PSC I Girder Railway Bridge Code

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SALIENT FEATURES

General data
Bridge No. 289 ( 25T)
Chainage 60.055 KM
Span 6 x 18.3 m (PSC I-Girder, straight track)
Year of construction 2019-2022
RDSO drawing No. RDSO/B-10273
Foundation type Pile foundation & open foundation
Details:
Description of item Abutment -1 Pier -1 Pier -2 Pier -3 Pier -4 Pier -5 Abutment -2 As per
standard

Bore log

Type of foundation Open Open Open Pile Pile Pile Open


Type of pile End bearing End bearing End bearing
pile pile pile
Dia. of pile (D) 1200 mm 1200 mm 1200 mm 1200 mm 1200 mm
Type of rock Hard rock Hard rock Hard rock Hard rock Hard rock Hard rock Hard rock

Grade of concrete
(Pile, pile cap, Abutment M-35
and pier, Open
foundation)
Grade of concrete : RDSO/B-10273
Girder M-45

Grade of concrete : M-35 RDSO/B-10273


Deck slab
Founding level from OGL

Pile depth
Socketing length in rock 1D to 2D(IS
14593)
Scour depth below OGL
Pile cap bottom below
OGL
scour level below Pile cap
bottom
Pile cap/ foundation size 1st - 14.43 x 1st – 15.12 x
7.85 x 1.4 m Footing - Footing- Pile cap - Pile cap - Pile cap - 7.85 x 1.4 m
2nd – 11.63 x 10 x 10 x 2 m 10 x 10 x 2 m 5.5 x 8.7 x 2 m 5.5 x 8.7 x 2 m 5.5 x 8.7 x 2 m 2nd – 12.32 x
7.85 x 1.4 m 7.85 x 1.4 m
3rd – 8.83 x 3rd – 9.53 x 7.85
7.85 x 1.4 m x 1.4 m
Height (Pile cap top/
footing top to 10.642 m 13.542 m 16.842 m 14.086 m 13.901 m 13.901m 12.301m
Bed block top)
Bed block dimension 7.85 x 2 x 1.3 7.8 x 3.7 x 2 m 7.8 x 3.7 x 2 m 7.8 x 3.7 x 2 m 7.8 x 3.7 x 2 m 7.8 x 3.7 x 2 m 7.85 x 2 x 1.3 m
m

As per execution As per standard


Vertical clearance 6.381m 1.2 m (cl. 703 IRBM)
Free board 8.55 m 1 m (cl. 4.9 substructure and foundation code)
Cushion 350 mm 350mm (cl. 263, IRPWM)
Trolley refugee Provided Cl. No. 646 IRPWM
Guard rail Provided
SEJ provided RSI Studies (LWR Plan)
Toe wall Provided
Bridge plaque
Permeability test of girder
Test procedure – 4 days (Appendix G -IRC CBC 1997)
Sample size – dia. 200, Height - 120 mm
48 Hours – 1 bar, 24 hours – 3 bar, 24 hours – 7 bar
Grade of concrete
Girder – M45, Bed block & Deck slab – M35
Max .Limit of permeability – 25 mm (IRS CBC cl. 5.4.2.1
Girder no. G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12
Value 14.33 13 NDT 17 16.33 11.33 NDT 13.33 8.67 10 8.33 12
(mm) (Ok) (Ok)

Bed block A1 P1 P2 P3 P4 P5 A2 Deck Span Span 4 Span 5 Span 6


slab 3
Value 13 16.67 17 16.67 15.67 19 16.67 Value 16.67 16.33 14.67 15.33
(mm) (mm)

Pile Test
Vertical Load test

Agency = MS Standard precision testing laboratory


Depth of pile = 14.83 m (Routine test)
Type of pile – End bearing pile
Date of Casting - 26.05.2019, Date of testing – 10.01.2022- 11.01.22
Safe Load = 260 MT
Test load = 2 .5 x safe load = 650 MT (IS 2911 Part III cl. 2.15)
Kent ledge Load = 830 MT
Incremental load = 20% of test load (130 MT)
Total displacement = 6.12 mm (Total displacement < 18 mm (Cl. 7.1.5.1 IS 2911 PartIV 2013)

Bearing (RDSO Drg. - RDSO/B-10273)


At site permissible limit - (UIC-772- 2R)
Type of bearing Elastomeric bearing Elastomeric bearing
Company Polymer product ,
Satpur Nashik -422007
Size 640 x 460 x 90 mm
Properties Hardness : 60 IRHD Hardness : 60 ± 5 IRHD
Shear Modulus : 0.819 Mpa Shear Modulus : 0.8 ± 15% Mpa
Camber
Cumulative camber
A1 - P1 P1 – P2 P2 – P3 P3 – P4 P4 – P5 P5– A2 RDSO/B-
10273
U/S D/S U/S D/S U/S D/S U/S D/S U/S D/S U/S D/S

Self weight mm mm mm mm mm mm mm mm mm mm mm mm 2.973 mm

1st stage stressing mm mm mm mm mm mm mm mm mm mm mm mm 4.47 mm

Diaphragm and mm mm mm mm mm mm mm mm mm mm mm mm 1.141 mm


deck slab
2nd stage stressing mm mm mm mm mm mm mm mm mm mm mm mm 7.085 mm

Track laying mm mm mm mm mm mm mm mm mm mm mm mm 5.003 mm

Span load test

Br. 289
Span Span Deflection Deflection If deflection is more than 40L2/H then Result (IRS
Load length as per test to avoid recovery should be more than 85% and CBC-1997)
recovery less than max. settlement
40 L2/H Recovery Max settlement
(L/500)
432 t 18.3 M mm 5.76 mm % 36 mm ok

Br. 308
Span Span Deflection Deflection If deflection is more than 40L2/H then Result (IRS
Load length as per test to avoid recovery should be more than 85% and CBC-1997)
recovery less than max. settlement
40 L2/H Recovery Max settlement
(L/500)
320 t 12.2 M mm 3.12 mm 23.4 mm ok
%
Standard daviation
feb –April 2022 Jan –feb 2022 March –may 2021 Feb -March 2021 May -july 2020
M15 0.95 0.88 0.84 0.70 0
M20 1.56 1.2 0.92 1.5 1.15
M25 1.82 3.01 1.06 1.88 1.52
M30 1.79 2.54 2.38 1.77
M35 3.05 3.54 3.13 3.38 3.16
M45 4.35

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