Tecrail= AA ilies AIR a) EGWIGiae JIANGSU Tedrail Industrial.,Co.LTD SS: AMA HITRL-0O1-2018 Doe. No: QC/TRL-001-2018 He WS Ve Mh AS Spring inspection work instructions LF: RBA R/TRL-001-2018 Document Number: QC/TRL-001-2018 DATA: 2.0 Revision: 2.0 ZR AH: 2018-444 308 Date: April 30, 2018Tecrail HACE MIE BIRD A) EGG Gig JIANGSU Tedrail Industrial.,Co.LTD CA: HACER R/TRL-001-2018 Doe: No: QC/TRL-00L2018 RAE am | gone | arco | weno | ieee Version | Revision | Compilerand | Reviewer and | Af gral ween | Revisio ‘ompiler and | Reviewer a poroverand | ns revision | page number date date date een Cit Tie: 2.0 x Revision PO | ph [Zhu reaahl ! 27Tecrail= ACE A IE BARA Bl Sve JIANGSU Tedrail Industrial.,Co.LTD TRS: Doe. N 1. Af Purpose yi HEFL BRE iB LY A S98 5 EAE STO AE 7S Ae RAE PTT SOO RAE. In order to further improve the normative operation of the incoming inspection, in order to avoid different judgment standards arising from personal experience and thinking, a unified inspection standard is formulated 2. fi Range ACES SHALE AA) ORE. This work instruction is applicable to the inspection procedures of our company's springs. 3, RAS Responsibilities and authorities 3.1 BIO A TTT A PBA HS EAT A RU ALE The inspector is responsible for determining the quality of the springs produced by the production department. 3.2 HLA RA DTN SALEM TROT, AAO ASHE PRE PBT HO ates The inspector shall be responsible for the inspection and determination plan, be responsible for the implementation of the inspection process, and supervise the inspection standards implemented by the production department. 3.3 HORA SARE OT a EOE The product that the inspector cannot determine is finalized by the quality manager. 37me KARA Ba AR ZA JIANGSU Tedrail Industrial.,Co.LTD ARS: WH Tetrall FTRL-001-2018, /TRL-0O1-2018 SOIT, WHER AE Pa TALE, JEL 7 4 [A] AE. Inspectors must fil out the inspection report form in real time to ensure that the traceability 3.4 A SCRE RGR T bse Sei eM of the product has been determined and as an effective basis for quality improvement or rework processing, 4, BRAR Inspectors Hs ED Sea HO PR MAE SG PAS MUA EAT RR The quality department arranges the inspection and supervision by professional technicians who are familiar with the spring acceptance inspection standards and methods. 5. HHI Validation tools TRA AL. HR ER, RON, ARE Temperature control water tank, vernier caliper, pressure testing machine, detour inspection ruler, etc.Tetras SKA EA lia RA JIANGSU Tedrail Industrial.,Co.LTD 6. HR RHE Inspection standards See Fle ate AEE Judgment standard Judgment conclusion Bae PEGE SE ES AR OR th Material inspection _| Suppliers provide product material inspection report RLS EE BHI HS SpA Surface isino rust Passffail Visual inspection RMI EE PITA Surface is / no burr Passifail FUR ALIS TE BUI CHIR EHS Surface is / no crack Passifail Sa IEP Poh End face is / no flush Pass/fail IRAE PE AS iE ER BHD Rope Original length is / no meets Passffail Dimensional inspection drawing requirements ARBRE SRL ARER STA Effective number of tums is / no Passifail meets drawing requirements PIR FELTAIB. SUS PR AEG Go EE iI ae Gap between the ends, thickness Pass/fail of the end accord with drawing 7 AE AL EER et eh Hardness of product meets Passffail drawing requirements 5SUPP: HENS IA/TRL-001-2013 1, BATES Inspection method and process 6.1 HGH RE AAEHEIEL UR, bse NOT ATAAE 98°C. FPUAET Ha BSE LAL: Turn on the temperature control water tank and set the temperature required for inspection to 98 °C until the temperature rises to the set value. 6.2 HPRIR OGRA, FF 24 AMIN, OLR UAT BEE. ANE TATE DAE, BBR OD AGE oR A Hah: Put the spring into the boiling water. After 24 hours, observe whether the paint on the surface of the spring is detached. If it does not falll off, the next step can be tested. If it falls off, it can be judged as a non-conforming product; 6.3 ARR E RRMA HIE, SCN ER OY air FP FREAPAARERT AEA Rs Use the vernier caliper to measure the length of the spring after free extension. If the length meets the requirements of the drawing, the next step can be tested. If the length does not meet the requirements of the drawing, it can be judged as a non-conforming product. 6.4 RA aROMLYSR LE: FT FPR, HTTP FERS FRG SE PIE ASA: RARER TE, HOES. FAME BERET, CRAWTEM NMEA. PURER RT MRER, IRE Operation of the pressure testing machine: Turn on the power, press the “up” and “down” keys to adjust the appropriate height of the upper and lower molds into the test spring: press the cancel button to enter the parameter input: input the stroke according to the drawing requirements, press the enter key to return to the test interface. The displacement to be tested reaches the set value, and the pressure value corresponding to the current stroke is recorded. Print test data after the test is over and save the record. 6.5 SOLA: ATARI ARTERY. EMIS, RMITEAE: Appearance inspection: Observe the spring surface for cracks, burrs, etc., 67SH: ALAS R/TRL-001-2013, affecting its performance 7. ER RAE Inspection results and treatment methods 7.1 i LW STE, HSH, RAR RST Bi, HBR T AO AAR Through the above test methods and processes, the spring is gradually determined, the qualified products, the non-conforming products and the total number of the totals are calculated, and the data is carefully filled into the inspection report. 7.2 EH SAAS, FEE EH SANE aR: Classify qualified products and non-conforming products, and mark the qualified products and non-conforming products; 73 GRRERERMS, MOAR RAE IER Report the inspection results to the leader, and make the qualified goods storage and non-conforming product processing records.