RISK ASSESMENT

PROJECT RA. NO 14
CLIENT LOCATION
CONSALTANT DATE 22 -March - 2020
MAIN CONTRACTOR ORIGINATOR Sr. HSE Officer
CONTRACTOR CHECKED BY Project Manager
TITLE ROAD WORKS
Sr No Process Potential Risk Involved Severity Likelihood Risk Controls Measures Residual Residual Residual
Activity Hazards Severity Probability Risk Level

 Ensure that approved work permit is obtained.

 Ensure all employees attended the safety
induction training .
 Site Supervisors shall Conduct TBT meeting
prior to start the activity and discuss the
hazards and safety precautions of the planned
work activity.
 Provide proper access.
Personal  Keep all the site facility & activities safe
Site Working close Injury, distance.
1 Preparations to Live lines property 3 1 3  All crew shall keep no interference with existing 2 1 2
damage live facilities.
 Always maintain good standard of
housekeeping.
 Hazard safety signs shall be posted
 All crew shall be aware of emergency
procedures & contact Numbers
 Emergency contact number shall be displayed
at site.
 Use proper PPE’s.

Page 1 of 15
 RISK ASSESMENT
PROJECT RA. NO 14
CLIENT LOCATION
CONSALTANT DATE
MAIN CONTRACTOR ORIGINATOR Sr. HSE Officer
CONTRACTOR CHECKED BY Project Manager
TITLE
Sr No Process Potential Risk Involved Severity Likelihood Risk Controls Measures Residual Residual Residual
Activity Hazards Severity Probability Risk Level

 Inspect vehicle / equipment before operation.

Never operate a defective vehicle / equipment.
 Only authorized personnel shall operate
vehicles and equipment.
 Material placing on the vehicle shall be secured
Personal
Mobilization of and tied.
Injury,
men & Collision  All vehicles entering to the work area shall be
2. property 3 1 3 2 1 2
Equipment fitted with reverse warning horn.
damage
 All moving vehicles and equipment shall be
guided with flag man in congested area and
while reversing.
 Adhere to all road rules
 Wear mandatory PPEs.

 Use correct lifting technique to avoid any strain

Frequent, on the back.
Back Injuries,
Forced or  Ensure there are enough crew members before
Severe pains
Awkward lifting the load.
in the hands,
Conducting Movement of  Do not lift heavy materials/load which is
wrist, arm or
General duties the body, beyond body’s capability.
3 neck, Injury to 3 2 6 2 1 2
whilst on site heavy loads,  Use buddy system for bulk materials to avoid
body,
working awkward position.
Damages to
around  Do not lift a load if you doubt its weight or
the assets
equipment’s adequacy of the equipment.
 Provide cool drinking water and drink regularly.
 Use flagmen for high risk traffic areas.

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 RISK ASSESMENT
PROJECT RA. NO 14
CLIENT LOCATION
CONSALTANT DATE
MAIN CONTRACTOR ORIGINATOR Sr. HSE Officer
CONTRACTOR CHECKED BY Project Manager
TITLE
Sr No Process Potential Risk Involved Severity Likelihood Risk Controls Measures Residual Residual Residual
Activity Hazards Severity Probability Risk Level

 All personnel on site must wear approved high

visibility clothing.
• Ensure proper supervision & safety coverage
at all time.
• Use appropriate PPEs.

 Adopt safe handling of materials & correct body

positioning.
 Tool box to be conducted on safe manual
handling technique.
 Place feet apart, leading one leg forward.
Frequent
 Bend legs (not your back) to lift any load.
forced or Back injury.
Manual  Take full load only on thighs, not on back.
awkward Personal
4 Handling 3 2 6  Area shall be barricaded. 2 1 2
movement of Injury
 Check out the area where the load will be
the body
placed before lifting the load.
 Experienced workers shall be assigning the job.
 Ensure there are enough crew members before
lifting the load.
 Check for any obstructions before lifting.

Improper or  Ensure the hand tools should be inspected

Electrical
Use of hand inappropriate before use.
shock, burn
5 tools & power electrical tools 4 3 12  Use right tool for right job 4 1 4
injury and
tools or using wrong  NO handmade tools shall be used
electrocution
tools, wrong  Ensure all hand tools are in good condition

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 RISK ASSESMENT
PROJECT RA. NO 14
CLIENT LOCATION
CONSALTANT DATE
MAIN CONTRACTOR ORIGINATOR Sr. HSE Officer
CONTRACTOR CHECKED BY Project Manager
TITLE
Sr No Process Potential Risk Involved Severity Likelihood Risk Controls Measures Residual Residual Residual
Activity Hazards Severity Probability Risk Level

hand tools and  Ensure all employees shall wear appropriate

or PPE.
unauthorized  Ensure all power tools are properly insulated
 Ensure no damaged cables are in use.
 All the cables should be in one sequence. Cable
joint not allowed all the time.
 Safe Guards must be available for the power
tools.
 Trained banksman,
 Trained licensed operator of excavator,
*Collapse of  Warning light of excavator equipment.
excavator,  Brakes provided, Observed safety decals and
*Hit by Excavator,
observe warning in instruction manual
*Toppling of
Excavator.  Lock arm Safety Device
Prepare grade * Uncontrolled  Always ensure machine in Secure position,
level with Movement take special care when operating in elevated
Injury, Property
* Crushing in
6 Grader or Damage 4 3 12 places, slope and uneven ground, Rope and 3 2 6
pinch zones
excavator *Tipping Seatbelt fitted to machine
machines Over/rolling over  Reverse alarm should be fixed.
operator  Barricade the working area.
*Entanglement of
clothing etc with  Work should be done under supervision.
controls,  High visibility clothing should provide for all
crew.
 Proper sign boards should be installed.
 Use appropriate PPE’s.

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 RISK ASSESMENT
PROJECT RA. NO 14
CLIENT LOCATION
CONSALTANT DATE
MAIN CONTRACTOR ORIGINATOR Sr. HSE Officer
CONTRACTOR CHECKED BY Project Manager
TITLE
Sr No Process Potential Risk Involved Severity Likelihood Risk Controls Measures Residual Residual Residual
Activity Hazards Severity Probability Risk Level

 Trained banks man

 Trained and licensed operator and driver
 Reverse alarm should be installed
 Work should be done under a supervisor
Collision with  Maintain safe distance from edge of drop off
workers or (assess and communicate distance during
other toolbox and site risk assessment meeting).
equipment’s/  Select low amplitude.
*Vehicle
turnover (eg
 Use vibrating plate or smaller roller near drop
drop offs, steep offs
Water pouring grade >~10%  All rollers to be fitted with ROPS
and compaction cross fall) Serious Injury  Seatbelts to be worn at all times For rollers
*Longitudinal & Property
7 with water steep grades - 4 3 12 which are not hydrostatically driven: 3 2 6
Damage
tanker and vehicle  Select correct gear before ascending or
roller turnover/run descending.
away  Do not attempt to change gear.
*Noise
 Do not descend grades with gear in neutral
*Striking people
on site position
Collisions with  Refer to plant noise rating and adopt hearing
other plant and protection if deemed mandatory
vehicles  Ensure rotating flashing beacon is on.
 Sound horn to warn people of your presence
 Always use mirrors and look in direction of
travel.
 When using worker to assist cleaning the drum,
always move away from the worker.

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 RISK ASSESMENT
PROJECT RA. NO 14
CLIENT LOCATION
CONSALTANT DATE
MAIN CONTRACTOR ORIGINATOR Sr. HSE Officer
CONTRACTOR CHECKED BY Project Manager
TITLE
Sr No Process Potential Risk Involved Severity Likelihood Risk Controls Measures Residual Residual Residual
Activity Hazards Severity Probability Risk Level

 Activate amber flashing light.

 Always check mirrors and look in direction of
travel.
 Ensure Operators Checklist has been
completed.
 Drive according to road conditions.
 Only licensed operator should operate the
machine.
 Competent banks men giving directions.
 Reverse alarm should be fixed
 Ensure rotating flashing beacon is on.
 High visibility clothing should be provided.
 Designated traffic route for pedestrian and
truck reversing vehicle must be provided.
Laying and Major injury
and dumping,  Speed limit 20km/hr. should be followed
compaction of and plant and
8 collision with 4 3 12 strictly. 3 2 6
sub base and equipment
personnel or  Driver to have valid driving license
road base damage
equipment’s  Maintain safe distance from edge of drop off
 Use vibrating plate or smaller roller near drop
offs
 Refer to plant noise rating and adopt hearing
protection if deemed mandatory
 When using worker to assist cleaning the drum,
always move away from the worker.
 Activate amber flashing light.
 Always check mirrors and look in direction of

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 RISK ASSESMENT
PROJECT RA. NO 14
CLIENT LOCATION
CONSALTANT DATE
MAIN CONTRACTOR ORIGINATOR Sr. HSE Officer
CONTRACTOR CHECKED BY Project Manager
TITLE
Sr No Process Potential Risk Involved Severity Likelihood Risk Controls Measures Residual Residual Residual
Activity Hazards Severity Probability Risk Level

travel.
 Proper sign boards should be installed.
 Use appropriate PPE’s.

 All site personnel to stay clear of area when

being tested
 Safety Guide Portable Density / Moisture
Gauges Containing Radioactive Sources to be
Radioactive
Density Testing Sickness followed
9 source 4 1 4 3 1 3
 Only authorized person should done the
testing.
 Ensure to keep the radiation warning sign
board

Chemical  Spray man should wear Fire Retardant Coverall

exposure w/ Chemical apron, safety footwear, gloves
Skin & Eye
during hand and eye protection.
Tack coat & Irritation,
spraying.  Handle chemical in accordance with material
10 Road oil Property 4 3 12 3 1 3
Ground safety data sheet
spraying. Damage, burn
personnel  Assess adjacent obstructions, parked vehicles,
Truck when traffic etc for risk of contamination and
hand lancing remove obstruction or place traffic control

Page 7 of 15
 RISK ASSESMENT
PROJECT RA. NO 14
CLIENT LOCATION
CONSALTANT DATE
MAIN CONTRACTOR ORIGINATOR Sr. HSE Officer
CONTRACTOR CHECKED BY Project Manager
TITLE
Sr No Process Potential Risk Involved Severity Likelihood Risk Controls Measures Residual Residual Residual
Activity Hazards Severity Probability Risk Level

for large areas measures to mitigate risk

– being pulled  Maintain vigilance for ground personnel during
along by truck spray run. Sound horn twice before
or becoming commencing spraying. Maintain clearance
entangled in distance and stop if clearance distances are
hose breached
Falling from  Appoint spotter/hose handler who also guides
cab movement of sprayer
Runoff and  Refer to pre-start site inspection (obstructions
spill identified & eliminated or mitigated)
 Appoint Spotter/ Flagman where required.
 Always use three points of contract when
entering and exiting vehicle, do not jump
 Always face vehicle when entering and exiting
 Do not use steering wheel as hand hold
 Ensure spill kit is on truck
 Do not spray if rain is likely
 Do not overspray or allow emulsion to pool in
areas
 Use splash boards if necessary
 Park away from pits and culverts

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 RISK ASSESMENT
PROJECT RA. NO 14
CLIENT LOCATION
CONSALTANT DATE
MAIN CONTRACTOR ORIGINATOR Sr. HSE Officer
CONTRACTOR CHECKED BY Project Manager
TITLE
Sr No Process Potential Risk Involved Severity Likelihood Risk Controls Measures Residual Residual Residual
Activity Hazards Severity Probability Risk Level

 Use mechanical means where ever practical

 Warm up exercises, correct posture, and
correct technique
 Take regular breaks/rotate work
*Reversing
 All truck drivers to have completed a company
vehicles with
induction before arriving at job site.
restricted rear
 All trucks to complete an operators pre-start
Laying asphalt vision (tipping
checklist & be fitted with reversing beepers &
with paver asphalt into
rotating flashing beacon
which is filled paver
 Do no reverse into hopper until under the
from tipper. *Overhead
guidance of the Tip man in the yellow / green
Some manual obstructions Serious Burn,
vest.
laying using *Working with Bad smell
 Sound horn to warn people of your presence
11 shovels & rakes hot mix (hand Dizziness and 4 3 12 3 2 6
 Always use mirrors and look in direction of
required. Some laying when Fire
travel
cleaning may required i.e.
 No ground personnel permitted in front of
be required at unable to lay
paver when truck reversing
the front of the with paver)
 Treat all powerlines as live
paver *Moving parts
 Strictly follow directions of Spotter
/entanglement
 Maintain radio contact with Tip man / Spotter.
– paver
 Maintain a minimum clearance of 6.4 to 3.0
*Fumes
meters if a trained spotter is in place
*Hot surfaces
 Lower the body of the truck immediately after
tipping. (Not to drive off with the body up
unless directed by tip man/spotter)
 Take special precautions in wet weather or

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 RISK ASSESMENT
PROJECT RA. NO 14
CLIENT LOCATION
CONSALTANT DATE
MAIN CONTRACTOR ORIGINATOR Sr. HSE Officer
CONTRACTOR CHECKED BY Project Manager
TITLE
Sr No Process Potential Risk Involved Severity Likelihood Risk Controls Measures Residual Residual Residual
Activity Hazards Severity Probability Risk Level

damp conditions to avoid arcing

 Assess the work to determine if work can be
safely carried out without encroaching on the
No Go Zone (anywhere within 3m of the power
line).
 Notify Client if the work cannot be completed
outside the No Go Zone
 Ensure that all persons working on site are
made aware of the location of each line and
the minimum clearances, during the site
induction
 Advice all site personnel to be constantly
aware of the danger of overhead power lines
(look up and live!)
 Mark the location of overhead power lines by
placing out yellow traffic cones
 Ensure that all persons working on site are
made aware of the location of other overhead
obstructions such as tree branches or canopies
during the site induction
 Long sleeved clothing, protective footwear
 Handle hot mix with shovel or mechanical aid
 No direct contact. If need to directly touch hot
mix, wear protective gloves
 Wear gloves as required
 Do not clear hopper with shovel whilst slat

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 RISK ASSESMENT
PROJECT RA. NO 14
CLIENT LOCATION
CONSALTANT DATE
MAIN CONTRACTOR ORIGINATOR Sr. HSE Officer
CONTRACTOR CHECKED BY Project Manager
TITLE
Sr No Process Potential Risk Involved Severity Likelihood Risk Controls Measures Residual Residual Residual
Activity Hazards Severity Probability Risk Level

conveyor is operational
 Do not raise or lower hopper wings without
first checking for the presence of workers
 Stay clear of augers
 Spotter required to watch for vehicle
movement whilst crew member cleans front of
paver
 Wear gloves as required
 Ensure mix is at the specified temperature to
avoid excessive fuming.
 Wear supplied respirators as req.
 Do not use excessive release agent in hopper
or in truck bodies
 Do not touch any part of the paver which may
be hot
 Wear riggers gloves if contact with hot
surfaces is necessary
 Use FR rated coveralls if directly involve with
hot substances. (asphalt)
 Use appropriate PPE’s.
 Use skid steer loader (Bobcat) to pick up and
spread asphalt when possible
Raking & Handling of Slip/Trip &
 Ensure shovels and rakes are in good condition
12 shoveling Hot Asphalt Skin Burn 3 2 6 2 1 2
before use
 Warm up muscles prior to work
 Place feet apart and assure adequate footing

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 RISK ASSESMENT
PROJECT RA. NO 14
CLIENT LOCATION
CONSALTANT DATE
MAIN CONTRACTOR ORIGINATOR Sr. HSE Officer
CONTRACTOR CHECKED BY Project Manager
TITLE
Sr No Process Potential Risk Involved Severity Likelihood Risk Controls Measures Residual Residual Residual
Activity Hazards Severity Probability Risk Level

 Use legs to drive shovel into mix

 Bend your legs, keep your back straight
 Hold shovel close to body
 Shift feet with load, do not twist body
 Do not overload the shovel beyond your
physical capacity
 Keep shovel and rake lubricated with release
agent
 Use shovel to spread large amounts of asphalt
prior to raking; do no push large amounts of
asphalt with rake
 Wear long sleeves and long pants
 Take precaution when tossing asphalt not to
spray on fellow workers
 Don’t touch or pick up asphalt with hands.
*Vehicle  Maintain safe distance from edge of drop off
turnover (eg (assess and communicate distance during
compact with drop offs, toolbox and site risk assessment meeting).
steel roller, steep grade  Select low amplitude.
Serious Injury
pneumatic >~10% cross  Use vibrating plate or smaller roller near drop
& Property
13 (multi tired) fall) 4 2 8 offs 3 2 6
Damage
roller and *Longitudinal  All rollers to be fitted with ROPS
vibrating plate steep grades -  Seatbelts to be worn at all times
vehicle For rollers which are not hydrostatically
turnover/run driven:
away  Select correct gear before ascending or

Page 12 of 15
 RISK ASSESMENT
PROJECT RA. NO 14
CLIENT LOCATION
CONSALTANT DATE
MAIN CONTRACTOR ORIGINATOR Sr. HSE Officer
CONTRACTOR CHECKED BY Project Manager
TITLE
Sr No Process Potential Risk Involved Severity Likelihood Risk Controls Measures Residual Residual Residual
Activity Hazards Severity Probability Risk Level

*Noise descending.
*Striking  Do not attempt to change gear.
people on site  Do not descend grades with gear in neutral
Collisions with position
other plant  Refer to plant noise rating and adopt hearing
and vehicles protection if deemed mandatory
 Ensure rotating flashing beacon is on.
 Do not roll up too close behind paver.
 Sound horn to warn people of your presence
 Always use mirrors and look in direction of
travel.
 When using worker to assist cleaning the
drum, always move away from the worker.
 Activate amber flashing light.
 Always check mirrors and look in direction of
travel.
 Ensure Operators Checklist has been
completed.
 Ensure the work area, resting area and mess is
kept neat and clean.
 All rubbish is put into the waste bin.
Bad
Housekeeping Sickness, Slips  Waste bin is regularly emptied.
14 housekeeping 3 2 6 2 1 6
 All oil and fuel spills shall be absorbed using
sand or saw dust.
 Provide proper signage for housekeeping.

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 RISK ASSESMENT
PROJECT RA. NO 14
CLIENT LOCATION
CONSALTANT DATE
MAIN CONTRACTOR ORIGINATOR Sr. HSE Officer
CONTRACTOR CHECKED BY Project Manager
TITLE
Sr No Process Potential Risk Involved Severity Likelihood Risk Controls Measures Residual Residual Residual
Activity Hazards Severity Probability Risk Level

 Dust control on site and provide rest shelter

Fatigue,
and cool drinking water.
Dehydration,
Working in  Frequent break and use air conditioned vehicle
High wind & Visual
Adverse for rest purpose. No work under direct sunlight
15 dust and heat Impairment 3 1 3 2 1 2
Weather under summer ban period 1200hrs to 1600hrs.
and
 Use Dust Mask
Suffocation
 Secure flying Materials.

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L Risk (R) = S x L Risk Level:
1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H)

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 RISK ASSESMENT
PROJECT RA. NO 14
CLIENT LOCATION
CONSALTANT DATE
MAIN CONTRACTOR ORIGINATOR Sr. HSE Officer
CONTRACTOR CHECKED BY Project Manager
TITLE
Sr No Process Potential Risk Involved Severity Likelihood Risk Controls Measures Residual Residual Residual
Activity Hazards Severity Probability Risk Level

Risk Assessment Team Reviewed by: Approved by:

Rev. 00. 14/03/2020

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