Power saving project for Packaged Air-con

Toyo Enterprise AP Pte Ltd

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Electricity used for Air conditioner accounts for
50% in total electric consumption at commercial
building and 35% to 40% at factory.

Others Air-con
30% 35%

Air-con
Production
machine Production
35% machine
Others

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Packaged Air conditioner（DX)

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Packaged is popular at factory

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 Position to be installed EcoPowerFit
90% of electric
consumption in Air
conditioner &
refrigerator are used
by compressor

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 Formulation of kWh：－
(Singapore / Malaysia)
415V×Amp×√3×PF×running time＝kWh

(Thailand / Indonesia/China/Vietnam)
380V×Amp×√3×PF×running time＝kWh

(Philippines / Japan)
220V×Amp×√3×PF×running time＝kWh

Able to save kWh if you reduce (V) ？？？

Yes, when you apply to single phase but it’s impossible for 3
phases because Amp will goes up even if you reduce V…after
all…Nonsense!

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 Zone control by cyclic program
Image of Cyclic control by EcoPowerFit
10% saving program (stop compressor 3 mins in 30 mins)
0 3 6 9 12 15 18 21 24 27 30(mins)
AC-1 running stopping running
AC-2 running stopping running
AC-3 running stopping running
AC-4 running stopping running
AC-5 running stopping running
AC-6 running stopping running
AC-7 running stopping running
AC-8 running stepping running

Image of Cyclic control by EcoPowerFit

20% saving program (stop compressor 3 mins x 2 times in 30 mins)
0 3 6 9 12 15 18 21 24 27 30(mins)
AC-1 running stopping running stopping running
AC-2 running stopping running stopping running
AC-3 running stopping running stopping running
AC-4 running stopping running stopping running
AC-5 running stopping stopping running
AC-6 running stopping stopping running
AC-7 running stopping stopping running
AC-8 running stopping stopping running

Copyright © Toyo Enterprise AP Pte Ltd 2016. All rights reserved

Temp & Humidity change Before/After installation
(Nanyang Technological University in Singapore)

EcoPowerFit control

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 How the room temp changes when
controlling comp?
28
27
(1) What is the Setting Temp:
25dC??? ±2℃ 26 room temp change plus 0.3 to 0.5dC A:Room Temp

Mechanical thermostat→25dC ±2dC tolerance 25 July,15th 2012

Digital Thermostat→25dC ±1dC tolerance 24 room temp change plus 0.3 to 0.5dC B:Room Temp

23 May,7th 2012

22
(2) What is the Room Temp:

Depending on:-
<1> Weather=Out side Temp
<2> Heat load such as Machine and human being,,,, in the room

(3) If EcoPowerFit
control Comp how is the room temp?
Room temp will be changed about 0.3 to 0.5℃ from current room Temp. 3 mins

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Position of Thermostat and its tolerance

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 Image of temp distribution map
before/after EcoPowerFit
(Temperature change distribution map)
22+ X d C Before

(Average of 22 d C (plus minus X d C)

room temperature)
22- X d C

23+ X d C After increasing 1d C

Increased 1d C 23 d C (plus minus X d C)

23-X d C

(pushed the bottom line)

After installing EcoPowerFit

(Can expect 15% energy saving in case of 15% ratio program but it depends load of AC )

22+ X d C

(Average of 22d C (about plus X + 0.5 to 1 d C, minus X d C in case of 15% ratio )

room temperature)
22- X d C

(Before) (EcoPowerFit) (Increased 1d C) 23+ X d C

22+ X d C X + 0.5 to 1 d C/15% program ) 23 d C

22d C 23-X d C

22-X d C

Remark: X is unknown quantity. It depends on type & model of Air-conditioner, environment and system.
Customer shall put actual differential d C to suit their environment.

Copyright © Toyo Enterprise AP Pte Ltd 2016. All rights reserved

 Do you know？

Timer & Demand controller

may damage
compressor.
電気の基本料金は当月の使用分ではなく、過去12ヶ月の一番高かった月の料金が、
当月も請求されていることをご存知でしょうか？しかも、その月の30分間の電力の最大値で
基本料金が決定されます。すなわち使ってもいない電気代が１１ヶ月間も余分に請求されていることです。
基本料金と、使用量のムダを削減して電気料金の大幅な削減を計ろうとするのが
デマンドコントロール システムです。
電気の供給者である電力会社もデマンドコントロールを推奨しています。

しかし・・・

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 EcoPowerFit has 2 significant features
◎Compressor protection system
EcoPowerFit observe running situation of compressor
every seconds so as not to control (stop) compressor
with dangerous timing which might be damaged.
◎Normal operation priority system
EcoPowrFit doesn't control 20 mins if the compressor has
been stopped 15 consecutive mins.
( it can be adjustable)
Don’t worry.
I will protect
I am safe!. you.
Get along together!

Copyright © Toyo Enterprise AP Pte Ltd 2016. All rights reserved

Compressor protection system
Ex）3 minutes is compressor protection time when compressor start to work again. At this timing, EcoPowerFit dosen't control
compressor. ( In case of chiller, 5 minutes is reccomended by Air-condittion manufacturer, please contact with
manufacture to make sure compressor protection time before making program)

Time 0 10 13 30
Condition of Re-starting running normally
Air-con stopped by thermostat control
4.5 minutes

This is the time that EcoPowerFit do not control to protect compressor

Copyright © Toyo Enterprise AP Pte Ltd 2016. All rights reserved

How EcoPowerFit monitors?
EcoPowerFit reads the
ampere 1,000 times
/seconds and keep the
data in its memory

As a result,
EcoPowerFit is able to
provide 4 different
power saving data.

Copyright © Toyo Enterprise AP Pte Ltd 2016. All rights reserved

Compressor & Magnetic contactor

EcoPowerFit

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 Life of Magnetic contactor
Electrical life:2000K! Mechanical life: 5000K!

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 Normal operation priority system

In this case, EcoPowerFit do not control some time (depends on setting) so that room temperature can be
reached setting temperature.

It is available to set fixed time from 0~99 minutes

Ex) If Air-con has been stopping more than 15 minutes, priority operation will be set 20 minutes.
(EcoPowerFit doesn't control 20 minutes)

Time 0 15 30 5
Condition of Air- running normally running normally
con stopped more than 15mins control
4.5 minutes
Next 30mins (session)

Normal operation priority

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 EcoPowerFit can provide 4 different data
■ Power consumption ■ Operation time・Control time・ Stopping time
by thermostat etc

■ Power control
■ Monthly consumption

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 Data accuracy/EcoPwerFit shows 25.75%
saving
→ PT Sanyo Compressor used their own monitoring equipment to
check the data accuracy
DATA KONSUMSI LISTRIK AC DENGAN ALAT HEMAT ENERGY " EcoPowerFit"

KONSUMSI (KWh)

Be-One Non Active

Be-One Active
I
191.9
156.8
II
195.6
144.3
III
194.1
131.2
IV
195.4
152.1
V
192.1
130.4
VI
202
140.8
VII
196.6
151.7 127.3
VIII
185
IX
202
153
X
198.8
146.2
XI
194
133.8
AVE
195.23
142.51
% DOWN

27.00 The data

KONSUMSI LISTRIK AC MENGGUNAKAN ALAT BE-ONE shows
250 EcoPowerFit 未使用

200
27%
EcoPowerFit 使用

150 saving
KWh

100

50
Result
0
I II III IV V VI VII VIII IX X XI

※電力測定器を使用しエアコンの一次側を測定
（使用前・使用後それぞれ１週間測定）

Copyright © Toyo Enterprise AP Pte Ltd 2016. All rights reserved

 EcoPowerFit Calendar system
1. Able to adjust saving program according to the season.
2. Able to use 4 time zones in 24 hrs.

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 Common misunderstand about surge
Common misunderstanding

Situation (1) （Amp)

Before Running
BeONEtime
installation
40 Amp

0 Amp
Time
Formulation of kWh：380V ×Amp×√3×PF×running hr＝ｋ Wh

Situation (2) （Amp)

Common understanding
Surge current for others
40 Amp

0 Amp
Time

Situation (3)
After BeONE installation
Surge current for Air-con （Amp)

40 Amp

0 Amp
Time

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