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FeN5 Catalysts
FeN5 Catalysts
Materials Chemistry A
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Transition-metal-coordinated nitrogen-doped carbon (M-N-C) materials have been regarded as the most
promising oxygen reduction reaction (ORR) catalysts. However, the ambiguity of the exact active sites
seriously hampered the understanding of the structure–performance correlation and the further activity
improvement of M-N-C catalysts. Herein, we designed and synthesized a three-dimensional graphene
aerogel (GA) supported FeN5 composite with an explicit five-coordinated Fe–N bond. In this composite,
pyridine groups were covalently grafted on the graphene surface to anchor iron phthalocyanine (FePc)
molecules (FePc/AP-GA). The ORR performance of this catalyst showed a half-wave potential of 0.035 V
(vs. Hg/HgO) in an alkaline electrolyte, which surpassed those of the benchmark Pt/C and most pyrolyzed
or non-pyrolyzed nonprecious metal catalysts. Additionally, the FePc/AP-GA composite also exhibited
a high kinetic current density of 20.01 mA cm2 at 0.1 V, good durability, and high tolerance to methanol
poisoning effects. X-ray absorption spectroscopy results revealed that the five-coordinated Fe–N bond
Received 5th July 2018
Accepted 4th September 2018
dominated in the FePc/AP-GA composite with an elongated bond length. This geometric and electronic
structure of the iron atom in the FePc/AP-GA composite is believed to facilitate the adsorption of O2 and
DOI: 10.1039/c8ta06455e
intermediates and thus to enhance ORR activity and durability. Our results provided a promising target
rsc.li/materials-a active site for the rational design of highly efficient M-N-C catalysts for fuel cells and metal–air batteries.
18488 | J. Mater. Chem. A, 2018, 6, 18488–18497 This journal is © The Royal Society of Chemistry 2018
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Reminiscent of biological systems, heme-based enzymes In a typical synthesis, FePc in tetrahydrofuran (1 mL,
catalyze diverse important metabolic transformations that 2 mg mL1) and sodium ascorbate aqueous solution (0.5 mL,
require the binding and activation of dioxygen. In these 1.0 M) were added to the AP-GO dispersion. The resulting
enzymes, the central iron ion not only coordinates with four homogeneous mixture was sealed in a Teon-lined autoclave
nitrogen atoms on the porphyrin cycle but also usually has an and maintained at 100 C for 2 h. The autoclave was naturally
axial ligand (histidine, cystine, etc.).34 The axial ligand can cooled to room temperature, and the as-formed graphene
provide an extra electron “push” effect, thus controlling the hydrogel was taken out with tweezers and dipped in DI water for
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heme redox potential and stability of the reaction intermedi- 2 days to remove residues and weakly adsorbed FePc. Finally,
ates, further modulating the O–O bond cleavage reactivity.34,35 A the hydrogel was freeze-dried to obtain FePc/AP-GA.
prime example is cytochrome c oxidase (CcO), which catalyzes For comparison, reduced graphene aerogel (GA) and AP-GA
the O2 reduction reaction to power its proton-pumping func- were prepared under the same conditions with GO or AP-GO
tion.36 The catalytic site of CcO is a binuclear heme–copper as the starting material. FePc and AP-GA were also physically
center, where the high spin heme iron coordinates with ve mixed with a ratio of 1 : 10 (m : m), and the mixture was ground
nitrogen atoms (FeN5) (Fig. S1†). Inspired by the high efficiency in a mortar for over 20 min. The resulting composite was named
of these enzymes, numerous attempts have been focused on FePc + AP-GA.
developing biomimetic molecular catalysts37 or heterogeneous
catalysts27–29,38,39 with an FeN5 conguration for the ORR. Both 2.3 Materials characterization
the experimental results and DFT calculations demonstrated
The material morphology was examined using a eld-emission
that, compared with FeN4 structures, the axial ligand signi-
scanning electron microscope (PHILIPS XL-30 ESEM) with an
cantly changed the geometric and electronic structure of the Fe
accelerating voltage of 20 kV and a transmission electron
center in the FeN5 conguration, resulting in greatly enhanced
microscope (TEM) equipped with an energy dispersive X-ray
ORR performance.27,29 Encouraged by these research studies, we
spectrometer (EDS) (JEM-2100F, JEOL, Japan) operating at
developed a moderate synthesis approach for three-
200 kV. Fourier transform infrared (FT-IR) spectra were ob-
dimensional (3D) graphene aerogel (GA) supported FeN5
tained using a VERTEX 70 FT-IR spectrophotometer (Bruker,
moieties for the ORR, where pyridine groups were covalently
Germany). X-ray diffraction (XRD) patterns were acquired on
graed on the graphene surface to anchor iron phthalocyanine
a D8 ADVANCE diffractometer (Bruker, Germany) with Cu Ka
(FePc) molecules (FePc/AP-GA), which mimic the active site of
radiation (l ¼ 1.5418 Å). XPS measurements were performed on
O2-activating heme-based enzymes. Combined with the large
an ESCALABMK II X-ray photoelectron spectrometer using Al Ka
specic area and excellent conductivity of the GA, this FePc/AP-
radiation as the excitation source. The binding energies were
GA catalyst showed superior ORR activity and durability
calibrated based on the graphite C 1s peak at 284.6 eV. Nitrogen
compared to the commercial Pt/C catalyst under alkaline
adsorption/desorption analysis was performed on an Autosorb
conditions.
iQ Station 2 (Quantachrome, USA) at liquid N2 temperature. The
iron content in the prepared catalysts was determined by
2. Experimental section inductively coupled plasma optical emission spectroscopy (ICP-
OES, Thermo Fisher Scientic). Fe K-edge X-ray absorption ne
2.1 Synthesis of 4-aminopyridine functionalized GO (AP-GO)
structure spectra of FePc, Fe2O3, and the as-prepared catalysts
Graphene oxide (GO) was prepared from natural graphite akes were recorded at the 1W1B station in Beijing Synchrotron
(Alfa Aesar) according to a modied Hummers' method.40,41 The Radiation Facility (BSRF) at 2.5 GeV. Fe foil was used for energy
as-prepared GO was ultrasonically dispersed in deionized (DI) calibration. The obtained X-ray absorption ne structure spec-
water to form a 2 mg mL1 homogeneous suspension. Pyridine- troscopy (XAFS) data were analyzed according to the standard
functionalized GO was synthesized by an epoxide ring-opening procedures using the ARTEMIS module implemented in the
reaction between GO and 4-aminopyridine (4-AP).42,43 Briey, IFEFFIT soware package.
the GO solution (10 mL) was pipetted into a ask, and 4-AP
(0.1 g) was added and stirred for 30 min. Then ammonia solu- 2.4 Electrochemical measurements
tion (0.2 mL, 28%) was added to the suspension and heated at
90 C for 4 h under vigorous stirring. Aer cooling down to Electrochemical tests were carried out on a CHI760e electro-
room temperature, the suspension was centrifuged and washed chemical analyzer (Chenhua Instrument, China) by using
with DI water and ethanol to completely remove the residual 4- a typical three-electrode setup, with a graphite rod as the
AP and bases. The resulting AP-GO was re-dispersed in 10 mL DI counter electrode and a Hg/HgO electrode as the reference
water to form a homogeneous brownish black solution for electrode. All the reported potentials are versus the Hg/HgO
subsequent reaction. reference electrode unless otherwise stated. An AFMSRCE
rotator (Pine Research Instrumentation, USA) was used to
control the rotation speed. All the electrochemical measure-
2.2 Synthesis of FePc/AP-GA ments were performed at 25 1 C. A rotating disk electrode
The FePc/AP-GA composite was prepared by a one-step hydro- (RDE, glassy carbon, 5 mm OD) and a rotating ring-disk elec-
thermal method. FePc loading and the formation of a 3D gra- trode (RRDE, 5.61 mm OD glassy carbon disk, 0.1866 cm2 Pt
phene hydrogel were simultaneously achieved in this process. ring, 320 mm gap) were used as the substrate electrodes, and the
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RRDE collection coefficient at the Pt ring was 0.37. Before use, were accomplished in a low temperature hydrothermal reaction
the electrode was polished to a mirror nish with alumina via a reduction induced solution self-assembly process.48
slurry and cleaned by ultrasonication in DI water and acetone. Finally, the hydrogel was freeze-dried to obtain FePc/AP-GA
The Pt ring electrode was activated through cyclic voltammetry composites.
(CV) in 0.5 M H2SO4 solution from 0.2 to 1.3 V (vs. Ag/AgCl) at The morphology of the as-prepared FePc/AP-GA composites
a scan rate of 100 mV s1 for 25 cycles. The catalyst ink was was investigated by electron microscopy. The SEM image reveals
prepared by ultrasonically dispersing 5.0 mg of the synthesized a 3D hierarchical porous graphene framework with the pore size
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catalyst or commercial 20 wt% Pt/C catalyst (HiSPEC® 3000, ranging from hundreds of nanometers to several micrometers
Alfa Aesar) in a solution containing 980 mL ethanol and 20 mL (Fig. 1b). The graphene sheets in the 3D framework are highly
Naon (5 wt%, Aldrich). The suspension was sonicated for interconnected, which prevents them from restacking. Even
1 hour to obtain a homogeneous dispersion. A certain volume of aer long-period ultrasonic dispersion, the graphene sheets
the catalyst ink was dropped onto the glassy carbon disk of the still interlocked together and maintained highly corrugated
substrate electrode and dried in air. For the synthesized cata- structures (Fig. 1c). Different from previously reported FePc/
lysts, the catalyst loading is 404.0 mg cm2. For the Pt/C catalyst, graphene materials,49–52 no FePc aggregate or particle could be
the Pt loading is 20.2 mgPt cm2. Before the electrochemical observed in our material, indicating that FePc molecules are
measurements, highly puried N2 or O2 was bubbled into 0.1 M highly dispersed on the graphene sheets. The unique structure
KOH electrolyte for at least 30 min. A ow of gas was maintained of the GA not only greatly enlarged the surface area but also
over the electrolyte during the electrochemical tests. The cata- facilitated the decoration of FePc molecules on both sides of the
lyst lm coated electrode was rst activated by repeated cycling graphene sheets.53 Nitrogen adsorption–desorption analysis
of the potential between 0.4 V and 0.8 V in N2-saturated 0.1 M revealed that the FePc/AP-GA showed a Brunauer–Emmett–
KOH solution for 50 cycles. ORR activity was characterized by Teller (BET) surface area of 719.4 m2 g1 and a pore volume of
using CV and linear sweep voltammetry (LSV) techniques. The 1.033 cm3 g1, both of which are higher than those of GO
detailed experimental process, and the calculation of electron (135.8 m2 g1 and 0.485 cm3 g1) (Fig. S2†). Barrett–Joyner–
transfer number (n) and kinetic current density (jk) are shown in Halenda (BJH) pore size distribution centered in the range of
the ESI.† 2–10 nm, which was ascribed to the mesopores formed between
The accelerated stability tests (ASTs) were carried out by the neighboring stacked graphene nanosheets. The porous
continuous potential cycling in O2-saturated 0.1 M KOH solu- structure and high surface area were expected to allow the
tion between 0.35 V and 0.15 V with a scan rate of 50 mV s1. reactant/product to transfer to and from the active sites, and
Aer 6000 cycles, the ORR polarization curves were recorded in then to enhance the catalytic performance.
O2-saturated 0.1 M KOH solution. The ORR stability was also The functional groups present in the starting materials and
investigated by chronoamperometry at a constant potential of the resulting products were initially investigated by Fourier
0.2 V and a rotation rate of 900 rpm. Methanol tolerance tests transform infrared (FTIR) spectroscopy (Fig. 2). Strong vibration
were conducted with chronoamperometric measurements in peaks of GO appear at 1057, 1227, 1622 and 1730 cm1, which
O2-saturated 0.1 M KOH at 0.3 V and 900 rpm, followed by the correspond to the stretching vibrations of C–O–C (epoxy group),
addition of 0.5 M methanol. C–OH, skeletal ring, and C]O species, respectively.38 For 4-AP,
the FTIR spectrum is identical to that reported in the Spectral
3. Results and discussion Database for Organic Compounds (AIST, Japan). The peak at
991 cm1 is attributed to the breathing mode of the pyridine
The synthesis of FePc/AP-GA composites is schematically illus- ring, and the peak at 1271 cm1 is due to the C–NH2 stretching
trated in Fig. 1a. In this approach, 4-aminopyridine (4-AP) was mode.54 The peaks observed in the range of 1300–1600 cm1 are
rst covalently anchored onto the graphene oxide (GO) surface ascribed to the pyridine ring stretching vibrations.55 In the
to form 4-AP functionalized GO (AP-GO), through a nucleophilic spectrum of AP-GO, the vibration of C–O–C at 1057 cm1 is
ring-opening reaction between the amine group of 4-AP and the signicantly reduced, indicating that the epoxy bonds are
epoxy groups of GO.42,43 The bifunctional linker of 4-AP termi- broken in the reaction process. Simultaneously, the ngerprint
nates in the pyridine moiety, which can be used to coordinate bands of the pyridine group (ring breathing at 991 cm1 and
with FePc molecules via a strong coordination bond between C–C stretching at 1364, 1527 and 1588 cm1), C–N stretching in
the pyridine group and FePc.44,45 Therefore, the axial coordi- the –C–NH–C– group at 1254 cm1, and N–H scissoring at
nated FePc composites mimic the active sites of natural heme- 1648 cm1 are also observed.43,54,55 These results prove that the
based enzymes. Cao et al.27 and Wei et al.28 synthesized similar 4-AP molecules have been covalently immobilized on the GO
pyridine and imidazole group graed carbon nanotubes using surface via a nucleophilic ring-opening reaction. For FePc, the
a diazonium reaction, which were subsequently used to anchor FTIR spectrum is in good agreement with that reported previ-
FePc and iron porphyrin molecules, respectively. Recently, ously.56 The IR bands present in the spectrum of FePc are also
similar pyridine-containing molecules were also used as axial observed in the spectrum of FePc/AP-GA composites but with
ligands to tune the ORR activity of FePc.46,47 Compared with slightly modied frequencies. The bands at 1214 cm1 and
their methods, the present synthetic process is more moderate 1604 cm1 could be attributed to the axially coordinated pyri-
without harsh reaction conditions. The reduction of GO and the dine.57 In addition, the shi of the pyridine ring breathing
formation of a 3D graphene hydrogel and FePc/AP complexes mode from 991 to 1015 cm1 also reects the strong
18490 | J. Mater. Chem. A, 2018, 6, 18488–18497 This journal is © The Royal Society of Chemistry 2018
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Fig. 1 (a) Fabrication process of the 3D FePc/AP-GA composites. (b) SEM and (c) TEM images of FePc/AP-GA. (d) Typical STEM image and
corresponding elemental mapping images of FePc/AP-GA.
coordination bond between the iron atom in FePc and the that the lateral dimension of a at-lying FePc molecule is 1.5
nitrogen atom in pyridine.54,58 These results indicated that the 1.5 nm.59,60 The high resolution C1s core level spectrum of GO
FePc molecules have been anchored on the graphene surface via could be deconvoluted into three peaks located at 284.6, 286.5,
the coordination interaction of the 4-AP linker at the axial and 288.1 eV, corresponding to C–C, C–O (hydroxyl and
position. epoxide), and C]O (carbonyl and carboxylate) groups
The composition of FePc/AP-GA was investigated using (Fig. 3a).43,61 Aer functionalization with 4-AP, an additional
scanning transmission electron microscopy coupled with peak at 285.8 eV appeared, which was ascribed to the C–N bond
energy-dispersive X-ray spectroscopy (STEM-EDS) and X-ray originating from the pyridine ring and a newly formed C–N
photoelectron spectroscopy (XPS). The elemental mappings bond by the reaction between 4-AP and epoxy sites of GO.42,62
reveal that carbon, nitrogen and iron coexist and are uniformly Concomitantly, the intensity of the C–O and C]O peaks
distributed on the graphene sheets (Fig. 1d). The XPS survey decreased obviously compared with GO, which is probably due
spectra (Fig. S3†) further showed that nitrogen and iron were to the solvent-assisted thermal reduction reaction.48 For FePc/
incorporated into the FePc/AP-GA composite. The contents of AP-GA, the oxygenated groups were further reduced in the
nitrogen and iron were found to be 10.23 at% and 0.69 at% in hydrothermal process, accompanying the increase of the C–N
the nal product, respectively (Table S1†). ICP-OES measure- bond content from phthalocyanine. The N1s spectrum of AP-GO
ments show that the FePc loading in the FePc/AP-GA composite (Fig. 3b) was tted to two peaks attributed to pyridinic (398.6 eV)
is 10.1% (m : m), which is approximately equal to the FePc and amine (399.6 eV) nitrogen atoms,42,62 further conrming
content in the precursor suspension (FePc : AP-GA ¼ 1 : 10). that 4-AP was covalently immobilized on the GO surface. In
Therefore, the coverage of FePc in the FePc/AP-GA composite contrast, three peaks (398.6, 399.6, and 400.7 eV) could be
was estimated to be 0.33 monomolecular layer (ML), assuming identied in the N1s spectrum of FePc/AP-GA, corresponding to
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Fig. 3 The high resolution XPS spectra of (a) C1s, (b) N1s, and (c) Fe 2p of FePc/AP-GA and reference materials.
18492 | J. Mater. Chem. A, 2018, 6, 18488–18497 This journal is © The Royal Society of Chemistry 2018
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Fig. 4 Electrochemical characterization of catalysts. (a) CV curves of GA, AP-GA, FePc + AP-GA, FePc/AP-GA, and Pt/C in N2/O2-saturated 0.1 M
KOH with a scan rate of 50 mV s1. (b) ORR polarization curves of the catalysts in O2-saturated 0.1 M KOH with a scan rate of 10 mV s1 and
a rotation rate of 1600 rpm. (c) Peroxide species (HO2) yield and (d) electron transfer number of different catalysts as a function of the electrode
potential. (e) Tafel plots of FePc/AP-GA and Pt/C extracted from (b). The catalyst loading is 0.404 mg cm2 for NPMCs and 20 mgPt cm2 for
commercial Pt/C.
among the tested catalysts, which could be attributed to the inuence on the ORR performance, which is related to the high
favourable oxygen diffusion microenvironment and/or the density active sites and fast mass transport of the 3D FePc/AP-
exposure of more active sites in the composite material.67 The GA catalyst.72,73 This property is superior to most of the pyro-
ORR performance of the FePc/AP-GA composite is among the lyzed Fe–N–C catalysts, where high catalyst loading was needed
highest reported activities of non-pyrolyzed NPMCs (Table S3†) to obtain comparable activity to that of Pt/C and consequently
and surpasses those of most of the pyrolyzed graphene-based resulted in unacceptable mass-transport losses.74
NPMCs (Table S4†). We also discovered that the ORR onset The RRDE measurements were also used to study the ORR
potential of FePc/AP-GA is closely correlated with the Fe3+/2+ catalytic pathway of the composite materials. The measured
redox transition (Fig. S5†). This correlation has been widely peroxide species (HO2) yields are less than 7% and 4% for
observed in unpyrolyzed transition metal macrocycle cata- the FePc + AP-GA and FePc/AP-GA catalysts, respectively, in the
lysts68,69 and pyrolyzed Fe–N–C catalysts,20,24,70,71 which can be potential range of 0.1 to 0.8 V (Fig. 4c). The corresponding
accounted for by the redox mechanism. Therefore, the high electron-transfer numbers were estimated to be larger than 3.9
ORR activity of FePc/AP-GA was ascribed to the higher Fe3+/2+ in the studied potential range (Fig. 4d). These results indicate
redox potential than that in the FePc + AP-GA catalyst, which that the catalysts follow the 4e reduction pathway for the
may originate from the axial ligand stabilizing Fe2+ active sites reduction of oxygen to OH with high selectivity. In sharp
at higher potential.24 contrast, the GA and AP-GA showed high HO2 yields (up to
The presence of FePc plays a key role in achieving high 60%), and the calculated electron-transfer numbers are smaller
electrocatalytic activity. Consequently, the ratio of AP-GO to than 3.0 in the potential range of 0.3 to 0.8 V, suggesting
FePc (m : m) in the precursor suspension was investigated a dominant 2e reduction pathway. The high catalytic activity of
(Fig. S6†). It was found that a small portion of FePc (2.5%) the FePc/AP-GA catalyst was also reected by a small Tafel slope
could greatly improve the catalytic activity. The optimal ratio of (31 mV dec1) at low overpotential (Fig. 4e), which is close to the
AP-GO to FePc was found to be 10 : 1. When the ratio exceeded theoretical value 2.303(2RT/3F) z 40 (R, T and F represent the
4 : 1, a large number of aggregates formed on the graphene molar gas constant, absolute temperature and Faraday constant,
sheets, which blocked the higher activity sites and subsequently respectively) at room temperature, indicating that the proton-
resulted in deteriorated catalytic performance. The effect of ation of the adsorbed O2 ions is the rate-determining step.27,75,76
catalyst loading was also studied (Fig. S7†). In the range of 0.1– RDE measurements at different rotating speeds were further
0.6 mg cm2, the catalyst loading showed almost negligible carried out to investigate the ORR kinetics and reaction
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Conflicts of interest
There are no conicts to declare.
Acknowledgements
This work was nancially supported by the National Natural
Science Foundation of China (No. 21435005 and 21627808), the
Fig. 6 (a) XANES spectra and (b) FT-EXAFS of Fe foil, Fe2O3, FePc, FePc Key Research Program of Frontier Sciences, the Chinese
+ AP-GA, and FePc/AP-GA. The vertical dashed lines are provided to Academy of Sciences (No. QYZDY-SSW-SLH019), and the
guide the eye. (c) Schematic diagram of the structure of the FePc/AP- Development Project of Science and Technology of Jilin Prov-
GA composite.
ince (No. 20170101195JC).
edge peak at 7118 eV and the fact that FePc molecules with the References
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