MM-55-3 - Ballast Water Treatment System Operation Manual Annex-463-550

OWNER’S MANUAL
CLX-Ex
TRO Monitor
For Use in Explosive Environments
And Extended Reagent Life
Model 28031
HF scientific
3170 Metro Parkway
Ft. Myers, FL 33916
Phone: 239-337-2116
Toll Free: 888-203-7248
Fax: 239-332-7643
Email: hf.info@wattswater.com
Website: www.hfscientific.com
Catalog No 28815B
Rev 2.5 (5/14)
DECLARATION OF CONFORMITY
Ex px IIC T4 Gb 0°C ≤ Ta ≤ 55°C
IECEx Certificate # IECEx LC 14.0005
To the following standards:
Explosive Atmospheres – Part 0: Equipment – General Requirements, IEC 60079-0: 20011

Explosive Atmospheres –Part 2: Equipment Protection by Pressurized Enclosure “p”, IEC 60079-2: 2007-02
Emissions & Immunity – Tested and passed EN61326: 2006
Manufacturer’s Name: HF scientific inc.
Manufacturer’s Address: 3170 Metro Parkway, Fort Myers, Florida 33916-7597
Importer’s Name:
Importer’s Address:
Type of Equipment: TRO Monitor
Model No: CLX-Ex
I, the undersigned, hereby declare that the equipment specified above conforms to the above
Directive and Standard
Place: Fort Myers, Florida USA

(Signature)
Date: 11 April 2014 Mike Trammell,
Vice President of Product Development,
Watts Water Quality
Table of Contents
Section Page
Specifications ....................................................................................................1
1.0 Overview ...........................................................................................................2
1.1 Unpacking and Inspection of the Instrument and Accessories .............2
1.2 The Display ...........................................................................................3
1.3 The Touch Pad ......................................................................................3
1.4 Orientation ............................................................................................4
2.0 Safety .................................................................................................................5

2.1 Symbols Used In CLX-Ex .....................................................................5
2.2 Use in Explosive Environments Safety..................................................5
3.0 Theory of Operation ........................................................................................6

3.1 The Measurement...................................................................................6
3.2 The Purge Control X-Purge Controller ..................................................7
3.3 Remote Standby ....................................................................................8
3.4 The Reagents .........................................................................................8
3.5 The Reagent Cooler ..............................................................................8
4.0 Installation and Commissioning ....................................................................9

4.1 Mounting & Site Selection.....................................................................9
4.2 Plumbing ............................................................................................10
4.3 Air Supply ..........................................................................................10
4.4 Electrical Connections ........................................................................11
4.4.1 RS-485 ...................................................................................11
4.4.2 Relay ......................................................................................11
4.4.3 4-20 mA ..................................................................................11
4.4.4 Remote Standby Connections ..................................................12
4.4.5 RS-485/4-20 mA cable Ferrite .................................................12
4.4.6 Modbus control ........................................................................12
4.5 Installing Reagents ..............................................................................12
5.0 Purge Control X-Purge Controller Operation ...........................................13

5.1 Start Up ...............................................................................................13
5.2 Indicator Lamp .....................................................................................13
5.3 Maintenance By-Pass Operation ..........................................................14
6.0 Operation .......................................................................................................15

6.1 Routine Measurement .........................................................................15
6.2 Routine Measurement with Remote Standby ......................................15
6.3 Security Access Feature .......................................................................16
6.4 The White LED ....................................................................................17
7.0 Instrument Calibration ................................................................................18

7.1 Slope (gain) Calibration Procedure .....................................................18
7.2 Zero (offset) Calibration Procedure ....................................................19
7.3 Restore Factory Settings ......................................................................19
Table of Contents (continued)
Section Page
8.0 Instrument Configuration (CONFIG mode) ...............................................20

8.1 Setting the 4-20 mA .............................................................................20
8.2 Configuring the Error Level.................................................................21
8.3 Configuring the RS-485 Port ..............................................................21
8.4 Configuring the Alarm .........................................................................21
8.4.1 Alarm1 .....................................................................................22
8.5 Enabling the Security Access...............................................................22
8.6 Extended Settings.................................................................................22
8.7 Units of Measurement ..........................................................................23
8.8 Averaging and Filtering .......................................................................23
8.9 LCD Backlight Brightness ...................................................................23
8.10 RS- 485 Parameters..............................................................................24
8.11 Cycle Time ..........................................................................................24
8.12 Water Conservation ............................................................................24
8.13 4 mA Adjustment .................................................................................25
8.14 20 mA Adjustment ...............................................................................25
9.0 Additional Features and Options ................................................................26

9.1 RS-485 Output .....................................................................................26
9.1.1 Simple Communication ...........................................................26
9.1.2 Modbus Communication..........................................................26
9.2 Remote Panel Meter .............................................................................26
9.3 Desiccant Cartridge ..............................................................................26
10.0 Troubleshooting .............................................................................................27

10.1 CLX-Ex Fault Detection ......................................................................27
10.2 Setting Flow Rate .................................................................................28
10.3 Clearing Faults .....................................................................................28
10.4 Reagent Clogs .....................................................................................28
10.5 Diagnostic Chart .................................................................................29
10.6 Technical and Customer Assistance ...................................................29
11.0 Routine Maintenance .....................................................................................30

11.1 Maintenance Schedule ........................................................................30
11.2 Replacing or Installing the Reagents ...................................................31
11.3 Indicator Reagent Preparation .............................................................31
11.4 Check Valve Flushing Kit ...................................................................34
11.5 Instrument Storage ..............................................................................34
11.6 Cleaning the CLX-Ex .........................................................................34
12.0 Accessories and Replacement Parts List .....................................................35
13.0 IECEx Certificate .........................................................................................36
14.0 Warranty .......................................................................................................40

Specifications
Measurement Range 0.00 – 10.00 mg/L (PPM)
Accuracy ±5% of reading or ±0.03 mg/L (PPM) whichever is greater for range of
0-6.0 mg/L(PPM) ±10% of reading from 6.01-10.00 mg/L (PPM)
Resolution 0.01 mg/L (PPM)
Cycle Time Adjustable; 60 seconds to 10 minutes (600 seconds)
Note: the system defaults to 60 seconds (most software versions)
Display Multi-Line Liquid Crystal Backlit Display
Alarms One NO relay contact 120-240VAC 2A
Analog Output Powered 4-20 mA, 600  drive, isolated
Communications Port Bi-directional RS-485 with Modbus
Water Pressure Integral pressure regulator 0.34 bar (5.0 PSI) to 10.3 bar (150 PSI.)
Flow Rate to Waste 200 – 400 ml/min.
Operating Temperature 0°C – 55°C (32°F – 131°F)
®
Wetted Materials PVC, Borosilicate Glass, Reslyn (FFKM), Viton (FKM),
®
Polypropylene, 316 Stainless Steel, Acetal, Noryl , Silicone
Sample Temperature Range 0°C – 55°C (32°F – 131°F)
Power Supply 240 VAC (130 to 240VAC), 47-63 Hz, 250VA
Insulation Rating Double Insulated, Pollution Degree 2, Overvoltage Category II
Environmental Conditions Not recommended for outdoor use.
Altitude up to 2000 meters
Up to 95 % RH (non-condensing)
Hazloc Rating Ex px IIC T4 Gb 0°C ≤ Ta ≤ 55°C
Compressed Air Water and oil free, -40oF (-40oC) Dew Point, Particles <5u, ISA Grade
Hydrocarbon Free. Full time clean dry air at 5.5 - 7 bar (80-101.5 PSI)
@112 SLPM (4 SCFM) @ 20oC (68oF) Max
Regulatory Compliance CE Approved, ETL listed to UL 61010-1 Issued May 11, 2012 3rd Ed &
ETL certified to CSA 22.2 No. 61010.1 Issued May 11, 2012
And Certifications
EN61326: 2006
Shipping Weight 32 kg (70lbs.) Reagents are Shipped Separately
Shipping Dimensions 93cm X 62cm X 32cm (36½ ” X 24 ½” X 12 ½”)
CLX-Ex (5/14) Page 1

REV 2.5
1.0 Overview
The CLX-Ex Online Chlorine Monitor allows for the reading of TRO levels of process
water on-line. The CLX-Ex has been designed to meet the design criteria specified by
Standard Methods for the Examination of Water and Wastewater (21th Edition) Method
4500-Cl G. DPD Colorimetric Method. The CLX-Ex uses a 515nm LED as the
measurement light source.
This instrument has been designed to operate in explosive atmospheres and meets the
IECEx rating as stated in the specifications. The instrument does this with the use of an
approved purge/pressurization controller called Purge Control X-Purge. Please refer to the
companion manual Cat. No. 28815A for all information on:
 Operation of the Purge Control X-purge.
 Electrical power connections.
 Purge Air Connection.
In addition this instrument has vortex cooling. This instrument will automatically control a
connected compressed air line to lower the temperature of one of the reagents, allowing the
reagent an operating life of up to 3 months.
Every effort has been made to ensure the accuracy of this manual. Due to the continuous
development and improvement of all instrumentation, there may be slight differences
between this manual and the instrument received. Therefore, no legal claims can be made
against any discrepancies herein.
1.1 Unpacking and Inspection of the Instrument and Accessories
The table below indicates the items in the shipment.

Item Quantity
CLX -Ex Monitor 1
Instruction Manual 1
Tubing/Cuvette Kit: 8 black pump tubes, 2 different Cap Assemblies, 1

1 replacement cuvette
Check Valve Flushing Kit 1
Remove the instrument from the shipping crate. Carefully inspect all items to ensure that no
visible damage has occurred during shipment. If the items received do not match the order,
please immediately contact the local distributor or the HF scientific Customer Service
Department.

REV 2.5
1.2 The Display
Figure 1 illustrates all the items that can appear on the display. The upper row of the
display (1) is used for reporting the chlorine levels and to provide user guidance in the
customer setting routine. The lower row of the display (2) is used to communicate error
messages (message queue) and provide user guidance. The display has two icons (3) that are
used to indicate the use of access code and offset mode. In addition, mode arrows (4) are
used to indicate the current instrument operating mode; AUTO (normal operation), CAL
(calibration) and CONFIG (configuration).
Figure 1: Display used in the instrument.
1.3 The Touch Pad

Figure 2 illustrates the touch pad. The touch pad has six buttons: PRIME, SERVICE,
MODE/EXIT,  ,  and 
The MODE/EXIT button is used to cycle between the three operational modes of the
instrument: CAL, CONFIG, and AUTO (Measurement) mode. The  button enters the
option or mode that is highlighted or chosen. The  and  buttons are used to change
settings.
The PRIME and SERVICE buttons are dedicated controls. The PRIME will start 75
reagent pump pulses to prime the tubing after a change or addition of reagent bottles. The
SERVICE button will drain the instrument and hold all operations until either the
SERVICE button is pushed again or the power is reset. This button should be used while
changing the tubing, the measurement cuvette or reagent bottles.
Figure 2: The CLX-Ex touch pad.

REV 2.5
1.4 Orientation
From the diagram below the major components can be located. Note that two reagents are
required the buffer and the indicator. The reagents are discussed in the Routine Maintenance
section 10.0.
Figure 3: The CLX-Ex with Cover Open

REV 2.5
2.0 Safety
This manual contains basic instructions that must be followed during the commissioning,
operation, care and maintenance of the instrument. The safety protection provided by this
equipment may be impaired if it is commissioned and/or used in a manner not described in
this manual. Consequently, all responsible personnel must read this manual prior to
working with this instrument.
In certain instances “Notes”, or helpful hints, have been highlighted to give further
clarification to the instructions. Refer to the Table of Contents to easily find specific topics
and to learn about unfamiliar terms.
2.1 Symbols Used In CLX-Ex

Standard IEC symbols are used on the high voltage cover.
ISO 3864, No. B.3.6 Caution, risk of electric shock.

This symbol indicates that hazardous voltages. This symbol is used in
this manual to bring attention to a potential electrical hazard
ISO 3864, No.B3.1 Caution refer to accompanying documents.

This symbol is reminding you to read the sections in the manual referring
to the electrical connections, and potential hazards.
This symbol is used to bring attention to a special feature or to provide

additional information.
2.2 Use in Explosive Environments Safety
In the interests of safety the operator must ensure the atmosphere where the instrument is
located is safe from gases, vapors, dust or other flammable conditions whenever the
instrument is opened for service or maintenance. At all other times the door must be kept
closed with purge air connected the purge system operating with the GREEN lamp lit
indicating safe operation.

REV 2.5
3.0 Theory of Operation
3.1 The Measurement
The CLX-Ex has two solenoid valves, one for sample water (FLOW) and one for draining
of the cuvette (PURGE). A third solenoid, along with four check valves forms a reagent
pump. Sample water flow is controlled by the FLOW solenoid valve. The PURGE solenoid
valve is used to empty the cuvette in the measurement chamber.
The measurement chamber consists of a sample inlet, a purge drain, and an overflow. The
reagent is added from the check valves integrated into the lower portion. A green LED
provides the 515 nm source lamp, a red LED is used for sample level and flow
measurement. A single detector is located 180 º from the green LED. A replaceable glass
cuvette separates the LEDs from the detector and maintains the measurement path length.
Sample water flows in the inlet at the bottom, through the measurement cuvette and out
through an overflow drain. This flow is used to both fill the cuvette and flush the system.
The reagents are dispensed from two replaceable bottles. One bottle has a buffer to control
the pH; the second has an indicator that contains the DPD, which produces color when
chlorine is present in the sample. The degree of color is dependant on the amount of
chlorine in the sample water.
The measurement chamber is open to view operations. A white LED backlights the chamber
for a clearer view. The white LED will flash to attract attention in the case of a warning or
failure. Most warnings and failures are also displayed on the screen. To prevent interference,
the white LED is turned off during measurements.
During normal operation the CLX-Ex will run through a timed cycle. A simplified cycle
will consist of the following sequences:
 Flushing – continuous sample flow
 Purging – PURGE valve opens
 Zeroing – no flow with cuvette full
 Adding Reagents – one pulse of the reagent pump
 Mixing with sample – sample flow pulses in
 Reading resulting sample – no flow with cuvette full
 Purging – PURGE valve opens to remove reacted sample
The cycle above is simplified and does not describe all the actions and testing that occurs.
The CPU continuously diagnoses the entire system for correct operation and sample water
flow. If an error occurs, a message is posted to the message queue on the LCD screen.
The reagent is added by a single pulse of the reagent solenoid. When the reagents require
replacement, the PRIME button is pushed to bring new reagents into the system. During
PRIME the reagent solenoid is pulsed several times to draw fluid from the two reagent
bottles and fill the tubes with new reagent. A complete PRIME takes less than a minute.
The SERVICE button empties the cuvette, stops the flow of sample water, and clears any
errors. This provides a convenient way to replace reagents and the measurement cuvette. If
more extensive servicing is performed, all power to the CLX-Ex should be removed. If the
CLX-Ex is to be turned off, it is recommended that the instrument be placed in SERVICE
mode before removing power. This ensures that the cuvette is emptied and the flow is off.

REV 2.5
3.2 The Purge Control X-Purge Controller
The Purge Control X-Purge controller governs the power to the instrument. For normal
instrument operation air needs to passes through fitting on the base of the main enclosure
and constantly purge any vapors that could build-up. A SOLID GREEN lamp indicates a
safe operating condition. Only when this condition is reached will power be applied to the
measurement portion of the instrument.
Start-up
At start-up with the enclosure door open the Purge Control will display a RED lamp on the
visual indicator indicates that the system is not pressurized and no power is sent to the
instrument.
Closing the door with the air pressure applied, will cause the Purge Control to display a
FLASHING GREEN light. During this time the enclosure will undergo an automatic
dilution purge period of 5 minutes where at least 5 volumes of free space inside the
enclosure will be exchanged with clean purge air. No power is applied to the rest of the
instrument during this time.
After the enclosure air has gone through this purge period the Purge Control will display a
SOLID GREEN lamp. At this time the instrument is deemed safe and power is applied to
rest of the instrument.
WARNING: Do not apply power to the Purge Control X-Purge controller unless the
area has been properly tested and is known not to contain explosive materials.
By-Pass Key
WARNING: Use of the by-pass key disables the safety features and safe operation of
this instrument. It is imperative that this operation be performed only after the area
has been tested and known to be safe.
Assuming the area has been tested and is known not to contain explosive materials; a by-
pass service key is provided and can be used. In this operating mode power will be retained
to the rest of the instrument even though the door is open. It is important that this mode is
only used after area is known to be safe. This operation disables the safe operation of this
instrument.
Upon turning the key, the indicator will display a FLASHING RED lamp. This is an
indication of the maintenance mode. Power is retained to the instrument. The key cannot be
removed in this mode of operation.
After maintenance has been performed the door should be closed and latched. Air pressure
will once again pressurize the enclosure. The maintenance key can now be turned and
removed and the key cover replaced. The purge controller will display a SOLID GREEN
lamp indicating a safe operation and power is kept applied to the instrument.

REV 2.5
Warning: no direct air connection should be made to the Purge Control X-Purge
Controller.
3.3 Remote Standby

This feature will allow for remotely placing the instrument into a standby mode. This can be
done to lower reagent usage while not performing ballasting or de-ballasting operations. The
last operation of each cycle is a flush and hold. Whenever the instrument not being used
(standby), it is stored such that the optics is clean & dry.
Dry contact are provided as feedback as to the operation of the instrument (operating or
standby). For more information on this feature refer to sections 4.4.4 Remote Standby
Connections and 6.2 Routine Measurement with Remote Standby.
3.4 The Reagents

The indicator reagent reacts with any oxidant, generally chlorine, to create a pink color
which the instrument measures and compares with a sample of water without reagents.
The buffer reagent is required to control the sample pH to bring the sample to neutral.
The reagents are provided already hydrated and require little operator preparation.
The indicator reagents are packaged a plastic box. Each 125 mL indicator will require the
addition and mixing of the DPD powder contained in the small brown bottle. This activates
the indicator reagent. The indicator reagents should be changed out on a 90 day basis even if
they are not fully used.
The 500 ml buffer does not require any preparation and is good for one year.
After one year all the reagents will have been consumed and replacement reagent set will be
required. This can be ordered through agent Catalog No.09991. This set will include a new
plastic box with four sets of Indicator reagents plus one 500 mL bottle of Buffer.
3.5 The Reagent Cooler

A reagent cooler is provided for the 125 ml indicator reagent.
For proper operation power must be applied by the Purge Control X-Purge controller to the
cooling chamber temperature controller. Clean dry compressed air must also be provided at
pressures between 5.5 and 7 bar (80 to 101.5 PSI).
The cooling chamber temperature controller governs the solenoid which controls air flow to
the vortex cooling unit. The air flow is turned on or off as required to maintain the
indicating reagent temperature at 20-25˚C. This extends the life of the reagent up to 90 days.
To provide this extended reagent life, power to the cooling power supply and air pressure
must be supplied full time.

REV 2.5
4.0 Installation and Commissioning
Prior to use for the first time, one of the reagents (the indicator) will have to be mixed. Refer
to section 11.2 Replacing or Installing the Reagents.
4.1 Mounting & Site Selection

The instrument is designed for wall mounting. Choose a location that is easily accessible for
operation and service and ensure that the Purge Control lamp is about eye level.
Consideration must be made for the plumbing and electrical conduit connections. The
overall mounting dimensions of the instrument are shown in Figure 4.
Figure 4: Overall Mounting Dimensions of the Instrument
Be sure that the instrument be mounted as close as possible to the sampling point to ensure a
quick response time (within 2-3 meters (6-10 ft) of the sampling point).

REV 2.5
4.2 Plumbing
The instrument is designed to require very little head pressure to operate, but will need
around 0.34 bar (5 PSI). The maximum pressure for proper operation should not exceed
10.3 bar (150 PSI). The maximum allowable fluid temperature is 55°C (131°F).
The fluid waste from drain connection of this instrument contains reagents diluted
with large quantities of sample water. HF scientific recommends that in the case of
ballast installations, the waste stream is reintroduced back to the bilge tanks. This
waste fluid must NEVER be reintroduced into the incoming water stream.
All plumbing connections are intended to be made through stainless steel connections.
The water sample inlet requires 6 mm OD stainless steel tubing. The fitting is a compression
fitting so the installer need only place the supplied the nut and feral over tubing and tighten.
The water drain requires 12 mm OD stainless steel tubing. This fitting is also a compression
fitting so the installer need only place the supplied the nut and feral over tubing and tighten.
Properly installed and sealed connections are required to ensure the water tightness and
ratings of the instrument.
The drain must be open to the Atmosphere for proper operation.
4.3 Air Supply

This instrument requires water and oil free air, -40oC (-40oF) Dew Point, Particles <5u, ISA
Grade Hydrocarbon free. The air needs to be provided at between 5.5 and 7 bar (80-101.5
PSI) with a volume of 4 cubic foot/min as measured at 5.5 bar (80 PSI). This air supply
must be provided continuously from a known safe area. Min flow is 25 SCFH.
The air connection requires 6 mm stainless steel tubing. A compression type fitting is
supplied on the base of the main enclosure that simply requires the installer to slip the
supplied nut and feral over the tubing and then tighten the nut.
Warning: No direct air connection should be made to the Purge Control X-Purge
Controller.
4.4 Electrical Connections

All electrical connections must pass through the three compression grommets on the left
side of the instrument. Cabling must be selected to ensure that these connections are tight.
The grommets can accept cabling from 9 to 17 mm diameter. One grommet is supplied for
system power and two are supplied for low voltage I/O connections. These grommets must
be tightened to maintain cabinet air pressure.
Most of the low voltage electrical communication connections to the instrument are made at
the termination area which is located on the left side of the instrument. Remove the access

REV 2.5
cover by loosening the captive screw. The connections are labeled and are self-descriptive.
Please follow all government recommendations for installation of electrical connections to
and between the instrument and other peripheral devices.
All terminals are designed to accept wires in the range of 14-28 AWG. All wires should be
stripped to a length of 6 mm (¼”).
Note: For line power connections refer to the companion manual Catalog No. 28815A
4.4.1 RS-485
The RS-485 half-duplex (2-wire) digital interface operates with differential levels
that are not susceptible to electrical interferences. This is why cable lengths up to
3000 ft can be implemented. The last device on each bus may require terminating
with a 120 ohm resistor to eliminate signal reflection on the line. Do not run RS-485
cables in the same conduit as power. Set-up of the RS-485 is covered in 8.3
Configuring the RS–485 Port
To prevent damage to the instrument, ensure that

power is disconnected prior to making connections.
For ease of connecting, remove the plug-in terminal
block. Connections are labeled beside this
termination on the PC board. The recommended
cable is 22 AWG shielded twisted pair. The grey
terminal block is removable to assist in making
connections.
4.4.2 Relay
One relay alarm connections labeled ALM COM &
ALM NO is provided. Please note that this is a fail-
safe so the “normal” condition is power to the CLX-
Ex on and no alarm condition. The relay is rated
240VAC 2A. Operation of this alarm is covered in
section 8.4 Configuring the Alarm.
4.4.3 4-20 mA
The 4-20 mA output is driven by a 15 VDC power source and can drive recorder
loads up to 600 ohms. Transformer isolation is provided on the CLX-Ex. Do not run
4-20 mA cables in the same conduit as power. Operation of this output is covered in
section 8.1 Setting the 4-20 mA.
To prevent damage to the instrument, and for general safety ensure that power is
disconnected to the CLX-Ex prior to making any connections. Polarities of the
connections are labeled beside this termination on the PC board.
The recommended cable is 22 AWG shielded twisted pair. To prevent ground loops,
connect the shield at either the CLX-Ex or at its destination, but not both. The grey
terminal block is removable to assist in making connections.

REV 2.5
The 4-20mA is factory calibrated. An adjustment is available on the 4-20mA in
sections 8.12 and 8.13. In addition to making adjustments, these menus output
continuous 4 mA or 20 mA and can be used as a signal test. Remember that the
configuration mode will timeout after 15 minutes.
4.4.4 Remote Standby Connections
The instrument operates on user control software, where an external control initiates
each cycle. This control line is called the RSI short for Remote Standby Input.
The CLX-Ex will indicate the current status on another line called RSO or Remote
Standby Output. These connections are a relay contact that is closed when busy and
open during when in standby mode.
The connections are labeled RSI and RSO. The RSI has + and – polarity connection
associate with it and expects a 24VDC control signal.
The RSO is simply a relay contact and is not polarized.
4.4.5 RS-485/4-20 mA cable Ferrite
To meet IEC requirements for RF radiated immunity a clamp-on type ferrite is
supplied in the accessory kit. It should be placed on the RS-485 or 4-20 mA cable
outside, as close as possible to the CLX-Ex. If both outputs will be used, an
additional ferrite will be needed and can be ordered from HF scientific Catalog
number 24560T.
4.4.6 Modbus Control
In addition to the above mentioned Remote Standby Connections, the same control
can be achieved using Modbus control. Two special Modbus addresses are
provided.
The reading cycle is initiated using the coil 00005 with default at False (0). Setting
this address to True (1) initiates the reading cycle.
At any time the standby status can be check at Modbus Coil Address 00005 or
Modbus Input Address 10005. False (0) indicates standby and True (1) indicates the
measurement cycle is taking place. Control is only available from the Coil Address
00005.
4.5 Installing Reagents

The CLX-Ex will require that two reagents be installed prior to operation. These are a buffer
and an indicator. For reagent preparation refer to section 11.2 Replacing and Installing the
Reagents.

REV 2.5
5.0 Purge Control X-Purge Controller Operation
The Purge Control X-Purge controller is mounted on the side of the main enclosure. This
controller will ensure proper safe operation of the CLX-Ex. If of all the required conditions
are met, the controller will act as a power governor. It does this by monitoring the
pressurization of the main enclosure with clean dry air. Should this air supply pressure fail
the indicator lamp on the Purge Control X-Purge unit will turn RED and power to the rest of
the instrument is disconnected.
WARNING: Do not apply power to the Purge Control X-Purge controller unless the
area has been properly tested and is known not to contain explosive materials.
5.1 Start Up
When power is applied to the CLX-Ex for the first time, ensure that the air supply is
connected as stated in section 4.3 and the cabinet is closed and locked. Once power is
applied, the Purge Control X-Purge will go through a purge period of 5 minutes where at
least five volumes of the enclosure are pushed through the CLX-Ex and out the vent at the
top of the instrument. During the purge period the indicator lamp mounted on top of the
Purge Control X-Purge will flash GREEN indicating the purge is in process and no power is
applied to the rest of the CLX-Ex.
At the complete of the purge, indicator lamp will go solid GREEN and power will be
applied to the rest of the system. As long as the proper air supply conditions are met the
CLX-Ex will continue to operate.
5.2 Indicator Lamp

The indicator lamp is a very quick way to determine to operation of the controller and thus
the safety condition of the CLX-Ex.
Lamp Color Meaning Power to rest of CLX-Ex
Solid GREEN Safe Operation Power ON

Flashing Green Instrument purging Power OFF
Solid RED Unsafe Operation Power OFF
Flashing Red By-Pass Key Operating Power ON
NO Lamp No power applied to CLX-Ex No power applied everything off.
Using the table above, you can quickly determine the operating condition of the instrument.
Under normal operation a solid GREEN lamp should appear.

REV 2.5
5.3 Maintenance By-Pass Operation
WARNING: Use of the by-pass key disables the safety features and safe operation of
this instrument. It is imperative that this operation be performed only after the area
has been tested and known to be safe.
When shipped from the factory the two by-pass keys are shipped on the chain securing
the hex cap. Once the commissioning of the system has been done these should be
moved to a known secure location. It is not advised that they be left on the chain.
To perform some maintenance operations on the CLX-Ex it is necessary to have the entire
instrument powered up while the enclosure door is open. Under these conditions normally
the Purge Control X-Purge controller would determine that the enclosure is not pressurized
and power will be removed to the measurement section of the CLX-Ex. To allow for this
situation, a special maintenance by-pass key is supplied.
Located on the right side of the Purge Control X-Purge controller is a hex cap. Removing
this cap reveals the key slot. Insert the key and turn it clockwise to engage the bypass
operation. The indicator lamp will flash Red to indicate the by-pass mode. Assuming the
area around the CLX-Ex has been tested and known to be safe, the enclosure door can now
be safely opened and power will remain on to the entire system. The key cannot be removed
while operating in the maintenance by-pass mode.
WARNING: Do not operate the CLX-Ex for long periods of time in the by-pass mode.
This is intended only for maintenance operations.
WARNING: Do not operate the CLX-Ex in the by-pass mode unattended.
To return the instrument to normal, safe operation, close the enclosure door. Ensure that the
air supply is connected turn the key counter-clockwise and remove. Replace the hex cover.
If the pressure in the cabinet has built up to a normal acceptable level the lamp will show
solid GREEN and the system will continue to run.

REV 2.5
6.0 Operation
Under normal operation the Purge Control X-Purge controller lamp will a solid GREEN
indicating safe operation. If the lamp is not solid GREEN, correct this condition first.
Please refer to section 5.0 Purge Control X-Purge Controller Operation.
The CLX-Ex Online Chlorine Monitor allows for the measurement of the chlorine of
process water on-line. The chlorine value of the process water is usually reported in
milligrams per Liter (mg/L), these units are equivalent to Parts Per Million (PPM).
Readings above 10.00 mg/L are outside the range of this instrument. Although the CLX-Ex
may display above 10.0 mg/L, these readings will not be within the stated accuracy. As the
reagents degrade due to aging, readings above 10.0 mg/L may decrease in value.
6.1 Routine Measurement
First, ensure that all plumbing and electrical connections are complete before continuing.
The following steps describe how to measure the value of chlorine of a sample using this
instrument:
1. Apply power to the instrument and allow the unit to warm up. The instrument may
have to re-calibrate the water level sense detector. This WCAL or water calibration
will take few minutes to perform.
2. When a continuous process stream is flowing through the instrument, the instrument
will display the measured chlorine level of the sample by displaying it on the LCD
screen. In addition, the equivalent signal is provided on the analog (4-20 mA)
output, or the digital (RS-485) output, depending on the options selected.
6.2 Routine Measurement With Remote Standby

instrument:
1. Apply power to the instrument. The instrument will perform a water calibration
(WCAL). During this time the RSO contact will be closed, indication the system is
busy. This automatic calibration is necessary and will only be performed once on
power up.
2. When the system has completed the WCAL, the RSO contacts will open indicating
that it is in standby mode and is ready to take a measurement.
3. Application of 24VDC to the RSI+ will initiate a read cycle. The RSO contacts will
close to indicate the system is busy.
4. At the completion of the cycle, the RSO contacts will open & the measured chlorine
level of the sample will be displayed on the LCD screen. In addition, the equivalent
signal is provided on the analog (4-20 mA) output, or the digital (RS-485) output,
depending on the options selected.
The system is ready to take another measurement.
As mentioned previously the same control can be performed via Modbus. Setting Coil
00005 to a 1 will start a cycle. See 4.4.6 Modbus Control.
REV 2.5
Please note that these operating screens cannot be seen except with the cabinet door
open and the instrument in maintenance by-pass mode. See section 5.3 for more
information on this.
During normal operation, the instrument will have the

arrow beside AUTO highlighted with the current scale
displayed on the lower row of the display and the
measured reading on the upper row of the display (see
screen shown).
The screen depicted indicates that the system has just

been started or just entered AUTO mode from Service
mode and no readings have been taken yet.
Please note that calibrations will not be allowed until a reading is posted.
6.3 Security Access Feature

The instrument is equipped with a security access code feature that can be activated in the
configuration mode. If the security feature is enabled, the screen shown in the illustration
below will appear when the MODE/EXIT button is pressed.
The security code (333) must be entered to gain access to CAL or CONFIG menus. Notice
that the first number in the code is flashing. The flashing indicates that this is the number to
be changed. Use the  or  arrows to select the first
of the three numbers in the code and then press the 
button to accept the first number of the code. Now
enter the second number in the code. Proceed as with
the first number followed by  . Then repeat the process
for the third number in the access code, and finish with
the  button.
If the valid access code has been selected, the instrument will be directed to the calibration
mode. If the wrong access code is selected, the instrument will return to the AUTO mode.
Refer to section 8.4 Enabling the Security Access for more information.

REV 2.5
6.4 The White LED
A white LED is used to illuminate the measurement cuvette for easy viewing of the
instrument operations. During the Zeroing portion of the cycle and the Measurement portion
of the cycle, when the green LED is active, the white LED is turned off to lower
interference. This is normal operation for the instrument and does not represent an error or
problem.
The white LED is also used to draw attention to a problem as described in section 10.1
CLX-Ex Fault Detection. In these instances the white LED blinks at a constant rate
dependant on the severity of the problem, but is still turned off as described above. Please
note that any fault is always posted to message queue on the lower portion of the LCD.

REV 2.5
7.0 Instrument Calibration
The instrument was tested prior to leaving the factory. Since it operates from a pre-
determined calibration curve, no calibration is required.
If calibration needs to be performed, you will need to enter the maintenance by-pass mode
see section 5.3 for more information.
Calibration can easily be performed if required by certain authorities or operating
procedures. The method is by comparison against another instrument, such as a laboratory
or hand held photometer (such as HF scientific’s Chlorine Pocket Photometer).
There are two points of calibration. The slope or gain and the zero (offset). To perform the
zero the instrument must be plumbed to a sample of known chlorine free water such as de-
ionized water for a zero adjustment.
information.
7.1 Slope (gain) Calibration Procedure

It is important that the chlorine level be quite stable to use this method. The comparison will
be made against a trusted measurement such as a chlorine photometer, spectrophotometer,
or an amperometric titration.
1. Obtain a grab sample of the flow.
2. Measure the value of the sample with one of the
methods shown above.
3. On the CLX-Ex, press the MODE/EXIT button
once. The screen is shown .
4. Press  to enter the calibration adjustment.
5. The screen will show the current reading on the CLX-Ex. Using the  &  buttons
adjust the reading to agree with the laboratory method or portable photometer.
6. Press  to accept the calibration adjustment and return to AUTO measurement
mode.
There is a limit to the size of the change that can be made to a current reading. The
upper limit is the current reading times 1.5. The lower limit is the current reading
divided by 1.5.
Ensure a reading is posted to the display before calibrating to avoid a nOnE error.

REV 2.5
7.2 Zero (offset) Calibration Procedure
Generally this calibration is only required if readings are expected to be below 1 mg/L or if
it is required by a regulatory authority. To perform this calibration, the water supply to the
CLX-Ex must be changed to chlorine free water such as de-ionized water. This chlorine free
water must be run through the instrument for at least 5 minutes prior to using the following
procedure.
1. On the CLX-Ex, press the MODE/EXIT

button once. The screen is shown to the right.
2. Press either the  or  buttons to get the

screen shown to the right.
3. Press  to enter the zero calibration screen.
4. The screen will show the current reading on the CLX-Ex. Since there is no
chlorine, the only reading may be a slight offset due to the absorbance of the
reagents. There should be no pink color developed.
5. Press  to perform a Zero calibration. When the calibration has completed the
instrument will return to AUTO measurement mode automatically.
There is a limit of ±0.20 mg/L total adjustment available. A ZERO Cal. greater than
this will cause a CAL warning and no calibration will have occurred. Enter SERVICE
mode to clear this error.
7.3 Restore Factory Settings

If the CLX-Ex displays a CAL error or the calibration was incorrectly performed, it may be
desired to restore the factory calibration. All factory defaults including factory
configurations can be reset by holding down the  button and then pressing and releasing
the  button then releasing the  button.

REV 2.5
8.0 Instrument Configuration (C ONFIG mode)
information.
If changes to the configuration have to be performed, you will need to enter the maintenance
by-pass mode see section 5.3 for more information.
The instrument has been designed to provide the ability to customize the instrument
according to needs at any time during normal operation. This mode has been split into sub-
menus to facilitate instrument configuration. This section describes how to use each of the
sub-menus to configure the instrument. While in the configuration mode, the instrument has
a time-out feature that automatically returns the system operation to the AUTO mode after a
fifteen (15) minute period of no button pushes.
Enter the CONFIG mode of the instrument by pressing the MODE/EXIT button until the
arrow beside CONFIG is illuminated, then press the  button to scroll through the sub-
menus.
To exit the CONFIG mode, press the MODE/EXIT button any changes that were made
will be saved.
8.1 Setting the 4-20 mA Output

The first configuration selection is 4-20 for the 4-20 mA
output. Select the either On or OFF using the  and 
buttons. Once the desired output has been set, press the 
button to accept it. The next prompts will depend on the
output selected. Also see sections 8.12 & 8.13.
If the 4-20 mA output was turned On, prompts to set the

4mA (4MA) and 20mA (20MA) chlorine limits will be
displayed. There will also be a menu to adjust the error
level (ERLV). The first prompt will be the chlorine limit
assigned to the 4 mA output level:
Select the chlorine level to assign to the 4MA using the
 and  buttons.
Once the desired level has been set, press the  button to accept it.
The 4MA can be set higher than 20MA level to invert the output current if required.
This may be required to control a dosing pump.
The next prompt will be the chlorine level assigned to the
20MA. Select the chlorine level using the  and 
buttons. Once the desired level has been set, press the 
button to accept it.

REV 2.5
8.2 Configuring the Error Level
In case of an error in the CLX-Ex, the 4-20 mA reading
can be used to indicate a problem by sending the current
to either 4.00 mA, 2.00 mA or 0 mA. The factory
default setting is OFF. Select the desired ERLV by using
the  and  buttons then press the  button to accept
the desired error response.
8.3 Configuring the RS–485 Port

The instrument is equipped with an RS 485 port which
operates in Simple bus or Modbus. Prompts will appear
for setting the baud rate, the address and the Modbus
transmission mode (RTU or ASCII).
Select the correct baud rate (1200, 2400, 4800, 9600, or

19200) for operation of the I/O port by pressing the  or  buttons to change the displayed
baud rate.
Press the  button to continue on and select the desired
instrument address using the  or  buttons. Once the
selection is satisfactory, press the  button.
To use the Modbus mode, select ASCII or RTU. See

section 9.1.2.
8.4 Configuring the Alarm

One relay is provided that are designed to operate as an independent programmable alarm or
as a system problem alarm. Please note that changes to the alarm will not be recognized
until the start of the next cycle. Two settings must be selected to fully program the alarm:
1. The alarm function (HI, LO, OFF or Error)
2. The alarm set point (level at which the alarm activates)
These items are described below:

Alarm Function: The alarm can either be turned OFF or selected to operate in one of three
different manners:
1. HI alarm: the relay changes state when the measured chlorine level is higher than the
programmed alarm level (set point).
2. LO alarm: the relay changes state when the measured chlorine level is lower than the
3. Error alarm: If there is a system fault or problem the alarm will change states.
Alarm Set Point: The level at which the alarm activates is called the alarm set point. On
the instrument, the alarm set point is designated as “S/P”. The set point is adjustable to any
valid chlorine level over the range of the instrument in steps of 0.01 mg/L. This setting is
not available if the Error function is chosen

REV 2.5
8.4.1 Alarm 1
Alarm 1 Function: The ALM1 is displayed and the display indicates the current
function of alarm 1 (HI, LO, OFF, or Error). Use the  or  buttons to cycle
through and select the desired function. Press the  button to accept the selection.
If the alarm was turned OFF, a prompt will appear to set up alarm 2 (go to section
8.4.2).
Alarm 1 Set Point: This prompt is used to select the set point for this alarm; this is
indicated by “S/P” shown on the lower row of the display. Select the desired alarm
level by using the  and  buttons. Once the desired set point has been set, press
the  button to accept it.
Due to the cyclic nature of the CLX, relay chatter is not an issue. There is no
need for alarm delays or hysteresis.
8.5 Enabling the Security Access

The instrument is equipped with a security access. If this option is turned on, the user is
required to input the access code into the instrument to
get to any mode other than AUTO. The only code is
333. This code may not be changed. See section 6.3 for
more information on this security feature. The security
key icon will be visible and flashing on the display
whenever the access option is selected using the  or 
buttons. (On or OFF).
8.6 Extended Settings

The last settings are grouped together to prevent them
from being adjusted by accident. To gain access to the
extended settings, select On using the  or  buttons
and press the  button.
If extended settings are set to OFF, pressing the  button will save all settings and the
CLX-Ex will automatically return to the normal AUTO mode of the instrument.

REV 2.5
8.7 Units of Measurement
The unit of measure can be set to either mg/L (milligrams per liter) or PPM (parts per
million). The factory setting is mg/L. Select the desired UNIT using the  and  buttons
and press the  button to accept it.
mg/L screen PPM screen

8.8 Averaging and Filtering
The CLX-Ex can display and output averaged readings to help smooth out the response and
eliminate large reading variation in rapidly changing processes. There are 5 settings for the
averaging feature:
1 = No averaging, each reading is in “real time”.

2 = The current reading and previous reading are averaged.
3 = The current reading and previous 2 readings are averaged.
The factory setting is averaging of 2. Select the desired AVG using the  and  buttons
In addition to averaging, the CLX-Ex has a software filter that limits the change between
consecutive readings to 20%. For example, the reading following a reading of 1.00 ppm
could not be displayed as higher than 1.20 ppm or lower
than 0.80 ppm. This filter also helps smooth out large
changes and eliminate reading spikes. After 3 consecutive
readings, it is assumed that the large change in the readings
is "real", and the filter will be disabled. For example, the
change between reading 1 & 2, and readings 2 & 3 will be
limited to 20%, but the change between readings 3 & 4 will not be limited.
Note: This software filter is completely disabled when the averaging (AVG) is set to 1.
8.9 LCD Backlight Brightness

The LCD backlight brightness may need to be adjusted. This is of particular interest if
multiple instruments are located in the same area and it is desired for the entire group to
have the same appearance. Ten levels are available. The
factory setting brightness is 8.
Change the brightness by pressing the  or  button.
When the desired brightness has been selected, press the
 button.
8.10 RS-485 Parameters
These menus will only appear if the RS-485 is enabled (see 8.3). The factory setting is 8 Bit,
no (nOnE) Parity, 1 Stop Bit.
REV 2.5
Make selections using the  and  buttons then press the  button to move to the next
menu.
8.11 Cycle Time

The cycle time can be changed using this menu.
Please note that changing this menu will directly affect the
volume of reagent that will be consumed. The default setting
is 60 seconds (most software versions).
Make selections using the  and  buttons then press the 
button. Allowable setting is from 60 seconds (1 minute) to 600
seconds (10 minutes).
The indicator reagent has a defined life after being mixed regardless of the cycle time
setting. If the reagent is kept in the powered cooling chamber the life is 90 days.
8.12 Water Conservation

To conserve water, the flush time can be adjusted use as little water as possible.
This feature is generally not used in ballast water applications and should be set to
OFF.

REV 2.5
8.13 4mA Adjustment
If the 4-20 mA setting is turned ON (8.1 Setting the 4-20 mA Output), the following two
menus will appear. The first menu outputs a constant 4
mA while allowing for a small amount of adjustment.
The adjustment can be made using the  and  buttons.
This adjustment will allow the operator to make the
CLX-Ex agree with a PLC or SCADA system. The
adjustment limits are ± 200 counts or about ± 0.2 mA.
This setting will be slightly different on each instrument as each CLX-Ex will be factory set
to 4.00mA. Press the  button when adjustments are complete to save this setting and move
on to the 20mA adjustment.
8.14 20mA Adjustment

This menu operates similar to the previous menu. This menu outputs a constant 20 mA
while allowing for a small amount of adjustment. The adjustment can be made using the 
and  buttons. The adjustment limits are ± 1000 counts or about ± 1 mA.
This setting will be slightly different on each instrument

as each CLX-Ex will be factory set to 20.00mA.
When complete with the 20mA adjustment, press the  button to exit to AUTO mode and
save all configuration settings.

REV 2.5
9.0 Additional Features and Options
9.1 RS-485 Outputs

The CLX-Ex has the capability to operate in two different RS-485 modes. Included are a
simple communication mode and Modbus communications. Both modes will automatically
configure and do not require any changes or selections
9.1.1 Simple Communication

The CLX-Ex can provide basic communications over simple programs such as the
Hilgraeve HyperTerminal that is included with most Microsoft Windows packages.
The user could also use Visual Basic or other programs. The factory setting
communication parameters are 8 bits, no parity and 1 stop bit. These can be changed
in the Extended CONFIG menus 8.9 RS-485 Parameters.
The master computer will send out:
 Byte #1 the attention character “:” in ASCII or 3A Hex
 Byte #2 the address of the CLX-Ex being queried
 Byte #3 & 4 CR LF or 0D 0A in hex
The CLX-Ex will respond with:
The CLX-Ex will respond with:
 The same attention character “:” in ASCII or 3A Hex
 The address of the CLX-Ex
 The Reading
 The Unit (mg/L)
A sample communication would look like this:
(Master computer requesting a report from address #1) :1 CRLF
(CLX-Ex set to address #1 Response) :001 0.0249mg/L
9.1.2 Modbus Communication

Modbus protocol communication is included with this instrument. The Modbus
address list is available from HF scientific or online at www.hfscientiifc.com.
9.2 Remote Panel Meter (Catalog # 19609)
The remote panel meter allows for remote indication of the mg/L reading using the 4-20 mA
loop of the CLX-Ex. No external power is required, as the meter is run off of the 4-20 mA
source of the CLX-Ex.
9.3 Desiccant Cartridge Option (Catalog #09944)

An optional desiccant cartridge kit can be purchased for use in applications where
condensation on the glass cuvette may compromise accuracy. The desiccant changes color
from blue to pink when expended. Instructions for replacement are included with the kit.

REV 2.5
10.0 Troubleshooting
10.1 CLX-Ex Fault Detection
The CLX-Ex performs continuous diagnostic monitoring. In the CLX-Ex, there are 4
severity levels of fault detection. Level 4, 3 & 2 will allow normal operation, but warn of the
problem. Level 1 is an instrument failure and the instrument will not operate. Any faults are
displayed in a queue form in the bottom row of the LCD.
A level 4 fault is simply a screen indication that one of the alarm levels has been activated.
This fault level will not affect the 4-20 mA and will only affect the alarm activated. The
sample back light blinks at a rate of once every 4 seconds.
A level 3 fault indicates a failure or a problem that usually can be corrected by the operator.
Refer to the chart below. If any of these errors occur, the instrument will still display
readings and probably will operate correctly. These faults will self-clear when the problem
is corrected. If any of these faults occur, they may affect the 4-20mA and any alarm
dependent on the detection setting (Error). See sections 8.2 & 8.4.1 for error settings. The
sample back light blinks at a rate of once every 2.5 seconds to indicate these faults.
Level 3 (Self-Clearing) fault conditions
Message Description of Fault Corrective Action
MA 4-20 mA enabled & loop open Check 4-20 mA wiring or turn off 4-
20mA if not used
CAL Calibration invalid –not accepted Recalibrate if needed
WATR No water flowing Check water flow
FAST Intake water flow too fast Set flow rate (see section 10.2)
SLOW Sample cuvette filling too slowly Set flow rate (see section 10.2)
PURG Sample cuvette has slow purge Check drain lines
NPRG Sample cuvette not purging Check drain lines
ISOL Problem with intake solenoid Check wiring, check for clogged solenoid
PSOL Problem with purge solenoid Check wiring, check for clogged solenoid
GLAS Dirty cuvette Replace or clean cuvette
WCAL Water Level Calibration Invalid Clear fault (see section 10.3)
A level 2 fault indicates a severe problem that will usually require technical assistance from
HF scientific customer service (see section 10.6). The queued display will show POST. If
this fault occurs it will affect the 4-20mA and any alarm set for fault detection (Error). The
sample back light blinks at rate of once every 1 second.

REV 2.5
A level 1 fault is a system fault. This is NOT a problem that the operator can correct, and
the unit must be returned to the factory for service (see section 10.6). These failures consist
of failures in the CPU, A/D, EEPROM or other devices internal to the instrument. The
queued display will show FAIL, the upper display will show a four or five digit fault code.
If this fault occurs, it will affect the 4-20mA and any alarm set for fault detection (Error).
The instrument will not operate with this fault. The sample back light blinks at rate of once
every 0.4 seconds.
If any fault condition occurs, the message indicating the fault will be shown on the lower
row of the display.
10.2 Setting Flow Rate

The flow rate on the CLX-Ex was factory adjusted and usually should not need adjustment.
Installation variances may affect the flow. The optimal flow rate through the CLX-Ex may
be adjusted if needed. The flow is adjusted by removing regulator vinyl cap and turning the
adjustment screw on the pressure regulator. To assist in this adjustment follow the procedure
shown below:
1. Press the SERVICE button.
2. Wait for the display to read HOLd, then press Mode/ Exit.
3. Display will show FLOW with the number 0. Press either the  or  button.
4. CLXB will drain, and then pulse in water while a count is displayed on the screen.
5. The display will show one of three messages HI, LO or Good.
The flow test determines if the flow rate is suitable for proper operation. Loosen the locking
nut then adjust the pressure regulator using a coin or a large flat blade screwdriver. Press
either the  or  button while in the FLOW routine to display a new flow rate. Please note
that only ¼ turn incremental adjustments should be made to the regulator on each attempt.
If the message is LO, turn the regulator control clockwise. If the message is HI, turn the
regulator counterclockwise. If the message is Good, no adjustment is required. Tighten the
locking nut after adjustment and replace the regulator vinyl cap. To return to normal
operation, press the  button.
10.3 Clearing Faults

Every time SERVICE mode is exited, all faults are cleared. If the original fault or a new
fault occurs, it will be posted.
In the case of WCAL, it is possible the power was enabled before a water sample was
available. Ensure a water sample is available and then press PRIME to force another Water
Calibration (WCAL).

REV 2.5
10.4 Reagent Clogs
If reagents fail to flow or Prime it may be due to a clog in either the tubing or at a check
valve. To alleviate this you may have to flush the system with Chlorine Free water,
preferably Deionized water. See section11.4 Check Valve Flushing Kit.
10.5 Diagnostic Chart

Symptom Cause Cure
Lower display shows MA 4-20 mA loop open Check wiring. See sections
4.4.4 and 8.1
Lower display shows FAIL Major system fault Refer to section 10.1
Readings are erratic (1) Bubbles in solution (1) See above
(2) Debris in flow (2) Install T strainer at inlet
Readings are lower than expected (1) Condensate or leaky (1) Install desiccant cartridge
measurement cuvette kit
(2) Measurement cuvette (2) Replace or clean cuvette
dirty
(3) Reagents bad or expired (3) Replace reagents
(4) Buffer reagent not being
dispensed (4) Check buffer lines and
check valves.
Upper display flashes Sample Over-Range Check sample. Sample may be
too high to read.
Upper display shows nOnE while No current reading displayed Wait for CLX-Ex to post a
attempting to calibrate reading
10.6 Technical and Customer Assistance

If for any reason assistance is needed regarding this instrument please do not hesitate to
contact either the HF scientific Technical Service Department or the HF scientific Customer
Service Department:
HF scientific
3170 Metro Parkway
Fort Myers, Florida 33916-7597
Phone: (239) 337-2116
Toll Free (888) 203-7248
Fax: (239) 332-7643
www.hfscientific.com

REV 2.5
11.0 Routine Maintenance
Please note that to perform these maintenance operations the cabinet door must be
11.1 Maintenance Schedule

The recommended schedule is shown below. It is important to replace the reagents to get
reliable accurate readings from the CLX-Ex. The Buffer supplied can last for up to one year.
Each mixed indicator reagent will last for up to 90 days* when kept special cooling
chamber. The one year kit includes one buffer bottle and four sets of indicator reagents. The
Buffer reagent is mounted in a clip and is further held with a Velcro strap. The indicator
reagent is in a 125ml bottle mounts inside an insulator and also mounts in a clip with a
Velcro security strap. See section 11.2 for more information on the reagents.
The CLX-Ex is shipped with one CLX-Ex Tubing/Cuvette kit, HF part #. The kit consists of
the following:
Qty Part
1 Spare Buffer Cap Assembly
1 Spare Indicator Cap Assembly
8 Pump Tubes
1 Spare Cuvette
Two replacement sets of reagent cap/tubing assemblies are supplied with the CLX-Ex; one
for the buffer and one for the indicator.
Additional kits can be ordered from your local HF scientific distributor or representative. It
is recommended to keep one kit on hand at all times.
Generally, both pump tubes should be replaced annually. Spare cap assemblies for both the
buffer and the indicator are supplied and can be replaced when needed.
Every 90 days
1. The indicator reagent required for operating this instrument must be changed at least
every 90 days. The buffer reagent can be used up to one year.
2. The internal strainer should be checked and cleaned if necessary.
3. The glass cuvette should be inspected. Check for excessive debris on the inside surface
of the glass. It is suggested to keep a spare cuvette to replace when required. The old
cuvette may be cleaned, if possible, for future replacement.
Flushing the System

Press the SERVICE button to stop the water flow. Remove old reagents and discard. Place
the suction tubes in a small container of clean water. Press SERVICE to return to operation
mode, press PRIME and then  to flush the system with water. Remove the suction tubes
from the water Press PRIME and then  to remove most of the water.

REV 2.5
After a PRIME the CLX-Ex will perform a water calibration (WCAL). It will take a
few minutes to complete this procedure.
*The 1 year buffer and 90 day indicator reagent life is primarily used on ballast water
applications. The assumption is based on the factory default of a 2 ½ minute cycle and up to
60 hours total operation per month.
Pump Tubing Replacement

The black pump tubes may need replacement more often due to the fact that they are subject
to wear. The inline check valves should not need to be replaced and should be saved. Please
note that the check valves are directional as shown below.
FLOW
INLET OUTLET
CHECK VALVE DETAIL
Figure 5: Inline check valve
Steps:
1 Flush the system as described above to reduce personal contact with the reagents.
2 Press SERVICE to stop the flow of sample water and drain the cuvette.
3 Remove and retain the thumb screw on top of the pump; pull the pump hammer and
spring up and out of the way. There is no need to completely remove the hammer and
spring.
4 Working on one reagent side at a time. Replace the black tubing between optics inlet
and the check valve OUTLET. Discard the old tubing.
5 Ensure the check valve is placed into its seat.
6 Repeat steps 4 & 5 for the other reagent.
7 Replace the hammer and spring back into place and secure with the thumb screw.
8 Check the drawing on the following page to ensure correct installation.
9 Return to operation as described.
Cap Assembly Replacement

When the Cap Assemblies needs to be changed follow the procedure shown below. It is
recommended that both assemblies are changed at the same time.
Steps:
3 Remove the buffer cap assembly from the cabinet vent and the connection at the check
valve.
4 Replace the buffer cap (blue or black cap) assembly.
5 Repeat steps 3 & 4 for the indicator side (white cap).
6 Replace reagents, prime and return to service.

REV 2.5
Cuvette Replacement
Check the condition of cuvette and change if it appears badly soiled or discolored. Follow
the steps below.
Steps:
1. Replace the two Cap Assemblies.
2. Turn the knurled top on the optics system counterclockwise (as viewed for the top)
until the cuvette just “pops” out, but do not remove the top.
3. When the cuvette “pops” out, move the retaining o-ring & remove the cuvette. You
may need a stiff wire such as a bent paper clip to grasp the cuvette. Retain this cuvette
for future use if it can be cleaned.
4. Install the new cuvette by pushing it firmly in place and turning the knurled top
clockwise until the cuvette is held securely.
5. Check the drawing on the following page to ensure correct installation.
6. Return to operation as described.
T-Strainer Cleaning
A T- strainer is integral to the instrument and must be checked occasionally. When
necessary it must be removed and cleaned.
Steps:
1. Press SERVICE to stop the flow of sample water and
drain the cuvette.
2. Ensure the source water is turned off.
3. The T-strainer is clamped to the intake regulator. The
removal requires the use of a flat blade screwdriver as
shown in the photo. Once the clamp is opened the T-
strainer can be removed.
4. Disconnect the T-strainer and regulator from the tubing
and clear of the case.
5. Clean the T-strainer screen and replace.
6. Be certain the clamp is tightened fully and the pumping
connections are complete.
7. Turn source water back on.
8. Return to normal operation.
Return to Normal Operation

Press the SERVICE button to return sample flow to the system. Check for leaks. If a leak
occurs press SERVICE again, repair leak and try again. Once the system is operating
correctly, return or replace reagents and press PRIME and then  one time to restart reagent
flow. The system will automatically return to normal operation.
Tubes may darken due to contact with the reagent. This condition does not affect the
performance of these parts.

REV 2.5
11.2 Replacing or Installing the Reagents
Reagent kits are available from HF scientific for Total Chlorine Refer to section 12.0
Replacement Parts and Accessories for the appropriate Catalog number. There are two
reagents required, for the instrument to operate; the buffer and the indicator.
The reagents are provided “wet” and the buffer is ready to use and will last up to one year.
The smaller indicator reagent does require the addition of the DPD power to activate it.
Once activated it starts to oxidize. This process is slowed by keeping it in the cooling
chamber.
When commissioning the CLX-Ex it is recommended to follow the procedure in section

11.4. This procedure only needs to be done once when the instrument first
commissioned.
11.3 Indicator Reagent Preparation

Remove the cap of the small liquid indicator reagent and add the contents of the DPD
powder bottle (small brown bottle). Cap and shake to fully dissolve the powder.
Once mixed the indicator has an expected life of 90 days if kept in the powered cooling
chamber. Write the mixing date on the reagent bottle labels in the area provided.
Dispose of expired reagents correctly.
To replace the reagents, press the SERVICE button; this will empty the cuvette and stop
any flow of water. Remove the cap on both bottles replace with the cap supplied with the
CLX-Ex. The buffer is installed on the left and the indicator is installed in the cooling
chamber. The suction tube for both reagents will reach the bottom of the bottles.
To complete the replacement procedure, press the PRIME button and then the  button.
This will draw enough of each reagent to completely prime the tubes and replace any old
solution. The system will automatically return to normal operation after it has primed.
Use caution when changing the reagents as they are corrosive. These reagents may
stain clothing. After changing the reagents, operators should wash their hands.

REV 2.5
11.4 Check Valve Flushing Kit
Sometimes upon initial commissioning, the check valves stick and require manual priming.
This should not be needed after commissioning. Be careful when using this kit to use only
chlorine free water. Complete instructions are included in the kit.
Figure 6: Check Valve Flushing
11.5 Instrument Storage

If the CLX-Ex is relocated or will be inactive for long periods of time (several months),
remove the reagents. Flush the reagent system as describe in 11.1 Maintenance Schedule.
Place the instrument in Service mode to drain the system then remove power by
disconnecting the mains power plug. It is usually a good idea to disconnect or shut off the
source water.
11.6 Cleaning the CLX-Ex
Flush the system as mentioned in section 11.1 Maintenance Schedule. When the flushing is
finished, press the SEVICE button wait until the display reads HOLd.
As a matter of safety, always disconnect any power source to the CLX-Ex prior to
attempting any cleaning. It is recommended that the source water is also shut off.
Isopropyl alcohol (rubbing alcohol) on a soft cotton cloth works very well in removing
reagent stains from plastic parts, the key pad and the display. Use care when cleaning
around electrical components. Do not use any harsh cleaning agents as these may cause
damage to the instrument components.
Ensure that the system is dry prior to applying power.

REV 2.5
12.0 Accessories and Replacement Parts List
The items shown below are recommended accessories and replacement parts.
Accessory Catalog Number

Reagent Kit – Total Chlorine 12 month supply 09991
Purge Manual CLX-Ex 28815A
Operating Manual CLX-Ex 28815B
Tubing/Cuvette Kit 09950EX
Replacement Cuvette 25018S
Check Valve Set 25017S
Ferrite for 4-20mA or RS-485 24560
T-Strainer/ Pressure Regulator Assembly 28361
Intake Solenoid Assembly 28362
To order any accessory or replacement part, please contact the HF scientific Customer Service
Department. If for any reason technical assistance is needed regarding this instrument, please
do not hesitate to contact the HF scientific Technical Services Department.
HF scientific
3170 Metro Parkway
Phone: (239) 337-2116
Toll Free: (888) 203-7248
Fax: (239) 332-7643

REV 2.5
13.0 IECEx Certificate
A copy of the certificate is shown below for convenience but it should be noted that the certificate
is only valid while online at iecex.com. Use the following link:
http://iecex.iec.ch/iecex/IECExWeb.nsf/uid/D9A2AE811071E3D0C1257C8B007718B6?opendocument

REV 2.5
REV 2.5
REV 2.5
REV 2.5
14.0 Warranty
HF scientific inc., as vendor, warrants to the original purchaser of this instrument that it will
be free of defects in material and workmanship, in normal use and service, for a period of
two years from date of manufacture. This warranty includes only instruments coved in this
manual manufactured after January 1, 2012. HF scientific inc.’s obligation under this
warranty is limited to replacing, at its factory, the instrument or any part thereof. Parts,
which by their nature are normally required to be replaced periodically, consistent with
normal maintenance, specifically reagent, desiccant, sensors, electrodes and fuses are
excluded. Also excluded are accessories and supply type items.
Original purchaser is responsible for return of the instruments, or parts thereof, to HF
scientific’ inc.’s factory. This includes all freight charges incurred in shipping to and from
HF scientific inc.’s factory.
HF scientific inc .is not responsible for damage to the instrument, or parts thereof, resulting
from misuse, environmental corrosion, negligence or accident, or defects resulting from
repairs, alterations or installation made by any person or company not authorized by HF
scientific inc.
HF scientific inc. assumes no liability for consequential damage of any kind, and the
original purchaser, by placement of any order for the instrument, or parts thereof, shall be
deemed liable for any and all damages incurred by the use or misuse of the instruments, or
parts thereof, by the purchaser, its employees, or others, following receipt thereof.
Carefully inspect this product for shipping damage, if damaged, immediately notify the
shipping company and arrange an on-site inspection. HF scientific inc cannot be
responsible for damage in shipment and cannot assist with claims without an on-site
inspection of the damage.
This warranty is given expressly and in lieu of all other warranties, expressed or implied.
Purchaser agrees that there is no warranty on merchantability and that there are no other
warranties, expressed or implied. No agent is authorized to assume for HF scientific inc.,
any liability except as set forth above.
HF scientific, inc.
3170 Metro Parkway
Phone: (239) 337-2116
Fax: (239) 332-7643
Toll free: 888-203-7248

REV 2.5
A.5.2 TRO SENSOR
(NON EX-PROOF)
PURIMAR™ BWMS Operating Manual

Annex
OWNER’S MANUAL
CLX- XT TRO &
Chlorine Monitor
Model 28030
HF scientific
3170 Metro Parkway
Ft. Myers, FL 33916
Phone: 239-337-2116
Toll Free: 888-203-7248
Fax: 239-332-7643
Catalog #28652 (9/14)

REV 3.2
DECLARATION OF CONFORMITY
Product Safety – Tested and passed:

ETL (Part 1: General Requirements UL61010-1 Issued May 11 2012 Ed 3 and CAN/CSA
C22.2 #61010-1 issued May 11 2012)
Emissions & Immunity - Tested and Passed:

IEC 61326-1:2006
Enclosure Integrity- Tested and Passed:

IP66 Tested by Intertek
Tested to: IMO MEPC. 174(58) Part 3

Reference Imanna Report # 18953-1
Manufacturer’s Name: HF scientific inc.
Manufacturer’s Address: 3170 Metro Parkway, Fort Myers, Florida 33916-7597
Importer’s Name:
Importer’s Address:
Type of Equipment: Chlorine Process Monitor
Model No: CLX-XT 28030
I, the undersigned, hereby declare that the equipment specified above conforms to the
above Directive and Standard
Place: Fort Myers, Florida USA

(Signature)
Date: 9 January, 2014 Mike Trammell,
Vice President of Product Development,
Watts Water Quality
Catalog #28652 (9/14)

REV 3.2
Catalog #28652 (9/13)
REV 3.2
Table of Contents
Section Page
Specifications ....................................................................................................1
1.0 Overview ...........................................................................................................2

1.1 Unpacking and Inspection of the Instrument and Accessories .............2
1.2 The Display ...........................................................................................3
1.3 The Touch Pad ......................................................................................3
1.4 Orientation ............................................................................................4
2.0 Safety .................................................................................................................4

2.1 Symbols Used In CLX-XT ....................................................................5
3.0 Theory of Operation ........................................................................................6

3.1 The Measurement...................................................................................6
3.2 The Cooling Chamber ............................................................................7
3.3 The Reagents .........................................................................................7
4.0 Installation and Commissioning ....................................................................8

4.1 Mounting & Site Selection.....................................................................8
4.2 Plumbing ..............................................................................................9
4.3 Electrical Connections ..........................................................................9
4.3.1 Instrument Power ....................................................................10
4.3.2 Cooling Chamber Power .........................................................11
4.3.3 RS-485 ...................................................................................11
4.3.4 Relays .......................................................................................11
4.3.5 Remote Standby Connections .................................................12
4.3.6 4-20 mA ..................................................................................12
4.3.7 RS-485/4-20 mA Cable Ferrite ................................................12
Installing Reagents ..............................................................................13
5.0 Operation .......................................................................................................14

5.1 Routine Measurement (No Control Options) ......................................14
5.2 Routine Measurement (Modbus Control) ...........................................14
5.3 Routine Measurement (Remote Standby Control) ...............................15
5.4 Operating Screens ................................................................................16
5.5 Security Access Feature .......................................................................16
5.6 The White LED ....................................................................................16
6.0 Instrument Calibration ................................................................................17

6.1 Slope (gain) Calibration Procedure .....................................................17
6.2 Zero (offset) Calibration Procedure ....................................................18
6.3 Restore Factory Settings ......................................................................18
Table of Contents (continued)
Section Page
7.0 Instrument Configuration (CONFIG mode) ...............................................19
7.1 Setting the 4-20 mA .............................................................................19
7.2 Configuring the Error Level.................................................................19
7.3 Configuring the RS-485 Port ..............................................................20
7.4 Configuring the Alarms .......................................................................20
7.4.1 Alarm 1 ....................................................................................21
7.4.2 Alarm 2 ...................................................................................21
7.5 Enabling the Security Access...............................................................21
7.6 Extended Settings.................................................................................21
7.7 Units of Measurement ..........................................................................22
7.8 Averaging and Filtering .......................................................................22
7.9 LCD Backlight Brightness ...................................................................22
7.10 RS- 485 Parameters..............................................................................23
7.11 Cycle Time ..........................................................................................23
7.12 Water Conservation ............................................................................23
7.13 4 mA Adjustment .................................................................................24
7.14 20 mA Adjustment ...............................................................................24
8.0 Additional Features and Options ................................................................25
8.1 RS-485 Output .....................................................................................25
8.1.1 Simple Communication ...........................................................25
8.1.2 Modbus Communication..........................................................25
8.2 Remote Panel Meter .............................................................................25
8.3 Desiccant Cartridge ..............................................................................25
8.4 Standby Reagent Purge ........................................................................26
8.5 Reset Reading to Zero ..........................................................................26
8.6 AutoPurge ............................................................................................26
9.0 Troubleshooting .............................................................................................27
9.1 CLX-XT Fault Detection .....................................................................27
9.2 Setting Flow Rate .................................................................................28
9.3 Clearing Faults .....................................................................................28
9.4 Reagent Clogs .....................................................................................28
9.5 Diagnostic Chart .................................................................................29
9.6 Technical and Customer Assistance ...................................................29
10.0 Routine Maintenance .....................................................................................30
10.1 Maintenance Schedule ........................................................................30
10.2 Replacing or Installing the Reagents ...................................................33
10.3 Check Valve Flushing Kit ...................................................................34
10.4 Instrument Storage ..............................................................................34
10.5 Cleaning the CLX-XT .........................................................................34
11.0 Accessories and Replacement Parts List .....................................................35
12.0 Warranty .......................................................................................................36
Specifications
Measurement Range 0.00 – 10.00 mg/L (PPM)
Accuracy ±5% of reading or ±0.03 mg/L (PPM) whichever is greater for range of
0-6.0 mg/L(PPM)
±10% of reading from 6.01-10.00 mg/L (PPM)
Resolution 0.01 mg/L (PPM)
Cycle Time Adjustable; 60 seconds to 10 minutes (600 seconds)
Note: the system defaults to 60 seconds ( most software versions)
Display Multi-Line Liquid Crystal Backlit Display
Alarms Two Programmable, 120-240VAC 2A Form C Relay
Analog Output Powered 4-20 mA, 600  drive, isolated
Communications Port Bi-directional RS-485 with Modbus
Water Pressure Integral pressure regulator 0.34 bar (5.0 PSI) to 10.3 bar (150 PSI.)
Flow Rate to Waste 200 – 400 ml/min.
Operating Temperature 0°C – 55°C (32°F – 131°F)
®
Wetted Materials PVC, Borosilicate Glass, Reslyn (FFKM), Viton (FKM),
®
Polypropylene, 316 Stainless Steel, Acetal, Noryl , Silicone
Sample Temperature Range 0°C – 55°C (32°F – 131°F)
Power Supply 100 – 240 VAC, 47 – 63 Hz, 250VA
Insulation Rating Double Insulated, Pollution Degree 2, Overvoltage Category II
Environmental Conditions Not recommended for outdoor use.
Altitude up to 2000 meters
Up to 95 % RH (non-condensing)
Enclosure Rating Enclosure certified to IP 66, designed to meet NEMA 4X
Fan rated IP 55
Regulatory Compliance Tested to IMO MEPC. 174(58) Part 3
And Certifications Reference Imanna Report # 18953-1
Shipping Weight 11.8 kg (26lbs.) Reagents are Shipped Separately
Shipping Dimensions 52mm X 52 mm X 33mm (20½” X 20½ X 13”)
CLX-XT (28652) (9/14) Page 1

REV 3.2
1.0 Overview
The CLX-XT TRO & Chlorine Monitor allows for the reading of oxidant levels of process
water on-line. The CLX-XT has been designed to meet the design criteria specified by
Standard Methods for the Examination of Water and Wastewater (22nd Edition) Method
4500-Cl G. DPD Colorimetric Method. The CLX-XT uses a 515nm LED as the
measurement light source.
This instrument has been designed and tested to operate in ambient temperatures of up to
55 ˚C (131˚F). A specially designed thermoelectric cooling chamber has been added to
keep the indicator reagent below 25˚C (77˚F) regardless of the ambient temperature within
the operating range of 0 ˚C - 55 ˚C. The use of this cooling chamber allows for extended
reagent life, up to 3 months.
Every effort has been made to ensure the accuracy of this manual. Due to the continuous
development and improvement of all instrumentation, there may be slight differences
between this manual and the instrument received. Therefore, no legal claims can be made
against any discrepancies herein.
1.1 Unpacking and Inspection of the Instrument and Accessories
The table below indicates the items in the shipment.

Item Quantity
CLX -XT Monitor 1
Instruction Manual 1
Tubing/Cuvette Kit: 8 black pump tubes, 2 different Cap Assemblies, 1

1 replacement cuvette
Remove the instrument from the packing carton. Carefully inspect all items to ensure that
no visible damage has occurred during shipment. If the items received do not match the
order, please immediately contact the local distributor or the HF scientific Customer
Service Department.
CLX-XT (28652) (9/14) Page 2

REV 3.2
1.2 The Display
Figure 1 illustrates all the items that can appear on the display. The upper row of the
display (1) is used for reporting the chlorine levels and to provide user guidance in the
customer setting routine. The lower row of the display (2) is used to communicate error
messages (message queue) and provide user guidance. The display has two icons (3) that
are used to indicate the use of access code and offset mode. In addition, mode arrows (4)
are used to indicate the current instrument operating mode; AUTO (normal operation),
CAL (calibration) and CONFIG (configuration).
Figure 1: Display used in the instrument.
1.3 The Touch Pad

Figure 2 illustrates the touch pad. The touch pad has six buttons: PRIME, SERVICE,
MODE/EXIT,  ,  and 
The MODE/EXIT button is used to cycle between the three operational modes of the
instrument: CAL, CONFIG, and AUTO (Measurement) mode. The  button enters the
option or mode that is highlighted or chosen. The  and  buttons are used to change
settings.
The PRIME and SERVICE buttons are dedicated controls. The PRIME will start 75
reagent pump pulses to prime the tubing after a change or addition of reagent bottles. The
SERVICE button will drain the instrument and hold all operations until either the
SERVICE button is pushed again or the power is reset. This button should be used while
changing the tubing, the measurement cuvette or reagent bottles.
Figure 2: The CLX-XT touch pad.
CLX-XT (28652) (9/14) Page 3

REV 3.2
1.4 Orientation
Front View
Bottom View
2.0 Safety
This manual contains basic instructions that must be followed during the commissioning,
operation, care and maintenance of the instrument. The safety protection provided by this
equipment may be impaired if it is commissioned and/or used in a manner not described in
this manual. Consequently, all responsible personnel must read this manual prior to
working with this instrument.
In certain instances “Notes”, or helpful hints, have been highlighted to give further
clarification to the instructions. Refer to the Table of Contents to easily find specific
topics and to learn about unfamiliar terms.
CLX-XT (28652) (9/14) Page 4

REV 3.2
2.1 Symbols Used In This Manual
CLX-XT (28652) (9/14) Page 5

REV 3.2
3.0 Theory of Operation
3.1 The Measurement
The CLX-XT has two solenoid valves, one for sample water (FLOW) and one for draining
of the cuvette (PURGE). A third solenoid, along with four check valves forms a reagent
pump. Sample water flow is controlled by the FLOW solenoid valve. The PURGE
solenoid valve is used to empty the cuvette in the measurement chamber.
The measurement chamber consists of a sample inlet, a purge drain, and an overflow. The
reagent is added from the check valves integrated into the lower portion. A green LED
provides the 515 nm source lamp, a red LED is used for sample level and flow
measurement. A single detector is located 180 º from the green LED. A replaceable glass
cuvette separates the LEDs from the detector and maintains the measurement path length.
Sample water flows in the inlet at the bottom, through the measurement cuvette and out
through an overflow drain. This flow is used to both fill the cuvette and flush the system.
The reagents are dispensed from two replaceable bottles. One bottle has a buffer to control
the pH; the second has an indicator that contains the DPD, which produces color when
chlorine is present in the sample. The degree of color is dependant on the amount of
chlorine in the sample water.
The measurement chamber is open to view operations. A white LED backlights the
chamber for a clearer view. The white LED will flash to attract attention in the case of a
warning or failure. Most warnings and failures are also displayed on the screen. To
prevent interference, the white LED is turned off during measurements.
During normal operation the CLX-XT will run through a timed cycle. A simplified cycle
will consist of the following sequences:
 Flushing – continuous sample flow
 Purging – PURGE valve opens
 Zeroing – no flow with cuvette full
 Adding Reagents – one pulse of the reagent pump
 Mixing with sample – sample flow pulses in
 Reading resulting sample – no flow with cuvette full
 Purging – PURGE valve opens to remove reacted sample
The cycle above is simplified and does not describe all the actions and testing that occurs.
The CPU continuously diagnoses the entire system for correct operation and sample water
flow. If an error occurs, a message is posted to the message queue on the LCD screen.
The reagent is added by a single pulse of the reagent solenoid. When the reagents require
replacement, the PRIME button is pushed to bring new reagents into the system. During
PRIME the reagent solenoid is pulsed several times to draw fluid from the two reagent
bottles and fill the tubes with new reagent. A complete PRIME takes less than a minute.
The SERVICE button empties the cuvette, stops the flow of sample water, and clears any
errors. This provides a convenient way to replace reagents and the measurement cuvette. If
more extensive servicing is performed, all power to the CLX-XT should be removed. If
the CLX-XT is to be turned off, it is recommended that the instrument be placed in
SERVICE mode before removing power. This ensures that the cuvette is emptied and the
flow is off.
CLX-XT (28652) (9/14) Page 6

REV 3.2
3.2 The Cooling Chamber
The CLX-XT has a unique feature that allows for extended reagent life. Under
temperature conditions above 25˚C the indicator reagent would quickly oxidize resulting
in low readings.
To control this condition the CLX-XT has a built-in cooling chamber for the indicator
reagent. The temperature of this chamber is kept below 25˚C in ambient temperatures of
up to 55˚C. This cooling chamber will cycle similar to a normal refrigerator to keep the
indicator reagent at the desired temperature. This temperature is factory set and should not
be adjusted.
To allow for this feature to operate correctly, this cooling chamber must be constantly
powered.
On the right side of the enclosure is a fan. This is required for proper operation of the
cooling chamber and must never be blocked.
3.3 The Reagents

The indicator reagent reacts with any oxidant, generally chlorine, to create a pink color
which the instrument measures and compares with a sample of water without reagents.
The buffer reagent is required to control the sample pH to bring the sample to neutral.
The reagents are provided already hydrated and require little operator preparation.
The indicator reagents are packaged a plastic box. Each 125 mL indicator will require the
addition and mixing of the DPD powder contained in the small brown bottle. This
activates the indicator reagent. The indicator reagents should be changed out on a 90 day
basis even if they are not fully used.
The 500 ml buffer does not require any preparation and is good for one year.
After one year all the reagents will have been consumed and a replacement reagent set will
be required. This can be ordered through agent Catalog No.09991. This set will include a
new plastic box with four sets of Indicator reagents plus one 500 mL bottle of Buffer.
CLX-XT (28652) (9/14) Page 7

REV 3.2
4.0 Installation and Commissioning
Prior to use for the first time, one of the reagents (the indicator) will have to be mixed.
Refer to section 10.2 Replacing or Installing the Reagents.
4.1 Mounting & Site Selection

The instrument is designed for wall mounting. If wall mounting is not practical, the
instrument can be mounted on any suitable level surface Choose a location that is easily
accessible for operation and service and ensure that the front display rests at eye level.
Consideration must be made the plumbing connections. The overall mounting dimensions
of the instrument are shown in Figure 3.
OPTICAL BLOCK VENT REAGENT VENT-INDICATOR

REAGENT BUFFER VENT 18.36 [466.28]
18.17 [461.52]
12.00 [304.80] Ø.313 [Ø7.94] FOR
8.44 [214.25] 15.92 [404.30] 16.30 [414.14] 1/4-20 UNC OR
M6 FASTENERS
POWER IN
INSTRUMENT
SIGNAL OUT
4-20 MA
RS-485/MODBUS 17.17 [436.12]
SIGNAL OUT
ALARMS
INSTRUMENT DRAIN INSTRUMENT WATER INLET EXHAUST AIR

CHILLER
ENCLOSURE VENT INTAKE AIR
CHILLER
POWER IN
CHILLER
14.30 [363.34]
Figure 3: Overall Mounting Dimensions of the Instrument
It is critical that the instrument be mounted as close as possible to the sampling point to
ensure a quick response time (within 2-3 meters (6-10 ft) of the sampling point).
Suggested mounting screws are up to M6 (¼”).
CLX-XT (28652) (9/14) Page 8

REV 3.2
4.2 Plumbing
The instrument is designed to require very little head pressure to operate, but will need
around 0.34 bar (5 PSI). The maximum pressure for proper operation should not exceed
10.3 bar (150 PSI). The maximum allowable fluid temperature is 55°C (131°F).
Opaque tubing is recommended be used if the tubing will be exposed to sunlight, to

prevent algae growth. Please note that the supplied sample inlet connector is compatible
with ¼” O.D. semi-rigid or rigid tubing.
The instrument is equipped with an internal cabinet drain (vent) to prevent damage in the
event of a tubing failure.
The main sample drain tubing connects to a hose barb. The rated tubing size is ½” ID
tubing. It is recommended that opaque tubing be used to prevent algae growth. Keep this
tubing as short as possible. This drain must be kept open to the atmosphere.
The fluid waste from drain connection of this instrument contains reagents diluted
with large quantities of sample water. If this is only discharged into a stream of
water it is safe to discharge overboard. In most instances this wastewater should be
returned to the ballast tanks
4.3 Electrical Connections

Most of the electrical connections to the instrument are made at the termination area
which is located on the left side of the instrument. Remove the high voltage cover by
loosening the captive screw. The connections are labeled and are self-descriptive (see
photo below). Please follow all local and government recommendations for installation of
electrical connections to and between the instrument and other peripheral devices.
Plugs are inserted into the RS-485 and 4-20mA cable bulkheads when shipped, to ensure a
watertight seal. These plugs should be removed and discarded when cabling to either of
these connections.
The power cable bulkhead will accept cable diameters from 5.8mm (.230 in.) up to 10 mm
(.395 in.). All terminals are designed to accept wires in the range of 14-28 AWG. All
wires should be stripped to a length of 6 mm (¼”). A strain relief strap is provided to
reduce tension on the power terminals.
It is the user’s responsibility to assure that a watertight seal is maintained after the CLX-
XT has been wired for operation. If any of the bulkheads are not tightened properly
around a cable or plug, the ratings of the instrument will be jeopardized and there is a
possibility of creating a shock hazard.
Only qualified electricians should be allowed to perform the installation of the

instrument as it involves a line voltage that could endanger life.
CLX-XT (28652) (9/14) Page 9

REV 3.2
4.3.1 Instrument Power
The instrument is equipped with 100-240 VAC, 47-63 Hz power supplies requiring
150VA; please verify that the line voltage falls within these specifications. A
circuit breaker must be placed prior to the power connection in close proximity and
within easy reach to allow for service. This circuit breaker must be marked to
indicate that it is a disconnecting means for the instrument. While making
connections, refer to the photo.
The CLX-XT is intended for cord connection with a

three wire non-locking grounded power cord,
however rigid or flexible conduit connections can be
used. A set of one 120 VAC and one 240 VAC
(EURO) power cords can be purchased separately
from the factory (Catalog No. 20779S). The CLX-XT is not supplied with a
power cord. If the CLX-XT is to be used in the U.S. or Canada the power cord
must be UL Listed & CSA Certified. Please consult all local electrical codes for
proper connection. All wiring to the instrument must be rated for 70 ˚C or higher.
The connection block is marked N for Neutral and L for line the third symbol
indicates a secure earth ground. The green removable terminal block is suitable for
wire gauges 18 to 12 AWG. In addition a chassis common earth bond point is
provided on the chassis below the instrument safety access cover.
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REV 3.2
4.3.2 Cooling Chamber Power
Power must be connected to the cooling control box mounted on the top right side
of the cabinet. The requirements are 100-240VA, 47-63 Hz and 100VA. A circuit
breaker must be placed prior to the power connection in close proximity and within
easy reach to allow for service. This circuit breaker must be marked to indicate that
it is a disconnecting means for the cooling circuit for
the instrument. All wiring to the cooling chamber
must be rated for 90 ˚C or higher.
This supply is separated from the instrument power
connection because the cooling chamber must be
operated full time to prevent premature degradation
of the indicator reagent. Power cable enters from the
bottom of the cabinet. The connection block is
marked N for Neutral and L for line the third symbol
indicates a secure earth ground. The removable
terminal block is suitable for wire gauges 18 to 12
AWG. In addition a chassis common earth bond point is provided on the chassis
below the instrument safety access cover.4.3.3
4.3.3 RS-485
The RS-485 half-duplex (2-wire) digital
interface operates with differential levels that
are not susceptible to electrical interferences.
This is why cable lengths up to 3000 ft can be
implemented. The last device on each bus may
require terminating with a 120 ohm resistor to
eliminate signal reflection on the line. Do not
run RS-485 cables in the same conduit as
power. Set-up of the RS-485 is covered in 7.3
Configuring the RS–485 Port
To prevent damage to the instrument, ensure that power is disconnected prior to
making connections. For ease of connecting, remove the plug-in terminal block.
Connections are labeled beside this termination on the PC board. The
recommended cable is 22 AWG shielded twisted pair. The grey terminal block is
removable to assist in making connections.
4.3.4 Relays
The Alarm 1 and Alarm 2 relays are mechanical relays rated at 240 VAC 2A.
Please note that the relays are labeled NO (Normally Open), NC (Normally
Closed) and C (Common). As these alarms are configured fail-safe, the normal
condition is with power applied to the CLX-XT and in a non-alarm condition.
Operation of these alarms is covered in section 7.4 Configuring the Alarms.
The lever operated terminal blocks are rated for wire gauges 28-14.
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REV 3.2
4.3.5 Remote Standby Connections (Cat #25264)
This option allows the instrument to operate on
special user control software and hardware, where
an external control initiates each cycle. This
control line is called RSI or Remote Standby
Input.
The CLX-XT will indicate the current status on

another line called RSO or Remote Standby
Output. These are a relay contact that is closed
when busy (operating) and open when in standby
mode.
The connections are labeled RSI and RSO. The

RSI has + and – polarity connection associated with it and requires a 24VDC
control signal.
The RSO is simply a relay contact and is not polarized.

The use of this option lowers the relays to one Normally Open connection.
4.3.6 4-20 mA
The 4-20 mA output is driven by a 15 VDC power source and can drive recorder
loads up to 600 ohms. Transformer isolation is provided on the CLX-XT. Do not
run 4-20 mA cables in the same conduit as power. Operation of this output is
covered in section 7.1 Setting the 4-20 mA.
To prevent damage to the instrument, and for general safety ensure that power is
disconnected to the CLX-XT prior to making any connections. Polarities of the
connections are labeled beside this termination on the PC board.
The recommended cable is 22 AWG shielded twisted pair. To prevent ground
loops, connect the shield at either the CLX-XT or at its destination, but not both.
The grey terminal block is removable to assist in making connections.
The 4-20mA is factory calibrated. An adjustment is available on the 4-20mA in
sections 7.13 and 7.14. In addition to making adjustments, these menus output
continuous 4 mA or 20 mA and can be used as a signal test. Remember that the
configuration mode will timeout after 15 minutes.
4.3.7 RS-485/4-20 mA cable Ferrite
To meet IEC requirements for RF radiated immunity a clamp-on type ferrite is
supplied in the accessory kit. It should be placed on the RS-485 or 4-20 mA cable
outside, as close as possible to the CLX-XT. If both outputs will be used, an
additional ferrite will be needed and can be ordered from HF scientific Catalog
number 24560T.
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REV 3.2
4.4 Installing Reagents
The CLX-XT will require that two reagents be installed prior to operation. These are a
buffer and an indicator. A 12 month supply of reagents can be ordered under catalog no.
09991. For reagent preparation refer to section 10.2 Replacing and Installing the
Reagents. The reagent life was made under assumption that the CLX-XT would be used
for ballast water monitoring and the system will operate only while the vessel is ballasting
and discharging ballast water.
The Buffer is read to use and is provided in a 500 ml bottle. The indicator requires some
preparation and is supplied in four 125 ml bottles. Each indicator reagent will last a
maximum of 3 months based on reagent aging when kept in the operating cooling
chamber.
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REV 3.2
5.0 Operation
The CLX-XT TRO values are reported in milligrams per Liter (mg/L), or if preferred the
equivalent Parts Per Million (PPM).
Readings above 10.00 mg/L are outside the range of this instrument. Although the CLX-
XT may display above 10.0 mg/L, these readings will not be within the stated accuracy.
As the reagents degrade due to aging, readings above 10.0 mg/L may decrease in value.
5.1 Routine Measurement (No Control Options)

Using this model instrument the CLX-XT will continuously operate and provide one
reading every cycle. It is important to note that the only way to stop the instrument is by
manually placing the instrument in SERVICE mode. If the power is interrupted the
instrument will automatically start in the AUTO (cycle) mode.
instrument:
1. Apply power to the instrument and allow the unit to warm up (typically 45 minutes to
one hour on initial commissioning).
2. When a continuous process stream is flowing through the instrument, the instrument
will display the measured chlorine level of the sample by displaying it on the LCD
screen. In addition, the equivalent signal is provided on the analog (4-20 mA) output,
or the digital (RS-485) output, depending on the options selected.
5.2 Routine Measurement (Modbus Control Option Cat# 25316)

Most versions of CLX-XT software allow Modbus control. Using this control the system
will provide one cycle and provide one updated reading each time it is prompted. It will
then go into standby mode and await another prompt.
instrument:
(WCAL). This automatic calibration is necessary and will only be performed once on
power up.
2. When the instrument has completed the WCAL it will enter standby mode and is
ready to run a measurement cycle.
3. Subsequent measurement cycles must be initiated from Modbus using the Coil
Address 00005. The default is False (0). Setting this address to True (1) initiates the
cycle.
4. Each cycle will take about 60 seconds after which the reading screen will be updated.
The 4-20 mA and alarms will be representative of this reading.
At any time the standby status can be checked by either Modbus Coil Address 00005 or
Input Address 10005. False (0) indicates standby True (1) indicates measurement cycle
active. Control is only possible through Modbus Coil Address 00005.
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REV 3.2
5.3 Routine Measurement (Remote Standby Control Option Cat # 25264)
The CLX-XT can operate using Remote Standby Control. Using this optional hardware
control the system will provide one cycle and provide one updated reading each time it is
prompted. It will then go into standby mode and await another prompt. The prompt is a
24VDC signal applied to two contacts.
instrument:
(WCAL). During this time the RSO contact will be closed, indicating the system is
busy. This automatic calibration is necessary and will only be performed once on
power up.
2. When the system has completed the WCAL, the RSO contacts will open indicating
that it is in standby mode and is ready to take a measurement.
3. Application of 24VDC to the RSI connections will initiate a read cycle. The
RSO contact will close to indicate the system is busy.
4. At the completion of the cycle, the RSO contacts will open & the measured chlorine
level of the sample will be displayed on the LCD screen. In addition, the equivalent
signal is provided on the analog (4-20 mA) output, or the digital (RS-485) output,
depending on the options selected.
5. The system is now ready to take a new measurement.
Continuous application of 24VDC to the RSI will result in continuously updated
readings.
The instrument needs to take one reading first before proper operation. After the first
reading the operation will continue as below:
 Whenever the instrument is in standby the reading will be 0.00 this means the
associated 4-20mA signal will be representative of this reading. If the alarm is set
to LO or HI it will respond to this 0.00 reading.
 Whenever the instrument is taking a reading the 4-20mA output and alarm
response will be representative of the reading on the LCD screen.
 New readings will be updated as long as 24VDC is applied to the RSI connections.
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REV 3.2
5.4 Operating Screens
During normal operation, the instrument will have the
arrow beside AUTO highlighted with the current scale
displayed on the lower row of the display and the
measured reading on the upper row of the display (see
screen shown).
The screen shown to the right indicates that the system

has just been started or just entered AUTO mode from
Service mode and no readings have been taken yet.
Please note that calibrations will not be allowed until a reading is posted.
5.5 Security Access Feature

The instrument is equipped with a security access code feature that can be activated in the
configuration mode. If the security feature is enabled, the screen shown in the illustration
below will appear when the MODE/EXIT button is pressed.
The security code (333) must be entered to gain access to CAL or CONFIG menus.
Notice that the first number in the code is flashing. The
flashing indicates that this is the number to be changed.
Use the  or  arrows to select the first of the three
numbers in the code and then press the  button to
accept the first number of the code. Now enter the
second number in the code. Proceed as with the first
number followed by  . Then repeat the process for the
third number in the access code, and finish with the  button.
If the valid access code has been selected, the instrument will be directed to the calibration
mode. If the wrong access code is selected, the instrument will return to the AUTO mode.
Refer to section 7.5 Enabling the Security Access for more information.
5.6 The White LED

A white LED is used to illuminate the measurement cuvette for easy viewing of the
instrument operations. During the Zeroing portion of the cycle and the Measurement
portion of the cycle, when the green LED is active, the white LED is turned off to lower
interference. This normal operation for the instrument and does not represent an error or
problem.
The white LED is also used to draw attention to a problem as described in section 9.1
CLX-XT Fault Detection. In these instances the white LED blinks at a constant rate
dependant on the severity of the problem, but is still turned off as described above. Please
note that any fault is always posted to message queue on the lower portion of the LCD.
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REV 3.2
6.0 Instrument Calibration
The instrument was tested calibrated prior to leaving the factory. Since it operates from a
pre-determined calibration curve, no further calibration is required.
Calibration can easily be performed if required by certain authorities or operating
procedures. The method is by comparison against another instrument, such as a laboratory
or hand held photometer (such as HF scientific’s Chlorine Pocket Photometer).
There are two points of calibration. The slope or gain and the zero (offset). To perform the
zero the instrument must be plumbed to a sample of known chlorine free water such as de-
ionized water for a zero adjustment.
6.1 Slope (gain) Calibration Procedure

It is important that the chlorine level be quite stable to use this method. The comparison
will be made against a trusted measurement such as a chlorine photometer,
spectrophotometer, or an amperometric titration.
1. Obtain a grab sample of the flow.
2. Measure the value of the sample with one of the
methods shown above.
3. On the CLX-XT, press the MODE/EXIT button
once. The screen is shown.
4. Press  to enter the calibration adjustment.
5. The screen will show the current reading on the CLX-XT. Using the  & 
buttons adjust the reading to agree with the laboratory method or portable
photometer.
6. Press  to accept the calibration adjustment and return to AUTO measurement
mode.
There is a limit to the size of the change that can be made to a current reading. The
upper limit is the current reading times 1.5. The lower limit is the current reading
divided by 1.5.
Ensure a reading is posted to the display before calibrating to avoid a nOnE error.
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REV 3.2
6.2 Zero (offset) Calibration Procedure
Generally this calibration is only required if readings are expected to be below 1 mg/L or
if it is required by a regulatory authority. To perform this calibration, the water supply to
the CLX-XT must be changed to chlorine free water such as de-ionized water. This
chlorine free water must be run through the instrument for at least 5 minutes prior to using
the following procedure.
1. On the CLX-XT, press the MODE/EXIT

button once. The screen is shown to the right.
2. Press either the  or buttons to show the

screen to the right.
3. Press  to enter the zero calibration screen.
4. The screen will show the current reading on the CLX-XT. Since there is no
chlorine or oxidant, the only reading may be a slight offset due to the
absorbance of the reagents. There should be no pink color developed.
5. Press  to perform a Zero calibration. When the calibration has completed the
instrument will return to AUTO measurement mode automatically.
There is a limit of ±0.20 mg/L total adjustment available. A ZERO Cal. greater than
this will cause a CAL warning and no calibration will have occurred. Enter
SERVICE mode to clear this error.
6.3 Restore Factory Settings

If the CLX-XT displays a CAL error or the calibration was incorrectly performed, it may
be desired to restore the factory calibration. All factory defaults including factory
configurations can be reset by holding down the  button and then pressing and releasing
the  button then releasing the  button.
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REV 3.2
7.0 Instrument Configuration (CONFIG mode)
The instrument has been designed to provide the ability to customize the instrument
according to needs at any time during normal operation. This mode has been split into
sub-menus to facilitate instrument configuration. This section describes how to use each
of the sub-menus to configure the instrument. While in the configuration mode, the
instrument has a time-out feature that automatically returns the system operation to the
AUTO mode after a fifteen (15) minute period of no button pushes.
Enter the CONFIG mode of the instrument by pressing the MODE/EXIT button until the
arrow beside CONFIG is illuminated, then press the  button to scroll through the sub-
menus.
To exit the CONFIG mode, press the MODE/EXIT button any changes that were
made will be saved.
7.1 Setting the 4-20 mA Output

The first configuration selection is 4-20 for the 4-20 mA
output. Select the either On or OFF using the  and 
buttons. Once the desired output has been set, press the
 button to accept it. The next prompts will depend on
the output selected. Also see sections 7.13 & 7.14.
If the 4-20 mA output was turned On, prompts to set the

4mA (4MA) and 20mA (20MA) chlorine limits will be
displayed. There will also be a menu to adjust the error
level (ERLV). The first prompt will be the chlorine limit
assigned to the 4 mA output level:
Select the chlorine level to assign to the 4MA using the
 and  buttons.
Once the desired level has been set, press the  button to accept it.
The 4MA can be set higher than 20MA level to invert the output current if required.
This may be required to control a dosing pump.
The next prompt will be the chlorine level assigned to the

20MA. Select the chlorine level using the  and 
buttons. Once the desired level has been set, press the
 button to accept it.
7.2 Configuring the Error Level

In case of an error in the CLX-XT, the 4-20 mA reading
can be used to indicate a problem by sending the current
to either 4.00 mA, 2.00 mA or 0 mA. The factory
default setting is OFF. Select the desired ERLV by using
the  and  buttons then press the  button to accept
the desired error response.
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REV 3.2
7.3 Configuring the RS–485 Port
The instrument is equipped with an RS 485 port which
operates in Simple bus or Modbus. Prompts will appear
for setting the baud rate, the address and the Modbus
transmission mode (RTU or ASCII).
Select the correct baud rate (1200, 2400, 4800, 9600, or

19200) for operation of the I/O port by pressing the  or  buttons to change the
displayed baud rate.
Press the  button to continue on and select the desired
instrument address using the  or  buttons. Once the
selection is satisfactory, press the  button.
To use the Modbus mode, select ASCII or RTU. See
section 8.1.2.
7.4 Configuring the Alarms

Two relays are provided that are designed to operate as two independent programmable
alarms or as a system problem alarm. Please note that changes to alarms will not be
recognized until the start of the next cycle. Two settings must be selected to fully program
each alarm:
1. The alarm function (HI, LO, OFF or Error)
2. The alarm set point (level at which the alarm activates)
These items are described below:

Alarm Function: The alarms can either be turned OFF or selected to operate in one of
three different manners:
1. HI alarm: the relay changes state when the measured chlorine level is higher than the
2. LO alarm: the relay changes state when the measured chlorine level is lower than the
3. Error alarm: If there is a system fault or problem the alarm will change states.
Alarm Set Point: The level at which an alarm activates is called the alarm set point. On
the instrument, the alarm set point is designated as “S/P”. The set point is adjustable to
any valid chlorine level over the range of the instrument in steps of 0.01 mg/L. This
setting is not available if the Error function is chosen.
7.4.1 Alarm 1
Alarm 1 Function: The ALM1 is displayed and the display indicates the current
function of alarm 1 (HI, LO, OFF, or Error). Use the  or  buttons to cycle
through and select the desired function. Press the  button to accept the selection.
If the alarm was turned OFF, a prompt will appear to set up alarm 2 (go to section
7.4.2).
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REV 3.2
Alarm 1 Set Point: This prompt is used to select the set point for this alarm; this
is indicated by “S/P” shown on the lower row of the display. Select the desired
alarm level by using the  and  buttons. Once the desired set point has been
set, press the  button to accept it.
7.4.2 Alarm 2
Repeat the procedure listed in section 7.4.1 to set up the parameters for alarm 2. If
a selection was made to turn the alarm OFF, the next selection for the speed of
response RESP is shown.
Note: The use of the Remote Standby Option 25264 limits the relays to a single
Normally open connection. Follow Alarm 1 Instructions.
Due to the cyclic nature of the CLX-XT, relay chatter is not an issue. There is no
need for alarm delays or hysteresis.
7.5 Enabling the Security Access

The instrument is equipped with a security access. If this option is turned on, the user is
required to input the access code into the instrument to
get to any mode other than AUTO. The only code is
333. This code may not be changed. See section 5.2 for
more information on this security feature. The security
key icon will be visible and flashing on the display
whenever the access option is selected using the  or 
buttons. (On or OFF).
7.6 Extended Settings

The last settings are grouped together to prevent them
from being adjusted by accident. To gain access to the
extended settings, select On using the  or  buttons
and press the  button.
If extended settings are set to OFF, pressing the  button will save all settings and the
CLX-XT will automatically return to the normal AUTO mode of the instrument.
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REV 3.2
7.7 Units of Measurement
The unit of measure can be set to either mg/L (milligrams per liter) or PPM (parts per
million). The factory setting is mg/L. Select the desired UNIT using the  and  buttons
mg/L screen PPM screen
7.8 Averaging and Filtering

The CLX-XT can display and output averaged readings to help smooth out the response
and eliminate large reading variation in rapidly changing processes. There are 5 settings
for the averaging feature:
1 = No averaging, each reading is in “real time”.

2 = The current reading and previous reading are averaged.
The factory setting is averaging of 2. Select the desired AVG using the  and  buttons
In addition to averaging, the CLX-XT has a software filter that limits the change between
consecutive readings to 20%. For example, the reading following a reading of 1.00 ppm
could not be displayed as higher than 1.20 ppm or lower than 0.80 ppm. This filter also
helps smooth out large changes and eliminate reading
spikes. After 3 consecutive readings, it is assumed that
the large change in the readings is "real", and the filter
will be disabled. For example, the change between
reading 1 & 2, and readings 2 & 3 will be limited to
20%, but the change between readings 3 & 4 will not be
limited.
This software filter is completely disabled when the averaging (AVG) is set to 1.
7.9 LCD Backlight Brightness

The LCD backlight brightness may need to be adjusted. This is of particular interest if
multiple instruments are located in the same area and it is desired for the entire group to
have the same appearance. Ten levels are available. The
factory setting brightness is 8.
Change the brightness by pressing the  or  button.

When the desired brightness has been selected, press the
 button.
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REV 3.2
7.10 RS-485 Parameters
These menus will only appear if the RS-485 is enabled (see 7.3). The factory setting is 8
Bit, no (nOnE) Parity, 1 Stop Bit.
Make selections using the  and  buttons then press the  button to move to the next
menu.
7.11 Cycle Time

The cycle time can be changed using this menu. Please note that changing this menu
will directly affect the volume of reagent that will be consumed. The default is set to
60 seconds (1 minutes).
Make selections using the  and  buttons then press

the  button. Allowable setting is from 60 to 600
seconds (10 minutes).
The indicator reagent has a defined life after being mixed regardless of the cycle time
setting. If the reagent is kept in the powered cooling chamber the life is 90 days.
7.12 Water Conservation ( if available)

To conserve water, the flush time can be adjusted use as little water as possible.
This feature is generally not used in ballast water applications and should be set to
OFF.
The instrument requires 110 seconds to complete its

normal operations, when the WCON is turned On, at the
factory cycle time the instrument sits idle for about 40
seconds. This results in about a 25% water savings. The
actual amount of water conservation is dependent on the
incoming water pressure and the cycle time setting.
The use of this option may result in some slight loss of accuracy. The factory setting for
this option is OFF.
Make selections using the  and  buttons then press the  button to exit to AUTO
mode and save all configuration settings. If the 4-20 mA in section 7.1 is turned ON, there
are two additional menus that will appear before returning to AUTO mode.
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REV 3.2
7.13 4mA Adjustment
If the 4-20 mA setting is turned ON (7.1 Setting the 4-20 mA Output), the following two
menus will appear. The first menu outputs a constant 4
mA while allowing for a small amount of adjustment.
The adjustment can be made using the  and  buttons.
This adjustment will allow the operator to make the
CLX-XT agree with a PLC or SCADA system. The
adjustment limits are ± 200 counts or about ± 0.2 mA.
This setting will be slightly different on each instrument as each CLX-XT will be factory
set to 4.00mA. Press the  button when adjustments are complete to save this setting and
move on to the 20mA adjustment.
7.14 20mA Adjustment

This menu operates similar to the previous menu. This menu outputs a constant 20 mA
while allowing for a small amount of adjustment. The adjustment can be made using the
 and  buttons. The adjustment limits are ± 1000 counts or about ± 1 mA.
This setting will be slightly different on each instrument

as each CLX-XT will be factory set to 20.00mA.
When complete with the 20mA adjustment, press the  button to exit to AUTO mode and
save all configuration settings.
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REV 3.2
8.0 Additional Features and Options
8.1 RS-485 Outputs

The CLX-XT has the capability to operate in two different RS-485 modes. Included are a
simple communication mode and Modbus communications. Both modes will
automatically configure and do not require any changes or selections
8.1.1 Simple Communication

The CLX-XT can provide basic communications over simple programs such as the
Hilgraeve HyperTerminal that is included with most Microsoft Windows
packages. The user could also use Visual Basic or other programs. The factory
setting communication parameters are 8 bits, no parity and 1 stop bit. These can be
changed in the Extended CONFIG menus 7.10 RS-485 Parameters.
The master computer will send out:
 Byte #1 the attention character “:” in ASCII or 3A Hex
 Byte #2 the address of the CLX-XT being queried
 Byte #3 & 4 CR LF or 0D 0A in hex
The CLX-XT will respond with:
The CLX-XT will respond with:
 The same attention character “:” in ASCII or 3A Hex
 The address of the CLX-XT
 The Reading
 The Unit (mg/L)
A sample communication would look like this:
(Master computer requesting a report from address #1) :1 CRLF
(CLXB set to address #1 Response) :001 0.0249mg/L
8.1.2 Modbus Communication

Modbus protocol communication is included with this instrument. The Modbus
address list is available from HF scientific or online at www.hfscientiifc.com.
8.2 Remote Panel Meter (Catalog # 19609)
The remote panel meter allows for remote indication of the mg/L reading using the 4-20
mA loop of the CLX-XT. No external power is required, as the meter is run off of the 4-20
mA source of the CLX-XT.
8.3 Desiccant Cartridge Option (Catalog #09944)

An optional desiccant cartridge kit can be purchased for use in applications where
condensation on the glass cuvette may compromise accuracy. The desiccant changes color
from blue to pink when expended. Instructions for replacement are included with the kit.
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REV 3.2
8.4 Standby Reagent Purge (Software Option Cat #25316)
During times when the CLX-XT is not being operated such as in voyage between
ballasting and deballasting no reagent moves past the check valves. In some instances this
can cause these parts to clog. To prevent this occurrence a single pump action is enabled at
a timed interval.
It is important that the unit remain in Standby Mode and power is always applied.
This software feature is available on select software packages where either Modbus or the
Hardware Remote Standby feature is used.
Every time the instrument is placed in standby mode a timer starts. Once the set time has
elapsed a single action of the reagent pump occurs to keep the check valves clear. This
single will inject about 25 µL of each reagent into the chamber. This is performed with a
special pulse width modulation to prevent the reagent from splattering and staining the
measurement glass.
Note that for the timer to be active, power must be constantly applied to the instrument. If
the power is removed or a power disturbance occurs the timer is reset.
The default factory time setting is once every 24 hours. This time period can be adjusted if
desired at Modbus Address 40025 which is an integer. The allowable setting range is 1
hour to 100 hours.
8.5 Reset Reading to Zero (Software Option Cat # 25316)

If there is a need to reset the reading to Zero this can be accomplished in most software
packages through Modbus. The address is 00006. The default setting is false (0) setting
this to true (1) will set the reading to Zero and the completion on the next cycle. This
setting also affects the 4-20mA output and alarms.
8.6 AutoPurge (Hardware option Cat# 25279)

If power is removed from the CLX-XT without stopping the unit first, there is a good
chance that sample water and possibly reagents are left in the optics. Over a period of time
this can stain the cuvette. This factory installed option stores a charge in a super-capacitor.
During an unexpected removal of power the stored charge is used to open Purge solenoid.
CLX-XT (28652) (9/14) Page 26

REV 3.2
9.0 Troubleshooting
9.1 CLX-XT Fault Detection
The CLX-XT performs continuous diagnostic monitoring. In the CLX-XT, there are 4
severity levels of fault detection. Level 4, 3 & 2 will allow normal operation, but warn of
the problem. Level 1 is an instrument failure and the instrument will not operate. Any
faults are displayed in a queue form in the bottom row of the LCD.
A level 4 fault is simply a screen indication that one of the alarm levels has been
activated. This fault level will not affect the 4-20 mA and will only affect the alarm
activated. The sample back light blinks at a rate of once every 4 seconds.
A level 3 fault indicates a failure or a problem that usually can be corrected by the
operator. Refer to the chart below. If any of these errors occur, the instrument will still
display readings and probably will operate correctly. These faults will self-clear when the
problem is corrected. If any of these faults occur, they may affect the 4-20mA and any
alarm dependent on fault detection setting (Error). See sections 7.2 & 7.41 for error
settings. The sample back light blinks at a rate of once every 2.5 seconds to indicate a
level 3 fault.
Level 3 (Self-Clearing) fault conditions
Message Description of Fault Corrective Action
MA 4-20 mA enabled & loop open Check 4-20 mA wiring or turn off 4-
20mA if not used
CAL Calibration invalid –not accepted Recalibrate if needed
WATR No water flowing Check water flow
FAST Intake water flow too fast Set flow rate (see section 9.2)
SLOW Sample cuvette filling too slowly Set flow rate (see section 9.2)
PURG Sample cuvette has slow purge Check drain lines
NPRG Sample cuvette not purging Check drain lines
ISOL Problem with intake solenoid Check wiring, check for clogged solenoid
PSOL Problem with purge solenoid Check wiring, check for clogged solenoid
GLAS Dirty cuvette Replace or clean cuvette
WCAL Water Level Calibration Invalid Clear fault (see section 9.3)
A level 2 fault indicates a severe problem that will usually require technical assistance
from HF scientific customer service (see section 9.6). The queued display will show
POST. If this fault occurs it will affect the 4-20mA and any alarm set for fault detection
(Error). The sample back light blinks at rate of once every 1 second.
CLX-XT (28652) (9/14) Page 27

REV 3.2
A level 1 fault is a system fault. This is NOT a problem that the operator can correct, and
the unit must be returned to the factory for service (see section 9.5). These failures consist
of failures in the CPU, A/D, EEPROM or other devices internal to the instrument. The
queued display will show FAIL, the upper display will show a four or five digit fault
code. If this fault occurs, it will affect the 4-20mA and any alarm set for fault detection
(Error). The instrument will not operate with this fault. The sample back light blinks at
rate of once every 0.4 seconds.
If any fault condition occurs, the message indicating the fault will be shown on the lower
row of the display.
9.2 Setting Flow Rate

The flow rate on the CLX-XT was factory adjusted and usually should not need
adjustment. Installation variances may affect the flow. The optimal flow rate through the
CLX-XT may be adjusted if needed. The flow is adjusted by removing regulator vinyl cap
and turning the adjustment screw on the pressure regulator. To assist in this adjustment
follow the procedure shown below:
1. Press the SERVICE button.
2. Wait for the display to read HOLd, then press Mode/ Exit.
3. Display will show FLOW with the number 0. Press either the  or  button.
4. CLXB will drain, and then pulse in water while a count is displayed on the screen.
5. The display will show one of three messages HI, LO or Good.
The flow test determines if the flow rate is suitable for proper operation. Loosen the
locking nut then adjust the pressure regulator using a coin or a large flat blade
screwdriver. Press either the  or  button while in the FLOW routine to display a new
flow rate. Please note that only ¼ turn incremental adjustments should be made to the
regulator on each attempt.
If the message is LO, turn the regulator control clockwise. If the message is HI, turn the
regulator counterclockwise. If the message is Good, no adjustment is required. Tighten the
locking nut after adjustment and replace the regulator vinyl cap. To return to normal
operation, press the  button.
9.3 Clearing Faults

Every time SERVICE mode is exited, all faults are cleared. If the original fault or a new
fault occurs, it will be posted.
In the case of WCAL, it is possible the power was enabled before a water sample was
available. Ensure a water sample is available and then press PRIME to force another
Water Calibration (WCAL). The Water Calibration occurs automatically at the completion
of the 75 PRIME stokes.
CLX-XT (28652) (9/14) Page 28

REV 3.2
9.4 Reagent Clogs
If reagents fail to flow or Prime it may be due to a clog in either the tubing or at a check
valve. To alleviate this you may have to flush the system with Chlorine Free water,
preferably Deionized water. See section10.3 Check Valve Flushing Kit.
9.5 Diagnostic Chart

Symptom Cause Cure
Lower display shows MA 4-20 mA loop open Check wiring. See sections
4.3.4 and 7.2
Lower display shows FAIL Major system fault Refer to section 9.1
Readings are erratic (1) Bubbles in solution (1) See above
(2) Debris in flow (2) Install T strainer at inlet
Readings are lower than expected (1) Condensate or leaky (1) Install desiccant cartridge
measurement cuvette kit
(2) Measurement cuvette (2) Replace or clean cuvette
dirty
(3) Reagents bad or expired (3) Replace reagents
(4) Buffer reagent not being
dispensed (4) Check buffer lines and
check valves.
Upper display flashes Sample Over-Range Check sample. Sample may be
too high to read.
Upper display shows nOnE while No current reading displayed Wait for CLX-XT to post a
attempting to calibrate reading
9.6 Technical and Customer Assistance

If for any reason assistance is needed regarding this instrument please do not hesitate to
contact either the HF scientific Technical Service Department or the HF scientific
Customer Service Department:
HF scientific
3170 Metro Parkway
Phone: (239) 337-2116
Toll Free (888) 203-7248
Fax: (239) 332-7643
CLX-XT (28652) (9/14) Page 29

REV 3.2
10.0 Routine Maintenance
10.1 Maintenance Schedule
The recommended schedule is shown below. It is important to replace the reagents to get
reliable accurate readings from the CLX-XT. The Buffer supplied can last for up to one
year*. Each mixed indicator reagent will last for up to 90 days* when kept special cooling
chamber. The one year kit includes one buffer bottle and four sets of indicator reagents. A
convenient mounting clip for the indicator reagents is located in the lower left corner of
the cabinet. The Buffer reagent mounts above the indicator reagents in another clip and is
further held with a Velcro strap. See section 10.2 for more information on the reagents.
The CLX-XT is shipped with one CLX-XT Tubing/Cuvette kit, HF part # 09950XT. The
kit consists of the following:
Qty Part
1 Spare Buffer Cap Assembly
1 Spare Indicator Cap Assembly
8 Pump Tubes
1 Spare Cuvette
Two replacement sets of reagent cap/tubing assemblies are supplied with the CLX-XT;
one for the buffer and one for the indicator.
Additional kits can be ordered from your local HF scientific distributor or representative.
It is recommended to keep one kit on hand at all times.
Generally, both pump tubes should be replaced annually. Spare cap assemblies for both
the buffer and the indicator are supplied and can be replaced when needed.
Every 90 days
1. The indicator reagent required for operating this instrument must be changed at least
every 90 days. The buffer reagent can be used up to one year.
2. The internal strainer should be checked and cleaned if necessary.
3. The glass cuvette should be inspected. Check for excessive debris on the inside
surface of the glass. It is suggested to keep a spare cuvette to replace when required.
The old cuvette may be cleaned, if possible, for future replacement.
Flushing the System

Press the SERVICE button to stop the water flow. Remove old reagents and discard. Place
the suction tubes in a small container of clean water. Press SERVICE to return to
operation mode, press PRIME and then  to flush the system with water. Remove the
suction tubes from the water Press PRIME and then  to remove most of the water.
After a PRIME the CLX-XT will perform a water calibration (WCAL). It will take a
few minutes to complete this procedure.
*The 1 year buffer and 90 day indicator reagent life is primarily used on ballast water
applications. The assumption is based on the factory default of a 60 second cycle and up
to 24 hours total operation per month.
CLX-XT (28652) (9/14) Page 30

REV 3.2
Pump Tubing Replacement
The black pump tubes may need replacement more often due to the fact that they are
subject to wear. The inline check valves should not need to be replaced and should be
saved. Please note that the check valves are directional as shown below.
FLOW
INLET OUTLET
CHECK VALVE DETAIL
Steps:
3 Remove and retain the thumb screw on top of the pump; pull the pump hammer and
spring up and out of the way. There is no need to completely remove the hammer and
spring.
4 Working on one reagent side at a time. Replace the black tubing between optics inlet
and the check valve OUTLET. Discard the old tubing.
5 Ensure the check valve is placed into its seat.
6 Repeat steps 4 & 5 for the other reagent.
7 Replace the hammer and spring back into place and secure with the thumb screw.
8 Check the drawing on the following page to ensure correct installation.
9 Return to operation as described.
Cap Assembly Replacement

When the Cap Assemblies needs to be changed follow the procedure shown below. It is
recommended that both assemblies are changed at the same time.
Steps:
3 Remove the buffer cap assembly from the cabinet vent and the connection at the check
valve.
4 Replace the buffer cap (blue or black cap) assembly. Note that the vent tube is not
centered and does not connect to the suction tube.
5 Repeat steps 3 & 4 for the indicator side (white cap).
6 Replace reagents, prime and return to service.
CLX-XT (28652) (9/14) Page 31

REV 3.2
Cuvette Replacement
Check the condition of cuvette and change if it appears badly soiled or discolored. Follow
the steps below.
Steps:
1. Replace the two Cap Assemblies.
2. Turn the knurled top on the optics system counterclockwise (as viewed for the top)
until the cuvette just “pops” out, but do not remove the top.
3. When the cuvette “pops” out, move the retaining o-ring & remove the cuvette. You
may need a stiff wire such as a bent paper clip to grasp the cuvette. Retain this cuvette
for future use if it can be cleaned.
4. Install the new cuvette by pushing it firmly in place and turning the knurled top
clockwise until the cuvette is held securely.
5. Check the drawing on the following page to ensure correct installation.
6. Return to operation as described.
T-Strainer Cleaning
The T-strainer is integral to the instrument and must be checked
occasionally. When necessary it must be removed and cleaned. The
strainer screen may require replacement after a period of time.
Steps:
1. Press SERVICE to stop the flow of sample water and drain the
cuvette.
2. Ensure the source water is turned off.
3. The T-strainer is clamped to the intake regulator. The removal
requires the use of a flat blade screwdriver as shown in the
photo. Once the two clamps are opened the T-strainer can be
removed.
4. Disconnect the top of the T-strainer and regulator from the
tubing and clear of the case.
5. Clean the T-strainer screen and replace.
6. Be sure to tighten the bowl. Of the strainer.
7. Be certain the clamps are tightened fully and the tubing
connections are complete. Piers may be required to close the
clamps.
8. Turn source water back on.
9. Return to normal operation.
10. Check for any leaks.
Return to Normal Operation

Press the SERVICE button to return sample flow to the system. Check for leaks. If a leak
occurs press SERVICE again, repair leak and try again. Once the system is operating
correctly, return or replace reagents and press PRIME and then  one time to restart
reagent flow. The system will automatically return to normal operation.
Tubes may darken due to contact with the reagent. This condition does not affect the
performance of these parts.
CLX-XT (28652) (9/14) Page 32

REV 3.2
10.2 Replacing or Installing the Reagents
Reagent kits are available from HF scientific for Total Chlorine Refer to section 11.0
Replacement Parts and Accessories for the appropriate Catalog number. There are two
reagents required, for the instrument to operate; the buffer and the indicator.
The reagents are provided “wet” and the buffer is ready to use and will last up to one year.
The smaller indicator reagent does require the addition of the DPD power to activate it.
Once activated it starts to oxidize. This process is slowed by keeping it in the cooling
chamber.
When commissioning the CLX-XT it is recommended to follow the procedure in

section 10.3. This procedure only needs to be done once when the instrument first
commissioned.
Indicator Reagent Preparation

Remove the cap of the small liquid indicator reagent and add the contents of the DPD
powder bottle (small brown bottle). Cap and shake to fully dissolve the powder.
Once mixed the indicator has an expected life of up to 90 days if kept in the powered
cooling chamber. Write the mixing date on the reagent bottle labels in the area
provided. Dispose of expired reagents correctly.
To replace the reagents, press the SERVICE button; this will empty the cuvette and stop
any flow of water. Remove the cap on both bottles replace with the cap supplied with the
CLX-XT. The buffer is installed on the left and the indicator is installed in the cooling
chamber. The suction tube for both reagents will reach the bottom of the bottles.
To complete the replacement procedure, press the PRIME button and then the  button.
This will draw enough of each reagent to completely prime the tubes and replace any old
solution. The system will automatically return to normal operation after it has primed.
Use caution when changing the reagents as they are corrosive. These reagents may
stain clothing. After changing the reagents, operators should wash their hands.
CLX-XT (28652) (9/14) Page 33

REV 3.2
10.3 Check Valve Flushing Kit
Sometimes upon initial commissioning, the check valves stick and require manual
priming. This should not be needed after commissioning. Be careful when using this kit to
use only chlorine free water. Complete instructions are included in the kit.
10.4 Instrument Storage

If the CLX-XT is relocated or will be inactive for long periods of time, remove the
reagents. Flush the reagent system as describe in 10.1 Maintenance Schedule. Or use the
flush kit to rinse out unused reagents. Place the instrument in Service mode to drain the
system then remove power by disconnecting the mains power plug. It is usually a good
idea to disconnect or shut off the source water.
10.5 Cleaning the CLX-XT

Flush the system as mentioned in section 10.1 Maintenance Schedule. When the flushing
is finished, press the SEVICE button wait until the display reads HOLd.
As a mater of safety, always disconnect any power source to the CLX-XT prior to
attempting any cleaning. It is recommended that the source water is also shut off.
Isopropyl alcohol (rubbing alcohol) on a soft cotton cloth works very well in removing
reagent stains from plastic parts, the keypad and the display. Use care when cleaning
around electrical components. Do not use any harsh cleaning agents as these may cause
damage to the instrument components. Do not allow the alcohol to touch the Strainer as it
may be damaged.
Ensure that the system is dry prior to applying power.
CLX-XT (28652) (9/14) Page 34

REV 3.2
11.0 Accessories and Replacement Parts List
The items shown below are recommended accessories and replacement parts.
Accessory Catalog Number

Check Valve Flushing kit 28725
Reagent Kit – Total Chlorine 12 month supply 09991
Operating Manual CLX-XT 28652
Tubing/Cuvette Kit 09950XT
Replacement Cuvette 25018
Check Valve Set 25017
Ferrite for 4-20mA or RS-485 24560
Low Pressure Adapter 28316
Replacement T-strainer screen 28625S
Intake Assembly (solenoid, regulator & T-strainer) 28368
To order any accessory or replacement part, please contact the HF scientific Customer
Service Department. If for any reason technical assistance is needed regarding this
instrument, please do not hesitate to contact the HF scientific Technical Services
Department.
HF scientific
3170 Metro Parkway
Phone: (239) 337-2116
Toll Free: (888) 203-7248
Fax: (239) 332-7643
CLX-XT (28652) (9/14) Page 35

REV 3.2
12.0 Warranty
HF scientific inc., as vendor, warrants to the original purchaser of this instrument that it
will be free of defects in material and workmanship, in normal use and service, for a
period of two years from date of manufacture. HF scientific inc.’s obligation under this
warranty is limited to replacing, at its factory, the instrument or any part thereof. Parts,
which by their nature are normally required to be replaced periodically, consistent with
normal maintenance, specifically reagent, desiccant, sensors, electrodes and fuses are
excluded. Also excluded are accessories and supply type items.
Original purchaser is responsible for return of the instruments, or parts thereof, to HF
scientific’ inc.’s factory. This includes all freight charges incurred in shipping to and from
HF scientific inc.’s factory.
HF scientific inc .is not responsible for damage to the instrument, or parts thereof,
resulting from misuse, environmental corrosion, negligence or accident, or defects
resulting from repairs, alterations or installation made by any person or company not
authorized by HF scientific inc.
HF scientific inc. assumes no liability for consequential damage of any kind, and the
original purchaser, by placement of any order for the instrument, or parts thereof, shall be
deemed liable for any and all damages incurred by the use or misuse of the instruments, or
parts thereof, by the purchaser, its employees, or others, following receipt thereof.
Carefully inspect this product for shipping damage, if damaged, immediately notify the
shipping company and arrange an on-site inspection. HF scientific inc cannot be
responsible for damage in shipment and cannot assist with claims without an on-site
inspection of the damage.
This warranty is given expressly and in lieu of all other warranties, expressed or implied.
Purchaser agrees that there is no warranty on merchantability and that there are no other
warranties, expressed or implied. No agent is authorized to assume for HF scientific inc.,
any liability except as set forth above.
HF scientific, inc.
3170 Metro Parkway
Phone: (239) 337-2116
Fax: (239) 332-7643
Toll free: 888-203-7248
Website:www.hfscientific.com
CLX-XT (28652) (9/14) Page 36

REV 3.2

MM-55-3 - Ballast Water Treatment System Operation Manual Annex-463-550

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OWNER’S MANUAL

Explosive Atmospheres – Part 0: Equipment – General Requirements, IEC 60079-0: 20011

Emissions & Immunity – Tested and passed EN61326: 2006

Manufacturer’s Name: HF scientific inc.

Manufacturer’s Address: 3170 Metro Parkway, Fort Myers, Florida 33916-7597

Type of Equipment: TRO Monitor

Model No: CLX-Ex

Place: Fort Myers, Florida USA

2.0 Safety .................................................................................................................5

3.0 Theory of Operation ........................................................................................6

4.0 Installation and Commissioning ....................................................................9

5.0 Purge Control X-Purge Controller Operation ...........................................13

6.0 Operation .......................................................................................................15

7.0 Instrument Calibration ................................................................................18

8.0 Instrument Configuration (CONFIG mode) ...............................................20

9.0 Additional Features and Options ................................................................26

10.0 Troubleshooting .............................................................................................27

11.0 Routine Maintenance .....................................................................................30

12.0 Accessories and Replacement Parts List .....................................................35

13.0 IECEx Certificate .........................................................................................36

14.0 Warranty .......................................................................................................40

CLX-Ex (5/14) Page 1

1.1 Unpacking and Inspection of the Instrument and Accessories

The table below indicates the items in the shipment.

Tubing/Cuvette Kit: 8 black pump tubes, 2 different Cap Assemblies, 1

Check Valve Flushing Kit 1

CLX-Ex (5/14) Page 2

Figure 1: Display used in the instrument.

1.3 The Touch Pad

Figure 2: The CLX-Ex touch pad.

CLX-Ex (5/14) Page 3

Figure 3: The CLX-Ex with Cover Open

CLX-Ex (5/14) Page 4

2.1 Symbols Used In CLX-Ex

ISO 3864, No. B.3.6 Caution, risk of electric shock.

ISO 3864, No.B3.1 Caution refer to accompanying documents.

This symbol is used to bring attention to a special feature or to provide

2.2 Use in Explosive Environments Safety

CLX-Ex (5/14) Page 5

CLX-Ex (5/14) Page 6

CLX-Ex (5/14) Page 7

3.3 Remote Standby

3.4 The Reagents

3.5 The Reagent Cooler

CLX-Ex (5/14) Page 8

4.1 Mounting & Site Selection

Figure 4: Overall Mounting Dimensions of the Instrument

CLX-Ex (5/14) Page 9

The drain must be open to the Atmosphere for proper operation.

4.3 Air Supply

4.4 Electrical Connections

CLX-Ex (5/14) Page 10

To prevent damage to the instrument, ensure that

CLX-Ex (5/14) Page 11

4.5 Installing Reagents

CLX-Ex (5/14) Page 12

5.2 Indicator Lamp

Lamp Color Meaning Power to rest of CLX-Ex

Solid GREEN Safe Operation Power ON

CLX-Ex (5/14) Page 13

WARNING: Do not operate the CLX-Ex in the by-pass mode unattended.

CLX-Ex (5/14) Page 14