PACKAGE SEWAGE TREATMENT PLANT

Project :- 390 KLD (195X2) STP for Grand Central 114, Sector - 114, Gurgaon.

PROCESS AND UNIT SIZING CALCULATIONS

INFLUENT SEWAGE CONDITIONS

AVERAGE FLOW 390 MLD

3 3
i.e 390 M /DAY OR 16.25 M /HR

THE STP IS DESIGNED IN TWO STREAMS FLOW PER STREAM IS 195 KLD.

FLOW /STREAM 195 KLD

PEAK FACTOR 2.25
PEAK FLOW 438.75 M3/DAY OR
3
18.28 M /HR
BOD 300 MG/L
TSS 300 MG/L
OIL & GREASE 20 MG/L
TKN as N 45 MG/L Assumed

EFFLUENT CHARACTERISTICS DESIRED

COD 50 MG/L
BOD 10 MG/L
TSS 10 MG/L
Total Nitrogen (as N) 10 MG/L
Ammonia Nitrogen (as N) 2 MG/L

SCREEN CHANNEL (COMMON FOR BOTH STREAMS)

NUMBER 2
IN SERIES
3
DESIGN PEAK FLOW 877.5 M /DAY
3
DESIGN FLOW 36.56 M /HR
3
i.e. 0.0102 M /S
WIDTH OF SCREEN CHANNEL 1000 MM
COARSE SCREEN CLEARANCE 20 MM
FINE SCREEN CLEARANCE 10 MM

EQUALISATION / COLLECTION CHAMBER (COMMON FOR BOTH STREAMS)

3
Flow inlet to the Plant 16.25 M /HR
Detention Time Proposed 8 Hrs
3
Volume Required 130.00 m

Provided: Length 12.000 m

Width 3.165 m

1
PACKAGE SEWAGE TREATMENT PLANT

Project :- 390 KLD (195X2) STP for Grand Central 114, Sector - 114, Gurgaon.

PROCESS AND UNIT SIZING CALCULATIONS

Liquid Depth 3.750 m

3
Volume 142.425 m Provided OK

ANOXIC CHAMBER
3
Flow 195 M /DAY
Retention Period Required 1.5 Hrs
3
Volume Required 12.2 m

However Provided: Length 2.00 m

Width 2.50 m
Liquid Depth 4.00 m
Volume 20.00 m3

AERATION TANK [MBBR REACTOR]

Flow inlet to the Plant 0.195 MLD

3 3
195 m /day 8.125 M /HR

BOD5 inlet to MBBR 300 mg/l BOD5 appl 58.50 Kg/day

Outlet BOD5 desired 10 mg/l BOD5 rem 56.55 Kg/day

PROVIDED AS MBBR-I AND MBBR-2

Detention Time desired 2.25 hrs

3
Working Volume Reqd 18.28 m
Number of Reactors 2
3
Volume of each Required 18.28 m

Size Provided Length 2.10 m

Width 2.50 m
Liquid Depth 3.75 m
Volume 19.69 m3 OK

MBBR-2 Length 2.20 m

Width 2.50 m
Liquid Depth 3.70 m
Volume 20.35 m3 Ok
3
TOTAL VOLUME OF MBBR 40.04 m
ASSUME MEDIA FILL VOLUME 25.00 %
3
MEDIA FILL VOLUME 10.01 SAY 12 m
2 3
Specific Surface Area of Media 450.00 m /m

2
PACKAGE SEWAGE TREATMENT PLANT

Project :- 390 KLD (195X2) STP for Grand Central 114, Sector - 114, Gurgaon.

PROCESS AND UNIT SIZING CALCULATIONS

2 3
Protected Surface Area of Media 400.00 m /m

BOD Load to MBBR unit 58.50 Kg/day

Oxygen required per Kg of BOD removed 1.2 Kg O2/ Kg BOD rem

Oxygen Required for BOD Removal 67.86 Kg/day

Oxygen Required for Nitrification

Inlet TKN assumed 45.00 mg/l
Outlet NH3-N assumed 2.00 mg/l
Nitrogen assimilated during oxidation of BOD 5% 14.50 mg/l
NH3-N to be nitrified 28.50 mg/l
11.12 kg/d
O2 required for nitrification of NH3-N 4.56 KgO2/NH3-N
50.68 kg/d
Total Oxygen Required 118.54 kg/d

Air contains 23.2 % O2 by weight 510.97 Kg of air/ day

air weighs 1.2 kg/m3
3
Air Required 425.806 m /day

Assumed Oxygen Transfer Efficiency 0.2

Field Correction Factor [assumed] 0.70
3
Air Required 3041.47 m /day
3
126.73 m /hr

Also Provide Air For

Equalisation Tank and Sludge Tank
3
Total Volume of these tanks 170.00 m
3 3
Air Required 0.70 M /Hr per M Tank Contents
3
Therefore Additional Air Required 119.0 M /Hr.

Total Air Required 245.73 M3/Hr.

However Provided 250 M3/Hr.
Discharge Pressure 0.5 Kg/cm2
Air Blowers Provided [Total] 2 nos
Working 1 no
Standby 1 no

TUBE SETTLER UNIT

3
PACKAGE SEWAGE TREATMENT PLANT

Project :- 390 KLD (195X2) STP for Grand Central 114, Sector - 114, Gurgaon.

PROCESS AND UNIT SIZING CALCULATIONS

FLOW RATE 195 M3/DAY

8.125 M3/Hr.
VERTICAL HEIGHT OF TUBE 0.6 M
SETTLING AREA OF TUBES 11.00 M2/M3
ANGLE OF INCLINATION 60.00 DEG
SURFACE LOADING RATE 1.50 M3/M2.HR
PLAN AREA REQUIRED 5.42 M2
WIDTH OF TUBE PACK 2.20 M
WIDTH OF TANK REQD 2.50 M
LENGTH OF TUBE PACK REQD 2.46 M
LENGTH OF TUBE PACK PROVIDED 3.15 M
TUBE PLAN AREA 7.875 M2
VOLUME OF TUBE PACK 4.73 M3
SAY 4.80 M3

CHLORINE CONTACT TANK CUM BUFFER TANK (COMMON FOR BOTH STREAMS)

DESIGN FLOW 390 M3/DAY 3

16.25 M /hr
DETENTION TIME 2.0 HRS
VOLUME REQUIRED 32.50 M3
LIQUID DEPTH 3.20 M
PROVIDE 2.50 M*M 5.35
SAY
3
VOLUME PROVIDED 42.8 M Ok

SLUDGE HOLDING TANK (COMMON FOR BOTH STREAMS)

BOD REMOVED IN MBBR REACTOR 56.55 KG/DAY

EXCESS BIO-SLUDGE PRODUCED 0.3 KG/KG BOD REMOVED [MAXIMUM]
Provision for Nitrification Sludge 2 KG/DAY
EXCESS BIO-SLUDGE PRODUCED 19 KG/DAY
TOTAL EXCESS BIO-SLUDGE PRODUCED 38 KG/DAY FOR BOTH STREAMS
TSS IN RAW SEWAGE 300 MG/L
FRACTION OF NVSS IN TSS 0.3
NVSS TO BE WASTED 35.1 KG/D
TOTAL SLUDGE PRODUCED 73 KG/D
AVERAGE SLUDGE CONSISTENCY 2 %W/ V
SLUDGE QTY PRODUCED 3.7 M3/DAY

SLUDGE HOLDING TANK DETENTION 7 DAYS

3
REQD. CAP. OF SLUDGE HOLDING TANK 25.5605 M FOR BOTH STREAMS

However provided 30.00 M3 Which is ok.