QUALITY ASSURANCE PLAN FOR H.V.

POWER CABLES (XLPE)

Client : M/s Siemens Ltd
Applicable Std. Project : Adani HYD-01 & HYD-11
Manufacturer's Name : QAP No. : KEI / MUM / Q-0464 / 2023-24 HT XLPE
M/s KEI Industries Limited, Rev. No. 01
IS : 7098 (Part 2) 2011
Sr. Type Of Quantum Of Reference Acceptance Format Of Scope of Inspection
Stage & Activity Characteristics Remark
No. Check Check Document Norms Record KEIL CLIENT/TPIA
1 2 3 4 5 6 7 8 9 10 11
1 Raw Material Inspection.
1.1 Copper/Aluminium Rod / 1 Dimensions Meas. 10% Sample IS:8130 IS:8130 Log Book P R
Wire 2 Resistivity Elect. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
3 Annealing Test ( for Copper only) Mech. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
3 Elongation ( for Copper only) Mech. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
4 Surface Finish Visual --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
5 Tensile strength ( For Alum ) Mech. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---

1.2 Insulation (XLPE) 1 Hot Set Test Phy 1 Sample per Batch IS:7098 (Pt-2) IS:7098 (Pt-2) Log Book P R
Compound 2 Volume resisttivity Phy --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
3 Density Phy --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
4 Tensile strength & Elongation before ageing Phy --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
5 Tensile strength & Elongation after ageing Phy --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
1.3 Sheathing Compound 1 Tensile & Elongation (Before & after Ageing) Phy. 1 Sample per batch IS:5831 IS: 5831 Log Book P R
2 Tensile strength & Elongation after ageing Phy. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
3 Density Phy --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
4 Loss Of Mass Phy. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
5 Thermal Stability Chem. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
1 Sample per lot irrespective
6 FR-LSH Properties on Outer sheath / Cable Enviorn Log Book P R
size & Type
i Oxygen Index at room Temp°. Enviorn --- do --- ASTM-D2863 Min.29% --- do --- --- do --- --- do ---
ii Temperature Index. Enviorn --- do --- ASTM-D2863 Min.250 Deg C --- do --- --- do --- --- do ---
iii Smoke density Rating Enviorn --- do --- ASTM-D2843 Max.60% --- do --- --- do --- --- do ---
iv Acid Gas Generation Enviorn --- do --- IEC 754-1 Max.20% by weight --- do --- --- do --- --- do ---

1.3 Fillers (PP fillers / Tape) 1 Dimension Meas. 25% sample Plant Standard Plant Standard Log Book P R If applicable
2 Density Phy --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
1.3 1 Dimension Meas. 1sample per Batch IS:7098(2)/Approved data sheet Log Book P R As applicable
Tape (Aluminium / Copper
2 Continuity test Phy --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
/ Mylar / Laminated /
3 Surface finish Visual --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
Water Blocking / Water
Swellable ) 4 Swelling height ( for Water Swellable tape) Meas. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
5 Weight Meas. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
1.4 Galvanised Steel 1 Tensile strength Phy. 10% sample IS: 3975 IS:3975 Log Book P R
Armour ( Wire / Strip ) 2 Elongation ( % ) Phy. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
3 Torsion ( Wire ) / Winding ( Strip ) Phy. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
4 Mass of Zinc Coating Chem. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
5 Dimension Meas. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
6 Surface finish Visual 10 % Coils
7 Uniformity Of Coating Chem. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
1.5 Wooden Drum 1 Dimension Meas. 1Drum per Order IS:7098(2)/Approved data sheet Log Book P R

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 QUALITY ASSURANCE PLAN FOR H.V. POWER CABLES (XLPE)
Client : M/s Siemens Ltd
Applicable Std. Project : Adani HYD-01 & HYD-11
Manufacturer's Name : QAP No. : KEI / MUM / Q-0464 / 2023-24 HT XLPE
M/s KEI Industries Limited, Rev. No. 01
IS : 7098 (Part 2) 2011
Sr. Type Of Quantum Of Reference Acceptance Format Of Scope of Inspection
Stage & Activity Characteristics Remark
No. Check Check Document Norms Record KEIL CLIENT/TPIA
1 2 3 4 5 6 7 8 9 10 11
2 IN PROCESS INSPECTION
2.1 Conductor 1 Make up Visual 100% spool at start & end IS:8130/Approved datasheet Log Book P R
2 Size / Dimension Meas. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
3 Tensile Strength ( for Aluminium Only) Mech. --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- Note -1
4 Wrapping Test ( for Aluminium Only) Mech. --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- Note -1
5 Annealing Test ( for Copper only) Mech. --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- Note -1
6 Lay Direction Visual --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
7 D.C.Resistance Elect. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
2.2 Insulated Core Each setting &during run of
1 Thickness Of Insulation Meas. IS:7098(2)/Approved data sheet Log Book P R
machine
2 Type of Material Visual --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
3 Surface finish '--- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
4 Core Identification '--- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
5 Spark test Elect --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
1 Sample from each
6 Hot Set Phy --- do --- --- do --- --- do --- --- do --- --- do ---
inprocess drum
7 Volume Resistivity Elect. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
2.3 Semi Conducting
1 Type of Material Visual Setting & During Process IS:7098(2)/Approved data sheet Log Book P R
Conductor & Insulation
Screen 2 Thickness Meas. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
2.4 Laid up Cores IS:7098(2)/Approved data sheet / Plan
1 Sequence of Laying Visual Setting & During Process Log Book P R Not
Standard
applicable for
2 Lay Length Meas. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
1 core
3 Dimensions '--- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
1.3 Fillers (PP fillers / Tape) 1 Dimension Meas. 25% sample Plant Standard Plant Standard Log Book P R If applicable
1.3 Sreening Tape (Aluminium
IS:7098(2)/Approved data sheet / Plan
/ Copper / Mylar / 1 Copper tape / Wire : Dimension Meas. Setting & During Process Log Book P R If applicable
Standard
Laminated / Water
Blocking / Water Swellable
Laminated Tape ( Plastic coated Non-ferrous
) 2 Meas. --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- If applicable
metal) / Dimension
3 Water Blocking Tape / powder : Dimension Meas. --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- If applicable
2.4 Innersheath setting & during Running of
1 Thickness of sheath Meas. IS:7098(2)/Approved data sheet Log Book P R
machine
2 Dimensions Meas. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
3 Type of Material & Vergin material test Visual --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- Note-2
4 Colour Visual --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
5 Surface Finish Visual --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
2.5 Armouring Starting of Machine & During
1 Size of Armour strips / wires Meas. IS:7098(2)/Approved data sheet Log Book P R
Process
2 Lay Direction Visual --- do --- Plant Standard --- do --- --- do --- --- do ---
3 Lay length Meas. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
2.6 Outersheath setting & during Running of
1 Thickness of Sheath Meas. IS:7098(2)/Approved data sheet Log Book P R
machine
2 Surface Finish Visual --- do --- --- do --- --- do --- --- do --- --- do ---
3 Type of Material & Vergin material test Visual --- do --- --- do --- --- do --- --- do --- --- do --- Note-2
4 Overall Dia. Meas. --- do --- --- do --- --- do --- --- do --- --- do ---
5 Colour Visual --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
6 Embossing / Printing Visual --- do --- --- do --- --- do --- --- do --- --- do ---

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 QUALITY ASSURANCE PLAN FOR H.V. POWER CABLES (XLPE)
Client : M/s Siemens Ltd
Applicable Std. Project : Adani HYD-01 & HYD-11
Manufacturer's Name : QAP No. : KEI / MUM / Q-0464 / 2023-24 HT XLPE
M/s KEI Industries Limited, Rev. No. 01
IS : 7098 (Part 2) 2011
Sr. Type Of Quantum Of Reference Acceptance Format Of Scope of Inspection
Stage & Activity Characteristics Remark
No. Check Check Document Norms Record KEIL CLIENT/TPIA
1 2 3 4 5 6 7 8 9 10 11
3 TESTS ON FINISHED CABLES
3.1 Routine Tests 1 Conductor resistance Elect. 100 % Drums IS:8130 IS:8130 T.C. P R
2 High volatge test at room Temparature Elect. --- do --- IS:7098(2) IS:7098(2) --- do --- --- do --- R
3 Partial Discharge test Elect. --- do --- IS:7098(2) IS:7098(2) --- do --- --- do --- R Note-3
3.2 Acceptance Tests 1 High voltage test at room Temp° Elect. One Sample per Size IS:7098(2) T.C. P W
2 Conductor Resistance Elect. --- do --- IS:8130 --- do --- --- do --- W
3 Tensile Strength ( for Aluminium Only) Mech --- do --- IS:8130 --- do --- --- do --- W Note -1
4 Wrapping Test ( for Aluminium Only) Mech --- do --- IS:8130 --- do --- --- do --- W Note -1
5 Annealing Test ( for Copper only) Mech --- do --- IS:8130 --- do --- --- do --- W Note -1
6 Physical dimensions Meas. --- do --- IS:7098(2)/Approved data sheet --- do --- --- do --- W

7 Thickness of Insulation, inner & outer sheath Meas. --- do --- IS:7098(2)/Approved data sheet --- do --- --- do --- W

8 Hot set Test for insulation Phy. --- do --- IS:7098(2)/Approved data sheet --- do --- --- do --- W
9 Insulation resistance (volume resistivity) test Elect. --- do --- IS:7098(2)/Approved data sheet --- do --- --- do --- W
Tensile Strength & Elongation at break test For Ins. &
10 Phy. --- do --- IS:5831 --- do --- --- do --- W
Outer Sheath
11 Partial Discharge test Elect. --- do --- IS:7098(2) IS:7098(2) --- do --- --- do --- W Note-3
12 Continuity test (Megger) Elect. --- do --- Plant Standard --- do --- --- do --- W
13 Core Identification of cable Visual --- do --- IS:7098(2)/Approved data sheet --- do --- --- do --- W
1 Sample per lot irrespective
14 FR-LSH Properties on Outer sheath / Cable Enviorn
size & Type
iOxygen Index at room Temp°. Enviorn --- do --- ASTM-D2863 Min.29% --- do --- --- do --- W
iiTemperature Index. Enviorn --- do --- ASTM-D2863 Min.250 Deg C --- do --- --- do --- W
iiiSmoke density Rating Enviorn --- do --- ASTM-D2843 Max.60% --- do --- --- do --- W
iv Acid Gas Generation Enviorn --- do --- IEC 754-1 Max.20% by weight --- do --- --- do --- W
v Flammability Test Enviorn --- do --- IEC : 60332 - 1
15 Anti Termite and Rodent Test Chem. --- do --- Plant Standard --- do --- --- do --- W
16 Rewinding of Drum Visual 1 Drum / Order Plant Standard --- do --- --- do --- W

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 QUALITY ASSURANCE PLAN FOR H.V. POWER CABLES (XLPE)
Client : M/s Siemens Ltd
Applicable Std. Project : Adani HYD-01 & HYD-11
Manufacturer's Name : QAP No. : KEI / MUM / Q-0464 / 2023-24 HT XLPE
M/s KEI Industries Limited, Rev. No. 01
IS : 7098 (Part 2) 2011
Sr. Type Of Quantum Of Reference Acceptance Format Of Scope of Inspection
Stage & Activity Characteristics Remark
No. Check Check Document Norms Record KEIL CLIENT/TPIA
1 2 3 4 5 6 7 8 9 10 11
3.3 TYPE TEST 1 Test on Conductor Elect. 1 Sample / Lot IS:8130 T.C. P R
a) Tensile Strength ( for Aluminium Only) Mech --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
b) Wrapping Test ( for Aluminium Only) --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
c) Annealing Test ( for Copper only) --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
d) Conductor Resistance Elect. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
e) Resistance test Elect. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---

2 Thickness of Insulation & sheath Meas. --- do --- IS:7098(2)/Approved data sheet --- do --- --- do --- --- do ---
3 Insulation resistance (volume resistivity) test Elect. --- do --- IS:5831 IS:5831 --- do --- --- do --- --- do ---
4 H.V.Test at room temp. Elect. --- do --- IS:7098(I) IS:7098(I) --- do --- --- do --- --- do ---
5 H.V.Water Immersion Test Elect. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
6 Partial Discharge test Elect. --- do --- IS:7098(2) IS:7098(2) --- do --- --- do --- --- do --- Note-3
7 Test for resistivity of semiconducting screen Phy. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---

8 Physical tests for Insulation Phy. --- do --- IS:7098(2)/Approved data sheet --- do --- --- do --- --- do ---
a) Elongation & Tensile strength at break --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
b) Ageing in air oven --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
c) Hot Set --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
d) Shrinkage Test --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
e) Water absorption test (Gravemetric ) --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
f) Degree of cross linking --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---

9 Physical Test on Outer Sheath PHY. --- do --- IS:7098(2)/Approved data sheet --- do --- --- do --- --- do ---
a) Loss of mass in air oven --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
b) Shrinkage Test --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
c) Hot Deformation --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
d) Thermal Stability --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
e) Heat Shock --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
f) Ageing In Air Oven --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
g) Elongation at berak & Tensile strength. --- do --- --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---

8 Test on GS Armour (Wire/Strip) --- do --- --- do --- IS:3975/IS:7098(2) --- do --- --- do --- --- do ---
a) Tensile Strength Phy. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
b) % Elongation Phy --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
c) Torsion ( Wire ) / Winding ( Strip ) Phy --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
d) Wt of Zinc Coating Chem. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
e) Dimensions Meas. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
f) Wrapping Test Meas. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
g) Resistance Test Elect. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
h) Uniformity of coating Chem. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
i) Armour Courage Meas. --- do --- IS:7098(2)/ Plant Standard --- do --- --- do --- --- do ---
1 Sample per lot irrespective
9 FR-LSH Properties on Outer sheath / Cable Enviorn Log Book P R
size & Type
i Oxygen Index at room Temp°. Enviorn --- do --- ASTM-D2863 Min.29% --- do --- --- do --- --- do ---
ii Temperature Index. Enviorn --- do --- ASTM-D2863 Min.250 Deg C --- do --- --- do --- --- do ---
iii Smoke density Rating Enviorn --- do --- ASTM-D2843 Max.60% --- do --- --- do --- --- do ---
iv Acid Gas Generation Enviorn --- do --- IEC 754-1 Max.20% by weight --- do --- --- do --- --- do ---
v Flammability Test Enviorn --- do --- IEC : 60332 - 1 --- do --- --- do --- --- do ---

Page 4 of 5
 QUALITY ASSURANCE PLAN FOR H.V. POWER CABLES (XLPE)
Client : M/s Siemens Ltd
Applicable Std. Project : Adani HYD-01 & HYD-11
Manufacturer's Name : QAP No. : KEI / MUM / Q-0464 / 2023-24 HT XLPE
M/s KEI Industries Limited, Rev. No. 01
IS : 7098 (Part 2) 2011
Sr. Type Of Quantum Of Reference Acceptance Format Of Scope of Inspection
Stage & Activity Characteristics Remark
No. Check Check Document Norms Record KEIL CLIENT/TPIA
1 2 3 4 5 6 7 8 9 10 11
9 Bending test Phy --- do --- IS:7098(2)/Approved data sheet --- do --- --- do --- --- do ---
10 Dielectric power factor
1) as a function of voltage Elec --- do --- IS:7098(2)/Approved data sheet --- do --- --- do --- --- do ---
2) as a function of temperature Elec --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
11 Heating cycle test Phy --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
12 Impulse withstand test Elect. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---
13 Insulation resistance (volume resistivity) test Elect. --- do --- --- do --- --- do --- --- do --- --- do --- --- do ---

Legends : P-Perform , R- Review, W : Witness, H : Hold (Offer for witness & obtain clearance) TPIA - Third Party Inspection Agency, TC - Test ertificate,

Note 1 : Annealing Test for Cu., Al-Tensile & Wrapping test Before sranding - TC's shall be reviewed at the time of inspection
Note 2 : Vargin material test - supplier TC's shall be reviewed at the time of inspection
Note 3 : Partial discharge test shall be carried out on full drum length For KEI INDUSTRIES LTD

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