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    Softener Calculation

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    Ari Wijaya
    This document provides design calculations for a softener unit for a 66 MW thermal power plant. It includes parameters like total flow required, feed water properties, resin selection, exchange capacity calculations, brine tank sizing, regeneration sequence and flow rates. The key specifications are 1 softener unit with 10 m3/hr flow, operating 10 hours between regenerations, using DUOLITE C-20 Na resin with a regeneration level of 150 kg NaCl/m3. The regeneration sequence consists of backwash, salt injection, slow rinse and final rinse steps over 105 minutes producing 22.014 m3 of waste water.

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    Softener Calculation

    Uploaded by

    Ari Wijaya
    121 views5 pages
    This document provides design calculations for a softener unit for a 66 MW thermal power plant. It includes parameters like total flow required, feed water properties, resin selection, exchange capacity calculations, brine tank sizing, regeneration sequence and flow rates. The key specifications are 1 softener unit with 10 m3/hr flow, operating 10 hours between regenerations, using DUOLITE C-20 Na resin with a regeneration level of 150 kg NaCl/m3. The regeneration sequence consists of backwash, salt injection, slow rinse and final rinse steps over 105 minutes producing 22.014 m3 of waste water.

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    This document provides design calculations for a softener unit for a 66 MW thermal power plant. It includes parameters like total flow required, feed water properties, resin selection, exchange capacity calculations, brine tank sizing, regeneration sequence and flow rates. The key specifications are 1 softener unit with 10 m3/hr flow, operating 10 hours between regenerations, using DUOLITE C-20 Na resin with a regeneration level of 150 kg NaCl/m3. The regeneration sequence consists of backwash, salt injection, slow rinse and final rinse steps over 105 minutes producing 22.014 m3 of waste water.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    121 views5 pages

    Softener Calculation

    Uploaded by

    Ari Wijaya
    This document provides design calculations for a softener unit for a 66 MW thermal power plant. It includes parameters like total flow required, feed water properties, resin selection, exchange capacity calculations, brine tank sizing, regeneration sequence and flow rates. The key specifications are 1 softener unit with 10 m3/hr flow, operating 10 hours between regenerations, using DUOLITE C-20 Na resin with a regeneration level of 150 kg NaCl/m3. The regeneration sequence consists of backwash, salt injection, slow rinse and final rinse steps over 105 minutes producing 22.014 m3 of waste water.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    DESIGN CALCULATION SHEET FOR SOFTENER UNIT

    By Samar Seth
    Client : TECHPRO

    Project : 1x 66 MW TPP

    Parameter Value Unit


    Total flow required 10 m3/hr
    Number of softeners working 1 plus 1 stby
    10 m3/hr
    Net flow per softener 10 m3/hr

    Feed Total Hardness 40 ppm as CaCO3


    Operating flow rate 10 M3/Hr
    Operating hour 10 Hr
    Output Between Regeneration for One
    Softner 100 M3
    Feed water Sodium 42.36 ppm as CaCO3
    Na/TC ratio 51%

    Method of regeneration C/F cocurrent


    Resin Selected DUOLITE C-20 Na

    Regeneration level 150 Kg NaCl/M3


    Hardness Leakage 0.75 ppm as CaCO3
    Correction factor-1 (TDS) 1
    Correction factor-2 (Na/TC) 2.07
    Total hardness leakage 1.5525 ppm as CaCO3

    Exchange capacity 69 Kg as CaCO3/M3


    Correction factor - 1 (Na Conc.) 1
    Correction factor - 2 (Feed Hardness) 1
    Correction factor - 3 (Regenerant conc.) 1 FOR NaCL > 12%
    Correction factor - 4 (Flow Rate, BV/hr) 0.96
    Correction factor -5 (Mechanical design 0.9
    Net Exchange capacity 59.62 Kg as CaCO3/M3

    Work Done 4.0 Kg as CaCO3

    Waste water (assumed) 20 M3 refer next page


    Work done with waste water 4.8 Kg as CaCO3
    Resin volume calculated 0.081 M3
    Required bed height 1.500 Mtr As per Enquiry
    Diameter Calculated 0.262 Mtr
    Diameter Provided 1.900 Mtr
    Area Provided 2.816 M2
    Resin volume provided 4.224 M3
    Free Board 80%
    HOS Calculated 2.700 Mtr
    HOS Provided 2.800 Mtr
    Specific Velocity 2.368 BV/Hr 5 TO 40 for C 20
    Surface Velocity 3.55 M/Hr < 50 M/HR for C 20

    Salt required 633.56 Kg 100%


    Salt Concentration in Brine Tank 24% 8 to 12 for C 20 Na
    Suggested Capacity of Brine Tank 3168 Ltr.
    Provided Capacity of Brine Tank 3500 Ltr.
    HOS of Brine Tank 2.00 Mtr
    Diameter of Brine Tank 1.55 Mtr
    selected diameter 1.6 Mtr
    HR for C 20

    or C 20 Na
    REGENERATION SEQUENCE OF SOFTENER UNIT
    Client : TECHPRO
    For One Vessel Only
    MODE OF REGENERATION C/F
    AREA OF THE VESSEL 2.82 M2
    REGENERANT QTY. 633.56 Kg. 2200

    SALT CONCENTRATION 10.00% 8 to 12 for C 20 Na

    Sr No. Step Design Basis Flow rate Time Volume


    M3/Hr minute M3
    1 Backwash 12.5 M/Hr. 35.198 10 5.866
    2 Salt injection 10-12% @ 2-8 BV/h 12.068 30 6.034
    3 Slow rinse 2 BV@Regenration Flow 9.868 55 8.447
    6 Final Rinse Service flow 10.000 10 1.667

    Waste water TOTAL 105 22.014


    ENER UNIT
    By Samar Seth

    Source Flow Velocity


    of Salt injection
    Filtered
    Filtered
    Filtered
    Filtered

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