223 F: Clamping chuck 4: unknown clamping chuck type


BMK
Reason A clamping chuck type is selected which is not implemented in the machine
software.
Solution Select the correct clamping chuck type and subsequently switch the machine
off and on again.

700224 F: Clamping device 4: Counter pressure has dropped


BMK
Reason An extended counter pressure drop occurred with the clamping chuck clamped
at differential pressure Possible cause: Incorrect pressure switch setting.
Possibly defective. (mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
the clamp toggles to error 700155 "M: Clamp 4: Undefined position"

700225 F: Steady rest: command inadmissible


BMK
Reason The programmed steady rest command is or was inadmissible in the machine
status it was programmed in, e.g. steady rest 1 open with the spindle rotating
without the centre sleeve in contact or a further steady rest clamped or the
steady rest function deactivated.
Solution Check and correct program. Acknowledge the error message.

F: Steady rest 1, gripper/steady by Toolholder %1: Execution time


700226
exceeded
BMK
Reason The command for steady rest 1 could not be completed in the preset time. (60
seconds when the documentation was created) Possible cause: Incorrect
pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
steady rest changes to error 700232 "M: Steady rest 1: Undefined position"

700227 F: Steady rest 1, gripper/steady by Toolholder %1: Drop in pressure or


limit switch

lost
BMK
Reason A lasting pressure drop occurred at steady rest 1 when clamped. Possible cause:
Incorrect pressure switch setting. Possible defect.(mechanical) If the steady rest
is equipped with a limit switch for "open", a limit switch left can also be the
cause.
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
steady rest changes to error 700232 "M: Steady rest 1: Undefined position"

700228 F: Steady rest 1: Unknown steady rest type


BMK
Reason In the "Steady rest 1 type" parameter a steady rest type is entered which is not
implemented in the software.
Solution Select the correct steady rest type and subsequently switch the machine off and
on again.

700229 F: Steady rest 2: execution time exceeded


BMK
Reason The command for steady rest 2 could not be completed in the preset time. (60
seconds when the documentation was created) Possible cause: Incorrect
pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
steady rest changes to error 700233 "M: Steady rest 2: Undefined position"

700230 F: Steady rest 2: pressure drop or endswitch left


BMK
Reason A lasting pressure drop occurred at steady rest 2 when clamped. Possible cause:
Incorrect pressure switch setting. Possible defect.(mechanical) If the steady rest
is equipped with a limit switch for "open", a limit switch left can also be the
cause.
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
steady rest changes to error 700233 "M: Steady rest 2: Undefined position"

700231 F: Steady rest 2: Unknown steady rest type


BMK
Reason In the "Steady rest 2 type" parameter a steady rest type is entered which is not
implemented in the software.
Solution Select the correct steady rest type and subsequently switch the machine off and
on again.

700232 M: Steady rest 1, gripper/steady by Toolholder %1: Undefined


BMK
Reason Steady rest 1 is neither clamped nor opened completely. If the steady rest is
equipped with a limit switch for "open", the cause can also be that the limit
switch was not reached.
Solution Clamp or completely open steady rest 1.

700233 M: Steady rest 2: position undefined or endswitch not reached


BMK
Reason Steady rest 2 is neither clamped nor opened completely. If the steady rest is
equipped with a limit switch for "open", the cause can also be that the limit was
not reached.
Solution Clamp or completely open steady rest 2.

700234 M: Chuck 4: Actuating power limit active


BMK
Reason The clamping force limitation is active.
Solution Remedy cause and acknowledge error message.

700235 M: Chuck 4: Pressure limit exceeded


BMK
Reason The admissible upper pressure limit was exceeded.
Solution Remedy cause and acknowledge error message.

700236 W: Lubrication: General error


BMK
Reason An error occurred during the lubrication process. Machining is stopped at the
stopping point. This warning message subsequently changes to the respective
error message.
Solution Stop the NC program or wait until machining automatically stops. Then act
according to the new error message.
700237 W: Lubrication: Minimum level reached in the lubricant container
BMK
Reason The lubricant container has reached the admissible minimum level, the waiting
time for the change of the message to a warning has elapsed. Machining is
stopped at the stopping point.
Solution Top up the lubricant container. The warning automatically disappears.

700238 M: Protective hood, hood drive 2: Calibration run


BMK
Reason The protective hood drive for the 2nd automatic protective hood performs its
calibrating run. For this purpose, the end positions of the protective hood are
determined.
Solution Wait until the message automatically extinguishes after the calibration run is
completed.

700239 M: Protective hood, hood drive 2: Obstacle detection


BMK
Reason The monitoring of the 2nd automatic protection hood has detected an obstacle
during closing and subsequently reversed.
Solution Close the protection hood again or acknowledge the error message.

700240 M: Protective hood, hood drive 2: End position not reached


BMK
Reason The hood drive of the 2nd automatic protective hood has not reached the end
position OPENED or CLOSED.
Solution Remove a possible obstacle in the hood area. Overcome possible slugishness.

700241 M: Protective hood, hood drive 2: End position left


BMK
Reason The hood drive of the 2nd automatic protective hood has left the end position
OPENED or CLOSED. This might be also initiated by a manual actuation.
Solution Overcome possible locking problems. Close or open the hood.

700242 M: Axis X1: Detent clutch must engage!


BMK
Reason The detent clutch of the X1 axis is tripped and must reengage.
Solution For this purpose, move the axis manually against a fixed stop using the axis
direction key. If necessary, clamp a log between spindle or tailstock. Move the
axis very slowly (override during start-up approx. 30%, during engagement
approx. 2%), otherwise the clutch cannot engage. The clutch is reengaged when
this message disappears. Prior to moving or after moving the axis, it may
become necessary to switch the machine off and on again.

700243 M: Axis Y1: Detent clutch must engage!


BMK
Reason The detent clutch of the Y1 axis is tripped and must reengage.
Solution For this purpose, move the axis manually against a fixed stop using the axis
direction key. If necessary, clamp a log between spindle or tailstock. Move the
axis very slowly (override during start-up approx. 30%, during engagement
approx. 2%), otherwise the clutch cannot engage. The clutch is reengaged when
this message disappears. Prior to moving or after moving the axis, it may
become necessary to switch the machine off and on again.

700244 M: Axis Z1: Detent clutch must engage!


BMK
Reason The detent clutch of the Z1 axis is tripped and must reengage.
Solution For this purpose, move the axis manually against a fixed stop using the axis
direction key. If necessary, clamp a log between spindle or tailstock. Move the
axis very slowly (override during start-up approx. 30%, during engagement
approx. 2%), otherwise the clutch cannot engage. The clutch is reengaged when
this message disappears. Prior to moving or after moving the axis, it may
become necessary to switch the machine off and on again.

700245 M: Axis Z3: Detent clutch must engage!


BMK
Reason The detent clutch of the Z3 axis is tripped and must reengage.
Solution For this purpose, move the axis manually against a fixed stop using the axis
direction key. If necessary, clamp a log between spindle or tailstock. Move the
axis very slowly (override during start-up approx. 30%, during engagement
approx. 2%), otherwise the clutch cannot engage. The clutch is reengaged when
this message disappears. Prior to moving or after moving the axis, it may
become necessary to switch the machine off and on again.

700246 M: Safety Integrated: Teststop at the moment not possible


BMK
Reason A test stop request is pending (message 700051) and the test stop should be
started. However, the execution of a test stop is currently not possible. The
protective hood must be closed, the machine switched on (hydraulic system,
drives), the axes must be at zero speed, internally operational and no program
must be active to be able to execute a test stop. Also ensure that no refrigerant
pump is switched on. A frequent cause for this message is that the drives are
not operational internally after the machine is switched on because the internal
drive communication must be initialised.Whether or not the internal drive
communication was initialised can be checked with the "NC".E_611Dready
(DB10.DBX108.6) signal (must be = 1).If this signal is missing, it might be
that the Active Line Module (ALM) is not switched on (-> maintained
command). Activation of the maintained command (via A_NC_X122_1) can
fail when the corresponding digital output channel (drive pulse release) is
defective.
Solution Ensure that the conditions required for the test stop are fulfilled or wait longer
after the machine is switched on (some seconds) to ensure that the internal
drives are operational.If necessary, replace the output module for accessing the
pulse release.

700247 W: Leakage: Fluid level ground floor is high


BMK
Reason Fluid has accumulated beneath the machine caused by leaks on the machine. To
prevent soiling, the machine was stopped at the "Stopping point" and the
coolant pumps are stopped.
Solution Repair leaks. Delete the error and start the machine.

700248 M: Machine: auxiliary door (machine range) opened


BMK
Reason The side door in the rear machine section is not closed.
Solution Close the side door of the machine.

700249 M: Machine: auxiliary door (chain magazine range) opened


BMK
Reason The side door in the chain magazine section of the machine is not closed.
Solution Close the side door of the machine.

700250 M: Machine: auxiliary door (tool changer range) opened


BMK
Reason The side door in the tool changer section of the machine is not closed.
Solution Close the side door of the machine.

700251 M: Operating modes: Sanding operating mode is selected


BMK
Reason The special operating mode „Emery grinding" is selected. This is only
operating information.
Solution Deselect the special operating mode "Emery grinding"

700252 M: Operating modes: Select operating mode Sanding not executed


BMK
Reason The special mode "Emery grinding" is pre-selected but not selected in the
control system. The special operating mode can only be selected when the
protective hood is open and is deselected in the control system when closing
the protective hood. The operator must reset the pre-selection.
Solution Undo selection of the emery grinding special mode or select again.

700253 M: Operating modes: Select special operating mode not executed


BMK
Reason A special mode is pre-selected but not selected in the control system. The
special operating mode can only be selected when the protective hood is open
and is deselected in the control system when closing the protective hood. The
operator must reset the pre-selection.
Solution Undo selection of the special mode or select again.

700254 M: Clamping unit 4: Clamping position control is disabled


BMK
Reason This is a signal that the clamping path control for clamp 4 is switched off . This
message is set and must be acknowledged with RESET when: - the clamping
path control is deselected. - the clamping path control is deselected when the
machine is switched on. This message is set and disappears automatically after
5 seconds: - with every program start
Solution Acknowledge the error or wait 5 seconds.

M: Toolcarrier 1: Tool change not possible while tool radius compensation


700255
is active
BMK
Reason
Solution

700256 M: Safety Integrated: test, third axis group active


BMK
Reason This message is displayed as long as the self test of the "Safety Integrated"
safety function tests the "internal pulse deletion" function of the third axis
group. The message automatically disappears when the test is successfully
completed or aborted. If the message does not automatically disappear after
several seconds, a malfunction has occurred in the control system.
Solution Note: It is possible that not all axis drives have been switched on during the self
test due to another error. Remedy malfunction and restart self test.

700257 M: Safety Integrated: axes selections PLC / machine data are different
BMK
Reason The axis selection is not set identically bit by bit in the machine data
(user_data_hex[12] - user_data_hex[15]) and the PLC (DB90).
Solution Calibrate the axis selection (ensure that the bit selection is identical).

700258 M: Safety Integrated: Side hood is open


BMK
Reason
Solution

M: Safety Integrated: Axes lock, wait on reset of stopp demand -> max. 10
700259
sec.
BMK
Reason In the set-up mode, an axis was moved with the agreement key active using the
inching keys or the hand wheel and the agreement key was released first and
not the inching key or hand wheel (axis is not at zero speed).
Solution Wait max. 10 seconds and actuate the agreement key or inching key again (then
the movement lock can be "reset").

700260 M: The brake test is activ.


BMK
Reason The brake test of the security relevant motor brake (hanging axis) is activ.
Solution The brake test would be triggered by the safety integrated teststop function. If
there is no error, the message canceled after the test.

700261 M: Safety Integrated: test, fourth axis group active


BMK
Reason This message is displayed as long as the self test of the "Safety Integrated"
safety function tests the "internal pulse deletion" function of the third axis
group. The message automatically disappears when the test is successfully
completed or aborted. If the message does not automatically disappear after
several seconds, a malfunction has occurred in the control system.
Solution Note: It is possible that not all axis drives have been switched on during the self
test due to another error. Remedy malfunction and restart self test.

700262 M: Protection hood: Not reliably locked -> open and close
BMK
Reason The machine was switched on with the protective hood locked or the protective
hood was unlocked via the emergency unlocking. The protective hood is
mechanically locked (locking switch), however, is not actively moved to for
locking by the control system (PLC).
Solution Open and close the protective hood.

700263 IBN modus activ: Feedrate-Locks would be unlooked.


BMK
Reason The advance locks are reset with the respective selection.

This function is only required during starting up the drives.


Solution Reset the respective selection.

700300 F: Machine: general warning


BMK
Reason Error 700332 "W: Machine: General warning" was pending when the stopping
point was reached.
Solution Remedy cause and acknowledge error message.

700301 F: Outfeed belt: Unknown type


BMK
Reason In the "Outfeed belt type" parameter, a type is entered which is not
implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

700302 F: Outfeed belt: Part not fed out


BMK
Reason After the outfeed belt has been started, no part could be detected by the light
barrier within the set time. The read-in release has been cancelled. The outfeed
belt is switched off.
Solution Check the control time setting. Check the setting of the front light barrier
Acknowledge the error using RESET or ALARM CANCEL.

700303 F: Chip conveyor: running control tripped


BMK
Reason The chip conveyor is jammed. All attempts to automatically release the
jamming failed.
Solution Release jamming and acknowledge error message.

700304 F: Chip conveyor: Unknown type


BMK
Reason In the "Chip conveyor type" parameter a type is entered which is not
implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

700305 F: Outfeed belt: Part in lay down position


BMK
Reason The light barrier has detected a part in the deposit position during the outfeed
belt start. The read-in release has been cancelled.
Solution Remove the part. Check the setting of the light barrier Acknowledge the error
using RESET or ALARM CANCEL.

700306 F: Cooling unit: Flow monitoring fault


BMK
Reason The flow monitor does not detect moving coolant.
Solution Check units, check hoses - pipework - connections - drive and acknowledge the
error message.
700307 F: Cooling unit: Not operational
BMK
Reason The cooling unit does not signal operational.
Solution Check the device and remedy the cause. Switch the device on again by briefly
pressing the "Machine ON" key. Acknowledge the error message.

700308 F: Pneumatics: No system pressure


BMK
Reason The pneumatic has no system pressure or the pressure has dropped for an
extended period of time.
Solution Check air supply and air servicing unit, acknowledge error message

700309 F: Parameters: Turning the main switch OFF/ON required


BMK
Reason "Switching on/off" the machine is required. The reason for this is, for example,
the selection or deselection of an option.
Solution Switch machine off and on again

700310 F: Clamping device 4: Inadmissible counter pressure


BMK
Reason Counter pressure has built up for clamping chuck clamped at "Normal
pressure". Possible cause: Incorrect pressure switch setting. Possibly defective.
(mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
the clamp toggles to error 700155 "M: Clamp 4: Undefined position"

700311 F: Clamping device 4: Counter pressure does not build up


BMK
Reason The clamp is to be clamped at "Differential pressure" but counter pressure does
not build up. Possible cause: Incorrect pressure switch setting. Possibly
defective. (mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
the clamp toggles to error 700155 "M: Clamp 4: Undefined position"
700312 F: Pick-up unit: Unknown type
BMK
Reason In the "Pick-up device type" parameter a type is entered which is not
implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

700313 F: Pick-up unit: Command not permissible


BMK
Reason This pick-up device function is inadmissible in the current machine status.
Solution Acknowledge the fault. Repeat the function in the correct machine status.

700314 F: Pick-up, function 1: Position inadmissibly left


BMK
Reason The first pick-up function has left the previous position without a pending
command for this action.
Solution Remedy cause and acknowledge error message.

700315 F: Pick-up, function 1: Execution time exceeded


BMK
Reason The first pick-up function could not be completed in the preset time. (60
seconds when the documentation was created)
Solution Remedy cause and acknowledge error message.

700316 F: Pick-up, function 2: Position inadmissibly left


BMK
Reason The second pick-up function has left the previous position without a pending
command for this action.
Solution Remedy cause and acknowledge error message.

700317 F: Pick-up, function 2: Execution time exceeded


BMK
Reason The second pick-up function could not be completed in the preset time. (60
seconds when the documentation was created)
Solution Remedy cause and acknowledge error message.
700318 F: Pick-up, function 3: Position inadmissibly left
BMK
Reason The third pick-up function has left the previous position without a pending
command for this action.
Solution Remedy cause and acknowledge error message.

700319 F: Pick-up, function 3: Execution time exceeded


BMK
Reason The third pick-up function could not be completed in the preset time. (60
seconds when the documentation was created)
Solution Remedy cause and acknowledge error message.

700320 F: Chuck 4: Electrical pressure adjustment not operational


BMK
Reason The device for the electrical pressure adjustment does not signal operational.
Solution Remedy cause and acknowledge error message.

700321 F: Linear axis X1: Excessive temperature


BMK
Reason The load of the X1 axis is so high that the linear motor has reached its
temperature warning threshold. The axis is being switched to zero speed.
Solution Reduce axis load.

700322 F: Centre sleeve: Dimensioning system lost referencing


BMK
Reason The dimensioning system has lost referencing. Possible defect (electrical,
mechanical)
Solution Remedy cause, acknowledge error message and reference centre sleeve.

700323 F: Centre sleeve: Centre sleeve does not stop


BMK
Reason The centre sleeve has reached the clamped interval but does not stop within the
maximum admissible time.
Solution Adapt the centre sleeve settings (paths and pressure)

700324 F: Centre sleeve: Contact pressure does not reduce


BMK
Reason The centre sleeve contact pressure does not drop. Possible cause: Incorrect
pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700325 F: Centre sleeve: Contact pressure does not build up"


BMK
Reason The centre sleeve contact pressure does not build up. Possible cause: Incorrect
pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700326 F: Centre sleeve: Inadmissible counter pressure


BMK
Reason Counter pressure has built up for the centre sleeve set at „Normal pressure".
Possible cause: Incorrect pressure switch setting. Possibly defective.
(mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
centre sleeve changes to the error "M: Centre sleeve: Undefined position"

700327 F: Centre sleeve: Counter pressure does not build up


BMK
Reason The centre sleeve is to be clamped at „Differential pressure" but counter
pressure does not build up. Possible cause: Incorrect pressure switch setting.
Possibly defective. (mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
centre sleeve changes to the error "M: Centre sleeve: Undefined position"

700328 F: Centre sleeve: Counter pressure has dropped


BMK
Reason An extended counter pressure drop occurred with the centre sleeve set at
differential pressure Possible cause: Incorrect pressure switch setting. Possibly
defective. (mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
centre sleeve changes to the error "M: Centre sleeve: Undefined position"

700329 F: Centre sleeve: Position monitoring tripped


BMK
Reason The centre sleeve has left its position interval for home position or approached
without a command pending. Possible cause: The centre sleeve settings do not
comply with the workpiece.
Solution Acknowledge error, if necessary, correct centre sleeve settings. Note: After
acknowledgement, centre sleeve changes to the error "M: Centre sleeve:
Undefined position"

700330 F: Recirculation coolant supply not turnable on-/off


BMK
Reason Re-circulation of the coolant lubricant system was selected via a user mask.
However, re-circulation cannot be switched on/off currently.
Solution Close the protective hoods, rearm the Emergency Stop and ensure that no
program is active.

700331 F: Brake, axis X1: Not released


BMK
Reason The relief (venting) monitoring of the brake has tripped. Depending on the
series, the brake relief is tripped at "Hydraulics ON" and feedback is given via
an input. Ensure that the brake is relieved when the axis is switched to
regulation and for this purpose, the output is set. In this case, the input was not
set to high.
Solution Check the relevant inputs and outputs. Venting is carried out pneumatically, the
pressure may be insufficient (drops), when further (air) consumers are switched
on.

700332 W: Machine: general warning


BMK
Reason A special device has detected an error requiring a machine stop at the stopping
point. The causes depend on the special device and must be read from the
respective documentation.
Solution Remedy cause prior to reaching the stopping point.

700333 W: Machine: Motor protection switch has tripped (warning)


BMK
Reason Motor protection switch has tripped. The machine is stopped at the next
stopping point. Possible defect (electrical, mechanical)
Solution Remedy cause prior to reaching the stopping point.

700334 M: Machine: Motor protection switch has tripped (information)


BMK
Reason Motor protection switch has tripped. The machine continues running without
restrictions.
Solution Remedy cause of the error.

700335 W: Switch cabinet : Excessive temperature


BMK
Reason The switch cabinet temperature has exceeded the warning limit. The machine is
stopped at the next stopping point.
Solution Remedy cause prior to reaching the stopping point.

700337 W: Hydraulics: minimum level reached


BMK
Reason The oil level in the hydraulic container has reached its minimum admissible
level and a program is processed (warning after a set time has elapsed).
Solution Top-up with hydraulic oil.

700338 W: Hydraulics: filter clogged


BMK
Reason The hydraulic oil filter is clogged and a program is processed (warning after a
set time has elapsed).
Solution None, program will stop at the next stopping point. Messages subsequently
toggles to error 700207 "F: Hydraulics: Filter clogged".

700339 M: Pick-up, function 1: Position not defined


BMK
Reason The first pick-up device function is not in a defined position.
Solution Move the first pick-up device function to a defined position.
700340 M: Pick-up, function 2: Position not defined
BMK
Reason The second pick-up device function is not in a defined position.
Solution Move the second pick-up device function to a defined position.

700341 M: Pick-up, function 3: Position not defined


BMK
Reason The third pick-up device function is not in a defined position.
Solution Move the third pick-up device function to a defined position.

700342 M: Pick-off device: Undefined position


BMK
Reason The pick-off device is in an undefined position for the start via the functions
M686, M687, M688 or M689.
Solution Move the pick-off device to a defined position For M686 and M688: - Move
the 1st function of the pick-off device to its operating position - Move the 3rd
function of the pick-off device to its home position For M687 and M689: -
Move the 1st function of the pick-off device to its home position - Move the
3rd function of the pick-off device to its home position

700343 M: Pick-off dev., F2 leng. movem.: check end switch if dirty


BMK
Reason Soiling of the rear limit switch was detected when moving the horizontal
cylinder F2 up.
Solution Remove soiling (chips) and acknowledge the error message.

700344 M: Pick-off device, F3 damper: closing blocked by workpiece


BMK
Reason The flap was closed twice without reaching the end position.
Solution Remove the workpiece or chips blocking the flap. Acknowledge the error
message.

700345 M: Pick-off device, service cover not locked


BMK
Reason During closing the machining compartment door, the system detects that the
maintenance flap of the pick-up device is not closed. A program start and the M
functions of the pick-up device are not possible. The maintenance flap is
unlocked and locked together with the machining compartment door.
Solution Close the maintenance flap.

700346 M: Inspection: Active


BMK
Reason
Solution

700347 M: Inspection: Spindle 1 is not in target state


BMK
Reason
Solution

700348 M: Inspection: Spindle 2 is not in target state


BMK
Reason
Solution

700349 M: Inspection: Spindle 3 is not in target state


BMK
Reason
Solution

700350 M: Inspection: Spindle 4 is not in target state


BMK
Reason
Solution

700351 M: Switch cabinet : Door 1 is open


BMK
Reason Switch cabinet door 1 is open.
Solution Close switch cabinet door 1.
700352 M: Switch cabinet : Door 2 is open
BMK
Reason Switch cabinet door 2 is open.
Solution Close switch cabinet door 2.

700353 M: Switch cabinet : Door 3 is open


BMK
Reason Switch cabinet door 3 is open.
Solution Close switch cabinet door 3.

700354 M: Switch cabinet : Door 4 is open


BMK
Reason Switch cabinet door 4 is open.
Solution Close switch cabinet door 4.

700355 M: Electrical cabinet: EMERGENCY STOP


BMK
Reason M: Electrical cabinet: EMERGENCY STOP
Solution

700356 M: Electrical Cabinet: EMERGENCY STOP, LH Door


BMK
Reason Electrical Cabinet: EMERGENCY STOP, LH Door
Solution

700357 M: Electrical Cabinet: EMERGENCY STOP, RH Door


BMK
Reason Electrical Cabinet: EMERGENCY STOP, RH Door
Solution

700358 M: Failure by gripper handling.


BMK
Reason Failure by gripper handling. Take note of other error text.
Solution Take note of other error text.

700359 M: Failure by protection cover handling.


BMK
Reason Failure by protection cover handling. Take note of other error text.
Solution Take note of other error text.

700360 M: Recirculation coolant supply selected


BMK
Reason Re-circulation of the coolant lubricant system was selected via a user mask.
However, re-circulation is currently not active.
Solution Re-circulation can be selected/deselected using a user mask.

700361 M: Recirculation coolant supply active


BMK
Reason Re-circulation of the coolant lubricant system was selected via a user mask. Re-
circulation is currently active.
Solution Re-circulation can be selected/deselected using a user mask.

700363 M: PLC Date is not identical


BMK
Reason The current PLC date was not entered into the machine data when upgrading
the PLC. The PLC compares specific machine data with the PLC date.
Solution MD 14510 (USER_DATA_INT[40]) PLC Enter date/day MD 14510
(USER_DATA_INT[41]) PLC Enter date/month MD 14510
(USER_DATA_INT[42]) PLC Enter date/year Switch the machine off and on
again

700400 F: Machine: general error


BMK
Reason A special device has detected an error requiring an immediate machine stop.
The causes depend on the special device and must be read from the respective
documentation.
Solution Remedy cause and acknowledge error message.
700401 F: Machine: control voltage failed
BMK
Reason The machine control voltage failed. Possibly defective. (electrical)
Solution Remedy cause and acknowledge error message.

700402 F: Machine: motor protection switch tripped (fault)


BMK
Reason Motor protection switch has tripped. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700403 F: Machine: Motor protection switch has tripped (warning)


BMK
Reason The error 700333 „W: Machine: Motor protection switch has tripped
(warning)" was pending and the machine has reached the stopping point.
Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700404 F: Switch cabinet : Excessive temperature


BMK
Reason The error 700335 „W: Switch cabinet: Excessive temperature" was pending
and the machine has reached the stopping point or the switch cabinet
temperature has exceeded the switch-off temperature.
Solution Remedy cause and acknowledge error message.

700405 F: Switch cabinet : Faulty temperature sensor


BMK
Reason The temperature sensor for the detection of the switch cabinet temperature does
not transmit logic values. Possible cause: Sensor defective.
Solution Remedy cause and acknowledge error message.

700406 F: Cooling unit: filter clogged / water level too low


BMK
Reason The cooling unit signals malfunction. Possible defect. - The filter mat is soiled -
The water level is too low.
Solution Remedy cause and acknowledge error message.

700407 F: Cooling unit: malfunction of priority 1 - immediate NC stop


BMK
Reason The cooling unit indicates a malfunction of priority 1. Possibly defective. -
Coolant throughput impaired - Incorrect rotational direction of the pump - The
pump is defective / excessively hot - The refrigeration circuit is defective - The
unit controller is defective
Solution Remedy cause and acknowledge error message. If all the above mentioned
points are correct, contact service.

F: Cooling unit: malfunction of priority 2 - NC stop at the tool changing


700408
point
BMK
Reason The cooling unit indicates a malfunction of priority 1. Possibly defective. -
System overload - Filter soiled - Liquefier soiled - Fan defective - Compressor
excessively hot / defective - Lack of refrigerant - Fan motor excessively hot /
defective
Solution Remedy cause and acknowledge error message. If all the above mentioned
points are correct, contact service.

700409 F: Switch cabinet : Pre-warning, excessive temperature


BMK
Reason The switch cabinet temperature has exceeded the warning threshold and the
stopping point is reached.
Solution Remedy cause of the error, let the switch cabinet cool down and acknowledge
the error.

700410 F: Temperature compensation: Faulty temperature sensor 1


BMK
Reason Temperature sensor 1 of the temperature compensation does not transmit logic
values. Possible cause: Sensor defective.
Solution Remedy cause and acknowledge error message.

700411 F: Temperature compensation: Faulty temperature sensor 2


BMK
Reason Temperature sensor 2 of the temperature compensation does not transmit logic
values. Possible cause: Sensor defective.
Solution Remedy cause and acknowledge error message.

700412 F: Temperature compensation: Faulty temperature sensor 3


BMK
Reason Temperature sensor 3 of the temperature compensation does not transmit logic
values. Possible cause: Sensor defective.
Solution Remedy cause and acknowledge error message.

700413 F: Temperature compensation: Faulty temperature sensor 4


BMK
Reason Temperature sensor 4 of the temperature compensation does not transmit logic
values. Possible cause: Sensor defective.
Solution Remedy cause and acknowledge error message.

700414 F: Temperature compensation: Faulty temperature sensor 5


BMK
Reason Temperature sensor 5 of the temperature compensation does not transmit logic
values. Possible cause: Sensor defective.
Solution Remedy cause and acknowledge error message.

700415 F: Axis Q3: prewarning, motor temperature


BMK
Reason The load of the Q3 axis is so high that the drive motor has reached its
temperature warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

700416 F: Axis Q3: prewarning, cooling body temperature


BMK
Reason The drive module of the Q3 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.
700417 F: FC21 error, read/write data from the NC program
BMK
Reason The FC21 indicates an error when accessing the coupling ram. This function is
used to access PLC data from an NC program. The parameters for this action
are defined in a parameterisation data module.
Solution Check that the "Position in the coupling ram" parameter in the parameterisation
data module is correct.

700418 F: Parameterisation error, read/write data from the NC program


BMK
Reason The parameters set in the parameterisation data module indicate an error. This
function is used to access PLC data from an NC program.
Solution Check that the parameter in the parameterisation data module is correct.

700419 F: Linear axis Z1: Excessive temperature


BMK
Reason The load of the Z1 axis is so high that the linear motor has reached its
temperature warning threshold. The axis is being switched to zero speed.
Solution Reduce axis load.

700420 F: Axis Q1: Pre-warning, motor temperature


BMK
Reason The load of the Q1 axis is so high that the drive motor has reached its
temperature warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

700421 F: Axis Q1: pre-warning, heat sink temperature


BMK
Reason The drive module of the Q1 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

700422 F: Hydraulic pump, high pressure: Incorrect pressure


BMK
Reason
Solution

700423 F: Axis Z3: Pre-warning, motor temperature


BMK
Reason The load of the Z3 axis is so high that the drive motor has reached its
temperature warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

700424 F: Axis Z3: pre-warning, heat sink temperature


BMK
Reason The drive module of the Z3 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

700425 F: Axis Z3: detent clutch has tripped


BMK
Reason The detent clutch of the Z3 axis is or was tripped.
Solution Re-engage detent clutch and acknowledge error message.

700426 F: Axis Q2: Pre-warning, motor temperature


BMK
Reason The load of the Q2 axis is so high that the drive motor has reached its
temperature warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

700427 F: Axis Q2: prewarning, heat sink temperature


BMK
Reason The drive module of the Q2 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

700428 F: Outfeed belt 2: Part not fed out


BMK
Reason The chip conveyor 2 is jammed. All attempts to automatically release the
jamming failed.
Solution Release jamming and acknowledge error message.

700429 F: Axis B1: Pre-warning, motor temperature


BMK
Reason The load of the B1 axis is so high that the drive motor has reached its
temperature warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

700430 F: Axis B1: prewarning, heat sink temperature


BMK
Reason The drive module of the B1 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

700431 F: Axis B1: Excessive motor temperature


BMK
Reason The load of the B1 axis is so high that the motor has reached its temperature
warning threshold. The axis is being switched to zero speed.
Solution Reduce axis load.

700432 M: Pick-up, function 1: Pressure not reached


BMK
Reason The first pick-up function could not be built the pressure up.
Solution Remedy cause and acknowledge error message.

700433 M: Pick-up, function 1: Workposition overflow


BMK
Reason The first pick-up function has overflow the workposition.
Solution Remedy cause and acknowledge error message.

700434 M: axis B1: Axis moving at the moment not possible, cause axis is clamped.
BMK
Reason Axis B1 is clamped and cannot be moved in Jog mode.
Solution Release clamping of axis B1 either with the operating mask intended for this
purpose or by pressing Reset.

700435 M: axis B1: Axis moving at the moment not possible, cause axis is clamped.
BMK
Reason Axis A1 is clamped and cannot be moved in Jog mode.
Solution Release clamping of axis A1 either with the operating mask intended for this
purpose or by pressing Reset.

700436 M: Axis B1: Tool hatch not closed - referencing inadmissible


BMK
Reason The B1 axis should be referenced when the tool hatch is open.
Solution Close the tool hatch using the user mask or M function.

700437 M: Axis Q1: Tool hatch not closed - referencing inadmissible


BMK
Reason The Q1 axis should be referenced when the tool hatch is open.
Solution Close the tool hatch using the user mask or M function.

700438 M: Loading of robot magazine: insert tool at load place


BMK
Reason
Solution

700439 M: Loading of robot magazine: close load place door


BMK
Reason
Solution

700440 M: Waiting for tool robot: take tool from load place
BMK
Reason The program on the robot was probably not started.
Solution

700441 M: Waiting for tool robot: put tool to load place


BMK
Reason
Solution

700442 M: Waiting for tool robot: take tool from rack for unload / inspect
BMK
Reason
Solution

700443 M: Waiting for tool robot: take tool from rack for tool change
BMK
Reason
Solution

700444 M: Waiting for tool robot: put tool to rack


BMK
Reason
Solution

700445 M: Waiting for tool robot: Move tool to the tool plate
BMK
Reason
Solution

700446 M: Waiting for tool robot: Remove the tool from the tool plate
BMK
Reason
Solution
700447 M: Waiting for tool robot: Leaving the magazine door area
BMK
Reason
Solution

700450 M: Screen switched on by DMG-Auto-Shutdown-Mode


BMK
Reason
Solution

700451 M: Screen switched off by DMG-Auto-Shutdown-Mode


BMK
Reason
Solution

700452 M: Light switched on by DMG-Auto-Shutdown-Mode


BMK
Reason
Solution

700453 M: Light switched off by DMG-Auto-Shutdown-Mode


BMK
Reason
Solution

700454 M: Machine switched on by DMG-Auto-Shutdown-Mode


BMK
Reason
Solution

700455 M: Machine switched off by DMG-Auto-Shutdown-Mode


BMK
Reason
Solution

700456 M: Waiting for magazine door open


BMK
Reason
Solution

700457 M: Waiting for magazine door close


BMK
Reason
Solution

700458 M: Waiting for tool disc positioning


BMK
Reason
Solution

700459 M: Tool loading: load place is ocupied


BMK
Reason
Solution

700461 M: Entry-sensor-workpiece: Workpieceposition not correct.


BMK
Reason
Solution

700462 M: Openings for maintenance in front of the machine are not closed
BMK
Reason The maintenance flaps in the machine front are not closed.
Solution Close the maintenance flaps or check the safety switch.
700463 M: Brake, spindle 4: active
BMK
Reason The spindle was clamped with M412 or using the CUSTOM mask.
Solution Release clamping using M413 or the CUSTOM mask.

700500 F: Brake, spindle 4: Setpoint status not reached


BMK
Reason The spindle brake has not reached the setpoint status within the set time after
the „Spindle clamping" or „Spindle unclamping" command was transmitted.
Possible defect.
Solution Remedy cause and acknowledge error message.

700501 F: Brake, spindle 4: Setpoint status left


BMK
Reason The brake of spindle 4 has left the previous status without a pending command
for this action. Possible cause: Pressure drop in the hydraulic system. Possible
defect.
Solution Remedy cause and acknowledge error message.

700502 F: Spindle 4: Defective temperature detection, front bearing


BMK
Reason
Solution

700503 F: Spindle 4: VP module has tripped


BMK
Reason The overvoltage protection module of spindle 4 has tripped.
Solution Remedy cause and acknowledge error message.

700504 F: Spindle 4: Defective temperature detection, front bearing


BMK
Reason The temperature detection for the front bearing of spindle 4 does not transmit
logic values. Possible cause: Sensor defective, temperature detection unit
defective.
Solution Remedy cause and acknowledge error message.

700505 F: Spindle 4: Excessive temperature, front bearing


BMK
Reason Error 70052 "W: Spindle 4: Excessive temperature, front bearing" was pending
and the machine has reached the stopping point or the bearing temperature has
exceeded the switch-off temperature.
Solution Let the bearings cool down, subsequently acknowledge error message.

700506 F: Spindle 4: Defective temperature detection, rear bearing


BMK
Reason The temperature detection for the rear bearing of spindle 4 does not transmit
logic values. Possible cause: Sensor defective, temperature detection unit
defective.
Solution Remedy cause and acknowledge error message.

700507 F: Spindle 4: Excessive temperature, rear bearing


BMK
Reason The error 700533 "W: Spindle 4: Excessive temperature, rear bearing" was
pending and the machine has reached the stopping point or the bearing
temperature has exceeded the switch-off temperature.
Solution Let the bearings cool down, subsequently acknowledge error message.

700508 F: Spindle 4: temp.detection defective, central bearing


BMK
Reason The temperature detection for the central bearing of spindle 4 does not transmit
logic values. Possible cause: Sensor defective, temperature detection unit
defective.
Solution Remedy cause and acknowledge error message.

700509 F: Spindle 4: excessive temperature, central bearing


BMK
Reason The error 700533 "W: Spindle 4: Excessive temperature, central bearing" was
pending and the machine has reached the stopping point or the bearing
temperature has exceeded the switch-off temperature.
Solution Let the bearings cool down, subsequently acknowledge error message.
700510 F: Brake, spindle 3: Setpoint status not reached
BMK
Reason The spindle brake has not reached the setpoint status within the set time after
the „Spindle clamping" or „Spindle unclamping" command was transmitted.
Possible defect.
Solution Remedy cause and acknowledge error message.

700511 F: Brake, spindle 3: Setpoint status left


BMK
Reason The brake of spindle 3 has left the previous status without a pending command
for this action. Possible cause: Pressure drop in the hydraulic system. Possible
defect.
Solution Remedy cause and acknowledge error message.

F: Spindle 4: VP module (surge voltage protection) has tripped or the


700512
admissible winding temperature, motor, is exceeded
BMK
Reason The overvoltage protection module of spindle 4 has tripped or the admissible
winding temperature of the motor was exceeded.
Solution The overvoltage protection module has an error, check the machining process
(chip removal) to ensure that the motor is not overloaded. Remedy cause and
acknowledge error message.

700513 F: Spindle 3: VP module has tripped


BMK
Reason The overvoltage protection module of spindle 3 has tripped.
Solution Remedy cause and acknowledge error message.

700514 F: Spindle 3: Defective temperature detection, front bearing


BMK
Reason The temperature detection for the front bearing of spindle 4 does not transmit
logic values. Possible cause: Sensor defective, temperature detection unit
defective.
Solution Remedy cause and acknowledge error message.
700515 F: Spindle 3: Excessive temperature, front bearing
BMK
Reason Error 70054 "W: Spindle 3: Excessive temperature, front bearing" was pending
and the machine has reached the stopping point or the bearing temperature has
exceeded the switch-off temperature.
Solution Let the bearings cool down, subsequently acknowledge error message.

700516 F: Spindle 3: Defective temperature detection, rear bearing


BMK
Reason The temperature detection for the rear bearing of spindle 3 does not transmit
logic values. Possible cause: Sensor defective, temperature detection unit
defective.
Solution Remedy cause and acknowledge error message.

700517 F: Spindle 3: Excessive temperature, rear bearing


BMK
Reason The error 700535 "W: Spindle 3: Excessive temperature, rear bearing" was
pending and the machine has reached the stopping point or the bearing
temperature has exceeded the switch-off temperature.
Solution Let the bearings cool down, subsequently acknowledge error message.

700518 F: Toolmonitor 1: Tool is nagged


BMK
Reason The tool monitoring, channel 1, detected a worn tool and the stopping point
was reached.
Solution Replace worn tools. Depending on the parameter setting, the error can be
deleted using the "Reset" or "ALARM CANCEL" keys.

700519 F: Toolmonitor 2: Tool is nagged


BMK
Reason The tool monitoring, channel 2, detected a worn tool and the stopping point
was reached.
Solution Replace worn tools. Depending on the parameter setting, the error can be
deleted using the "Reset" or "ALARM CANCEL" keys.

700520 F: Brake spindle 1: setpoint status not reached


BMK
Reason The spindle brake has not reached the setpoint status within the set time after
the „Spindle clamping" or „Spindle unclamping" command was transmitted.
Possible defect.
Solution Remedy cause and acknowledge error message.

700521 F: Brake spindle 1: setpoint status left


BMK
Reason The brake of spindle 1 has left the previous status without a pending command
for this action. Possible cause: Pressure drop in the hydraulic system. Possible
defect.
Solution Remedy cause and acknowledge error message.

700522 F: Toolmonitor: Unknown type


BMK
Reason In the "Tool monitoring type" parameter, a type is entered which is not
implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

700523 F: Spindle 1: VP module has tripped


BMK
Reason The overvoltage protection module of spindle 1 has tripped.
Solution Remedy cause and acknowledge error message.

700524 F: Spindle 1: temperat.detection defective, front bearing


BMK
Reason The temperature detection for the front bearing of spindle 1 does not transmit
logic values. Possible cause: Sensor defective, temperature detection unit
defective.
Solution Remedy cause and acknowledge error message.

700525 F: Spindle 1: excessive temperature, front bearing


BMK
Reason The error 700538 "W: Spindle 1: Excessive temperature, front bearing" was
pending and the machine has reached the stopping point or the bearing
temperature has exceeded the switch-off temperature.
Solution Let the bearings cool down, subsequently acknowledge error message.

700526 F: Spindle 1: temperat.detection defective, rear bearing


BMK
Reason The temperature detection for the rear bearing of spindle 1 does not transmit
logic values. Possible cause: Sensor defective, temperature detection unit
defective.
Solution Remedy cause and acknowledge error message.

700527 F: Spindle 1: excessive temperature, rear bearing


BMK
Reason The error 700539 "W: Spindle 1: Excessive temperature, rear bearing" was
pending and the machine has reached the stopping point or the bearing
temperature has exceeded the switch-off temperature.
Solution Let the bearings cool down, subsequently acknowledge error message.

700528 F: Operating modes: No authorisation for selected operating mode


BMK
Reason An operating mode has been selected for which no authorisation is present.
Solution Deselect the operating mode, then enter the authorisation and select the desired
operating mode again.

700529 F: Operating modes: SmartKey, equipment malfunction


BMK
Reason Malfunction of the evaluation device of the SmartKey unit.
Solution Check the SmartKey unit and, if necessary, replace the defective components.

700530 F: Operating modes: Operating error


BMK
Reason The SmartKey unit has been operated incorrectly.
Solution Deselect the operating mode, then enter the authorisation and select the desired
operating mode again.

700531 F: Spindle 3: Motor cooling failed


BMK
Reason The motor cooling of spindle 3 failed.
Solution Restart cooling unit, subsequently acknowledge error message

700532 W: Spindle 4: excessive temperature, front bearing


BMK
Reason The temperature of the front bearing of spindle 4 has exceeded the warning
threshold and the machine has not yet reached the stopping point. The machine
is stopped when the switch-off temperature is exceeded or the stopping point
reached.
Solution Allow bearing to cool down. If the bearing temperature goes below the warning
threshold before the stopping point is reached, the message is automatically
reset.

700533 W: Spindle 4: excessive temperature, rear bearing


BMK
Reason The temperature of the rear bearing of spindle 4 has exceeded the warning
threshold and the machine has not yet reached the stopping point. The machine
is stopped when the switch-off temperature is exceeded or the stopping point
reached.
Solution Allow bearing to cool down. If the bearing temperature goes below the warning
threshold before the stopping point is reached, the message is automatically
reset.

700534 W: Spindle 3: excessive temperature, front bearing


BMK
Reason The temperature of the front bearing of spindle 3 has exceeded the warning
threshold and the machine has not yet reached the stopping point. The machine
is stopped when the switch-off temperature is exceeded or the stopping point
reached.
Solution Allow bearing to cool down. If the bearing temperature goes below the warning
threshold before the stopping point is reached, the message is automatically
reset.

700535 W: Spindle 3: excessive temperature, rear bearing


BMK
Reason The temperature of the rear bearing of spindle 3 has exceeded the warning
threshold and the machine has not yet reached the stopping point. The machine
is stopped when the switch-off temperature is exceeded or the stopping point
reached.
Solution Allow bearing to cool down. If the bearing temperature goes below the warning
threshold before the stopping point is reached, the message is automatically
reset.

700536 M: Spindle 4: excessive temperature, central bearing


BMK
Reason The temperature of the central bearing of spindle 4 has exceeded the warning
threshold and the machine has not yet reached the stopping point. The machine
is stopped when the switch-off temperature is exceeded or the stopping point
reached.
Solution Allow bearing to cool down. If the bearing temperature goes below the warning
threshold before the stopping point is reached, the message is automatically
reset.

700538 W: Spindle 1: excessive temperature, front bearing


BMK
Reason The temperature of the front bearing of spindle 1 has exceeded the warning
threshold and the machine has not yet reached the stopping point. The machine
is stopped when the switch-off temperature is exceeded or the stopping point
reached.
Solution Allow bearing to cool down. If the bearing temperature goes below the warning
threshold before the stopping point is reached, the message is automatically
reset.

700539 W: Spindle 1: excessive temperature, rear bearing


BMK
Reason The temperature of the rear bearing of spindle 1 has exceeded the warning
threshold and the machine has not yet reached the stopping point. The machine
is stopped when the switch-off temperature is exceeded or the stopping point
reached.
Solution Allow bearing to cool down. If the bearing temperature goes below the warning
threshold before the stopping point is reached, the message is automatically
reset.

700540 W: Toolmonitor 1: Tool is nagged


BMK
Reason The tool monitoring, channel 1, detected a worn tool. The program is stopped at
the stopping point.
Solution None, the program is stopped at the stopping point.

700541 W: Toolmonitor 2: Tool is nagged


BMK
Reason The tool monitoring, channel 2, detected a worn tool. The program is stopped at
the stopping point.
Solution None, the program is stopped at the stopping point.

700542 M: Toolmonitor: Cut monitoring for current cut disabled


BMK
Reason When the tool monitoring is active and the programmed is stopped or the
advance override is not equal to 100%, the tool monitoring is deactivated for
the current cut.
Solution When the advance override is 100% again, tool monitoring is released for the
next cut.

700544 M: Toolmonitor 1: Teach in is active


BMK
Reason The tool monitoring system 1 is in "Teach-in" mode.
Solution Wait until the "Teach-in" process is completed or switch the tool monitoring
function off.

700545 M: Toolmonitor 2: Teach in is active


BMK
Reason The tool monitoring system 2 is in "Teach-in" mode.
Solution Wait until the "Teach-in" process is completed or switch the tool monitoring
function off.

700546 W: Spindle 3: Motor cooling failed


BMK
Reason The motor cooling of spindle 3 failed. The machine is stopped at the next
stopping point.
Solution Remedy cause prior to reaching the stopping point.
700547 M: Hydraulic: overtemperature
BMK
Reason The hydraulic unit indicates excessive temperature
Solution Check the hydraulic system. Possible cause: leaks or overload.

700548 W: Spindle 4: Motor cooling failed


BMK
Reason The motor cooling of spindle 4 failed. The machine is stopped at the next
stopping point.
Solution Remedy cause prior to reaching the stopping point.

700549 M: ATC: waiting for swievel Q4, gripper B downward


BMK
Reason
Solution

700550 M: ATC: waiting for swievel Q4, gripper A downward


BMK
Reason
Solution

700551 M: ATC: waiting for swievel Q4, arm horizontal


BMK
Reason
Solution

700552 M: ATC: waiting for vertical axis down


BMK
Reason
Solution

700553 M: ATC: waiting for vertical axis up


BMK
Reason
Solution

700554 M: ATC: waiting for horizontal axis positioning


BMK
Reason
Solution

700555 M: ATC: waiting for horizontal axis back


BMK
Reason
Solution

700556 M: ATC: waiting for gripper release


BMK
Reason
Solution

700557 M: ATC: waiting for gripper locked


BMK
Reason
Solution

700558 M: ATC: waiting for tool clamping open


BMK
Reason
Solution

700559 M: ATC: waiting for tool clamping clamped


BMK
Reason
Solution
700560 M: ATC: waiting for tool chain
BMK
Reason
Solution

M: NC tailstock : Opreation mode 3 not possible while NC tailstock


700562
moving is active
BMK
Reason Operating mode 3 was activated while a traverse command was pending for the
NC tailstock. NC tailstock movement is inadmissible when operating mode 3 is
active.
Solution Deselect operating mode 3 or select it after the traverse command for the NC
tailstock is completed.

700563 M: Centre sleeve to NC tailstock: Position undefined


BMK
Reason The centre sleeve on tailstock was moved and subsequently is neither in its
home position nor in its working position.
Solution Move the centre sleeve on tailstock to its home position or working position. If
necessary, check the feedback inputs.

700600 F: Clamping device 3: Inadmissible counter pressure


BMK
Reason Counter pressure has built up for clamping chuck clamped at "Normal
pressure". Possible cause: Incorrect pressure switch setting. Possibly defective.
(mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
the clamp toggles to the error "M: Clamp 3: Undefined position"

700601 F: Clamping device 3: Counter pressure does not build up


BMK
Reason The clamp is to be clamped at "Differential pressure" but counter pressure does
not build up. Possible cause: Incorrect pressure switch setting. Possibly
defective. (mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
the clamp toggles to the error "M: Clamp 3: Undefined position"
700602 F: Centre sleeve to NC tailstock: Tailstock to fixed stop, displacement lock
BMK
Reason The tailstock is on the fixed stop in its working position and an attempt was
made to move the centre sleeve.
Solution Move the tailstock from the fixed stop first, and then move the centre sleeve.
Acknowledge the error message.

700603 F: Centre sleeve to NC tailstock: Home position not reached, left


BMK
Reason The tailstock have been moved to its home position but did not reach it.
Solution Check the hydraulic system relevant for the centre sleeve as well as the
feedback input. Acknowledge the error message.

700604 F: Centre sleeve to NC tailstock: Operating position not reached, left


BMK
Reason The tailstock have been moved to its working position but did not reach it.
Solution Check the hydraulic system relevant for the centre sleeve as well as the
feedback input. Acknowledge the error message.

F: Centre sleeve on NC tailstock: tailstock not in its park position, centre


700605
sleeve locked
BMK
Reason Tailstock not in the parking position area and an attempt was made to move the
centre sleeve to its home position.
Solution Reset. Move the tailstock to its parking position first.

F: Centre sleeve on NC tailstock: 3./4. operation mode and automatic ->


700606
feed lock
BMK
Reason The third operating mode and automatic mode are active and an attempt was
made to move the centre sleeve.
Solution Acknowledge the error, change the operating mode and then move the centre
sleeve.
700607 F: Toolmonitor 1: Device not operational
BMK
Reason The tool monitoring has detected an error in the system for its corresponding
monitoring channel. Depending on the parameterization, the NC program is
immediately stopped on all machining channels, or it only stops the faulty
machining channel and the other runs until the next stopping point or wait mark
is reached.
Solution Establish readiness for operation. Check DTA drive parameter transmission in
the tool monitoring visualisation. (Axis transmission via profibus slave) Check
the profibus connection. Depending on the parameter setting, the error can be
deleted using the "Reset" or "ALARM CANCEL" keys.

700608 F: Toolmonitor 1: Tool is broken


BMK
Reason The tool monitoring, channel 1, has detected a tool break. Depending on the
parameterization, the NC program is immediately stopped on all machining
channels, or it only stops the faulty machining channel and the other runs until
the next stopping point or wait mark is reached.
Solution Replace the broken tool, or, in the event of a false alarm (chip jam) find out and
remedy the cause using the monitoring device. Depending on the parameter
setting, the error can be deleted using the "Reset" or "ALARM CANCEL"
keys.

700609 F: Toolmonitor 1: Tool is not present


BMK
Reason The tool monitoring, channel 1, has detected a missing tool. Depending on the
parameterization, the NC program is immediately stopped on all machining
channels, or it only stops the faulty machining channel and the other runs until
the next stopping point or wait mark is reached.
Solution Insert the correct tool into the tool position or check the tool/workpiece: break
in the negative direction or allowance fluctuations. Depending on the parameter
setting, the error can be deleted using the "Reset" or "ALARM CANCEL"
keys.

700610 F: Clamping device 3: Command not permissible


BMK
Reason The programmed clamping chuck command is or was inadmissible in the
machine status it was programmed in, e.g. clamping chuck open with the
spindle rotating.
Solution Check and correct program. Acknowledge the error message.
700611 F: Clamping device 3: Clamping position overrun
BMK
Reason The clamping device has reached its end position for clamping. Possible cause:
The clamping settings do not comply with the workpiece.
Solution Acknowledge error, if necessary, correct clamping device settings. Note: After
acknowledgement, the clamp toggles to the error "M: Clamp 3: Undefined
position"

700612 F: Clamping device 3: Pressure drop


BMK
Reason An extended pressure drop occurred with the clamping chuck clamped Possible
cause: Incorrect pressure switch setting. Possibly defective. (mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
the clamp toggles to the error "M: Clamp 3: Undefined position"

700613 F: Clamping device 3: Clamping pressure does not build-up


BMK
Reason The clamping pressure in the clamping device does not build-up. Possible
cause: Incorrect pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700614 F: Clamping device 3: Clamping pressure does not reduce


BMK
Reason Clamping pressure in the clamping device does not reduce. Possible cause:
Incorrect pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700615 F: Clamping device 3: Position monitoring tripped


BMK
Reason The clamping device has left its position interval for opened or clamped
without a command pending. Possible cause: The clamping settings do not
comply with the workpiece.
Solution Acknowledge error, if necessary, correct clamping device settings. Note: After
acknowledgement, the clamp toggles to the error "M: Clamp 3: Undefined
position"
700616 F: Coolant supply: central supply, no pressure
BMK
Reason The pressure sensor for the central coolant supply does not transmit a pressure
signal although

coolant pressure should be present due to the machine status.

Solution Remedy cause and acknowledge error message.

700617 F: Clamping device 3: Execution time exceeded


BMK
Reason The clamping chuck command could not be completed in the preset time. (60
seconds when the documentation was created) Possible cause: Incorrect
pressure switch setting. Possible cause: Incorrect pressure path control
adjustment. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700618 F: Clamping device 3: End position proximity switch at front defective


BMK
Reason The front proximity switch (in direction of the clamping chuck) of the clamping
path control is defective.
Solution Replace proximity switch.

700619 F: Clamping device 3: End position proximity switch at rear defective


BMK
Reason The rear proximity switch (away from the clamping chuck) of the clamping
path control is defective.
Solution Replace proximity switch.

700620 F: Clamping device 3: Unknown clamp type


BMK
Reason In the "Clamp type" parameter a clamp type is entered which is not
implemented in the software.
Solution Select the correct clamp type and subsequently switch the machine off and on
again.
700621 F: Clamping device 3: Clamping chuck is not empty
BMK
Reason The "Clamping chuck empty test" has detected that the clamping chuck is not
empty.
Solution Empty clamping chuck and acknowledge error message.

700622 F: Clamping device 3: Clamping chuck does not stop


BMK
Reason The clamp has reached the clamped interval but does not stop within the
maximum admissible time.
Solution Adapt the clamp settings (paths and pressure)

700623 F: Clamping chuck 3: Unknown clamping chuck type


BMK
Reason A clamping chuck type is selected which is not implemented in the machine
software.
Solution Select the correct clamping chuck type and subsequently switch the machine
off and on again.

700624 F: Clamping device 3: Counter pressure has dropped


BMK
Reason An extended counter pressure drop occurred with the clamping chuck clamped
at differential pressure Possible cause: Incorrect pressure switch setting.
Possibly defective. (mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
the clamp toggles to the error "M: Clamp 3: Undefined position"

700625 F: Toolmonitor 2: Device not operational


BMK
Reason The tool monitoring has detected an error in the system for its corresponding
monitoring channel. Depending on the parameterization, the NC program is
immediately stopped on all machining channels, or it only stops the faulty
machining channel and the other runs until the next stopping point or wait mark
is reached.
Solution Establish readiness for operation. Check DTA drive parameter transmission in
the tool monitoring visualisation. (Axis transmission via profibus slave) Check
the profibus connection. Depending on the parameter setting, the error can be
deleted using the "Reset" or "ALARM CANCEL" keys.

700626 F: Toolmonitor 2: Tool is broken


BMK
Reason The tool monitoring, channel 1, has detected a tool break. Depending on the
parameterization, the NC program is immediately stopped on all machining
channels, or it only stops the faulty machining channel and the other runs until
the next stopping point or wait mark is reached.
Solution Replace the broken tool, or, in the event of a false alarm (chip jam) find out and
remedy the cause using the monitoring device. Depending on the parameter
setting, the error can be deleted using the "Reset" or "ALARM CANCEL"
keys.

700627 F: Toolmonitor 2: Tool is not present


BMK
Reason The tool monitoring, channel 1, has detected a missing tool. Depending on the
parameterization, the NC program is immediately stopped on all machining
channels, or it only stops the faulty machining channel and the other runs until
the next stopping point or wait mark is reached.
Solution Insert the correct tool into the tool position or check the tool/workpiece: break
in the negative direction or allowance fluctuations. Depending on the parameter
setting, the error can be deleted using the "Reset" or "ALARM CANCEL"
keys.

700628 F: Channel 4 M function inadmissible


BMK
Reason An M function was programmed in channel 4 to which no function is allocated
in the current machine equipment.
Solution Check and correct program.

700629 F: Channel 4 M function > 999 inadmissible


BMK
Reason An M function was programmed in channel 4 which exceeds 999. 4-digit M
functions are inadmissible.
Solution Check and correct program.
700630 F: Channel 4 extended M function inadmissible
BMK
Reason An "extended M function" was programmed in channel 4 to which no function
is allocated in the current machine equipment.
Solution Check and correct program.

700631 F: Channel 4 M function programmed in the block several times


BMK
Reason The identical M function was multiple programmed in channel 4.
Solution Check and correct program.

700632 M: Clamping device 3: Position undefined


BMK
Reason Clamping device 3 is neither clamped nor opened completely.
Solution Clamp or completely open clamping device 3.

700633 M: Clamping device 3: Disengagement stroke selected


BMK
Reason Clamp 3 is in the "Disengagement stroke" operating mode, i.e. the clamping
stroke limitation is switched inactive for the clamping jaw change.
Solution Select the "Internal clamping" or "External clamping" clamping type.

700634 M: Clamping unit 3: Clamping position control is disabled


BMK
Reason This is a signal that the clamping path control for clamp 3 is switched off . This
message is set and must be acknowledged with RESET when: - the clamping
path control is deselected. - the clamping path control is deselected when the
machine is switched on. This message is set and disappears automatically after
5 seconds: - with every program start
Solution Acknowledge the error or wait 5 seconds.

M: axis Y1: Axis moving at the moment not possible, cause axis is
700640
clamped.
BMK
Reason Axis Y1 is clamped and cannot be moved in Jog mode.
Solution Release clamping of axis Y1 either with the operating mask intended for this

purpose or by pressing Reset.

M: Protection hood open not allowed because the handling hatch is not
700641
closed.
BMK
Reason Protection hood open not allowed because the handling hatch is not closed.
Solution Close the handling hatch, then it is allowed to open the protection hood.

700642 M: Protection hood open not allowed because index B3 not defined
BMK
Reason
Solution

700660 Rotary cycling table: Cylinder 1 position up not OK.


BMK
Reason Cylinder 1 (position transfer handling) position up not OK.
Solution Check cylinder.

700661 Rotary cycling table: Cylinder 1 position down not OK.


BMK
Reason Cylinder 1 (position transfer handling) position down not OK.
Solution Check cylinder.

700662 Rotary cycling table: Cylinder 2 position up not OK.


BMK
Reason Cylinder 2 (position transfer handling) position up not OK.
Solution Check cylinder.

700663 Rotary cycling table: Cylinder 2 position down not OK.


BMK
Reason Cylinder 2 (position transfer handling) position down not OK.
Solution Check cylinder.

700700 F: Customer module, relay 1: no acknowledgement


BMK
Reason The acknowledgement that relay 1 of the customer module has switched over,
was not transmitted within the set time. The NC program was stopped. The
possible cause is customer-specific.
Solution Remedy cause and acknowledge error message.

700701 F: Customer module, relay 2: no acknowledgement


BMK
Reason The acknowledgement that relay 2 of the customer module has switched over,
was not transmitted within the set time. The NC program was stopped. The
possible cause is customer-specific.
Solution Remedy cause and acknowledge error message.

700702 F: Customer module, relay 3: no acknowledgement


BMK
Reason The acknowledgement that relay 3 of the customer module has switched over,
was not transmitted within the set time. The NC program was stopped. The
possible cause is customer-specific.
Solution Remedy cause and acknowledge error message.

700703 F: Customer module, relay 4: no acknowledgement


BMK
Reason The acknowledgement that relay 4 of the customer module has switched over,
was not transmitted within the set time. The NC program was stopped. The
possible cause is customer-specific.
Solution Remedy cause and acknowledge error message.

700704 F: Customer module, relay 5: no acknowledgement


BMK
Reason The acknowledgement that relay 5 of the customer module has switched over,
was not transmitted within the set time. The NC program was stopped. The
possible cause is customer-specific.
Solution Remedy cause and acknowledge error message.
700705 F: Customer module, relay 6: no acknowledgement
BMK
Reason The acknowledgement that relay 6 of the customer module has switched over,
was not transmitted within the set time. The NC program was stopped. The
possible cause is customer-specific.
Solution Remedy cause and acknowledge error message.

700706 F: Customer module, relay 7: no acknowledgement


BMK
Reason The acknowledgement that relay 7 of the customer module has switched over,
was not transmitted within the set time. The NC program was stopped. The
possible cause is customer-specific.
Solution Remedy cause and acknowledge error message.

700707 F: Customer module, relay 8: no acknowledgment


BMK
Reason The acknowledgement that relay 8 of the customer module has switched over,
was not transmitted within the set time. The NC program was stopped. The
possible cause is customer-specific.
Solution Remedy cause and acknowledge error message.

700708 F: Bar interface: Unknown type


BMK
Reason In the "Bar interface type" parameter a type is entered which is not
implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

700709 F: Bar interface: Loader not operational


BMK
Reason The loader does not signal "operational".
Solution Ensure that the loader is operational, subsequently acknowledge the error.

700710 F: Bar interface: Inadmissible M function


BMK
Reason The NC program has reached an M function for the bar loader, which cannot be
processed. Possible cause: No bar mode has been selected. The bar loader is not
in the automatic mode. No bar loader is installed.
Solution Remedy cause and acknowledge error message.

700711 F: Bar interface: Maximum execution time exceeded


BMK
Reason The loading process could not be completed in the preset time.
Solution Remedy cause and acknowledge error message.

700712 F: Chip conveyor or chip tank: Top coolant level switch defective
BMK
Reason The additional diagnosis output of the coolant sensor monitors the function of
the switch and the supply line. A high-signal is emitted as long as the sensor is
functioning.
Solution Measure the switch and, if necessary, replace it.

700713 F: Clean water tank: Top coolant level switch defective


BMK
Reason The additional diagnosis output of the coolant sensor monitors the function of
the switch and the supply line. A high-signal is emitted as long as the sensor is
functioning.
Solution Measure the switch and, if necessary, replace it.

700714 F: Clean water tank: Central coolant level switch defective


BMK
Reason The additional diagnosis output of the coolant sensor monitors the function of
the switch and the supply line. A high-signal is emitted as long as the sensor is
functioning.
Solution Measure the switch and, if necessary, replace it.

700715 F: Clean water tank: Bottom coolant level switch defective"


BMK
Reason The additional diagnosis output of the coolant sensor monitors the function of
the switch and the supply line. A high-signal is emitted as long as the sensor is
functioning.
Solution Measure the switch and, if necessary, replace it.

700716 F: Coolant cleaning: Band minimum switch defective


BMK
Reason The two switch contacts do not switch contrarily.
Solution Measure the switch and, if necessary, replace it.

700717 F: Coolant cleaning: Band end switch defective


BMK
Reason The two switch contacts do not switch contrarily.
Solution Measure the switch and, if necessary, replace it.

700718 F: Clean water tank: Lack of coolant


BMK
Reason The medium coolant level was gone below. A possibly running program was
stopped at the next stopping point.
Solution Replenish coolant.

700719 F: Chip conveyor or chip tank: Coolant return too slow


BMK
Reason The TOP level switch is left too slowly.
Solution Check the strainers in the chip conveyor or a possible filter for soiling.

700720 F: PLC: OB80 has actuated (time error)


BMK
Reason The control system has detected an internal PLC time error.
Solution Acknowledge the error and, if necessary, switch the machine off and on again.

700721 F: PLC: OB81 has actuated (power supply error)


BMK
Reason The control system has detected an error in the power supply.
Solution Remedy cause and acknowledge error message.
700722 F: PLC: OB82 has actuated (diagnosis alarm)
BMK
Reason An assembly group used for diagnosis has detected an error.
Solution Remedy cause and acknowledge error message.

700723 F: PLC: OB85 has actuated (program sequence error)


BMK
Reason An error has occurred during access to the PLC modules or the periphery.
Solution Remedy cause and acknowledge error message.

700724 F: PLC: OB86 has actuated (module mounting failure)


BMK
Reason The DP master system failed.
Solution Remedy cause and acknowledge error message.

700725 F: PLC: OB121 has actuated (programming error)


BMK
Reason An internal error occurred in the PLC program. Possible cause: Module not
loaded
Solution Remedy cause and acknowledge error message.

700726 F: PLC: OB122 has actuated (periphery access error)


BMK
Reason An error occurred during access to the data of a signal module. Possible cause:
An option has been selected for which the required hardware is not installed.
Solution Remedy cause and acknowledge error message.

700727 F: Clean water tank: No coolant


BMK
Reason The minimum coolant level was reached. The coolant pumps and the machine
were stopped immediately to ensure that the pumps do not run dry.
Solution Replenish coolant. Acknowledge the error message.
700728 F: Coolant system: Safety switching unit, Emergency Stop
BMK
Reason The Emergency Stop safety switching unit of the coolant system does not
switch correctly. Ensure that the switching status is opposite to the machine
Emergency Stop.
Solution Check the Emergency Stop safety switching unit of the coolant system.

700729 F: Coolant system: Safety switching unit, machine door


BMK
Reason The machine door safety switching unit of the coolant system does not switch
correctly. Ensure that the switching status is opposite to the machine door.
Solution Check the machine door safety switching unit of the coolant system.

700730 F: Parts handling: Unknown type


BMK
Reason In the "Parts handling type" parameter a type is entered which is not
implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

700731 F: Customer module: unknown type


BMK
Reason In the "Customer module type" parameter a type is entered which is not
implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

700732 M: Customer module, relay 1: no acknowledgment


BMK
Reason The acknowledgement that relay 1 of the customer module has switched over,
was not transmitted within the set time. This is only information, the NC
program continues to run. The possible cause is customer-specific.
Solution Remedy cause of the error.

700733 M: Customer module, relay 2: no acknowledgement


BMK
Reason The acknowledgement that relay 2 of the customer module has switched over,
was not transmitted within the set time. This is only information, the NC
program continues to run. The possible cause is customer-specific.
Solution Remedy cause of the error.

700734 M: Customer module, relay 3: no acknowledgement


BMK
Reason The acknowledgement that relay 3 of the customer module has switched over,
was not transmitted within the set time. This is only information, the NC
program continues to run. The possible cause is customer-specific.
Solution Remedy cause of the error.

700735 M: Customer module, relay 4: no acknowledgement


BMK
Reason The acknowledgement that relay 4 of the customer module has switched over,
was not transmitted within the set time. This is only information, the NC
program continues to run. The possible cause is customer-specific.
Solution Remedy cause of the error.

700736 M: Customer module, relay 5: no acknowledgement


BMK
Reason The acknowledgement that relay 5 of the customer module has switched over,
was not transmitted within the set time. This is only information, the NC
program continues to run. The possible cause is customer-specific.
Solution Remedy cause of the error.

700737 M: Customer module, relay 6: no acknowledgement


BMK
Reason The acknowledgement that relay 6 of the customer module has switched over,
was not transmitted within the set time. This is only information, the NC
program continues to run. The possible cause is customer-specific.
Solution Remedy cause of the error.

700738 M: Customer module, relay 7: no acknowledgement


BMK
Reason The acknowledgement that relay 7 of the customer module has switched over,
was not transmitted within the set time. This is only information, the NC
program continues to run. The possible cause is customer-specific.
Solution Remedy cause of the error.

700739 M: Customer module, relay 8: no acknowledgement


BMK
Reason The acknowledgement that relay 8 of the customer module has switched over,
was not transmitted within the set time. This is only information, the NC
program continues to run. The possible cause is customer-specific.
Solution Remedy cause of the error.

700740 M: Bar interface: Change bar


BMK
Reason Manually insert the bars in the selected loader type. The NC program detect
that a bar change is required and stops the program.
Solution Insert a new bar, subsequently continue the program.

700741 M: Bar interface: Material infeed is empty


BMK
Reason The bar loader material infeed is empty. This is only information.
Solution Reload bars.

700742 M: Bar interface: Safety cover not closed


BMK
Reason The protection cover of the bar loader is not closed.
Solution Close the safety cover

700743 M: Part handling: Protective fence not closed


BMK
Reason The protective fence of the parts handling is not closed. The message appears
when the machining compartment door is to be opened for loading/unloading.
Solution Close protective fence.
700744 M: Part handling: Handling not in the AUTOMATIK mode
BMK
Reason The parts handling is not in the AUTOMATIC mode. The message appears
when the machining compartment door is to be opened for loading/unloading.
Solution Select the AUTOMATIC operating mode

700745 M: Parts handling: Handling has not left the machining compartment
BMK
Reason The parts handling has not left the machining compartment. The message
appears when the protection hood is to be closed.
Solution Remove the handling from the machining compartment.

700746 M: Rotary cycling table: Workpiece flap not closed


BMK
Reason The workpiece flap of the circular cycling table is not closed or the switch is
defective.
Solution Close the workpiece flap of the circular cycling table.

700747 M: Rotary cycling table in workpiece inspection position


BMK
Reason The circular cycling table was inched to the workpiece inspection position. In
this position, automatic sequence is impossible.
Solution Inch the circular cycling table back to its working position.

M: Parts handling: Automation Interface simulation with the Profibus


700748
active
BMK
Reason The simulation for the Automation Interface 2008 with profibus DP was
activated. It is used to test the interface functions of the lathe without the
handling unit.
Solution The simulation is deactivated when switching the machine off and on again.

700750 M: Bar Loader Interface: Handshake Function 1 is aktive


BMK
Reason The handshake function 1 of the bar interface is active.
Solution The message automatically extinguishes once the handshake is completed.

700751 M: Bar Loader Interface: Handshake Function 2 is aktive


BMK
Reason The handshake function 2 of the bar interface is active.
Solution The message automatically extinguishes once the handshake is completed.

700752 M: Bar Loader Interface: Handshake Function 3 is aktive


BMK
Reason The handshake function 3 of the bar interface is active.
Solution The message automatically extinguishes once the handshake is completed.

700753 M: Bar Loader Interface: Handshake Function 4 is aktive


BMK
Reason The handshake function 4 of the bar interface is active.
Solution The message automatically extinguishes once the handshake is completed.

700754 M: Bar Loader Interface: Handshake Function 5 is aktive


BMK
Reason The handshake function 5 of the bar interface is active.
Solution The message automatically extinguishes once the handshake is completed.

700755 M: Bar Loader Interface: Handshake Function 6 is aktive


BMK
Reason The handshake function 6 of the bar interface is active.
Solution The message automatically extinguishes once the handshake is completed.

700756 M: Bar Loader Interface: Handshake Function 7 is aktive


BMK
Reason The handshake function 7 of the bar interface is active.
Solution The message automatically extinguishes once the handshake is completed.
700757 M: Bar Loader Interface: Handshake Function 8 is aktive
BMK
Reason The handshake function 8 of the bar interface is active.
Solution The message automatically extinguishes once the handshake is completed.

700758 M: Bar Loader Interface: Handshake Function 9 is aktive


BMK
Reason The handshake function 9 of the bar interface is active.
Solution The message automatically extinguishes once the handshake is completed.

700759 M: Bar Loader Interface: Handshake Function 10 is aktive


BMK
Reason The handshake function 10 of the bar interface is active.
Solution The message automatically extinguishes once the handshake is completed.

700760 M: Bar Loader Interface: Alarm fran laddutrustning


BMK
Reason This message is tripped by the bar loader and is customer-specific.
Solution

700761 M: Bar Loader Interface: Driftsmeddelande fran laddutrustning


BMK
Reason This message is tripped by the bar loader and is customer-specific.
Solution

700762 M: Bar Loader Interface: Reply of push length failed


BMK
Reason
Solution

700800 F: Machine: Motor protection switch, hydraulic, has tripped


BMK
Reason The motor protection switch, hydraulic, has tripped. Possible defect (electrical,
mechanical)
Solution Remedy cause and acknowledge error message.

700801 F: Machine: Motor protection switch, lubrication, has tripped


BMK
Reason The motor protection switch, lubrication, has tripped. Possible defect
(electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700802 F: Machine: Motor protection switch, coolant, has tripped


BMK
Reason The motor protection switch, coolant, has tripped. Possible defect (electrical,
mechanical)
Solution Remedy cause and acknowledge error message.

700803 F: Machine: Motor protection switch, heat exchanger, has tripped


BMK
Reason The motor protection switch, heat exchanger, has tripped. Possible defect
(electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700804 F: Machine: Motor protection switch, cooling unit, has tripped


BMK
Reason The motor protection switch, cooling unit, has tripped. Possible defect
(electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700805 F: Machine: Motor protection switch, fan, main spindle, has tripped
BMK
Reason The motor protection switch, fan, main spindle, has tripped. Possible defect
(electrical, mechanical)
Solution Remedy cause and acknowledge error message.
F: Chip conveyor: Motor protection switch has tripped or switch for
700806
chipcontainer is set
BMK
Reason The motor protection switch of the chip conveyor has tripped or the switch on
the chip conveyor for stopping the chip conveyor was set (chip carriage is to be
emptied). When the stopping point is reached, the warning 700851 changes to
error 700806 "F: Chip conveyor: Motor protection switch has tripped".
Solution Switch the motor protection switch or the switch on the chip conveyor for
stopping the chip conveyor and acknowledge the error.

700807 F: Machine: Motor protection switch, conveyor belt, has tripped


BMK
Reason The motor protection switch, conveyor belt, has tripped. Possible defect
(electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700808 F: Machine: Motor protection switch, conveyor belt EWAB, has tripped
BMK
Reason The motor protection switch, conveyor belt EWAB, has tripped. Possible defect
(electrical, mechanical)
Solution Remedy cause and acknowledge error message.

700809 F: Chip conveyor or chip tank: Central coolant level switch defective
BMK
Reason The additional diagnosis output of the coolant sensor monitors the function of
the switch and the supply line. A high-signal is emitted as long as the sensor is
functioning.
Solution Measure the switch and, if necessary, replace it.

700810 F: Chip conveyor or chip tank: Bottom coolant level switch defective
BMK
Reason The additional diagnosis output of the coolant sensor monitors the function of
the switch and the supply line. A high-signal is emitted as long as the sensor is
functioning.
Solution Measure the switch and, if necessary, replace it.
700811 F: Clean water tank: Overflow
BMK
Reason The maximum coolant level of the clear water tank was reached. The lifting
pump in the chip conveyor was stopped. A possibly running program will
be/was stopped at the next stopping point. Possible cause: Excessive coolant in
the circuit.
Solution Remedy cause and acknowledge error message.

700812 F: Coolant: flow monitoring 1, no flow


BMK
Reason The 1st flow switch for coolant signals no coolant flow although coolant should
flow due to the machine status. The coolant causing this error depends on the
installation site (see coolant plant) of the flow switch. Possible cause: Coolant
outlet clogged, coolant outlet in the tool too small.
Solution Remedy cause and acknowledge error message.

700813 F: Coolant: flow monitoring 1, inadmissible flow


BMK
Reason The 1st flow switch for coolant signals coolant flow although no coolant should
flow due to the machine status. The coolant causing this error depends on the
installation site (see coolant plant) of the flow switch. Possible cause: Valve
defective, flow switch defective.
Solution Remedy cause and acknowledge error message.

700814 F: Coolant: flow monitoring 2, no flow


BMK
Reason The 2nd flow switch for coolant signals no coolant flow although coolant
should flow due to the machine status. The coolant causing this error depends
on the installation site (see coolant plant) of the flow switch. Possible cause:
Coolant outlet clogged, coolant outlet in the tool too small.
Solution Remedy cause and acknowledge error message.

700815 F: Coolant: flow monitoring 2, inadmissible flow


BMK
Reason The 2nd flow switch for coolant signals coolant flow although no coolant
should flow due to the machine status. The coolant causing this error depends
on the installation site (see coolant plant) of the flow switch. Possible cause:
Valve defective, flow switch defective.
Solution Remedy cause and acknowledge error message.

700816 F: Coolant: flow monitoring 3, no flow


BMK
Reason The 3rd flow switch for coolant signals no coolant flow although coolant
should flow due to the machine status. The coolant causing this error depends
on the installation site (see coolant plant) of the flow switch. Possible cause:
Coolant outlet clogged, coolant outlet in the tool too small.
Solution Remedy cause and acknowledge error message.

700817 F: Coolant: flow monitoring 3, inadmissible flow


BMK
Reason The 3rd flow switch for coolant signals coolant flow although no coolant
should flow due to the machine status. The coolant causing this error depends
on the installation site (see coolant plant) of the flow switch. Possible cause:
Valve defective, flow switch defective.
Solution Remedy cause and acknowledge error message.

700818 F: Coolant: flow monitoring 4, no flow


BMK
Reason The 4th flow switch for coolant signals no coolant flow although coolant
should flow due to the machine status. The coolant causing this error depends
on the installation site (see coolant plant) of the flow switch. Possible cause:
Coolant outlet clogged, coolant outlet in the tool too small.
Solution Remedy cause and acknowledge error message.

700819 F: Coolant: flow monitoring 4, inadmissible flow


BMK
Reason The 4th flow switch for coolant signals coolant flow although no coolant
should flow due to the machine status. The coolant causing this error depends
on the installation site (see coolant plant) of the flow switch. Possible cause:
Valve defective, flow switch defective.
Solution Remedy cause and acknowledge error message.

700820 F: Coolant: flow monitoring 5, no flow


BMK
Reason The 5th flow switch for coolant signals no coolant flow although coolant
should flow due to the machine status. The coolant causing this error depends
on the installation site (see coolant plant) of the flow switch. Possible cause:
Coolant outlet clogged, coolant outlet in the tool too small.
Solution Remedy cause and acknowledge error message.

700821 F: Coolant: flow monitoring 5, inadmissible flow


BMK
Reason The 5th flow switch for coolant signals coolant flow although no coolant
should flow due to the machine status. The coolant causing this error depends
on the installation site (see coolant plant) of the flow switch. Possible cause:
Valve defective, flow switch defective.
Solution Remedy cause and acknowledge error message.

700822 F: Coolant: flow monitoring 6, no flow


BMK
Reason The 6th flow switch for coolant signals no coolant flow although coolant
should flow due to the machine status. The coolant causing this error depends
on the installation site (see coolant plant) of the flow switch. Possible cause:
Coolant outlet clogged, coolant outlet in the tool too small.
Solution Remedy cause and acknowledge error message.

700823 F: Coolant: flow monitoring 6, inadmissible flow


BMK
Reason The 6th flow switch for coolant signals coolant flow although no coolant
should flow due to the machine status. The coolant causing this error depends
on the installation site (see coolant plant) of the flow switch. Possible cause:
Valve defective, flow switch defective.
Solution Remedy cause and acknowledge error message.

700824 F: Coolant: Unknown type


BMK
Reason In the "Coolant" parameter (standard, individual.....) a combination is entered
which is not implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.
700825 F: Coolant supply: Unknown type
BMK
Reason In the "Coolant supply" parameter a combination is entered which is not
implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

700826 F: Chip conveyor or chip tank: Coolant overflow


BMK
Reason The maximum coolant level of the chip conveyor was reached. A program
possibly running and the coolant pumps were stopped. Possible cause:
Excessive supply. Possible defect: Lifting pump or float switch defective.
Solution Remedy cause and acknowledge error message.

700827 F: Clean water tank: MAXMAX level reached


BMK
Reason The maximum coolant level of the clear water tank was reached. The lifting
pump in the chip conveyor was stopped. A possibly running program will
be/was stopped at the next stopping point. Possible cause: Excessive coolant in
the circuit.
Solution Remedy cause and acknowledge error message.

700828 F: Clean water tank: MAX level reached


BMK
Reason The medium coolant level of the clear water tank was reached. A possibly
running program will be/was stopped at the next stopping point. Possible cause:
Excessive coolant in the circuit.
Solution Remedy cause and acknowledge error message.

700829 F: Clean water tank: MIN level reached


BMK
Reason The minimum coolant level of the clear water tank was reached. A program
possibly running and the pumps will be/were stopped at the next stopping point
to prevent the coolant pump from running dry. Possible cause: Insufficient
coolant in the circuit.
Solution Remedy cause and acknowledge error message.
700830 F: Coolant cleaning: Filter soiled
BMK
Reason Band filter: The coolant filter is still soiled after it has been cycled three times.
A possibly running program will be/was stopped at the next stopping point.
Possible cause: The running time parameter is set too low so that only
insufficient filter material is provided. Individual filter or double switching
filter: Filter is soiled.
Solution Band filter: Increase the running time parameter or continue cycling the band
filter by means of the button. Individual filter or double switching filter: Toggle
or replace the filter cartridge. General: Remedy cause and acknowledge error
message.

700831 F: Coolant cleaning: Band end


BMK
Reason The band filter signals band end. A possibly running program will be/was
stopped at the next stopping point.
Solution Replace the filter material. Remedy cause and acknowledge error message.

700832 W: Clean water tank: MAXMAX level reached


BMK
Reason The maximum coolant level of the clear water tank was reached. The lifting
pump in the chip conveyor was stopped. A possibly running program will
be/was stopped at the next stopping point. Possible cause: Excessive coolant in
the circuit.
Solution Remedy the cause (before the stopping point).

700833 W: Clean water tank: MAX level reached


BMK
Reason The medium coolant level of the clear water tank was reached. A possibly
running program will be/was stopped at the next stopping point. Possible cause:
Excessive coolant in the circuit.
Solution Remedy the cause (before the stopping point).

700834 W: Clean water tank: MIN level reached


BMK
Reason The minimum coolant level of the clear water tank was reached. A program
possibly running and the pumps will be/were stopped at the next stopping point
to prevent the coolant pump from running dry. Possible cause: Insufficient
coolant in the circuit.
Solution Remedy the cause (before the stopping point).

700835 W: Coolant cleaning: Filter soiled


BMK
Reason Band filter: The coolant filter is still soiled after it has been cycled three times.
A possibly running program will be/was stopped at the next stopping point.
Possible cause: The running time parameter is set too low so that only
insufficient filter material is provided. Individual filter or double switching
filter: Filter is soiled.
Solution Band filter: Increase the running time parameter or continue cycling the band
filter by means of the button. Individual filter or double switching filter: Toggle
or replace the filter cartridge. General: Remedy the cause (before the stopping
point).

700836 W: Coolant cleaning: Band end


BMK
Reason The band filter signals band end. A possibly running program will be/was
stopped at the next stopping point.
Solution Replace the filter material. Remedy the cause (before the stopping point).

700837 F: Clean water tank: Lack of coolant


BMK
Reason The medium coolant level was gone below. After a preset time has elapsed, the
message changes to a warning. A possibly running program will be stopped at
the next stopping point.
Solution Replenish coolant.

700838 M: : Coolant cleaning: Band end draws nearer


BMK
Reason The band supply is nearly used up.
Solution Change the roll.

700839 W: Clean water tank: Lack of coolant


BMK
Reason The medium coolant level was gone below. A possibly running program will be
stopped at the next stopping point.
Solution Replenish coolant.

700840 W: Späneförderer: Coolant return too slow


BMK
Reason The TOP level switch is left too slowly. A possibly running program will be
stopped at the next stopping point.
Solution Check the strainers in the chip conveyor or a possible filter for soiling.

700841 M: Coolant cleaning: Belt minimum switch defective


BMK
Reason The two switch contacts do not switch contrarily.
Solution Measure the switch and, if necessary, replace it.

700842 M: Machine: Motor protection switch, hydraulic, has tripped


BMK
Reason The "Hydraulics" motor protection switch has tripped caused by too high
power.
Solution - Turn on the motor protection switch. - If the protection switch is tripped more
frequently, examine the motor and the unit as well as the protection switch.

700843 M: Machine: Motor protection switch, lubrication, has tripped


BMK
Reason The "Lubrication" motor protection switch has tripped caused by too high
power.
Solution - Turn on the motor protection switch. - If the protection switch is tripped more
frequently, examine the motor and the unit as well as the protection switch.

700844 M: Machine: Motor protection switch, coolant, has tripped


BMK
Reason The "Coolant" motor protection switch has tripped caused by too high power.
Solution - Turn on the motor protection switch. - If the protection switch is tripped more
frequently, examine the motor and the unit as well as the protection switch.

700845 M: Machine: Motor protection switch, heat exchanger, has tripped


BMK
Reason The "Heat exchanger" motor protection switch has tripped caused by too high
power.
Solution - Turn on the motor protection switch. - If the protection switch is tripped more
frequently, examine the motor and the unit as well as the protection switch.

700846 M: Machine: Motor protection switch, cooling unit, has tripped


BMK
Reason The "Cooling unit" motor protection switch has tripped caused by too high
power.
Solution - Turn on the motor protection switch. - If the protection switch is tripped more
frequently, examine the motor and the unit as well as the protection switch.

700847 M: Machine: Motor protection switch, fan, main spindle, has tripped
BMK
Reason The "Fan, main spindle" motor protection switch has tripped caused by too
high power.
Solution - Turn on the motor protection switch. - If the protection switch is tripped more
frequently, examine the motor and the unit as well as the protection switch.

M: Chip conveyor: Motor protection switch has tripped or switch for


700848
chipcontainer is set
BMK
Reason The motor protection switch of the chip conveyor has tripped or the switch on
the chip conveyor for stopping the chip conveyor was set (chip carriage is to be
emptied). After the waiting time has elapsed, the messages changes (when a
program is running) to warning 700851 "W: Chip conveyor: Motor protection
switch has tripped". If no program is running, the message changes to error
700806 "F: Chip conveyor: Motor protection switch has tripped".
Solution Switch the motor protection switch or the switch on the chip conveyor for
stopping the chip conveyor and acknowledge the error.

700849 M: Machine: Motor protection switch, conveyor belt, has tripped


BMK
Reason The "Conveyor belt" motor protection switch has tripped caused by too high
power.
Solution Release a possible jamming. Turn on the motor protection switch. - If the
protection switch is tripped more frequently, examine the motor and the unit as
well as the protection switch.
700850 M: Machine: Motor protection switch, conveyor belt EWAB, has tripped
BMK
Reason The "EWAB belt" motor protection switch has tripped caused by too high
power.
Solution Release a possible jamming. Turn on the motor protection switch. If the
protection switch is tripped more frequently, examine the motor and the unit as
well as the protection switch.

W: Chip conveyor: Motor protection switch has tripped or switch for


700851
chipcontainer is set
BMK
Reason The motor protection switch of the chip conveyor has tripped or the switch on
the chip conveyor for stopping the chip conveyor was set (chip carriage is to be
emptied). When the stopping point is reached, this warning changes to error
700806 "F: Chip conveyor: Motor protection switch has tripped".
Solution Switch the motor protection switch or the switch on the chip conveyor for
stopping the chip conveyor and acknowledge the error.

700852 W: Clean water tank: Overfilled


BMK
Reason The maximum coolant level of the clear water tank was reached. The lifting
pump in the chip conveyor was stopped. A possibly running program will
be/was stopped at the next stopping point. Possible cause: Excessive coolant in
the circuit.
Solution Remedy cause and acknowledge error message.

700853 M: Parts handling: not in AUTOMATIC mode


BMK
Reason M: Parts handling: not in AUTOMATIC mode
Solution

700854 M: Parts handling: Machining compartment not free


BMK
Reason M: Parts handling: Machining compartment not free
Solution
700855 M: Coolant: Refrigerator not OK
BMK
Reason
Solution

700856 M: Additional tool magazine: not closed


BMK
Reason The additional magazine is not closed although no tool change is currently
carried out.
Solution Close the additional magazine in JOG using the tool magazine/additional
magazine user mask.

700857 M: Tool hatch: not closed


BMK
Reason The tool hatch is not closed although no tool change is carried out currently or
the tool magazine has received the unloading, loading, transpositioning or
positioning command although the tool hatch is not closed (but not due to a tool
change).
Solution If no tool change is executed, close the tool hatch in JOG using the tool
magazine/tool hatch user mask. Acknowledge the error message with
„ALARM CANCEL" or „RESET". If necessary, interrogate unloading,
loading, transpositioning or positioning again once the tool hatch is closed.

700858 M: Chip conveyor or chip tank: MIN level reached


BMK
Reason
Solution

700859 M: EWAB indexing belt: Lack of material by feed!


BMK
Reason
Solution

700860 M: EWAB indexing belt: Part at the manual loading stop is not an
unmachined part
BMK
Reason
Solution

700861 M: EWAB indexing belt: Incorrect part detected at manual loading stop
BMK
Reason
Solution

M: EWAB indexing belt: Automatic mode, start lock (chuck opened /


700862
Reset ?)
BMK
Reason
Solution

700863 W: EWAB indexing belt: Belt, indexing lock (chuck opened / Reset ?)
BMK
Reason
Solution

700900 F: EWAB indexing belt: Unknown type


BMK
Reason
Solution

700901 F: EWAB indexing belt: Not operational


BMK
Reason
Solution

700902 F: Tool holder 1: Reversing the tool spindle is impossible


BMK
Reason Reversing the tool spindle required for coupling the driven tools cannot be
started.
Solution Remedy cause and acknowledge error message.

700903 F: Tool holder 1: Pre-index does not unclamp


BMK
Reason The pre-index bolt cannot be unclamped. Possible defect in the turret.
Solution Remedy cause and acknowledge error message.

700904 F: Tool holder 1: Pre-index does not index


BMK
Reason The turret cannot be indexed.
Solution Remedy cause and acknowledge error message.

700905 F: Tool holder 1: Collection position not found


BMK
Reason The turret position for initiating pre-indexing was not detected. Possible cause:
Tool disk cannot turn freely. Possible defect in the turret.
Solution Remedy cause and acknowledge error message.

700906 F: Tool holder 1: The driven tool has left the coupled status
BMK
Reason The driven tool has left the "coupled" status although no respective command
was pending.
Solution Remedy cause and acknowledge error message.

700907 F: Tool holder 1: The driven tool has left the uncoupled status
BMK
Reason The driven tool has left the "uncoupled" status although no respective
command was pending.
Solution Remedy cause and acknowledge error message.

700908 F: Tool holder 1: The driven tool does not couple


BMK
Reason The driven tool is to be coupled but has not reached the „coupled" status within
the preset time. Possible cause: No driven tool at this tool position. Coupling
sluggish.
Solution Remedy cause and acknowledge error message.

700909 F: Tool holder 1: The driven tool does not decouple


BMK
Reason The driven tool is to be uncoupled but has not reached the „uncoupled" status
within the preset time. Possible cause: Coupling sluggish.
Solution Remedy cause and acknowledge error message.

700910 F: Tool clamp.dev.: Unknown type


BMK
Reason In the "Tool clamp type" parameter, a type is entered which is not implemented
in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

700911 F: Tool clamp.dev.: Not unclamped during tool change


BMK
Reason
Solution

700912 F: Tool clamp.dev.: Clamping path overrun


BMK
Reason The clamping cylinder is moved out completely. No tool is in the tool spindle
or the safe tool clamping is not ensured.
Solution Load a tool into the tool spindle. Use a different clamping cone. If necessary,
check the tool clamp setting.

700913 F: Tool clamp.dev.: not clamped


BMK
Reason The clamping cylinder did not reach the required clamping path. Clamping is
either not carried out or the tool is incorrectly positioned in the clamp.
Solution 1. Chips could be present on the clamping surface. 2. It is possible that the tool
clamping surface exceeds the tolerance. 3. Check the correct tool position and
unclamp and clamp the tool again. Check the clamping function.

700914 F: Brake axis B1: not clamped


BMK
Reason The clamping monitoring of the brake has tripped. Depending on the series,
clamping is tripped via an output and feedback is given via an input. In this
case, the input was not set to high.
Solution Check the relevant inputs and outputs. Venting is carried out pneumatically or
hydraulically, the pressure may be insufficient (drops), when further (air)
consumers are switched on.

700915 F: Brake axis B1: not unclamped


BMK
Reason The relief (venting) monitoring of the brake has tripped. Depending on the
series, the brake relief is tripped via an output and feedback is given via an
input. Ensure that the brake is relieved when the axis is switched to regulation
and for this purpose, the output is set. For this error, the input was not switched
to high or the "Brake no longer activated" contact switched in row has not
switched correctly.
Solution Check the relevant inputs and outputs. Venting is carried out pneumatically or
hydraulically, the pressure may be insufficient (drops), when further (air)
consumers are switched on. Additionally check the contact to ensure that the
brake is no longer clamped, this signal is electrically switched in row with the
"Released signal".

700916 F: Index spindle 1: not indexed


BMK
Reason The "Index ON" hydraulic pressure switch does not switch correctly. For the
indexing function, the pressure is not build up within the expected time. For the
return function, the pressure is not reduced within expected time.
Solution Check the relevant inputs and outputs. Indexing is carried out pneumatically or
hydraulically, the pressure may be insufficient (drops), when further (air)
consumers are switched on.

700917 F: Index spindle 1: not reversed


BMK
Reason The "Index return" hydraulic pressure switch does not switch correctly. For the
return function, the pressure is not build up within the expected time. For the
indexing function, the pressure is not reduced within the expected time.
Solution Check the relevant inputs and outputs. Return is carried out pneumatically or
hydraulically, the pressure may be insufficient (drops), when further (air)
consumers are switched on.

700918 F: Brake, axis Q1: Undefined


BMK
Reason Prior to switching on the compressed air, the switch signals relieved or, after
the compressed air has been switched on, not relieved.
Solution Remedy cause and acknowledge error message.

700919 F: Tool changer: Unknown type


BMK
Reason The tool changer option is selected and the input value in the parameter for the
tool changer type is unknown.
Solution 0 – Undo the tool changer option selection. 1 – Correct the input value for the
tool changer type. 2 - Turn on and off the main switch.

700920 F: Tool changer: Internal error when moving Q1/Q2


BMK
Reason One of the magazine axes indicates an internal error during movement. This
can occur when, for instance, a tool control cycle was aborted and the start-up
position calculated with "0".
Solution 0 - Actuate stop and reset cycle, shut down the machine. 1 - Turn the main
switch on and off!

700921 F: Tool changer: Error when reading the actual position


BMK
Reason An error has occurred when reading the actual position of the tool changing
axes.
Solution 0 - Actuate stop and reset cycle. 1 - Check that the position is read fault-free
again. 2 - Turn on and off the main switch and check again. If the position is
still incorrect, contact service.

700922 F: Tool changer: Actual position undefined (position 0)


BMK
Reason The axes of the tool magazine are in an undefined position, i. e. they are not
located on a magazine position
Solution The axes can only be moved to a defined position using the user mask. In the
user mask, a value larger than 0 is displayed for the actual position instead of 0
when a magazine position is reached.

700923 F: Tool measuring: Measuring arm: Home position not reached


BMK
Reason Movement to home position was selected via M function. No home position
was signaled by the control device.
Solution Check the mechanical conditions and the control device.

700924 F: Tool measuring: Measuring arm: Operating position not reached


BMK
Reason Movement to working position was selected via M function. No working
position was signaled by the control device.
Solution Check the mechanical conditions and the control device.

700925 F: Tool measuring: Measuring arm: Home position left


BMK
Reason The home position was left without selection. No home position was signaled
by the control device.
Solution Check the mechanical conditions and the control device.

700926 F: Tool hatch: without end position


BMK
Reason The tool hatch is in an undefined position. None of the two end position
switches was actuated.
Solution Check the end position switches. Remedy cause and acknowledge error
message.

700927 F: Tool opening: Does not close/open


BMK
Reason The maximum moving time of the tool hatch is exceeded. None of the two end
position switches was actuated within this time.
Solution 0 - Check the end position switches. 1 – Check valve access and valves.
Remedy cause and acknowledge error message.
700928 F: Tool hatch: End position left inadmissibly
BMK
Reason The tool hatch has left one of the end positions without command.
Solution Check the end position switches. Remedy cause and acknowledge error
message.

700929 F: Tool measuring: Measuring arm: Operating position left


BMK
Reason The working position was left without selection. No working position was
signaled by the control device.
Solution Check the mechanical conditions and the control device.

F: Tool measurement: Measuring probe manually moved to: Danger of


700930
collision!
BMK
Reason The measuring probe was moved to by means of the directional keys. The
advance was stopped for safety reasons.
Solution Acknowledge the error message and move the system free in the opposite
direction. Important: all directions can be moved to. Continuation of the
movement in the same direction can destroy the probe.

700931 F: Tool measurement: Unknown measuring arm type


BMK
Reason In the "Tool measurement" parameter a measuring arm is entered which is not
implemented in the software.
Solution Enter the correct measuring arm and subsequently switch the machine off and
on again.

700932 M: Tool measurement: the measuring arm is not in an end position


BMK
Reason The measuring arm is neither in its home nor in its working position.
Solution Move the measuring arm to one of these positions. Remove possible chips.

700933 M: Tool measurement: the measuring cover is not in an end position


BMK
Reason M: Tool measurement: the measuring cover is not in an end position
Solution

700934 M: Handheld unit HT2: Handheld unit active


BMK
Reason The hand-held terminal was activated via the key switch.
Solution Turn the key switch back to the central position.

700936 M: Brake axis B1: undefined


BMK
Reason The pressure switches of the brake do neither signal a relieved nor a clamped
status.
Solution Use H functions or the keys in the user mask to relieve or clamp the brake and
move it to a defined status. Use the RESET key to relieve the brake and delete
the error.

700937 M: Tool magazine: Axis not referenced


BMK
Reason A travel job was started although the tool magazine axis has not been
referenced.
Solution Carry out a reference run of the tool magazine axis.

700938 M: Tool magazine: Tool position is not empty


BMK
Reason While checking the tool position for "empty", a tool was detected during
unloading.
Solution 0 – Check the tool position. Remove the tool. 1 – Check the switches.

700939 M: Tool magazine: No tool present


BMK
Reason While checking the tool position no tool was detected during loading or
positioning.
Solution 0 – Check the tool position. Load a tool. 1 – Check the switches.
700940 M: Tool clamp: Unknown tool in the tool spindle
BMK
Reason The tool clamp signals a tool in the milling spindle. The milling spindle is
empty according to the tool management.
Solution 0 – Manually remove the tool from the milling spindle. 1 – Repositioning the
tool from the magazine into the spindle.

700941 M: Tool changer: Data conflict with requested tool


BMK
Reason According to the internal table a different tool is present at that position where
the tool management has found the requested tool. Is the tool at the position
indicated by the magazine list actually the requested tool?
Solution 0 - Actuate stop and reset cycle, shut down the machine. 1 - Turn the main
switch on and off! The internal table will be updated when the controls start-up.

700942 M: Tool changer: 3rd / 4th operating mode, tool change inadmissible
BMK
Reason The tool change is forbidden in the 3rd operating mode.
Solution 0 - Release agreement button (This causes an NC stop). 1 - Turn off the "Third
operating mode" key switch and close compartment door.

700943 M: Tool opening: 3rd / 4th operating mode, closing inadmissible


BMK
Reason In the 3rd operating mode it is inadmissible to close the tool hatch.
Solution 0 - Release agreement button (This causes an NC stop). 1 - Turn off the "Third
operating mode" key switch and close compartment door.

700944 M: Tool management: position change, magazine -> gripper, not recorded
BMK
Reason The gripper/shuttle has removed a tool from the magazine. However, the data
transfer from the magazine to the gripper did not function.
Solution Check where the tool is located and update the magazine list using the
transpositioning function.

700945 M: Tool management: position change, gripper -> magazine, not recorded
BMK
Reason The gripper/shuttle has transported a tool into the magazine.However, the data
transfer from the magazine to the gripper did not function.
Solution Check where the tool is located and update the magazine list using the
transpositioning function. Observe possibly displayed NC error messages.

700946 M: Tool management: position change, gripper -> spindle, not recorded
BMK
Reason
Solution

700947 M: Tool management: position change, spindle -> gripper, not recorded
BMK
Reason
Solution

700948 M: Tool management: Does not reset changing job


BMK
Reason
Solution

700949 M: Tool management: Unknown tool in the gantry gripper


BMK
Reason
Solution

700950 M: Tool management: No tool in the gantry gripper


BMK
Reason
Solution

700951 M: Tool management: Data conflict for requested tool


BMK
Reason
Solution

700952 M: Tool management: Tool cannot be reached currently


BMK
Reason
Solution

700953 M: Tool management: No magazine position available


BMK
Reason
Solution

700954 M: Tool magazine: Door is not closed


BMK
Reason The tool magazine door has been opened or unlocked.
Solution Close the tool magazine door.

700955 M: Tool shuttle: Cross stroke not reversed


BMK
Reason
Solution

700956 M: Tool management: Tool still marked for inspection


BMK
Reason The requested tool was removed from the tool magazine for inspection. The
tool position was positioned in direction to the loading door of the tool
magazine.
Solution Open the tool magazine door, correctly insert the tool into the tool position and
close the magazine door.

700957 M: Tool magazine: Please open the door


BMK
Reason Loading, unloading or tool inspection has been selected via the tool
management. The loading, unloading or inspection function is acknowledge
with opening or closing the tool magazine door.
Solution Open the tool magazine door.

700958 M: Tool magazine: Insert tool into the tool position


BMK
Reason Loading tools has been selected via the tool management. Correctly insert the
tool into the tool position. The loading function is acknowledged by closing the
tool magazine door.
Solution Correctly insert the tool into the tool position and close the magazine door.

700959 M: Tool magazine: Remove tool from the tool position


BMK
Reason Unloading tools has been selected via the tool management. Remove the tool
from the tool magazine. The unloading function is acknowledged by closing the
tool magazine door.
Solution Remove the tool from the tool position and close the magazine door.

700960 M: Tool magazine: Tool can be inspected


BMK
Reason Inspecting tools has been selected via the tool management. The tool can be
removed from the tool position and must be correctly reinserted in the tool
position. The inspection function is acknowledged by closing the tool magazine
door.
Solution Remove the tool from the tool position and correctly reinsert it in the tool
position. Close the tool magazine door.

700961 M: Tool magazine: Tool incorrectly inserted - Check the position


BMK
Reason Loading or tool inspection has been selected via the tool management. The tool
has been incorrectly inserted into the tool position or not at all.
Solution Open the tool magazine door. Remove the tool from the tool position and
correctly reinsert it in the tool position. Close the tool magazine door.

700962 M: Tool management: The tool is in the spindle


BMK
Reason Unloading or inspecting of multiple tool one of which is already in the tool
spindle has been selected via the tool management.
Solution Reposition the tool from the tool spindle into the magazine Request unloading
or inspection again. Acknowledge the message with "CANCEL" or "RESET".

700963 Vers.2.0, Date 29.05.2012


BMK
Reason Display of the error text file version. The above mentioned text is only an
example.
Solution Deselect the version display in the user surface.

701000 F: Parts handling: Life-time control to handling unit interrupted


BMK
Reason The watchdog connection (watchdog bit) to/from the handling unit was not
acknowledged via the DP/DP coupler within the admissible reaction time (1
second). The communication to the handling unit via the DP/DP coupler is
possibly disturbed or the handling unit has not acknowledged the watchdog bit
in time.
Solution Ensure the Reset / Cancel, signal acknowledgement of the handling unit or
deactivate the watchdog connection.

701001 F: Read DB: H4, H5, H6 not received


BMK
Reason The H functions H4, H5 and H6 belong to function "Read PLC data module".
They must always stand together in a block. If one of these H functions is
detected, the others must also be programmed, otherwise, this error is
generated.
Solution Acknowledge error, correct the program

701002 F: Write, read DB: Inadmissible parameter for DB


BMK
Reason NC programs have the possibility to read and write PLC data. An attempt was
made to access a data module not released for this function.
Solution Acknowledge error, correct the program

701003 F: Write, read DB: DB is shorter than DW address


BMK
Reason NC programs have the possibility to read and write PLC data. An attempt was
made to access a date outside of the data module.
Solution Acknowledge error, correct the program

701004 F: Write, read DB: Writing with FC21


BMK
Reason NC programs have the possibility to read and write PLC data. An internal error
occurred when using the FB21.
Solution Acknowledge error

701005 F: Write DB: H1, H2, H3 not received


BMK
Reason The H functions H1, H2 and H3 belong to function "Write PLC data module".
They must always stand together in a block. If one of these H functions is
detected, the others must also be programmed, otherwise, this error is
generated.
Solution Acknowledge error, correct the program

701006 F: Clamping unit 3: With switcht to low force, move direction has changed
BMK
Reason The movement direction of the clamp is reversed when the low clamping force
is switched on. This can occur when the counter pressure is set too high or the
main pressure too low for the differential pressure clamp.
Solution Set the correct clamping pressures and acknowledge the error.

701007 F: Clamping unit 4: With switcht to low force, move direction has changed
BMK
Reason The movement direction of the clamp is reversed when the low clamping force
is switched on. This can occur when the counter pressure is set too high or the
main pressure too low for the differential pressure clamp.
Solution Set the correct clamping pressures and acknowledge the error.

701008 F: Handheld unit HT2: incorrect type or IP address incorrectly set


BMK
Reason An incorrect type was selected in the "DB_Parameter".hand_terminal.WI_type
parameter.
Solution Acknowledge the error, select type: 0= no hand-held terminal, 5= hand-held
terminal HT2, Set the IP address in the switching module of the hand-held
terminal in the switch cabinet: S1=0, S2=E. If no hand-held terminal is used on
the machine, ensure that the option is additionally deselected.

701009 F: Additional Lubrication: Unknown type


BMK
Reason In the "Additional lubrication C1 type" parameter, a type is entered which is
not implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

701010 F: Axis X2: Pre-warning, motor temperature


BMK
Reason The load of the axis is so high that the drive motor reached its temperature
warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

701011 F: Axis X2: Pre-warning, heat sink temperature


BMK
Reason The drive module of the X2 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

701012 F: Axis X2: Detent clutch has tripped


BMK
Reason The detent clutch of the X2 axis is or was tripped.
Solution Re-engage detent clutch and acknowledge error message.

701013 F: Axis Z2: Pre-warning, motor temperature


BMK
Reason The load of the Z1 axis is so high that the drive motor has reached its
temperature warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.
701014 F: Axis Z2: Pre-warning, heat sink temperature
BMK
Reason The drive module of the Z2 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

701015 F: Axis Z2: Detent clutch has tripped


BMK
Reason The detent clutch of the X1 axis is or was tripped.
Solution Re-engage detent clutch and acknowledge error message.

701016 F: Tool Ident: Unknown type


BMK
Reason In the "Tool identification type" parameter, a type is entered which is not
implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

701017 F: Loading hatch: Unknown type


BMK
Reason In the "Loading hatch type" parameter, a type is entered which is not
implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

701018 F: Loading hatch 1: Command inadmissible


BMK
Reason The loading unit has not left the machining compartment.
Solution Move the loading unit out of the machine.

701019 F: Loading hatch 1: Position inadmissibly left


BMK
Reason The Open or Closed status was left without a command. This could have been
caused by a defect or manual influence.
Solution Check valves. Determine the person which caused this error.
701020 F: Loading hatch 1: Execution time exceeded
BMK
Reason The hatch command for could not be completed in the preset time (at the time
of document creation, 60 seconds). Possible cause: Incorrect setting of the limit
switches or throttle valves or failure of the pneumatic system. Possible defect
(electrical, mechanical, pneumatic)
Solution Remedy cause and acknowledge error message.

701021 F: Bar loader steady rest: No pressure when closing


BMK
Reason The clamping pressure of the steady rest has not built up.
Solution Check valve and pressure monitor

701022 F: Bar loader steady rest: No proximity switch signal when closing
BMK
Reason The "Steady rest closed" proximity switch is not activated.
Solution Check proximity switch setting beneath the steady rest hood

701023 F: Bar loader steady rest: Pressure does not drop when opening
BMK
Reason The clamping pressure of the steady does not drop when opening.
Solution Check valve and pressure monitor

F: Bar loader steady rest: Proximity switch signal does not drop out when
701024
opening
BMK
Reason The "Steady rest closed" proximity switch is not deactivated when opening.
Solution Check proximity switch setting beneath the steady rest hood

701025 F: Bar loader steady rest: Pressure dropped


BMK
Reason The clamping pressure at the steady rest has dropped
Solution Check valve and pressure monitor Are there any other consumers with a high
oil consumption active?
F: Bar loader steady rest: Proximity switch signal when closing dropped
701026
out
BMK
Reason The 'closed' signal from the proximity switch at the steady rest has dropped
Solution Check proximity switch setting beneath the steady rest hood Bero not tightly
fitted or set critically?

701027 F: Bar Loader Interface: Data transfer NC PLC failed


BMK
Reason An error is occurred in the communication between NC and PLC in the area of
the bar interface Possible cause: NC variables not defined. Incorrect semaphore
machining in the manufacturer cycles.
Solution Remedy the cause of the error. Normally, this error only occurs during
commissioning.

701028 F: Post-process measuring: Unknown type


BMK
Reason In the "Post-process measuring type" parameter, a type is entered which is not
implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

701029 F: Post-process measuring: Signal, data valid too long


BMK
Reason The signal is not taken back from the measuring station, so that no further
measured values can be taken over from the machine.
Solution Check the settings of the measuring device. Is the workpiece positioned
correctly in the measuring station? Are the tolerances set correctly? Has the
zero adjustment been carried out with the master?

701030 F: In-process measuring: Unknown type


BMK
Reason In the "In-process measuring type" parameter, a type is entered which is not
implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.
701031 F: In-process measuring: System 1 not operational
BMK
Reason The connection to the measuring probe cannot be established or is interrupted.
The measuring process is aborted.
Solution Ensure that the IR connection between measuring probe and receiver is not
interrupted by larger obstacles or coolant during the measuring process. Do not
expose the measuring probe and the receiver to direct Xenon light radiation.

701032 M: In-process measuring: System 1 change measuring probe battery


BMK
Reason The measuring probe signals battery alarm.
Solution Replace the measuring probe battery. (see documentation for the measuring
probe)

701033 M: Loading hatch 1: Position undefined


BMK
Reason The loading hatch does not indicate "End position".
Solution Move the loading hatch to its end position using the known M functions.

701034 M: Bar loader steady rest: Hood not closed after Machine_ON
BMK
Reason The hood is locked with MACHINE_ON for safety reasons. No CLOSED was
detected after 3 sec.
Solution Close the hood of the bar loader steady rest.

701035 M: Bar loader steady rest: Position undefined


BMK
Reason The steady rest is neither clamped nor opened completely.
Solution Open or close the steady rest with the M function. Open or close the chuck

701036 M: Shuttlegripper: tool not clamped


BMK
Reason The signal of the "Tool clamped" sensor is missing.

The latch has either not locked the gripper or overrun the sensor due to a
missing tool.
Solution If a tool is missing, clarify the tool position. If the tool is inserted, check the
tool seating in the gripper. Check the gripper function in manual control mode.

701037 M: Shuttlegripper: tool not released


BMK
Reason The "Tool clamped in shuttle gripper" signal remains to 1.

The latch has not moved due to missing air pressure or because it is jammed or
the sensor is defective.
Solution Check the status of the latch. Check the latch function and the function of the
sensor and remedy the cause of error.

701038 M: spindle 4: additional hatch is open


BMK
Reason The special function is active and the additional flap open.
Solution Close the additional flap

701039 M: spindle 4: additional hatch is released


BMK
Reason The special function is active and the protection hood (machining compartment
door) open.
Solution Close the additional flap and the protection hood (machining compartment
door)

701040 M: Tool magazine: load.station, cylinder not in its work position


BMK
Reason The unclamping cylinder for the tool clamp in the loading station is not moved
forward.
Solution Check the cylinder position, pneumatic system, pressure, smooth movements,
switches, etc..

701041 M: Tool magazine: load.station, cylinder not in its home position


BMK
Reason The unclamping cylinder for the tool clamp in the loading station is not moved
backward.
Solution Check the cylinder position, pneumatic system, pressure, smooth movements,
switches, etc..

701042 M: Tool magazine: load.station, clamp not locked


BMK
Reason The locking bolt for the tool clamp in the loading station is not moved back.
The tool is possibly not inserted correctly.
Solution Check the tool position and seating in the clamp, and, if necessary, check the
switch.

701043 M: Tool in change cycle. Avoid abort by means of reset


BMK
Reason The program was stopped during the tool change. When aborting with Reset,
the tool change is not completed.
Solution If no alarms are pending, continue the tool change with NC start.

701044 M: Tool change aborted. Move free with FF_MAG and close hatch
BMK
Reason The tool change cycle was aborted and cannot be completed.
Solution If the tool spindle is in the tool hatch, move it free with the FF_MAG cycle and
close the tool hatch. If the tool spindle is not in the hatch, the hatch can be
closed using the M function or the user menu.

701045 M: Tool magazine: disc positioned for tool change


BMK
Reason Loading, unloading or positioning of a tool was requested. The tool disk,
however, is already positioned for the next tool change.
Solution Wait until the tool change is completed. The tool disk is then positioned for the
requested action.

701046 M: Tool magazine: load.station, clamp sensor defective


BMK
Reason The tool clamp locked sensor on the loading station signals the 1-signal,
although the unclamping cylinder moved forward.
Solution Check and, if necessary, replace the sensor. Delete the message using Reset or
Cancel.
701047 M: Tool shuttle: unknown tool in shuttle
BMK
Reason The original position of the shuttle tool in the magazine is unknown, for this
reason, the tool cannot be transported into the magazine.
Solution Reposition the tool data in the magazine list to its magazine position and
subsequently back to the shuttle position (2:9998)

701048 M: Tool magazine: referencing not completed


BMK
Reason The reference run of the tool magazine was aborted.
Solution Restart the reference run.

701049 M: Tool changer: changer not in its home position


BMK
Reason The tool changer is not in its home position. The movement to the home
position or the tool change via stop and reset is possibly aborted.
Solution If the tool spindle is still in the changing station, move it free using the
FF_MAG cycle until the tool hatch is closed. Subsequently start the magazine
movement to the home position via the HOME POSITION softkey in the user
menu tool magazine or via M848..

701050 M: Tool spindle: tool not clamped


BMK
Reason The tool in the tool spindle is not clamped.
Solution Clamp the tool with the machining compartment door open using the clamping
key or remove the tool from the spindle by transpositioning or unloading.

701051 M: Additional magazine, tool load via spindle: spindle not empty
BMK
Reason An attempt was made to load a tool into the additional magazine although the
tool spindle is not empty. Ensure that the tool spindle is empty because the tool
is moved into the additional magazine by the tool spindle.
Solution Run the tool spindle empty using T0 and repeat loading subsequently.
M: Additional magazine, tool load via spindle: put tool into spindle and
701052
clamp
BMK
Reason An attempt was made to load a tool into the additional magazine.
Solution Insert this tool now into the tool spindle and clamp. This tool can be deposited
subsequently in the additional magazine using T0.

701053 M: Unload tool only from spindle. Pick up tool with spindle before
BMK
Reason A tool was unloaded from the additional magazine. This is inadmissible.
Solution Invoke the tool so that it is picked up by the tool spindle and unloaded from the
spindle.

701054 M: Additional tool magazine: 3rd / 4th operating mode, open inadmissible
BMK
Reason In the 3rd operating mode, it is inadmissible to open the additional magazine.
Solution 0 - Release agreement button (This causes an NC stop). 1 - Turn off the "Third
operating mode" key switch and close compartment door.

701055 M: Tool magazine: reload only to origin magazine


BMK
Reason An attempt is made to reposition a tool in a magazine different to the original
magazine.
Solution Delete the message with Reset or Cancel. If necessary, unload the tool and
subsequently load the tool into the desired magazine to the desired position.

M: Tool management: has not executed the tool loading/unloading after


701056
PLC confirmation
BMK
Reason The PLC has acknowledged the requested loading but the tool management
could not execute it.
Solution Cancel with Reset. Check the target magazine and target position. Try to load
again. Observe possibly displayed NC error messages.

701057 M: Tool management: has not executed the PLC command


BMK
Reason The tool management could not execute the last request by the PLC.
Solution Cancel with Reset. Check the magazine list and compare to the real tool
positions in spindle and gripper. If necessary, correct the magazine list using
the transpositioning function. Observe NC error messages.

M: Tool management: has not executed the tool reloading after PLC
701058
confirmation
BMK
Reason The PLC has acknowledged the requested transpositioning but the tool
management could not execute it.
Solution Cancel with Reset. Check the magazine list. Try to transposition again. Observe
possibly displayed NC error messages.

M: Tool management: has not accepted the PLC confirmation for tool
701059
positioning
BMK
Reason The PLC has acknowledged the requested positioning but the tool management
could not execute it.
Solution Cancel with Reset. Check the magazine list. Try to position again. Observe
possibly displayed NC error messages.

M: Tool management: has not accepted the PLC confirmation of tool


701060
preparation
BMK
Reason The PLC has acknowledged the requested preparation but the tool management
could not execute it.
Solution Cancel with Reset. Observe possibly displayed NC error messages.

M: Tool management: has not executed the toolchange after PLC


701061
confirmation
BMK
Reason The PLC has acknowledged the requested tool change but the tool management
could not execute it.
Solution Cancel with Reset. Check the tool position in the magazine list. Correct the
magazine list using the transpositioning function. Observe possibly displayed
NC error messages.
701062 M: Tool management: has not executed the PLC command for tooltransfer
BMK
Reason The PLC has requested a tool transfer but the tool management could not
execute it.
Solution Cancel with Reset. Check where the tool is located and update the magazine list
using the transpositioning function.

701063 M: Interface Alfa Laval: Interlock-Signal is active (-> start lock)


BMK
Reason The interlock signal of the Alfa Laval machine is set

and the watchdog signal is active.

The program start of the lathe is locked as long as the interlock signal is
pending and the watchdog signal active.
Solution Ensure that the interlock signal is no longer active and that the watchdog signal
of the Alfa Laval machine is also inactive.

701100 F: Control unit, tool holder 1: Mains undervoltage (F111)


BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

701101 F: Control unit, tool holder 1: Mains overvoltage (F112)


BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

F: Control unit, tool holder 1: Overload / overvoltage during braking


701102
(F113)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.
701103 F: Control unit, tool holder 1: Mechanical overload (F131)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

701104 F: Control unit, tool holder 1: Over-current / turret tight (F132)


BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

701105 F: Control unit, tool holder 1: Over-temperature (F141)


BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

F: Control unit, tool holder 1: Over-temperature due to a high switching


701106
frequency (F142)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

701107 F: Control unit, tool holder 1: Incorrect motor connection (F151)


BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

F: Control unit, tool holder 1: Parity error, incorrect setpoint default


701108
position (F211)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

F: Control unit, tool holder 1: Invalid setpoint position, value too high
701109
(F212)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

701110 F: Control unit, tool holder 1: Invalid operating mode (F221)


BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

701111 F: Control unit, tool holder 1: Timeout addressing error (F222)


BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

F: Control unit, tool holder 1: Thermal motor error, excessive motor


701112
temperature (F311)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

F: Control unit, tool holder 1: Motor error, incorrect connection or


701113
windings short circuit (F312)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.
701114 F: Control unit, tool holder 1: Timeout reference run (F321)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

701115 F: Control unit, tool holder 1: Slaving error (F331)


BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

F: Control unit, tool holder 1: Timeout positioning, tool disk turns


701116
incorrectly (F332)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

F: Control unit, tool holder 1: Timeout permanent swivelling, excessive


701117
switching frequency (F341)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

F: Control unit, tool holder 1: Locking error, process takes too long,
701118
defective valve (F351)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

F: Control unit, tool holder 1: Proximity switch S8 (locked) defective


701119
(F352)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

F: Control unit, tool holder 1: Unlocking error, process takes too long,
701120
defective valve (F361)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

F: Control unit, tool holder 1: Proximity switch S1 (reference point)


701121
defective (F362)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

F: Control unit, tool holder 1: Turret is not locked (after switching on)
701122
(F371)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

701123 F: Control unit, tool holder 1: Reference point movement required (F411)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

701124 F: Control unit, tool holder 1: Parameter not yet set (F412)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.
F: Control unit, tool holder 1: External EMERGENCY STOP signal
701125
(F413)
BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

701126 F: Control unit, tool holder 1: Coupling error (F381)


BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

701127 F: Control unit, tool holder 1: Decoupling error (F382)


BMK
Reason The control unit of the turret has detected an error. Please refer to the turret
documentation (error Fxxx) for a detailed error analysis.
Solution Remedy the cause of the error, subsequently reference the turret.

701128 F: Temperature compensation: Transmission error


BMK
Reason
Solution

701129 F: Operating mode 3: Axis Z2 has monitor position left


BMK
Reason F: Operating mode 3: Axis Z2 has monitor position left
Solution

701130 F: Operating mode 3: Axis Z3 has monitor position


BMK
Reason It is inadmissible to move the Z3 axis when operating mode 3 is active and the
Z3 axis used as tailstock.
Solution Change the program or do not machine in operating mode 3.

701131 F: Control unit, tool holder 1: Control unit does not react
BMK
Reason The tool holder control unit does not react to the commands transmitted by the
machine control system. A defect may be the cause.
Solution Check the control device and signal lines.

701132 M: Swivel wire system 1: Tool/workpiece not present


BMK
Reason During the swivel wire control, the Leukhardt system acknowledged the
request for bit breakage negatively.
Solution Check the tool for breakage.

701133 M: Swivel wire system 2: Tool/workpiece not present


BMK
Reason During the swivel wire control, the Leukhardt system acknowledged the
request for bit breakage negatively.
Solution Check the tool for breakage.

701134 M: Swivel wire system 3: Tool/workpiece not present


BMK
Reason During the swivel wire control, the Leukhardt system acknowledged the
request for bit breakage negatively.
Solution Check the tool for breakage.

701135 M: Swivel wire system 1: Tool/workpiece present


BMK
Reason During the swivel wire control, the Leukhardt system acknowledged the
request for "no workpiece present" negatively. Thus, a tool was detected.
Solution Check why a tool exists.

701136 M: Swivel wire system 2: Tool/workpiece present


BMK
Reason During the swivel wire control, the Leukhardt system acknowledged the
request for "no workpiece present" negatively. Thus, a tool was detected.
Solution Check why a tool exists.

701137 M: Swivel wire system 3: Tool/workpiece present


BMK
Reason During the swivel wire control, the Leukhardt system acknowledged the
request for "no workpiece present" negatively. Thus, a tool was detected.
Solution Check why a tool exists.

701138 M: Operating mode 3: Axis Z3 not in its rear position


BMK
Reason The 3rd operating mode is selected, the Z3 axis operates as a tailstock and is
neither in contact nor in its rear end position.
Solution Deselct the 3rd operating mode or position the tailstock in contact or move the
tailstock to its rear end position, then acknowledge the error.

701139 The requested function is currently blocked


BMK
Reason The prerequisites for the requested function are not fulfilled.
Solution Establish the prerequisite for execution of this function.

701140 M: Mismatch with tool data at spindle


BMK
Reason Tool assignment of the spindle in the PLC does not correspond to that in the
tool management.
Solution Tool in the spindle:

Reposition the tool to its original magazine position and back into the spindle.

No tool in the spindle:

Reposition any tool from the magazine into the spindle and back to its original
magazine position.
701141 M: Tool changer: mismatch with tool data of gripper 1
BMK
Reason Tool assignment of gripper 1 in the PLC does not correspond to that in the tool
management.
Solution Tool in gripper 1:

Reposition the tool to its original magazine position and back into gripper 1.

No tool in gripper 1:

Reposition any tool from the magazine into gripper 1 and back to its original
magazine position.

701142 M: Tool changer: mismatch with tool data of gripper 2


BMK
Reason Tool assignment of gripper 2 in the PLC does not correspond to that in the tool
management.
Solution Tool in gripper 2:

Reposition the tool to its original magazine position and back into gripper 2.

No tool in gripper 2:

Reposition any tool from the magazine into gripper 2 and back to its original
magazine position.

701143 M: Tool changer: error with gripper.


BMK
Reason Gripper does not open/close correctly
Solution Check the correct function of the gripper:

valve control, cylinder movement, sensors.

701144 M: tool changer: more than one shutter open.


BMK
Reason Ensure that only one changer hatch is open.
Solution Close all changer hatches, then open one hatch, if necessary.

701145 M: Tool changer: horizontal axis at current limit


BMK
Reason The horizontal axis of the tool changer (Q2) is sluggish or moved against a
stop.
Solution Check the travel path and power consumption of the axis.

701146 M: tool changer: error from horizontal axis


BMK
Reason The axis travel path could not be started or was aborted by the PLC due to a
malfunction.
Solution Abort with Reset. If necessary, observe the NC message.

701147 M: tool changer: vertical axis at current limit


BMK
Reason The vertical axis of the tool changer (Q3) is sluggish or moved against a stop.
Solution Check the travel path and power consumption of the axis.

701148 M: tool changer: error from vertical axis


BMK
Reason The axis travel path could not be started or was aborted by the PLC due to a
malfunction.
Solution Abort with Reset. If necessary, observe the NC message.

701149 M: Tool changer: swivel axis at current limit


BMK
Reason The swivel axis of the tool changer (Q4) is sluggish or moved against a stop.
Solution Check the travel path and power consumption of the axis.

701150 M: Tool changer: error from swivel axis


BMK
Reason The axis travel path could not be started or was aborted by the PLC due to a
malfunction.
Solution Abort with Reset. If necessary, observe the NC message.

701151 M: Tool magazine : chain motion is interlocked


BMK
Reason Not all prerequisites to move the chain are fulfilled.
Solution Establish the prerequisites for the chain movement.

701152 M: tool magazine : error from chain axis


BMK
Reason The axis travel path could not be started or was aborted by the PLC due to a
malfunction.
Solution Abort with Reset. If necessary, observe the NC message.

701153 M: Tool changer: selected gripper is ocupied


BMK
Reason A gripper loaded with a tool can only be swivelled down from an empty chain
position to deliver a tool to the chain. From all other positions, only an empty
gripper can be swivelled down.
Solution Use an empty gripper or empty the gripper beforehand.

701154 M: Error from tool shutter 1


BMK
Reason A malfunction of tool hatch 2 is pending. The malfunction type is specified in a
second message.
Solution Observe the further message.

701155 M: Error from tool shutter 2


BMK
Reason A malfunction of tool hatch 2 is pending. The malfunction type is specified in a
second message.
Solution Observe the further message.
701156 M: Error from tool shutter 3
BMK
Reason A malfunction of tool hatch 3 is pending. The malfunction type is specified in a
second message.
Solution Observe the further message.

701157 M: Pick off attachment: No work piece container in machine


BMK
Reason A workpiece is to be deposited and no workpiece container is in the machine.
Solution Insert the workpiece container into the machine

701159 M: Conveyor belt: Repairing switch OFF (conveyor belt stopped)


BMK
Reason
Solution

701160 M: Conveyor belt: Motor protection switch has tripped


BMK
Reason The motor protection switch of the conveyor belt has tripped.
Solution Turn the motor protection switch on and acknowledge the error.

701161 M: Conveyor belt: Part not fed out


BMK
Reason In the operating modes 3-5, no part could be detected by the front light barrier
15 seconds after the M function M608. The read-in release has been cancelled.
The conveyor belt is switched off.
Solution Check the setting of the front light barrier. Acknowledge the error with RESET
or ALARM CANCEL.

701162 M: Conveyor belt: Part in deposit position


BMK
Reason
Solution
701163 M: Conveyor belt: Belt is full
BMK
Reason In the operating modes 3-4, one part was detected by the front light barrier 15
seconds after the M function M607. In the operating modes 2-5, one part was
detected by the rear light barrier 15 seconds after the M function M607.
Solution Manually move the conveyor belt empty and remove the parts. Acknowledge
the error with RESET or ALARM CANCEL.

701200 F: Conveyor belt: Unknown type


BMK
Reason In the "Conveyor belt type" parameter, a type is entered which is not
implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

701201 F: Conveyor belt: Motor protection switch has tripped


BMK
Reason After the M function M608, it was detected that the motor protection switch of
the conveyor belt has tripped. The read-in release and the feed release of the Z3
axis was cancelled.
Solution Turn the motor protection switch on and acknowledge the error.

701202 F: Conveyor belt: Cover: Command inadmissible


BMK
Reason
Solution

701203 F: Conveyor belt: Cover: Position inadmissibly left


BMK
Reason The cover of the conveyor belt has left the previous position without a pending
command for this action.
Solution Remedy cause and acknowledge error message.

701204 F: Conveyor belt: Cover: Execution time exceeded


BMK
Reason The function of the conveyor belt cover could not be completed in the preset
time. (10 seconds when the documentation was created)
Solution Remedy cause and acknowledge error message.

701205 F: Conveyor belt: Cover: Position undefined


BMK
Reason The conveyor belt cover is in an undefined position.
Solution Move the conveyor belt cover to a defined position and acknowledge the fault
message.

701206 F: Error runtime rawpart on cross conveyor


BMK
Reason The running time monitoring of the raw parts on the raw parts conveyor
downstream of the separation has tripped.
Solution Check the light barriers or the conveying system for the raw parts.

701207 F: Brake, axis Z1: Not OK; Switch off the machine
BMK
Reason F: Brake, axis Z1: Not OK; Switch off the machine
Solution

701208 F: Coolant: Refrigerator or heat exchhanger not OK


BMK
Reason
Solution

701209 F: Brake, axis Z1: Not released


BMK
Reason The relief (venting) monitoring of the brake has tripped. Depending on the
series, the brake relief is tripped at "Hydraulics ON" and feedback is given via
an input. Ensure that the brake is relieved when the axis is switched to
regulation and for this purpose, the output is set. In this case, the input was not
set to high.
Solution Check the relevant inputs and outputs. Remedy cause and acknowledge error
message.
701210 F: Gripper unit: Unknown type
BMK
Reason
Solution

701211 F: Operating mode 3/4: Command for pick off attachment inadmissible
BMK
Reason No commands are admissible for the pick-up device when operating mode 3/4
is active.
Solution Change the program or do not machine in operating mode 3.

701212 F: Operating mode 3/4: Command for chuck 1 inadmissible


BMK
Reason Operating mode 3/4 is selected and a clamping or unclamping command for
chuck 1 was initiated. No chuck commands are admissible as long as operating
mode 3/4 is selected. Possible cause: 3rd operating mode not deselected prior to
continuing the program. Chuck command in the NC program (correct the NC
program) 3rd operating mode was not deselected prior to removing the
workpiece using the foot pedal.
Solution Remedy cause and acknowledge error message.

701213 F: Operating mode 3/4: Command for chuck 3 inadmissible


BMK
Reason Operating mode 3 is selected and a clamping or unclamping command for
chuck 3 was initiated. No chuck commands are admissible as long as operating
mode 3/4 is selected. Possible cause: operating mode 3/4 not deselected prior to
continuing the program. Chuck command in the NC program (correct the NC
program) 3rd operating mode was not deselected prior to removing the
workpiece using the foot pedal.
Solution Remedy cause and acknowledge error message.

701214 F: Operating mode 3/4: Command for chuck 4 inadmissible


BMK
Reason Operating mode 3/4 is selected and a clamping or unclamping command for
chuck 4 was initiated. No chuck commands are admissible as long as operating
mode 3/4 is selected. Possible cause: operating mode 3/4 not deselected prior to
continuing the program. Chuck command in the NC program (correct the NC
program) operating mode 3/4 was not deselected prior to removing the
workpiece using the foot pedal.
Solution Remedy cause and acknowledge error message.

701215 F: Admit belt: Profibus communication unusual


BMK
Reason
Solution

701216 F: Admit belt: Part actuated too far


BMK
Reason
Solution

701217 F: Operating mode 3: Command for steady rests inadmissible


BMK
Reason The 3rd operating mode is selected and a steady rest command was transmitted.
No steady rest commands are admissible as long as the 3rd operating mode is
selected. Possible cause: 3rd operating mode not deselected prior to continuing
the program. Steady rest command in the NC program (correct the NC
program) 3rd operating mode was not deselected prior to removing the
workpiece using the foot pedal.
Solution Remedy cause and acknowledge error message.

701218 F: Tool shuttle: error from axis control


BMK
Reason The axis control of the PLC indicates an error. Possible cause: A pending alarm
prevents the axis movement.
Solution Remedy cause and acknowledge error message.

701219 F: Tool shuttle: axis blocked or pushed


BMK
Reason The Q2 axis has reached its torque limit. Possible cause: the tool cone does not
match the shuttle cassette. The cone is possibly soiled or the tool is not
positioned straight in the clamp.
Solution Check and, if necessary, clean the tool cone. Check and, if necessary, correct
the tool seating in the clamp. Remedy cause and acknowledge error message,
move to home position.
701220 F: Tool magazine: Tool check, position inadmissibly left
BMK
Reason The working position or home position was left without a command. This could
have been caused by a defect or manual influence.
Solution Check switch. Check valves Determine the person, which causes this error.
Acknowledge the error message.

701221 F: Tool magazine: Tool check, execution time exceeded


BMK
Reason The cylinder command for could not be completed in the preset time. (at the
time of document creation, 5 seconds) Possible cause: Incorrect setting of the
limit switches or throttle valves or failure of the pneumatic system. Possible
defect (electrical, mechanical, pneumatic).
Solution Remedy cause and acknowledge error message.

701222 F: Tool magazine: Tool check, position undefined


BMK
Reason The cylinder of the tool control is neither in its working position nor in its
home position.
Solution Check switch, check the mechanical parts

701223 F: Temperature compensation: Error in export function


BMK
Reason
Solution

701224 F: Clamping unit 3: Parameter position low force is invalid


BMK
Reason The low force for clamp 3 was switched on and an invalid position value is
entered in the "Switching position, low force" parameter. Ensure that the "low
force" switching position is between the "clamped" and "open" position.
Solution Enter a valid, plausible position value in the "Switching position, low force"
parameter or activate the force switch-over via time. If the "low force" is not
required, it is sufficient to switch the "low force" off.
701225 F: Clamping unit 4: Parameter position low force is invalid
BMK
Reason The low force for clamp 4 was switched on and an invalid position value is
entered in the "Switching position, low force" parameter. Ensure that the "low
force" switching position is between the "clamped" and "open" position.
Solution Enter a valid, plausible position value in the "Switching position, low force"
parameter or activate the force switch-over via time. If the "low force" is not
required, it is sufficient to switch the "low force" off.

701226 F: Swivel wire system 1: Does not react or equipment malfunction


BMK
Reason During the swivel wire control, the Leukhardt system does not acknowledged
the request for bit breakage or the teach-in function. No definite feedback
received.
Solution Check the Leukhardt system and acknowledge error message.

701227 F: Swivel wire system 2: Does not react or equipment malfunction


BMK
Reason During the swivel wire control, the Leukhardt system does not acknowledged
the request for bit breakage or the teach-in function. No definite feedback
received.
Solution Check the Leukhardt system and acknowledge error message.

701228 F: Swivel wire system 3: Does not react or equipment malfunction


BMK
Reason During the swivel wire control, the Leukhardt system does not acknowledged
the request for bit breakage or the teach-in function. No definite feedback
received.
Solution Check the Leukhardt system and acknowledge error message.

701229 F: Swivel wire system 1: R parameters could not be written


BMK
Reason After the swivel wire control, the negative acknowledgement is transmitted as -
1 in the R parameter. When writing in the R parameter, an error occurred.
Solution Switch the controls off and on.
701230 F: Swivel wire system 2: R parameters could not be written
BMK
Reason After the swivel wire control, the negative acknowledgement is transmitted as -
1 in the R parameter. When writing in the R parameter, an error occurred.
Solution Switch the controls off and on.

701231 F: Swivel wire system 3: R parameters could not be written


BMK
Reason After the swivel wire control, the negative acknowledgement is transmitted as -
1 in the R parameter. When writing in the R parameter, an error occurred.
Solution Switch the controls off and on.

701232 M: Admit belt: Not operational


BMK
Reason
Solution

701233 M: Unmachined part pusher: Position undefined


BMK
Reason The raw part pusher of the raw part supply belt is in an undefined position.
Solution Remedy cause and acknowledge error message.

701234 M: Finished part pusher: Position undefined


BMK
Reason The finished part pusher of the finished part discharge belt is not in a defined
position.
Solution Remedy cause and acknowledge error message.

701235 M: Turning station gripper, open/close: Position undefined


BMK
Reason The gripper (function: open / close) of the turning station is not in a defined
position.
Solution Remedy cause and acknowledge error message.
701236 M: Turning station gripper, swivel: Position undefined
BMK
Reason The gripper (function: swivel) of the turning station is not in a defined position.
Solution Remedy cause and acknowledge error message.

701237 M: Turning station gripper, raise/lower: Position undefined


BMK
Reason The gripper (function: raise / lower) of the turning station is not in a defined
position.
Solution Remedy cause and acknowledge error message.

701238 M: Centering unit: Position undefined


BMK
Reason The centring unit of the workpiece accumulator is in an undefined position.
Solution Remedy cause and acknowledge error message.

701239 M: Workpiece accumulator: Position undefined


BMK
Reason The workpiece accumulator is in an undefined position.
Solution Remedy cause and acknowledge error message.

701240 M: Separating device, unmachined part belt: Position undefined


BMK
Reason The separating device of the raw part belt is in an undefined position.
Solution Remedy cause and acknowledge error message.

701241 M: Handling system operating cycle not completed


BMK
Reason The operating cycle of the handling system has not been completed.
Solution Remedy cause and acknowledge error message.

701242 M: Centering unit slave not in its home position


BMK
Reason The centring unit of the slave machine is not in its home position.
Solution Remedy cause and acknowledge error message.

701243 M: Workpiece accumulator,Workpiece flap: Position undefined


BMK
Reason The workpiece flap of the workpiece accumulator is in an undefined position.
Solution Remedy cause and acknowledge error message.

701244 M: Workpiece accumulator: turning locked by Parthandler


BMK
Reason The workpiece accumulator is locked by the parts handling device.
Solution Check the release of the parts handling device.

701245 M: Workpiece accumulator: Workpiece lift not down


BMK
Reason The workpiece lift-out device of the workpiece accumulator is not lowered
Solution Check the end position switches and the mechanics.

701246 M: Workpiece accumulator: Workpiece lift not up


BMK
Reason The workpiece lift-out device of the workpiece accumulator is not raised
Solution Check the end position switches and the mechanics.

701247 M: Workpiece accumulator: wrong number of places selcted


BMK
Reason The entry in the operating menu for the circular cycling table does not comply
with the installed elements on the cycling table.
Solution Check the entry in the operating menu.

701248 M: Baffle measuring part: Position undefined


BMK
Reason The baffle plate for the part to be measured is not in a defined position.
Solution Check the end position switch and mechanics, remedy the cause and
acknowledge the error message.

701249 M: Raw part conveyor : jam from delivery


BMK
Reason No material is provided by the feed.
Solution Remedy cause and acknowledge error message.

701250 M: Finish part conveyor : jam from eduction


BMK
Reason The outfeed belt does not deliver parts. Check for material jam.
Solution Remedy cause and acknowledge error message.

701251 M: Workpiece handling not in home position


BMK
Reason The parts handling device is not in its home position
Solution Check the function position. Check the feedbacks.

701252 M: Check position off roundtable und set new position at custom menue.
BMK
Reason The position of the circular cycling table is not correct. Please check the
position and enter a new position in the user mask.
Solution Enter a new circular cycling table position in the user mask.

701253 M: Error runcontrol conveyor belt


BMK
Reason The conveyor chain is defect
Solution Remedy cause and acknowledge message.

701254 M: Error raw part lift


BMK
Reason Details become in errormessage „Liftcylinder……..“
Solution
701255 M: Error finish part lift
BMK
Reason Details become in errormessage „Liftcylinder……..“
Solution

701256 M: Workpiece control has triggered


BMK
Reason Workpiece control has triggered and stop the conveyor belt
Solution Remedy cause and ALARM CANCEL

701258 M: Coolant supply: Bypass Flowcontrol signalise flow


BMK
Reason The availability of coolant is checked by a flow monitor downstream of the
central valve. This flow monitor indicates coolant although the central valve is
not accessed.
Solution Check the central valve. Ensure that no coolant enters the machine without
control command.

701259 M: Coolant supply: Bypass Flowcontrol signalise no flow


BMK
Reason The availability of coolant is checked by a flow monitor downstream of the
central valve. This flow monitor indicates no coolant although the central valve
is accessed.
Solution Check the central valve. Ensure that coolant enters the machine when the
command is transmitted.

701260 M: Coolant cleaning: filter RF4: not in position for automatic cleaning
BMK
Reason M: Coolant cleaning: filter RF4: not in position for automatic cleaning
Solution

701261 M: Coolant cleaning: edge filter: max time cycle of automatic cleaning
BMK
Reason After the automatic filter (return flow filter, metal edge filter) has been cleaned,
it still indicates "soiled". A running program will be stopped at the stopping
point.
Solution Check the filter cartridge to ensure that the blowdown cake can drain.

701263 M: Workpiece measuring flap: Position undefined


BMK
Reason The workpiece measuring flap (separating wall between machining
compartment and loading compartment) is not in a defined position.
Solution Move the workpiece flap to a defined position.

701300 F: Workpiece measuring flap: Unknown type


BMK
Reason In the "Workpiece measuring flap type" parameter, a type is entered which is
not implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

701301 F: Workpiece measuring flap: Execution time exceeded


BMK
Reason The workpiece measuring flap could not complete its movement within the
entered time. (5 seconds when the documentation was created)
Solution Remedy cause and acknowledge error message.

701302 F: Workpiece measuring flap: Position inadmissibly left


BMK
Reason The workpiece measuring flap has left the previous position without a pending
command for this action.
Solution Remedy cause and acknowledge error message.

701303 F: Unmachined part pusher: Execution time exceeded


BMK
Reason The raw part pusher of the raw part belt could not complete its movement
within the entered time.
Solution Remedy cause and acknowledge error message.
701304 F: Unmachined part pusher: Position inadmissibly left
BMK
Reason The raw part pusher of the raw part belt has left the previous position without a
pending command for this action.
Solution Remedy cause and acknowledge error message.

701305 F: Finished part pusher: Execution time exceeded


BMK
Reason The finished part pusher of the finished part belt could not complete its
movement within the entered time.
Solution Remedy cause and acknowledge error message.

701306 F: Finished part pusher: Position inadmissibly left


BMK
Reason The finished part pusher of the finished part belt has left the previous position
without a pending command for this action.
Solution Remedy cause and acknowledge error message.

701307 F: Turning station gripper, open/close: Execution time exceeded


BMK
Reason The gripper (function: open / close) of the turning station could not complete its
movement in the preset time.
Solution Remedy cause and acknowledge error message.

701308 F: Turning station gripper, open/close: Position inadmissibly left


BMK
Reason The gripper of the turning station (function: open / close) has left the previous
position without a pending command for this action.
Solution Remedy cause and acknowledge error message.

701309 F: Turning station gripper, swivel: Execution time exceeded


BMK
Reason The gripper of the turning station (function: swivel) could not complete its
movement within the preset time.
Solution Remedy cause and acknowledge error message.
701310 F: Turning station gripper, swivel: Position inadmissibly left
BMK
Reason The gripper of the turning station (function: swivel) has left the previous
position without a pending command for this action.
Solution Remedy cause and acknowledge error message.

701311 F: Turning station, raise/lower: Execution time exceeded


BMK
Reason The gripper (function: raise / lower) of the turning station could not complete
its movement in the preset time.
Solution Remedy cause and acknowledge error message.

701312 F: Turning station, raise/lower: Position inadmissibly left


BMK
Reason The gripper of the turning station (function: raise / lower) has left the previous
position without a pending command for this action.
Solution Remedy cause and acknowledge error message.

701313 F: Centering unit: Execution time exceeded


BMK
Reason The centring unit of the workpiece accumulator could not complete its
movement within the entered time.
Solution Remedy cause and acknowledge error message.

701314 F: Centering unit: Position inadmissibly left


BMK
Reason The centring unit of the workpiece accumulator has left the previous position
without a pending command for this action.
Solution Remedy cause and acknowledge error message.

701315 F: Workpiece accumulator: Execution time exceeded


BMK
Reason The workpiece accumulator could not complete its movement within the
entered time.
Solution Remedy cause and acknowledge error message.

701316 F: Workpiece accumulator: Position inadmissibly left


BMK
Reason The workpiece accumulator has left the previous position without a pending
command for this action.
Solution Remedy cause and acknowledge error message.

701317 F: Separating device, unmachined part belt: Execution time exceeded


BMK
Reason The separating device of the raw part belt could not complete its movement
within the entered time.
Solution Remedy cause and acknowledge error message.

701318 F: Separating device, unmachined part belt: Position inadmissibly left


BMK
Reason The separating device of the raw part belt has left the previous position without
a pending command for this action.
Solution Remedy cause and acknowledge error message.

701319 F: Turning station not in its home position


BMK
Reason The turning station is not in a defined home position.
Solution Remedy cause and acknowledge error message.

701320 F: Workpiece accumulator: Unmachined part station overrun


BMK
Reason The raw part transfer station of the workpiece accumulator was run over.
Solution Remedy cause and acknowledge error message.

701321 F: Workpiece accumulator: Finished part station overrun


BMK
Reason The finished part transfer station of the workpiece accumulator was run over.
Solution Remedy cause and acknowledge error message.

701322 F: Workpiece accumulator,Workpiece flap: Execution time exceeded


BMK
Reason The workpiece flap of the workpiece accumulator could not complete its
movement within the entered time.
Solution Remedy cause and acknowledge error message.

701323 F: Workpiece accumulator,Workpiece flap: Position inadmissibly left


BMK
Reason The workpiece flap of the workpiece accumulator has left the previous position
without a pending command for this action.
Solution Remedy cause and acknowledge error message.

F: Clamp 4: electrical pressure adjustment (main clamp, main pressure)


701324
not ready
BMK
Reason The device for the electrical pressure adjustment does not signal operational.
Solution Remedy cause and acknowledge error message.

F: Clamp 3: electrical pressure adjustment (main clamp, main pressure)


701325
not ready
BMK
Reason The device for the electrical pressure adjustment does not signal operational.
Solution Remedy cause and acknowledge error message.

F: Clamp 4: electrical pressure adjustment (main clamp, counter pressure)


701326
not ready
BMK
Reason The device for the electrical pressure adjustment does not signal operational.
Solution Remedy cause and acknowledge error message.

F: Clamp 3: electrical pressure adjustment (main clamp, counter pressure)


701327
not ready
BMK
Reason The device for the electrical pressure adjustment does not signal operational.
Solution Remedy cause and acknowledge error message.

F: Clamp 4: electrical pressure adjustment (addit.clamp, main pressure)


701328
not ready
BMK
Reason The device for the electrical pressure adjustment does not signal operational.
Solution Remedy cause and acknowledge error message.

F: Clamp 3: electrical pressure adjustment (addit.clamp, main pressure)


701329
not ready
BMK
Reason The device for the electrical pressure adjustment does not signal operational.
Solution Remedy cause and acknowledge error message.

F: Clamp 4: electrical pressure adjustment (addit.clamp, counter pressure)


701330
not ready
BMK
Reason The device for the electrical pressure adjustment does not signal operational.
Solution Remedy cause and acknowledge error message.

F: Clamp 3: electrical pressure adjustment (addit.clamp, counter pressure)


701331
not ready
BMK
Reason The device for the electrical pressure adjustment does not signal operational.
Solution Remedy cause and acknowledge error message.

701332 M: Clamp 4: upper pressure level (main clamp, main pressure) exceeded
BMK
Reason The admissible upper pressure limit was exceeded.
Solution Remedy cause and acknowledge error message.
701333 M: Clamp 3: upper pressure level (main clamp, main pressure) exceeded
BMK
Reason The admissible upper pressure limit was exceeded.
Solution Remedy cause and acknowledge error message.

M: Clamp 4: upper pressure level (main clamp, counter pressure)


701334
exceeded
BMK
Reason The admissible upper pressure limit was exceeded.
Solution Remedy cause and acknowledge error message.

M: Clamp 3: upper pressure level (main clamp, counter pressure)


701335
exceeded
BMK
Reason The admissible upper pressure limit was exceeded.
Solution Remedy cause and acknowledge error message.

701336 M: Clamp 4: clamp force limitation (main clamp, main pressure) active
BMK
Reason The clamping force limitation is active.
Solution Remedy cause and acknowledge error message.

701337 M: Clamp 3: clamp force limitation (main clamp, main pressure) active
BMK
Reason The clamping force limitation is active.
Solution Remedy cause and acknowledge error message.

701338 M: Clamp 4: clamp force limitation (main clamp, counter pressure) active
BMK
Reason The clamping force limitation is active.
Solution Remedy cause and acknowledge error message.

701339 M: Clamp 3: clamp force limitation (main clamp, counter pressure) active
BMK
Reason The clamping force limitation is active.
Solution Remedy cause and acknowledge error message.

701340 M: Clamp 4: upper pressure level (addit.clamp, main pressure) exceeded


BMK
Reason The admissible upper pressure limit was exceeded.
Solution Remedy cause and acknowledge error message.

701341 M: Clamp 3: upper pressure level (addit.clamp, main pressure) exceeded


BMK
Reason The admissible upper pressure limit was exceeded.
Solution Remedy cause and acknowledge error message.

M: Clamp 4: upper pressure level (addit.clamp, counter pressure)


701342
exceeded
BMK
Reason The admissible upper pressure limit was exceeded.
Solution Remedy cause and acknowledge error message.

M: Clamp 3: upper pressure level (addit.clamp, counter pressure)


701343
exceeded
BMK
Reason The admissible upper pressure limit was exceeded.
Solution Remedy cause and acknowledge error message.

701344 M: Clamp 4: clamp force limitation (addit.clamp, main pressure) active


BMK
Reason The clamping force limitation is active.
Solution Remedy cause and acknowledge error message.

701345 M: Clamp 3: clamp force limitation (addit.clamp, main pressure) active


BMK
Reason The clamping force limitation is active.
Solution Remedy cause and acknowledge error message.

701346 M: Clamp 4: clamp force limitation (addit.clamp, counter pressure) active


BMK
Reason The clamping force limitation is active.
Solution Remedy cause and acknowledge error message.

701347 M: Clamp 3: clamp force limitation (addit.clamp, counter pressure) active


BMK
Reason The clamping force limitation is active.
Solution Remedy cause and acknowledge error message.

701348 M: Clamp 4: Error monitoring pressure switch for valve clamp/unclamp.


BMK
Reason The monitoring pressure switch for valve clamp/unclamp reports a pressure
higher then 2bar.
Solution Check pressure switch and valve for clamp/unclamp.

701349 M: Clamp 3: Error monitoring pressure switch for valve clamp/unclamp.


BMK
Reason The monitoring pressure switch for valve clamp/unclamp reports a pressure
higher then 2bar.
Solution Check pressure switch and valve for clamp/unclamp.

M: Clamp 4: Error monitoring pressure switch on valve 2nd pressure low


701350
force clamping.
BMK
Reason The monitoring pressure switch for valve 2nd pressure low force clamping
reports a pressure higher then 2bar.
Solution Check pressure switch and valve for 2nd pressure switch low force clamping.

701351 M: Clamp 3: Error monitoring pressure switch on valve 2nd pressure low
force

clamping.
BMK
Reason The monitoring pressure switch for valve 2nd pressure low force clamping
reports a pressure higher then 2bar.
Solution Check pressure switch and valve for 2nd pressure switch low force clamping.

701352 M: Clamp 4: No pressure difference between pressure lines.


BMK
Reason The pressure switch between the clamping pressure lines does not signal any
differential pressure.
Solution Check pressure switch and pressure relief valve.

701353 M: Clamp 3: No pressure difference between pressure lines.


BMK
Reason The pressure switch reports no pressure difference between pressure lines.
Solution Check pressure switch and pressure relief valve.

701400 F: spindle 2: pre-warning, motor temperature


BMK
Reason The load of spindle 4 is so high that the drive motor reached its temperature
warning threshold. The spindle is stopped if the heating increases.
Solution Reduce spindle load.

701401 F: Spindle 2: pre-warning, cooling body temperature


BMK
Reason The drive module of spindle 2 has reached the temperature warning threshold.
The spindle is stopped if the heating increases.
Solution Check cooling of the drive module.

701402 F: Brake spindle 2: set point status not reached


BMK
Reason The spindle brake has not reached the setpoint status within the set time after
the „Spindle clamping" or „Spindle unclamping" command was transmitted.
Possible defect.
Solution Remedy cause and acknowledge error message.

701403 F: Brake spindle 2: set point status left


BMK
Reason The brake of spindle 2 has left the previous status without a pending command
for this action. Possible cause: Pressure drop in the hydraulic system. Possible
defect.
Solution Remedy cause and acknowledge error message.

701404 F: spindle 2: VP module has tripped


BMK
Reason The overvoltage protection module of spindle 2 has tripped.
Solution Remedy cause and acknowledge error message.

701405 F: spindle 2: temp.detection defective, front bearing


BMK
Reason The temperature detection for the front bearing of spindle 2 does not transmit
logic values. Possible cause: Sensor defective, temperature detection unit
defective.
Solution Remedy cause and acknowledge error message.

701406 F: spindle 2: excessive temperature, front bearing


BMK
Reason The error "W: Spindle 2: Excessive temperature, front bearing" was pending
and the machine has reached the stopping point or the bearing temperature has
exceeded the switch-off temperature.
Solution Let the bearings cool down, subsequently acknowledge error message.

701407 F: spindle 2: temp.detection defective, rear bearing


BMK
Reason The temperature detection for the rear bearing of spindle 2 does not transmit
logic values. Possible cause: Sensor defective, temperature detection unit
defective.
Solution Remedy cause and acknowledge error message.
701408 F: spindle 2: excessive temperature, rear bearing
BMK
Reason The error "W: Spindle 2: Excessive temperature, rear bearing" was pending and
the machine has reached the stopping point or the bearing temperature has
exceeded the switch-off temperature.
Solution Let the bearings cool down, subsequently acknowledge error message.

701409 F: Index spindle 2: not indexed


BMK
Reason The "Index ON" hydraulic pressure switch does not switch correctly. For the
indexing function, the pressure is not build up within the expected time. For the
return function, the pressure is not reduced within expected time.
Solution Check the relevant inputs and outputs. Indexing is carried out pneumatically or
hydraulically, the pressure may be insufficient (drops), when further (air)
consumers are switched on.

701410 F: Index spindle 2: not reversed


BMK
Reason The "Index return" hydraulic pressure switch does not switch correctly. For the
return function, the pressure is not build up within the expected time. For the
indexing function, the pressure is not reduced within the expected time.
Solution Check the relevant inputs and outputs. Return is carried out pneumatically or
hydraulically, the pressure may be insufficient (drops), when further (air)
consumers are switched on.

F: Additional Lubrication: pressure switch lubrication air, no compressed


701411
air
BMK
Reason The additional lubricating system permanently requires compressed air (once
the hydraulic system, drives are switched on). The compressed air signal was
not recognised.
Solution Check compressed air and acknowledge the error message.

701412 F: Minimum quantity lubrication device 1: Invalid parameter block


BMK
Reason The parameter block for the minimum quantity lubrication device is selected by
programming in the NC program. A parameter block was selected which is not
implemented in the minimum quantity lubrication device.
Solution Acknowledge the error message and correct the program.

F: Minimum quantity lubrication device 1: Min.level reached in supply


701413
container
BMK
Reason The oil level in the minimum quantity lubrication device is dropped to the
minimum level and the NC program has reached the stopping point.
Solution Top up with oil in the minimum quantity lubrication device, acknowledge the
error.

701414 F: Tool holder 2: tool change not permitted


BMK
Reason Tool change is inadmissible due to the machine status. Various causes are
possible. A frequent cause is e.g. that the drives are not switched on.
Solution Establish a machine status allowing a tool change.

701415 F: Tool holder 2: tool number undefined


BMK
Reason A tool number was programmed which is not projected in the tool
administration.
Solution Check and correct program. Correct entry in the T.S.M. Shop Turn menu.

701416 F: Tool holder 2: not locked


BMK
Reason The turret is in its set point position but cannot be locked. Possible cause:
Collision during tool change. Possible defect in the turret. (electrical,
mechanical) Possible defect in the electrical connection of the turret.
Solution Remedy cause and insert tool again.

701417 F: Tool holder 2: not unlocked


BMK
Reason The turret does not unlock. Possible defect in the turret. (electrical, mechanical)
Possible defect in the electrical connection of the turret.
Solution Remedy cause and insert tool again.
701418 F: Tool holder 2: target position not found
BMK
Reason The turret cannot find the set point position. Possible cause: Collision during
tool change. Possible defect in the turret. (electrical, mechanical) Possible
defect in the electrical connection of the turret.
Solution Remedy cause and insert tool again.

701419 F: Tool holder 2: locking position left


BMK
Reason The turret has left its locked status although no respective command was
pending. Possible defect in the turret. (electrical, mechanical) Possible defect in
the electrical connection of the turret.
Solution Remedy cause and insert tool again.

701420 F: Tool holder 2: parity error


BMK
Reason The position encoder has generated a "Parity fault". Possible defect in the
position encoder of the turret. Possible defect in the connection of the position
encoder.
Solution Remedy cause and insert tool again.

701421 F: Tool holder 2: tool administration, faulty data


BMK
Reason The tool administration is incorrectly projected.
Solution Correct tool administration projecting. (Service technician)

701422 F: Tool holder 2: tool administration, not fixed position coded


BMK
Reason The tool administration is incorrectly projected.
Solution Correct tool administration projecting. (Service technician)

701423 F: Tool holder 2: drive motor, excessive temperature


BMK
Reason The drive motor of the turret is overheated.
Solution Let the turret cool down and re-insert tool.
701424 F: Tool holder 2: unknown tool holder type
BMK
Reason In the "Tool holder type" parameter a tool holder is entered which is not
implemented in the software.
Solution Enter the correct tool holder and subsequently switch the machine off and on
again.

701425 F: Tool holder 2: Overload clutch has triggered


BMK
Reason The detent clutch in the turret has tripped.
Solution Re-engage detent clutch and acknowledge error.

701426 F: Minimum quantity lubrication device 1: Supply container empty


BMK
Reason The oil supply in the minimum quantity lubrication device is completely used
up.
Solution Top up with oil in the minimum quantity lubrication device, acknowledge the
error.

701427 F: Minimum quantity lubrication device 1: Supply container overfilled


BMK
Reason The supply container in the minimum quantity lubrication device is excessively
full.
Solution Drain oil from the minimum quantity lubrication device, acknowledge the
error.

F: Minimum quantity lubrication device 1: Faulty filling level monitoring


701428
system
BMK
Reason A general internal error in the filling level monitoring occurred in the minimum
quantity lubrication device. For further information, please refer to the
documentation of the minimum quantity lubrication device manufacturer.
Solution Rectify and acknowledge the error.
701429 F: Minimum quantity lubrication device 1: No throughflow of coolant
BMK
Reason The minimum quantity lubrication device cannot detect coolant flow. The
coolant outlet is possibly too small or clogged.
Solution Rectify and acknowledge the fault.

701430 F: Minimum quantity lubrication device 1: Air input pressure NOK


BMK
Reason The input air pressure of the minimum quantity lubrication device is or was too
low. Possible error: The pressure of the compressed air supply is too low or not
constant. The air quantity provided by the compressed air supply is too low.
The coolant outlet is too large for the current parameter block.
Solution Rectify and acknowledge the fault.

701431 F: Minimum quantity lubrication device 1: Not operational


BMK
Reason A general internal error occurred in the minimum quantity lubrication device.
For further information, please refer to the documentation of the minimum
quantity lubrication device manufacturer.
Solution Rectify and acknowledge the fault.

701432 W: spindle 2: excessive temperature, front bearing


BMK
Reason The temperature of the front bearing of spindle 2 has exceeded the warning
threshold and the machine has not yet reached the stopping point. The machine
is stopped when the switch-off temperature is exceeded or the stopping point
reached.
Solution Allow bearing to cool down. If the bearing temperature goes below the warning
threshold before the stopping point is reached, the message is automatically
reset.

701433 W: spindle 2: excessive temperature, rear bearing


BMK
Reason The temperature of the rear bearing of spindle 2 has exceeded the warning
threshold and the machine has not yet reached the stopping point. The machine
is stopped when the switch-off temperature is exceeded or the stopping point
reached.
Solution Allow bearing to cool down. If the bearing temperature goes below the warning
threshold before the stopping point is reached, the message is automatically
reset.

M: Axis Q5: Lock: ejector cylinder arm not in homeposition or pickup


701434
arm undefined
BMK
Reason On a machine with pick-up device, either the reject discharge cylinder arm is
not in its home position or the pick-up arm is in an undefined position. This
message is triggered when the Q5 axis (axis of the pick-up device in the Z
direction) is to be moved and one of these statuses is pending.
Solution Move the reject discharge cylinder arm to its home position or move the pick-
up arm to a defined position.

701435 M: Tool holder 2: Not referenced


BMK
Reason The tool holder is not referenced.
Solution Reference the tool holder.

701436 M: Tool holder 2: not locked in position


BMK
Reason The turret is not locked. The turret is locked in a position not complying with
the programmed position.
Solution Insert a tool.

701437 M: Tool holder 2: drive motor, excessive temperature


BMK
Reason The drive motor of the turret is overheated. No reaction until a tool change is
requested.
Solution Let the turret cool down.

701438 M: Tool holder 2: manually change tool


BMK
Reason A tool holder system is installed for which the tool change is carried out
manually and the control system has requested a tool change.
Solution In automatic mode: Insert the required tool and subsequently start the cycle. In
manual mode: Insert the required tool and subsequently press the "Reset key".
701439 M: Tool holder 2: not in its start position
BMK
Reason A tool has been swivelled in via the operating mask which does not comply
with the current (displayed) tool in the tool management.
Solution Move the tool holder to its start position. For this purpose, a key is provided in
the operating mask.

W: Minimum quantity lubrication device1: Min.level reached in supply


701440
container
BMK
Reason The oil level in the minimum quantity lubrication device is dropped to the
minimum level. The NC program is stopped at the stopping point.
Solution Top up with oil in the minimum quantity lubrication device.

M: Machine will be switched off within 10 minutes because of a pending


701441
malfunction (RESET)
BMK
Reason The following process was initiated by selecting the function "Switching off the
machine in the case of a malfunction" with M91: A malfunction has occurred
leading to a cycle stop, during the active phase of the machine in ‘automatic’.
In addition, the machine was shut down by the selection with M91 after 10
minutes.
Solution The machine will be shut down in 10 minutes. This process can be prevented
by RESET or deselecting the JOG operating mode. Observe all other pending
fault messages.

701442 M: steady rest(s) not open: axes lock is active


BMK
Reason The steady rest(s) is (are) not open. Advance locks of the X2 and/or Z2 axes are
pending in the manual control mode (JOG).
Solution Open the steady rest(s), the axis locks are cancelled.

701443 M: steady rest(s) not closed: rotation lock toolcarrier 2 activ


BMK
Reason The steady rest(s) is (are) not closed.

Tool holder 2 must not be swivelled.


Solution Steady rest(s) close, lock of rotation will be resetted.

701444 M: toolcarrier 2 not at approved position. steady rest not allowed to open
BMK
Reason The steady rest must not open, because tool holder 2 is not in the position
permitting the steady rest to open.
Solution Swing tool holder 2 to the respective position, then open steady rest.

701445 M Air/oil atomizer: minimum level reached in the lubricant container


BMK
Reason The minimun oil level of atomizer has been reached
Solution Top up the oil level

701446 M: Internal Automation: Conveyor belt: Safeguard tunnel not mounted.


BMK
Reason Safeguard over conveyor belt is not mounted.
Solution Check or mount Safeguard

701447 M: Lock out workpiece: Drawer can not open/ close. (risk of collision)
BMK
Reason Position of Gantry is in collision area of workpiece drawer.
Solution Drive gantry out of collision area.

Internal Automation: Setup-mode for gantry is activ, Drive gantry in JOG


701448
is possible (risk of collision)
BMK
Reason For setup it is possible to drive gantry axis in JOG with front control panel (risk
of collision)
Solution After machine off/on the setup mode is disabled.

701449 M: Internal Automation: Drive gantry in JOG locked (risk of collision)


BMK
Reason Drive gantry (in collision area) from controlpanel is not allowed because the
area is not visible from control panel. Use the hand terminal.
Solution RESET, Drive gantry out of collision area.

701455 W: Chip conveyor: maintenance side door is opened


BMK
Reason The maintenance door on the chip conveyor is open. When the stopping point is
reached, the warning changes to error 701717 "F: Chip conveyor: Maintenance
door is open".
Solution Close the maintenance door on the chip conveyor and acknowledge the error.

701456 M: Chip conveyor: maintenance side door is opened


BMK
Reason The maintenance door on the chip conveyor is open.
Solution - Close the maintenance door - if necessary, turn on the selector switch on the
chip conveyor.

701457 M: Machine: Motor protection switch, lubrication C1, has tripped


BMK
Reason The "Lubrication" motor protection switch has tripped caused by too high
power.
Solution - Turn on the motor protection switch. - If the protection switch is tripped more
frequently, examine the motor and the unit as well as the protection switch.

M: Additional Lubrication C1: minimum level reached in the lubricant


701458
container
BMK
Reason The lubricant supply in the lubricant container has reached the admissible
minimum level. A running program is stopped at the next stopping point.
Solution Top up lubricant container.

W: Additional Lubrication C1: minimum level reached in the lubricant


701459
container
BMK
Reason The lubricant supply in the lubricant container has reached the admissible
minimum level. A running program is stopped at the next stopping point.
Solution Top up lubricant container.

701460 W: Additional Lubrication C1: General error


BMK
Reason An error occurred during the lubrication process. Machining is stopped at the
stopping point. This warning message subsequently changes to the respective
error message.
Solution Stop the NC program or wait until machining automatically stops. Then act
according to the new error message.

701461 W: Additional Lubrication C1: no lubrication pressure build-up


BMK
Reason No lubrication pressure build-up. Possible cause: Lubricant container empty.
Possibly defective. (electrical, mechanical)

Motor protection switch Lubricant container has switch off.


Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

701462 W: Additional Lubrication C1: no lubrication pressure reduction


BMK
Reason No lubrication pressure reduction. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

701463 M: Steady rest slide: undefind position


BMK
Reason The coupling cylinder is in an undefined position.
Solution Move the coupling cylinder to its desired end position using the M functions or
in the agreement mode (from the CUSTOM mask).

701500 F: Tool magazine: transfer station, cylinder not in its work position
BMK
Reason The unclamping cylinder for the tool clamp in the pick-up station is not moved
forward.
Solution Check the cylinder position, pneumatic system, pressure, smooth movements,
switches, etc..

701501 F: Tool magazine: transfer station, cylinder not in its home position
BMK
Reason The unclamping cylinder for the tool clamp in the pick-up station is not moved
backward.
Solution Check the cylinder position, pneumatic system, pressure, smooth movements,
switches, etc..

701502 F: Tool magazine: transfer station, clamp not locked


BMK
Reason The locking bolt for the tool clamp in the pick-up station is not moved back.
The tool is possibly not inserted correctly.
Solution Check the tool position and seating in the clamp, and, if necessary, check the
switch.

701503 F: Tool shuttle: transfer slide not in its work position


BMK
Reason The cross slide on the tool shuttle has not reached the front end position and is
moved back. It is possible that there was an obstacle.
Solution Remove the obstacle and, if necessary, check the switch. Check and ensure that
the tool clamp is unlocked when depositing a tool.

701504 F: Tool shuttle: transfer slide not in its home position


BMK
Reason The cross slide on the tool shuttle has not reached the rear end position and was
moved forward.
Solution Ensure the free return and, if necessary, check the switch. Check and ensure
that the tool clamp is unlocked when picking up a tool from the chain.

701505 F: Tool shuttle: check tool data for shuttle


BMK
Reason The tool data do not comply with the sensor signal in the shuttle.
Solution Correct the tool data in the magazine list by repositioning and check and repair
the sensor in the shuttle.

701506 F: Tool shuttle: missing tool in shuttle


BMK
Reason The sensor in the shuttle cannot register the tool. The tool has possibly been
lost.
Solution Check shuttle position, determine the tool location and correct the data in the
magazine list by repositioning.

701507 F: Steady rest slide: forbidden movement


BMK
Reason The steady rest slide is in an undefined position. This makes automatic
coupling to the cross slide impossible.
Solution Manually couple/decouple the steady rest slide once in the agreement mode.
For this purpose, proceed as follows: Open the door. Select the agreement
mode. Actuate the agreement key. Move the cross slide bolt mounting and the
coupling bolt one above the other. Use the CUSTOM mask to couple/decouple.
Now, automatic coupling/decoupling is possible again.

701508 F: Steady rest slide: cupling cylinder left final position


BMK
Reason The coupling cylinder has left its end position. The cause can be of a
mechanical or pneumatic nature.
Solution Remedy the cause. Subsequently move the coupling cylinder to the desired end
position using the M functions or in the agreement mode (from the
CUSTOM.mask).

701509 F: Steady rest slide: cup. cylinder not reach final position
BMK
Reason The coupling cylinder movement was initiated by M function, the
LUETFAHR.SPF cycle or from the CUSTOM mask. The end position was not
reached for mechanical or pneumatic reasons.
Solution Remedy the cause. Subsequently move the coupling cylinder to the desired end
position using the M functions or in the agreement mode (from the
CUSTOM.mask).

701510 F: Steady rest slide: unknown steady rest slide type


BMK
Reason In the "Steady rest slide type" parameter, a type is entered which is not
implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

701511 F: Steady rest slide: synchronic action not active


BMK
Reason Synchronous actions serving for the monitoring and control system of the
steady rest slide, are not started. This was detected when the drives were
switched on.
Solution Check whether or not the following programs exist and are loaded: -
POWERON.SPF - CYCPE_MA.SPF - REITHYDR.SPF If the points specified
above are OK and repeated SWITCHING OFF/ON (press main switch for
approx. 30 sec.) is not successful, please contact the DMG Service department.

701512 F: Steady rest slide: cupling position is unknown


BMK
Reason The steady rest slide is in an undefined position. This makes automatic
coupling to the cross slide impossible.
Solution Manually couple/decouple the steady rest slide once in the agreement mode.
For this purpose, proceed as follows: Open the door. Select the agreement
mode. Actuate the agreement key. Move the cross slide bolt mounting and the
coupling bolt one above the other. Use the CUSTOM mask to couple/decouple.
Now, automatic coupling/decoupling is possible again.

701513 F: Cooling unit: water level, prewarning threshold reached


BMK
Reason The water level in the cooling unit has reached the pre-warning threshold.
Solution Check the water level in the cooling unit and top up with water.

701514 F: Cooling unit: water level, warning threshold reached


BMK
Reason The water level in the cooling unit has reached the warning threshold. The
cooling unit is switched off.
Solution Check the water level in the cooling unit and top up with water.
701515 F: Tool magazine: transfer station, clamp sensor defective
BMK
Reason The tool clamp locked sensor on the transfer station signals the 1-signal,
although the unclamping cylinder moved forward.
Solution Check and, if necessary, replace the sensor. Delete the error using Reset or
Cancel.

701516 F: Tool magazine: illegal parameter


BMK
Reason The parameter for the number of tool positions is lower than the spacing
between loading position and exchange position or between test position and
exchange position.
Solution Check and correct the parameter, subsequently switch the machine off and on
again.

701517 F: Additional tool magazine: Is not in end position


BMK
Reason The cylinder of the additional magazine is in an undefined position. None of
the two end position switches was actuated.
Solution Check the end position switches. Remedy cause and acknowledge error
message.

701518 F: Additional tool magazine: Does not close/open


BMK
Reason The maximum moving time of the additional magazine is exceeded. None of
the two end position switches was actuated within this time.
Solution 0 - Check the end position switches. 1 – Check valve access and valves.
Remedy cause and acknowledge error message.

701519 F: Additional tool magazine: Switch defective


BMK
Reason The cylinder of the additional magazine has left one of its end positions without
command.
Solution Check the end position switches. Remedy cause and acknowledge error
message.
701520 F: Lubrication: no lubrication pressure build-up, switch 1
BMK
Reason No lubrication pressure build-up on pressure switch 2 . Possible cause:

Lubricant container empty. Possibly defective. (electrical, mechanical)


Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

701521 F: Lubrication: no lubrication pressure reduction, switch 1


BMK
Reason No lubrication pressure reduction on pressure switch 1 . Possibly defective.
(electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

701522 F: Lubrication: no lubrication pressure build-up, switch 2


BMK
Reason No lubrication pressure build-up on pressure switch 2 . Possible cause:
Lubricant container empty. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

701523 F: Lubrication: no lubrication pressure reduction, switch 2


BMK
Reason No lubrication pressure reduction on pressure switch 2 . Possibly defective.
(electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

701524 F: Lubrication: no lubrication pressure build-up, switch 3


BMK
Reason No lubrication pressure build-up on pressure switch 3 . Possible cause:
Lubricant container empty. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

701525 F: Lubrication: no lubrication pressure reduction, switch 3


BMK
Reason No lubrication pressure reduction on pressure switch 3 . Possibly defective.
(electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

701526 F: Machine: Motor protection switch, lubrication, has tripped


BMK
Reason The "Lubrication" motor protection switch has tripped caused by too high
power.
Solution - Turn on the motor protection switch. - If the protection switch is tripped more
frequently, examine the motor and the unit as well as the protection switch.

F: Additional Lubrication C1: minimum level reached in the lubricant


701527
container
BMK
Reason The lubricant container has reached the admissible minimum level, the waiting
time for the change of the message to a warning has elapsed and machining was
stopped.
Solution Top up the lubricant container. Then acknowledge the fault.

701528 F: Additional Lubrication C1: no lubrication pressure build-up


BMK
Reason No lubrication pressure build-up. Possible cause: Lubricant container empty.
Possibly defective. (electrical, mechanical)

Motor protection switch Lubricant container has switch off.


Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

701529 F: Additional Lubrication C1: no lubrication pressure reduction


BMK
Reason No lubrication pressure reduction. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

701530 F: Operating mode 3/4: Command for center sleeve inadmissible


BMK
Reason No commands are admissible for the tailstock or the centre sleeve when
operating mode 3/4 is active.
Solution Change the program or do not machine in operating mode 3/4.

701531 F: Operating mode emerise: Command for center sleeve inadmissible


BMK
Reason No commands are admissible for the tailstock or the centre sleeve when the
emery grinding mode is active.
Solution Deactivate the emery grinding mode. Then, the tailstock or centre sleeve can be
moved.

701532 M: Sub Clamping unit 4: position undefined


BMK
Reason Auxiliary clamping device 4 is neither clamped nor opened completely.
Solution Clamp or completely open auxiliary clamp 4.

701533 M: Sub door was opened please remove workpieces


BMK
Reason The side door on the handling system was opened. Remove the workpieces to
ensure that no damage occurs caused by incorrectly positioned workpieces.
Solution Remove the workpieces (raw parts).

701534 M: LBB magazine: fault at hatch


BMK
Reason The hatch for the LBB magazine has not reached or left the requested status.
Solution Actuate the hatch and check the end position signals.
701535 M: LBB magazine: fault at slide
BMK
Reason The pusher of the LBB magazine has not reached or left the requested status.
Solution Actuate the pusher and check the end position signals.

701536 M: LBB magazine: fault at crank


BMK
Reason The clamp of the LBB magazine has not reached or left the requested status.
Solution Actuate the clamp and check the end position signals. The clamp only functions
if the pusher is moved forward.

701537 M: fault at LBB collet


BMK
Reason The LBB mounting on the spindle has not reached or left the requested status.
Solution Actuate the LBB mounting and check the pressure signals.

701538 M: LBB collet: fault at seat check


BMK
Reason The feed control of the LBB mounting indicates an inadmissible pressure.
Solution Actuate the feed control and check the pressure signal. Check the nozzles for
soiling.

701539 M: LBB collet: seat check missing pressure


BMK
Reason The feed control of the LBB mounting indicates no pressure.
Solution Check the correct feed of the LBB. Actuate the feed control and check the
pressure signal.

701540 M: LBB magazine: no home position


BMK
Reason The LBB magazine is not in its home position.
Solution Request home position run via menu or M function (M843).
701541 M: Pick-up: Function workpiece flap not ok.
BMK
Reason Position inadmissibly left, or Execution time exceeded, or Position not defined
Solution Remedy cause and acknowledge error message.

701542 M: Pick-up: Function vertical axis not ok.


BMK
Reason Position inadmissibly left, or Execution time exceeded, or Position not defined
Solution Remedy cause and acknowledge error message.

701543 M: Pick-up: Function horizontal axis not ok.


BMK
Reason Position inadmissibly left, or Execution time exceeded, or Position not defined
Solution Remedy cause and acknowledge error message.

701544 M: Pick-up: Function workpiecegripper not ok.


BMK
Reason Position inadmissibly left, or Execution time exceeded, or Position not defined
Solution Remedy cause and acknowledge error message.

701545 M: Pick-up: Function swivel workpiecegripper not ok.


BMK
Reason Position inadmissibly left, or Execution time exceeded, or Position not defined
Solution Remedy cause and acknowledge error message.

701546 M: Pick-up: Workpiece flap not open.


BMK
Reason Risk of collision
Solution

701547 M: Pick-up: Position horizontal axis not outside workroom.


BMK
Reason Risk of collision
Solution

701548 M: Pick-up: Swivel position workpiecegripper not down.


BMK
Reason Risk of collision
Solution

701549 M: Pick-up: Swivel position workpiecegripper not up.


BMK
Reason Risk of collision
Solution

701550 M: Pick-up: Put down position not empty.


BMK
Reason Risk of collision
Solution

701551 M: Pick-up: Position vertical axis not up.


BMK
Reason Risk of collision
Solution

701552 M: Pick-up: Gripper not open.


BMK
Reason Risk of collision
Solution

701553 M: Pick-up: Gripper close (without workpiece).


BMK
Reason
Solution
701600 F: MTX: System-Error Handwheel-FB (=> FM_Control_Panel)
BMK
Reason System error, hand wheel FB (=> FM_Control_Panel)
Solution Remedy the cause.

701601 F: Tool magazine, ATC CRAMP: Position inadmissibly left


BMK
Reason
Solution

701602 F: Tool magazine, ATC CRAMP: Execution time exceeded


BMK
Reason
Solution

701603 F: Tool shuttle, vertical unit: position lost


BMK
Reason The vertical unit of the tool shuttle has left its end position without a pending
command for this action.
Solution Check the signals for end position. Check sensors.

701604 F: Tool shuttle, vertical unit: operation timeout


BMK
Reason The vertical unit of the tool shuttle has not reached its end position or has not
reached its end position within the set time.
Solution Check the movements of the vertical unit, check the end position signals, if
necessary, check sensors.

701605 F: Tool shuttle, swing unit: position lost


BMK
Reason Check the end position signals, if necessary, check the sensors.
Solution
701606 F: Tool shuttle, swing unit: operation timeout
BMK
Reason The swivel unit has not reached its end position or has not reached its end
position within the set time.
Solution Check the movements of the swivel unit, check the end position signals, if
necessary, check sensors.

701607 F: Toolmanagement: data mismatch, check tool positions


BMK
Reason Tool data could not be moved.
Solution The positions of all tools currently moved were checked.

Move the tool data to the correct position using the "Transposition" function.

701608 F: Tool holder 2: Reference position not found


BMK
Reason
Solution

701609 F: Tool holder 1: Reference position not found


BMK
Reason
Solution

701610 F: Tool carrier 1: parameter for positioning spindle/Turret wrong


BMK
Reason Turret 1: Incorrect parameter for spindle/turret positioning
Solution Remedy the cause.

701611 F: Tool carrier 1: error transfer Sercos-Parameter


BMK
Reason Turret 1: Incorrect transmission of Sercos parameters
Solution Remedy the cause.
701612 F: Spindle 4: Motor cooling failed
BMK
Reason The motor cooling of spindle 4 failed.
Solution Restart cooling unit, subsequently acknowledge error message

701613 F: Axis Y2: pre-warning, motor temperature


BMK
Reason The load of the Y2 axis is so high that the drive motor reached its temperature
warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

701614 F: Axis Y2: pre-warning, heat sink temperature


BMK
Reason The drive module of the Y2 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

701615 F: Axis X3: pre-warning, motor temperature


BMK
Reason The load of the X3 axis is so high that the drive motor reached its temperature
warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

701616 F: Axis X3: pre-warning, heat sink temperature


BMK
Reason The drive module of the X3 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

701617 F: Axis B3: pre-warning, motor temperature


BMK
Reason The load of the B3 axis is so high that the drive motor reached its temperature
warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.
701618 F: Axis B3: pre-warning, heat sink temperature
BMK
Reason The drive module of the B3 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

701619 F: Minimum lubrication, device 1: Temperature not in operating range


BMK
Reason The minimum quantity lubricating unit indicates overtemperature.
Solution Remedy the error according to the operating manual of the minimum
lubrication unit and acknowledge.

701620 F: machine collision control: control system not ready


BMK
Reason System (monitoring unit) not operational.
Solution Bring the system (monitoring system) into an operational status.

701621 F: Axis Q6: pre-warning, motor temperature


BMK
Reason The load of the Q6 axis is so high that the drive motor reached its temperature
warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

701622 F: Axis Q6: pre-warning, heat sink temperature


BMK
Reason The drive module of the Q6 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

701623 F: Axis Q7: pre-warning, motor temperature


BMK
Reason The load of the Q7 axis is so high that the drive motor reached its temperature
warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

701624 F: Axis Q7: pre-warning, heat sink temperature


BMK
Reason The drive module of the Q7 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

701625 F: Axis Q8: pre-warning, motor temperature


BMK
Reason The load of the Q8 axis is so high that the drive motor reached its temperature
warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

701626 F: Axis Q8: pre-warning, heat sink temperature


BMK
Reason The drive module of the Q9 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

701627 F: Axis Q9: pre-warning, motor temperature


BMK
Reason The load of the Q9 axis is so high that the drive motor reached its temperature
warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

701628 F: Axis Q9: pre-warning, heat sink temperature


BMK
Reason The drive module of the Q9 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

701629 F: Axis Q10: pre-warning, motor temperature


BMK
Reason The load of the Q10 axis is so high that the drive motor reached its temperature
warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

701630 F: Axis Q10: pre-warning, heat sink temperature


BMK
Reason The drive module of the Q10 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.

Solution Check cooling of the drive module.

701631 F: Machine collision control: Unknown type


BMK
Reason In the "Machine collision control type“ parameter, a type is entered which is
not implemented in the software.

Solution Enter the correct type and subsequently switch the machine off and on again.

701632 M: Tool magazine, ATC CRAMP: Position not defined


BMK
Reason
Solution

701633 M: Tool shuttle, vertical unit: position undefined


BMK
Reason The position of the tool shuttle vertical unit is not in its end position or the end
position is insecure due to a previously occurred error.
Solution Interrogate "moving to home position" or move the vertical unit to its upper end
position in manual mode (IBNSS).

701634 M: machine collision control: system has been deactivated


BMK
Reason System exists in principle, but was deactivated by the operator.
Collision situations are not monitored.

Solution Reactivate the system (BOE picture).

701635 M: Tool shuttle, swing unit: position undefined


BMK
Reason The swivel unit of the tool shuttle has no end position or the end position is
insecure due to a previously occurred error.
Solution Move to home position or move to an end position in manual mode (IBNSS).

701636 M: machine collision control: control system not ready


BMK
Reason System (monitoring unit) not operational.
Solution Bring the system (monitoring system) into an operational status.

701637 F: Minimum quantity lubrication device 1: 100 % clogged.


BMK
Reason The minimum quantity lubrication indicates 100% soiling.
Solution Remedy the error according to the operating manual of the minimum
lubrication unit.

701638 F: Minimum quantity lubrication device 1: 75 % clogged.


BMK
Reason The minimum quantity lubrication indicates 75% soiling.
Solution Remedy the error according to the operating manual of the minimum
lubrication unit.

701639 F: Lock out workpiece: Position of drawer not defined


BMK
Reason Position of drawer not defined
Solution Check workpiece drawer.

F: Operating mode emerise: Command for pick off attachment


701700
inadmissible
BMK
Reason No commands are admissible for the pick-up device when the emery grinding
mode is active.
Solution Deactivate the emery grinding mode. Then, the pick-up device can be moved.

701701 F: Operating mode emerise: Command for chuck 1 inadmissible


BMK
Reason No commands are admissible for clamping chuck 1 when the emery grinding
mode is active.
Solution Deactivate the emery grinding mode. Then, clamping chuck 1 can be moved.

701702 F: Operating mode emerise: Command for chuck 3 inadmissible


BMK
Reason No commands are admissible for clamping chuck 3 when the emery grinding
mode is active.
Solution Deactivate the emery grinding mode. Then, clamping chuck 3 can be moved.

701703 F: Operating mode emerise: Command for chuck 4 inadmissible


BMK
Reason No commands are admissible for clamping chuck 4 when the emery grinding
mode is active.
Solution Deactivate the emery grinding mode. Then, clamping chuck 4 can be moved.

701704 F: Operating mode emerise: Command for steady rests inadmissible


BMK
Reason No commands are admissible for the steady rest when the emery grinding mode
is active.
Solution Deactivate the emery grinding mode. Then, the steady rests can be moved.

701705 F: Sub Clamping unit 4: position monitoring tripped


BMK
Reason The clamping device has left its position interval for opened or clamped
without a command pending. Possible cause: The clamping settings do not
comply with the workpiece.
Solution Acknowledge error, if necessary, correct clamping device settings. Note: After
acknowledgement, the clamp toggles to error 700155 "M: Clamp 4: Undefined
position"

701706 F: Sub Clamping unit 4: execution time exceeded


BMK
Reason The clamping chuck command could not be completed in the preset time. (60
seconds when the documentation was created) Possible cause: Incorrect
pressure switch setting. Possible cause: Incorrect pressure path control
adjustment. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

701707 F: Sub Clamping unit 4: unknown clamping unit type


BMK
Reason In the "Clamp type" parameter a clamp type is entered which is not
implemented in the software.
Solution Select the correct clamp type and subsequently switch the machine off and on
again.

701708 F: Sub Clamping unit 4: command inadmissible


BMK
Reason The programmed clamping chuck command is or was inadmissible in the
machine status it was programmed in, e.g. clamping chuck open with the
spindle rotating.
Solution Check and correct program. Acknowledge the error message.

701709 F: Sub Clamping unit 4: pressure drop


BMK
Reason An extended pressure drop occurred with the clamping chuck clamped Possible
cause: Incorrect pressure switch setting. Possibly defective. (mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
the clamp toggles to error 700155 "M: Clamp 4: Undefined position"

701710 F: Sub Clamping unit 4: no clamping pressure build-up


BMK
Reason The clamping pressure in the clamping device does not build-up. Possible
cause: Incorrect pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.
701711 F: Sub Clamping unit 4: no clamping pressure reduction
BMK
Reason Clamping pressure in the clamping device does not reduce. Possible cause:
Incorrect pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

701712 F: Error pressure counterweight Z Axis


BMK
Reason The pressure switch of the weight compensation for the Z axis does not switch.
Possible cause: Pressure loss Possible cause: Incorrect pressure switch setting.
Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

701713 F: Indexing table locked : Turning device not in its home position
BMK
Reason Ensure that the turning device is in its home position when the cycling table is
indexed. Actuate the home position softkey in the service menu. Possible defect
(electrical, mechanical)
Solution Remedy cause and acknowledge error message.

701714 F: Baffle measuring part: Execution time exceeded


BMK
Reason The baffle plate for the part to be measured could not complete its movement
within the entered time.
Solution Remedy cause and acknowledge error message.

701715 F: Baffle measuring part: Position inadmissibly left


BMK
Reason The baffle plate for the part to be measured has left its previous position
without a pending command for this action.
Solution Remedy cause and acknowledge error message.

701716 F: Raw part conveyor : workpiece position monitoring


BMK
Reason A workpiece on the raw parts belt is in an incorrect position. The workpiece is
twisted or positioned at an angle.
Solution Check the workpiece position and remedy the error. Then acknowledge the
error message.

701717 F: Chip conveyor: maintenance side door is opened


BMK
Reason The maintenance door on the chip conveyor is open. When the stopping point is
reached, the warning 701455 "W: Chip conveyor: Maintenance door is open"
changes to error 701717 "F: Chip conveyor: Maintenance door is open".
Solution Close the maintenance door on the chip conveyor and acknowledge the error.

701718 F: Coolant cleaning: filter RF4: not in position for automatic cleaning
BMK
Reason F: Coolant cleaning: filter RF4: not in position for automatic cleaning
Solution

701719 F: Coolant cleaning: edge filter: max time cycle of automatic cleaning
BMK
Reason After the automatic filter (return flow filter, metal edge filter) has been cleaned,
it still indicates "soiled". A running program will be stopped at the stopping
point.
Solution Check the filter cartridge to ensure that the blowdown cake can drain.

701720 F: Axis Q5: Pre-warning, motor temperature


BMK
Reason The load of the Q5 axis is so high that the drive motor has reached its
temperature warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

701721 F: Axis Q5: Pre-warning, heat sink temperature


BMK
Reason The drive module of the Q5 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.
701722 F: Swivel chuck: Position is undefined
BMK
Reason No clear position of the swivel chuck could be determined.
Solution Swivel chuck with 4 positions:

Position the swivel chuck on a clear position: M20 = swivel chuck 0°, M21 =
swivel chuck 90°, M22 = swivel chuck 180°, M23 = swivel chuck 270° Check
the pressure switch and the "Position windows 0°, 90°, 180°, 270°" in the user
mask

Swivel chuck with 8 positions:

Position the swivel chuck on a clear position: M771 = swivel chuck 0°, M772 =
swivel chuck 45°, M773 = swivel chuck 90°, M774 = swivel chuck 135°, M775
= swivel chuck 180°, M776 = swivel chuck 225°, M777 = swivel chuck 270°,
M778 = swivel chuck 315° Check the pressure switch and the "Position
windows 0°, 45°, 90°,...°" in the user mask

701723 F: Swivel chuck: Incorrect position was swivelled to


BMK
Reason An incorrect position was swivelled to.
Solution Swivel chuck with 4 positions:

Position the swivel chuck on a clear position: M20 = swivel chuck 0°, M21 =
swivel chuck 90°, M22 = swivel chuck 180°, M23 = swivel chuck 270° Check
the pressure switch and the "Position windows 0°, 90°, 180°, 270°" in the user
mask

Swivel chuck with 8 positions:

Position the swivel chuck on a clear position: M771 = swivel chuck 0°, M772 =
swivel chuck 45°, M773 = swivel chuck 90°, M774 = swivel chuck 135°, M775
= swivel chuck 180°, M776 = swivel chuck 225°, M777 = swivel chuck 270°,
M778 = swivel chuck 315° Check the pressure switch and the "Position
windows 0°, 45°, 90°,...°" in the user mask

F: Swivel chuck: Fault pressure switch 90 degrees or feedback cylinder


701724
switch
BMK
Reason At the end of the swivelling process, the pressure switch must transmit 90° =
"1" and the feedback cylinder the = "1" signal. This did not take place.
Solution Check the hydraulic pressure Check the 90° pressure switch Check the
feedback cylinder (N/C)

F: Swivel chuck: Fault pressure switch 45 degrees or feedback cylinder


701725
switch
BMK
Reason At the end of the swivelling process, the pressure switch must transmit 45° =
"1" and the feedback cylinder the = "0" signal. This did not take place.
Solution Check the hydraulic pressure Check the 45° pressure switch Check the
feedback cylinder (N/C)

701726 F: Swivel chuck: Clamp / Unclamp only allowed in the 0 degrees position
BMK
Reason Clamping / unclamping only admissible in the 0° position
Solution Move the swivel chuck to its 0° position (M20)

F: Swivel chuck: Swivelling is only allowed al a max. spindle rotation


701727
speed of 400
BMK
Reason Swivelling is only admissible up to a maximum spindle speed of 200 rpm
Solution

701728 F: Swivel chuck: Unknowed type


BMK
Reason For the swivel chuck type, a type is selected which is not implemented in the
software.
Solution Enter the correct type and subsequently switch the machine off and on again.

701729 F: Steady rest slide: Collision control right operated


BMK
Reason The steady rest slide is equipped with a collision control switch. This switch
monitors collisions on the RH side and was tripped.
Solution Use the direction keys to move the Z3 axis in the plus direction, to return the
tailstock or move the coupled steady rest slide in the Z1 minus direction.
701730 F: Chuck 3: Unload control right operated
BMK
Reason The workpiece was unloaded by clamp 3 or spindle 3. During this process, the
collision switch behind the spindle was tripped.
Solution Remove the workpiece from the unloading device and reset the error. In the
event of an error, the Z3 axis can only be moved in the minus direction using
the direction keys.

701731 F: Pneumatic: No system pressure handling


BMK
Reason The pneumatic system for the handling device has no system pressure or the
pressure has dropped for an extended period of time.
Solution Check air supply and air servicing unit, acknowledge error message

701732 M: protection hood opened: reset emergency release, close protection hood
BMK
Reason The protective hood was opened although no command was pending, e.g. the
hood was opened using the Emergency unlocking. Possible error in the hood
circuit mechanical, electrical)

Solution Remedy cause and acknowledge error message.

701758 M: Tailstock/center sleeve: upper pressure level (main pressure) exceeded


BMK
Reason The admissible upper pressure limit was exceeded.
Solution Remedy cause and acknowledge error message.

701759 M: Tailstock/center sleeve: clamp force limitation (main pressure) active


BMK
Reason The admissible upper pressure limit was exceeded.
Solution Remedy cause and acknowledge error message.

701760 M: steady rest: upper pressure level (main pressure) exceeded


BMK
Reason The admissible upper pressure limit was exceeded.
Solution Remedy cause and acknowledge error message.

701761 M: steady rest: upper pressure level (counter pressure) exceeded


BMK
Reason The admissible upper pressure limit was exceeded.
Solution Remedy cause and acknowledge error message.

701762 M: steady rest: clamp force limitation (main pressure) active


BMK
Reason The clamping force limitation is active.
Solution Remedy cause and acknowledge error message.

701763 M: steady rest: clamp force limitation (counter pressure) active


BMK
Reason The clamping force limitation is active.
Solution Remedy cause and acknowledge error message.

701800 F: steady rest: electrical pressure adjustment (main pressure) not ready
BMK
Reason The device for the electrical pressure adjustment does not signal operational.
Solution Remedy cause and acknowledge error message.

701801 F: steady rest: electrical pressure adjustment (counter pressure) not ready
BMK
Reason The device for the electrical pressure adjustment does not signal operational.
Solution Remedy cause and acknowledge error message.

F: Tailstock/center sleeve: electrical pressure adjustment (main pressure)


701802
not ready
BMK
Reason The device for the electrical pressure adjustment does not signal operational.
Solution Remedy cause and acknowledge error message.
701803 F: Clamping unit 4: clamping position run over
BMK
Reason The steady rest has reached it end position for clamping. Possible cause: The
settings do not comply with the workpiece.
Solution Acknowledge the error, if necessary, correct the settings. Note: After
acknowledgement, steady rest changes to error 700232 "M: Steady rest 1:
Undefined position"

701804 F: Clamping unit 4: pressure drop


BMK
Reason An extended pressure drop occurred with the steady rest clamped Possible
cause: Incorrect pressure switch setting. Possibly defective. (mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
steady rest changes to error 700232 "M: Steady rest 1: Undefined position"

701805 F: Clamping unit 4: no clamping pressure build-up


BMK
Reason The clamping pressure of the steady rest does not build-up. Possible cause:
Incorrect pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

701806 F: Clamping unit 4: no clamping pressure reduction


BMK
Reason The clamping pressure of the steady rest does not reduce. Possible cause:
Incorrect pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

701807 F: steady rest 1: position monit


BMK
Reason The steady rest has left its position interval for opened or clamped without a
command pending. Possible cause: The settings do not comply with the
workpiece.
Solution Acknowledge the error, if necessary, correct the settings. Note: After
acknowledgement, steady rest changes to error 700232 "M: Steady rest 1:
Undefined position"
701808 F: Steady rest 1: execution time exceeded
BMK
Reason The clamping command could not be completed in the preset time. (60 seconds
when the documentation was created) Possible cause: Incorrect pressure switch
setting. Possible cause: Incorrect pressure path control adjustment. Possible
defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

701809 F: steady rest 1: unknown clamping unit type


BMK
Reason In the "Clamp type" parameter of the steady rest, a type is entered which is not
implemented in the software.
Solution Select the correct clamp type of the steady rest and subsequently switch the
machine off and on again.

701810 F: steady rest 1: clamping chuck does not stop


BMK
Reason The steady rest has reached the clamped interval but does not stop within the
maximum admissible time.
Solution Adapt the steady rest settings (paths and pressure)

701811 F: steady rest 1: unknown clamping chuck type


BMK
Reason A chuck type of the steady rest is selected which is not implemented in the
machine software.
Solution Select the correct clamping chuck type and subsequently switch the machine
off and on again.

701812 F: steady rest 1: counter pressure dropped


BMK
Reason An extended counter pressure drop occurred with the steady rest clamped at
differential pressure Possible cause: Incorrect pressure switch setting. Possibly
defective.(mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
steady rest changes to error 700232 "M: Steady rest 1: Undefined position"
701813 F: steady rest 1: inadmissible counter pressure
BMK
Reason Counter pressure has built up for the steady rest clamped at „Normal pressure".
Possible cause: Incorrect pressure switch setting. Possibly
defective.(mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
steady rest changes to error 700232 "M: Steady rest 1: Undefined position"

701814 F: steady rest 1: counter pressure does not build-up


BMK
Reason The steady rest is to be clamped at „Differential pressure" but counter pressure
does not build up. Possible cause: Incorrect pressure switch setting. Possibly
defective.(mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
steady rest changes to error 700232 "M: Steady rest 1: Undefined position"

701815 F: steady rest 1: With switcht to low force, move direction has changed
BMK
Reason The movement direction of the steady rest is reversed when the low clamping
force is switched on. This can occur when the counter pressure is set too high
or the main pressure too low for the differential pressure clamp.
Solution Set the correct clamping pressures and acknowledge the error.

701816 F: Subclamping unit 3: command inadmissible


BMK
Reason The programmed clamping chuck command is or was inadmissible in the
machine status it was programmed in, e.g. clamping chuck open with the
spindle rotating.
Solution Check and correct program. Acknowledge the error message.

701817 F: Subclamping unit 3: clamping position run over


BMK
Reason The clamping device has reached its end position for clamping. Possible cause:
The clamping settings do not comply with the workpiece.
Solution Acknowledge error, if necessary, correct clamping device settings. Note: After
acknowledgement, the clamp toggles to the error "M: Clamp 3: Undefined
position"

701818 F: Subclamping unit 3: pressure drop


BMK
Reason An extended pressure drop occurred with the clamping chuck clamped Possible
cause: Incorrect pressure switch setting. Possibly defective. (mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
the clamp toggles to the error "M: Clamp 3: Undefined position"

701819 F: Subclamping unit 3: no clamping pressure build-up


BMK
Reason The clamping pressure in the clamping device does not build-up. Possible
cause: Incorrect pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

701820 F: Subclamping unit 3: no clamping pressure reduction


BMK
Reason Clamping pressure in the clamping device does not reduce. Possible cause:
Incorrect pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

701821 F: Subclamping unit 3: position monitoring tripped


BMK
Reason The clamping device has left its position interval for opened or clamped
without a command pending. Possible cause: The clamping settings do not
comply with the workpiece.
Solution Acknowledge error, if necessary, correct clamping device settings. Note: After
acknowledgement, the clamp toggles to the error "M: Clamp 3: Undefined
position"

701822 F: Subclamping unit 3: execution time exceeded


BMK
Reason The clamping chuck command could not be completed in the preset time. (60
seconds when the documentation was created) Possible cause: Incorrect
pressure switch setting. Possible cause: Incorrect pressure path control
adjustment. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

701823 F: Subclamping unit 3: clamping chuck does not stop


BMK
Reason The clamp has reached the clamped interval but does not stop within the
maximum admissible time.
Solution Adapt the clamp settings (paths and pressure)

701824 F: Subclamping unit 4: command inadmissible


BMK
Reason The programmed clamping chuck command is or was inadmissible in the
machine status it was programmed in, e.g. clamping chuck open with the
spindle rotating.
Solution Check and correct program. Acknowledge the error message.

701825 F: Subclamping unit 4: clamping position run over


BMK
Reason The clamping device has reached its end position for clamping. Possible cause:
The clamping settings do not comply with the workpiece.
Solution Acknowledge error, if necessary, correct clamping device settings. Note: After
acknowledgement, the clamp toggles to the error "M: Clamp 3: Undefined
position"

701826 F: Subclamping unit 4: pressure drop


BMK
Reason An extended pressure drop occurred with the clamping chuck clamped Possible
cause: Incorrect pressure switch setting. Possibly defective. (mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
the clamp toggles to the error "M: Clamp 3: Undefined position"

701827 F: Subclamping unit 4: no clamping pressure build-up


BMK
Reason The clamping pressure in the clamping device does not build-up. Possible
cause: Incorrect pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.
701828 F: Subclamping unit 4: no clamping pressure reduction
BMK
Reason Clamping pressure in the clamping device does not reduce. Possible cause:
Incorrect pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

701829 F: Subclamping unit 4: position monitoring tripped


BMK
Reason The clamping device has left its position interval for opened or clamped
without a command pending. Possible cause: The clamping settings do not
comply with the workpiece.
Solution Acknowledge error, if necessary, correct clamping device settings. Note: After
acknowledgement, the clamp toggles to the error "M: Clamp 3: Undefined
position"

701830 F: Subclamping unit 4: execution time exceeded


BMK
Reason The clamping chuck command could not be completed in the preset time. (60
seconds when the documentation was created) Possible cause: Incorrect
pressure switch setting. Possible cause: Incorrect pressure path control
adjustment. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

701831 F: Subclamping unit 4: clamping chuck does not stop


BMK
Reason The clamp has reached the clamped interval but does not stop within the
maximum admissible time.
Solution Adapt the clamp settings (paths and pressure)

701832 M: Subclamping unit 3: position undefined


BMK
Reason
Solution
701833 M: Subclamping unit 3: Clamping position control is disabled
BMK
Reason
Solution

701834 M: Subclamping unit 4: position undefined


BMK
Reason
Solution

701835 M: Subclamping unit 4: Clamping position control is disabled


BMK
Reason
Solution

701836 M: Subclamping unit 4: Clamping unit not unclamp


BMK
Reason
Solution

701837 M: Clamping unit 4: Clamping unit not clamp


BMK
Reason
Solution

701861 M: cooling unit: cooling water overtemperature


BMK
Reason
Solution

701862 M: Clamping unit 4: max. clamp time expired, reclamp before next start
BMK
Reason
Solution

701863 M: Clamping unit 3: max. clamp time expired, reclamp before next start
BMK
Reason
Solution

701900 F: Operating mode 3/4: Command for subchuck 3 inadmissible


BMK
Reason
Solution

701901 F: Operating mode 3/4: Command for subchuck 4 inadmissible


BMK
Reason
Solution

701902 F: Tool carrier 1: Error in disk drive device


BMK
Reason
Solution

F: Tool carrier 1, lubrication: Lubrication: no lubrication pressure build-


701903
up
BMK
Reason
Solution

F: Tool carrier 1, lubrication: Lubrication: no lubrication pressure


701904
reduction
BMK
Reason
Solution
701905 F: Hydraulic: overtemperature
BMK
Reason
Solution

701906 F: Clamping unit 4: execution time exceeded


BMK
Reason
Solution

701907 F: Clamping device 3: Execution time exceeded


BMK
Reason
Solution

701908 F: Clamping unit 4: clamping / unclamping does not start


BMK
Reason
Solution

701909 F: Clamping unit 4: clamping / unclamping does not start


BMK
Reason
Solution

701910 F: WHG switch notify overflow chip conveyor


BMK
Reason
Solution

701911 F: WHG switch notify overflow oil sump


BMK
Reason
Solution

701912 F: Clamping unit 4: low clamping pressure


BMK
Reason
Solution

701913 F: Clamping unit 3: low clamping pressure


BMK
Reason
Solution

701914 F: cooling unit: cooling water overtemperature


BMK
Reason
Solution

701915 F: Clamping unit 3: clamping unit speed limit different


BMK
Reason
Solution

701916 F: Clamping unit 4: clamping unit speed limit different


BMK
Reason
Solution

F: Clamping unit 3: wrong default value for Safe_DES_Velo_Limit


701917
MD36933
BMK
Reason
Solution

F: Clamping unit 4: wrong default value for Safe_DES_Velo_Limit


701918
MD36933
BMK
Reason
Solution

F: Clamping unit 4: Supply pressure do not drop while clamping cylinder


701919
moves
BMK
Reason The pressure switch for the supply pressure is incorrectly set.
Solution Correctly set the pressure switch, actuate RESET.

701920 F: Display / PCU: Current monitoring has triggered


BMK
Reason The current monitoring (undercurrent) for PCU and monitor unit (operator
display) has tripped.

The failure of one of these units has been established, thereby triggering an
emergency stop.

Solution Detect cause of the error (which device has failed) and fix it.

Quit error by pressing reset.

701921 F: Fire extinguisher system activated


BMK
Reason
Solution

701922 F: Clamping unit 4, Vacuum failure


BMK
Reason
Solution
701923 F: Clamping unit 4, Vacuum low
BMK
Reason
Solution

701924 F: Brake Centre sleeve: Undefined


BMK
Reason
Solution

701925 F: Coolant cleaning: Filter 20µ soiled


BMK
Reason
Solution

701926 F: Dirty water tank: Coolant return too slow


BMK
Reason
Solution

701927 F: Dirty water tank: Coolant overflow


BMK
Reason
Solution

F: Chip conveyor2: Motor protection switch has tripped or switch for


701928
chipcontainer is set
BMK
Reason
Solution
701929 F: Swivel chuck: Swivelling is only allowed with chuck 4 clamped
BMK
Reason
Solution

701930 F: Steady rest 1: Parameter position low force is invalid


BMK
Reason
Solution

701931 F: Steady rest 2: Parameter position low force is invalid


BMK
Reason
Solution

M: Tool carrier 1, lubrication: Minimum level reached in the lubricant


701932
container
BMK
Reason
Solution

701933 W: Coolant cleaning: Filter 20µ soiled


BMK
Reason
Solution

W: Chip conveyor2: Motor protection switch has tripped or switch for


701934
chipcontainer is set
BMK
Reason
Solution

701935 W: Dirty water tank: Coolant return too slow


BMK
Reason
Solution

M: Chip conveyor2: Motor protection switch has tripped or switch for


701936
chipcontainer is set
BMK
Reason
Solution

701937 M: step grid: Z2 axis not in parking position


BMK
Reason The Z2 axis ist not in the parking position to move the step grid.
Solution Move the Z2 axis in minus to the parking position.

701950 M: Clamping unit 4, Manual chuck selected


BMK
Reason
Solution

701951 M: Clamping unit 4, Vacuum chuck selected


BMK
Reason
Solution

701952 M: Clamping unit 4, Incorrect mode


BMK
Reason
Solution

702000 F: Liftcylinder 1 : Execution time exceeded


BMK
Reason The lift-out cylinder 1 (function: raise / lower) could not complete its
movement in the preset time.
Solution Remedy cause and acknowledge error message.

702001 F: Liftcylinder 1 : Position inadmissibly left


BMK
Reason The lift-out cylinder 1 (function: raise / lower) has left the previous position
without a pending command for this action.
Solution Remedy cause and acknowledge error message.

702002 F: Liftcylinder 2 : Execution time exceeded


BMK
Reason The lift-out cylinder 2 (function: raise / lower) could not complete its
movement in the preset time.
Solution Remedy cause and acknowledge error message.

702003 F: Liftcylinder 2 : Position inadmissibly left


BMK
Reason The lift-out cylinder 2 (function: raise / lower) has left the previous position
without a pending command for this action.
Solution Remedy cause and acknowledge error message.

702004 F: Palette from pre separating do not reach the target position
BMK
Reason Running time monitoring: The pallet from the pre-separation has not reached
the raw parts position.
Solution Remedy cause and acknowledge error message.

702005 F: Palette from raw part position do not reach the target position
BMK
Reason Running time monitoring: The pallet from the raw parts position has not
reached the machined parts position.
Solution Remedy cause and acknowledge error message.
702006 F: Palette from finish part position do not reach the target position
BMK
Reason Running time monitoring: The pallet from the machined parts position has not
reached the machine outfeed.
Solution Remedy cause and acknowledge error message.

702007 F: Tool measuring: Measuring cover: Close position not reached


BMK
Reason F: Tool measuring: Measuring cover: Close position not reached
Solution

702008 F: Tool measuring: Measuring cover: Open position not reached


BMK
Reason F: Tool measuring: Measuring cover: Open position not reached
Solution

702009 F: Tool measuring: Measuring cover: Close position left


BMK
Reason F: Tool measuring: Measuring cover: Close position left
Solution

702010 F: Tool measuring: Measuring cover: Open position left


BMK
Reason F: Tool measuring: Measuring cover: Open position left
Solution

702011 F: accumulating conveyor belt : drive not ready


BMK
Reason No operational signal from the accumulation belt drive.
Solution Switch the drive on or remedy the error on the drive.

F: Pallet from pre-separation, turning device has not reached the turn-
702012
over station
BMK
Reason Running time monitoring: The pallet has left the pre-separation of the turning
device but has not reached the turning device.
Solution Check the conveyor system and feedbacks.

702013 F: Unload piece through counterspindle: Max time


BMK
Reason The workpiece unloading function has not been completed within the
maximum time. 1)During the unloading cycle with the rotational cylinder
drive: a)The proximity switch, which is used to check the rotation, has not been
reached b)The proximity switch, which indicates the complete cylinder, has not
been left 2)During the cylinder return cycle: the proximity switch, which
indicates the rotation has not been left.
Solution Check the correct function of the pneumatic and electric actuators of the
workpiece unloading unit. Acknowledge with the "Reset" key.

702014 F: Unload piece through counterspindle: Unload not allowed


BMK
Reason The M362 function was programmed when the Z3 axis was not in its home
position.
Solution Acknowledge with the "Reset" key, change the workpiece program.

702015 F: Tailstock slide: unknown Tailstock slide type


BMK
Reason In the "Tailstock slide type“ parameter, a type is entered which is not
implemented in the software.

Solution Enter the correct type and subsequently switch the machine off and on again.

702016 F: Tailstock slide: forbidden movement


BMK
Reason The tailstock slide is in an undefined position. This makes automatic coupling
to the cross slide impossible.

Solution Manually couple/decouple the tailstock slide once in the agreement mode. For
this purpose, proceed as follows: Open the door. Select the agreement mode.
Actuate the agreement key. Move the cross slide bolt mounting and the
coupling bolt one above the other. Use the CUSTOM mask to couple/decouple.
Now, automatic coupling/decoupling is possible again.

702017 F: Tailstock slide: cupling cylinder left final position


BMK
Reason The coupling cylinder has left its end position. The cause can be of a
mechanical or pneumatic nature.

In addition to the mechanical switch it is possible to optionally install a


pressure monitor. This monitor must indicate the pressure when clamped.

Solution Remedy the cause. Move the coupling cylinder to its desired end position using
the M functions or in the agreement mode (from the CUSTOM mask).

702018 F: Tailstock slide: cup. cylinder not reach final position


BMK
Reason The coupling cylinder movement was initiated by M function, the ... cycle or
from the CUSTOM mask. The end position was not reached for mechanical or
pneumatic reasons.

In addition to the mechanical switch it is possible to optionally install a


pressure monitor. This monitor must indicate the pressure when clamped.

Solution Remedy the cause. Subsequently move the coupling cylinder to the desired end
position using the M functions or in the agreement mode (from the
CUSTOM.mask).

702019 F: Tailstock slide: synchronic action not active


BMK
Reason Synchronous actions serving for the monitoring and control system of the
tailstock slide, are not started. This was detected when the drives were switched
on.

Solution Check whether or not the following programs exist and are loaded: -
POWERON.SPF - CYCPE_MA.SPF - REITHYDR.SPF If the points specified
above are OK and repeated SWITCHING OFF/ON (press main switch for
approx. 30 sec.) is not successful, please contact the DMG Service department.
702020 F: Lubrication 2: no lubrication pressure build-up, switch 1
BMK
Reason No lubrication pressure build-up on pressure switch 1 . Possible cause:
Lubricant container empty. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.

702021 F: Lubrication 2: no lubrication pressure reduction, switch 1


BMK
Reason No lubrication pressure reduction on pressure switch 1 . Possibly defective.
(electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.

702022 F: Lubrication 2: no lubrication pressure build-up, switch 2


BMK
Reason No lubrication pressure build-up on pressure switch 2.Possible cause: Lubricant
container empty. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.

702023 F: Lubrication 2: no lubrication pressure reduction, switch 2


BMK
Reason No lubrication pressure reduction on pressure switch 2.Possibly defective.
(electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.

702024 F: Lubrication 2: no lubrication pressure build-up, switch 3


BMK
Reason No lubrication pressure build-up on pressure switch 3.Possible cause: Lubricant
container empty. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.

702025 F: Lubrication 2: no lubrication pressure reduction, switch 3


BMK
Reason No lubrication pressure reduction on pressure switch 3.Possibly defective.
(electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.

702026 F: Lubrication 2: no lubrication pressure build-up


BMK
Reason No lubrication pressure build-up. Possible cause: Lubricant container empty.
Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.

702027 F: Lubrication 2: no lubrication pressure reduction


BMK
Reason No lubrication pressure reduction. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.

702028 F: Lubrication 2: Minimum level reached in the lubricant container


BMK
Reason The lubricant container has reached the admissible minimum level, the waiting
time for the change of the message to a warning has elapsed and machining was
stopped.
Solution Top up the lubricant container. Then acknowledge the fault.

702029 F: Tailstock slide: Collision control operated


BMK
Reason The tailstock slide is equipped with a collision control switch. This switch has
responded.

Solution Move the tailstock slide free using the direction keys.

F: Spindle 3: VP module (surge voltage protection) has tripped or the


702030
admissible winding temperature, motor, is exceeded.
BMK
Reason The overvoltage protection module of spindle 3 has tripped or the admissible
winding temperature of the motor was exceeded.
Solution The overvoltage protection module has an error, check the machining process
(chip removal) to ensure that the motor is not overloaded. Remedy cause and
acknowledge error message.

F: Spindle 1: VP module (surge voltage protection) has tripped or the


702031
admissible winding temperature, motor, is exceeded.
BMK
Reason The overvoltage protection module of spindle 1 has tripped or the admissible
winding temperature of the motor was exceeded.
Solution The overvoltage protection module has an error, check the machining process
(chip removal) to ensure that the motor is not overloaded. Remedy cause and
acknowledge error message.

702032 M: Liftcylinder 1 : Position undefined


BMK
Reason The lift-out cylinder 1 (function: raise / lower) is not in a defined position.
Solution Remedy cause and acknowledge error message.

702033 M: Liftcylinder 2 : Position undefined


BMK
Reason The lift-out cylinder 2 (function: raise / lower) is not in a defined position.
Solution Remedy cause and acknowledge error message.

702034 M: Turning station door not locked


BMK
Reason The turn-over station door is not closed. Functions of the turn-over station can
be locked.
Solution Close the door

702035 M: Accumulation belt : Jam in the machine outfeed


BMK
Reason Pallet jam in the machine outfeed.
Solution Remedy the cause for back pressure/jam.
702036 M: Tailstock slide: undefined position
BMK
Reason The coupling cylinder is in an undefined position.

Solution Move the coupling cylinder to its desired end position using the M functions or
in the agreement mode (from the CUSTOM mask).

M: Maintenance door machine rearside is open (Cause of emergency).


702037
BMK
Reason The safety contacts in the Emergency Stop circuit are switched incorrectly.
Solution Close the maintenance door at the machine rear.

Delete the EMERGENCY STOP error message.

702039 M: Indexing axis B3: Position undefined


BMK
Reason
Solution

702040 W: Lubrication 2: General error


BMK
Reason An error occurred during the lubrication process. Machining is stopped at the
stopping point. This warning message subsequently changes to the respective
error message.
Solution Stop the NC program or wait until machining automatically stops. Then act
according to the new error message.

702041 M: Lubrication 2: minimum level reached in the lubricant container


BMK
Reason The lubricant supply in the lubricant container has reached the admissible
minimum level. A running program is stopped at the next stopping point.
Solution Top up lubricant container.
702042 W: Lubrication 2: Minimum level reached in the lubricant container
BMK
Reason The lubricant container has reached the admissible minimum level, the waiting
time for the change of the message to a warning has elapsed. Machining is
stopped at the stopping point.
Solution Top up the lubricant container. The warning automatically disappears.

702043 M: Spindle 3 message flow control cooling


BMK
Reason The cooling system throughflow monitoring indicates insufficient throughflow.
Solution Check the cooling system throughflow quantity. Check the throughflow
monitor settings.

702044 M: Spindle 4 message flow control cooling


BMK
Reason The cooling system throughflow monitoring indicates insufficient throughflow.
Solution Check the cooling system throughflow quantity. Check the throughflow
monitor settings.

702045 M: Tailstockslide: Coupleswitch not operated


BMK
Reason The Z1 axis is not on the coupling switch during coupling the tailstock slide.
Solution Move the Z1 axis such that the coupling switch is actuated. The valid position
appears in the CUSTOM mask of the tailstock slide.

702046 M: Steady rest slide: Coupleswitch not operated


BMK
Reason The Z1 axis is not on the coupling switch during coupling the steady rest slide.
Solution Move the Z1 axis such that the coupling switch is actuated. The valid position
appears in the CUSTOM mask of the steady rest slide.

702047 M: Pressure detecting hydraulic


BMK
Reason The hydraulic pressure monitoring values were gone below.
Solution Check the pressure switch of the hydraulics.
Are too many hydraulic consumers active ?

702048 M: The steady rest slide is still coupled.


BMK
Reason The steady rest slide is still coupled. NC-Start is locked
Solution Please uncouple the steady rest slide.

702049 M: The tailstock slide is still coupled.


BMK
Reason The tailstock slide is still coupled. NC-Start is locked
Solution Please uncoupled the tailstock slide.

702050 M: Steady_rest_slide: measuring stick message: Position lost


BMK
Reason When clamping the steady rest slide, the position was saved. The current
position is no longer within the window
Solution Couple the steady rest slide to the cross slide and subsequently decouple it in
the user mask. The current position is then saved again. The message is
automatically deleted.

702051 M: Function parking is activ on spindle 1.


BMK
Reason The spindle is in its parking status, i. e. the spindle is no longer controlled and
the measuring systems switched off. No program can be started.
Solution Deselect the function "Park" on this spindle.

702052 M: Function parking is activ on spindle 2.


BMK
Reason The spindle is in its parking status, i. e. the spindle is no longer controlled and
the measuring systems switched off. No program can be started.
Solution Deselect the function "Park" on this spindle.
702053 M: The bypass switch of the protection hood is activ.
BMK
Reason The bypass switch of the protection hood is activ. The protection hood switch is
deactivated.
Solution Remove the bypass switch of the protection hood.

702054 M: Pick-up unit: cover open/close is locked.


BMK
Reason Pick-up unit: Opening/closing of the protection hood is locked because the
pick-up axes are in the locked area.
Solution Move the pick-up axes out of the locked area.

702055 M: 2nd slide steady rest: manually unlock is pressed – to release it


BMK
Reason Door opening is not allowed: the 2nd steady-rest slide manually unlock button
is pressed
Solution Release it.

702056 M: Slide 3: B-Axis not indexed


BMK
Reason
Solution

702057 Training Room: No machine release from release switch machine


BMK
Reason The release switch on the machine is not in its "Release machine" position.
Solution Turn the release switch on the the machine to its "Release machine" position

702058 Training Room: No machine release from release switch room


BMK
Reason The release switch in the training room is not in its "Release machine" position.
Solution Turn the release switch in the training room to its "Release machine" position
702059 M: Fire extinguisher system Sinorix:Loss of extinguisher
BMK
Reason
Solution Refill the fire extinguishing system

702060 M: Fire extinguisher system Sinorix: System not active


BMK
Reason
Solution

702061 M: Fire extinguisher system Sinorix: System tripped (fire alarm)


BMK
Reason
Solution

702062 M: tool measuring: selection simulation NC-signals active


BMK
Reason Selection "Simulation NC signals active" was set.

Now the Blum measuring unit NTH-3D does not receive the signals

from the NC but manually by the operator.

Only use this selection for commissioning/start-up and service.


Solution Deselect "Simulation NC signals active".

Automatic deselection during program start or

when the machine is switched on/off.

702063 M: tool measuring: measuring unit in position undefined


BMK
Reason The measuring unit is not in a defined position.

Solution Remedy cause and acknowledge error message.


702100 F: Star delta switching Spindle 4: Internal Error
BMK
Reason The motor deselection was not acknowledged by the NC or the pulses were not
deleted.
Solution Check the NC parameters

702101 F: Star delta switching Spindle 4: Star contactor do not switch


BMK
Reason The star contactor does not switch.
Solution Check the control voltage.

Check and, if necessary, replace the star contactor.

702102 F: Star delta switching Spindle 4: delta contactor do not switch


BMK
Reason The delta contactor does not switch.
Solution Check the control voltage.

Check and, if necessary, replace the delta contactor.

702103 F: Star delta switching Spindle 4: Target state left


BMK
Reason The reached status, star or delta, was left without command.
Solution Check the control voltage.

Check and, if necessary, replace the delta and star contactors.

702104 F: Spindle 3 gear shift execution time exceeded


BMK
Reason The selected gear stage could not be found within the specified monitoring time
when the gear was switched.

Solution Check feedbacks and valves of the gear stages.


702105 F: Spindle 3 shifted gear undefined
BMK
Reason The gear feedbacks of spindle 3 do not indicate a clear gear stage.
Solution Check the gear feedbacks. Check whether or not a gear stage is active.

702106 F: Spindle 3 error flow control cooling


BMK
Reason The cooling system throughflow monitoring indicates insufficient throughflow.
Solution Check the cooling system throughflow quantity. Check the throughflow
monitor settings.

702107 F: Spindle 4, switch time monitoring for the gear


BMK
Reason The selected gear stage could not be found within the specified monitoring time
when the gear was switched.
Solution Check feedbacks and valves of the gear stages.

702108 F: Spindle 4 shifted gear undefined


BMK
Reason The gear feedbacks of spindle 4 do not indicate a clear gear stage.
Solution Check the gear feedbacks. Check whether or not a gear stage is active.

702109 F: Spindle 4 error flow control cooling


BMK
Reason The cooling system throughflow monitoring indicates insufficient throughflow.
Solution Check the cooling system throughflow quantity. Check the throughflow
monitor settings.

702110 F: Lubrication 2: Oil/air lubrication, no air pressure


BMK
Reason The pressure switch for lubricating air does not signal compressed air.
Solution Check the pressure switch and the lubrication lines.
702111 F: Index axis B : not reversed
BMK
Reason The "Index return" hydraulic pressure switch does not switch correctly. For the
return function, the pressure is not build up within the expected time. For the
indexing function, the pressure is not reduced within the expected time.
Solution Check the relevant inputs and outputs. Return is carried out pneumatically or
hydraulically, the pressure may be insufficient (drops), when further (air)
consumers are switched on.

702112 F: Pressure detecting hydraulic


BMK
Reason The hydraulic pressure monitoring values were gone below.
Solution Check the pressure switch of the hydraulics.

Are too many hydraulic consumers active ?

F: spindle 3: ejector in working position and then coolant overlay off


702113
activated
BMK
Reason Ejector in its working position and then coolant overlay Off activated.

The ejector moves to its home position, a message is tripped (can be deleted
with Cancel).

A read lock is tripped when subsequently moving the ejector (M361) in, if the
message is still pending,

if the message is already deleted, the program is continued.

Solution Deactivate coolant overlay Off and acknowledge the message with Cancel.

F: Spindle 3: Coolant overlay Off active and ejector should be moved to its
702114
working position via M function!
BMK
Reason Coolant overlay Off active and

ejector should be moved to its working position via M function!

The ejector cannot be moved to its working position due to missing coolant. A
read lock is set.
Solution Deactivate the coolant overlay Off. Then, the ejector moves to its working
position, the read lock is released.

The message can be deleted with Cancel.

702115 F: Axis Q4: prewarning, motor temperature


BMK
Reason The load of the Q4 axis is so high that the drive motor has reached its
temperature warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

702116 F: Axis Q4: prewarning, cooling body temperature


BMK
Reason The drive module of the Q4 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

702117 F: tool measuring: measuring unit has not reached home position.
BMK
Reason The measuring unit should move to its home position but has not reached the
position within the permissible time.
Solution Check the measuring unit control.

702118 F: tool measuring: measuring unit has not reached work position.
BMK
Reason The measuring unit should move to its operating position but has not reached
the position within the permissible time.

Solution Check the measuring unit control.

702119 F: tool measuring: measuring unit has left home position unacceptable.
BMK
Reason The measuring unit should be in its home position but has left it inadmissibly.

Solution Check the measuring unit control.


702120 F: tool measuring: measuring unit has left work position unacceptable.
BMK
Reason The measuring unit should be in its operating position but has left it
inadmissibly.
Solution Check the measuring unit control.

F: tool measuring: no connection between measuring sensor and interface


702121
module
BMK
Reason No connection between measuring probe and interface.

The connection between the Blum measuring probe TC 76-N and the Blum
interface IF76

was interrupted.
Solution Check connection and remedy the error.

F: Clamping unit 3: Supply pressure do not drop while clamping cylinder


702122
moves
BMK
Reason
Solution

702123 F: The steady rest slide has leave the permitted position.
BMK
Reason The steady rest slide has left the permitted position after uncoupling. The
position is undefined.
Solution Please couple the steady rest slide and reposition the steady rest slide.

702124 F: The tailstock slide has left the permitted position.


BMK
Reason The tailstock slide has left the permitted position after uncoupling. The

position is undefined.
Solution Please couple the steady tailstock and reposition the tailstock slide
702125 F: Chuck 4, facility control: timeout by signal "facility control"
BMK
Reason Once chuck 4 indicates "clamped" (flank detection), the potential-free contact
"Chuck contact control" must indicate the "OK" status within the set time.

The control system has not received this signal within the set time.
Solution Check why the signal was not transmitted and, if necessary, increase the time
or deactivate the option if not used.

702126 F: Indexing of axis B3: Command not permissible


BMK
Reason
Solution

702127 F: Indexing axis B3: Position inadmissibly left


BMK
Reason
Solution

702128 F: Indexing axis B3: Execution time exceeded


BMK
Reason
Solution

702129 F: The part lift from the round table is not in lower position.
BMK
Reason The part lift from the round table is not in lower position. There is a risk of
collision between workpiece and machine cover.
Solution Please drop the workpiece lift.

702130 F: Tool carrier 2: Driven tool positioned not


BMK
Reason
Solution

702131 F: Tool carrier 2: Error in disk drive device


BMK
Reason
Solution

702132 M: Tool holder 2: Override -0-


BMK
Reason A swivel command is pending for the tool holder and the advance override is at
0%
Solution Increase the advance override or abort the swivel command

702133 M: Work piece shuttle: signal point for speed switch machine not ok.
BMK
Reason signal for point of speed switch machine not OK.
Solution Check initiator.

702134 M: Work piece shuttle: signal point for speed switch handling not ok.
BMK
Reason signal for point of speed switch handling not OK.
Solution Check initiator.

702135 M: Work piece shuttle: signal end position machine not OK.
BMK
Reason signal for shuttle end position machine not OK.
Solution Check initiator.

702136 M: Work piece shuttle: signal end position handling not OK.
BMK
Reason signal for shuttle end position handling not OK.
Solution Check initiator.
702137 M: Work piece shuttle: control modul not ready.
BMK
Reason Control modul for work piece shuttle not ready.
Solution Check control modul.

702138 M: Work piece shuttle: position not defined.


BMK
Reason
Solution Drive shuttle in position (by softkeys)

702139 M: Safety flap work piece conveyor not in home position.


BMK
Reason The Safety flap work piece conveyor not in home position. The work piece
conveyor is locked.
Solution Check position of work piece flap and switch.

702140 W: Drives On/UPS monitoring: Fault or battery charging


BMK
Reason
Solution

702141 W: Drives On/UPS monitoring: Low level battery alarm


BMK
Reason
Solution Change the battery

702142 M: Emergency Stop: Press emergency stop button


BMK
Reason Actuate the Emergency Stop key to check the Emergency Stop function.
Solution Press the EMERGENCY STOP key.
702143 M: Emergency Stop: Release emergency stop button.
BMK
Reason Release/rearm the Emergency Stop key to check the Emergency Stop function.
Solution Rearm the EMERGENCY STOP button

M: Emergency Stop: While next teststop is an Emergency Stop test


702144
necessary
BMK
Reason Information that the Emergency Stop function check is required during the next
test stop.
Solution

702145 M: Emergency Stop: Soon an Emergency Stop test is necessary


BMK
Reason Information that the Emergency Stop function check is required soon.
Solution Delete "ALARM CANCEL“

702146 M: Machine: Switch on not possible. Minimum switch off time not elapsed.
BMK
Reason When the drives are switched off, wait until a minimum switch-off time has
elapsed until switching the drives on again. This time has not yet elapsed.
Solution The message automatically extinguishes, once the minimum switch-off time
has elapsed.

M: Emergency Stop: Before switch on the machine press emergency top


702147
button.
BMK
Reason The Emergency Stop key was not actuated when turning the main switch on.
Solution Press the EMERGENCY STOP key.

702148 M: Bar unloader: For unload chuck 3 is not unclamped.


BMK
Reason The bar unloader should unload the machine, but chuck 3 is not unclamped.
Solution Before starting the unload function, the chuck 3 must be unclamped.
W: Briquetting unit: Chip collection vessel is almost full.
702149
BMK
Reason Chip trays of briquetting unit is almost full.
Solution Check the briquetting unit.

F: Center sleeve: Supply pressure do not drop while clamping cylinder


702200 moves

BMK
Reason
Solution

702201 F: Error brake test by motor brake on slide 1.


BMK
Reason Error brake test axis.

The braking power of the motor brake is not enough.


Solution The braking power of the motor brake is not enough.

702202 F: It is only a dummy from modul (FB%1) activ.


BMK
Reason It is only a dummy from a Modul loaded.
Solution For tis function you need a complete modul, not only the dummy.

The identification of the modul is displayed : FB.....

702203 F: Underpressure workroom missing or break-in


BMK
Reason The vacuum required for machining is not present when the program is started
or drops for an extended period of time during machining. The consequence is
that the start is delayed or the parts program stopped at the stop point.
Solution Ensure the vacuum supply and acknowledge the error message.
702204 F: Additional chip breaker in cross conveyor not ready.
BMK
Reason The additional chip/swarf breaking unit at the cross conveyor indicates "not
operational".
Solution Remedy the error on the additional chip/swarf breaking unit in the cross
conveyor.

702205 F: data modules (db´s)of tool management deleted. turn machine off / on.
BMK
Reason The data modules were deleted by the operator. Switch the machine off/on.
Solution Switch the machine off/on.

702206 F: Safety shut-off bar for roundtable is activated


BMK
Reason The safety shut-off bar for roundtable is activated und the roundtable stopped.
Machine stopped in handling area.
Solution Check the position of the workpieces on the roundtable. Do not grip into the
machine.

702207 F: Feedback contacts of the circular cycling table indicate a malfunction


BMK
Reason The feedback contact of the circular cycling table indicates that a power
contactor of the table has not switched off.
Solution Inspect and, if necessary, replace the power contactors of the circular cycling
table and the relay of the switch-off bar.

702208 F: Brake axis A1: not clamped


BMK
Reason The clamping monitoring of the brake has tripped. Depending on the series,
clamping is tripped via an output and feedback is given via an input. In this
case, the input was not set to high.
Solution Check the relevant inputs and outputs. Venting is carried out pneumatically or
hydraulically, the pressure may be insufficient (drops), when further (air)
consumers are switched on.

702209 F: Brake axis A1: not unclamped


BMK
Reason The relief (venting) monitoring of the brake has tripped. Depending on the
series, the brake relief is tripped via an output and feedback is given via an
input. Ensure that the brake is relieved when the axis is switched to regulation
and for this purpose, the output is set. For this error, the input was not switched
to high or the "Brake no longer activated" contact switched in row has not
switched correctly.
Solution Check the relevant inputs and outputs. Venting is carried out pneumatically or
hydraulically, the pressure may be insufficient (drops), when further (air)
consumers are switched on. Additionally check the contact to ensure that the
brake is no longer clamped, this signal is electrically switched in row with the
"Released signal".

702210 F: Axis A1: Pre-warning, motor temperature


BMK
Reason The load of the A1 axis is so high that the drive motor has reached its

temperature warning threshold. The axis is stopped if the heating increases.


Solution Reduce axis load.

702211 F: Axis A1: prewarning, heat sink temperature


BMK
Reason The drive module of the A1 axis has reached the temperature warning
threshold.

The axis is stopped if the heating increases.


Solution Check cooling of the drive module.

702212 F: Error brake test by motor brake on slide 2.


BMK
Reason Error brake test axis.

The braking power of the motor brake is not enough.


Solution The braking power of the motor brake is not enough.

702213 F: Error brake test by motor brake on slide 2.


BMK
Reason An error occurred during the test of the motor brakes.
The braking force of the motor brake is insufficient.
Solution The braking power of the motor brake is not enough.

702214 F: Error brake test by motor brake on slide 11.


BMK
Reason An error occurred during the test of the motor brakes.

The braking force of the motor brake is insufficient.


Solution The braking power of the motor brake is not enough.

702215 F: Spindle 3 pressure for feed control not reached.


BMK
Reason Contact control pressure in the chuck not reached. Workpiece probably
incorrectly clamped.
Solution Check the contact position of the workpiece in the chuck.

702216 F: Spindle 4 pressure for feed control not reached.


BMK
Reason Contact control pressure in the chuck not reached. Workpiece probably
incorrectly clamped.
Solution Check the contact position of the workpiece in the chuck.

702217 F: Spindle 3, feed control signals that the workpiece has loosened.
BMK
Reason The workpiece has loosened after the feed control is switched on.
Solution Check the workpiece clamping force in the chuck.

702218 F: Spindle 4, feed control signals that the workpiece has loosened.
BMK
Reason The workpiece has loosened after the feed control is switched on.
Solution Check the workpiece clamping force in the chuck.

702219 F: The chip exhauster is not operational.


BMK
Reason The feedback input of the chip extraction system signals: not operational.
Solution Check the chip extraction system.

702220 F: Lubrication: no lubrication pressure build-up, switch 4


BMK
Reason No lubrication pressure build-up on pressure switch 4 . Possible cause:
Lubricant container empty. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

702221 F: Lubrication: no lubrication pressure reduction, switch 4


BMK
Reason No lubrication pressure reduction on pressure switch 4 . Possibly defective.
(electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

702222 F: Toolcarrier 1: State unclamped left


BMK
Reason The tool holder has left the "unlocked" status without permission.
Solution Overcome error, actuate RESET. Following this, reference the tool holder

702223 F: Toolcarrier 2: State unclamped left


BMK
Reason The tool holder has left the "unlocked" status without permission.
Solution Overcome error, actuate RESET. Following this, reference the tool holder

702224 F: Postprocessmeasuring: Stop by cycle-end.


BMK
Reason The measuring station will stop by cycle-end.
Solution Check the reason by the measuring station.
702225 F: Additional Lubrication C2 : Unknown type
BMK
Reason In the "Additional lubrication C2 type" parameter, a type is entered, which is
not implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

F: Additional Lubrication C2: pressure switch lubrication air, no


702226
compressed air
BMK
Reason The additional lubricating system permanently requires compressed air (once
the hydraulic system, drives are switched on). The compressed air signal was
not recognised.
Solution Check compressed air and acknowledge the error message.

F: Additional Lubrication C2: minimum level reached in the lubricant


702227
container
BMK
Reason The lubricant container has reached the admissible minimum level, the waiting
time for the change of the message to a warning has elapsed and machining was
stopped.
Solution Top up the lubricant container. Then acknowledge the fault.

702228 F: Additional Lubrication C2: no lubrication pressure build-up


BMK
Reason No lubrication pressure build-up. Possible cause: Lubricant container empty.
Possibly defective. (electrical, mechanical)

Motor protection switch Lubricant container has switch off.


Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

702229 F: Additional Lubrication C2: no lubrication pressure reduction


BMK
Reason No lubrication pressure reduction. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.
702230 F: Automatic hood: supervision signals are not equal.
BMK
Reason The door monitoring signals (door actuator and counter group) differ.
Solution Check the feedback signals of the door actuator and counter group with
encoder.

702231 F: Tool holder 1: Error in ASUP Machining


BMK
Reason
Solution

702232 M: Underpressure workroom missing or break-in


BMK
Reason The vacuum required for machining is not present when the program is started
or drops for an extended period of time during machining. The consequence is
that the start is delayed or the parts program stopped at the stop point.
Solution Ensure the vacuum supply.

702233 M: Postprocessmeasuring: Stop by cycle-end.


BMK
Reason The measuring station will stop by cycle-end.
Solution Check the reason by the measuring station

702234 M: Machine: Motor protection switch, lubrication C2, has tripped


BMK
Reason The "Lubrication" motor protection switch has tripped caused by too high
power.
Solution Turn on the motor protection switch. - If the protection switch is tripped more
frequently, examine the motor and the unit as well as the protection switch.

M: Additional Lubrication C2: minimum level reached in the lubricant


702235
container
BMK
Reason The lubricant supply in the lubricant container has reached the admissible
minimum level. A running program is stopped at the next stopping point.
Solution Top up lubricant container.

W: Additional Lubrication C2: minimum level reached in the lubricant


702236
container
BMK
Reason The lubricant supply in the lubricant container has reached the admissible
minimum level. A running program is stopped at the next stopping point.
Solution Top up lubricant container.

702237 W: Additional Lubrication C2: General error


BMK
Reason An error occurred during the lubrication process. Machining is stopped at the
stopping point. This warning message subsequently changes to the respective
error message.
Solution Stop the NC program or wait until machining automatically stops. Then act
according to the new error message.

702238 W: Additional Lubrication C2: no lubrication pressure build-up


BMK
Reason No lubrication pressure build-up. Possible cause: Lubricant container empty.
Possibly defective. (electrical, mechanical)

Motor protection switch Lubricant container has switch off.


Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

702239 W: Additional Lubrication C2: no lubrication pressure reduction


BMK
Reason No lubrication pressure reduction. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

702240 M: Broaching machine, Automatic mode (Setpoint <> Actual)


BMK
Reason The broaching machine did not provide the same operating mode (Automatic
ON/OFF) as specified by the lathe.
Solution The broaching machine must provide the same operating mode (Automatic
ON/OFF) as specified by the lathe.

Program continuation: Reset/Cancel

M: Broaching machine, machining start before the workpiece was


702241
positioned
BMK
Reason M function M712 “Start machining“ cancelled before the workpiece was
deposited or when a door is open or the unit not in automatic mode.
Solution Correct the processing sequence in the NC, close the protection door, select
automatic mode at the broaching machine.

M: Broaching machine, workpiece picked up before machining was


702242
completed
BMK
Reason M function M 714 “Worpiece picked up“ before end of processing or when a
door is open or unit not in automatic mode.
Solution Correct the processing sequence in the NC, close the protection door, select
automatic mode at the broaching machine.

702243 M: Chuck 4: Manual movement locked


BMK
Reason The manual clamp movement is locked. Possible cause: M911 is active.
Solution Reset inhibit for the manual movement. M910 or "RESET“

702244 M: Chuck 3: Manual movement locked


BMK
Reason The manual clamp movement is locked. Possible cause: M911 is active.
Solution Reset inhibit for the manual movement. M910 or "RESET“
702245 M: Center sleeve: Manual movement locked
BMK
Reason The manual centre sleeve movement is locked. Possible cause: M911 is active.
Solution Reset inhibit for the manual movement. M910 or "RESET“

702246 M: Subclamping unit 4: Manual movement locked


BMK
Reason The manual sub-clamp movement is locked. Possible cause: M911 is active.
Solution Reset inhibit for the manual movement. M910 or "RESET“

702247 M: Subclamping unit 3: Manual movement locked


BMK
Reason The manual sub-clamp movement is locked. Possible cause: M911 is active.
Solution Reset inhibit for the manual movement. M910 or "RESET“

702248 M: Steady rest: Manual movement locked


BMK
Reason The manual sub-clamp movement is locked. Possible cause: M911 is active.
Solution Reset inhibit for the manual movement. M910 or "RESET“

702300 F: Internal Automation: lock out belt: motor switch has triggered
BMK
Reason The motor (overload) protection switch for the reject outfeed belt has tripped.
Solution Check the motor (overload) protection switch, check the frequency converter,
check the drive motor and remedy the fault.

Continue with the program sequence with Cancel or RESET, then restart the
program.

702301 F: Internal Automation: lock out belt: error deposit position


BMK
Reason The light barrier of the deposit position for the gantry is obstructed.

The program stops at the M function.


Solution Remove the workpiece from its deposit position, check light barrier, check
drive

Continue with the program sequence with Cancel or RESET, then restart the
program.

702302 F: Internal Automation: Gantry gripper 1 clamping path fault


BMK
Reason The clamping path detection (proximity switch was actuated) has indicated that
the admissible value was exceeded.

The workpiece is not within the tolerance range, clamped incorrectly or the
clamping fingers are set incorrectly.

The program stops at the M function.

Solution Reclamp the part, check and, if necessary, change the clamping finger setting.

Program continuation with Reset.

Restart program.

702303 F: Internal Automation: lock out belt: error removal position


BMK
Reason The workpiece has not reached the light barrier or the light barrier is
obstructed.

The reject outfeed belt might be full.


Solution Remove the workpiece from its removal position, check light barrier, check
drive

Continue with the program sequence with Cancel or RESET, then restart the
program.

702304 F: Internal Automation: lock out belt: safeguard open


BMK
Reason The protective grid of the reject outfeed belt was opened.
The reject outfeed belt was stopped

Axis locking Q4, Q5, Q6 was triggered

Solution Close the protection grid of the reject outfeed belt

Continue with the program sequence with Cancel or RESET, then restart the
program.

702305 F: Internal Automation: Gantry gripper 2 clamping path fault


BMK
Reason The clamping path detection (proximity switch was actuated) has indicated that
the admissible value was exceeded.

The workpiece is not within the tolerance range, clamped incorrectly or the
clamping fingers are set incorrectly.

The program stops at the M function.

Solution Reclamp the part, check and, if necessary, change the clamping finger setting.

Program continuation with Reset.

Restart program.

702306 F: Internal Automation: reserve


BMK
Reason
Solution

702307 F: Internal Automation: Gantry: Turning gripper station not closed


BMK
Reason The clamping pressure of the turning gripper has failed or is not built up. Or the
limit switch (proximity switch) was not reached.

Program stops at the M function.


Solution Check gripper.
Pressure setting, gripper, pneumatic lines, valve, proximity switch,

electrical wiring

Program continuation with Reset and restart the program.

702308 F: Internal Automation: Gantry: Turning gripper station not open


BMK
Reason The clamping pressure of the turning gripper has failed or is not built up. Or the
limit switch (proximity switch) was not reached.

Program stops at the M function.


Solution Check gripper.

Pressure setting, gripper, pneumatic lines, valve,

proximity switch, electrical wiring

Program continuation with Reset and restart the program.

F: Internal Automation: Gantry: Turning gripper station clamping path


702309
error
BMK
Reason The clamping path detection (proximity switch was actuated) has indicated that
the admissible value was exceeded.

The workpiece is not within the tolerance range, clamped incorrectly or the
clamping fingers are set incorrectly.

The program stops at the M function.


Solution Reclamp the part, check and, if necessary, change the clamping finger setting.

Program continuation with Reset and restart program.

702310 F: Internal Automation: Indexing belt: Pallet not released


BMK
Reason The pallet in the transfer position to the gantry has not been unlocked by the
pneumatic cylinder.

The indexing belt stops.


Program stops at the M function.

Solution Check pallet locking:

- Check switch.

- Limit switch on the cylinder incorrectly set.

- Check valves.

- Check wiring.

- Check the pressure setting of the pneumatic system.

Continue the program: Press RESET.

Press the "Start indexing belt" key on the additional indexing belt operating
panel.

702311 F: Internal Automation: Indexing belt: Pallet not locked


BMK
Reason The pallet in the transfer position to the gantry has not been locked by the
pneumatic cylinder.

The indexing belt stops.

Program stops at the M function.


Solution Check pallet locking:

- Check switch.

- Limit switch on the cylinder incorrectly set.

- Check valves.

- Check wiring.

- Check the pressure setting of the pneumatic system.


Continue the program

Press RESET.

Press the "Start indexing belt" key on the additional indexing belt operating
panel.

702312 F: Internal Automation: Indexing belt: Index not released


BMK
Reason The pneumatic cylinder on the hydraulic feeding cylinder has not moved out of
the transport chain, i.e. has not unlocked the transport chain.

The indexing belt stops.

Program stops at the M function.


Solution Check pallet locking:

- Check switch.

- Limit switch on the cylinder incorrectly set.

- Check valves.

- Check wiring.

- Check the pressure setting of the pneumatic system.

Program continuation

Actuate RESET.

Press the "Start indexing belt" key on the additional indexing belt operating
panel.

702313 F: Internal Automation: Indexing belt: Index not released


BMK
Reason The pneumatic cylinder at the hydraulic feeding cylinder has not moved into
the transport chain.
The indexing belt stops.

Program stops at the M function.

Solution Check pallet locking:

- Check switch.

- Limit switch on the cylinder incorrectly set.

- Check valves.

- Check wiring.

- Check the pressure setting of the pneumatic system.

Continue the program

Press RESET.

Press the "Start indexing belt" key on the additional indexing belt operating
panel.

702314 F: Internal Automation: Indexing belt: Pallet feed has not returned
BMK
Reason The hydraulic feeding cylinder has not moved to its operating position (rear end
position).

The indexing belt stops.

Program stops at the M function.

Solution Check pallet locking:


- Check switch.

- Limit switch on the cylinder incorrectly set.

- Check valves.

- Check wiring.

- Check the hydraulic pressure setting.

Continue the program

Press RESET.

Press the "Start indexing belt" key on the additional indexing belt operating
panel.

702315 F: Internal Automation: Indexing belt: Pallet feed not at front


BMK
Reason The hydraulic feeding cylinder has not moved to its front end position.

The indexing belt stops.

Program stops at the M function.

Solution Check pallet locking:

- Check switch.

- Limit switch on the cylinder incorrectly set.

- Check valves.

- Check wiring.

- Check the hydraulic pressure setting.

Continue the program

Press RESET.
Press the "Start indexing belt" key on the additional indexing belt operating
panel.

F: Internal Automation: Unmachined part belt 1: Max. part height


702316
reached
BMK
Reason After starting the movement the maximum part height limit was actuated. The
conveyor belt was stopped immediately.
Solution 1) Remove the workpieces from the mountings.

2) Check the input / output control, hardware limit switch or setting, valves /
cables.

3) Input / output hardware of the control system.

Program continuation: Reset or Big Mac / Acknowledgement

F: Internal Automation: Alignment station turning unit: Fault at 0 deg.


702317
position
BMK
Reason The position "0 degrees" was not reached.

The program stops at the M function.

Solution Please check the following devices:

0 - Initiator setting

1 - Rotary cylinder

2 - Mechanical components blocked

3 - Electrical wiring

Program continuation: RESET and restart program


F: Internal Automation: Alignment station turning unit: Fault at 180 deg.
702318
position
BMK
Reason The position "180 degrees" was not reached.

The program stops at the M function.

Solution Please check the following devices:

0 - Initiator setting

1 - Rotary cylinder

2 - Mechanical components blocked

3 - Electrical wiring

Program continuation: RESET and restart program

F: Internal Automation: Alignment station turning unit: Alignment mask


702319
not engaged
BMK
Reason The alignment mask could not engage in the workpiece contour.

The program stops at the M function.

Solution Please check the following devices:

- Initiator setting

- Contour of the alignment mask / the workpiece

- Rotary cylinder

- Mechanical components blocked

- Electrical wiring

Program continuation: RESET and restart program


702320 F: Internal Automation: Unknown type
BMK
Reason In the "Integrated automation type, gripper“ parameter, a type is entered which
is not implemented in the software.

Solution Enter the correct type and subsequently switch the machine off and on again.

702321 F: Internal Automation: gantry: gripper 1: Position inadmissibly left


BMK
Reason Gripper 1 has left the previous position without a pending command for this
action.
Solution Remedy cause and acknowledge error message.

702322 F: Internal Automation: gantry: gripper 1: Execution time exceeded


BMK
Reason The clamping or unclamping process of gripper 1 could not be completed
within the set time.

Solution Remedy cause and acknowledge error message.

F: Internal Automation: gantry: gripper 2: Position inadmissibly left


702323
BMK
Reason Gripper 2 has left the previous position without a pending command for this
action.

Solution Remedy cause and acknowledge error message.

702324 F: Integrated automation: Gantry: Gripper 2: Execution time exceeded


BMK
Reason The clamping or unclamping process of gripper 2 could not be completed
within the set time.
Solution Remedy cause and acknowledge error message.
702325 F: Internal Automation: gantry: Command not permissible
BMK
Reason This function of the integrated automation is not admissible in the current
machine status.
Solution Acknowledge the fault. Repeat the function in the correct machine status.

702326 F: Internal Automation: Gantry: Unknown type


BMK
Reason In the "Integrated automation type, gantry“ parameter, a type is entered which
is not implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

702327 F: Internal Automation: gantry: safety guard unit in error state


BMK
Reason The protection door unit has detected an error status, e.g. the locked protection
door was opened from the inside.

Solution Open the protection door and acknowledge the error with Reset.

Once the error is deleted after approx. 3 seconds, close and lock the door again.

702328 F: Internal Automation: Indexing belt: Unknown type


BMK
Reason In the "Integrated automation type, indexing belt“ parameter, a type is entered
which is not implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

702329 F: Internal Automation: Pneumatics: No system pressure


BMK
Reason The pneumatic system at the gantry has no system pressure or the pressure has
dropped for an extended period of time.
Solution Check air supply and air servicing unit, acknowledge error message

702330 F: Internal Automation: Part lock out: Unknown type


BMK
Reason In the "Integrated automation type, workpiece reject discharge" parameter, a
type is entered, which is not implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

702331 F: Internal Automation: balance unit: Unknown type


BMK
Reason In the "Integrated automation type, compensation unit“ parameter, a type is
entered which is not implemented in the software.

Solution Enter the correct type and subsequently switch the machine off and on again.

702332 M: Internal Automation: Gantry: Protection fence door not closed


BMK
Reason The protection fence door of the gantry is not closed. -> NC start lock

Solution Close the protection fence door

Continue the program with NC start

M: Internal Automation: Indexing belt: Workpiece - infeed protection


702333
actuated
BMK
Reason The infeed sensor for workpieces on the indexing belt has been tripped.

The indexing belt and the gantry axes stop.


Solution NC stop, remedy the malfunction on the infeed fuse.

Program continuation:

Press the "Start indexing belt" key on the indexing belt additional operating
unit.
702334 M: Internal Automation: Indexing belt: Indexing not released.
BMK
Reason The selector switch on the separate operating unit for the indexing belt is set to
"0" - no release for further indexing.

The indexing belt does not transport a new pallet to the transfer position to the
gantry.

Program stops at the M function.


Solution Turn selector switch to position "1" - release for further indexing.

Check switch.

Program continuation:

Press the "Start indexing belt" on the indexing belt additional operating panel.

M: Internal Automation: Indexing belt: No unmachined part status for


702335
infeeding pallet
BMK
Reason The pusher at the pallet for the unmachined/finished part pallet status is not
positioned to the unmachined part status (pusher pulled out).

The indexing belt does not transport a new pallet to the transfer position to the
gantry. The program stops at the M function.
Solution 1) Check the workpiece status on the pallet.

2) If necessary, replace the machined part by an unmachined part.

3) Pull the slide for the pallet status out.

Check the switch.

Program continuation:

Actuate the "Start indexing belt" on the indexing belt additional operating unit.

702336 M: Internal Automation: Indexing belt: Protection door not closed


BMK
Reason The protection door of the indexing belt is not closed.
-> NC start lock
Solution Close the protection door

Continue the program with NC start

702337 M: Internal Automation: lock out belt: safeguard triggered


BMK
Reason The outfeed sensor for workpieces on the reject outfeed belt has been actuated.
Solution Remedy the malfunction at the outfeed sensor.

Continue with the program sequence with Cancel or RESET, then restart the
program.

702338 M: Internal Automation: lock out belt: belt full, withdraw part
BMK
Reason The reject outfeed belt is full or the removal belt is not operating.
Solution Remove finished parts

Continue with the program sequence with Cancel or RESET, then restart the
program.

702339 M: Internal Automation: gantry: gripper 1: Position not defined


BMK
Reason Gripper 1 is in an undefined position.
Solution Move gripper 1 to a defined position.

702340 M: Internal Automation: gantry: gripper 2: Position not defined


BMK
Reason Gripper 2 is in an undefined position.
Solution Move gripper 2 to a defined position.

702341 M: Internal Automation: gantry: Command not permissible


BMK
Reason This function of the integrated automation is not admissible in the current
machine status.

Solution Acknowledge the fault. Repeat the function in the correct machine status.

702342 M: Internal Automation: hatch locked: axis in collision range


BMK
Reason A machining axis locks the closing or opening of the ceiling hatch.

The ceiling hatch remains locked until the respective axis has left the collision
area; following this, the ceiling hatch closes or opens automatically.
Solution Move the axis out of the collision area.

Adapt the program sequence such that the axes are outside of the ceiling hatch
collision area.

702343 M: Internal Automation: reserve


BMK
Reason
Solution

702344 M: Internal Automation: Part lock out, drawer not closed


BMK
Reason The gantry should transport a workpiece into the removal position. The
removal drawer could not be locked.

The program stops at M function.

Solution Close removal drawer.

• Check safety switch.

• Check locking.

• Check electrical wiring

702345 M: Internal Automation: Part lock out, drawer not opened.


BMK
Reason The gantry has transported a workpiece into the removal position. The
workpiece has not been removed since then.

The program stops at the M function.


Solution 1) Open the removal drawer.

2) Remove workpiece.

3) Close the removal drawer.

702346 M: internal Automation: Raw part band max. part height exceeded
BMK
Reason The height control was triggered. The supplied raw part is too high.
Solution Ensure that the raw parts fed in have a lower height.

M: Internal Automation: gantry: gripper 1: balance unit: Position not


702347
defined
BMK
Reason The compensation unit of gripper 1 is not in a defined position.
Solution Move the compensation unit of gripper 1 to a defined position.

M: Internal Automation: gantry: gripper 1: balance unit: Position not


702348
defined
BMK
Reason The compensation unit of gripper 2 is not in a defined position.

Solution Move the compensation unit of gripper 2 to a defined position.

702349 M: Internal Automation: reserve


BMK
Reason
Solution

702350 M: Internal Automation: reserve


BMK
Reason
Solution
702351 M: Internal Automation: reserve
BMK
Reason
Solution

702352 M: Internal Automation: reserve


BMK
Reason
Solution

702353 M: Internal Automation: reserve


BMK
Reason
Solution

702354 M: Internal Automation: reserve


BMK
Reason
Solution

702355 M: Internal Automation: reserve


BMK
Reason
Solution

702356 M: Internal Automation: reserve


BMK
Reason
Solution

702357 M: Internal Automation: reserve


BMK
Reason
Solution

702358 M: Internal Automation: reserve


BMK
Reason
Solution

702359 M: Internal Automation: reserve


BMK
Reason
Solution

702360 M: Internal Automation: reserve


BMK
Reason
Solution

702361 M: Internal Automation: reserve


BMK
Reason
Solution

702362 M: Internal Automation: reserve


BMK
Reason
Solution

702363 M: Internal Automation: reserve


BMK
Reason
Solution
702400 F: Tool holder 2: Error in ASUP Machining
BMK
Reason
Solution

702401 F: Control unit, tool holder 2: Errormessage %1


BMK
Reason The control unit of the turret signals an error. The cause of the error is shown
through the error number.
Solution Find and remedy the cause of the error by way of the error number and the
turret manufacturer's documentation.

702402 F: Tool carrier 2: Water in turret


BMK
Reason The water transmitter of the turret signals "Water in turret"
Solution Remedy cause of the error.

702403 F: Bypass mains contactor for drive auto hood is activ.


BMK
Reason The motor contactor bridging for the automatic door is active. This function is
only permissible for commissioning the door. NC start lock active
Solution Deselect this function after its use.

F: Safety Integrated: Error in Hardware by Function differenced


702404
Emergency
BMK
Reason The check input for 'machining compartment not closed' is missing. This input
is evaluated in conjunction with the handling interface and the differentiated
EMERGENCY STOP. The input switches to the ONE signal when the
protection hood or the loading hatch is not closed.
Solution Check the contactor bridging contacts the external EMERGENCY STOP for
seizing.
702405 F: Steady rest 1: programmed window diameter too small
BMK
Reason The programmed window for steady rest 1 is too small and reaches the
'completely closed' value.
Solution Enter smaller tolerance or larger clamping diameter.

702406 F: Steady rest 1: programmed window diameter too big


BMK
Reason The programmed window for steady rest 1 is too large and reaches the 'open'
value.
Solution Enter smaller tolerance or smaller clamping diameter.

If necessary, check the 'opened' value.

702407 F: Air/oil atomizer: no lubrication pressure build-up


BMK
Reason Atomizer: low air pressure with active refrigeration (M122)

NC-Stop immediate.
Solution To check the atomizer circuit when the air-tool refrigration is actived (M122)

Reset.

702408 F: Air/oil atomizer: no lubrication pressure build-up


BMK
Reason Program is running with air refrigeration on (M122): minimum oil level has
been reached.

NC-Stop immediate.

Solution Reset.

Top up the oil level.

Start the program.

702409 F: Indexing belt: Error tacting


BMK
Reason The compartment indexing belt has received the indexing command, which
triggered an error

. Either the indexing signal was not recognised or the belt has not started
Solution Jog the belt forward in the manual mode using the 'Discharge' button or the
BOE picture

Check the switch of the jog signal at the belt

Check the drive

702410 F: Indexing belt: The position of the workpiece transfercup is undefined


BMK
Reason The workpiece transfercup alerts neither startposition nor workposition

No one of both endpositionsensor give a signal


Solution Check the outputs

Check if mechanical agents the workpiece transfercup blockade

Check the sensors

702411 F: Indexing belt: workpiece transfercup had not reached startposition


BMK
Reason The workpiece transfercup get the command to drive in startposition.

It didn't reach the startposition.


Solution Check the outputs

Check if mechanical agents the workpiece transfercup blockade

Check the sensors

F: Compartment indexing belt: Workpiece transfer tray has not reached


702412
its operating position
BMK
Reason The workpiece transfercup get the command to drive in workposition.

It didn't reach the workposition.

Solution Check the output


Check if mechanical agents blockade the workpiece transfercup

Check the sensors

702413 F: Workpiece shuttle: Error.


BMK
Reason Details see message.
Solution Details see message.

F: Center sleeve forward locked, because the axis X3 is not in the right
702414
position.
BMK
Reason Access of centre sleeve forward is blocked, because axis X3 is not in the
correct position.
Solution Axis X3 must be moved to position prior to access centre sleeve forward being
initiated.

702415 F: Clamping mainspindle: Max. runtime spindle by open chuck too large
BMK
Reason To ensure that the clamp is lubricated, it must be in one of the end positions
with the spindle turning.
Solution Clamp or unclamp in end position.

F: Clamping counterspindle: Max. runtime spindle by open chuck too


702416
large
BMK
Reason To ensure that the clamp is lubricated, it must be in one of the end positions
with the spindle turning. This is not the case.
Solution Clamp or open without analog clamping path control.

F: Steady rest 3, gripper/steady by Toolholder %1: Execution time


702417
exceeded
BMK
Reason The command for steady rest 3 could not be completed in the preset time. (60
seconds at the time the documentation was created) Possible cause: Incorrect
pressure switch setting. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
steady rest 3 changes to error 702435 ”M: Steady rest 3: Undefined position”

702418 F: Steady rest 3: Unknown type


BMK
Reason In the "Steady rest 3 type" parameter a steady rest type is entered which is not
implemented in the software.
Solution Select the correct steady rest type and subsequently switch the machine off and
on again.

702419 F: Brake axis Y1: not clamped.


BMK
Reason The clamping monitoring of the brake has tripped. Depending on the series,
clamping is tripped via an output and feedback is given via an input. In this
case, the input was not set to high.
Solution Check the relevant inputs and outputs. Venting is carried out pneumatically or
hydraulically, the pressure may be insufficient (drops), when further (air)
consumers are switched on.

702420 F: Brake axis Y1: not unclamped.


BMK
Reason The relief (venting) monitoring of the brake has tripped. Depending on the
series, the brake relief is tripped via an output and feedback is given via an
input. Ensure that the brake is relieved when the axis is switched to regulation
and for this purpose, the output is set. For this error, the input was not switched
to high or the "Brake no longer activated" contact switched in row has not
switched correctly.
Solution Check the relevant inputs and outputs. Venting is carried out pneumatically or
hydraulically, the pressure may be insufficient (drops), when further (air)
consumers are switched on. Additionally check the contact to ensure that the
brake is no longer clamped, this signal is electrically switched in row with the
"Released signal".

F: Subclamping unit 4: Supply pressure do not drop while clamping


702421
cylinder moves
BMK
Reason The pressure switch for the supply pressure is incorrectly set.
Solution Correctly set the pressure switch, actuate RESET.
702422 F: Unloader: workpiece lost in machine
BMK
Reason The unloader indicates "Workpiece lost in the machine".
Solution Unloader installed: Remove the workpiece from the machine (spindle 3).

Unloader not installed: Deselect unloader.

702423 F. Unloader: Unload not possible


BMK
Reason The unloader indicates "Unloading not possible".
Solution Unloader installed: Jammed parts in the unloader.

Unloader not installed: Deselect unloader.

702424 F: Unloader: Unknown type


BMK
Reason In the "Unloader type“ parameter, a type is entered which is not implemented
in the software.

Solution Enter the correct type and subsequently switch the machine off and on again.

702425 F: Unloader: Unloader not ready


BMK
Reason The unloader is not switched on.

Internal error in the unloader.

The unloader is selected but not installed.

Solution Unloader installed: Switch on unloader.

Check unloader, remedy the error.

Unloader not installed: Deselect unloader.


F: Machine: Motor protection switch coolant pump 8bar has tripped
702426
(warning)
BMK
Reason The error Motor protection switch has tripped(warning)" was pending and the
machine has reached the stopping point.Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

F: Machine: Motor protection switch coolant coolant feedback pump has


702427
tripped (warning)
BMK
Reason The error Motor protection switch has tripped(warning)" was pending and the
machine has reached the stopping point.Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

F: Machine: Motor protection switch coolant pump 20bar has tripped


702428
(warning)
BMK
Reason The error Motor protection switch has tripped(warning)" was pending and the
machine has reached the stopping point.Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

702429 F: Machine: Motor protection switch fan hydraulic has tripped (warning)
BMK
Reason The error Motor protection switch has tripped(warning)" was pending and the
machine has reached the stopping point.Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

702430 F: Machine: motor protection switch coolant system tripped (fault)


BMK
Reason Motor protection switch has tripped. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

702431 F: Machine: motor protection switch hydraulic tripped (fault)


BMK
Reason Motor protection switch has tripped. Possible defect (electrical, mechanical)
Solution Remedy cause and acknowledge error message.

702433 M: Tool carrier 2: Water in turret


BMK
Reason With the NC running, the water transmitter of the turret signals "Water in
turret". The NC program is stopped at the stopping point.

Solution Remedy cause of the error.

702434 M: Indexing belt: There is no place more on the indexing belt


BMK
Reason There is no place more on the indexing belt

There will be created a cycle for the next workpiece


Solution Please take the workpieces from the belt

If you have a malefunction, check the function of the lightbarrier

702435 M: Steady rest 3, gripper/steady by Toolholder %1: Undefined


BMK
Reason Steady rest 3 is neither clamped nor fully open. If the steady rest is equipped
with a limit switch for "open", the cause could also be that the limit was not
reached.
Solution Clamp or fully open steady rest 3.

702436 M: Compartment indexing belt: Indexing of the belt is not permitted.


BMK
Reason Jogging the indexing belt forward is not permitted, because the drop tray is in
its home position.
Solution Move the drop tray upward and into its operating position.

702437 M: The Controlpanel from the machine is not in parkposition.


BMK
Reason When selecting the AUTOMATIC mode, the machine control desk is not in its
park position, which could lead to it colliding with the robot/gantry.
Solution Swing the machine control desk to its rear position.

702438 W: Unloader: magazine almost full (pre warning)


BMK
Reason The unloader signals “Workpiece deposit area almost full”.
Solution Remove workpieces from the unloader.

702439 M: Unloader: Unload not possible


BMK
Reason The unloader indicates "Unloading not possible".
Solution Unloader installed: Jammed parts in the unloader.

Unloader not installed: Deselect unloader.

W: Machine: Motor protection switch coolant pump 8bar has tripped


702440
(warning)
BMK
Reason Motor protection switch has tripped. The machine is stopped at the next
stopping point. Possible defect (electrical, mechanical)
Solution Remedy cause prior to reaching the stopping point.

W: Machine: Motor protection switch coolant feedback pump has tripped


702441
(warning)
BMK
Reason Motor protection switch has tripped. The machine is stopped at the next
stopping point. Possible defect (electrical, mechanical)
Solution Remedy cause prior to reaching the stopping point.

W: Machine: Motor protection switch coolant pump 20bar has tripped


702442
(warning)
BMK
Reason Motor protection switch has tripped. The machine is stopped at the next
stopping point. Possible defect (electrical, mechanical)
Solution Remedy cause prior to reaching the stopping point.
702443 W: Machine: Motor protection switch fan hydraulic has tripped (warning)
BMK
Reason Motor protection switch has tripped. The machine is stopped at the next
stopping point. Possible defect (electrical, mechanical)
Solution Remedy cause prior to reaching the stopping point.

702444 W: Hydraulic: Frequency converter reports a warning message.


BMK
Reason THe hydraulic frequency converter reports a warning message.
Solution Check the hydraulic frequency converter. Control the power supply.

702445 M: Protection hood: Not pneumatic unlocked


BMK
Reason The protection hood is additionally locked pneumatically by a bolt. The
monitoring system detects that the bolt does not unlock the protection hood.
Solution 1. Ensure that air is supplied. (The air is taken in front of the electrical valve.
Air is required (mandatory) for locking/unlocking.)

2. Ensure that the bolt is not jammed.

702446 M: Protection hood: Not pneumatic locked


BMK
Reason The protection hood is additionally locked pneumatically by a bolt. The
monitoring system detects that the bolt does not lock the protection hood.
Solution 1. Ensure that air is supplied. (The air is taken in front of the electrical valve.
Air is required (mandatory) for locking/unlocking.)

2. Ensure that the bolt is not jammed.

702447 M: protection hood: open-switches not reached or left.


BMK
Reason Switching contacts indicating the "open" status are installed for the protection
hoods. These switching contacts were not reached or left again when opening
the protection hoods.
Solution Open the protection hoods again or, if necessary, check the switching contacts
for correct mounting.

702448 W: Lubrication spindle 1: prewarning filter clogged.


BMK
Reason Lubrication spindle 1: prewarning filter clogged.
Solution

702449 W: Lubrication spindle 2: prewarning filter clogged.


BMK
Reason Lubrication spindle 2: prewarning filter clogged.
Solution

702450 M: Unloader: lock c3, cause unloader in machine or part lost


BMK
Reason The unloader interface signals: Unloader is not outside the machine or a
workpiece was lost.
Solution Check the interface and/or move the unloader out of the machine to check
whether or not a workpiece was lost in the unloader.

702462 M: Rotary cycling table: Cover is open.


BMK
Reason
Solution

702463 M: error coolant supply: filter system


BMK
Reason A malfunction is signaled by the coolant cleaning system

-> Stop at the next waiting point/ start lock


Solution Check machine

Program continuation after rectification of the problem with RESET


Re-start program

702500 F: Hydraulic: Frequency converter malfunction / not operational.


BMK
Reason The hydraulic frequency converter reports a malfunction / is not operational.
Solution Check the hydraulic frequency converter. Control the power supply.

702501 F: Chip conveyor: Chip tank change time is elapsed.


BMK
Reason The chip tank change time is elapsed. The chip conveyor is locked.
Solution carry the chip tank under the chip conveyor.

702502 F: Chip conveyor: Chip tank is missing.


BMK
Reason The chip tank removed without stopping the chip conveyor.
Solution carry the chip tank under the chip conveyor.

702503 F: Operating mode emerise: Command for subchuck 4 inadmissible


BMK
Reason No commands are admissible for subchuck 4 when the emery grinding mode is

active.
Solution Deactivate the emery grinding mode. Then, subchuck 4 can be moved.

702504 F: Subclamping unit 4: low clamping pressure


BMK
Reason Low pressure into Subclamping unit 4
Solution Press RESET. Check the functionality of the Subclamping unit 4

702505 F: Chip conveyor: Critical coolant low level.


BMK
Reason The coolant in the chip conveyor has a critical low level. The return pump and
the machine stopped.
Solution Check the coolant pump and the level switches.

702506 F: broach machine: Unknown type


BMK
Reason In the "Broaching machine type“ parameter, a type is entered which is not
implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

702507 F: Center sleeve is not in home position


BMK
Reason Axis X3 is locked, the center sleeve is not in home position.
Solution Move center sleeve back in home position.

702508 F: Axis Z3 is locked, the center sleeve is engaged.


BMK
Reason Axis Z3 is locked, because the center sleeve is engaged.
Solution Move the center sleeve backward, then the z3 axis is unlocked.

702509 F: Machine: motor protection switch hydraulic spindle_1 tripped (fault)


BMK
Reason Motor protection switch has tripped. Possibly defective (electrical, mechanical)

Solution Remedy cause and acknowledge error message.

702510 F: Gantry: Emergency Stop


BMK
Reason The gantry is in the EMERGENCY STOP status. Possible cause:
EMERGENCY STOP

button actuated.
Solution Unlock EMERGENCY STOP button and acknowledge error message. If the
error cannot

be acknowledged, actuate the EMERGENCY STOP button again, unlock it


again and
acknowledge the error message again.

702511 F: Spindle 1 locked driven tool is not cluched.


BMK
Reason The driven tool is unclutched. The cluch in the turret ist not engaged.
Solution Check the coupling function for the driven tool in the turret.

702512 F: Spindle 2 locked driven tool is not cluched.


BMK
Reason The driven tool is unclutched. The cluch in the turret ist not engaged.
Solution Check the clutch for the driven tool on the turret.

702513 F: Lubrication: no lubrication pressure build-up, switch 5


BMK
Reason No lubrication pressure build-up on pressure switch 5. Possible cause:
Lubricant container empty. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

702514 F: Lubrication: no lubrication pressure reduction, switch 5


BMK
Reason No lubrication pressure reduction on pressure switch 5 . Possibly defective.
(electrical, mechanical)

Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. Refer to the wiring diagram
for the switch location.

702515 F: Lubrication: no lubrication pressure build-up, switch 6


BMK
Reason No lubrication pressure build-up on pressure switch 6. Possible cause:
Lubricant container empty. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

702516 F: Lubrication: no lubrication pressure reduction, switch 6


BMK
Reason No lubrication pressure reduction on pressure switch 6. Possibly defective.
(electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication. For the place of the switch
show into the circuit diagram.

702517 F: Indexing belt: Not defined type


BMK
Reason In the "Compartment indexing belt type“ parameter, a type is entered which is
not implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

F: Steady rest 3, gripper/steady by Toolholder %1: Drop in pressure or


702518
limit switch lost
BMK
Reason An extended pressure drop has occurred at steady rest 3 while it was clamped.
Possible cause: Incorrect pressure switch setting. Possible defect.(mechanical)
If the steady rest is equipped with a limit switch for "open", it is also possible
that the limit switch was left.
Solution Remedy cause and acknowledge error message. Note: After acknowledgement,
steady rest 3 changes to error 702435 ”M: Steady rest 3: Undefined position”

702519 F: error coolant supply: filter system


BMK
Reason A malfunction is signaled by the coolant cleaning system

-> Stop at the next waiting point/ start lock


Solution Check machine

Program continuation after rectification of the problem with RESET

Re-start program
F: Internal Automation: gantry: gripper 1: balance unit: Position
702520
inadmissibly left
BMK
Reason The compensation unit at gripper 1 has left the previous position without a
pending command for this action.

Solution Remedy cause and acknowledge error message.

F: Internal Automation: gantry: gripper 2: balance unit: Position


702521 inadmissibly left

BMK
Reason The compensation unit at gripper 2 has left the previous position without a
pending command for this action.

Solution Remedy cause and acknowledge error message.

F: Internal Automation: gantry: gripper 1: balance unit: Execution time


702522
exceeded
BMK
Reason The clamping or unclamping process of the compensation unit of gripper 1
could not be completed within the set time.
Solution Remedy cause and acknowledge error message.

F: Internal Automation: gantry: gripper 2: balance unit: Execution time


702523 exceeded

BMK
Reason The clamping or unclamping process of the compensation unit of gripper 2
could not be completed within the set time.

Solution Remedy cause and acknowledge error message.

702524 F: Stack magazin is not in homeposition.


BMK
Reason The pallets of the stack magazin are not in a defined position.
Solution Tact the stack magazin to the next defined position. Check the feedback inputs
of the stack magazin.

702525 F: The cylinder of the raw part stack is not down.


BMK
Reason The cylinder of the raw part stack is triggered down, but the feedback of the
position is missing.
Solution Check the function and the feedbacks from the raw part stack.

702526 F: The cylinder of the finish part stack is not down.


BMK
Reason The cylinder of the finish part stack is triggered down, but the feedback of the

position is missing.
Solution Check the function and the feedbacks from the finish part stack.

F: Frequency converter of the work piece belt malfunction / not


702527
operational.
BMK
Reason The frequency converter of the work piece belt reports a malfunction / is not
operational.
Solution Check the frequency converter of the work piece belt. Control the power
supply.

702528 F: Runtime error raw part stack handling.


BMK
Reason The cylinder of the raw part stack has not reached the position during
monitoring time.
Solution Check the function and limit switches of the raw part stack handling.

702529 F: Runtime error finish part stack handling.


BMK
Reason The cylinder of the raw finish part stack has not reached the position during
monitoring time.
Solution Check the function and limit switches of the finish part stack handling.
702530 F: A protective device has triggered.
BMK
Reason A protective device has triggered. The NC-start is locked during the protective
device is triggered.
Solution To quitt the message and the locked NC-start push the blue quitt-buttom.

702531 F: dirty water tank: full


BMK
Reason The upper coolant level of the dirty-water tank was reached. The lifting pump
in the chip conveyor was

stopped. A possibly running program will be/was stopped at the next stopping
point. Possible cause:

Excessive coolant in the circuit.


Solution Remedy cause and acknowledge error message.

702532 M: Dirty-water tank: Overflow


BMK
Reason The upper coolant level of the dirty-water tank was reached. The lifting pump
in the chip conveyor was

stopped. A possibly running program will be/was stopped at the next stopping
point. Possible cause:

Excessive coolant in the circuit.


Solution Remedy cause and acknowledge error message.

W: briquetting unit: Not ready or the release of the briquetting unit is


702533
missing.
BMK
Reason
Solution Please check the functionality of the briquetting unit.

702534 W: briquetting unit: The briquetting unit reports a defect.


BMK
Reason
Solution Please check the chip collection vessel of the briquetting unit as well as the
lubricant reservoir of the briquetting unit.

Pending errors please check directly on the display of the briquetting unit.

702563 M: SAGW: Quality Check: No. of items reached (Warning)


BMK
Reason The quantity entered in the user mask was reached (pre-warning).
Solution

702600 F: Lubrication spindle 1: filter clogged


BMK
Reason Filter for lubricalion spindle 1 is clogged

->stop at the next stopping point/ start block


Solution Replace filter

702601 F: Lubrication spindle 2: filter clogged.


BMK
Reason Filter for lubrication spindle 2 is clogged

-> stop at next stopping point/ start block


Solution Replace filter

702602 F: Swivel chuck: failure device of unlocking, for enable lock/unlock piece
BMK
Reason Incongruity between command and check pressure of the piston of unlock
Solution To verify functionality of hydraulic device and pressure-switch.

Reset

702603 F: Conveyor belt: Part feeder: Position inadmissibly left


BMK
Reason The material pusher of the conveyor belt has left the previous position without
a pending command for this action.

Solution Remedy cause and acknowledge error message.

702604 F: Conveyor belt: Part feeder: Execution time exceeded


BMK
Reason The function of the material pusher of the conveyor belt could not be
completed in the preset time.

Solution Remedy cause and acknowledge error message.

702605 F: Conveyor belt: Part feeder: Position undefined


BMK
Reason The material pusher of the conveyor belt is in an undefined position.

Solution Move the material pusher of the conveyor belt to a defined position and
acknowledge the fault message.

F: Swivel chuck: Swivelling is only allowed al a max. spindle rotation


702606
speed of 700
BMK
Reason Swivelling is only admissible up to a maximum spindle speed of 700 rpm
Solution

702607 F: Turret anti rotation proximity switch alarm


BMK
Reason
Solution Reset. Change the proximity defected

702608 F: Anti rotation turret alarm


BMK
Reason
Solution Reset.
Modify the program

F: brake z3: target state left


702609
BMK
Reason The relief (venting) monitoring of the brake has tripped.

Depending on the series, the brake relief feedback is optionally given via an
input.
Solution Check the relevant inputs and outputs.

Venting is carried out pneumatically, the pressure may be insufficient (drops)


when further (air) consumers are switched on.

When the brake is not to be vented, this is also monitored via the input.

702610 F: additional lubrication: no lubrication pressure build-up, switch 1


BMK
Reason No lubrication pressure build-up on pressure switch 1 . Possible cause:
Lubricant container empty. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.

702611 F: Additional lubrication: Lubrication pressure does not reduce, switch 1


BMK
Reason No lubrication pressure reduction on pressure switch 1.

Possibly defective. (electrical, mechanical)


Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.

702612 F: additional lubrication: no lubrication pressure build-up, switch 2


BMK
Reason No lubrication pressure build-up on pressure switch 2.

Possible cause: Lubricant container empty.

Possibly defective. (electrical, mechanical)


Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.

702613 F: additional lubrication: no lubrication pressure reduction, switch 2


BMK
Reason No lubrication pressure reduction on pressure switch 2.

Possibly defective. (electrical, mechanical)

Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.

702614 F: additional lubrication: no lubrication pressure build-up, switch 3


BMK
Reason No lubrication pressure build-up on pressure switch 3.Possible cause: Lubricant
container empty. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.

702615 F: additional lubrication: no lubrication pressure reduction, switch 3


BMK
Reason No lubrication pressure reduction on pressure switch 3.Possibly defective.
(electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.

702616 F: additional lubrication: no lubrication pressure build-up


BMK
Reason No lubrication pressure build-up. Possible cause: Lubricant container empty.
Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.

702617 F: additional lubrication: no lubrication pressure reduction


BMK
Reason No lubrication pressure reduction. Possibly defective. (electrical, mechanical)
Solution Remedy the cause. The lubrication pulse is re-initiated by acknowledging the
fault. Continue operation after correct lubrication.

F: additional lubrication: Minimum level reached in the lubricant


702618
container
BMK
Reason The lubricant container has reached the admissible minimum level,

the waiting time for the change of the message to a warning has elapsed and
machining was stopped.

Solution Top up the lubricant container. Then acknowledge the fault.

702619 F: additional lubrications: Unknown lubricating unit type


BMK
Reason In the "Lubricating unit type“ parameter of the additional lubrication unit, a
lubricating unit is entered which is not implemented in the software.

Solution Enter the correct lubricating unit and subsequently switch the machine off and
on again.

702620 F: Workpiece centering unit: Execution time exceeded


BMK
Reason The centring unit on the pickup could not complete its movement within the
entered time.
Solution Remedy cause and acknowledge error message.

F: Workpiece centering unit: clamping position run over/ No workpiece


702621
present
BMK
Reason The centring unit on the pickup has reached it end position for clamping.
Possible cause: The settings do not comply with the workpiece.
Solution Acknowledge the error, if necessary, correct the settings.

702622 F: Tool shuttle, vertical unit: signal mismatch


BMK
Reason Opposing end position signals were detected for the vertical unit of the tool
shuttle.
Solution Check sensors. The error can only be deleted by leaving the end position, e.g.
by moving the unit in manual mode (IBNSS)

702623 F: Tool shuttle, swing unit: signal mismatch


BMK
Reason Opposing end position signals were detected for the swivel unit of the tool
shuttle
Solution Check sensors. The error can only be deleted by leaving the end position, e.g.
by moving the unit in manual mode (IBNSS)

702624 F: step grid: Not defined type


BMK
Reason In the "Footboard chequer plate type“ parameter, a type is entered which is not
implemented in the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

702625 F: step grid: Position inadmissibly left


BMK
Reason The footboard chequer plate has left the previous position without a pending
command for this action.
Solution Remedy cause and acknowledge error message.

702626 F: step grid: Execution time exceeded


BMK
Reason The function of the footboard chequer plate could not be completed in the
preset time. (10 seconds when the documentation was created)
Solution Remedy cause and acknowledge error message.

702627 F: step grid: Position undefined


BMK
Reason The footboard chequer plate is in an undefined position.
Solution Move the footboard chequer plate to a defined position and acknowledge the
fault message.
702628 F: Different work piece type number
BMK
Reason The work piece type between machine and gantry is different.
Solution Check work piece type in the machine and gantry. Work piece type changed.

702629 F: The 2nd brake of the Z3 axis has not unclamped.


BMK
Reason The Z3 axis has a movement command and the 2nd brake has not unclamped.
Solution Check the function of the Z3 axis brake. Check the sensor of the 2nd brake.

702630 F: Collision device has detected a collision on sensor 1.


BMK
Reason F: Collision device has detected a collision on sensor 1.
Solution Check reason of collision.

702631 F: Collision device has detected a collision on sensor 2.


BMK
Reason F: Collision device has detected a collision on sensor 2.
Solution Check reason of collision.

702632 W: additional lubrication: General error


BMK
Reason An error occurred during the lubrication process. Machining is stopped at the
stopping point.

This warning message subsequently changes to the respective error message.

Solution Stop the NC program or wait until machining automatically stops. Then act
according to the new error message.

M: additional lubrication: minimum level reached in the lubricant


702633
container
BMK
Reason The lubricant supply in the lubricant container has reached the admissible
minimum level.

A running program is stopped at the next stopping point.

Solution Top up lubricant container.

W: additional lubrication: Minimum level reached in the lubricant


702634
container
BMK
Reason The lubricant container has reached the admissible minimum level, the waiting
time for the change of the message to a warning has elapsed.

Machining is stopped at the stopping point.

Solution Top up the lubricant container. The warning automatically disappears.

702635 M: error/message chuck lubrication -> see further error/message


BMK
Reason A message, an error is pending for the chuck lubrication system.
Solution Analyse the further error message.

702636 M: error/message chuck lubrication 4 -> see further error/message


BMK
Reason A message, an error is pending for chuck lubrication system 4.
Solution Analyse the further error message.

702637 M: error/message chuck lubrication 3 -> see further error/message


BMK
Reason A message, an error is pending for chuck lubrication system 3.
Solution Analyse the further error message.

702638 M: Collision control devise sensor 1 detected warning limit 1.


BMK
Reason Collision control devise sensor 1 detected warning limit 1.
Solution Check reason of fault.
702639 M: Collision control devise sensor 1 detected warning limit 2.
BMK
Reason Collision control devise sensor 1 detected warning limit 2.
Solution Check reason of fault.

702640 M: Collision control devise sensor 2 detected warning limit 1.


BMK
Reason Collision control devise sensor 2 detected warning limit 1.
Solution Check reason of fault.

702641 M: Collision control devise sensor 2 detected warning limit 2.


BMK
Reason Collision control devise sensor 2 detected warning limit 2.
Solution Check reason of fault.

702642 F: Insert Help: Position undefined


BMK
Reason The insertion aid is not in its end position. The pressure switch/cylinder switch
for monitoring the end position has not responded.
Solution Move the insertion aid to one of its end positions.

M: Magazine 1: Prewarning limit reached by tool lifetime / number of


702643
items.
BMK
Reason The prewarning limit is reached by tool lifetime or number of items.
Solution Search through tool magazine for tool with reached.prewarning limit lifetime or
number of items.

M: Magazine 2: Prewarning limit reached by tool lifetime / number of


702644
items.
BMK
Reason The prewarning limit is reached by tool lifetime or number of items.
Solution Search through tool magazine for tool with reached.prewarning limit lifetime or
number of items.

702663 M: drill break control: Position not defined


BMK
Reason The aggregate is in an undefined position.
Solution Move the aggregate to a defined position

702700 F: Clamping device3: Safety valve has not switched.


BMK
Reason By an request for the clamping device the safety valve has not switched.
Solution Please check the safety valve and the pressure switch for monitoring.

702701 F: Cooling unit: water level too low


BMK
Reason The cooling unit signals malfunction. Possible defect. - The water level is too
low.
Solution Remedy cause and acknowledge error message.

702702 F: Missing plc-option! Please load plc-module!


BMK
Reason It was, is at least one PLC option selected that is not installed in the control
system.
Solution Reload the missing PLC_Options!

The numbers of the missing PLC_Options are saved in

DB90.DBW8000, DB90.DBW8002, ff.

702703 F: drill break control: Position inadmissibly left


BMK
Reason The aggregate has left the previous position without a pending command for
this

action.
Solution Remedy cause and acknowledge error message.
702704 F: drill break control: Execution time exceeded
BMK
Reason The moving process of the aggregate could not be completed within the set
time.
Solution Remedy cause and acknowledge error message.

702705 F: Insert Help: Command inadmissible


BMK
Reason The programmed command is or was inadmissible in the machine status in
which it was programmed.

e.g. insertion aid forward/backward when the spindle rotates

Solution Check and correct program. Acknowledge the error message.

702706 F: Insert Help: Execution time exeeded


BMK
Reason The command for the insertion aid could not be completed in the preset time.
(60 seconds when the documentation was created)

Possible cause: Incorrect setting of the installed pressure switch or cylinder


switch.

Possible defect.(mechanical, electrical)

Solution Remedy cause and acknowledge error message.

Note: After acknowledgement, the insertion aid changes to error "M: Insertion
aid: Undefined position”

702707 F: Insert Help: Pressure switch or limit switch leave


BMK
Reason A lasting pressure drop occurred at the insertion aid when "Insertion aid to end
position".

Possible cause: Incorrect setting of the pressure switch.

Possible defect.(mechanical)
If the insertion aid is equipped with a limit switch, a left limit switch can also
be the cause.

Solution Remedy cause and acknowledge error message.

Note: After acknowledgement, the insertion aid changes to error "M: Insertion
aid: Undefined position”

702708 F: Insert Help: Unknown type


BMK
Reason In the "Insertion aid“ parameter, a type is entered which is not implemented in
the software.
Solution Enter the correct type and subsequently switch the machine off and on again.

702709 F: Bar unloader: No receipted for command unload gripper forward.


BMK
Reason Bar unloader: No receipted for command unload gripper forward.
Solution Check the signals from the bar unloader interface.

702710 F: Bar unloader: No receipted for command unload with bar unloader.
BMK
Reason The "Unloading" command is not acknowledged by the interface of the bar
unloader.
Solution Check the signals from the bar unloader interface.

702711 F: Clamping device 4: Lost wireless connection


BMK
Reason
Solution Remedy cause and acknowledge error message.

702712 F: Clamping device 4: Battery value fell below threshold


BMK
Reason
Solution Expand transmitter unit in the pneumatic chuck and change the battery.
Acknowledge error message after installation.
702713 F: SAGW: Quality Check: No. of items reached (Alarm)
BMK
Reason The quantity entered in the user mask was reached (alarm).
Solution

702714 F: Magazine 1: Lifetime / number of items of any tool is lapsed.


BMK
Reason The lifetime or number of items of any tool is lapsed.
Solution Search through tool magazine for lapsed tool.

702715 F: Magazine 2: Lifetime / number of items of any tool is lapsed.


BMK
Reason The lifetime or number of items of any tool is lapsed.
Solution Search through tool magazine for lapsed tool.

702716 "F: Achse Y2: Vorwarnung Motortemperatur"


BMK
Reason
Solution Reduce axis load.

702717 "F: Axis Y2: pre-warning, heat sink temperature"


BMK
Reason
Solution Check cooling of the drive module.

702718 F: Subclamping unit 4: Clamping unit not locked


BMK
Reason
Solution

702719 F: Supply Unit (ALM): supply unit not ready


BMK
Reason Supply unit (ALM) is not operational therefore no axes / spindle can be moved.
Solution Restore readiness.

Main switch turn-out is required.

702720 F: Temperature compensation Slide 2: Faulty temperature sensor 1


BMK
Reason
Solution Remedy cause and acknowledge error message.

702721 F: Temperature compensation Slide 2: Faulty temperature sensor 2


BMK
Reason
Solution Remedy cause and acknowledge error message.

702722 F: Temperature compensation Slide 2: Faulty temperature sensor 3


BMK
Reason
Solution Remedy cause and acknowledge error message.

702723 F: Temperature compensation Slide 2: Faulty temperature sensor 4


BMK
Reason
Solution Remedy cause and acknowledge error message.

F: briquetting unit: Not ready or the release of the briquetting unit is


702724 missing.

BMK
Reason
Solution Please check the functionality of the briquetting unit.
702725 F: briquetting unit: The briquetting unit reports a defect.
BMK
Reason
Solution Please check the chip collection vessel of the briquetting unit as well as the
lubricant reservoir of the briquetting unit.

Pending errors please check directly on the display of the briquetting unit.

702727 "F: Brake, axis X5: Demand and state are different"
BMK
Reason
Solution

702728 "F: Brake, axis Y5: Demand and state are different"
BMK
Reason
Solution

702729 F: Postprocessmeasuring: Programming error H functions for tool data


BMK
Reason The H48 and H49 functions are not programmed in the same program-block.

The value of the H48 functions, is greater than 11


Solution

702730 F: Postprocessmeasuring: Fault


BMK
Reason Il dispositivo di misurazione pezzi segnala un guasto
Solution Check the function of the measuring device.

Press Reset

F: The selected program on the lathe, does not match the selected
702731
program, the post process
BMK
Reason The name of the program in process on the lathe, is different from the name of
the program for measurement of the workpiece on the measuring device
Solution Select the program name on the lathe and on the measuring device.

Press Reset

702732 F: WHG switch notify overflow chip conveyor


BMK
Reason F: WHG switch notify overflow chip conveyor
Solution check coolant tank

702800 F: Reserved Graziano: option superfinishing Supfina system


BMK
Reason
Solution

702801 F: Reserved Graziano: option superfinishing Supfina system


BMK
Reason
Solution

702900 F: Axis X5: Pre-warning, motor temperature


BMK
Reason The load of the axis is so high that the drive motor reached its temperature
warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

702901 F: Axis X5: Pre-warning, heat sink temperature


BMK
Reason The drive module of the X5 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.
702902 F: Axis Z5: Pre-warning, motor temperature
BMK
Reason The load of the Z5 axis is so high that the drive motor has reached its
temperature warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

702903 F: Axis Z5: Pre-warning, heat sink temperature


BMK
Reason The drive module of the Z5 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

702904 F: Axis Y5: pre-warning, motor temperature


BMK
Reason The load of the Y5 axis is so high that the drive motor reached its temperature
warning threshold. The axis is stopped if the heating increases.
Solution Reduce axis load.

702905 F: Axis Y5: pre-warning, heat sink temperature


BMK
Reason The drive module of the Y5 axis has reached the temperature warning
threshold. The axis is stopped if the heating increases.
Solution Check cooling of the drive module.

702908 F: Error brake test by motor brake on slide 5.


BMK
Reason Error brake test axis.

The braking power of the motor brake is not enough.


Solution The braking power of the motor brake is not enough.

702909 F: spindle 5: pre-warning, motor temperature


BMK
Reason The load of spindle 5 is so high that the drive motor reached its temperature
warning threshold. The spindle is stopped if the heating increases.
Solution Reduce spindle load.

702910 F: Spindle 5: pre-warning, cooling body temperature


BMK
Reason The drive module of spindle 5 has reached the temperature warning threshold.
The spindle is stopped if the heating increases.
Solution Check cooling of the drive module.

702911 F: spindle 5: VP module has tripped


BMK
Reason The overvoltage protection module of spindle 5 has tripped.
Solution Remedy cause and acknowledge error message.

702912 F: Tool holder 3: Unknown tool holder type


BMK
Reason In the "Tool holder type" parameter a tool holder is entered which is not
implemented in the software.
Solution Enter the correct tool holder and subsequently switch the machine off and on
again.

702913 F: Tool holder 3: tool change not permitted


BMK
Reason Tool change is inadmissible due to the machine status. Various causes are
possible. A frequent cause is e.g. that the drives are not switched on.
Solution Establish a machine status allowing a tool change.

702914 F: Tool holder 3: tool number undefined


BMK
Reason A tool number was programmed which is not projected in the tool
administration.
Solution Check and correct program. Correct entry in the T.S.M. Shop Turn menu.

702915 F: Tool holder 3: not locked


BMK
Reason The turret is in its set point position but cannot be locked. Possible cause:
Collision during tool change. Possible defect in the turret. (electrical,
mechanical) Possible defect in the electrical connection of the turret.
Solution Remedy cause and insert tool again.

702916 F: Tool holder 3: not unlocked


BMK
Reason The turret does not unlock. Possible defect in the turret. (electrical, mechanical)
Possible defect in the electrical connection of the turret.
Solution Remedy cause and insert tool again.

702917 F: Tool holder 3: target position not found


BMK
Reason The turret cannot find the set point position. Possible cause: Collision during
tool change. Possible defect in the turret. (electrical, mechanical) Possible
defect in the electrical connection of the turret.
Solution Remedy cause and insert tool again.

702918 F: Tool holder 3: locking position left


BMK
Reason The turret has left its locked status although no respective command was
pending. Possible defect in the turret. (electrical, mechanical) Possible defect in
the electrical connection of the turret.
Solution Remedy cause and insert tool again.

702919 F: Tool holder 3: parity error


BMK
Reason The position encoder has generated a "Parity fault". Possible defect in the
position encoder of the turret. Possible defect in the connection of the position
encoder.
Solution Remedy cause and insert tool again.

702920 F: Tool holder 3: tool administration, faulty data


BMK
Reason The tool administration is incorrectly projected.
Solution Correct tool administration projecting. (Service technician)

702921 F: Tool holder 3: drive motor, excessive temperature


BMK
Reason The drive motor of the turret is overheated.
Solution Let the turret cool down and re-insert tool.

702922 F: Tool carrier 3: Driven tool positioned not


BMK
Reason
Solution

702923 F: Toolcarrier 3: State unclamped left


BMK
Reason The tool holder has left the "unlocked" status without permission.
Solution Overcome error, actuate RESET. Following this, reference the tool holder

702924 F: Tool holder 3: Reference position not found


BMK
Reason
Solution

702925 F: Tool carrier 3: Error in disk drive device


BMK
Reason
Solution

702926 F: Tool holder 3: Error in ASUP Machining


BMK
Reason
Solution
702927 F: Spindle 3 locked driven tool is not cluched.
BMK
Reason The driven tool is unclutched. The cluch in the turret ist not engaged.
Solution Check the clutch for the driven tool on the turret.

702928 F: Tool holder 3: Overload clutch has triggered


BMK
Reason The detent clutch in the turret has tripped.
Solution Re-engage detent clutch and acknowledge error.

702929 F: Tool carrier 3: Water in turret


BMK
Reason The water transmitter of the turret signals "Water in turret"
Solution Remedy cause of the error.

702930 F: Control unit, tool holder 3: Errormessage %1


BMK
Reason The control unit of the turret signals an error. The cause of the error is shown
through the error number.
Solution Find and remedy the cause of the error by way of the error number and the
turret manufacturer's documentation.

702931 F: Clamping unit 4: The clamping status has changed illegally


BMK
Reason The clamping status has changed illegally
Solution Please check the pressure switch and the lead (at the radio receiver module if
mounted) on functionality

702932 M: Function parking is activ on spindle 5.


BMK
Reason The spindle is in its parking status, i. e. the spindle is no longer controlled and
the measuring systems switched off. No program can be started.
Solution Deselect the function "Park" on this spindle.
702933 M: Tool holder 3: Override -0-
BMK
Reason A swivel command is pending for the tool holder and the advance override is at
0%
Solution Increase the advance override or abort the swivel command

702934 M: Tool holder 3: drive motor, excessive temperature


BMK
Reason The drive motor of the turret is overheated. No reaction until a tool change is
requested.
Solution Let the turret cool down.

702935 M: Tool holder 3: manually change tool


BMK
Reason A tool holder system is installed for which the tool change is carried out
manually and the control system has requested a tool change.
Solution In automatic mode: Insert the required tool and subsequently start the cycle. In
manual mode: Insert the required tool and subsequently press the "Reset key".

702936 M: Tool holder 3: not locked in position


BMK
Reason The turret is not locked. The turret is locked in a position not complying with
the programmed position.
Solution Insert a tool.

702937 M: Tool holder 3: not in its start position


BMK
Reason A tool has been swivelled in via the operating mask which does not comply
with the current (displayed) tool in the tool management.
Solution Move the tool holder to its start position. For this purpose, a key is provided in
the operating mask.

702938 M: Tool holder 3: Not referenced


BMK
Reason The tool holder is not referenced.
Solution Reference the tool holder.

702939 M: Tool carrier 3: Water in turret


BMK
Reason With the NC running, the water transmitter of the turret signals "Water in
turret". The NC program is stopped at the stopping point.

Solution Remedy cause of the error.

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