FABRICATION MANUAL

Fabrication Manual October 2019

 Table of Content

page number

System Overview

Main profiles 1-2

Accessory profiles 3
Accessory products 4
Glazing beads 5
Reinforcements 6-9
Cutting Sizes 10
Preparation of Profiles 11-25
Hardware of Casement Windows 26 - 37
Hardware of Double Sash 38 - 40
Hardware of TILT & TURN 41 - 46
Hardware of Outward Opening 46 - 49
Welding & Corner Cleaning 50 - 60

Preparation of Transom 61 - 66
Assembly 67 - 71
Applicaitons 72 - 86
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UNPUBLISHED WORK c 2010 - DECEUNINCK

THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION, DO NOT COPY OR DISCLOSE THIS INFORMATION
Techni

WITHOUT THE EXPRESS WRITTEN CONSENT OF THE DECEUNINCK

DECEUNINCK RESERVES THE RIGHT TO CHANGE THIS DRAWING AND ANY ASSOCIATED DOCUMENTS.
 SYSTEM OVERVIEW
Main profiles

62 74 62 98

14
12070
13091 13091
60

60

60

60
13086
12070 12070
13086 13087 13086

46
13087 40 13087
13088
13088 13088
13095

12301 12303 12304 12302

42 78
42 54

60 80
60 60

13082
12070 12070 13160 12999
60

60
13515
13086 13086

13087 13087
13088 13088

12329 12320 12321 12327

60 40 32 32

59 59 75 85
60

60

60

60
13080

13065
13090
ce

13089
i

13080
houtnot

13048 13048 13048 13048

12070

12310 12315 12318 12311

t
o change wi

59 59 75 85
58
79
95 105
ectt

13048 13048
e subj
s ar

70
caldocum ent

60

60

60

60
13080

13065

13080
13048
12070 13094
Techni

12335 12316 12333 12312

55 65
58 39

FM-10/2019 1
 SYSTEM OVERVIEW
Main profiles

61 40 58 80

59

24
70

70

70
13091
13091 13091 12070

60
12070 12070 13086
13086 13086
46

13087
13087 13087
13088 13088 13088

13048
12070

12309 12332 12326 12334

59
41 78 40

( A Class Wall Thickness)

62 80 59
i
houtnotce

14
t
o change wi

12070 12070
60

60

60
13086 13086
46

13087 13087
ectt

13088 13088
e subj

13043
12070
s ar

12338 12322 12314

caldocum ent

42 40 59
Techni

FM-10/2019 2
 SYSTEM OVERVIEW
Accessory Profiles

12433 53
38
12354 12368 12726
12353 12365

5
8
.5

15
21
12435
12355
12950

°
3.6

45
12732

100
12988

12356
12063 12064
7

47
80.

60.

12951
12935
12352 12932
12936

12948 68.5

40
38

75
70 10031
=>12301-12338

70
77
60
36 12725

12937 58.5

11033

63
70
60

12936

70 12156
60 12933
12154

13083
12153 12155
60

2
30.
40
12432
38
25

25
49.5 12983 12983

12409
11417
48
5

38 12023
22.

12357

3
35.2

8.
29
11
3333
9.75 30 9.75
12158
25

156 12511

25
10
12054
ce

140 24.8
6
i
houtnot

58 12024
90
t
o change wi

12055 45
60

3334 11
6

12061
25

45
90 12060 12
37.4
ectt

60

12065
180
6

33
e subj
s ar

12062
50

12366 11066
6
caldocum ent

12519

5
23.
19

39

12358 150
150
Techni

70

FM-10/2019 3
 SYSTEM OVERVIEW
Accessory Profiles

13112

4
933

13111
13113
11641
13110
13198 12827

12974 12975 12960 3299 10407

13043
20

70

12355
13142
=>12301/12303/12304 12888
/12309/12338
13145 19480 11609
=>12302 =>12063/
12064

140
13140
13141 =>12309
=>12332

8
7.

13677
3253
=>3333

10463
116
i
houtnotce

3254
13122 =>3334
8
7.

=>12054 13676
t
o change wi

11644

13160
ectt

=>12321
13515
e subj

=>12327
s ar
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13104
=>12055
Techni

FM-10/2019 4
 SYSTEM OVERVIEW
Glazing Beads

GLASS THICKNESS (mm) GLAZING BEAD APPLICATION DETAIL

4 4 mm
36.5

12342
4 mm

20
6 6 mm
32

12346

20
6 mm

8 8 mm
32

12343

20
8 mm

10 10 mm
30.5
12348

20

10 mm

28 12 mm
12
12641

20

12 mm

24 24 16 mm
16
12640

12645
20

20

16 mm

20 mm
20
21
12341

20 mm
20

17 24 mm
24
12340

20

24 mm

25 mm
25 15.5
12643

20

25 mm
t
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9 32 mm
12648

32
20

32 mm
ectt
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36 mm
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5
36
12649
caldocum ent

20

36 mm
Techni

FM-10/2019 5
 SYSTEM OVERVIEW
Reinforcements

12070 13091 13086 12070 13091 13086

12301

12302
11x23x27.5x1.2 11x23x27.5x23x1.2 27.5x23x27.5x2 11x23x27.5x1.2 11x23x27.5x23x1.2 27.5x23x27.5x2

13087 13088 13087 13088

27.5x23x1.2 27.5x23x2 27.5x23x1.2 27.5x23x2

13095 12070 13086 13087 13088

12303

12329
27.5x36.5x27.5x1 11x23x27.5x1.2 27.5x23x27.5x2 27.5x23x1.2 27.5x23x2

12070 13048 12070 11451 13086

12310

12304

11x23x27.5x1.2 5x6.8x5x1 11x23x27.5x1.2 23.8x29.5x1.5 27.5x23x27.5x2

13087 13083 13088

13090 13089 13048
12315

27.5x23x1.2 23.8x30x1.2 27.5x23x2

28.8x30x28.8x1.2 28.8x30x28.8x1.5 5x6.8x5x1

13080 13048 12070 13048

12318

12335

40x30x40x5.5x1.2 5x6.8x5x1 11x23x27.5x1.2 5x6.8x5x1

13080 13048 13080 13065 13048

12333

12311

40x30x40x5.5x1.2 5x6.8x5x1 40x30x40x5.5x1.2 30x40x1.2 5x6.8x5x1

12070 13091 13086 13080 13065 13048

12312
i
houtnotce

12320

40x30x40x5.5x1.2 30x40x1.2 5x6.8x5x1

t
o change wi

11x23x27.5x1.2 11x23x27.5x23x1.2 27.5x23x27.5x2

13087 13088
13094 13048
12316
ectt
e subj
s ar

27.5x23x1.2 27.5x23x2 26x30x26x1.2 5x6.8x5x1

caldocum ent

13082 12999
12321

12327
Techni

10x19x35.8x11x1.2 13.8x28x13.8x14.4x1

FM-10/2019 6
 SYSTEM OVERVIEW
Reinforcements

12070 13091 13086 12070 13091 13086

12309

12302
11x23x27.5x1.2 11x23x27.5x23x1.2 27.5x23x27.5x2 11x23x27.5x1.2 11x23x27.5x23x1.2 27.5x23x27.5x2

13087 13088 13087 13088

27.5x23x1.2 27.5x23x2 27.5x23x1.2 27.5x23x2

12070 13091 13086 12070 13043

12310
12309

11x23x27.5x1.2 11x23x27.5x23x1.2 27.5x23x27.5x2 11x23x27.5x1.2 4x6x4x1

13087 13088

27.5x23x1.2 27.5x23x2

( A Class Wall Thickness)

12070 13091 13086 12070 13091 13086

12338

12314

11x23x27.5x1.2 11x23x27.5x23x1.2 27.5x23x27.5x2 11x23x27.5x1.2 11x23x27.5x23x1.2 27.5x23x27.5x2

13087 13088 13087 13088

27.5x23x1.2 27.5x23x2 27.5x23x1.2 27.5x23x2

12070 13043
ce

12322
t
o change wi i
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11x23x27.5x1.2 4x6x4x1
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FM-10/2019 7
 SYSTEM OVERVIEW
Reinforcements

P number Drawing Dimension Ix (cm�) Iy (cm�) PVC Profile

12301-12302
12070 11x23x27.5x1.2 0.46 0.55
12310-12320

12301-12302
13091 11x23x27.5x23x1.2 0.98 0.58
12320

12301-12302
13086 27.5x23x27.5x2 1.12 1.29
12320

12301-12302
13087 27.5x23x1.2 1.20 0.93
12320

12301-12302
13088 27.5x23x2 1.80 1.38
12320

13095 27.5x36.5x27.5x1 0.71 2.04 12303

12310 - 12315
12335 - 12318
13048 5x6.8x5x1 0.005 0.001 12311 - 12312
12333
12334 - 12314

13090 28.8x30x28.8x1.2 1.61 0.89 12315

13089 28.8x30x28.8x1.5 1.96 1.09 12315

12311-12312
13080 40x30x40x5.5x1.2 2.23 2.44
12318

13094 26x30x26x1.2 1.39 0.64 12316

13083 23.8x30x1.2 1.45 0.80 12304

t
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11451 23.8x29.5x1.5 1.79 1.26 12304

ectt

11452 23.8x29.5x2 2.25 1.57 12322

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13065 30x40x1.2 2.35 3.68 12311 - 12312

Techni

FM-10/2019 8
 SYSTEM OVERVIEW
Reinforcements

P number Drawing Dimension Ix (cm�) Iy (cm�) PVC Profile

13082 10x19x35.8x11x1.2 1.46 0.37 12321

13083 23.8x30x23.8x13x1.2 0.80 1.45 12156

12936 30x50x1.2 6.30 2.84 12354 / 12725

12933 30x50x2 9.85 4.38 12725

12948 60x90x2 66.26 35.69 12433

12935 30x30x1.5 2.25 2.22 12732

12932 30x30x2 2.83 2.79 12732

11417 30x57.7x1.5 10.91 3.94 11033

12951 83x12.7x2 21.30 0.17 12435

12983 10x11x29.5x11x10x1.2 0.87 0.14 12153

12937 50x50x1.2 9.09 9.16 12352 - 12432

12988 32x38.6x1.2 0.97 0.95 12353

t
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12950 5.03 5.03 12351

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FM-10/2019 9
 CUTTING SIZES

Note : Welding thickness is included in sash calculations. The sash overlap is 8mm in the calculations.

FIGURES

.
.

.
.

.
.

.
PROFILE

CUTTING

SIZES

The welding thickness (3+3=6mm) must be added to frames

FRAME L
(12301,12304,12338)
- - - - 62 - 40 - 18 - - - - - - -

FRAME L (12309) - - - - 60 - 39 - 18 - - - - - - -
SASH

FRAME L (12303) - - - - 86 - 52 - 18 - - - - - - -

FRAME T - - - - 98 - 58 - 18 - - - - - - -

ARC. FRAME
(12302/12332) - - - - 134 - 76 - 18 - - - - - - -

FRAME L
(12301,12304,12338)
- 84 - 62 - 40 - 186 - 164 - 142 - 113 - 91 - 238 - 216 - 194 - 139 - 117

FRAME L (12309) - 82 - 61 - 40 - 184 - 163 - 142 - 111 - 91 - 236 - 215 - 194 - 138 - 117
TRANSOM

FRAME L (12303) - 108 - 74 - 40 - 210 - 176 - 142 - 125 - 91 - 262 -228 - 194 - 151 - 117

FRAME T - 120 - 80 - 40 - 222 - 182 -142 - 131 - 91 - 274 - 234 - 194 - 157 - 117

ARC. FRAME
(12302/12332) - 156 - 98 - 40 - 258 - 200 - 142 - 149 - 91 - 310 - 252 - 194 - 175 - 117

12310 - 12315 - 12334 - 12339 12311 - 12312

ice

FRAME L
houtnot

(12301,12304,12338)
- 94 - 72 - 50 - 196 - 174 - 152 - 123 - 101 - 248 - 226 - 204 - 149 - 127

FRAME L (12309) - 92 - 71 - 50 - 194 - 173 - 152 - 122 - 101 - 246 - 225 - 204 - 148 - 127
t
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FRAME L (12303) - 118 - 84 - 50 - 220 - 186 - 152 - 135 - 101 - 272 - 238 - 204 - 161 - 127

FRAME T - 130 - 90 - 50 - 232 - 192 - 152 - 141 - 101 - 284 - 244 - 204 - 167 - 127

ARC. FRAME
ectt

(12302/12332) - 166 - 108 - 50 - 268 - 210 - 152 - 159 - 101 - 320 - 262 - 204 - 185 - 127
GLASS
e subj

12335 12318 - 12333

s ar

FRAME L
(12301,12304,12338)
- - - - 194 - 175 - 150 - 124 - 102 - 228 - 206 - 184 - 139 - 117
caldocum ent

FRAME L (12309) - - - - 192 - 174 - 150 - 123 - 102 - 226 - 205 - 184 - 138 - 117

FRAME L (12303) - - - - 218 - 187 - 150 - 134 - 102 - 252 - 218 - 184 - 151 - 117
Techni

FRAME T - - - - 230 - 193 - 150 - 141 - 102 - 264 - 224 - 184 - 157 - 117

ARC. FRAME
(12302/12332) - - - - 266 - 211 - 150 - 160 - 102 - 300 - 242 - 184 - 175 - 117

FM-10/2019 10
 PREPARATION of PROFILES
Drainage & Air holes

30

47 30 30

30

* Drainage and air holes must be applied as explainedin the manual.

* In the windows with laminated colors 3 air holes

must be applied.

30 30

30 30
ectt
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* The width of frame or frame to transom axe length,

s ar
caldocum ent

* If it is lower than 400 mm the drainage is applied as 2 holes from inside, 1 hole from outside.

* If this length is higher than 900 mm, third hole from inside ande outside is drilled.
Techni

* In the case of french opening applications, the false mullion profile is accepted as transom.

FM-10/2019 11
 PREPARATION of PROFILES
12301 - 12304 - 12338

decompression

100 300 ~~~ 300 100

TCL)

FCL)
12301 12304 12338

h(

h(
ng Lengt

ng Lengt
TCL-5

ti

i
Transom Cut

t
Fram e Cut
t
o change wi i
houtnotce

12301 12304 12338

drainage holes

5
ectt

5
e subj

water
30 +0
discharge
s ar

30-40 30
-3

30
caldocum ent

85
13000
3.9*16
Techni

FM-10/2019 12
 PREPARATION of PROFILES
12303 - 12309

decompression

100 300 ~~~ 300 100

TCL)

FCL)
12303 12309

h(

h(
ng Lengt

ng Lengt
TCL-5

ti

i
Transom Cut

t
Fram e Cut
t
o change wi i
houtnotce

12303 12309
drainage holes
water

5
ectt

5
discharge
e subj

30 +0
s ar

30-40 30
-3

30
caldocum ent

85
13000
3.9*16
Techni

FM-10/2019 13
 PREPARATION of PROFILES
12302 - 12332

100 300 ~~~ 300 100

TCL)

FCL)
h(

h(
ng Lengt

ng Lengt
TCL-5
12302 12332

ti

i
Transom Cut

t
Fram e Cut
decompression
t
o change wi i
houtnotce

12302 12332

5
water

discharge drainage holes

30-40 30
ectt

5
e subj

85 30
+0
s ar

-3
30
caldocum ent

13000
3.9*16
Techni

FM-10/2019 14
 PREPARATION of PROFILES
12320 - 12326

100 300 ~~~ 300 100

TCL)

FCL)
12320 12326

h(

h(
ng Lengt

ng Lengt
decompression

TCL-5

ti

i
Transom Cut

t
Fram e Cut
t
o change wi i
houtnotce

12326
12320

5
ectt

drainage holes
e subj

water
30-40 30

5
s ar

discharge
+0
caldocum ent

-3
30

13000
3.9*16
85 30
Techni

FM-10/2019 15
 PREPARATION of PROFILES
12310 - 12315

Air slots must be drilled as drainage holes.

decompression

100 300 ~~~ 300 100

h(
ng Lengt FCL)
12310 12315

t
Fram e Cuti
t
o change wi i
houtnotce

12310 12315

5
ectt

su tahliye drainage holes

30-40 30
e subj

delikleri

5
s ar

+0
caldocum ent

-3
30

85 30 13000
3.9*16
Techni

FM-10/2019 16
 PREPARATION of PROFILES
12335

Air slots must be drilled as drainage holes.

70
decompression

100 300 ~~~ 300 100

h(
ng Lengt FCL)
FCL-140
12335

t
Fram e Cuti
70
i
houtnotce

12335
t
o change wi

5 drainage holes
ectt

water 30-40 30

5
e subj

discharge
+0
-3
s ar

30
caldocum ent

85 30
13000
3.9*16
Techni

FM-10/2019 17
 PREPARATION of PROFILES
12316

Air slots must be drilled as drainage holes.

12316

70
decompression
100 300 ~~~ 300 100

h(
ng Lengt FCL)
FCL-140

t
Fram e Cuti
12316

70
i
houtnotce

12301
t
o change wi

5
drainage holes
ectt

30-40 30
e subj

5
s ar

water
12316 30 +0
-3
caldocum ent

discharge 30

85 13000
3.9*16
Techni

FM-10/2019 18
 PREPARATION of PROFILES
12311 - 12318

Air slots must be drilled as drainage holes.

decompression

100 300 ~~~ 300 100

TCL)

FCL)
h(

h(
ng Lengt

ng Lengt
TCL-5

ti

i
Transom Cut

t
Fram e Cut
12311 12318

12311 12318
t
o change wi i
houtnotce

5
water
30-40 30 drainage holes
ectt

discharge
e subj

5
s ar

+0
-3
30
caldocum ent

85 30
13000
3.9*16
Techni

FM-10/2019 19
 PREPARATION of PROFILES
12312

DECOMPRESSION

(B) - The slot that has the dimension of

5x30 is drilled on inside of sash profile

12312
for decompression.

100 300 ~~~ 300 100

TCL)

FCL)
Water drainage application

h(

h(
on outward opening door sash

ng Lengt

ng Lengt
TCL-5

ti

i
Transom Cut

t
Fram e Cut
(B)

12312 (A)
i
houtnotce

5
t
o change wi

12301
30-40 30 drainage holes
ectt

85 30

5
e subj

+0
-3
30
s ar
caldocum ent

13000
12312 3.9*16
Techni

FM-10/2019 20
 PREPARATION of PROFILES
12333

DECOMPRESSION

(B) - The slot that has the dimension of

5x30 is drilled on inside of sash profile

12333
for decompression.

100 300 ~~~ 300 100

TCL)

FCL)
Water drainage application

h(

h(
on outward opening door sash

ng Lengt

ng Lengt
TCL-5

ti

i
Transom Cut

t
Fram e Cut
(B)

(A)
12333
i
houtnotce

5
t
o change wi

12301
30-40 30 drainage holes
ectt

85 30

5
e subj

+0
-3
30
s ar
caldocum ent

13000
12333 3.9*16
Techni

FM-10/2019 21
 OUTWARD OPENING WINDOW APPLICATION
Cutting & Welding

1. In the reverse - butt welding application, the frame must be

cut by adding 6 mm for welding waste for each piece.

2. The width of frame profiles are determined by the center of mullion.

1200
SAMPLE :

Frame width : 1200 mm

Transom center : 550 mm

650 550
The horizontal frame profiles must be cut with
1200
the dimension as shown as given in the figure ( 550 + 6mm ; 650 + 6mm )

65
0+
6
m
m

W
idt
h

55
0+
6
m
m

m
m
6
t+
gh
i
He

REVERSE - BUTT WELDING

t
o change wi i
houtnotce

* The frame profiles are welded on a single-head as given below.

After the welding , the cleaning must be done manually.

s ar
caldocum ent
Techni ectt
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FM-10/2019 22
 OUTWARD OPENING WINDOW APPLICATION
''V'' notching

12304

12329

The drainage application

in reverse butt welded frames

sü Cutting size of Z mullion

çü
l
tö
ı
kay
ta
Or FRAME TO FRAME
Z
The cutting size of Z mullion is determined

12304 - 44 by using table

side by using an appropriate V notching machine.

62 mm

Welding thickness
le

12329-Max Z Mullion
i
ram e prof

3
3
ded f
i
houtnotce

5mm

80 m m
twel

71.
Reverse-but
ectt
e subj t
o change wi

12304
s ar
caldocum ent

* The inside dimension of ''V notching'' = the width of transom - 6 mm,

* The V cutting must be done by using special V cutting machine.

Techni

FM-10/2019 23
 OUTWARD OPENING WINDOW APPLICATION
''V'' notching

* The reinforcement of Z mullion ( 12329 ) is fixed.

* The reinforcements of reverse-butt welded frame profiles are cut

* '' V welding '' machine is required to weld as ''V shape''.

This welding can be done or single-head or double-head.

* The reinforcement of the reverse-butt welded frames are inserted while the cooling of the weld has started.

This application must be done during the welding process.

e subj
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* Finally verticals of frame profiles are welded.

Techni

FM-10/2019 24
 OUTWARD OPENING WINDOW APPLICATION
Installation

The hardwares which have a Back set 22 Esp. and friction stays

are installed to outward opening window.

TOP HUNG (TH)

e subj
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o change wi
ectt i
houtnotce

* There are two types of outward opening windows

caldocum ent

top hung (TH) and side hung (SH).

Techni

FM-10/2019 25
 HARDWARE of CASEMENT WINDOWS
Esp. 15 B-Set

SG Esp. 15 B-Set Esp. 15 B-Set

12877 12897

10

24 35 12897 12897
12877 12877

12854

12310
Esp. 15 B-Set
12315

12335
# of
12318 P number Length
Striker
12311

13322 60 cm 2 15 15

13323 80 cm 2

13324 100 cm 3

13325 120 cm 3

13326 140 cm 3
12864

13327 160 cm 4 12870

13328 180 cm 4 13690

13693

10 11551

13696
SG Esp. 15 B-Set
12 13637
# of
43

P number Length 13698

Striker
13687
10
13400 25 cm 2
12854

13401 40 cm 2
35

13402 60 cm 2
ce

12897 12897
i
houtnot

12877 12877
13403 80 cm 2
t

13404 90 cm 2
o change wi

13405 100 cm 3

13406 110 cm 3
ectt
e subj

13407 120 cm 3
s ar

13408 140 cm 3
caldocum ent

13409 160 cm 3

13410 180 cm 4
Techni

There is no security piece in SG espagnolettes

FM-10/2019 26
 HARDWARE of CASEMENT WINDOWS
Esp. Security 15 B-Set

Security espagnolettes for

casement windows

10

24 35

12813

Esp. Security 15 B-Set

12310
# of
P number Length
Striker
12315

12335
13380 40 cm 2
12318

12311 13381 60 cm 2
15

13382 80 cm 2

13383 100 cm 3

13384 120 cm 3
12864

13385 140 cm 3 12870

13690
13386 160 cm 3
13693
13387 180 cm 4
11551
10
13696

13637
12
13698
43

13687
10

35

12813
s ar
caldocum ent
Techni ectt
e subj t
o change wi i
houtnotce

FM-10/2019 27
 HARDWARE of CASEMENT WINDOWS
Unlocked Security Espagnolettes 40 B-Set

12861-unlocked
10 10
security espagnolettes
25 39.5 25 60

12312 12311

12897
12877

12813

10 10
40

12 12
43

43

10 10

60 60

12813
12864

12870

13690

13693

11551
i
houtnotce

13696

13637
t
o change wi

13698

13687
ectt
e subj
s ar

12897
caldocum ent

12877
Techni

FM-10/2019 28
 HARDWARE of CASEMENT WINDOWS
Hinge Applications

# of HINGES

Sash Height < 1200 mm 2 pcs

1201 mm < Sash Height < 1900 mm 3 pcs

1901 mm < Sash Height < 2200 mm 4 pcs

85
=

çüsü
KanatÖl
=

13012
4.2*38
=

13048

13180 / 13530
85

13002
(3.9*32)

13180

# of HINGES

1500 mm < Sash Height < 1900 mm 3 pcs

125

1900 mm < Sash Height < 2200 mm 4 pcs

=

H)
ght(
Sash Hei
=

13012 13012
4.2*38 4.2*38

13048 13048
ce

13002 13002
i
houtnot

(3.9*32) (3.9*32)

13180 13181
t

=
o change wi
ectt
e subj

125
s ar
caldocum ent

13180 / 13530 13181 / 13531

Techni

FM-10/2019 29
 HARDWARE of CASEMENT WINDOWS
Adjustable Door Hinges

200
=
13012
4.2*38

H)
13538
ght(
Sash Hei 13048

13002
(3.9*32)
=

# of HINGES
200

1500 mm < Sash Height < 2100 mm 3 pcs

2100 mm < Sash Height < 2500 mm 4 pcs

200
=

13012
4.2*38
H)
ght(

13048 12920
Sash Hei
=

13002
ce

(3.9*32)
i
houtnot

12920
t
o change wi

=
ectt
e subj

# of HINGES
200
s ar

1500 mm < Sash Height < 1900 mm 3 pcs

caldocum ent

1900 mm < Sash Height < 2200 mm 4 pcs

Techni

FM-10/2019 30
 HARDWARE of CASEMENT WINDOWS
Locked Espagnolettes 35/85

Application of Application of
locked espagnolettes locked security espagnolette

12897 12897
12877 12877

35

12311

12875

12807
13341
12897 13545
12813
12877 13691
13695

12906

35
85

85

12312

12897
12813
12877
12880

L Jig Cylinder
ce

P number Product Name

x
i
houtnot

L
x

12800 Locked Esp. 35 / 85 180 cm - +

t
o change wi

13340 Locked Esp. 35 / 85 210 cm - +

13347 Locked Esp. 35 / 85 160 cm - +

ectt
e subj

Note : There are two alternatives for locking strikers

s ar

1. 12875 =>lock.striker
caldocum ent

12897 12897 2. 12815 =>adjustable lock.striker

12877 12877
Techni

FM-10/2019 31
 HARDWARE of CASEMENT WINDOWS
Locked Espagnolettes 28/85

Application of Application of
locked espagnolettes locked security espagnolette

12897 12897
12877 12877

28

12318

12875 12807
13341
12897 13545
12813
12877 13691
13695

12906
28
85

85

12333
28 28

12897
12813
12877
12880

L Jig Cylinder
ce

P number Product Name

x
i
houtnot

L
x

12802 Locked Esp. 28 / 85 180 cm - +

t
o change wi

13339 Locked Esp. 28 / 85 210 cm - +

13346 Locked Esp. 28 / 85 160 cm - +

ectt
e subj

Note : There are two alternatives for locking strikers

s ar
caldocum ent

1. 12875 =>lock.striker
12897 12897 2. 12815 =>adjustable lock.striker
12877 12877
Techni

FM-10/2019 32
 HARDWARE of CASEMENT WINDOWS
Locked Espagnolettes Without Cylinder 35/85

locked espagnolette locked security espagnolette

without cylinder without cylinder

12897 12897
12877 12877

35

12311

12875

12897 12813
12877
13542

12906
85

85

35

35 35
12312

12897 12813
12877

Axe L Jig Cylinder

ce

P number Product Name

x
i
houtnot

L
x
t
o change wi

13540 Locked Esp. 35 / 85 180 cm - -

ectt

Note : There are two alternatives for locking strikers

e subj

1. 12875 =>lock.striker
s ar

2. 12815 =>adjustable lock.striker

caldocum ent

12897 12897
12877 12877
Techni

FM-10/2019 33
 HARDWARE of CASEMENT WINDOWS
Locked Espagnolettes Without Cylinder 28/85

locked espagnolette locked security espagnolette

without cylinder without cylinder

12897 12897
12877 12877

28

12311

12875

12897 12813
12877
13542

12906
85

85

28

28 28 12312

12897 12813
12877

Axe L Jig Cylinder

ce

P number Product Name

x
i
houtnot

L
x
t
o change wi

13541 Locked Esp. 28 / 85 180 cm - -

ectt

Note : There are two alternatives for locking strikers

e subj

1. 12875 =>lock.striker
s ar

2. 12815 =>adjustable lock.striker

caldocum ent

12897 12897
12877 12877
Techni

FM-10/2019 34
 HARDWARE of CASEMENT WINDOWS
Door Locks

12882
or
eri

85
12807
13341
Ext

13545
13691
13695
12876
12880
911 910

35
12907

12885
WC DoorLock

12311-Everest Max Door Sash

90

12805
13342

12876

911 910

35
12907

12312-Everest Max Outward Door Sash

12884
or
eri

85
nt

12806
I

12876

911 910

35
12907

12881
or(30 B_Set)

12807
85

13341
13545
eri

13691
13695
Ext

12876
12880
911 910 12318-Everest Max Sash Z 75
ce

30
i

12907
houtnot

ock (30 B_Set)

t

13536
o change wi
ectt
e subj

12805
90

13342
WC Doorl
s ar

12333-Everest Max Outward Door Sash 75

caldocum ent

12876

911 910

30
12907
Techni

FM-10/2019 35
 HARDWARE of CASEMENT WINDOWS
Shoot Bolt (12091)

Everest Max window hinge ( 13180-13530 ) is used in the Double Sash application

13577 - Corner Driver

13180/13530

12091

15 B_Set Tilt & Turn

Espagnolettes

13560 480 - 750 mm

13561 750 - 1250 mm

13562 950 - 1450 mm

13563 1400 - 1900 mm

13564 1900 - 2400 mm

12321

12864

12870

12810 13690
=> 12321
13693

11551

13696

13637

13698

13687

12091
t
o change wi i
houtnotce

13577 - Corner Driver

s ar
caldocum ent
Techni ectt
e subj

FM-10/2019 36
 HARDWARE of DOUBLE SASH
Double handle + corner driver + espagnolette
(12321)

* Everest Max window hinge ( 13180 - 13530 ) is used in the Double Sash applications.

12877-12897

13577 - Corner Driver

Esp.15 B-Set
13195

# of
P number Length
Striker

13400 25 cm 2

15 Duble Sash Espagnolette

13401 40 cm 2
13560 480 - 750 mm
13402 60 cm 2
13561 750 - 1250 mm

13562 950 - 1450 mm 13403 80 cm 2

13563 1400 - 1900 mm 13404 90 cm 2

13564 1900 - 2400 mm
13405 100 cm 3

15 13406 110 cm 3

13407 120 cm 3

13408 140 cm 3

13409 160 cm 4

12864 13410 180 cm 4

12870

13690

13693

11551

13696

13637

13698

13687 12321

13195
i
houtnotce

13195
t
o change wi

13577 - Corner Driver

s ar
caldocum ent ectt
e subj

12877-12897
Techni

FM-10/2019 37
 HARDWARE of DOUBLE SASH
Double handle + corner driver + espagnolette
(12327)

* Everest Max window hinge ( 13180 - 13530 ) is used in the Double Sash applications.

12877-12897

13577 - Corner Driver

Esp.15 B-Set
12877

12897
# of
P number Length
Striker

13400 25 cm 2

Esp.15 B-Set
13401 40 cm 2
13560 480 - 750 mm
13402 60 cm 2
13561 750 - 1250 mm

13562 950 - 1450 mm 13403 80 cm 2

13563 1400 - 1900 mm 13404 90 cm 2

13564 1900 - 2400 mm
13405 100 cm 3

15 13406 110 cm 3

13407 120 cm 3

13408 140 cm 3

13409 160 cm 4

12864 13410 180 cm 4

12870

13690

13693

11551

13696

13637

13698 12327

13687

12877
12897
i
houtnotce

12877
t
o change wi

12897

13577 - Corner Driver

s ar
caldocum ent ectt
e subj

12877-12897
Techni

FM-10/2019 38
 HARDWARE of DOUBLE SASH
Double handle + corner driver + espagnolette

(12321/12327)

* Everest Max window hinge ( 13180 - 13530 ) is used in the Double Sash applications.

12877-12897 12877-12897

13577 - Corner Driver 13577 - Corner Driver

Esp.15 B-Set Esp.15 B-Set

13560 480 - 750 mm 13560 480 - 750 mm

13561 750 - 1250 mm 13561 750 - 1250 mm

13562 950 - 1450 mm 13562 950 - 1450 mm

13563 1400 - 1900 mm 13563 1400 - 1900 mm

13564 1900 - 2400 mm 13564 1900 - 2400 mm

12864

12870 12877
12327
13690 12897

13693

11551

13696

13637

13698

13687
t
o change wi i
houtnotce

13577 - Corner Driver 13577 - Corner Driver

s ar
caldocum ent ectt
e subj

12877-12897 12877-12897
Techni

FM-10/2019 39
 HARDWARE of TILT & TURN
DECEUNINCK (SIDE LOCKING)

13593

13565- 400 - 650 mm

13580
13566- 650- 850 mm

13567- 850 - 1100 mm

13568- 1100 - 1350 mm

13569- 1350 - 1600 mm

13584
13577

13583

13604- 360 mm

13574- 550 mm

13575- 750 mm

13576- 900 mm

13560- 480-750 mm

13561- 750-1250 mm

13562- 950-1450 mm

13563- 1400-1900 mm

13564- 1900-2400 mm

13443- 480-750 mm

13444- 750-1250 mm

13445- 950-1450 mm
13422
13446- 1400-1900 mm

13447- 1900-2400 mm
13423
i
houtnotce

13585 13582

13588
t
o change wi

13604- 360 mm
13586 13581
13574- 550 mm
ectt

13575- 750 mm
e subj
s ar
caldocum ent

13599
Techni

FM-10/2019 40
 HARDWARE of TILT & TURN
DECEUNINCK (BOTTOM LOCKING)

13580
13593

13565- 400 - 650 mm

13566- 650- 850 mm

13567- 850 - 1100 mm 13584

13568- 1100 - 1350 mm

13569- 1350 - 1600 mm

13583
13577

13604- 360 mm

13574- 550 mm

13575- 750 mm

13576- 900 mm

13560- 480-750 mm

13561- 750-1250 mm

13562- 950-1450 mm

13563- 1400-1900 mm

13564- 1900-2400 mm

13443- 480-750 mm

13444- 750-1250 mm

13445- 950-1450 mm
13422
13446- 1400-1900 mm

13447- 1900-2400 mm
13423
i
houtnotce

13585 13582
t
o change wi

13586 13581
13600
ectt
e subj

13426- 195-250 mm
s ar

13427- 240-500 mm
caldocum ent

13558
Techni

NOTE : The extension pieces (13426-13427) must be used sashes that have the width dimensions bigger than 850 mm.

FM-10/2019 41
 DOUBLE SASH - TILT & TURN
DECEUNINCK (BOTTOM LOCKING)

13593 13593

13426- 195-250 mm
13580 13580
13427- 240-500 mm
12877
12813
13557

13565- 400 - 650 mm

13583
13584 13583
13566- 650- 850 mm

13567- 850 - 1100 mm 13584

13577 13600
13568- 1100 - 1350 mm

13569- 1350 - 1600 mm

APPLICATION - A
13604- 360 mm

13574- 550 mm

13580 13420 13575- 750 mm

13576- 900 mm

13583 13584
13552- 750-1250 mm
13560- 480-750 mm
13553- 950-1450 mm
13556 13561- 750-1250 mm
13554- 1400-1900 mm
13562- 950-1450 mm
APPLICATION - B 13555- 1900-2400 mm
13563- 1400-1900 mm

13564- 1900-2400 mm

13421 13399

13422

13443- 480-750 mm

13444- 750-1250 mm
13424
13445- 950-1450 mm
ce

13446- 1400-1900 mm
i
houtnot

13447- 1900-2400 mm

13585 13585
t
o change wi

13582 13582
ectt

13586 13581 13581 13586

13577
e subj

13600
s ar
caldocum ent

13426- 195-250 mm 13426- 195-250 mm

13427- 240-500 mm 13427- 240-500 mm

13558
12877
Techni

NOTE : The extension pieces (13426-13427) must be used sashes that have the width dimensions bigger than 850 mm.

FM-10/2019 42
 DOUBLE SASH - TILT & TURN
DECEUNINCK - SIDE LOCKING-SHOOT BOLT

13593
13593

13580
13425 12877
13580

13565- 400 - 650 mm

13557
13566- 650- 850 mm 13583
13574- 550 mm
13583
13567- 850 - 1100 mm
13575- 750 mm
13584 13577
13570 13568- 1100 - 1350 mm 13584
13576- 900 mm
13569- 1350 - 1600 mm

APPLICATION - A

13552- 750-1250 mm
13604- 360 mm
13580 13420 13553- 950-1450 mm
13574- 550 mm
13560- 480-750 mm
13554- 1400-1900 mm
13575- 750 mm
13561- 750-1250 mm
13555- 1900-2400 mm
13576- 900 mm
13583 13584 13562- 950-1450 mm

13556 13563- 1400-1900 mm

13564- 1900-2400 mm

13443- 480-750 mm
APPLICATION - B
13444- 750-1250 mm

13445- 950-1450 mm

13422 13446- 1400-1900 mm

13421 13399
13447- 1900-2400 mm

13424
i
houtnotce

13585

13582
13585
t
o change wi

13582

13579 13581
13586
ectt

13586 13581
e subj

13571
s ar

13574- 550 mm 13574- 550 mm

caldocum ent

13575- 750 mm 13575- 750 mm

13425
13576- 900 mm 13576- 900 mm
Techni

NOTE : The extension pieces (13426-13427) must be used sashes that have the width dimensions bigger than 850 mm.

FM-10/2019 43
 DOUBLE SASH - TILT & TURN
DECEUNINCK - SIDE LOCKING-SHOOT BOLT

13593
13593

13580
13580
13425 12877

13557 13565- 400 - 650 mm

13566- 650- 850 mm 13583

13583
13584 13567- 850 - 1100 mm

13577 13568- 1100 - 1350 mm 13584

13572
13569- 1350 - 1600 mm

APPLICATION - A
13604- 360 mm

13574- 550 mm

13580 13420 13575- 750 mm

13560- 480-750 mm
13576- 900 mm
13561- 750-1250 mm

13562- 950-1450 mm
13583 13584
13563- 1400-1900 mm

13564- 1900-2400 mm

13443- 480-750 mm

APPLICATION - B 13444- 750-1250 mm

13445- 950-1450 mm

13446- 1400-1900 mm

13447- 1900-2400 mm
13421 13399

13422

13423
i
houtnotce

13585
t
o change wi

13582
13585

13582

13579 13586
ectt

13581
e subj

13581
13586

13573
s ar
caldocum ent

13574- 550 mm

13575- 750 mm
13425
13576- 900 mm
Techni

FM-10/2019 44
 DOUBLE SASH - TILT & TURN
Double Sash Locked Door Handle

13426 - ext. 195-250 13426 - ext. 195-250

13427 - ext. 240-500 13427 - ext. 240-500

12877
12813

13577
13600

13590 13590

13591 13591

13195

13428

13554 - 1400-1900 mm * 12801

13555 - 1900-2400 mm * 12803

12800

12802

13339
12880
13340

13347

13195

13577
13600

13426 - ext. 195-250

13426 - ext. 195-250
13427 - ext. 240-500
13427 - ext. 240-500
13558
12877
i
houtnotce

* If the width of sash is more than 850 mm, use the extension espagnolettes 13426/13427.
t
o change wi

* Use this application for locked espagnolettes / double sash openings.

* For the hinge, it is possible to use standart hinge or T & T hinges.

* The espagnolettes with " * " have jigs to extend the mechanism to top and bottom sides of sash.
ectt
e subj

*If there is need to have espagnolette on sides of sash standard locked espagnolette can be used.
s ar
caldocum ent
Techni

FM-10/2019 45
 HARDWARE of OUTWARD OPENING
22 Set Locked Espagnolettes

22 Set Locked Espagnolettes

P-number Length Striker

13372 28 cm 2

10 13373 40 cm 2
12874
17 21.5 13374 60 cm 2

12316 13375 80 cm 2

13376 100 cm 3

13377 120 cm 3

13378 140 cm 3

13379 160 cm 4

13345 180 cm 4

Opening
Drawing P Number Description Window Size Max.Kg
Angle

22
13 OUTWARD TH - 8" 210 mm
13526 1200 x 300 24 kg

13 OUTWARD TH - 10" 261 mm

13522 1200 x 450 16 kg

13 OUTWARD TH - 12" 311 mm

13523 1200 x 600 21 kg

TH - HORIZONTAL OPENING 13 OUTWARD TH - 16" 413 mm

13524 1200 x750 24 kg 13508

13 OUTWARD TH - 20" 508 mm

13509
13525 1200 x 900 24 kg

17 OUTWARD SH - 12" 312 mm

13527 650 x 1250 25 kg

17 OUTWARD SH - 16" 417 mm

13532 700 x 1300 30 kg
SH - VERTICAL OPENING
i
houtnotce

1-Ventilation Position 12874

t
o change wi

2-Closed Position
s ar
caldocum ent
Techni ectt
e subj

FM-10/2019 46
 HARDWARE of OUTWARD OPENING
25 B - set Espagnolettes

25 B-Set Esp. Jigged

P-number Length Striker

13462

13411 40 cm 2

13412 60 cm 2

13413 80 cm 2

13414 100 cm 2

13415 120 cm 3

13416 140 cm 3

25
13417 160 cm 3
10
13418 200 cm 3

12316

25

13462

13508

13509

12316

13462

12301
s ar
caldocum ent
Techni ectt
e subj t
o change wi i
houtnotce

FM-10/2019 47
 HARDWARE of OUTWARD OPENING
25 B - set Espagnolettes

25 B-Set Esp. Jigged

P-number Length Striker

12872

13411 40 cm 2

13412 60 cm 2

13413 80 cm 2

13414 100 cm 2

13415 120 cm 3

13416 140 cm 3

25
13417 160 cm 3
10
13418 200 cm 3

12316

25

12872

13508
1-Ventilation Position
13509

12872
i
houtnotce

2-Closed Position
caldocum ent
Techni e subj
s ar t
o change wi
ectt

FM-10/2019 48
 WELDING & CORNER CLEANING

To achieve best welding results, please observe the following :

3. The welding surface must be free of dirty, grease hand sweat, material chips, moisture and protective foils.

4. The welding parameter must be adjusted according to the following criteria.

4.1.Welding plate

4.2 Welding times

- Heating time - a minimum of 15 seconds

- Change-over time as short as possible, maximum of 2 seconds

- Cooling time - a minimum of 30 seconds

- No accelerated cooling (by the use of compressed air)

4.3 Welding pressure:

- Clamping pressure 6 bar

- Adjusting pressure 2.5-3 bar

- Welding pressure 6 bar

5. The welding support blocks must be used,

Welding Important !
Block Welding support blocks must be fixed with
1mm distance

screw Welding Machine

Bottom Part
ce

m
i

m
houtnot

1
e subj
s ar
caldocum ent t
o change wi
ectt

6. Top and bottom pieces of welding support blocks must be parallel to each other

7. Welding thickness must be 3 mm

Techni

FM-10/2019 49
 WELDING & CORNER CLEANING
Welding Blocks for (12301-12303-12304-12309)

2
5

5
2

0
13855 - 1
Single Head
5
59.

170 170

170

170
13855 - 2

Double Head

18.2

12301 12304 12303

0

2
5

5
2

13850 - 1

Single Head
5
69.

170 170
170

170
i
houtnotce

13850 - 2
Double Head
t
o change wi

18.2
12309
s ar
caldocum ent
Techni ectt
e subj

FM-10/2019 50
 WELDING & CORNER CLEANING
Welding Blocks for (12302-12332)

12302
5
59.

45

12332
13

45

170 170
i
houtnotce

2
5

5
2

0
t
o change wi

170

170

13881 - 1 13881 - 2

Single Head Double Head

s ar
caldocum ent
Techni ectt
e subj

FM-10/2019 51
 WELDING & CORNER CLEANING
Welding Blocks for (12310-12315-12311-12312-12314-12320-12322)

170 170
5

0
59.

2
5

5
2

170

170
13856 - 1 13856 - 2

Single Head Double Head

28

12310 12315 12314

12311

12312
e subj
s ar
caldocum ent t
o change wi
ectt i
houtnotce

12320 12322
Techni

FM-10/2019 52
 WELDING & CORNER CLEANING
Welding Blocks for (12316)

170 170
5

0
59.

2
5

5
2

170

170
Double Head

Single Head

28

12316
5
59.

The welding
block of
5

The welding
47.

Everest Max block of 12316

ce

Sash
t
o change wi i
houtnot

8.45 11.1 8.45

ectt

28
e subj

170 170
* If the hatched area of Standard welding
s ar

2
caldocum ent

5
2

block is cut, then it can be used for 12316.

170

170

13856 - 2
13856 - 1
Techni

Double Head
Single Head

FM-10/2019 53
 WELDING & CORNER CLEANING
Welding Blocks for (12335)

9.66

13856

A
2

6
9.
8
2

1.

2
5

5
2

0
5

11
59.

32

5
47.
13856 - 1
4
Single Head
1
25.

170 170
1
3.

8.45 11.1 8.45

28
170

170
13856 - 2
Double Head

8 11 22.3

2
2.
R
3

13
10

13853

41.3
s ar
caldocum ent
Techni ectt
e subj t
o change wi i
houtnotce

FM-10/2019 54
 WELDING & CORNER CLEANING
Corner Cleaning - Frames 60 mm

9.2

5
11324- frame corner cleaning

2
2

18.
8.
8.9

5
8.9

8
12.
8
12.
8.9

2
8.9

18.
8.
12301/12303/12304

5
9.2

13723-corner cleaning
9.7

9
18.
89
5.
9.4
i
houtnotce

5.2

16
t
o change wi

1
16.
ectt
e subj

.2
0
1

15

11
s ar

2.
caldocum ent

12302

52.9
Techni

62

FM-10/2019 55
 WELDING & CORNER CLEANING
Corner Cleaning - Sashes 70 mm

13731 9.2

2
2

18.
8.
5
8.9

8
17.
8
17.
8.9

2
2

18.
8.
5

12309
9.2

9.7
13735

9
18.
89
5.
5.2
i
houtnotce

21
t
o change wi

1
21.
ectt
e subj

62
s ar

.2
caldocum ent

10
R

12332
52.9
Techni

FM-10/2019 56
 WELDING & CORNER CLEANING
Corner Cleaning - Sashes

13748

3.5

4
3.

8
5.

7
22.
5
4.2

13.
13.3

1
12.

17.
9
0.

2
5
3.

RONDELA
5
3.

3.6

7. 13.3
05
5

°
18.

2
0.
R
4
3.
37

R
1.

42.2
12310/12315/12314/12311/12312

13753

22

R
11

4
6

3.5
2.
8
5.

9
21.

4.2
5
13.

3.6 13.3
2

1
12.

17.
i
houtnotce

2
5
3.

9
0.
t
o change wi

RONDELA
5
3.

3.6 13.3
7.
5

05
18.

° 4 16.9
3.
ectt

R
R02
.
e subj

37
s ar

1.

12335
42.2
caldocum ent
Techni

FM-10/2019 57
 WELDING & CORNER CLEANING
Corner Cleaning (12316)

13737

3.5
4
3.

12316
2
15.
5
9.

4.2
3
2.

3.6
2

1
12.

17.

3.6 13.3
2
9
0.
5
7.
5
3.

RONDELA
5
3.

3.6 13.3

7.
05
5

°
18.

2
0.
4 R
.
R3
37
1.

42.2
s ar
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Techni ectt
e subj t
o change wi i
houtnotce

FM-10/2019 58
 WELDING & CORNER CLEANING
Corner cleaning of T Frame

13749

8
12.
28.3

7
30.
5
6.

5
18.

27
.
2°
12
3
.2

1.
2

12320/12322
R

13751
8
12.

28.3
7
30.
5
6.
ı
z sakl r
dı.

11

5
28.
mı
k yapm a hakkı

2
0.
11

R
i
kl

2 12326
3

2.
şi

1.
zda deği

R
ar
k doküm anl
Tekni mı
ı

FM-10/2019 59
 PREPARATION of TRANSOM
End Milling

12320 13747

16
12
20°

13750
12326

4
11

26
11
20°

40
°
i
houtnotce

12827 13198 12888 12855

caldocum ent
Techni e subj
s ar t
o change wi
ectt

FM-10/2019 60
 PREPARATION of TRANSOM
End Milling

12301 - 12303 - 12304 - 12338

12827

20

12302

12827

20

12320 - 12322

12827

20

12309

12827

20

12332

12827

20
t
o change wi i
houtnotce

12326
ectt

12827
e subj
s ar

20
caldocum ent
Techni

FM-10/2019 61
 PREPARATION of TRANSOM
Application of 12888 with using 13875

* 13875 installation aparey must be used for the fixing of 12888.

* Frame profile is drilled with 6 mm drilling point as shown on figure below

12888

12301
13875

6 mm drilling point
2

12888
13009
3.9x22

13009
3.9x22

* Mechanical joint must be placed into transom

3
which has been end milled
ce

* The flat head screw(13009) that has the dimensions

i
houtnot

as 3.9x22 must be used.

caldocum ent
Techni e subj
s ar t
o change wi
ectt

FM-10/2019 62
 PREPARATION of TRANSOM
Application of 12888 with using 13875

* Everest Max PVC mechanical joint (12888) is mounted on frame with aperey (13875)

13875

6 mm drilling point

OPTION - A

* First drill a hole on frame as 12 mm diameter as shown below

* Then use M6x45 screw which is embedded in frame for the fixing of 12888.

A 10463
M6*45

OPTION - B

* Use M6x45 screw as shown on picture below.

i
houtnotce

B
t
o change wi

10463
ectt

M6*45
caldocum ent
Techni e subj
s ar

FM-10/2019 63
 PREPARATION of TRANSOM
Application of 12888 with using 13875

* In section B, 12827 must be used in one side.

Zamac mechanical joint is used in fixed part of the window.

A
10463
M6*45

12888 A - SECTION

12827

10463
M6*45
B

10463 10463
M6*45 M6*45
12888 12888 12888

B - SECTION
i
houtnotce

10463
M6*45
12888
ectt
e subj t
o change wi

12888
* Firstly, PVC mechanical joint must be fixed
s ar
caldocum ent

10463
M6*45 with the screw M6x45 (10463)
Techni

FM-10/2019 64
 PREPARATION of TRANSOM
12827 - Everest Max Mechanical Joint

12827 A-SECTION

12827 12827 12827 12827

B-SECTION
t
o change wi i
houtnotce

12827
ectt
e subj

12827
s ar
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Techni

FM-10/2019 65
 ASSEMBLY
13871 - Assembly Aparey For Everest Max.

HINGE JIG

13871
13180

13530

12315

75 mm 75 mm

(aparat kenarından ölçü)

8 mm overlap

2
i
houtnotce

FRAME FRAME
BOTTOM TOP
caldocum ent
Techni e subj
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ectt

FM-10/2019 66
 ASSEMBLY
13871 - Assembly Aparey For Everest Max.

8 mm overlap

3.05
FRAME FRAME
BOTTOM TOP
0.61

0.61
85 85
5mm
n.3 m m
m aks.3.
mi
t
o change wi i
houtnotce

13002
ectt

3.9x32
caldocum ent
Techni e subj
s ar

FM-10/2019 67
 ASSEMBLY
13778 - 3D Aparey for 13538

HINGE JIG

ASSEMBLY :

1. Espagnolette jig must be used to have 8mm overlap.

13538 13778

2. The placement of hinges are drilled as 5mm by using 13876

13778

= 200
13538

m um 2100 m m
Maksi
=

13538
200

13778
i
houtnotce

13538
caldocum ent
Techni e subj
s ar t
o change wi
ectt

FM-10/2019 68
 ASSEMBLY
13877 - Assembly of 2D Adjustable Hinge

HINGE JIG
1. 4 pieces of sash hinges are fixed on the profile

12920 13877

13877 - Adjustable Hinge Jig 2D

200
=

DoorSash Measure
=
=
200
s ar
caldocum ent
Techni ectt
e subj t
o change wi i
houtnotce

FM-10/2019 69
 ASSEMBLY
Assembly of 2D Adjustable Hinge (12920)

2. Assembly jigs must be placed between the frame and sash

3. Frame must be drilled with jig from hole 1 & 2 (6mm diameter)

4. After drilling is finished other piece of hinge is fixed on the profile

5. Finally sash is placed on the frame

12920- Adjustable Door Hinge 2D

1 2
i
houtnotce

12920
caldocum ent
Techni e subj
s ar t
o change wi
ectt

FM-10/2019 70
 PREPARATION of FALSE MULLION
12321 - Everest Max False Mullion

34
3.9*22

ght- 68
ght

13160
Sash Hei

Sash Hei
34
i
houtnotce

12321
t
o change wi

12315 12315
ectt
e subj

13160
s ar

12340 12340
caldocum ent

3.9*22

13015
Techni

(4.2*50)

FM-10/2019 71
 PREPARATION of FALSE MULLION
12327 - Everest Max False Mullion

34
3.9*22

ght- 68
ght

13515
Sash Hei

Sash Hei
34
mı ı
z sakl r
dı.

12327
k yapm a hakkı

12315 12315
i
kl

13515
mı
ı şi
zda deği

12340 12340
ar

3.9*22
k doküm anl

13015
Tekni

(4.2*50)

FM-10/2019 72
 APPLICATION of ALUMINIUM THRESHOLD

12974 12975 12960

20

70

The cutting size of Profile :

Frame width - 10mm

13142 12301 12304 12338 12303

13145 12302

13140 12309
t
o change wi i
houtnotce

13141 12332
s ar
caldocum ent
Techni ectt
e subj

FM-10/2019 73
 APPLICATION of RECESS PROFILE

SW)
h(
dt
Wi
sh
Sa

12365

13112

13112

65
SW-

1. Recess profile must be clipsed on bottom

of the sash from outside.

Recess Length : Sash Width - 65 mm

2. Clip screws are fixed with 30cm distances

3. Recess profile must be clipsed on screws (933)

4. Finally,the end caps of recess profile should be glued

12365
26
s ar
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Techni ectt
e subj t
o change wi i
houtnotce

FM-10/2019 74
 APPLICATION of RECESS PROFILE

The screw jig which is kept as reference the wall,

can be used to determine clips

screw(933) on the area of windows.

Ø3

21
13

Existing 12365-recess profile, can be used

as architrave with 933 or without 933

mı ı
z sakl r
dı.

3 - 10 mm
k yapm a hakkı

The distance between window and wall is 3-10 mm, 12365

profile can be used as architrave with installation of 933 - Clips screw.

şi i
kl

If the distance is 10-15 mm, it can be installed with silicone.

ar
k doküm anl
Tekni mı
ı zda deği

FM-10/2019 75
 APPLICATION of FRAME EXTENSION 40 mm (12063)
Architrave Frame in Outward Opening Application

12357
i
houtnotce

12312 12312
t
o change wi

12063 12301 12301 12301 12301 12063

ectt
e subj

* In these kind of applications, the standard frame L can be used

s ar
caldocum ent

as the frame of door.The frame extension 40 mm (12063) must be

clipsed on standard frame to have the same view.

Techni

FM-10/2019 76
 CORNER WELDING WEDGE

1. 2.

11644

3.

10415
(Used only for 11644)

13065

1.The corner welding wedge (11644) must be

inserted into box reinforcement (13065),

2. Two pieces are used in each corners, 11644

3. Corner welding wedges which are produced 13065

from PVC material gives additional strength 11644

to welding,

4. The box reinforcement (13065) can be used

11644
in both inward and outward opening door

sash profiles,
13080

13065
i
houtnotce

12311
t
o change wi
ectt

13150
e subj
s ar
caldocum ent

13080

12318
Techni

FM-10/2019 77
 Corner Piece of Frame extensions (11609)

40

11609 12063

75

12064
11609 - Corner piece of frame extensions is used with the 12063 and 12064 corner

applications. This is second option for corner welding of frame extensions profiles.

11609 is inserted into 12063 or 12064. Than 2 profiles are combined with this products.

11609

12063

12063

11609
i
houtnotce

12064
e subj
s ar
caldocum ent t
o change wi
ectt

12064
Techni

FM-10/2019 78
 VARIABLE ANGLE
10031 for 60 mm frames

INTERNAL FRAME POLE

ANGLE DEDUCTION CENTRE

180 33.5 27.5

178 33.1 27.5

12301 12340 176 32.6 27.5

174 32.1 27.5

172 31.6 27.5

170 31.2 27.6

168 30.7 27.6

166 30.2 27.7

10031
164 29.7 27.7

162 29.2 27.8

160 28.7 27.9

158 28.2 28.0

e

c
e
ar

nt
er
sh

12351 156 27.7 28.0

e

154 27.2 28.2

m
fra

ram e share

152 26.7 28.3

150 26.2 28.4

10031 148 25.7 28.5

146 25.2 28.7

f

144 24.6 28.9

142 24.1 29.0

140 23.6 29.2

138 23.0 29.4

12301 136 22.5 29.6

134 21.9 29.8

132 21.3 30.0

130 20.8 30.3

12340 128 20.2 30.5

126 19.6 30.8

124 19.0 31.0

122 18.3 31.4

120 17.7 31.7

118 17.0 32.0

WITH A FRAME DEDUCTION OF 26.2 mm and 116 16.4 32.4

A POLE CENTRE OF 28.4 mm 114 15.7 32.7

112 15.0 33.1

110 14.3 33.5

28.
4
108 13.6 33.9
.2
26
ce

106 12.9 34.4

i
houtnot

°
2

150

104 12.1 34.8

26.

102 11.3 35.3

t
o change wi

100 10.5 35.8

98 9.7 36.4
ectt

96 8.8 36.9
e subj

94 8.0 37.5
s ar

92 7.0 38.2
caldocum ent

90 6.1 38.8

12340
Techni

FM-10/2019 79
 VARIABLE ANGLE
12356 for 70 mm frames

INTERNAL FRAME POLE

ANGLE DEDUCTION CENTRE

180 33.5 27.5

178 33.1 27.5

176 32.6 27.5

174 32.1 27.5

172 31.6 27.5

170 31.2 27.6

168 30.7 27.6

12309 166 30.2 27.7

164 29.7 27.7

162 29.2 27.8

12
34 160 28.7 27.9
0
158 28.2 28.0

156 27.7 28.0

154 27.2 28.2

12356 152 26.7 28.3

150 26.2 28.4

148 25.7 28.5

146 25.2 28.7

12368 144 24.6 28.9
28.
4
142 24.1 29.0
.2

140 23.6 29.2

26

138 23.0 29.4

°
2
26.

150

136 22.5 29.6

12356
134 21.9 29.8

132 21.3 30.0

130 20.8 30.3

128 20.2 30.5

126 19.6 30.8

124 19.0 31.0

12309 122 18.3 31.4

120 17.7 31.7

118 17.0 32.0

116 16.4 32.4

12340
114 15.7 32.7

112 15.0 33.1

110 14.3 33.5

ice

108 13.6 33.9

houtnot

106 12.9 34.4

t
o change wi

104 12.1 34.8

102 11.3 35.3

WITH A FRAME DEDUCTION OF 26.2 mm and 100 10.5 35.8

ectt

98 9.7 36.4
A POLE CENTRE OF 28.4 mm
e subj

96 8.8 36.9
s ar

94 8.0 37.5
caldocum ent

92 7.0 38.2

90 6.1 38.8
Techni

FM-10/2019 80
 APPLICATION of ALUM. COUPLING
12301-13676-12665/12301-13677-12664

12665

13676

12301

12664
i
houtnotce

13677
e subj
s ar
caldocum ent t
o change wi
ectt

12301
Techni

FM-10/2019 81
 VENTILATION PROFILE

* The ventilation profile is advised to use in fixed part of the windows ,

* This application should be done generally on top side of glass ,

* The height of glass dimension must be decreased as 45mm ,

* This profile can be used only with the glass thickness as 20mm

11062

Ventilation Profile (PVC)

Ventilation

Flyscreen Wire

(Metal)

Freeze this part which is

10566 placed into glass groove.

Ventilation Seal

15

gl
as
s
wi
dt
h
di
m
s en
es si
n on
ck
i
thm
s
as m
gl 20

ventilation handle

ventilation bolt
EXTERIOR
i
houtnotce

flyscreen wire
e subj
s ar
caldocum ent t
o change wi
ectt

INTERIOR
Techni

FM-10/2019 82
 CUTTING TOOL of GLAZING BEADS

11.8 13 6 3.6 10.2 6 7 6 5

1
R
2.6 3.7 3.5 3.6

2
9.

9.

9.
5
4.

3
21.
2

2
26

26

26
7.

7.

7.
6

6
9.

9.

9.
13889
82

12640
12340

12648
12641 12341 12649

12348
12343 12342
ce

12645 12643 12650

s ar
caldocum ent
Techni ectt
e subj t
o change wi i
houtnot

Note: The width of this tool can be changed due to the machine types.

FM-10/2019 83
 GLAZING WEDGES

2
4 mm 6 mm 8 mm

4
13111 13110
13110/13111
12342 12346 12343
11641

11641

10 mm 12 mm

12348
12641

16 mm 16 mm

12640 12645

20 mm 25 mm
i
houtnotce

12341 12340 12643

t
o change wi
ectt

24 mm
e subj

36 mm
32 mm
s ar

12648 12649
caldocum ent
Techni

FM-10/2019 84
 INSTALLATION PRINCIPLES

200
m ax.
700
m ax.
700
200
max. max. max.
200 700 200 200 700 700 200

P
number
i
houtnotce

13021 7.5 x 60 screw

t
o change wi

13024 7.5 x 80 screw

13025 7.5 x 100 screw

ectt

13026 7.5 x 120 screw

e subj

13027 7.5 x 150 screw

s ar

13028 7.5 x 180 screw

caldocum ent
Techni

FM-10/2019 85