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Conceptional Design of Nano-Particulate ITO Inks For Inkjet Printing of Electron Devices
Conceptional Design of Nano-Particulate ITO Inks For Inkjet Printing of Electron Devices
DOI 10.1007/s10853-012-6919-8
Received: 18 June 2012 / Accepted: 22 September 2012 / Published online: 6 October 2012
Ó Springer Science+Business Media New York 2012
Abstract This manuscript presents the conceptional design biotechnology such as the assembly of organic electron
of indium tin oxide inkjet inks for the manufacture of elec- devices, the direct printing of electronic bonds on circuits
tron devices. For this purpose, the process window of the or the manufacture of ‘‘gene chips’’ [1–3]. Compared to
printer used is identified and the inks are conceived to meet more conventional printing methods like screen printing or
the requirements. The nano-particles are effectively stabi- offset printing, inkjet printing is more flexible as it is a
lized in different dispersion media. The rheological, the direct printing technique and it is also contactless, which
wetting and the drying behavior of the inks are adapted to the can be advantageous for sensitive substrates.
inkjet process and the substrates to be coated. To assemble a The inkjet printing technique was initially developed in
field effect transistor (FET), the most suitable ink is chosen the 1960s and 1970s using a continuous jet for industrial
and source and drain contacts are printed. In the device, a applications. Later on in the 1970s and 1980s the drop-on-
nano-particulate ZnO layer acts as semiconducting layer and demand printers using piezo or bubble jet technology were
the gate electrode as well as the dielectric layer is formed by a developed [4]; the printers with piezo heads are still very
thermally oxidized silicon wafer. The electron device frequently used for research activities today because they
assembled shows the typical FET characteristic proving its can be applied to a broad variety of inks [5–8].
functionality. Fromm [9] made a contribution to the understanding of the
printability of the inks by numerically calculating the fluid
dynamics of drop-on-demand jets using Navier–Stokes
Introduction equations. In order to describe the fluid properties, he used the
Reynolds NRe number and the Weber number NWe of the ink:
Inkjet printing is an emerging technology with many
potential applications in the field of electronics and vaq
NRe ¼ ð1Þ
g
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J Mater Sci (2013) 48:1623–1631 1625
10 mm in diameter for 24 h. Afterwards, the milling balls One to two nozzles were used for printing. An acceleration
were separated from the dispersions using steel screens. As voltage in the range of 15–40 V was adapted to the printed
the increased viscosities of dispersions with higher solids inks individually in such a way, that only one drop per
loadings make the separation of small milling balls very pulse was ejected and no satellite drops were generated.
difficult, no milling balls with diameters 0.1 mm were This was controlled using the drop-watch function of the
applied in dispersions of pure solvents above solids con- device. To compare the print results, a test pattern of
tents of 6.9 vol. %. Inks for inkjet printing were always horizontal lines was printed with single drops with spaces
prepared with milling balls with diameters of 0.1 mm in the range of 20–120 lm.
because a minimum agglomerate size must be achieved in
these dispersions to prevent the clogging of the nozzle
Characterization of printed structures
during printing.
The printed structures were characterized concerning their
Characterization of dispersions and inks
dimensions and their microstructure using microscopy:
SEM micrographs were taken of the drops on the wafer
The remaining agglomerate size in dispersions as well as in
(Quanta 200, FEI, Eindhoven, The Netherlands). The
inks was determined using dynamic light scattering mea-
topography of the prints was analyzed using a confocal
surements (DLS; Ultra Fine Particle Analyzer UPA150,
microscope (microsurf custom microscope, NanoFocus,
Microtrac, North Largo, FL). The rheological behavior of
Oberhausen, Germany).
the dispersions and the inks was characterized using a
The electrical resistance of selected structures was
rheometer in cone/plate arrangement with a cone diameter
determined using a parameter analyzer (Type HP4156a,
dcone of 50 mm at a temperature of 20 °C (Physica UDS
Hewlett-Packard, Palo Alto, USA). The specific electrical
200, PaarPhysica, Stuttgart, Germany). Rotational mea-
resistance was calculated using the length of the printed
surements were conducted with shear rates up to 200 s-1.
structures and their cross section, which both had been
To gain deeper insight in the structure of the dispersions
determined by confocal microscopy.
and inks, also oscillatory measurements were performed.
An angular frequency of 10 s-1 was applied and the
deformation was increased logarithmically up to 10,000 %. Assembly of FETs
The surface tension and the wetting behavior of the dis-
persions and inks were studied using pendant drop and To study the electrical properties of the ITO inks, thin film
sessile drop measurements (Contact Angle System OCA transistors with a bottom gate, top-contact architecture
30, Dataphysics Instruments, Filderstadt, Germany). The were manufactured. The substrate was highly p-doped sil-
surface tension was determined for dispersions with varied icon with a 200-nm thermally grown silicon dioxide as gate
solids loadings using dosage needles with a diameter of insulator on the topside. The active layer was built with a
1.8 mm (GLT Löttechnik, Pforzheim, Germany). For the dispersion of 10 wt% ZnO nano-particles in ethanol sta-
inks prepared, surface tensions as well as contact angle bilized by TODA (VP ZnO 20, Evonik Industries AG,
measurements were conducted. Contact angles were Germany). The dispersion was spun on the substrate and
determined on silicon wafers and PET films, which were afterwards annealed at 400 °C under ambient atmosphere
also used as substrates for inkjet printing. For sessile drop for 30 min in order to remove the TODA [19]. The source/
measurements, several small drops of dispersion were drain electrodes were printed with the ITO-ink 2_6.9 on the
applied manually with syringes. For all dispersions and ZnO layer in ambient conditions. The dimensions of the
inks, the surface tensions and the contact angles, respec- electrodes were 2 9 0.5 mm2 with a 50-lm space between
tively, were averaged over three to seven measurements. them. A schematic drawing of the FET manufactured is
Furthermore, the surface tensions of the PET and wafer shown in Fig. 2. The samples were cured in a furnace at
substrates were determined using water, diiodomethane, 400 °C for 30 min to remove also the TODA of the ITO
and formamide. prints. The electrical characterization of the devices was
conducted with a parameter analyzer (Type Keithley 2636,
Printing of the inks Cleveland, USA) under nitrogen atmosphere in order to
reduce the influence of humidity and oxygen. To control
Selected inks were printed with a commercial inkjet the dimensions of the electrodes and the quality of the ZnO
printer, which uses a piezo drop-on-demand-technique and the ITO layers the samples were analyzed by a SEM
(Dimatix Materials Printer DMP-2800 Series, FUJIFILM (Type JEOL, JSM-7500F, Tokyo, Japan). The cross section
Dimatix Inc., Santa Clara, CA, USA). Cartridges of type was prepared by breaking the sample after preparing a
DMC-11610 with a nozzle diameter of 21.5 lm were used. predetermined breaking point with a diamond tip.
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1626 J Mater Sci (2013) 48:1623–1631
200
180 Ethanol
Ethylene glycol
160
120
100
80
60
40
20
Fig. 2 Schematic drawing of the FET assembled
0
0.0 2.5 5.0 7.5 10.0 12.5 15.0 17.5
Results and discussion Solids content [vol.%]
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J Mater Sci (2013) 48:1623–1631 1627
100 120
Ethanol
100 Ethylene glycol
80 Water
60
60
40
40
20 Ethanol
20
Ethylene glycol
Water
0 0
0 5 10 15 20 0 5 10 15 20
Fig. 4 Loss angle of ITO dispersions in ethanol, ethylene glycol, and Fig. 6 Surface tension of ITO dispersions in ethanol, ethylene glycol,
water with different solids loading determined using oscillatory and water with different solids loadings
rheological measurements; the loss angle was determined in the linear
viscoelastic regime
100
Ink 1_6.9 35 90 14
-1
Ink 2_2 59 90 11
10 Ink 2_6.9 56 90 25
Ink 2_9 69 90 35
Ink 3_6.9 59 90 27
1
0.0 2.5 5.0 7.5 10.0 12.5 15.0 17.5 Table 3 Wetting behavior of inks
Solids content [vol.%]
Ink Surface Contact Contact
Fig. 5 Viscosity at a shear rate of 200 s-1 of ITO dispersions in tension angle on Si angle
ethanol, ethylene glycol, and water with different solids loadings (mN/m) wafer (°) on PET (°)
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Table 4 Z-Parameter of the inks prepared on PET sheets. The measured surface energy of the silicon
Ink Z-Parameter
wafer was 51.3 mN/m and thus higher than the surface
energy of the PET tape with 35.9 mN/m.
Ink 1_6.9 2.14 To judge the printability of the inks, the Z-parameter has
Ink 2_2 2.63 been calculated for all inks prepared according to Formula
Ink 2_6.9 1.29 (3). The results are displayed in Table 4. It can be seen, that
Ink 2_9 0.93 nearly all the inks are in the desired regime for Z values
Ink 3_6.9 1.15 from 1 to 10, only ink 2_9 is slightly below with a Z value of
0.93. In general, the Z values calculated range from 0.93 to
2.63 and thus are rather low. This can be explained by the
formation can be monitored. Besides, also the viscosities
fact, that the viscosity is the dominant parameter in Formula
are very low and all inks except Ink 2_9 have a viscosity
(3) because all other parameters only contribute with their
below 30 mPa s and meet the specifications of the printer
square root. Viscosities of particulate inks at high solids
applied [25]. Only Ink 2_9 exhibits a value of 32 mPa s
loadings are generally higher than viscosities of precursor
which is slightly above this value due to the increased
systems, therefore it is difficult to produce particulate inks
solids loading compared to the other inks.
with a high solids loading and a high Z value.
Furthermore, the wetting behavior of the inks is also
displayed in Table 3. The surface tensions of all inks
are very similar and comparably low in the range of Printing of the inks
30–35 mN/m. Concerning the substrates used for printing,
this results in low contact angles of up to 35° on silicon Like predicted by the Z value, all inks could be printed with
wafer and medium contact angles in the range of 45° to 65° the inkjet printer. Single drops on wafer are shown in SEM
IInkk 1__6.9
9 Innk 2_2
2 Ink 2__6.99
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J Mater Sci (2013) 48:1623–1631 1629
Table 5 Height and width of printed dots and thinnest printable lines on wafer and PET; if coffee-ring formation was observed, the height of the
structures is defined as the maximum height of the prints
Si wafer PET
Dots Lines Dots Lines
Height (lm) Width (lm) Height (lm) Width (lm) Height (lm) Width (lm) Height (lm) Width (lm)
1E-5
1E-6
1E-8
1E-9
1E-10
Fig. 8 SEM micrograph of the interface between the ITO electrode Fig. 10 Transfer characteristic of the FET measured at a drain-source
and the ZnO semiconducting layer (vertical cross section of the voltage of 10 V
electrode/semiconducting layer prepared by breaking the wafer)
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