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Ie2020608
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Ie2020608
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r 2011 American Chemical Society 732 dx.doi.org/10.1021/ie2020608 | Ind. Eng. Chem. Res. 2012, 51, 732–740
Industrial & Engineering Chemistry Research ARTICLE
A catalytic property for recycled catalyst was also evaluated for and reaction temperature. A similar procedure was followed for
the oxidation of styrene and benzyl alcohol under optimized benzyl alcohol oxidation. After completion of the reaction, catalyst
condition. was removed and the product was extracted with dichloro-
methane. The product was dried with magnesium sulfate and
analyzed on Gas Chromatograph using BP-5 capillary column.
2. EXPERIMENTAL SECTION
Product was identified by comparison with the authentic samples
2.1. Materials. All of the chemicals used were of A. R. grade. and finally by Gas ChromatographyMass Spectroscopy (GCMS).
Sodium molybdate (Merck), Disodium hydrogen phosphate (Merck), 3.2. Leaching Test. Any leaching of the active species from the
and neutral active Al2O3 (Activity III, according to Brockmann), support makes the catalyst unattractive and hence it is necessary
used as received. Nitric acid, acetone, dichloromethane and to study the stability as well as leaching of PMo11 from the
styrene, benzyl alcohol were obtained from Merck and used as support. Heteropoly acids can be quantitatively characterized by
received. the heteropoly blue color, which is observed when it reacted with
2.2. Synthesis of Undecamolybdophosphate (PMo11). Un- a mild reducing agent such as ascorbic acid. In the present study,
decamolybdophosphate was synthesized by following the method this method was used for determining the leaching of PMo11
we reported earlier.19 Sodium molybdate dihydrate (0.22 mol, from the support. Standard samples containing 15% of PMo11
5.32 g) and anhydrous disodium hydrogen phosphate (0.02 mol, in water were prepared. To 10 mL of the above samples, 1 mL of
0.28 g) were dissolved in 5070 mL of double-distilled water and 10% ascorbic acid was added. The mixture was diluted to 25 mL.
heated to 8090 °C followed by the addition of concentrated The resultant solution was scanned at a λmax of 785 cm1 for its
nitric acid in order to adjust the pH to 4.3. The volume was then absorbance values. A standard calibration curve was obtained by
reduced to half by evaporation and the heteropolyanion was plotting values of absorbance against % concentration. One g of
separated by liquidliquid extraction with 5060 mL of acetone. supported catalyst with 10 mL water was refluxed for 18 h. Then
The extraction was repeated until the acetone extract showed 1 mL of the supernatant solution was treated with 10% ascorbic
absence of NO3 ions (ferrous sulfate test). The extracted sodium acid. Development of blue color was not observed, indicating that
salt was dried in air. The obtained material was designated as there was no leaching. The same procedure was repeated with
PMo11. Anal. Calcd. %: Na, 7.65; Mo, 50.12; P, 1.47; O, 39.52. styrene and the filtrate of the reaction mixture after completion of
Found %: Na, 7.60; Mo, 49.99; P, 1.44; O, 39.92. reaction in order to check the presence of any leached PMo11.
2.3. Synthesis of Catalyst. A series of catalysts containing
1040% of PMo11 were synthesized by impregnating 1 g of Al2O3 4. RESULTS AND DISCUSSION
with an aqueous solution of PMo11 (0.10.4 g/1040 mL of
water) with stirring for 35 h and dried at 100 °C for 10 h. The 4.1. Analytical Techniques. The absence of blue color
obtained materials were designated as 10% PMo11/Al2O3, 20% indicates no leaching of PMo11from Al2O3 into reaction medium,
PMo11/ Al2O3, 30% PMo11/Al2O3, 40% PMo11/Al2O3. i.e., aqueous supernatant, styrene, and filtrate.
The FT-IR spectra of PMo11 and 20% PMo11/ Al2O3 are
presented in Figure 1. The bands at 3500 cm1, 1690 cm1, and
3. CHARACTERIZATION 1300 cm1 are assigned to the OH, HOH, and OHO
The synthesized materials were characterized by FT-IR, TGA, frequency, respectively, and 1048 and 999 cm1, 935 and 906 cm1,
DRS, 31P MAS NMR, powder XRD, SEM, and BET surface area. and 855 cm1 in parent PMo11 (Figure 1 b) attributed to
FTIR spectra of the samples were recorded as the KBr pellet on asymmetric stretching of PO, MoOt, and MoOMo respec-
the Perkin-Elmer instrument. The total weight loss was calcu- tively. 20% PMo11/Al2O3 (Figure 1 c) shows bands at 1052 cm1,
lated by the TGA method on the Mettler Toledo Star SW 7.01 up 1010 cm1 and 914 cm1 (broad) correspond to asymmetric
to 600 °C. The UVvis-DR spectrum was recorded at ambient stretching of PO and MoOMo, respectively. A broad band of
temperature on Perkin-Elmer 35 LAMDA instrument using the Al2O3 covers the small MoOt band (935 cm1) in 20% PMo11/
1 cm quartz cell. 31P MAS NMR spectra were recorded on a Al2O3. The shifting and broadening of bands may be due to
Bruker Avance DSX—300 NMR spectrometer at 121.48 MHz interaction of terminal oxygen of PMo11 with Al2O3.
using a 7 mm rotor probe with 85% phosphoric acid as an The TGA (Figure 2 a) of PMo11 shows the initial weight loss
external standard. The spinning rate was 45 kHz. The powder observed of 16% up to 30200 °C and 1.8% at 275 °C. This may
XRD pattern was obtained by using a Phillips Diffractometer be due to the removal of adsorbed water molecules and crystal-
(Model PW—1830). The conditions used were Cu Kα radiation lization water molecules, respectively. DTA of PMo11 shows
(1.5417 A). Elemental analysis and SEM were carried out using (Figure 2a) endothermic peaks in the region 80150 °C and
JSM 5610 LV combined with INCA instrument for EDX-SEM. exothermic peak at 300 °C, due to the loss of adsorbed water and
The BET specific surface area was calculated by using the water of crystallization, respectively. The endothermic peak
standard Bruanuer, Emmett, and Teller method on the basis of observed on DTA curve at 450 oC may be attributed to the
the adsorption data. AdsorptionDesorption isotherms of sam- decomposition of PMo11.
ples were recorded on a micromeritics ASAP 2010 surface area The TGA of 20% PMo11/Al2O3 (Figure 2b) shows initial weight
analyzer at 196 °C. loss up to 123 °C and then continues weight loss was observed in the
3.1. Catalytic Reaction. The oxidation reaction was carried out region 250375 °C may be due to the removal of adsorbed water
in a borosilicate glass reactor equipped with a double walled molecules and crystallization water molecules, respectively. This
condenser. The desired catalyst, styrene, and H2O2 mixtures were observation was further supported by DTA of 20% PMo11/Al2O3
intensively stirred in the reactor at the set constant temperature for (Figure 2b), which shows endothermic peaks at 80 °C, 140 °C
the whole duration of reactions. The same reaction was carried out followed by a broad exothermic peak in the region 255425 °C.
by varying different parameters such as effect of % loading, molar The DRS gives information about the nonreduced hetero-
ratio of substrate to H2O2, amount of the catalyst, reaction time, polyanion due to charge transfer from oxygen to metal. The band
733 dx.doi.org/10.1021/ie2020608 |Ind. Eng. Chem. Res. 2012, 51, 732–740
Industrial & Engineering Chemistry Research ARTICLE
Figure 2. TGA thermograms for (a) PMo11 and (b) 20% PMo11/Al2O3.
Figure 3. Powder XRD and SEM of (a) PMo11 and (b) 20% PMo11/ Al2O3.
Table 1. Total Surface Area for Al2O3, 10% PMo11/ Al2O3, Styrene to H2O2 molar ratio of 1:1 and 1:2 resulted in 19.8 and
20% PMo11/ Al2O3, 30% PMo11/ Al2O3 and 44.7% conversion, respectively, and when styrene to H2O2 molar
40% PMo11/ Al2O3 ratio was changed to 1:3, conversion increased to be nearly
95.0%, keeping all other conditions similar. However, conversion
catalyst surface area (m2/g)
was found to be almost the same at 96.6% when the styrene to
Al2O3 81.0 H2O2 molar ratio was further changed to 1:4. Therefore, 1:3
10% PMo11/ Al2O3 99.7 molar ratio of styrene to H2O2 was found to be the optimum in
20% PMo11/ Al2O3 101.8 terms of conversion of styrene.
30% PMo11/ Al2O3 72.9 The amount of catalyst has a significant effect on the oxidation
40% PMo11/ Al2O3 56.2 of styrene. Five different amounts of 20% PMo11/ Al2O3 viz., 10,
15, 20, 25, and 30 mg were used, keeping with all other reaction
parameters fixed: namely temperature (80 °C), namely styrene
reduce accessbility to the active sites. Also, the decrease in % (10 mmol), 30% H2O2 (30 mmol), and reaction time (18 h). The
conversion may be correlated with the values of surface area. As results are shown in Figure 7, indicating 47.1, 78.9, 85.1, 95.0, and
seen in the Table 1, surface area for 30% PMo11/Al2O3 and 40% 95.1 conversion corresponding to 10, 15, 20, 25, and 30 mg
PMo11/Al2O3 decreases as compare to 20% PMo11/Al2O3. catalyst, respectively. Lower conversion of styrene into benzal-
Hence, a decrease in % conversion of styrene is as expected. dehyde with 10 to 20 mg catalyst may be due to fewer catalytic
Next, the loading of PMo11 on the support was fixed at 20%. A sites. The maximum percentage conversion was observed with
detail study was carried out at 80 °C over 20% PMo11/ Al2O3. 25 mg catalyst but there was no remarkable difference in the
The effect of temperature on the oxidation of styrene was progress of reaction when 25 or 30 mg of catalyst was employed.
investigated at three different temperatures viz. 60, 80, and Therefore, 25 mg amount of catalyst was taken to be optimal.
100 °C, keeping the other parameters fixed: namely styrene The time dependence of catalytic solvent free oxidation
(10 mmol), 30% H2O2 (30 mmol), catalyst (25 mg), and of styrene was studied by performing the reaction of styrene
reaction time (18 h). The results are shown in Figure 5, which (10 mmol) with 30% H2O2 (30 mmol) in the presence of 25 mg
reveals that 19.4, 95.0, and >99% conversion were found of catalyst at 80 °C with constant stirring. The percentage of
corresponding to 60, 80, and 100 °C, respectively. At elevated conversion was monitored at different reaction times. It is seen
temperature (100 °C), >99% styrene conversion was found with from Figure 8, that with increase in reaction time, the %
72% selectivity of benzaldehyde and 28% selectivity for benzoic conversion also increases. Initial conversion of styrene increased
acid, i.e., decrease in selectivity for benzaldehyde was observed. with the reaction time. This is due to the reason that more time is
This is due to overoxidation of banzaldehyde to benzoic acid at required for the formation of reactive intermediate (substrate +
elevated temperature. Hence, further optimization of the condi- catalyst) which is finally converted into the products. It was seen
tions was carried out with 80 °C temperature. that 95% conversion was observed at 18 h; when the reaction was
In order to determine the effect of H2O2 on the oxidation of allowed to continue for 24 h, no appreciable change in conver-
styrene to benzaldehyde, we studied six different styrene: H2O2 sion as well as selectivity was observed.
molar ratios (1:1, 1:2, 1:3, 1:4, 2:1, and 3:1) keeping other The optimum conditions for maximum % conversion of
parameter fixed: namely catalyst (25 mg), temperature (80 °C) styrene to benzaldehyde are the mole ratio of styrene to H2O2
and reaction time (18 h). The results are shown in Figure 6. as 1:3, with 25 mg of catalyst and 18 h reaction time at 80 °C.
735 dx.doi.org/10.1021/ie2020608 |Ind. Eng. Chem. Res. 2012, 51, 732–740
Industrial & Engineering Chemistry Research ARTICLE
Figure 4. Effect of % loading; % Conversion is based on styrene; time = Figure 6. Effect of mole ratio;% Conversion is based on styrene; time =
18 h; temperature = 80 °C; amount of catalyst = 25 mg, molar ratio of 18 h; temperature = 80 °C; amount of catalyst = 25 mg.
styrene to H2O2: 1:3.
4.2.2. Oxidation of Benzyl Alcohol Using Hydrogen Peroxide. benzoic acid (Scheme 2). However, benzaldehyde was character-
Generally, benzyl alcohol on oxidation gives benzaldehyde and ized as the major oxidation product in the present case. A detail
736 dx.doi.org/10.1021/ie2020608 |Ind. Eng. Chem. Res. 2012, 51, 732–740
Industrial & Engineering Chemistry Research ARTICLE
% selectivity
material % conversion benzaldehyde
b
Al2O3
c
b
PMo11 96 >99
c
21 93
a
% Conversion is based on substrate (bstyrene/cbenzyl alcohol);
Amount of PMo11, 4.2 mg, amount of Al2O3 21.8 mg; Substrate:
H2O2, 1: 3; Time, b18 h, c24 h; temperature b80 °C, c90 °C.
PMo11. The same reaction was carried out by taking the active observed which shows that the catalysts are stable and can be
amount of PMo11 (4.2 mg). It was found that the active catalyst regenerated for repeated use.
gives, 96% conversion of styrene with >99% selectivity of 4.5. Characterization of the Regenerated Catalyst. The
benzaldehyde and 21% conversion of benzyl alcohol with 93% catalyst, 20% PMo11/ Al2O3, was regenerated in order to test its
selectivity of benzaldehyde. Almost the same obtained activity for stability. The regenerated catalyst (R-20% PMo11/Al2O3) was
supported catalyst indicates that PMo11 is the real active species. characterized for FT-IR, XRD, and DRS in order to confirm the
Thus, we are successful in supporting PMo11 onto Al2O3 without retention of the catalyst structure, after the completion of the reaction.
any significant loss in activity and hence in overcoming the The FT-IR data for the fresh as well as the regenerated catalysts are
traditional problems of homogeneous catalysis. represented in Figure 10. The characteristic FT-IR bands for PMo11
4.3. Heterogeneity Test. Heterogeneity test was carried out appear at 1048 and 999 cm1, 935 and 906 cm1, and 855 cm1. No
for the oxidation of styrene and benzyl alcohol as examples. For appreciable shift in the FT-IR band position of the regenerated
the rigorous proof of heterogeneity, a test20 was carried out by catalyst compare to 20% PMo11/ Al2O3 indicates the retention of
filtering catalyst from the reaction mixture at 80 °C after 2 h Keggin type PMo11 onto Al2O3. The XRD pattern for the fresh as
(for benzyl alcohol; 90 °C after 8 h) and the filtrate was allowed well as the regenerated catalysts is shown in Figure 11. There is no
to react up to 4 h (for benzyl alcohol; 10 h). The reaction mixture appreciable change in XRD spectra of fresh as well as regenerated
of 2 h and the filtrate were analyzed by gas chromatography. No catalyst indicating the stability of PMo11 after regeneration. The
change in the % conversion as well as % selectivity was found powder XRD of R-20% PMo11/ Al2O3 does not show any additional
indicating the present catalyst fall into category C,21 i.e., active peak indicating the PMo11species do not decompose after regenera-
species does not leach and the observed catalysis is truly tion and the Keggin unit remains intact on the surface of Al2O3.
heterogeneous in nature. The results are presented in Figure 9. The DRS gives information about the nonreduced hetero-
4.4. Recycling of the Catalyst. Oxidation of styrene as well as polyanion due to charge transfer from oxygen to metal. The λmax
oxidation of benzyl alcohol was carried out with the recycled of 20% PMo11/ Al2O3 and R-20% PMo11/ Al2O3 is same as that
catalyst, under the optimized conditions. The catalyst was for PMo11. This confirms the presence of the undegraded PMo11
removed from the reaction mixture after completion of the species in catalysts. In other words, the Keggin structure remains
reaction by simple filtration, washed with dichloromethane and unaltered even after recycling of catalyst.
dried at 100 °C. The catalyst was recycled in order to test its 4.6. Comparison with Other Catalysts. Comparative data for
activity as well as stability. The obtained results are presented in oxidation of styrene and benzyl alcohol over reported catalysts
Table 3. As seen in the table, there was no appreciable change and present catalyst is given in the Tables 4 and 5, respectively
observed in selectivity, however, little decrease in conversion was (see Scheme 3).
A literature survey shows that, recently, Bhattacharyya et al. reported
oxidation of styrene catalyzed by (PPh4)4[PMo12O40] 3 3DMF
and NaHCO3 as cocatalyst.22 They have carried out oxidation
Figure 11. Powder XRD of (a) 20% PMo11/Al2O3 and (b) R-20%
PMo11/Al2O3.
reaction using acetonitrile as a solvent and reported 98% conver- assistance. We are also thankful to Department of Science and
sion and 91% selectivity of epoxide (Table 4) with TON of 4950. Technology (DST, No. SR/S5/GC-01/2009) for financing a
In the present work, 20% PMo11/ Al2O3 gives 95% conver- part of this work.
sion and 95% selectivity toward benzaldehyde (TON 4960),
an industrial important product.
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Corresponding Author (18) Mizuno, N.; Hikichi, S.; Yamaguchi, K.; Uchida, S.; Nakagawa,
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’ ACKNOWLEDGMENT and solvent-free oxidation of styrene. Dalton Trans. 2011, 40, 348–355.
Mr. Soyeb Pathan is thankful to University Grants Commis- (20) Okuhara, T.; Mizuno, N.; Misono, M. Catalytic Chemistry of
sion (UGC-RFSMS), New Delhi for providing financial Heteropoly Compounds. Adv. Catal. 1996, 41, 113–252.