S120 FlyingSaw DCC V5 1 en

Flying saw with DCB
extension
Siemens
Sinamics S120 Industry
Online
https://support.industry.siemens.com/cs/ww/en/view/109477745 Support
Warranty and liability
Warranty and liability

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List of contents
List of contents
Warranty and liability ................................................................................................... 2
1 Application description ..................................................................................... 6
2 Solution............................................................................................................... 8
2.1 Overview............................................................................................... 8
2.2 Hardware and software components ................................................. 10
3 Basic information ............................................................................................ 11
3.1 Fundamentals on the system geometry ............................................. 11
3.1.1 Parallel slides ..................................................................................... 11
3.1.2 Special features of diagonal slides ..................................................... 12
3.2 Description of the core functionality ................................................... 14
3.2.1 Basic information ................................................................................ 14
3.2.2 Master value emulation of the material .............................................. 14
3.2.3 Real leading axis in speed or torque control as leading value ........... 15
3.2.4 Measuring wheel as leading value ..................................................... 15
3.2.5 Leading value simulation .................................................................... 15
3.2.6 Autarkic cutting ................................................................................... 15
3.2.7 Measuring wheel correction ............................................................... 15
3.2.8 Mode for non-specified format length ................................................. 16
3.2.9 Creating a gap .................................................................................... 16
3.2.10 Clamping function ............................................................................... 16
3.2.11 Cutting operating modes .................................................................... 16

3.2.12 Software limit switch ........................................................................... 17
3.2.13 Hardware limit switch ......................................................................... 17
3.2.14 Traversing to maintenance position ................................................... 17
3.2.15 Jogging ............................................................................................... 17
3.2.16 Moving to starting position.................................................................. 17
3.2.17 Print mark correction .......................................................................... 17
3.2.18 Flying homing ..................................................................................... 18
3.2.19 Homing ............................................................................................... 18
3.2.20 Dead time compensation.................................................................... 18
3.2.21 Speed precontrol ................................................................................ 19
3.2.22 Following error monitoring, position monitoring and standstill
monitoring ........................................................................................... 19
4 Installation and commissioning ..................................................................... 20
4.1 For your safety ................................................................................... 20
4.1.1 Markings used for safety notes .......................................................... 20
4.1.2 Responsibilities ort h operating personnel ......................................... 20
4.2 Select commissioning mode............................................................... 22
4.3 Commissioning with projectassistant ................................................. 22
4.3.1 Functions and targets ......................................................................... 22
4.3.2 Requirements ..................................................................................... 23
4.3.3 General settings ................................................................................. 23
4.3.4 Commissioning support ...................................................................... 25
4.3.5 Diagnostic pages ................................................................................ 25
4.3.6 Notes for utilization ............................................................................. 25
4.4 Commissioning in STARTER ............................................................. 27
4.4.1 Basic configuration of the drives in STARTER................................... 27
4.4.2 Configuring the saw drive ................................................................... 30
4.4.3 Configuring the Master value source ................................................. 33
4.4.4 Speed controlled drive as leading value source ................................ 34
4.4.5 Measuring wheel as leading value source ......................................... 36
4.4.6 Completing the basic configuration .................................................... 39
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4.4.7 Executing the interconnection script .................................................. 43

Script file integrated in Starter ............................................................ 43
Script file integrated into the project ................................................... 45
4.4.8 Controlling the application using the library “Library Motion
Control Sinamics” ............................................................................... 47
5 Using the application ...................................................................................... 48
5.1 Scaling and units ................................................................................ 48
5.2 Simulation master value ..................................................................... 49
5.3 Autarkic cutting ................................................................................... 49
5.4 Functions of the leading axis .............................................................. 50
5.4.1 Measuring wheel correction/format correction ................................... 50
5.4.2 Print mark correction .......................................................................... 50
5.5 Independent operating modes of the flying saw ................................ 53
5.5.1 Jogging ............................................................................................... 53
5.5.2 Positioning .......................................................................................... 53
5.5.3 Homing ............................................................................................... 53
5.6 Selecting the application mode .......................................................... 53
5.7 Unspecified material format mode ..................................................... 54
5.8 Preparing for cutting operation ........................................................... 54
5.9 Cutting mode ...................................................................................... 55
5.9.1 Precondition for a cut ......................................................................... 55
5.9.2 Feedback signal synchronism ............................................................ 55
5.9.3 „Immediate continuous cutting“ operating mode ................................ 56
5.9.4 „Continuous cutting“ operating mode ................................................. 57
„Immediate test cut“ operating mode ................................................. 58
5.9.5
5.9.6 „Test cut“ operating mode .................................................................. 59
5.9.7 „Immediate single cut“ operating mode .............................................. 60
5.9.8 „Single cut“ operating mode ............................................................... 61
5.10 Create gap mode ................................................................................ 61
5.11 Automatic return to the starting position ............................................. 62
Inhibiting the automatic return positioning .......................................... 62
6 Checklist for the flying saw ............................................................................ 63
6.1 Default basic interconnection ............................................................. 63
6.2 Checklist for flying saws with parallel slides ....................................... 65
6.3 Checklist for flying saws with diagonal slides..................................... 66
7 Program description ........................................................................................ 67
7.1 Overview............................................................................................. 67
7.2 Function diagrams .............................................................................. 68
7.2.1 Flying saw function block diagrams ................................................... 68
7.2.2 Speed Leading axis function block diagrams ..................................... 95
7.3 Parameter list ................................................................................... 105
7.3.1 Flying saw parameter list.................................................................. 114
7.3.2 Speed Leading Axis parameter list .................................................. 174
7.4 Runtime groups ................................................................................ 190
7.5 Notes on computation time and memory load levels ....................... 191
7.5.1 Computation time load ..................................................................... 191
7.5.2 Memory load ..................................................................................... 191
7.6 Faults and alarms ............................................................................. 192
8 Appendix ........................................................................................................ 195
8.1 Application Support .......................................................................... 195
8.2 Links and Literature .......................................................................... 195
8.3 History .............................................................................................. 195
8.4 Upgrade information ......................................................................... 197
Upgrading the DCB Extension Library ............................................. 197
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Upgrading the application version .................................................... 197

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1 Application description
Introduction/concepts that can be implemented
For processes involving continuous material motion, to be able to cut products into
defined lengths using a linear axis as traversing drive, it is important that the cutting
equipment is synchronized to the material motion during cutting and that the cutting
equipment returns to the initial position between cutting operations. This
functionality was implemented in the standard flying saw application, in order to be
able to implement many applications such as these.
In principle, the standard application covers two basic control versions for the
traversing drive of flying saws. One possible principle is that the traversing drive
moves in parallel and in synchronism with the material, and then returns to the
initial position (Fig. 1-1). The drive synchronizes in absolute terms to the material
and a specific position, traverses with the identical velocity, and at the end of the
cut, returns to the initial position.
The second principle that can be implemented using this application is that of a
diagonal saw (Fig. 1-2). In this case, the traversing drive moves with a fixed
mechanical angle over the material. The velocity of the traversing drive is obtained
from the reference of the material velocity and the angle of the mechanical
arrangement. The traversing drive synchronizes in absolute terms to the material
and a specific position, traverses with the velocity calculated from the angle – and
at the end of the cut, returns to the initial position.
Schematic of the applications that can be implemented
Mode 1: Flying saws with parallel slides
Fig. 1-1
Saw drive
Saw
Material flow
sledge
Light barrier
Feeder
Material infeed Cut material Cut material
With this principle, the traversing drive moves parallel to the material. As the saw
and material velocity are in synchronism, a straight cut is made through the
material. Controlling the saw, lifting and lowering the knife are not part of the
software.
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Mode 2: Flying saws with diagonal slides
Fig. 1-2
Material flow
ion
Saw mot
Light barrier
α
Feeder
Saw drive
Material infeed Cut material Cut material
With this principle, the traversing drive moves diagonally across the material. A
straight cut is made through the material as the ratio between the saw velocity and
material velocity is taken into account. Controlling the saw is not part of this
software.
Note This application always assumes that the material is cut vertically. As a
consequence, the saw blade must always be perpendicular to the material.
Description of the application task

This application allows variable format lengths to be cut using a linear drive, which
moves in parallel or diagonally to the material. The saw is synchronized with the
material using the position sensing function of an upstream feed drive or using a
measuring wheel. Further, the application offers various monitoring functions,
which protect the traversing drive from hitting mechanical stops.
The flying saw application includes the following functions:
 Real leading axis / measuring wheel
 Virtual leading axis / test operation
 Measuring wheel correction
 Mode for non-specified format length
 Software limit switch
 Hardware limit switch
 Traversing to maintenance position
 Jogging
 Various operating modes for cuts
 Creating a gap
 Clamping function
 Cut counter
 Flying homing
 Homing
 Print mark correction on the leading axis side
 Dead time compensation
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2 Solution
2 Solution
2.1 Overview
Schematic
The following schematic diagram shows the most important components of the
solution:
Fig. 2-1
DRIVE-CLiQ
Measuring Drive line-up with

encoder encoder evaluation
measuring wheel
Control Unit CU320-2
Infeed Module
Motor Modules
Saw drive
motor
Design
A flying saw solution based on DCC always comprises a SINAMICS S120 drive
line-up with a CU320-2 Control Unit or a CU310-2 (if a measuring wheel is used),
generally, a Line Module, a position sensing function for the material as well as a
Motor Module with the traversing drive of a saw. As shown in the schematic, the
material position sensing is a measuring wheel with encoder evaluation at the drive
line-up or a feed drive with encoder sensing at the drive line up.
Note The encoder of the measuring wheel or the feed drive must be directly evaluated
in the drive line-up in order to secure the full functionality of the application.
Externally evaluating the encoder, where the position value is transferred to the
drive line-up via the communication interface is not suitable.
Advantages
The application described here offers you the following advantages
 Time and cost-saving when engineering the function
 Automatic motion control – users do not have to program a traversing profile,
but only enter their technological parameters.
 Can be expanded to include customized functions using open DCC charts
 Independent of any higher-level control system
 Relieves a higher-level control system
Restriction
This application does not contain a description of:
 the basic commissioning of the SINAMICS S120 drive system
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2 Solution
 To control the saw drive/raise or lower the knife

 Configuring with Drive Control Chart (DCC)
 Block descriptions of the Drive Control Blocks (DCB) used...
It is assumed that readers have basic knowledge of these topics.
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2 Solution
2.2 Hardware and software components

Table 2-1
Component Note
Real Leading Axis: From firmware 4.8 with the libraries
SINAMICS S120 drive line-up with CU320-2 GMC V4.2 and Math_Extended V1.1
Control Unit
Or:
In Case of a measuring wheel as leading axis:
SINAMICS S120 drive line-up with CU310-2 or

CU320-2
Starter commissioning tool with installed DCC Starter from V4.5.1
Sinamics DCB Extension Runtime license for MLFB 6SL3077-0AA00-0AB0
each CU (RT license for CU, refer to the following
note for licensing)
Block library for motion control: This library should be installed in
GMCV4_2_sinamics4_8.zip Starter, and loaded into the drive device
Block library for extended mathematical This library should be installed in

functions: Starter, and loaded into the drive device
math_extendedV1_1_sinamics4_7.zip
EntryID_xxx_XML_Export.zip The DCC charts for leading axis and
flying saw as well as the script files for
commissioning support are contained in
this zip file. These are imported to the
drive objects.
Note Post licensing the “SINAMICS DCB Extension” runtime license, which is required
to run new DCC libraries on the CU, is performed using the Web License
Manager. You can find a description in the Function Manual FH1 under “Basic
information about the drive systems -> Licensing -> Creating license keys via the
WEB License Manager”.
Controlling the application with the library LMCSINA (see chapter 4.4.8), the
following additional components are necessary:
Table 2-2
Component Note
Simatic S7-15xx From V1.6
Simatic S7-12xx From V4.1
STEP 7 From V13 SP1
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3 Basic information
3 Basic information
3.1 Fundamentals on the system geometry
3.1.1 Parallel slides
Fig. 3-1
Synchronous
Starting point
point
0 mm
Hardware limit switch
Software limit switch
Accelerating
distance Synchronous length
Light barrier
Leading axis/ Distance, light barrier -
measuring starting point
wheel
Format length
Material
Starting position
The starting position is always defined at 0mm. This point is the initial position for
the start of the cut or synchronization.
Acceleration distance
The acceleration distance follows, where the axis has time to synchronize to the
material velocity. By specifying the acceleration distance, the synchronous point is
automatically obtained, which is precisely at the end of the acceleration range.
Synchronous length
The synchronous length defines the possible range in which the drive moves in
synchronism with material. At the end, depending on the mode and feedback
signal of the knife, the drive either remains stationary or automatically returns to the
starting position. The synchronous range directly follows the acceleration distance,
i.e. it starts at the synchronous point. When using the “Create gap” function, for this
mode, the feed should be subtracted when specifying the synchronous length. This
is because at the end of the synchronous length, the axis continues to move
through the feed length.
Limit switches
The axis can be protected from hitting mechanical endstops using hardware and
software limit switches. In every direction, the software limit switch should be
reached and then the hardware limit switch. This guarantees that shortly before the
mechanical endstop, the axis positions at the software limit switch, and therefore
remains in closed-loop control. From this position, the axis can be jogged or moved
to the maintenance position. The hardware limit switches can be interconnected to
the basic system, therefore resulting in an OFF3 response of the axis, for example.
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3 Basic information
Format length
The format length is specified in mm, and can be varied during operation. At the
next cut, the new format length is accepted, and the internal traversing profile
recalculated.
Light barrier clearance
The clearance between the light barrier (print mark sensor) and the starting point is
automatically taken into account in the home position coordinate (print mark
coordinate) for the leading axis.
3.1.2 Special features of diagonal slides
Fig. 3-2
mechanical angle
VSaw
material material width
internally calculated
synchronous length
φ
Vmaterial
acceleration distance
start position M
(0mm) ~ saw drive
Starting position
The starting position is always defined at 0mm. This point is the initial position for
the start of the cut or synchronization.
Acceleration distance
The acceleration distance follows, where the axis has time to synchronize to the
material velocity. By specifying the acceleration distance, the synchronous point is
automatically obtained, which is precisely at the end of the acceleration range. The
actual diagonal distance is specified here (angle is not taken into account
internally).
Material width
When using a diagonal saw, instead of the synchronous length, the material width
must be specified. The actual distance that the slide moves through is given by the
cosine of the mechanical angle. The material width forms the synchronous range,
which directly follows the acceleration distance. Here, the angle of the diagonal
slide is automatically taken into account internally.
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3 Basic information
Mechanical angle
The mechanical angle, which must be specified in the diagonal saw mode, is
obtained from the mechanical layout and defines the angle with which the saw
moves over the material. The angle to be entered can be taken from the following
diagram. This means that it lies between 0° and a maximum of 90°.
The saw velocity, referred to the material velocity, is obtained from the angle:
𝑉𝑚𝑎𝑡
vSaw =
cos 𝜑
The higher the mechanical angle, the higher the saw velocity referred to the
material. This means that an angle that approaches a value of 90° is not realistic.
Note This application always assumes that the material is cut vertically. As a
consequence, the saw blade must always be perpendicular to the material.
Limit switches
See parallel slides
Format length
See parallel slides
Light barrier clearance

See parallel slides
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3 Basic information
3.2 Description of the core functionality

3.2.1 Basic information
Encoder evaluation functions

Incremental encoders with TTL/HTL or sin/cos signals as well as resolvers only
provide information regarding relative position changes. The encoder sensing must
be homed to allow absolute positioning to take place. This is realized using a
proximity switch (BERO), whose mechanical position is known.
Absolute singleturn encoders supply the absolute position within one revolution. If
absolute positioning is required over several revolutions using a singleturn encoder
(this is the normal case), then homing as for incremental encoders is required.
In addition to the position within one revolution, multiturn encoders sense the
position over a defined range (e.g. 4096 revolutions) and provide this value, even
after switching on again after a power off. As a consequence, homing is not
necessary for multiturn encoders.
3.2.2 Master value emulation of the material
The leading axis communicates with the saw drive using handshake parameters.
The master value emulates the format length as modulo overflow. This means that
the position of leading axis is corrected in modulo terms with the format length.
This defines the start of cutting, and when necessary, print marks can be corrected.
Fig. 3-3
Position value leading axis
Cutting point Cutting point
Position value flying saw
Format length
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3 Basic information
3.2.3 Real leading axis in speed or torque control as leading value
The real leading axis (only speed- or torque controlled) handles the control of the
material movement and additionally the position sensing for the material.
On the drive object, the real leading axis requires the DCC chart
“SpeedLeadingAxis”, which realizes the position actual position value preparation
and hands the material position over to the saw axis.
The material position is evaluated from the encoder actual values. Due to this
evaluation, noise in the material position and influences of the control quality of the
leading drive (material feeder) should be expected.
3.2.4 Measuring wheel as leading value
The material position and velocity can be evaluated by a measuring wheel, which is
located in material flow direction in front of the saw axis and has directly contact to
the material. At the measuring wheel an encoder, that can be handled by the S120
system, needs to be mounted. The encoder values are evaluated by DCC
functionality and provided as material position and velocity.
This DCC evaluation is integrated to the DCC chart of the Flying Saw and can be
activated and deactivated by switching on or off the execution group. Thus the
measuring wheel encoder is not configured as an own drive object. It is configured
as the second or third motor encoder of the flying saw axis instead.
3.2.5 Leading value simulation
An internal simulation setpoint is available in the application to be able to test the

flying saw application. This generates a leading value, without a real leading axis or
a measuring wheel having to be available. The saw can synchronize to this leading
value and simulate a material cut.
3.2.6 Autarkic cutting
The application offers the possibility to switchover to a virtual and noiseless leading
value during cutting. Therefor the velocity of the real leading value is stored and
stays constant during cutting.
The autarkic cutting mode is used for example in case the cutting process has big
influences on the real leading drive (e.g. measuring wheel or speed leading axis)
and causes high noises on the leading value.
3.2.7 Measuring wheel correction
If the length of the cut format is not correct, then the reason can be that the
mechanical values of the measuring wheel were incorrect when entering them into
the system. If, for example, the measuring wheel diameter cannot be precisely
determined, then this can be corrected in the software. To do this, the percentage
deviation of the cut format must be specified. Internally, the leading value is
corrected using a gear correction factor.
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3 Basic information
3.2.8 Mode for non-specified format length
This mode should be used for systems, where a certain format length is not
continually cut, but instead the material is occasionally cut after undefined lengths.
It is not necessary to enter the format length in this mode.
In this mode, only the “Single cut” operating mode is enabled! All other operating
modes require a specified format length.
3.2.9 Creating a gap
The create gap mode is used in order to advance the cut material at the end of a
cut by a parameterizable feed length. When doing this, the knife or the saw must
still be in contact with the material. The travel drive is then accelerated, and for the
feed length traverses faster than the material. Depending on the parameterization,
the starting signal for the feed can either come from the higher-level control system
at any time during the synchronous length, or it is internally initiated at the end of
the synchronous length.
3.2.10 Clamping function
When activated, this function adds a velocity offset during the cut itself. As a
consequence, the saw drive can traverse with a lower or higher velocity. The drive
torque limit can be varied at the same time.
3.2.11 Cutting operating modes
There are six different operating modes for cutting the material:
1. Immediate continuous cutting – in this case, a starts is immediately made to
cut the material, and as long as this operating mode remain selected, the
material is continuously cut with the specified formats. This operating mode is
activated via the control bit (active depending on the signal level). The material
is continuously cut as long as this bit is active.
2. Continuous cutting – in this case, the system waits to start cutting until the next
start of the material format is at the cutting unit. From this point in time
onwards, the material is continually cut in the specified formats. This operating
mode is activated via the control bit (active depending on the signal level). The
material is continuously cut as long as this bit is active.
3. Immediate test cut – in this case, a start is immediately made to cut the
material. Precisely two cuts are made so that a sheet with a specific format can
be cut from the material. This operating mode is activated via a positive edge
at the control bit.
4. Test cut – in this case, the system waits to start cutting until the next start of
the material format is at the cutting unit. From that point in time, precisely two
cuts are made so that a sheet with a specific format can be cut from the
material. This operating mode is activated via a positive edge at the control bit.
5. Immediate single cut – the material is immediately cut just once. This operating
mode is activated via a positive edge at the control bit.
6. Single cut – in this case, the system waits to start cutting until the next start of
the material format is at the cutting unit, and then precisely one cut is made.
This operating mode is activated via a positive edge at the control bit.
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3.2.12 Software limit switch
The software limit switches provide additional protection to the hardware limit
switches to protect the axis hitting the mechanical end stop. Generally, the
software limit switches are defined just before the hardware limit switches respond.
The software limit switches monitor the actual velocity and the position of the axis,
and initiate a stop command, taking into account the maximum dynamic response
that has been parameterized. The axis is then braked to the software limit switch
position, in the closed-loop position controlled mode where it then remains.
3.2.13 Hardware limit switch
Hardware limit switches are intended to prevent the axis hitting the mechanical end
stop. A hardware signal is provided for the start and a hardware signal for the end
of the possible traversing range. If a hardware limit switch responds, then the
application outputs a fault bit. This can be freely interconnected in the basic system
using a BiCo interconnection. Preferably, an OFF2 or OFF3 command can be
initiated at the drive.
3.2.14 Traversing to maintenance position

This function is used to independently position the traversing drive. The axis is
positioned to the maintenance position that can be parameterized by activating this
operating mode.
The axis must be synchronized to the starting point in order to change to the
cutting operating mode.
3.2.15 Jogging
This function is used to independently jog the traversing drive. The axis is jogged
with the jog velocity that can be parameterized by activating this operating mode. In
so doing, a distinction is made between forward and backward jog.
The axis must be synchronized to the starting point in order to change to the
cutting operating mode.
3.2.16 Moving to starting position
After homing, positioning or jogging the traversing drive, the axis must be
synchronized to the starting position before the enable signal can be issued for
cutting. By enabling “enable cut”, the axis is moved to the starting point and is
ready for cutting.
3.2.17 Print mark correction
In synchronous applications, frequently the position between two axes is not

decisive, but the reference between a product and the leading axis. For various
reasons, offsets can occur between the product and the axis which transports the
product.
Possible causes can include, for example:
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3 Basic information
 Slip between the axis and product

 Roll wear
 Material faults, material tolerances
 Operating personnel interventions
Synchronous operation always establishes a defined reference between the axes.
Corrections regarding the offset of products can be made using the print mark
correction function.
The print mark correction corrects the position of the leading axis in synchronous
operation. The correction algorithm is designed so that an operating point once set
is retained as a result of correction interventions. To realize this, the deviation
between a prominent product position and a defined setpoint position is evaluated.
The product position is detected using a suitable actual value detection system,
e.g. a print mark reader. A parameter is used to define the associated setpoint
position. Any deviation between the setpoint and actual position is corrected using
higher-level positioning. As a consequence, the start of the traversing drive is
corrected at the next cut.
3.2.18 Flying homing
For flying homing, the home position is determined using a synchronization mark
(Bero proximity switch).
If the function is enabled, the synchronization mark is homed with the next positive
edge. The synchronization mark is sensed and evaluated using the measured
value memory.
On-the-fly homing has no influence on axis motion.
Note Flying homing can be applied independent of the encoder type, also for absolute
encoders. This results in a position actual value change that is kept.
3.2.19 Homing
When using incremental position encoders, after switching on the control, there is
no interrelationship between the measuring system (incremental position encoder)
and the mechanical position of the axis. For this purpose, after each switch on, a
defined home position must be approached. The following options are available to
reach the home position:
 Homing with Bero proximity switch and zero mark
 Homing only with BERO
 Homing only with zero mark
 Expanded functionality for homing “with BERO and zero mark” and “only with
BERO” by evaluating a reversing cam.
3.2.20 Dead time compensation
Position differences between the real leading axis and following axis, caused by
signal propagation times, can be compensated using the dead time compensation
function.
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3 Basic information
3.2.21 Speed precontrol
A speed precontrol is always necessary if the saw drive should follow the setpoint
position as precise as possible. Without speed precontrol there will always be a
velocity depending following error, even in constant movement due to the position
controller operation mode as gain controller without integral part.
The speed precontrol is realized for this version (from FW4.8) in the firmware basic
system directly at the position controller and not within the DCC chart. The DCC
application seperates the position and velocity signal into integer part and decimal
part. Thus a better resolution of the precontrol signal can be reached. The
precontrol is activated in the basic system at the position controller (see parameter
p2534).
3.2.22 Following error monitoring, position monitoring and standstill

monitoring
To monitor the following error, a dynamic evaluation of setpoint position and actual
position is realized in the basic system. The axis is going to error state if the
parameterized following error is exceeded.
Position monitoring and standstill monitoring are handled by the basic system, too.
The parameterization of all monitoring functions is done in the wizard “monitoring”
under the drive object (“Technology” -> “Position control” -> “Monitoring”).
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4 Installation and commissioning

4.1 For your safety
4.1.1 Markings used for safety notes
Pictogram, signal word and text

All safety information contained in this documentation is identified by a text graphic
– comprising a pictogram and a signal word – with an explanatory text. The
combination of pictogram and signal word permits clearly differentiated information
levels based on the degree of danger. Safety information precedes the information
about activities to be carried out.
Levels
For the safety notes, there are three levels. They are marked using the same
pictogram. They differ by the signal word used.
DANGER indicates that death or severe personal injury will result if proper
! precautions are not taken.
DANGER
WARNING indicates that death or severe personal injury may result if

! proper precautions are not taken.
WARNING
NOTICE NOTICE indicates that an undesirable result or state may occur if the
corresponding instructions are not observed.
4.1.2 Responsibilities 20ort h operating personnel
Intended purpose
The proper use of the application components exclusively comprises the open-loop
and closed-loop control of test set-ups that were adapted to the power/performance
of the application components. In order that the application functions perfectly, the
required SINAMICS standard components as well as the necessary hardware and
software components must have been installed.
The operating personnel may only make changes to the application components
after prior written agreement from the suppliers.
Improper use
The following are considered to constitute improper use (misuse):
 All forms of use that deviate from or exceed the above mentioned proper use.
 Failure to observe the safety instructions.
 Failure to immediately rectify malfunctions that could impair safety.
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 All forms of manipulation of devices that serve to ensure the proper

functioning, unrestricted use, or active or passive safety of the equipment.
 The recommended hardware and software components are not used.
 Operation of the application components if they are not in perfect technical
condition as well as failure to operate them safely while considering the
inherent risks and complying with all instructions contained in this document.
The manufacturer disclaims liability of any kind in the event of improper use.
Obligation to monitor
The operating personnel have a continuous obligation to observe the overall
technical condition of the application components (obvious defects or damage as
well as changes in operating behavior).
The operating personnel are obliged to only operate the application if it is in perfect
condition. He must check the state of the application components each time before
they are used and rectify any defects before commissioning.
Qualification of personnel
The operating company must always deploy trained, authorized and reliable
personnel. In so doing, all safety regulations must be observed.
The personnel must have received special, in-depth training and instructions about
possible hazards and dangers.
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4.2 Select commissioning mode

In order to simplify the commissioning of the application, you can use the
projectassistant of the flying saw. This Microsoft Excel Tool offers a graphical
guideline for an easy commissioning of the flying saw application. With the help of
graphical interfaces, the most important parameters of the application can be
adjusted. For example, the following steps are done by the projectassistant
automatically: the import of the DCB libraries, the import of all necessary DCC
plans and the interconnections between master value source and flying saw drive.
If the SIMATIC library "LMCSINA" is used, the projectassistant will configure the
interconnections to the communication, too. In case the LMCSINA is not used, a
free configuration of the control words is also possible with the help of the
assistant. An important advantage of the assistant is the fact that all parameters
are offered for interconnecting. For example the format length, etc. can be adjusted
just by inserting the value into the Textbox for the format length. Therefore the user
does not have to worry about parameter numbers; he just has to insert his
setpoints into the Tool. After the graphical guideline is completed, the configured
project can be downloaded to target system by a button in the projectassistant. In
order to check the functionality of the flying saw application, the assistant offers
some diagnostic pages. These pages include the most important actual values of
the application. It is also possible to change the device in online/offline mode and it
is possible to adjust some parameters in the diagnostic pages, too. The
projectassistant requires a Microsoft Excel Version 2010 or newer. Excel 2007 is
not supported. If you use the assistant, please continue with chapter 4.3
Commissioning with projectassistant
In case the projectassistant won't be used, a classic commissioning in STARTER is

also possible. Please continue with chapter 4.4 Commissioning in STARTER.
4.3 Commissioning with projectassistant

4.3.1 Functions and targets
The projectassistant is developed to support and simplify the commissioning of the

application. The assistant replaces almost the configuration of the parameters in
the expert list of STARTER. For example, the dcc plans can be imported
automatically by the assistant. All sensible parameters for the commissioning will
be offered. If the SIMATIC block ‘LMCSINA_FlyingSawFB’ is used, the
commissioning will be even easier because the control words of the drive and the
flying saw will be interconnected automatically. The associated telegram
configuration is also interconnected by the assistant.
After the start of the assistant, some masks will be shown, one after another. They
are like a guideline for the commissioning. All sensible control- , set- and actual
signals will be displayed. The most important parameters of the application are
interconnected automatically by the assistant. The assistant supports the
commissioning of the most important parameters, but maybe it does not cover all
necessary parameter configurations. Besides the commissioning, the
projectassistant has another function – the diagnosis. Some functional sheets were
programmed which show in principle the function diagrams. These diagrams are
interactive. That means, it is possible to adjust setpoints which will be adopted into
the project. In addition, the diagnostic pages show actual values of the application,
if the drive is in online mode.
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4.3.2 Requirements
In order to use the projectassistant, a STARTER version V4.4.0 or newer must be

installed.
The assistant is based on a hardware configuration of the basic system. That

means, the hardware must be commissioned with basic functions. The STARTER
project can be stored anywhere on the computer. The project assistant establishes
a connection to that project and reads in all drive units, terminalboards and terminal
modules.
The assistant is programmed in Microsoft Excel 2010, so the functions are only
guaranteed for an equal or newer version of Excel.
4.3.3 General settings
At first, the file has to be unpacked. Afterwards, the excel document can be
opened. Accept the safety warnings by clicking ‘activate content’ in order to
activate the macros of the assistant.
Please accept the warranty and liabilities in order to use the assistant. There the
language can be adjusted:

Figure 4-1
Afterwards, the project overview will be shown. There, the settings for the assistant
will be done.
 The language can be adjusted
 the connection to the STARTER project can be established, which contains the
hardware configuration for this purpose, click on the button: ‘search for a
STARTER project’.
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Figure 4-2
Subsequent, a filebrowser will be opened. There, the project has to be selected:
Figure 4-3
After the correct project path is found, the assistant scans the project. All available
drive units and drives will be displayed under the project settings in small cards. In
addition, the text boxes for the project path and project name will be filled in. The
following example contains a drive unit with two drives:
Figure 4-4
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4.3.4 Commissioning support
In order to start the commissioning of the application, please select the drive, which
will get the flying saw functionalities. Please select only the flying saw drive. For
this purpose, click on one of the found drives in the cards. The leading axis will be
configuread automatically.
Afterwards follow the insctructions of the assistant, till you get to the last window:
"Interconnect all parameters". There, if you want to adopt the settings into your
STARTER project, click ‘Yes’ or if you want to drop the settings, click ‘Cancel’.
If you confirm with ‘Yes’ then all of the parameters will be interconnected.
Afterwards. a download to target system is possible, if you have already set the
PG/PC interface correctly. Then you get back to the projectoverview.
4.3.5 Diagnostic pages
In order to start the diagnosis of a drive, please select a drive for the diagnosis in
the projectoverview. You are also able to start the diagnostic pages witout using
the commissioning part of the assistant. But then you have to import all DCC plans
manually and then start the diagnostic pages.
Figure 4-5
Afterwards, you can activate the diagnostic pages. There are links to each page
wich will activate the preferred page. On each page, there are buttons to change
the drive to online mode or offline mode. In online mode, the actual values will be
shown.
4.3.6 Notes for utilization
The projectassistant supports the commissioning of the parameters. Sometimes

you have to do further interconnections in the expert list of the winder drive in
STARTER. It is recommended that you create a STARTER project with the basic
hardware functions, then you set up the SIMATIC program block and at last, you
start the projectassistant to set up all winder parameters.
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If the projectassistant creates an error message, please save the excel document
and restart the assistant.
NOTE All settings of the parameters are saved internally in Excel. Only at the end of the
commissioning of the assistant, all parameter settings will be adopted to your
STARTER project. If you close the assistant while using it, you have to go
through the whole assistant again.
If the following error message occurs:
Please click the button “Notify” and then the project assistant will be opened. After
a few seconds, the following message will be shown:
Please click onto “Read-Write” and the Project assistant will be available with all its
functionalities.
NOTICE A commissioning of a Winder with SINAMICS DCM is not

supported.
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4.4 Commissioning in STARTER

4.4.1 Basic configuration of the drives in STARTER
Installing the block libraries

 With the project closed, in Starter, under the shortcut menu, select “Installation
of libraries and technology packages...”
Fig. 4-6
 Under “Add..”, select the .zip file of the relevant library from the file system
Fig. 4-7
 Installation starts after the selected file has been opened (the installation can
take several minutes)
 You must repeat this step for all of the libraries that are required:
 TPGMC_SINAMICS_...
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 Tpmath_extended_SINAMICS_...
 Go online with the drive device, and in its shortcut menu “Select technology
packages...”
Fig. 4-8
 For the libraries, select the action “Load to target device”, and then
acknowledge “Perform actions”
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Fig. 4-9
 The block libraries have now been installed in Starter and in the target device

Configure all of the drives of your system as usual in Starter (e.g. by Automatic
Configuration or by manual creation of the drives); please note that it is not
permissible that the “Basic positioning” function module is selected at the axes
for the flying saw as well as the leading axis
 Configure the flying saw as well as the leading axis or measuring wheel as
described in the following
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4.4.2 Configuring the saw drive
 At the saw drive, activate the position control function module:

 In the offline mode, go into the configuration screen form of the drive
 Under “Function modules/technology packages..”, activate the position control
Fig. 4-10
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Importing DCC charts for the saw drive

 Right-click on the drive under “Expert” -> select “Import object”
Fig. 4-11
 Select the .XML file for the saw drive from the file system
 After the import has been completed, the DCC chart appears below the drive
 Compile the project, so that the default interconnections from DCC to the basic
system are created
 Using the Project Navigator, with “Technology” ”Position
control””Mechanics” go into the mechanical system screen form of the
position actual value processing
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 Here, set the position actual value resolution of the load revolution as a value
of the spindle pitch of your linear axis
 Set the fine resolution to: (x[mm] ∙ 10𝑛 𝑤𝑖𝑡ℎ 𝑛 ∈ (1. .6)):
 e.g.: spindle pitch = 10mm; resolution in µm
LU per load revolution = 10mm * 10³ = 10 000LU
Fig. 4-12
 When required, activate the position tracking of the load gearbox (e.g. for
𝐺𝑒𝑎𝑟 𝑟𝑎𝑡𝑖𝑜 ≠ 2𝑛 𝑤𝑖𝑡ℎ 𝑛 ∈ 𝑁):
Fig. 4-13
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4.4.3 Configuring the Master value source
The application requires a leading value source in order to synchronize to the

material and to cut at the correct point. Depending on the particular application, this
can be implemented in various ways (see Table 4-1).
Table 4-1
Master value Use DCC chart required
source
Real drive in speed e.g. in order to operate a belt “SpeedLeadingAxis”
control/torque drive with a speed that can be (the DCC chart processes the
control specified encoder data and emulates
the material)
(Configuration, see chapter
Speed controlled drive as
leading value source)
Measuring wheel if for example, a measuring wheel Execution group
with encoder is available to sense the material “measuring_wheel”
position (the DCC chart processes the
encoder data and emulates
the material)
(Configuration, see chapter
Measuring wheel as leading

value source)
A drive using the function module “Basic positioner” cannot be directly the leading
value source for the flying saw application.
Note In addition to its function as leading axis/measuring wheel for the flying saw, the
leading axis application can also be the leading drive for the following axes of a
synchronous group.
You can find examples for other synchronous operation applications here:
https://support.industry.siemens.com/cs/de/de/view/72839973
Irrespective of the master value source, for the saw drive you require the DCC
chart “FlyingSaw”.
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4.4.4 Speed controlled drive as leading value source
A real drive with encoder can be used as leading value source for the flying saw.
This drive can be the drive used to feed the material to be cut, for example.
The real leading drive can only be speed- or torque controlled. Position controlled
drives (e.g. with function module Basic positioner) cannot be used as a leading axis
for the flying saw.
The DCC chart “SpeedLeadingAxis” needs to be imported for the position
preparation and material evaluation. This DCC chart evaluates the encoder raw
values, calculates the material position out of them and provides this position for
the flying saw.
Fig. 4-14
Flying saw
Autarkic leading drive for flying saw
Leading value preparation saw Synchronize to leading axis

for flying saw
Speed control/
torque control
Format
material
Configuring the leading axis drive

 Configure the speed axis as usual by the DDS assistant or by the Automatic
Configuration
Importing the DCC charts for the leading axis (speed axis)
 Right-click on the drive under “Expert” -> select “Import object”
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Fig. 4-15
 Select the .XML file for the measuring wheel from the file system
 After the import has been completed, the DCC chart appears below the drive
 Compile the project, so that the default interconnections from DCC to the basic
system are created
Setting up the mechanics

 In parameter p25130 set the drum diameter in millimeters (as exact as possible
– when constant format length deviation occurs this parameter has to be
changed to get the correct format length)
 Set up the load gear in p25155 (load revolutions) and p25156 (encoder
revolutions) as nominator and denominator if necessary
𝐺𝑒𝑎𝑟 𝑟𝑎𝑡𝑖𝑜 ≠ 2𝑛 𝑤𝑖𝑡ℎ 𝑛 ∈ 𝑁) in parameter p25185
Interconnections between saw axis and leading axis

To finish the configuration and to create the necessary signal interconnections
please go on with chapter 4.4.6.
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4.4.5 Measuring wheel as leading value source
A measuring wheel with encoder can be used as leading value source for the flying
saw. The measuring wheel runs on the material, and essentially emulates the
actual material position.
The measuring wheel evaluation is calculated directly in the DCC chart of the flying
saw. Do not create an additional drive object for the measuring wheel encoder. The
encoder is projected as second or third encoder of the flying saw axis.
In order to use a measuring wheel as leading axis, the execution group
“measuring_wheel” of the DCC Chart “Flying Saw” must be activated. As a
consequence, the required position actual value processing is calculated on the
axis, and the encoder raw data processed corresponding to the application.
Note In case of using a measuring wheel as leading axis, Encoder 2 or Encoder 3 of

the DO of the flying saw must be configured.
Fig. 4-16
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Configuration of the measuring wheel

 Before configuring the measuring wheel the configuration of the flying saw
drive needs to be finished (see chapter 4.4.2). If the flying saw axis is
configured correctly pleas ego on configuring the measuring wheel here.
 Create a second encoder on the flying saw drive object in case there was just
one motor encoder configured at the saw axis before. In case there was
already a second encoder for position control configured on the saw drive,
please create a third encoder for the measuring wheel encoder. Therefore
select “Configure DDS…” in the wizard “Configuration” of the flying saw drive
object. Click on “Next>” until the wizard “Encoder” is reached. In this wizard
please select Encoder 2 or Encoder 3 (just in case Encoder 2 is already used)
(see Figure 4-17).
 Select the encoder that is mounted to the measuring wheel from the standard
list or enter the encoder data manually.
Figure 4-17
 Click on “Next>” until the configuration assistant is finished
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Activation of DCC execution group

 Activate the execution group “measuring_wheel” of the DCC chart “FlyingSaw”.
Therefore click right on the DCC chart and select “set execution groups…” in
the context menu.
 In the wizard “set execution groups” select “BEFORE basic positioner” for the
execution group “leadingaxis_measuringwheel”.
Figure 4-18
Parameterization of encoder index

 Enter the correct encoder index in parameter p25150.
 p25150 = 1, if encoder 2 of the drive object is used for the measuring wheel
evaluation
 p25150 = 2, if encoder 3 of the drive object is used for the measuring wheel
evaluation
Setting up the mechanics

 In parameter p25130 set the measuring wheel diameter in millimeters (as exact
as possible – when constant format length deviation occurs this parameter has
to be changed to get the correct format length)
 Set up the load gear in p25155 (load revolutions) and p25156 (encoder
revolutions) as nominator and denominator if necessary
𝐺𝑒𝑎𝑟 𝑟𝑎𝑡𝑖𝑜 ≠ 2𝑛 𝑤𝑖𝑡ℎ 𝑛 ∈ 𝑁) in parameter p25185
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Interconnections between saw axis and leading axis

To finish the configuration and to create the necessary signal interconnections
please go on with chapter 4.4.6.
4.4.6 Completing the basic configuration
Interconnections between DCC and basic system

Compile and save the project; this means that the standard interconnections to the
basic system of the drives are created.
Interconnections between Flying Saw and Leading drive (e.g. real drive in
speed control/torque control/position control)
Parameters must be interchanged in order that the leading axis (master value
source) and thesaw drive correctly operate with one another. The leading axis
requires values from the application (e.g. format length) and the saw drive requires
information regarding the state of the leading axis/measuring wheel (e.g. the actual
position of the material). You can find interconnections that must be unconditionally
created at both axes in Table 4-2 and Table 4-3.
The interconnection between leading axis and following axis can be done manually
in the expert list or automatically via script. How to integrate the script is described
after the following tables.
Interconnections from the saw drive to the leading drive:

Table 4-2 (These interconnections will be done automatically by compiling the DCC Chart)
Leading drive Saw drive
p21650 CI: Format length leading axis r22005 CO: Format length at leading axis
[LU] [fine resolution * mm]
p21651 CI: Fine resolution r22006 CO: Fine resolution at the leading
axis
p21670 BI: Enable correction r23009 BO: Enables the print mark
correction at the leading axis
p21671 BI: Sets the position for the r23007 BO: Set leading axis
start of cutting
p21680 CI: Setting value for start of r23008 CO: Setting value for leading axis
cutting
p21640 CI: Print mark coordinate r23510 CO: Print mark coordinate at the
leading axis
p22101 CI: Correction amount r23541 CO: Correction amount measuring
measuring wheel wheel at the leading axis
p23600 BI: Enable print mark sensing r23512 BO: Enables the print mark sensing
at the leading axis
p23601 CI: lower output cam for r23605 CO: lower output cam for the
position actual value [mm] position actual value at the leading
axis [mm]
p23602 CI: Upper output cam for r23606 CO: upper cam for the position
position actual value [mm] actual value at the leading axis
[mm]
p23603 CI: Switching hysteresis of the r23607 CO: Switching hysteresis of the
output cam [mm] output cam at the leading axis [mm]
p25820 CI: Velocity for compensating r23519 CO: Velocity for compensating
motion print mark correction motion print mark correction at the
leading axis
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Leading drive Saw drive

p25821 CI: Acceleration for r23520 CO: Acceleration for compensating
compensating motion print motion print mark correction at the
mark correction leading axis
p25822 CI: Jerk for compensating r23521 CO: Jerk for compensating motion
motion print mark correction print mark correction at the leading
axis
Meaning: for example, p21650 of the leading drive must be interconnected with
r22005 of the saw drive.
Interconnections from the leading drive to the saw drive:
Table 4-3 (these interconnections have to be done manually)

Saw drive Leading drive
p21701 CI: Position setpoint, leading r25713 CO: Position master value leading
axis (DCC connection) axis application
p21703 CI: Velocity setpoint, leading r25714 CO: Velocity master value leading
p23539 BI: Use of print marks at the r21980 BO use of print marks activated
leading axis activated

p23017 BI: Offset compensation using r25716 BO: Offset caused by print mark
print mark correction started at correction is compensated
the leading axis
print mark correction completed correction compensated
at the leading axis
The interconnections shown in Table 4-2 and Table 4-3 and optional the standard
interconnection to a higher level controller can be carried out with the application
own script file. The included script file can be integrated into Starter (from Starter
version V4.4.1.0) or into the project. For executing the script please go on with
chapter 4.4.7.
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Interconnections between flying saw and measuring wheel

Parameters must be interchanged in order that the measuring wheel and the flying
saw correctly operate with one another. The measuring wheel requires values from
the application (e.g. format length) and the flying saw requires information
regarding the state of the measuring wheel (e.g. the actual position of the
measuring wheel). You can find interconnections that must be unconditionally
created in Table 4-4and Table 4-5 . All of these parameters are located on the
flying saw axis, as the functionality of the measuring wheel is realized as dedicated
execution group in the DCC chart "Flying saw".
Table 4-4
Master value source measuring wheel Flying saw drive
= parameter in the flying saw drive
p25140 CI: Format length leading axis r22005 CO: Format length at leading axis
[LU] [fine resolution * mm]
p25141 CI: Fine resolution r22006 CO: Fine resolution at the leading
axis
p25142 BI: Enable correction r23009 BO: Enable print mark correction
at the leading axis
p25143 BI: Sets the position for the r23007 BO: Set leading axis
start of cutting
p25148 CI: Setting value for start of r23008 CO: Setting value for leading axis
cutting
p25150 Measuring wheel encoder 1 = encoder 2
index (1 = encoder 2; 2 = 2 = encoder 3
encoder 3)
p25151 CI: MR: Encoder position r482[value CO: Encoder position actual value
actual value Gn_XIST1 from Gn_XIST1, encoder X
p25150]
p25152 CI: MR: Encoder position r483[value CO: Encoder position actual value
actual value Gn_XIST2 from Gn_XIST2, encoder X
p25150]
p25153 CI: MR: Encoder status word r481[value CO: Encoder status word
Gn_ZSW from Gn_ZSW, encoder X
p25150]
p25155 MR: Gear ratio measuring Enter the gear ratio of the measuring gearbox
gearbox numerator (load
revolutions)
p25156 MR: Gear ratio measuring Enter the gear ratio of the measuring gearbox
gearbox denominator
(encoder revolutions)
p25133 CI: Print mark coordinate r23510 CO: Print mark coordinate at the
leading axis
p25176 BI: MR: Set incremental Own assignment
encoder
p25177 BI: MR: Adjust absolute Own assignment
encoder
p25200 CI: Correction amount r23541 CO: Correction amount
measuring wheel measuring wheel at the leading
axis
p25202 BI: Enable print mark sensing r23512 BO: Enable print mark sensing at
the leading axis
p25205 CI: Lower output cam for r23605 CO: Lower output cam for the
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Master value source measuring wheel Flying saw drive

= parameter in the flying saw drive
position actual value [mm] position actual value at the
leading axis [mm]
p25206 CI: Upper output cam for r23606 CO: Upper cam for the position
position actual value [mm] actual value at the leading axis
[mm]
p25207 CI: Switching hysteresis of r23607 CO: Switching hysteresis of the
the output cam [mm] output cam at the leading axis
[mm]
p25245 CI: Velocity for compensating r23519 CO: Velocity for compensating
motion print mark correction motion print mark correction at the
leading axis
p25246 CI: Acceleration for r23520 CO: Acceleration for
compensating motion print compensating motion print mark
mark correction correction at the leading axis
p25247 CI: Jerk for compensating r23521 CO: Jerk for compensating motion
motion print mark correction print mark correction at the
leading axis
Meaning: e.g. p25140 of the flying saw drive must be interconnected with r22005 of
the flying saw drive.
Interconnections from parameters of the measuring wheel to parameters of the

flying saw drive:
Table 4-5
Flying saw drive Master value source measuring wheel =
parameter in the flying saw drive
p21701 CI: Position setpoint, leading r25230 CO: Position master value leading
p21703 CI: Velocity setpoint, leading r25231 CO: Velocity master value leading
p23539 BI: Use of print marks at the r25194 BO: Use of print marks activated
leading axis activated
print mark correction started at correction is compensated
the leading axis
print mark correction completed correction compensated
at the leading axis
p480[0] CI: Encoder control word r2520[0] CO: LR position actual value
Gn_STW signal source -> processing encoder control word,
encoder 1 encoder 1 = position encoder
if encoder 1 = position encoder cross-cutter drive
cross-cutter drive
The interconnections shown in Table 4-4 and Table 4-5 and optional the standard
interconnection to a higher level controller can be carried out with the application
own script file. The included script file can be integrated into Starter (from Starter
version V4.4.1.0) or into the project. For executing the script please go on with
chapter 4.4.7.
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4.4.7 Executing the interconnection script
Script file integrated in Starter

With this option the script is available in all projects with the appropriate drive types
and versions. In this case the script is not archived with the project. This option is
useful if multiple similar projects are commissioned with the unmodified script file.
To do this, please follow the steps:
 Copy the included script file (*.txt) into the installation folder structure of Starter
(here as example with “C:\Program Files” as installation folder):
„C:\Program Files
(x86)\Siemens\Step7\U7umc\data\scripts\device_configurations\v4.7\SINAMIC
S_S120“
 The files moved to this folder can be selected in the configuration mask of the
drive via “Configuration scripts”:
Fig. 4-19
 Choose the corresponding script from the dialog and select “Execute”:
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Fig. 4-20
 Follow the instructions of the script

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Script file integrated into the project
Using this option, it is necessary to import the script into every project where the
script should be used. The script remains integrated during archiving or forwarding
the project, so that this option is useful in case of own project specific adaptions
inside the script file.
To do this, please follow the steps:
 Add a script folder at project level
Fig. 4-21
 import the script file for the interconnections (*.xml)
Fig. 4-22
 “Accept and execute” the script
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Abbildung 4-23
 Follow the instructions of the script
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4.4.8 Controlling the application using the library “Library Motion Control
Sinamics”
The Library Motion Control Sinamics (LMCSINA) provides an easy control of the
application using user defined function blocks with a higher level SIMATIC S7-1200
or S7-1500 controller.
There is a separate document for the application control with LMCSINA, describing
detailed the library and the commissioning steps.
This document is available in the Siemens Industry Online Support under the entry
ID 109479491:
https://support.industry.siemens.com/cs/ww/en/view/109479491
The necessary acyclic access for application parameters is realized externally with
the library LacycCom.
Also for library an own entry in the Siemens Industry Online Support with the ID
109479553 exists.
The interconnections necessary for the communication can be setup optional

during execution of the application included script file (see chapter 4.4.7).
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5 Using the application

5.1 Scaling and units
All length parameters, for example, the synchronous length are specified in mm
(millimeters). All positions, for example the home coordinates, are also specified in
absolute terms in mm. Internally, the application calculates in LU (Length Units), in
order to guarantee the correct connection to the position controller of the basic
system. Velocities, acceleration rates and jerk are predominantly specified in the
following units: Velocity [mm/min], acceleration [mm/s²], jerk [mm/s³].
Precondition/fine resolution
The fine resolution selected by the user is a precondition for correctly converting
the length values into LU units used in the drive. Just like the EPOS function
module, the user also specifies the number of LU per load revolution in the
mechanical system of the position control. It also incorporates the fine resolution in
this value. The fine resolution factor must then also be specified in parameter
p22004.
The following values signify the following factors:
Fine resolution length values [1=10e-1;2=10e-2;3=10e-3;4=10e-4;5=10e-5;6=10e-
6]
NOTE The fine resolution for the saw drive and for the leading axis (e.g. measuring
wheel or leading axis) have to be the same value.
Example for the fine resolution

Application:: Using a roll connected to the load, a drive moves the material web
forwards. Based on the circumference of the roll, the number of LU per load
revolution – including the fine resolution – are selected. This means: How many LU
does the belt travel for one load revolution?
Example: Roll circumference = 452.6 mm.
Taking into account the maximum possible resolution of the encoder, the user
selects the LU per load revolution in parameter p2506. For example, it should have
a resolution in µm (micrometers). This means: 1LU corresponds to 1µm or: 1000LU
correspond to 1mm. This means:
p2506 = 452.6 mm/revolution * 1000 = 452 600 LU per load revolution.
This means that the fine resolution factor is therefore 1000 = 10³. Therefore, in
-3
order to be able to calculate in mm, this corresponds to a factor of 10 .
Precisely this fine resolution factor must now be selected in parameter p22004.
The following values signify the following factors:
Fine resolution length values [1=10e-1;2=10e-2;3=10e-3;4=10e-4;5=10e-5;6=10e-
6]
p22004 = 3.
As a consequence, all of the specified variables (in mm) are internally evaluated
with a factor of 10³ – and are available internally in the system in units of LU.
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5.2 Simulation master value

For test purposes, a leading value can also be simulated to check the functionality
of the flying saw. The leading value simulation is a test mode, which is directly
available on the flying saw. As a consequence, a leading axis is not required to
generate the test signal.
Background
There is a type of virtual leading axis on the DCC “Flying saw” chart, which also
generates a sawtooth profile. The simulated material velocity is variable. The
leading value is corrected in modulo terms in the set format length.
Activating
The test mode is activated using the “Activate test mode” control bit.
Risk of undesirable traversing motion

The test mode should only be selected and deselected when the saw drive
CAUTION
(slides) is deactivated. This means it is not permissible that the drive pulses or
the position controller are enabled on the drive.
By activating the test mode, the master value is switched over from the real master
value source to the internal simulated source.
Starting and stopping

The virtual master value must be started as a function of a signal level. As long as
the “Start test mode” control bit is selected, the master value is increased and the
running material web is simulated. If the control bit is deselected, then the master
value stops with the specified dynamic response and simulates a stationary
material web.
Velocity
The velocity of the master value is obtained from an absolute reference variable (in
mm/min) and a percentage override, which is incorporated in the reference quantity
through multiplication. This override can be specified in the form of a telegram from
a higher-level control system. A fixed value of 100% can be parameterized if a
higher-level control is not being used. The dynamic response values for starting
and stopping the master value can also be parameterized.
5.3 Autarkic cutting

The application offers the possibility to switchover to a virtual and noiseless leading
value during cutting. Therefor the velocity of the real leading value is stored and
stays constant during cutting.
The autarkic cutting mode is used for example in case the cutting process has big
influences on the real leading drive (e.g. measuring wheel or speed leading axis)
and causes high noises on the leading value.
The function is activated by the control bit "Move autarkic through cutting area"
(p23016). As always the last velocity of the real leading axis is taken for the virtual
leading value it is recommended to smooth noisy leading values by setting up
parameter p21710.
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5.4 Functions of the leading axis

5.4.1 Measuring wheel correction/format correction
If the mechanical values of the leading axis (gearbox ratios and LU per load
revolution) are not correctly parameterized, and the length of the cut format is not
quite precise, then a correction factor can be taken into account in the application
itself. The correction factor is specified as a percentage and is limited to +/-20%. It
influences the internal gear ratio of the master value. As standard, the internal gear
ratio is 1:1 = 1.0, which means that correction is not active. The correction factor
refers to the length of the cut format and its percentage deviation from the required
format length.
Example:
A format with a length of 1000mm is to be cut. However, in fact the material is
1013mm long.
The correction factor is: +1.3%
This value can be entered into parameter p23520 (of the saw drive). Internally, the
gear ratio runs along a ramp-function generator so that there is no velocity step,
and the factor can also be changed during a cut.
Note When using print marks (selected using parameters), the internal measuring
wheel correction is not enabled. Possible deviations as a result of slip or similar
issues are then corrected using print mark correction.
5.4.2 Print mark correction
For various reasons, offsets can occur between the material and the leading axis
which transports the product.
Possible causes can include, for example:
 Slip between the axis and product
 Roll wear
 Material faults, material tolerances
 Operating personnel interventions
If such an offset has occurred, then the master value can no longer precisely
emulate the material, and the saw would cut the formats at the incorrect position.
The print mark correction corrects the position of the leading axis in synchronous
operation. The correction algorithm is designed so that an operating point once set
is retained as a result of correction interventions. To realize this, the deviation
between a prominent product position and a defined setpoint position is evaluated.
The product position is detected using a suitable actual value detection system,
e.g. a print mark reader. A parameter is used to define the associated setpoint
position. Any deviation between the setpoint and actual position is corrected using
a pulse input. As a consequence, the start of the traversing drive is corrected at the
next cut.
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Activating
The use of print marks must be initially enabled using parameter p23511. In this
mode, a measuring wheel correction (see Chapter5.4.1) cannot be internally
enabled.
The print mark correction itself is parameterized using p23500 to p23511. The
setpoint, i.e. the print mark coordinate, is specified as a function of the control bit.
The absolute position of the print mark sensor with reference to the material is
specified there.
Selecting the active coordinate
Table 5-1
p23500 (bit1) p23501 (bit2) Selected mark
0 0 p23504 distance print mark – cut
1 0 p23505 distance print mark – header cut
0 1 p23506 distance print mark – end cut
1 1 p23504 distance print mark – cut
Overview of the coordinate values to be entered

Fig. 5-1
Start point
0 mm
M
Cutting Cutting
position position
Distance, print mark sensor –

starting position [mm]
Distance print mark
– cut [mm]
Print mark Print mark
Selection of measuring function on leading axis

As the position correction actually is done on the leading axis side, here the
suitable measuring function needs to be selected.
There is a difference in parameterizing, depending on whether a measuring wheel,
a speed leading axis or a position controlled leading axis is used as leading value.
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When using a measuring wheel as leading value, the following settings need
to be done on the saw drive:
-p25193 = 1,
Usage of print marks is activated on the leading axis side; in return the function of
measuring wheel correction / format correction is automatically disabled then.
-p25170 = 1,
if the print mark is detected by a measuring input (this is the normal usecase; when
p25170 = 0 each zero mark of the encoder would be evaluated as print mark).
-p488[1/2] = [1]/[2]..[7]/[8],
depending on the used fast digital input for the measuring input signal for the print
mark correction (e.g. when using DI9: p488[1/2] = [1]). If index 1 or index 2 of p488
is used, depends on the used motor encoder for the measuring wheel evaluation. If
motor encoder 2 is used, the measuring input needs to be parameterized in
p488[1]. If motor encoder 3 is used, the measuring input needs to be
parameterized in p488[2].
When using a speed leading axis as leading value, the following settings
need to be done on the leading axis:
-p25193 = 1,
Usage of print marks is activated on the leading axis side; in return the function of
measuring wheel correction / format correction is automatically disabled then.
-p25170 = 1,
if the print mark is detected by a measuring input (this is the normal usecase; when
p25170 = 0 each zero mark of the encoder would be evaluated as print mark).
-p488[0] = [1]/[2]..[7]/[8],
depending on the used fast digital input for the measuring input signal for the print
mark correction (e.g. when using DI9: p488[0] = [1]).
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5.5 Independent operating modes of the flying saw

5.5.1 Jogging
The flying saw drive can be traversed in the jogging mode. This is used in manual
operation for instance to traverse the axis to a specific position. The axis traverses
with the specified jog velocity as long as either control bit “Jog forward” or “Jog
backward” is selected.
5.5.2 Positioning
The flying saw drive can be positioned to a specified maintenance position. To do

this, a positive signal edge is required at control bit “Travel to maintenance
position”. Further, a feedback signal must be active that indicates that the knife or
the saw is at the top and is not cutting the material.
5.5.3 Homing
When using incremental encoders, the axis must be homed before cutting. Homing
can be initiated. The “Homing” mode must be selected using the associated control
bit. To start homing, a positive signal edge is required at control bit “Start homing”.
After selecting homing and a positive edge at the control bit “Start homing”, the axis
traverses in the preselected approach direction with the specified velocity up to the
home position Bero proximity switch. If the Bero is not reached in the preselected
direction, then the axis is reversed when the reversing cam is reached. After
reaching the home position Bero, the velocity is reduced to the set value. When the
preselected Bero edge or the zero mark is reached, the position actual value is set
to the home position coordinate and the feedback signal “Axis homed” is output.
The axis is then positioned at the specified position setpoint.
Note Bit p24990 (“BO: activate probe without zero mark sensing”) enables the
measured value memory of the basic system. To do this, it must be
interconnected with p2508 or p2509 dependent on whether a zero mark or a
probe is used as basis for the measurement.
The probe has to be configured with p488 if required.
5.6 Selecting the application mode

In principle, the application includes two possible flying saw types. An explanation
of the two types is provided in Chapter 1.
The mechanical design is defined using parameter p21998 (application mode). The
parameters can have the following values:
0: Flying saws as parallel slides
1: Flying saws as diagonal slides
A change to the application mode becomes effective after a CU restart.
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5.7 Unspecified material format mode

For unknown formats, the “Unspecified format” mode can be activated in parameter
p21999. For example, this is used if very long and irregular formats are to be cut. A
higher-level control system or operator action decides and initiates when a cut is to
be made. In this mode, only the “Immediate single cut” operating mode is enabled.
For a positive edge at this bit, the material is cut at the current position.
A change to the mode becomes effective after a CU restart.
With this mode, an appropriate format length is internally calculated in order to
guarantee correct synchronization and return motion.
5.8 Preparing for cutting operation

Exiting the autonomous operating modes
The autonomous operating modes must be exited before the axis can change into
the cutting mode. The control bit “Enable cutting mode” (p23000) is required for this
purpose. The axis then moves to the defined starting point (position at 0mm).
Following conditions must be satisfied in order that traversing is enabled:
- The “Knife/saw at the top” feedback signal must be active
- “Axis homed” status must be active
- Neither positive nor negative hardware limit switches must have responded
After successful synchronizing travel, the axis signals “Axis is at the starting
position”. Cutting can only be enabled once the axis is at the starting position. If the
axis is not at the starting position, the signals for cutting are not active and the axis
remains stationary.
Note Traversing to the starting position is always a condition for starting a cut! This
guarantees that the axis can always be correctly synchronized with the material.
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5.9 Cutting mode

5.9.1 Precondition for a cut
The precondition for enabling a cut is that the axis is at the starting point (0mm)
and the control bit “Enable cutting operation” is active. This state is signaled back
using bit “Axis is located at the starting position”. Only then are the control bits to
enable cutting active. To reach this state, the autonomous operating modes must
be exited (see Chapter: Exiting the autonomous operating modes).
If there is no specific format for cutting, then only the “Immediate single cut” cutting
mode is possible. This is used for very long and undefined material formats, for
example. The operator or the higher-level control must specify when the single cut
should be made.
5.9.2 Feedback signal synchronism
After the axis has passed through the acceleratingrating range, from the
synchronous point onwards, it is synchronized with the material. The feedback
signal bit “Axis synchronized” is used as feedback signal to control the cutting
equipment (e.g. lowering the knife) (r23400). The bit is active as long as the saw
drive cuts through the material with the synchronous velocity, i.e. as long as cutting
is possible.
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5.9.3 „Immediate continuous cutting“ operating mode
With this operating mode, the saw starts with a header cut at the instant of the
rising edge at control bit “Immediate continuous cutting”. From this first cut, the
material is tracked, and a cut is made each time at the end of the format. A defined,
specified format length is therefore a precondition for this operating mode.
Principle of operation
A signal is sent to the leading axis with a positive edge at the control bit. This signal
sets the actual position value to the appropriate starting value, from which the saw
can immediately start to synchronize. As the control bit is evaluated depending on
the signal level, cutting is enabled while the signal has a high level. The saw
remains stationary at the starting point if the enable signal is withdrawn. If a cut is
presently being executed at that instant, then this is ended normally, and then the
axis moves back to the starting position (see Fig. 5-2).
Fig. 5-2
Position leading axis
Position flying saw

Bit: immediate
continuous cutting
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5.9.4 „Continuous cutting“ operating mode
In this mode, the saw waits with the first cut until the next end of format is reached,
and then synchronizes with the material. This means that a cut is made precisely at
the end of the format. As the control bit is evaluated depending on the signal level,
cutting is enabled while the signal has a high level. The saw remains stationary at
the starting point if the enable signal is withdrawn. If a cut is presently being
executed at that instant, then this is ended normally, and then the axis moves back
to the starting position (see Fig. 5-3). A defined, specified format length is therefore
a precondition for this operating mode.
Fig. 5-3
Position flying saw

Bit: continuous
cutting
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5.9.5 „Immediate test cut“ operating mode
rising edge at control bit “Immediate test cut”. From this first cut, the material is
tracked, and precisely one additional cut is made at the next end of the format. This
means that precisely one format (sheet) is cut out of the material.
A defined, specified format length is therefore a precondition for this operating
mode.
can immediately start to synchronize. The control bit is only evaluated for a positive
signal edge.
A transition directly from a test cut into continuous operation is possible until the
axis has returned to the starting point.
Fig. 5-4
Position flying saw

Bit. Immediate
test cut
Possible retrigger area for

selecting continuous cutting
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5.9.6 „Test cut“ operating mode
the end of the format. From this first cut, the material is tracked, and precisely one
additional cut is made at the next end of the format. This means that precisely one
format (sheet) is cut out of the material. The control bit is only evaluated for a
positive signal edge.
mode.
A transition directly from a test cut into continuous operation is possible until the
Fig. 5-5
Position flying saw

Bit. test cut

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5.9.7 „Immediate single cut“ operating mode
rising edge at control bit “Immediate single cut”. Only this operating mode is
enabled for non-specific formats.
can immediately start to synchronize. The control bit is only evaluated for a positive
signal edge.
A transition directly from a single cut into continuous operation is possible until the
Fig. 5-6
Position flying saw

Bit. Immediate
single cut

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5.9.8 „Single cut“ operating mode
the end of the format. The control bit is only evaluated for a positive signal edge.
mode.
Fig. 5-7
Position flying saw

Bit. single cut

5.10 Create gap mode

The create gap mode is used in order to advance the cut material at the end of a
cut by a parameterizable feed length. When doing this, the knife or the saw must
still be in contact with the material; however this must have already completely cut
or separated it. The travel drive is then accelerated, and for the feed length
traverses faster than the material. Initially, the mode is always activated using
control bit “Activate create gap” (p23013).
The instant of the feed can then be influenced by two additional control bits.
For a positive edge at control bit “Create gap external trigger” (p23014), while the
saw is being traversed in synchronism, from the current position, the material is
immediately advanced by the parameterized feed length.
The feed length is specified in parameter p22029.
The dynamic response for the feed operation is specified in parameters p23720 –
p23722.
The application cannot identify internally whether the cutting equipment is still in
the material, and whether the instant of the feed is correct. The user must decide
this.
After the gap was created, the saw drive by default stays in synchronous operation
up to the end of the synchronous length if the control bit p23015 „ BI: Move directly
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back to start position after creating gap” is not activated. By activating this control
bit the drive will move back to the starting position immediately after creating the
gap. Of course, the feedback for “knife/saw at top” must be given.
Fig. 5-8
Feed length
Trigger create gap
5.11 Automatic return to the starting position

As standard, after reaching the synchronous length or the material width, the saw
drive automatically returns, as soon as a feedback signal is active indicating that
the knife or the saw is at the top. The axis waits at the end if this feedback signal is
not active when the synchronous length is reached. The axis is automatically
returned as soon as the feedback signal is active.
The dynamic response when positioning to the starting point is defined in p23710 –
p23712.
Inhibiting the automatic return positioning

Control bit “Only return on command” (p23012) can be set if the axis should not be
automatically positioned back to the starting position. The axis always waits at the
end until manual return positioning is selected. This is realized using control bit
“Position to starting point with dynamic response” for a positive edge. Also here the
feedback signal “Knife/saw at the top” must be active.
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6 Checklist for the flying saw

An overview of the most important interconnection and adjustable parameters is
provided in this chapter. Additional parameters and details regarding the
functionality can be taken from the function diagrams and parameter lists.
6.1 Default basic interconnection

The parameters listed here are already preset (default settings) after importing the
chart and compilation; they should not be changed.
Table 6-1
Parameter Description Interconnection
p21600 CI: Position actual value, position controller Flying saw: r2521[0]
p21601 CI: Position measured value Flying saw: r2523[0]
p21602 BI: Measured value valid Flying saw: r2526.2
p21604 CI: LU per revolution Flying saw: r2524
p21607 BI: Position control is active Flying saw: r2526.3
p22002 CI: Format length variable [fine resolution * mm] Flying saw: r22001
p22020 CI : Maintenance position variable [fine resolution * °] Flying saw: r22019
p23508 CI: Distance, print mark cut [fine resolution * mm] Flying saw: r23507
p24900 CI: Reference speed of the drive Flying saw: r2700
p24902 CI: Reference torque of the drive Flying saw: r2703
p24910 CI: Actual following error from the position controller Flying saw: r2565
p24929 BI: Home position set absolute angular encoder of Flying saw: r2684.11
the position controller
p1155[0] CI: Speed controller, speed setpoint 1 Flying saw: r25002
p1513[0] CI: Additional torque 2 Flying saw: r25006
BI: Position controller activate measuring probe
p2509[0] evaluation position control Flying saw: r24990.0
BI: Position controller activate actual position value
p2512[0] processing correction value (edge), position control Flying saw: r25004.0
CI: Position controller position actual value
p2513[0] processing correction value, position control Flying saw: r25003
p2530 CI : Position controller position setpoint Flying saw: r25000
p2531 CI: Position controller velocity setpoint Flying saw: r25001
BI: Position controller actual position value
processing correction negative act. (edge) position
p2730[0] control Flying saw: r25005.0
p25140 CI: Format length leading axis [LU] Flying saw :r22005
p25141 CI: Fine resolution Flying saw :r22006
p25142 BI: Enable correction Flying saw :r23009
p25143 BI: Sets the position for the start of cutting Flying saw :r23007
p25148 CI: Setting value for start of cutting Flying saw :r23008
p25150 Measuring wheel encoder index (1 = encoder 2; 2 = 1 = encoder 2
encoder 3)
p25151 CI: MR: Encoder position actual value Gn_XIST1 Flying saw:r482[1]
p25152 CI: MR: Encoder position actual value Gn_XIST2 Flying saw:r483[1]
p25153 CI: MR: Encoder status word Gn_ZSW Flying saw:r481[1]
p25155 MR: Gear ratio measuring gearbox numerator (load 0
revolutions)
p25156 MR: Gear ratio measuring gearbox denominator 0
(encoder revolutions)
p25133 CI: Print mark coordinate Flying saw :r23510
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Parameter Description Interconnection

p25176 BI: MR: Set incremental encoder 0
p25177 BI: MR: Adjust absolute encoder 0
p25200 CI: Correction amount measuring wheel Flying saw :r23541
p25202 BI: Enable print mark sensing Flying saw :r23512
p25205 CI: Lower output cam for position actual value [mm] Flying saw:r23605
p25206 CI: Upper output cam for position actual value [mm] Flying saw:r23606
p25207 CI: Switching hysteresis of the output cam [mm] Flying saw:r23607
p25245 CI: Velocity for compensating motion print mark Flying saw :r23519
correction
p25246 CI: Acceleration for compensating motion print mark Flying saw :r23520
correction
p25247 CI: Jerk for compensating motion print mark Flying saw :r23521
correction
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6.2 Checklist for flying saws with parallel slides

Always observe the transfer parameters from Chapter0 and always interconnect them!
Table 6-2
Parameter Standard assignment Note/reference interconnection
p21998 0 = parallel slides Set “0”; only transfer after CU restart
p21999 0 = specified format only set “1” if there is no reference format length; transfer
only after CU restart
p22000 1000mm Assign, if value not via telegram and if p21999 = 0
p22002 r22001, PZD Interconnect the source for the format length, either
r22001 (if directly entered via p22000) or double word
from PZD, if the format length is specified by telegram)
-3
p22004 3 = 10 Selecting the fine resolution used; setting, see
Chapter5.1
p22011 50mm Setting the possible acceleration range; see Chapter 3.1.
p22012 500mm Sets the synchronous length; see Chapter 3.1.
p22041 -100mm Sets the position of the front software limit switch; see
Chapter3.1
p22042 600mm Sets the position of the rear software limit switch; see
Chapter3.1
p22043 1 = monitoring is active Activates the software limit switch evaluation
p22046 1 = no wiring Selects the signal source for the front hardware limit
switch
p22047 1 = no wiring Selects the signal source for the rear hardware limit
switch
r22048 1 = position within the limit This feedback signal can be interconnected with a drive
switch control bit (e.g. the OFF3 command)
p22301 0 (no master value) This value must be interconnected with the leading axis!;
see Chapter0
See Chapter0
p23020 0 = knife/saw at the top Here, or in the technology control word, a feedback
signal must be interconnected that indicates when the
knife/saw is at the top
p24901 0.0% We recommend that the precontrol is activated (e.g.
100%)
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 65
6.3 Checklist for flying saws with diagonal slides

Always observe the transfer parameters from Chapter0 and always interconnect them!
Table 6-3
Parameter Standard assignment Note/reference interconnection
p21998 0 = parallel slides Set “1”; only transfer after CU restart
p21999 0 = specified format only set “1” if there is no reference format length; transfer
only after CU restart
p22000 1000mm Assign, if value not via telegram and if p21999 = 0
p22002 r22001, PZD Interconnect the source for the format length, either
r22001 (if directly entered via p22000) or double word
from PZD, if the format length is specified by telegram)
-3
p22004 3 = 10 Selecting the fine resolution used; setting, see
Chapter5.1
p22011 50mm Setting the possible acceleration range; see Chapter 3.1.
p22022 30° Sets the mechanical angle with which the saw moves
over the material. Settings, refer to Chapter 3.1
p22026 500mm Sets the material width; via the cosine of the mechanical
angle, this defines the synchronous range of the saw;
setting, see Chapter3.1
p22041 -100mm Sets the position of the front software limit switch; see
Chapter3.1
p22042 600mm Sets the position of the rear software limit switch; see
Chapter3.1
p22043 1 = monitoring is active Activates the software limit switch evaluation
p22046 1 = no wiring Selects the signal source for the front hardware limit
switch
p22047 1 = no wiring Selects the signal source for the rear hardware limit
switch
r22048 1 = position within the limit This feedback signal can be interconnected with a drive
switch control bit (e.g. the OFF3 command)
see Chapter0
See Chapter0
p23020 0 = knife/saw at the top Here, or in the technology control word 3, a feedback
signal must be interconnected that indicates when the
knife/saw is at the top
p24901 0.0% We recommend that the precontrol is activated (e.g.
100%)
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 66
7 Program description
7.1 Overview
Fig. 7-1
DCC
n-control
s
s*
Drive object real
t
leading axis
Mechanical
system data
Format generator DCC Basic S120 system

DCC
Setpoint generation position control
s
s*
s
t
s*
y
x
y t
Measuring wheel evaluation x v*
Interface to the
Activate test position controller
operation Cam of the following axis
ramp up s
v*
s
s*
t
independent t
Simulation value test operation operating
modes Position Drive object
correction Flying saw
Homing
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 67
7.2 Function diagrams

7.2.1 Flying saw function block diagrams
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 68
Linear flying saw

Entry ID: 109477745,
DCC
n-control
V5.1,
s*
Drive object real
t
leading axis
06/2018
Mechanical
system data
Format generator DCC Basic S120 system

DCC
Setpoint generation position control
s
s*
s
t
s*
y
x
y t
Measuring wheel evaluation x v*
Interface to the
Activate test position controller
operation Cam of the following axis
ramp up s
v*
s
s*
t
independent t
Simulation value test operation operating
modes Position Drive object
correction Flying saw
Homing
69
1 2 3 4 5 6 7 8
DO: SERVO Funktionsplan_FlSä.vsd
Winkelgleichlauf_V2_0_de.vsd Function diagram
FLS1010
Overview, flying saw 25.01.17 V02.00.00 SINAMICS
p21000[2] = [1002]
Control Unit
CI: Technology
CI: Technology
control word 1 p21510 p21511
control word 2
(Positioning/ CO: TechSTW 1 active CO: TechSTW 2 active
(0) r21520 (test operation) (0) r21521
homing) (homing/positioning (test operation)
1 1
Linear flying saw

p21630 BI: Activate p22199
BI: Homing Select homing Test operation activation
Entry ID: 109477745,

(0) Bit 0 test operation (0) Bit 0
BI: positive negative p21634 BI: Start p22200

Select positive edge Start test operation
edge (0) Bit 1 test operation (0) Bit 1
V5.1,
BI: Approach direction p21635
Positive approach direction Not assigned
positive negative (0) Bit 2 Bit 2
BI: Homing only p21636

Homing only with zero mark Not assigned
06/2018
with zero mark (0) Bit 3 Bit 3
BI: Start homing p21642

Start homing Not assigned
(pos. edge) (0) Bit 4 Bit 4
BI: Flying p23500

Flying homing Not assigned
homing (0) Bit 5 Bit 5
BI: Jog axis p23120 Jog forward Not assigned

forward (0) Bit 6 Bit 6
BI: Jog axis p23121

Jog backward Not assigned
backward (0) Bit 7 Bit 7
BI: Select print p23500

Print mark bit 1 Not assigned
mark coordinate bit 1 (0) Bit 8 Bit 8
BI: Select print p23501 Print mark bit 2 Not assigned

mark coordinate bit 2 (0) Bit 9 Bit 9
BI: Enable print p23511 Enable print mark sensing Not assigned
mark sensing (0) Bit 10 Bit 10
BI: Activate software p22043

Activate software limit switch monitoring Not assigned
limit switch monitoring (0) Bit 11 Bit 11
BI: acknowledge p22060

hardware limit switch Bit 12
Acknowledge hardware limit switch when actuated Bit 12 Not assigned
(0)
BI: Deactivate p22045

monitoring Deactivate hardware limit switch monitoring Not assigned
(0) Bit 13 Bit 13
hardware limit switch
BI: Material counter p23301
increment external (0) Bit 14 Material counter increment external Bit 14 Not assigned
BI: Material counter p23302 Reset material counter Not assigned

Bit 15 Bit 15
reset (0)
70
1 2 3 4 5 6 7 8
DO: SERVO Funktionsplan_FlSä.vsd Function diagram
FLS1020
Control words part 1 25.01.17 V02.00.00 SINAMICS
p21000[2] = [1002]
Control Unit
CI: Technology
control word 3
p21512
(operating mode) CO: TechSTW 3 active
(0) r21522
(operating mode)
1
Linear flying saw

BI: Immediate p23001 Cutting operation: immediate continuous
Entry ID: 109477745,

continuous cutting (0) Bit 0 cutting
BI: continuous p23002

Cutting operation: continuous
cutting (0) Bit 1

cutting
V5.1,
BI: Immediate p23003 Cutting operation: Immediate
test cut (0) Bit 2 test cut
p23004
BI: Test cut Cutting operation: Test cut
06/2018
(0) Bit 3
BI: Immediate p23005 Cutting operation: Immediate

single cut (0) Bit 4 single cut
p23006
BI: Single cut Cutting operation: Single cut
(0) Bit 5
BI: Knife/saw p23020

Feedback signal: Knife/saw
at the top (1) Bit 6
at the top
BI: Move autarkic p23016 Move autarkic
through cutting area (0) Bit 7 through cutting area
BI: Return positioning p23010 Trigger: fast return

wth dynamic response (0) Bit 8 to the starting point
BI: Clamping function:
activate p23800
Activate clamping function
velocity override (0) Bit 9
/torque limiting
BI: Mode: activate p23013
Enable create gap
(0) Bit 10
create gap
BI: Create gap p23014 Trigger create gap
external trigger (0) Bit 11
BI: Move back directly p23015 Enable moving directly back after
after creating gap (0) Bit 12 gap was created
BI: Enable p23000

Enable cutting operation
cutting operation (0) Bit 13
BI: Traverse to p22050

Bit 14 Traverse to maintenance position
maintenance position (0)
BI: Only return p23000 Inhibit automatic

when command available (0) Bit 15 return positioning
71
1 2 3 4 5 6 7 8
FLS1030
p21000[2] = [1002]
Control Unit
CO: Technology status word 1 CO: Technology status word 2
Bit No. Technology status word 1 r21541
Bit No. Technology status word 2 r21542
Linear flying saw

0 1 = axis synchronized to the material
0 1 = cutting operation enabled
Entry ID: 109477745,

1 1 = reserved
1 1 = cut possible
V5.1,
2 1 = axis traverses forward
2 1 = cam for standstill active
3 1 = axis traverses backward

3 1 = cam for start active
06/2018
4 1 = axis is located at the starting position
4 1 = cam for continuous cutting active
5 1 = reserved
5 1 = cam for stop active
6 1 = reserved
6 1 = reserved
7 1 = group fault DCC blocks

7 1 = reserved
8 1 = flying homing active

8 1 = reserved
9 1 = homing active
9 1 = reserved
10 1 = axis is homed
10 1 = reserved
11 1 = software limit switch actuated

11 1 = reserved
12 1 = reserved
12 1 = jogging active
13 1 = reserved
13 1 = positioning to maintenance position active
14 1 = reserved
14 1 = reserved
15 1 = axis synchronized to the setpoint channel

15 1 = no operating mode activated
72
1 2 3 4 5 6 7 8
FLS1040
Status word part 1 25.01.17 V02.00.00 SINAMICS
p21000[2] = [1002]
CO: LU per load revolution
Controlunit
Selection encoder type r21608
(0 = rotary encoder;
1 = linear encoder)
p21997 CO: Scaling NFV
(0)
Linear flying saw

1000 r21606
Entry ID: 109477745,

0
p2506
CO: Scaling NFX
p2503 r21605
V5.1,
1
Fine resolution angular values
06/2018
CI: LU per motor revolution
p21604
(r2524) Gear factor
CO: Fine resolution length

Fine resolution values decimal power [DINT]
Length values
r22007
p22004
(3)
1
10
2
100
3
1000
Fine resolution length values
4
10000
5 CO: Fine resolution at
100000
leading axis
6
1000000 r22006
73
1 2 3 4 5 6 7 8
DO: SERVO, VECTOR Funktionsplan_FlSä.vsd Function diagram
FLS 1050
Scaling 14.12.15 V01.20.00 SINAMICS
p21000[0] = [3006]
Synchronism
CI: Position setpoint

leading axis (DCC connection) CO: Position master value including
p21701 dead time compensation
(0) r21713
Linear flying saw

CO: additional offset
due to dead time
Entry ID: 109477745,

[FLS 1020.7]
compensation [LU]
Test operation activation
r21712 1
[FLS 1030.3]
Move autarkic
V5.1,
1.66666e-2 through cutting area
0
Smoothing time [FLS 1520.1]
0.0
16.0
velocity setpoint [ms] Position setpoint to the format generator
1
p21710 (0.000)
06/2018
CO: Velocity master value
CI: Velocity setpoint Dead time real leading axis/ real leading axis
Leading axis (DCC connection) following axis [ms] r21714
p21703 p21711 (0.000) 0
(0) [FLS 1520.1]
Velocity setpoint
1 to the format generator
Velocity Master value simulation
test operation [mm/min] V S CO: Position master value
p22202 (1000.0) AZL for test operation
Immediate continuous s
r22210
CI: Velocity override
cutting
test operation [%]
p22201 CO: Velocity master value
Immediate test cut SET
for test operation
(100%) 1 t
v
r22211
Immediate single cut
Setting value for leading axis

SET_Value
from the format generator
[FLS 1020.7]
Start test operation
1 EN
[FLS 1030.3]
Move autarkic
through cutting area
Max. velocity
Test operation [mm/min]
p22203 (10000.0)
Max. acceleration
test operation [mm/s²]
p22205 (5000.0)
Jerk test operation
[mm/s³]
p22204 (5000.0)
74
1 2 3 4 5 6 7 8
FLS1510
Master value connection/master value simulation 25.01.17 V02.00.00 SINAMICS
p21000[0] = [3006]
[FLS 2010.7] Synchronism
Position master value
[FLS 2010.7]
Velocity master value [FLS 1590.5]
Linear flying saw

to the summing location
Entry ID: 109477745,

Mechanical system parameters Application mode
Format generator Clamping function
(0= parallel slides;1= diagonal slides)
[FLS 1050.3] p21998
Fine resolution (0)
V5.1,
CO: Format length [FLS 1590.5]
fixed value [fine resolution * mm] Velocity master value
Fixed format length [mm] to the summing location
p22000 r22001
Clamping function
(1000.0)
06/2018
CI: Format length variable
CO: Format length at leading axis
[Fine resolution * mm]
p22002 Internal
0 r22005
(r22001) format
switchover
1
Internal format
length
calculation CO: Format length [mm]
[FLS 1050.3]
r22003
Fine resolution
Mode: unspecific
material format
p21999
(0) Distance print mark sensor - knife [mm] Distance print mark
p22008 sensor - knife [mm]
(0.0) Accelerating range
Accelerating range [mm]
p22011
(30.0) [FLS 1550.1]
Synchronous length [mm] Return positioning Cut completed (internal)
p22012 depending on the
(1000.0) dynamic response
[FLS 1610.7] Axis synchronized

Dynamic response for
Positioning r23400
Angle mechanical design [°] Axis is located at the starting position
p22022
(30.0) r23401
Material width [mm]
p22026 Synchronous length
(1000.0)
Feed length for create gap [mm]
p22029 Format length
(20.0)
1 2 3 4 5 6 7 8
75
FLS1520
Format generator 25.01.17 V02.00.00 SINAMICS
p21000[0] = [3006]
Synchronism
Linear flying saw

Entry ID: 109477745,
V5.1,
06/2018
Material counter
[FLS 1520.7]
Cut completed
1 +1
[FLS 1020.3]
Material counter external
increment
Number of cuts
Sum r23310
[FLS 1020.3] R
Reset material counter Number of cut
formats
- r23311
1
1 2 3 4 5 6 7 8
76
FLS1550
Material counter 25.01.17 V02.00.00 SINAMICS
p21000[0] = [3006]
Synchronism
Linear flying saw

Software limit switch monitoring
front [mm]
Entry ID: 109477745,

p22041
Software limit switch Cutting direction

Software limit switch Software limit switch
V5.1,
rear [mm]
front Return positioning rear
p22042
Starting position (0mm)
06/2018
[FLS 1600.6] Monitoring: [FLS 1610.2]
Position setpoint to the Distance to go < required
XP Stop Traverse to software
distance
position controller down to standstill limit switch
[FLS 1600.6]
Velocity setpoint XV
to the position controller Distance to go < required distance
down to standstill BO: Software limit switch
actuated
s Position
S Q r22044
Software limit switch [FLS 1520.7]
Axis is located at the R Q
starting position
1 [FLS 1040.1]
V
[FLS 1610.7] Tech status word 1
Jogging selected
[FLS 1610.7] r
Dynamic response for
Positioning
r
[FLS 1620.6]
Homing active
[FLS 1620.6] a
& EN
Axis homed
activate software
limit switch monitoring
p22043
(0)
1 2 3 4 5 6 7 8
77
FLS1560
Software limit switch 25.01.17 V02.00.00 SINAMICS
p21000[0] = [3006]
Synchronism
Cutting direction
Hardware limit switch Hardware limit switch
front Return positioning rear
Starting position (0mm)
Linear flying saw

Entry ID: 109477745,
V5.1,
BI: Hardware limit switch
Rear (low active)
p22046
06/2018
(1)
[FLS 1040.2]
& TechZSW1
[FLS 1020.3] Example

Deactivate monitoring 1 S Q r22049 interconnection to
Hardware limit switch 1 basic system
[FLS 1020.1] R Q
BI: No quick stop
Acknowledge hardware [OFF3]
limit switch
BI: Hardware limit switch p849
Front (low active) r22048 (r22048)
p22047 &
(1)
1 2 3 4 5 6 7 8
FLS1570
Hardware limit switch 25.01.17 V02.00.00 SINAMICS
BO: Position actual
78
value within
BO: Hardware limitthe
switch
hardware limit switch
actuated
p21000[0] = [3006]
Synchronism
[FLS 1600.1]
[FLS 1520.8]
Velocity master value
Velocity master value from format generator
+ at the interface
Linear flying saw

[FLS 1600.1]
[FLS 1520.8]
Position master value from format generator
Entry ID: 109477745,

+ at the interface
V5.1,
Override generator
Velocity override referred to the material

for clamping function [%]
06/2018
v
p23802
(110%)
Ramp-up/ramp-down time Th Th t
Velocity override s
Clamping function [ms]
p23804
(50ms)
t
[FLS 1030.3] Start

Activate clamping function
BO: Clamping function active

r23815
Ramp-up/ramp-down time Ramp-function generator [FLS 1700.7]

Torque limiting Torque limiting Deactivate following error monitoring
Clamping function [ms]
p23808 200%
(50ms) 100%
CO: Torque limiting
r23810
Setpoint torque
Clamping function [%] Mset
p23806 0%
(20%) Th Th
Start
1 2 3 4 5 6 7 8
79
FLS1590
Clamping function summing location 25.01.17 V02.00.00 SINAMICS
[FLS 1590.7] p21000[0] = [3006]

Position master value Synchronism
from summing location
Position controller (basic
[FLS 1590.7] system)
Velocity master value
from summing location
Operating mode
CI: LR position setpoint
Linear flying saw

handling/ CO: Position setpoint to the position controller p2530
interface r25000 (r25000)
Entry ID: 109477745,

CI: LR velocity setpoint
BI: Position control active CO: Velocity setpoint to the position controller p2531
Track to position actual value r25001 (r25001)
V5.1,
p21607 <1>
when axis is switched off
(r2526.3) 1 S [FLS 1700.1] BI: LR position actual value processing
Velocity setpoint to the monitoring functions Correction negative act (edge),
Position control
BO: Position correction bit to the position controller POV p2730
CI: Position actual value position controller
06/2018
POV r25005 (r25005)
p21600 BI: LR position actual value processing activate
(r2521] SV correction value (edge), position control
BO: Position correction bit to the position controller NOV p2512
NOV r25004 (r25004)
CI: LR position actual value processing
correction value, position control
CO: Position correction value to the position controller p2513
COR r25003 (r25003)
[FLS 1620]
Homing
[FLS 1610]
Positioning/jogging
80
1 2 3 4 5 6 7 8
FLS1600
Interface to the position controller 25.01.17 V02.00.00 SINAMICS
p21000[0] = [3006]
[FLS 1050.3] Positioning/jogging Synchronism
Fine resolution
angular values CO: Maintenance position VMX
Maintenance position fixed value [fine resolution * mm]
AMX Setpoint
Fixed value [mm] r22019 position YP
Linear flying saw

p22018 (0.0) Setpoint
speed YV
Entry ID: 109477745,

CI: Maintenance position variable
t
p22020 dt
(r22019)
V5.1,
CO: Maintenance position Setpoint
CI: Jog velocity override [%] [Fine resolution * mm] acceleration
AMX
p23123 r22021 Rounding (da/dt)=
dt
(100%)
06/2018
[FLS 1030.3]
Traverse to maintenance position
Jog velocity [mm/min]

p23122 (1000.0)
[FLS 1020.3]
Jog forward
[FLS 1020.3] [FLS 1600.2]

Jog backward Operating mode handling interface
[FLS 1560.7]
Traverse to software limit switch
CI: Positioning velocity
Override [%] [FLS 1560.7]
Software limit switch positive
p23710
(100%) [FLS 1560.7]
Software limit switch negative
Max. velocity
Positioning [mm/min]
p23709 (100000.0)
[FLS 1560.3]
Dynamic response parameters at
max. Acceleration software limit switch
Positioning [mm/s²]
p23711 (5000.0)
CI: max. Acceleration [FLS 1560.6]

Positioning override [%] Jogging selected
Jerk positioning/jogging
p23713
[mm/s³]
(100%)
p23712 (5000.0)
81
1 2 3 4 5 6 7 8
FLS 1610
Positioning/jogging 25.01.17 V02.00.00 SINAMICS
p21000[0] = [3006]
Synchronism
[FLS 1012.3] Homing controlled by interface block.
See chart [FLS 1600]
Select homing
BI: Homing bero |v|
p21631
Linear flying saw

(0)
BI: Reversal cam minus
Entry ID: 109477745,

p21632
(0)
BI: Reversal cam plus
V5.1,
p21633
(0)
BI: Home position set angular absolute
encoder from position controller
p24929
06/2018
(r2684.11)
[FLS 1012.3]
Select positive edge
[FLS 1012.3]
Positive approach direction
[FLS 1012.3] Reversal s
Homing only with zero mark cam
BI: Measured value valid
p21602
(r2526.2) [FLS 1040.1]
BO: Axis homed
CI: Position measured value r21645
p21601 Feedback signal axis
homed [FLS 1040.1]
(2523[0])
BO: Axis not homed
Feedback signal axis not r21646
[FLS 1020.3] homed
Start homing [FLS 1040.1]
[FLS 1020.3] BO: Homing active
Flying homing Homing r21647
Homing velocity
up to the Bero [1000 LU/min] BO: probe w/o [FLS 1040.1]
activating zero mark Flying homing
p21637 (3000.000) Condition from BO: Flying homing active
homing sensing Home position
Homing velocity r21648
Flying homing identified
after Bero [1000 LU/min] 1 r24990 (edge, measured value
p21638 (1500.000) valid)
Home position coordinate [mm]

p21640 (0.000) Interconnection of parameter r24990 to the basic
system; optionally to:
Position setpoint after p2508: when homing to zero mark Priority homing:
p2509: when homing to probe 1 = flying homing
homing [mm] (declare probe in p488) 2 = homing
p21641 (0.000)
82
1 2 3 4 5 6 7 8
FLS1620
Homing 25.01.17 V02.00.00 SINAMICS
[FLS 1020.3] BO: Enable print mark p21000[0] = [3006]

Enable print r23512 Synchronism
mark correction Print mark correction/ sensing at leading axis
setpoint and control bit
[FLS 1020.3] BO: Enable print mark
Select print mark transfer at leading axis r23009
coordinate bit 1 correction at leading axis
Linear flying saw

CI: Override velocity for
[FLS 1020.3]
Compensation motion print p23515 Select print mark r23510 CO: Print mark coordinate at leading axis
Entry ID: 109477745,

mark correction [%] (1) coordinate bit 1
Velocity for compensation motion print

CO: Velocity for compensation motion
mark correction [mm/min] r23519
V5.1,
print mark correction at the leading axis
p23514 (100000)
BI: Use of print marks
Acceleration for compensation motion activated at leading axis CO: Acceleration for compensation motion
print mark correction [mm/s²] r23520
p23539 print mark correction at the leading axis
p23516 (10000)
06/2018
(0) [A51061]
CI: Override acceleration for Jerk for compensation motion print &
p23517 Alarm CO: Jerk for compensation
compensation motion print mark correction [mm/s³] [FLS 1020.3] r23521
(1) Enable print print mark correction at the leading axis
mark correction [%] p23518
mark sensing
[FLS 1050.3]
Fine resolution r23007 BO: Set leading axis
CI: Distance print mark cut CO: Distance print mark
Length values
[Fine resolution * mm] Cut [fine resolution * mm]
Distance print mark p23508 r23509
Cut fixed value [mm] r23507 (r22001) r23008 CO: Setting value for leading axis
p23504 (0) CO: Distance print mark cut internal calculations
fixed value [fine resolution * mm]
Distance print mark header cut [mm]
p23505 (0)
Distance print mark end cut [mm]

p23506 (0)
[FLS 2020.7]
Distance print mark CO: Distance print mark sensor
r23513
- knife at leading axis [fine resolution * mm]
sensor - knife [mm]
lower cam for material position
CO: lower cam for position
actual value - print mark enable [mm] r23605
actual value at the leading axis [mm]
p23601 (0)
upper cam for material position
CO: upper cam for position
actual value - print mark enable [mm] r23606
actual value at the leading axis [mm]
p23602 (0)
Hysteresis of the cam for material position CO: Switching hysteresis of the
actual value - print mark enable [mm] r23607 cam at the leading axis [mm]
p23603 (0)
Correction abs. value measuring wheel [%] CO: Correction abs. value
r23541
p23540 (0) Measuring wheel at the leading axis
[FLS 1030.3]
... immediate cut
83
1 2 3 4 5 6 7 8
DO: SERVO, VECTOR FP_Querschneider.vsd Function diagram
FLS 1630
Print mark correction/setpoint and control bit transfer at leading axis 24.04.15 V01.20.00 SINAMICS
p21000[0] = [3006]
Synchronism
Linear flying saw

Entry ID: 109477745,
V5.1,
06/2018
[FLS 1600.7] [FLS 1016.1]
> r21990
Velocity setpoint from the position controller interface BO: Axis traverses forward
=
[FLS 1016.1]
0 < r21991
BO: Axis traverses backward
84
1 2 3 4 5 6 7 8
FLS1700
Monitoring functions 25.01.17 V02.00.00 SINAMICS
The number of points

designates the priority at the Tracking operation
particular level, a high Hardware limit switch actuated
number points signifies a
higher priority
1 Controller enable
Control not enabled
Fault active
POWER ON
Linear flying saw

Standstill
Entry ID: 109477745,

Manual operating modes .
. from all states
Enable manual operating .
modes
V5.1,
[FLS 1020.3]
Select homing
[FLS 1020.3]
[FLS 1020.3] [FLS 1030.3] Flying homing
Jog forward [FLS 1020.3] Traversing to &
[FLS 1030.3] knife/saw at top
& Jog backward maintenance position
06/2018
Actual setpoint position < &
software end stop & [FLS 1030.3] knife/saw at top
(only for activated Actual setpoint position > software end stop
(only for activated software limit switches) Hardware limit switch [FLS 1020.3]
software limit switches) actuated Start homing
Jog forward Jog backward Traversing to maintenance position

Homing
Axis traverses with jog Axis traverses with jog Positioning to maintenance
Traverse to home position
velocity velocity position
Deselect jog FWD Deselect jog BWD Maintenance position reached
Home position reached
1 [FLS 1020.3]
Select homing
[FLS 1030.3]
[FLS 1030.3]
Axis homed
[FLS 1030.3] & Standstill at the starting
1
Knife/saw at the top Software limit switch actuated

position
actuated Enable automatic
operating modes
[FLS 1030.3]
Immediate test cut [FLS 1030.3]
Test cut [FLS 1030.3]
Single cut
[FLS 1030.3]
Mode, unspecified & Continuous cutting [FLS 1030.3]
format immediately Continuous cutting
Mode, unspecified & & Mode, unspecified
format & & Mode, unspecified [FLS 1030.3]
Mode, unspecified Immediate single cut format
format format
Immediate test cut Test cut Continuous cutting Single cut

Immediate continuous cutting Immediate single cut
precisely 2 immediate precisely 2 cuts from the continuous cutting from precisely 1 cut from the
Immediate continuous cutting precisely 1 immediate cut
cuts next end of the format the next end of format next end of the format
Select continuous 1 cut
Select continuous 2 cuts Select continuous 2 cuts Deselect immediate continuous 1 cut Select continuous
cutting carried out
cutting carried out cutting carried out cutting carried out cutting
(within post-triggerable
(within post-triggerable (within post-triggerable Deselect continuous (within post-triggerable
range)
range) range) cutting range)
85
1 2 3 4 5 6 7 8
FLS3000
Change independent operating modes - cutting 25.01.17 V02.00.00 SINAMICS
Linear flying saw

Entry ID: 109477745,
V5.1,
Actual value processing in DCC
s
06/2018
s*
Actual values
t v*
Measuring wheel
Interface to the
correction
technology axis
(cross-cutter/
flying saw)
Position correction
Homing
Print mark
correction
Measuring wheel
86
1 2 3 4 5 6 7 8
DO: SERVO, VECTOR FP_GA_Tech.vsd
FLS 4010
Overview, leading axis technological applications 31.03.18 V05.01.00 SINAMICS
p21000[2]
leading axis_measuring wheel
CI: MW: Technology
control word 1 p25110
CO: MW: TechSTW 1 active
(measuring wheel control) (0) r25112
(measuring wheel control)
1
Linear flying saw

Not assigned
Entry ID: 109477745,

Bit 0
Not assigned
Bit 1
V5.1,
Not assigned
Bit 2
Not assigned
06/2018
Bit 3
Not assigned
Bit 4
BI: Flying p25135 [FLS 4620.2]

Flying homing
homing (0) Bit 5
Not assigned
Bit 6
Not assigned
Bit 7
BI: MW: Set p25176

incremental encoder (0) Bit 8 Set incremental encoder [FLS 4030.3]
BI: MW: Adjust p25177
absolute encoder (0) Bit 9 Adjust absolute encoder [FLS 4030.3]
BI: MW: Select
measuring function p25170
(0=reference mark, (0) Bit 10 Select measuring function [FLS 4030.3]
1=measuring probe)
BI: MW: Select probe 1/2 p25171
(0=probe 1, 1=probe 2) (0) Bit 11 Select probe 1/2 [FLS 4030.3]
BI: MW: Select
p25172
rising/falling edge
(0) Bit 12 Select rising/falling edge [FLS 4030.3]
(0=rising, 1=falling)
Not assigned
Bit 13
Bit 14
Not assigned
p25191
BI: MW: Park encoder Bit 15 Park encoder [FLS 4030.3]
(0)
87
1 2 3 4 5 6 7 8
DO: SERVO, VECTOR FP_GA_Tech.vsd Function diagram
FLS 4012
Control words Part 1 31.03.18 V05.01.00 SINAMICS
p21000[2]
Bit no. Technology status word 1 r25113 CO: Technology status word 1
Linear flying saw

0 1 = reserved.
Entry ID: 109477745,

1 1 = reserved.
V5.1,
2 1 = Measuring wheel turns forward [FLS 4610.7]
3 1 = Measuring wheel turns backward [FLS 4610.7]
06/2018
4 1 = reserved.
5 1 = reserved.
6 1 = reserved.
7 1 = reserved.
8 1 = Flying homing active [FLS 4620.7]
9 1 = Print mark correction selected [FLS 4630.5]
10 1 = Measuring wheel homed [FLS 4620.7]
11 1 = Absolute encoder adjusted [FLS 4030.7]
12 1 = Measured value valid [FLS 4030.7]
13 1 = Encoder parked [FLS 4030.7]
14 1 = reserved.
15 1 = reserved.
88
1 2 3 4 5 6 7 8
FLS 4016
Status word, Part 1 31.03.18 V05.01.00 SINAMICS
p21000[2]
Linear flying saw

[FLS 1050.3]
fine resolution
Entry ID: 109477745,

length values
CO: Scaling NFV
MW: Diameter of 1000
V5.1,
r25124
measuring wheel [mm]
p25130
06/2018
MW: Measuring wheel circumference with fine resolution (=Scaling NFX)
r25123
89
1 2 3 4 5 6 7 8
FLS 4020
Scaling, axis cycle, format length 31.03.18 V05.01.00 SINAMICS
MW: Gear ratio measuring MW: Gear ratio measuring p21000[2]

gearbox numerator (load revolutions) gearbox denominator (encoder revolutions) leading axis_measuring wheel
p25155 (1) p25156 (1)
CI: MW: Encoder position actual value Gn_XIST1
p25151
(r482) actual position value
INC [FLS 4630.1]
Linear flying saw

[fine resolution * mm]
CI: MW: Encoder position actual value Gn_XIST2
Entry ID: 109477745,

p25152
(r483) actual velocity value measuring wheel
[fine resolution/1000 * mm/min]
CI: MW: Encoder status word Gn_STW
V5.1,
p25153 CO: MW: Encoder control word Gn_STW
(r481) r25154
MW: Measuring wheel
encoder index
06/2018
(1 = encoder 2; 2 = encoder 3)
p25150 (1)
MW: Measurement active

r25173
[FLS 4020.3] axis cycle length
CO: MW: Measured value [fine resolution * mm]
s
[FLS4012.3] Selection measurement function r25174 [FLS 4620.2]
[FLS4012.3] Probe selection

BO: MW: Measured value valid
[FLS4012.3] Rising / falling edge selection r25175 [FLS 4620.1]
[FLS 4012.3] Set incremental encoder t BO: MW: Absolute encoder adjusted
[FLS 4012.3] Adjust absolute encoder r25180
MW: Home position coordinate
(abs. adjustment / set inc) [fine res. * mm] MW: Absolute encoder adjustment status
p25178 (0) (1 = not adjusted; 3 = adjusted)
BI: MW: Activate position tracking (speed axis) r25179
p25185
(0)
MW: Tolerance window
for position tracking MW: Position tracking active
[fine resolution * mm] r25187
p25186 (2500)
BI: MW: Acknowledge encoder fault
p25190 BO: MW: Reset command accepted
(0) r25240
MW: Encoder is parked

Park encoder
r25192
90
1 2 3 4 5 6 7 8
FLS 4030
DCC position actual value processing 31.03.18 V05.01.00 SINAMICS
p21000[2]
120 %
CO: MW: Correction value measuring wheel

(nominator/denominator)
Linear flying saw

Correction amount measuring wheel
r25201
Entry ID: 109477745,

80%
V5.1,
MW: Activating use of printmarks
p25193
(0)
06/2018
BO: Use of
printmarks activated
r25194
Measuring wheel
Actual position value of Actual value
DCC positionprocessing correction [FLS 4610.2]
processing 0
YP Position leading value
RATIO before print mark
1 processing
Modulo correction XP
s
XV [FLS 4610.2]
0
YV Velocity leading value
before print mark
[FLS 4020.2] 1 processing
Format length AZI
t
[FLS 4020.2] AZO
Format length
[FLS4030.7] MW: Velocity actual value [1000LU/min]
91
1 2 3 4 5 6 7 8
FLS 4215
Master value connection 31.03.18 V05.01.00 SINAMICS
p21000[2]
Linear flying saw

Entry ID: 109477745,
[FLS 4215.8] + CO: MW: Position master value leading measuring wheel
Position leading value before r25230
print mark processing
V5.1,
+
CO: MR: Correction value by printmark correction
[fine res * mm]
r25232 Offset
06/2018
Velocity for compensating motion print mark correction Processing print mark Position leading value from print
mark processing
correction
Accel. for compensating print mark correction [FLS 4215.8] CO: MW: Velocity master value leading measuring wheel
+
Velocity leading value before r25231
+
Jerk for compensating motion print mark correction
Offset
Velocity leading value from print
[FLS 4630.3] mark processing
Compensation, print mark correction
BO: MW: Offset caused by print mark

correction will be compensated
r25235
BO: MW: Offset caused by print mark

correction is compensated
r25236
r25195 [FLS 4016.1]

> BO: MW: Measuring wheel turns forward
=
0 < r25196 BO: MW: Measuring wheel turns backward
92
1 2 3 4 5 6 7 8
DO: SERVO, VECTOR FP_GA_Tech_Tech.vsd Function diagram
FLS 4610
Master value transfer 31.03.18 V05.01.00 SINAMICS
p21000[2]
Homing
Linear flying saw

Entry ID: 109477745,
V5.1,
06/2018
Feedback signal, axis homed
Feedback signal, axis not homed
[FLS 4016.1]
BO: MW: Measuring wheel homed
r25136
[FLS 4016.1]
Flying homing
BO: MW: Measuring wheel not homed
r25137
[FLS 4012.3]
Flying homing
Home position detected
(edge, measured value valid)
Home position coordinate

[fine res. * mm] [FLS 4016.1] , [FLS 4630.2]
p25132 (0.000) BO: Flying homing active
r25138
93
1 2 3 4 5 6 7 8
FLS 4620
BO: MW: Use of p21000[2]

printmarks activated leading axis_measuring wheel
r25194
Activating use of
printmarks
p25193 Enable print
Linear flying saw

mark sensing [FLS 4016.1]
[FLS 4013.7] & BO: Print mark correction selected
Homing active
Entry ID: 109477745,

& r25211
[FLS 4620.7]
Flying homing active
V5.1,
[FLS 4020.3] [FLS 1630.5]
fine resolution CO: switching hysteresis of the
length values output cam at the leading axis [mm]
[FLS 4030.7]
06/2018
actual position
[fine res. * mm]
[FLS 1630.5] Y1 Enable print mark correction

CO: lower output
cam for the position Q 1
actual value at the &
leading axis [mm] X 1
[FLS 1630.5]
CO: upper cam for
the position
actual value at the
leading axis [mm]
S Q Enable measured value memory

=0
& R Q
=0 [FLS 1630.5]
[FLS 1620.8] BO: Enables the
Measured value print mark
Δs correction at the
[FLS 1630.5] v leading axis
Print mark 1
coordinate to the [FLS 4620.2]
s leading values
leading axis Measured value valid
[FLS 1630.5] (print mark detected)
Velocity
compensating 0
motion print [FLS 4610.3]
mark correction to Print mark correction
1
leading axis [FLS 1630.5]
[FLS 1630.5] Jerk compensating
Acceleration motion print mark
compensating correction to leading
motion printmark axis
correction to
leading axis
1 2 3 4 5 6 7 8
94
FLS 4630
Print mark correction 31.03.18 V05.01.00 SINAMICS
7.2.2 Speed Leading axis function block diagrams

Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 95
Linear flying saw

Entry ID: 109477745,
V5.1,
Actual value processing in DCC
s
06/2018
s*
Actual values
t v*
Measuring wheel Interface to the
correction
technology axis
(cross-cutter/
flying saw)
Position correction
Homing
Print mark
correction
Speed leading axis
96
1 2 3 4 5 6 7 8
DO: SERVO, VECTOR FP_GA_Tech.vsd
SLA 4010
Overview, leading axis technological applications 31.03.18 V05.01.00 SINAMICS
p21000[2] = [1002]
Controlunit
CI: Technology
p25110
control word 1 CO: TechSTW 1 active
(0) r25112
(homing) (homing)
1
Linear flying saw

Not assigned
Entry ID: 109477745,

Bit 0
Not assigned
Bit 1
V5.1,
Not assigned
Bit 2
Not assigned
06/2018
Bit 3
Not assigned
Bit 4
p25135
BI: Flying homing Flying homing [SLA 4620.2]
(0) Bit 5
Not assigned
Bit 6
Not assigned
Bit 7
BI: Set incremental p25176

Bit 8
Set incremental encoder [SLA 4030.3]
encoder (0)
BI: Adjust absolute p25177

Bit 9
Adjust absolut encoder [SLA 4030.3]
encoder (0)
BI: Select measuring
p25170
function (0= reference Bit 10
Select measuring function [SLA 4030.3]
(0)
Mark, 1= probe)
BI: Select probe 1/2 p25171
Bit 11
Select probe 1/2 [SLA 4030.3]
(0= probe 1, 1= probe 2) (0)
BI: Select rising/falling p25172

Bit 12
Select rising/falling edge [SLA 4030.3]
edge (0= rising, 1= falling) (0)
Bit 13
Not assigned
Bit 14 Not assigned
p25191
BI: Park Encoder Bit 15 Park Encoder [SLA 4030.3]
(0)
97
1 2 3 4 5 6 7 8
SLA 4012
p21000[2] = [1002]
Controlunit
Bit No. Technology status word 1 r25113 CO: Technology status word 1
Linear flying saw

0 1 = reserved
Entry ID: 109477745,

1 1 = reserved
V5.1,
2 1 = axis traverses forward [SLA 4610.7]
3 1 = axis traverses backward [SLA 4610.7]
06/2018
4 1 = reserved
5 1 = reserved
6 1 = reserved
7 1 = reserved
8 1 = flying homing active [SLA 4620.7]
9 1 = print mark correction selected [SLA 4630.5]
10 1 = axis is homed [SLA 4620.7]
11 1 = absolute encoder adjusted [SLA 4030.7]
12 1 = measured value valid [SLA 4030.7]
13 1 = encoder parked [SLA 4030.7]
14 1 = reserved
15 1 = reserved
98
1 2 3 4 5 6 7 8
SLA 4016
Status word part 1 31.03.18 V05.01.00 SINAMICS
p21000[0] = [3005]
Speedleadingaxis
CI: Fine resolution
Linear flying saw

p25001
(1)
Entry ID: 109477745,

CO: scaling NFV
drum diameter 1000 r25124
leading axis [mm]
p25130
V5.1,
π
06/2018
Drum circumference leading axis incl. fine res (=scaling NFX)
r25123
CI: Format length leading axis [fine resolution * mm]

p25000
[SLA 4215.2]
(0)
Axis cycle converter
99
1 2 3 4 5 6 7 8
SLA 4020
Scaling, axis cycle, format length 31.03.18 V05.01.00 SINAMICS
p21000[0] = [3005]
MW: Gear ratio measuring gearbox MW: Gear ratio measuring gearbox Speedleadingaxis
numerator (load revolutions) denominator (encoder revolutions)
p25155 (1) p25156 (1)
CI: Encoder position actual value Gn_XIST1
p25151
(r482) actual position value
Linear flying saw

INC [SLA 4630.1]
[fine resolution * mm]
CI: Encoder position actual value Gn_XIST2
Entry ID: 109477745,

p25152
(r483) actual speed value leading axis
[fine resolution/1000 * mm/min]
V5.1,
CI: Encoder status word Gn_STW
p25153 CO: Encoder control word Gn_STW
(r481) r25154
06/2018
Measurement active
r25173
[SLA 4020.3] axis cycle length
CO: Measured value [fine resolution * mm]
s
[SLA 4012.3] Selection measurement function r25174 [SLA 4620.2]
[SLA 4012.3] Probe selection

BO: Measured value valid
[SLA 4012.3] Rising / falling edge selection r25175 [SLA 4620.1]
[SLA 4012.3] Set incremental encoder t BO: Absolute encoder adjusted

[SLA 4012.3] Adjust absolute encoder r25180
Home position coordinate (abs. adjustment / set inc)

[fine resolution * mm] Absolute encoder adjustment Status
p25178 (0) (1 = not adjusted; 3 = adjusted)
BI: Activate position tracking (speed axis) r25179
p25185
(0)
tolerance window for positiontracking

Position tracking active
r25187
p25186 (2500)
BI: Acknowledge encoder fault

p25190 BO: Reset command accepted
(0) r25240
Encoder is parked
Park encoder
r25192
100
1 2 3 4 5 6 7 8
SLA 4030
DCC Processing of actual position values 31.03.18 V05.01.00 SINAMICS
p21000[0] = [3005]
Speedleadingaxis
120%
CI: Correction amount measuring wheel
p25200
CO: Actual correction absolute value measuring wheel
Linear flying saw

(0)
r25201
Entry ID: 109477745,

80%
V5.1,
Activating the use of print marks
p25193
(0)
06/2018
BO: Use of
print marks activated
r25194
actual position Measuring wheel
value from
Actual value
correction 0 [SLA 4610.2]
position processing processing YP Position master value
RATIO to print mark
1 processing
BI: sets the position for modulo correction
the start of cutting s XP
p25010 XV
0 [SLA 4610.2]
(0) YV Velocity master value
to print mark
CI: Setting value for start of cutting [SLA 4020.2] 1 processing
Format length AZI
p25011
t
(0) [SLA 4020.2] AZO
Format length
Actual speed value of position processing [1000LU/min]
101
1 2 3 4 5 6 7 8
SLA 4215
Master value 31.03.18 V05.01.00 SINAMICS
p21000[0] = [3005]
Speedleadingaxis
CO: Position master value leading axis application
Linear flying saw

[SLA 4215.8] +
Position master value before r25230
Entry ID: 109477745,

+
V5.1,
CO: Correction value by print mark correction
r25232 Offset
Print mark correction Position master value of printmark
Print mark correction compensation velocity
processing
processing
06/2018
Acceleration for print mark correction compensation CO: Velocity master value leading axis application
[SLA 4215.8] +
Speed reference value before r25231
+
jerk for print mark correction compensation
Offset
Speed master value of print mark
[SLA 4630.3] processing
Print mark correction compensation
BO: Offset caused by print mark

correction is compensated
r25235
BO: Offset caused by print mark correction compensated

r25236
[SLA 4016.1]
> r25195
BO: Axis moves forward
=
[SLA 4016.1]
0 < r25196
BO: Axis moves backward
102
1 2 3 4 5 6 7 8
SLA 4610
master value transfer 31.03.18 V05.01.00 SINAMICS
p21000[0] = [3005]
Speedleadingaxis
Homing
Linear flying saw

Entry ID: 109477745,
V5.1,
06/2018
Feedback signal axis homed
Feedback signal axis not homed
[SLA 4016.1]
BO: Axis homed
r21645
[SLA 4016.1]
BO: Axis not homed
r21646
[SLA 4012.3] Flying homing
Flying homing
Home position
identified
(Edge, measured value valid)
Home position coordinate [fine res * mm] [SLA 4016.1]
p25132 (0.000) BO: Flying homing active
r21648
103
1 2 3 4 5 6 7 8
SLA 4620
BO: Use of p21000[0] = [3005]

print marks activated Speedleadingaxis
r25194
Activating the use BI: Enable print mark sensing

of print marks p25810
p25193
Linear flying saw

(0) [SLA 4016.1]
Homing active & BO: Print mark correction selected
Entry ID: 109477745,

& r25211
Flying homing active
V5.1,
CI: Switching hysteresis
of the output cam [mm]
[SLA 4020.3]
Format length p25817
(0)
06/2018
actual position
CI: lower output cam
for position actual value [mm] Y1 Enable print mark correction
p25815
(0) Q 1
CI: Upper output cam X
&
for position actual value [mm] 1
p25816
(0)
[SLA 4620.3]
S Q Enable measured value memory
=0
& R Q
=0 BI: Enable correction
[SLA 4620.8] p25205
Measured value (0)
Δs
v
CI: Print mark coordinate 1
p25800 leading values [SLA 4620.2]
s
(0) Measured value valid
(print mark detected
CI: Velocity for
compensation motion 0
print mark correction [SLA 4610.3]
p25820 Print mark correction
(0) 1
CI: Acceleration for CI: Jerk for

compensation motion compensation motion
print mark correction print mark correction
p25821 p25822
(0) (0)
104
1 2 3 4 5 6 7 8
SLA 4630
Print mark correction 31.03.18 V05.01.00 SINAMICS
7.3 Parameter list
Basic structure of parameter descriptions
The data in the following example has been chosen at random. The table below
contains all the information that can be included in a parameter description. Some
of the information is optional.
The parameter lists have the following structure:
- - - - - - - - - - - - - - - - - - - - Start of example - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
pxxxx[0…n] BICO: Full parameter name / abbreviated name
Drive object Can be changed: U, T Calculated: - Access level: 2
Function diagram:
Data type: Dynamic index: -
ASC 1012
P-Group: Unit group: - Unit selection: -
Not for motor type: - Expert list: 1
Min Max Factory setting
0.00 [Nm] 10.00 [Nm] 0.00 [Nm]

Description: Text
0: Name and meaning of value 0
Values:
etc.
Recommendation: Text
Bit array: Bit Signal name 1 signal 0 signal FP
00 Name and meaning of bit 0 Yes No ASC 1620
01 Name and meaning of bit 1 Yes No ASC 1620
02 Name and meaning of bit 2
Yes No ASC 1620
etc.
Dependency: Text
See also: pxxxx, rxxxx
See also: Fxxxxx, Axxxxx
Danger: Warning: Caution: Safety notices with a warning triangle
DANGER WARNING CAUTION
Caution: Notice: Safety notices without a warning triangle

Note: Information that might be useful.
- - - - - - - - - - - - - - - - - - - - End of example - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
The individual pieces of information are described in detail below.
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 105
Pxxxx[0...n] Parameter number

The parameter number is made up of a “p” or “r”, followed by the parameter
number and the index or bit field (optional).
Examples of the representation in the parameter list:
p... adjustable parameters (can be read and written)
r... display parameters (read only)
p0918 Adjustable parameter 918
p0099[0...3] Adjustable parameter 99 indices 0 to 3
p1001[0...n] Adjustable parameter 1001 indices 0 to n
(n = configurable)
r0944 Display parameter 944
r2129.0...15 Display parameter 2129 with bit array from
Bit 0 (lowest bit) to bit 15 (highest bit)
Other examples for the notation in the documentation:

p1070[1] Adjustable parameter 1070, index 1
p2098[1].3 Adjustable parameter 2098, index 1 bit 3
r0945[2](3) Display parameter 945, index 2 of
Drive object 3
p0795.4 Adjustable parameter 795, bit 4
The following applies to adjustable parameters:

The parameter value “when shipped from the factory” is specified under “Factory
setting” with the relevant unit in square parentheses. The value can be adjusted
within the range defined by “Min” and “Max”.
The term “linked parameterization” is used in cases where changes to adjustable
parameters affect the settings of other parameters.
Linked parameterization can occur, for example, as a result of the following actions
and parameters:
Executing macros
p0015, p0700, p1000, p1500
Setting the PROFIBUS telegram (BICO interconnection)
p0922
Setting component lists
p0230, p0300, p0301, p0400
Automatically calculating and preassigning
p0112, p0340, p0578, p3900
Restoring factory settings
p0970
The following applies to display parameters:

The fields “Min”, “Max” and “Factory setting” are specified with a dash “-“ and the
relevant unit in square brackets.
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 106
Note The parameter list can contain parameters that are not visible in the expert lists
of the respective commissioning software (e.g. parameters for trace functions).
The parameters of the application example are completely visible in the expert
list.
BICO: Full parameter name / abbreviated name
The following abbreviations can appear in front of the BICO parameter name:
BI: Binector Input Binector input)
This parameter selects the source of a digital signal.
BO: Binector output Binector output)
This parameter is available as an digital signal for interconnection with
other parameters.
CI: Connector Input Connector input)
This parameter selects the source of an “analog” signal.
CO: Connector output Connector output)
This parameter is available as an “analog” signal for interconnection
with other parameters.
CO/BO: Connector/Binector Output Connector/Binector Output)

This parameter is available as both an “analog” and also as digital
signals for interconnection with other parameters.
Note A BICO input (BI/CI) cannot be just interconnected with any BICO output
(BO/CO, signal source).
When interconnecting a BICO input using the commissioning software, only the
signal sources that are actually possible are listed.
Function diagrams 1020 ... 1030 of the List Manual explain the symbols for BICO
parameters and how to handle BICO technology.
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Drive object (function module)

A drive object (DO) is an independent, “self-contained” functional unit that has its
own parameters and, in some cases, faults and alarms.
When carrying out commissioning using the commissioning software, you can
select/deselect additional functions and their parameters by activating/deactivating
function modules accordingly.
Note References: /FH1/ SINAMICS S120 Function Manual Drive Functions
The parameter list specifies the associated drive object and function module for
each individual parameter.
Examples:
p1070 CI: Main setpoint
SERVO (extended setpoint), VECTOR
The parameter is available only in association with drive object SERVO and
the “Extended setpoint channel” Function Module or with drive object
VECTOR irrespective of activated Function Modules.
P1055 BI: Jogging bit 0

SERVO, VECTOR
For drive objects SERVO and VECTOR, regardless of which function
modules have been activated, this parameter is always available. This
means that it is available with every activated function module belonging to
the drive object.
A parameter can belong to one, several, or all drive objects.
Note All parameters of this application example are also available after installation at
the SERVO and VECTOR drive objects. The “Position controller” function
module is required for the functionality.
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Can be changed
The “-“ sign indicates that the parameter can be changed in any object state and
that the change will be effective immediately.
The information “C1(x), C2(x), T, U” ((x): optional) means that the parameter can
be changed only in the specified drive unit state and that the change will not take
effect until the unit switches to another state. One or more states are possible.
The following states are available for the parameter:
C1(x) Device commissioning C1: Commissioning 1

Device is in the process of being commissioned (p0009 > 0).
Pulses cannot be enabled.
The parameter can only be changed in the following device
commissioning settings (p0009 > 0):
• C1: Can be changed for all settings p0009 > 0.
• C1(x): Can only be changed for settings p0009 = x
A modified parameter value does not take effect until the device
commissioning mode is exited with p0009 = 0.
C2(x) Drive object commissioning C2: Commissioning 2

The drive is in the process of being commissioned (p0009 = 0 and
p0010 > 0).
Pulses cannot be enabled.
The parameter can only be changed in the following drive
commissioning settings (p0010 > 0):
• C2: Can be changed for all settings p0010 > 0.
• C2(x): Can only be changed for settings p0010 = x.
A modified parameter value does not take effect until the device
commissioning mode is exited with p0010 = 0.
U Operation U: Run
Pulses are enabled.
T Ready to operate T: Ready to run
The pulses are not enabled and the state “C1(x)” or “C2(x)” is not
active.
Note Parameter p0009 is CU-specific (available on the Control Unit).

Parameter p0010 is drive-specific (available for each drive object).
The operating state of individual drive objects is displayed in r0002.
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Calculated
Specifies whether the parameter is influenced by automatic calculations. The
calculation attribute defines which activities influence the parameter.
Note This attribute is not relevant for the application parameters.
Access level
Specifies the minimum access level required to be able to display and change the
relevant parameter. The required access level can be set using p0003.
The system uses the following access levels:

1: Standard
2: Extended
3:Expert
4: Service Parameters with this access level are protected using a
password.
Note Parameter p0003 is CU-specific (available on the Control Unit). A higher access
level will also include the functions of the lower levels.
Data type
Note The data type attribute is not listed for the application parameters.
Dynamic index
Note This dynamic index attribute is not relevant for the application parameters.
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Function diagram
The parameter is included in this function diagram. The structure of the parameter
function and its relationship with other parameters is shown in the specified
function diagram.
P-Group (refers only to access via BOP (Basic Operator Panel))

Specifies the functional group to which this parameter belongs. The required
parameter group can be set via p0004.
Note Parameter p0004 is CU-specific (is available on the Control Unit).
Unit, unit group and unit selection
Note These attributes are not relevant for the parameters of the application example; it
is not possible to switch over the units.
Parameter values
Min Minimum value of the parameter [unit]
Max Maximum value of the parameter [unit]
Factory setting Value when shipped [unit]
In the case of a binector/connector input, the signal source of the default BICO
interconnection is specified. A non-indexed connector output is assigned the index
[0].
Not for motor type
Note The motor type attribute is not relevant for the application parameters.
Scaling
Note The scaling attribute is not relevant for the application parameters. If there is a
reference to another parameter, then this is indicated in the parameter list.
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Expert list
Specifies whether this parameter is available in the expert list of the specified drive
objects in the commissioning software.
1: Parameter is available in the expert list.

0: Parameter does not exist in the expert list.
Note The application does not have any parameters that do not exist in the expert list.
The support for the parameters and functions of the application example is
realized via the Application Support Contact specified in this document.
Description
Explanation of the function of a parameter.
Values
Lists of the possible values of a parameter.
Recommendation
Information about recommended settings.
Index
Note The index attribute is not relevant for the application parameters.
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Bit array
For parameters with bit arrays, the following information is provided about each bit:
Bit number and signal name
Meaning for signal states 1 and 0
Function diagram (optional)
The signal is shown in this function diagram.
Dependency
Conditions that must be fulfilled in conjunction with this parameter. Also includes
special effects that can occur between this parameter and others.
Where necessary, “Refer to:” indicates the following information:

List of other relevant parameters to be considered.
List of faults and alarms to be considered.
Safety notices
Important information that must be observed to avoid the risk of physical injury or
material damage.
Information that must be observed to avoid any problems. Information that the user
may find useful.
Number ranges of parameters

The parameters of the application example are in the number range for Drive
Control Chart (DCC) from 21000 to 25999.
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7.3.1 Flying saw parameter list
r21500 Flying saw software version

SERVO, VECTOR Can be changed: - Calculated: - Access level: 1
Data type: Dynamic index: - Function diagram:
P-Group: - Unit group: - Unit selection: -
-
Description: Status of the DCC chart (for support/diagnostic purposes)
r21501 Entry ID
-
Description: Entry ID of the application (Siemens Industry Online Support)
r21502 Internal ID
-
Description: Internal ID to identify the application.
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p21510 CI: Technology control word 1 (positioning/homing)

SERVO, VECTOR Can be changed: U/T Calculated: - Access level: 1
Data type: Dynamic index: - Function diagram: FLS1020
-
Description: Sets the signal source for technology control word 1 (homing/positioning).
0 Homing Selection Deselection FLS 1620
1 pos./neg. edge Positive edge Negative edge FLS 1620
2 Approach direction pos./neg. Positive Negative FLS 1620
Zero mark and
3 Homing only with zero mark Zero mark only FLS 1620
Bero
Start homing (positive signal
4 Selection - FLS 1620
edge)
5 Flying homing Selection Deselection FLS 1620
6 Jog forward Selection Deselection FLS 1610
7 Jog backward Selection Deselection FLS 1610
8 Select print mark coordinate bit 1 Selection Deselection FLS 1630
10 Enable print mark sensing Selection Deselection FLS 1630
11 act. Software lim. Monitoring Selection Deselection FLS 1560
12 ack. Hardware limit switch Selection Deselection FLS 1570

13 deact. Hardware lim. Monitoring Deselection Selection FLS 1570
Increment external material
14 Increment - FLS 1550
counter
15 Reset material counter reset - FLS 1550
see also: p21630, p21634-p21636, p21642, p21643, p23120, p23121, p23500, p23501, p23511, p23301,
Dependency:
p23302, r21520
The control word is OR’ed with the corresponding control bits of the expert list. The application should
Note:
either be controlled by the control word or via the control bits of the expert list.
p21511 CI: Technology control word 2 (test mode)

-
Description: Sets the signal source for technology control word 2 (test mode).
0 Activating the test mode Selection Deselection FLS 1510
1 Starting the test mode Selection Deselection FLS 1510
Dependency: see also: p22199, p22200
Note:
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p21512 CI: Technology control word 3 (operating mode)

Data type: Dynamic index: - Function diagram: FLS 1030
-
Description: Sets the signal source for technology control word 3 (operating modes).
Cutting mode: immediate
0 Selection Deselection FLS 1030
continuous cutting
1 Cutting mode: continuous cutting Selection Deselection FLS 1030
2 Cutting mode: Immediate test cut Selection Deselection FLS 1030
3 Cutting mode: Test cut Selection Deselection FLS 1030
Cutting mode: Immediate single
cut
5 Cutting mode: Single cut Selection Deselection FLS 1030
6 Knife at the top Selection Deselection FLS 1030
Move 116utarkic through cutting
area
8 Dynamic return positioning Selection Deselection -
Dynamic return positioning
9 Selection Deselection -
always
10 Activate create gap mode Selection Deselection -
11 Create gap, external trigger Selection Deselection -

12 Move back after creating gap Selection Deselection -
13 Enable cutting operation Selection Deselection FLS 1610
14 Traverse to maintenance position Selection Deselection FLS 1610
15 Only return on command Selection Deselection -
Dependency: see also: p23000-p23006,p23020,p23010,p23011,p23013-p23015,p22050,p23012
Note:
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R21520 CO: TechSTW 1 active (homing/positioning)

-
Description: Active output of the technology control word 1 after OR’ing with the discreet control bits.
0 Homing Selection Deselection FLS 1620
1 pos./neg. edge Positive edge Negative edge FLS 1620
2 Approach direction pos./neg. Positive Negative FLS 1620
Zero mark and
3 Homing only with zero mark Zero mark only FLS 1620
Bero
Start homing (positive signal
4 Selection - FLS 1620
edge)
5 Flying homing Selection Deselection FLS 1620
6 Jog forward Selection Deselection FLS 1610
7 Jog backward Selection Deselection FLS 1610
10 Enable print mark sensing Selection Deselection FLS 1630
Increment external material
14 Increment - FLS 1520

counter
15 Reset material counter reset - FLS 1520
Dependency: see also: p21510
r21521 CO: TechSTW 2 active (test mode)

-
0 Activating the test mode Selection Deselection FLS 1510
1 Starting the test mode Selection Deselection FLS 1510
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r21522 CO: TechSTW 3 active (operating mode)

-
Cutting mode: immediate
continuous cutting
1 Cutting mode: continuous cutting Selection Deselection FLS 1030
2 Cutting mode: Immediate test cut Selection Deselection FLS 1030
3 Cutting mode: Test cut Selection Deselection FLS 1030
Cutting mode: Immediate single
cut
5 Cutting mode: Single cut Selection Deselection FLS 1030
6 Knife at the top Selection Deselection FLS 1030
Move autarkic through cutting
area
8 Dynamic return positioning Selection Deselection -
Dynamic return positioning
9 Selection Deselection -
always
10 Activate create gap mode Selection Deselection -
11 Create gap, external trigger Selection Deselection -

12 Move back after creating gap Selection Deselection -
13 Enable cutting operation Selection Deselection FLS 1610
r21541 CO: Technology status word 1

-
Description: Displays technology status word 1 of the saw application
0 Axis synchronized Axis synchronized
2 Axis moves forwards Axis moves forwards
3 Axis moves backwards Axis moves backwards
Axis is at the starting
4 Axis is at the starting position
position
7 Group error DCC blocks Group error DCC blocks
8 Flying homing active Flying homing active
9 Homing active Homing active
10 Axis has been homed Axis has been homed
11 Software limit switch actuated
actuated
13 Hardware limit switch actuated
actuated
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-
Description: Displays technology status word 1 of the saw application
0 Cut mode enabled Cut mode enabled
1 Cut possible Cut possible
2 Cam standstill active Cam standstill active
3 Cam start active Cam start active
4 Cam cont. active Cam cont. active
5 Cam stop active Cam stop active
12 Jog active Jog active
13 Pos. to maintenance active Pos. to maintenance active
15 no operation mode active no operation mode active
r21580 BO: pending block error


-
An application block signals a fault. Fault message F51051 is also output. The fault value of fault F51051
Description: signals the associated block(s). Fault value for Siemens internal diagnostics
(contacttech.team.motioncontrol@siemens.com).
p21600 CI: Position actual value, position controller

r2521
Description: Sets the signal source for the position actual value of the drive.
Recommendation: Parameter r2521 of own axis must be interconnected to this value.
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p21601 CI: Position measured value

r2523
Description: Sets the signal source for the position measured value.
Recommendation: Parameter r2523 of own axis must be interconnected to this value.
Note: The measured value from the measured value memory is made available for homing.
p21602 BI: Measured value valid

r2526.2
Description: Sets the signal source to detect a new measured value.
Recommendation: Parameter r2526.2 of own axis must be interconnected to this value.
Note: A new valid measured value from the measured value memory is detected here. This bit is used for homing.
p21603 BI: OFF2 enable internal missing

r46.17
Description: Sets the signal source to the missing internal OFF2 signal.
Recommendation: Parameter r46.17 of own axis must be interconnected to this value.
Note: This parameter is necessary for reading p2506 from the mechanics.
r21605 CO: Scaling NFX

-
Description: This value is calculated from the resolution of a load revolution.
This value must be greater than zero!
Note:
Otherwise, check the interconnection of parameter p21604 and the value in p2506.
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r21606 CO: Scaling NFV

-
This value must be greater than zero!
Note:
Otherwise, check the interconnection of parameter p21604 and the value in p2506.
p21607 BI: position control is active

r2526.3
Description: Sets the signal source for the status of the position controller.
When the position controller is not active, the setpoint output of the application tracks the position actual
Note:
value.
r21608 CO: LU per load revolution

-
Description: This value is read from the mechanics.
Note: This value should be equal to p2506.
p21630 BI: Homing

-
Description: Sets the signal source for executing homing.
Note: When selected, the homing mode becomes active. Homing is then started using parameter p21642.
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p21631 BI: Home position Bero proximity switch

-
Description: Sets the signal source for the home position bero proximity switch.
When homing with the zero mark (p21636), the home position Bero proximity switch is not evaluated.
Note: Depending on the setting in parameter p21634, the positive or negative edge of the home position Bero
proximity switch is evaluated.
p21632 BI: Reversing cam, minus

-
Description: Sets the signal source for the reversing cam, for homing in the negative traversing direction.
Note: For homing, when the reversing cam is reached the traversing direction is reversed.
p21633 BI: Reversing cam, plus

-
Description: Sets the signal source for the reversing cam, for homing in the positive traversing direction.
Note: For homing, when the reversing cam is reached the traversing direction is reversed.
p21634 BI: Positive negative edge

-
Description: Sets the signal source to select the edge of the home position Bero proximity switch to be evaluated.
Values: 0 Evaluation of the positive edge of the Bero proximity switch.
1 Evaluation of the negative edge of the Bero proximity switch.
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p21635 BI: Approach direction, positive negative

-
Description: Sets the signal source to select the approach direction for homing.
Values: 0 Positive approach direction when selecting homing
1 Negative approach direction when selecting homing
p21636 BI: Homing only with zero mark

-
Description: Sets the signal source to select/deselect the home position Bero proximity switch evaluation
Values: The measured value memory is only enabled after the home position Bero proximity switch has
0
been detected
1 The measured value memory is immediately enabled after selecting the homing
When selecting this control bit, the home position Bero proximity switch is not evaluated for the homing. The
Note: system is then directly homed to the encoder zero mark (when interconnecting p24990 with p2508) or to a
probe (when interconnecting p24990 with p2509).
p21637 Velocity homing up to the Bero proximity switch [mm/min]

-3.40282E+38 3.40282E+38 -
Description: Sets the velocity for the homing up to the Bero proximity switch.
When evaluating the home Bero proximity switch (p21636), for homing up to the Bero proximity switch, the
Note: drive traverses with this velocity. If the home position Bero proximity switch is not evaluated, then the drive
immediately traverses with the velocity parameterized in p21638.
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p21638 Velocity homing after the Bero proximity switch [mm/min]

-3.40282E+38 3.40282E+38 -
Description: Sets the velocity for the homing after the Bero proximity switch.
When evaluating the home position Bero proximity switch (p21636), for homing, after detecting the Bero
Note: proximity switch, the drive traverses with this velocity. If the home position Bero proximity switch is not
evaluated, then the drive immediately traverses with this velocity.
p21640 Home position coordinate [mm]

-3.40282E+38 3.40282E+38 -
Description: Settings for the home position coordinate.
For flying homing and for homing, the setpoint as well as the actual value are corrected to this value when a
Note:
home position is detected.
p21641 Position setpoint after homing [mm]

-3.40282E+38 3.40282E+38 -
Description: Sets the position after homing.
After reaching the synchronizing mark, the drive is homed and then it automatically traverses to the position
Note:
setpoint from p21641.
p21642 BI: Start homing (positive signal edge)

-
Description: Sets the signal source to start homing.
Note: p21630 must be selected. The axis starts to home after a rising edge at this bit.
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p21643 BI: Flying homing

-
Description: Sets the signal source to select flying homing.
Values: 0 No homing
1 Enables the measured value memory to correct the position actual value and setpoint.
When selecting this bit, the measured value memory of the basic system is enabled (in this case, r24990
must be interconnected with p2508 or p2509). Depending on the interconnection, when this bit is enabled,
homing is to a zero mark or probe. For a new homing operation, a new positive edge at this bit is first
Note: required.
The value set in parameter p21640 is corrected.
When in the cutting mode, the next time that the synchronous range is exited after a probe has been
sensed, the axis is automatically resynchronized with the leading axis position.
r21645 BO: Axis homed


-
Description: Indicates that the axis was homed.
Values: 0 Axis is not homed
1 Axis has been homed
This display bit is valid for flying homing as well as for homing. It remains until a new positive edge for select
Note:
homing is received. For absolute encoders, the bit is active after adjustment, if p24929 was not changed.
r21646 BO: Axis not homed

-
Description: Indicates that the axis was not homed.
Values: 0 Axis has been homed
1 Axis is not homed
This display bit is valid for flying homing as well as for homing. It remains until the axis has been homed.
Note:
In this state, the system cannot change into the cutting mode.
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r21647 BO: Homing active

-
Description: Feedback signal from the active homing.
Values: 0 Homing is not active
1 Homing is active
r21648 BO: Flying homing active

-
Description: Feedback signal indicating that flying homing has been activated.
Values: 0 Flying homing is not active
1 Flying homing is active
p21701 CI: Position setpoint, leading axis (DCC connection)

-
Description: Sets the signal source to transfer the position leading value of the leading axis to the following axis.
If the leading axis is traversed using DCC, then the position setpoint for the leading axis generated there is
Recommendation: transferred to the following axis here. For this purpose, r25713 of the leading axis is interconnected with this
parameter.
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p21703 CI: Velocity setpoint, leading axis (DCC connection)

-
Description: Sets the signal source to transfer the velocity setpoint of the leading axis to the saw axis.
If the leading axis is traversed using DCC, then the velocity setpoint for the leading axis generated there is
Recommendation: transferred to the saw axis here. For this purpose, r25714 of the leading axis is interconnected with this
parameter.
p21710 Smoothing time velocity setpoint [ms]

-3.40282E+38 3.40282E+38 -
Description: Sets the smoothing time for the input setpoint signal of the velocity.
p21711 Dead time leading axis/following axis [ms]

-3.40282E+38 3.40282E+38 -
Description: Sets the dead time between the position setpoint of the leading axis and the saw axis.
Recommendation: For both drives, record the setpoint to the position controller, and measure any possibly existing dead time.
r21712 CO: additional offset as a result of the dead time compensation [fine resolution * mm]
-
Displays the calculated, additional position setpoint, which is defined by setting the dead time, and is
Description: dependent on the velocity of the leading axis. This value is added to the position setpoint of the leading axis
that has been read in.
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r21713 CO: Position value leading axis including dead time compensation offset
-
Displays the position master value of the real leading axis including the calculated offset from the dead time
Description:
compensation.
r21714 CO: Velocity value of the leading axis

-
Description: Displays the velocity master value of the real leading axis.
r21975 BO: Target position reached


-
Description: Feedback signal that the target position has been reached.
If a static position setpoint has been reached (setpoint velocity is equal to zero), and the position actual
Note:
value is within the positioning window (p24918), then the status “Target position reached” is output.
r21990 BO: Axis traverses forward

-
Description: Feedback signal indicating that the axis has a positive traversing velocity.
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r21991 BO: Axis moves backward

-
Description: Feedback signal indicating that the axis has a negative traversing velocity.
p21997 Selection encoder type (0 = rotary encoder; 1 = linear encoder)

0 1 0
Description: Setting the emcoder type
Values: 0 rotary encoder
1 linear encoder
This parameter cannot be changed in operation. The parameter is only transferred at download.
Note: If p21997 = 0 parameter p2506 is read acyclically.
If p21997 = 1 parameter p2503 is read acyclically.
p21998 Application mode (0 = parallel slides ; 1 = diagonal slides)

0 1 0
Description: Setting the application mode
Values: 0 Parallel slides (saw is parallel with the material)
1 Diagonal slides (saw is at an angle to the material)
Note: This parameter cannot be changed in operation. The parameter is only transferred at download.
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p21999 Mode: unspecified material format

0 1 0
Description: Selection unspecified material format
Values: 0 Format is known and is specified
1 Format is not known and is internally calculated
This parameter cannot be changed in operation. The parameter is only transferred at download. Activate
Note: this parameter if you are not cutting continuous material formats, but instead you wish to initiate an
individual cut, externally triggered. In this mode, only the “Immediate single cut” operating mode is enabled.
p22000 Fixed format length [mm]


-3.40282E+38 3.40282E+38 -
Description: Sets the format length, if the format length is to be specified.
Dependency: see also: r22001, p22002
The value set here is available at r22001 as fine resolution output for interconnection with the input for the
variable format length at p22002.
Note: A change to the format length is transferred in the cutting mode the next time a cut is made (synchronous
range of the knife). If a cutting mode has not been selected, then a modified format length is immediately
transferred.
r22001 CO: Format length fixed value [fine resolution * mm]

-
Description: Displays the fixed value of the format length after being multiplied by the fine resolution of the length values.
If the permanently set format length from p22000 is to be used, then r22001 should be interconnected with
Note:
p22002.
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p22002 CI: Format length variable [fine resolution * mm]

-
Description: Sets the signal source for the setpoint of the format length.
Dependency: see also: p22000, r22001
If the permanently set format length from p22000 is to be used, then r22001 should be interconnected here.
If a variable format length is specified from a higher-level control system, then the value must be specified in
millimeters multiplied with the selected fine resolution for position values (p22004, r22006).
Note:
A change to the format length is transferred in the cutting mode the next time a cut is made (synchronous
range of the knife). If a cutting mode has not been selected, then a modified format length is immediately
transferred.
r22003 CO: Format length [mm]

-
Displays the currently selected format length in millimeters. A change to the format length is transferred in
the cutting mode the next time a cut is made (synchronous range of the knife). If a cutting mode has not
Description: been selected, then a modified format length is immediately transferred. The value displayed here is
immediately displayed when entering a new value.
The currently active format length is displayed in r22005.
p22004 Fine resolution length values [1=10e-1;2=10e-2;3=10e-3;4=10e-4;5=10e-5;6=10e-6]

0 32767 -
Description: Sets the fine resolution of the length values
Values: 0 invalid value
1 Tenths of a millimeter
2 Hundreds of a millimeter
3 Micrometer
4 Tenths of a micrometer
5 Hundreds of a micrometer
6 Nanometer
>6 invalid value
The value must match the settings of the position actual value processing of the leading axis. This can be
checked and/or modified in the Stater screen form “Technology” ”Position controller”  “Mechanical
Note:
system” of the leading axis.
Invalid values result in fault F51054 being output – and possibly follow-on faults.
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r22005 CO: Format length to leading axis [fine resolution * mm]

-
Description: Output of the format length with fine resolution to the leading axis
Dependency: see also: p22000, r22001, p22002
Note: This output should be interconnected to p21650 of the leading axis.
r22006 CO: Fine resolution to the leading axis

-
Description: Output of the fine resolution to the leading axis
Note: This output should be interconnected to p21651 of the leading axis.
r22007 CO: selected fine resolution (exponent)

-
Description: Output of the fine resolution (exponent)
Note: This output is for the communication to the PLC control FB.
p22008 Distance, print mark sensor – starting position [mm]

-3.40282E+38 3.40282E+38 -
Description: Sets the distance between the print mark sensor and the starting position (0mm).
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p22011 Accelerating range [mm]

-3.40282E+38 3.40282E+38 -
Description: Sets the accelerating range.
The accelerating range is used to accelerate the saw drive to the material web velocity. It directly follows the
Note: starting point (0 mm), and therefore automatically defines the synchronous point at the end of the
acceleration distance.
p22012 Synchronous length [mm]

-3.40282E+38 3.40282E+38 -
Description: Sets the synchronous length for the saw drive.
This parameter is only relevant for the application mode “Parallel slides” (p21998 = 0). The synchronous
Note: length directly follows the acceleration distance and defines the length where the saw drive moves in
synchronism with the material.
p22018 Maintenance position [mm]

-3.40282E+38 3.40282E+38 -
Description: Sets the fixed value of the maintenance position.
The value set here is available at r22019 as fine resolution output for interconnection with the input for the
Note:
variable maintenance position at p22020.
r22019 CO: Maintenance position fixed value [fine resolution * mm]

-
Description: Outputs the fixed value of the maintenance position with a fine resolution.
Note: If the fixed value of the maintenance position is to be used, then interconnect r22019 with p22020.
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p22020 CI : Maintenance position variable [fine resolution * mm]

-
Description: Sets the signal source for the variable value of the maintenance position.
If the fixed value of the maintenance position is to be used, then interconnect r22020 with p22019.
If a variable maintenance position is specified from a higher-level control system, then the value must be
specified in millimeters multiplied with the selected fine resolution of the drive.
Note:
The fine resolution must match the settings of the position actual value processing of the drive. This can be
checked in the Stater screen form “Technology” ”Position controller”  “Mechanical system” of the drive.
The drive can any be positioned in absolute terms.
r22021 CO: Maintenance position [fine resolution * mm]

-
Description: Displays the active maintenance position including fine resolution.
p22022 Angle mechanical configuration [°]

-3.40282E+38 3.40282E+38 -
Description: Sets the mechanical angle for diagonal saws.
This parameter is only relevant for the application mode “Diagonal slides” (p21998 = 1). The angle between
the material direction and saw direction must be specified here. The angle must lie between 0° and 89°,
Note:
where the velocity of the saw drive referred to the material velocity increases with increasing angle. If the
value lies outside the limits of 0° and 89°, then fault F51052 is output.
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p22026 Material width [mm]

-3.40282E+38 3.40282E+38 -
Description: Sets the material width.
This parameter is only relevant for the application mode “Diagonal slides” (p21998 = 1). The material width
defines the length of the synchronous traversing range. This means that internally the length of the
synchronous traversing distance along the diagonal is calculated, as a function of the mechanical angle.
Note:
This means that here you should enter the width where the drive should essentially traverse in synchronism
with the material itself. The synchronous length internally calculated from this directly follows the
acceleration path.
p22029 Feed length for create gap [mm]

-3.40282E+38 3.40282E+38 -
Description: Sets the feed length for the create gap mode.
This parameter is only used when using the “Create gap” mode. The feed length is the distance that the
Note: drive traverses – from the trigger instant – with increasing velocity with respect to the material velocity in
order to separate the cut material from the material web.
p22041 Software limit switch, front [mm]

-3.40282E+38 3.40282E+38 -
Description: Sets the position of the software limit switch (in front of the starting position).
The position must be entered as negative value as the front software limit switch is located in front of the
starting position (0 mm).
Note:
Example: If the limit switch is to be located 3 cm in front of the starting position, then a value of -30.0 must
be entered here.
p22042 Software limit switch, rear [mm]

-3.40282E+38 3.40282E+38 -
Description: Sets the position of the software limit switch (after the synchronous range).
Note: The position should be entered as positive value as the software limit switch follows the synchronous range.
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p22043 BI: Activate the software limit switch monitoring

-
Activates the software limit switch monitoring (0 = deactivated; 1 = activated). The monitoring function is
only active if the following conditions are satisfied:
Description: - no homing is active
- axis has been homed
This signal is OR’d with the control word in p21510.
r22044 BO: Software limit switch actuated

-
Indicates that the software limit switch monitoring has responded – and a software limit switch has been
Description:
actuated. The axis can be jogged or moved to the maintenance position to exit this state.
p22045 BI: Deactivate hardware limit switch monitoring

-
Description: Sets the signal source for deactivating the hardware limit switch monitoring.
Note: The hardware limit switches are not monitored, if this bit is set.
r22046 BI: Hardware limit switch, rear (low active)

-
Description: Sets the signal source for the rear hardware limit switch.
Note: The hardware limit switch is monitored, low active.
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p22047 BI: Hardware limit switch, front (low active)

-
Description: Sets the signal source for the front hardware limit switch.
Note: The hardware limit switch is monitored, low active.
r22048 BO: Position actual value within the hardware limit switch
-
Description: Indicates that the hardware limit switch has not responded.
This parameter can be interconnected to the basic system (e.g. OFF3 – p849) in order to select a quick
Note:
stop.
r22049 BO: Hardware limit switch actuated

-
Description: Indicates that the hardware limit switch has responded.
If the hardware limit switch was actuated, this has to be acknowledged by p22060 to delete this feedback
Note:
and to set r22048 again to 1.
p22050 BI: Traverse to maintenance position

-
Description: Sets the discrete command source for traversing to the maintenance position
Note: This signal is OR’d with the control word in p21512.
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p22060 BI: acknowledge hardware limit switch

-
Description: Sets the discrete command source for acknowledging the hardware limit switch fter actuating.
If the hardware limit switch was actuated, this has to be acknowledged by p22060 to delete this feedback
Note:
and to set r22048 again to 1. This signal is OR’d with the control word in p21510.
p22199 BI: Activating the test mode

-
Description: Sets the discrete command source for switching over to a simulated leading value.
p22200 BI: Starting the test mode

-
Description: Sets the discrete command source for starting the simulated leading value.
p22201 CI: Velocity override test operation [%]

-
Description: Sets the signal source for the override of the simulation velocity.
Note: This value is multiplied by the value from p22202.
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p22202 Velocity test operation [mm/min]

-
Description: Sets the velocity for the simulated leading value.
Note: This velocity can also be changed by the variable override in p22201.
p22203 Maximum velocity test operation [mm/min]

-
Description: Sets the maximum velocity as dynamic parameter for starting and stopping the simulation leading value.
p22204 Jerk test operation [mm/s³]

-
Description: Sets the maximum velocity as dynamic parameter for starting and stopping the simulation leading value.
p22205 Max. acceleration test operation [mm/s²]

-
Sets the maximum acceleration as dynamic parameter for starting and stopping the simulation leading
Description:
value.
r22210 CO: Position leading value for test operation

-
Description: Displays the simulated leading value position.
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r22211 CO: Velocity leading value for test operation

-
Description: Displays the simulated leading value velocity.
p23000 BI: Enable cutting operation

-
Description: Sets the discrete command source for enabling cutting operation.
Cutting operation of the saw is preselected using this signal. When select, the saw drive is automatically
positioned to the starting position.
Note: The following conditions must also be fulfilled:

- knife/saw at the top
- no hardware limit switch has responded
- axis has been homed
p23001 BI: immediate continuous cutting

-
Description: Sets the discrete command source to select continuous cutting with immediate start.
If continuous cutting with immediate start is selected, then the leading axis is set to a certain position. This
Note:
starting type is not suitable in conjunction with print marks.
Continuous cuts are made with the currently active format length as long as the control bit is activated.
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p23002 BI: continuous cutting

-
Description: Sets the discrete command source to select continuous cutting.
This signal is OR’d with the control word in p21512. The cut is synchronized with the material position, e.g.
Note: in conjunction with print marks.
Continuous cuts are made with the currently active format length as long as the control bit is activated.
p23003 BI: Immediate test cut

-
Description: Sets the discrete command source to select the test cut with immediate start.

If cutting with immediate start is selected, then the leading axis is set to a certain position. This starting type
Note:
is not suitable in conjunction with print marks.
Two cuts are made with the currently active format length.
p23004 BI: Test cut

-
Description: Sets the discrete command source to select the test cut.
Two cuts are made with the currently active format length.
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p23005 BI: Immediate single cut

-
Description: Sets the discrete command source to select the single cut with immediate start.
If cutting with immediate start is selected, then the leading axis is set to a certain position. This starting type
Note:
is not suitable in conjunction with print marks.
One cut is made.
p23006 BI: Single cut

-
Description: Sets the discrete command source to select the single cut.

One cut is made.
r23007 BO: Set leading axis

-
Description: The control bit is output to set the position at the leading axis
This bit is output when selecting an immediate cut. The control bit should be interconnected with p21671 of
Note:
the leading axis.
r23008 CO: Setting value for leading axis

-
Description: The setting value for the leading axis is output.
This value includes the setting position for the leading axis to select an immediate cut. It should be
Note:
interconnected with p21680 of the leading axis.
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r23009 BO: Enables the print mark correction at the leading axis
-
Description: Compensation motion for the print mark correction is output at the leading axis.
This control bit allows the leading axis setpoint to be compensated. The enable is realized outside the
Note:
cutting range.
p23010 BI: position back to the starting point with dynamics (positive edge)
-
Description: Sets the discrete command source for return positioning decoupled from material motion.
For automatic return positioning, in order that the system does not have to wait until the synchronous length
Note: is reached, using this bit, earlier return positioning can be triggered (e.g. if the control system can sense that
the material has already been cut). This is realized using a positive signal edge and within the synchronous
range.
p23012 BI: Only return on command

-
Sets the discrete command source for inhibiting automatic return motion at the end of the synchronous
Description:
range.
This bit must be set in order that the saw drive does not automatically return after the cut has been made.
Note:
This means that at the end of the synchronous range, the axis remains stationary. Return positioning must
then be started using parameter p23010.
p23013 BI: Activate create gap mode

-
Description: Sets the discrete command source to activate the “Create gap” mode.
Note: The “Create gap” mode can be activated in order to advance the cut material at the end by a certain length.
Parameter p23014 or p23015 is used to initiate the feed.
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p23014 BI: Create gap, external trigger (positive signal edge)

-
Description: Sets the discrete command source to start the feed motion in the “Create gap” mode.
Note: When the “Create gap” mode is activated (p23013 = 1) with a positive signal edge at this bit, feed motion is
initiated within the synchronous range.
p23015 BI: Move directly back to start position after creating gap (high level activated)
-
Description: Sets the discrete command source to automatically moving back to start position after the gap was created.
When the “Create gap” mode is activated (p23013 = 1) and the gap was triggered (p23014 = 1), when this
Note: bit is selected at the end of the gap creation the drive goes back to starting position. If the bit is not set, the
drive will go on moving in synchronous operation after creating the gap up to the end of the synchronous
length.
p23016 BI: Move autarkic through cutting area

-
Description: Sets the discrete command source for moving autarkic through cutting area.
When activating this function the leading value signal is simulated during the cut. By that a smooth leading
value is available for the cut. The leading signal velocity is frozen directly before the cut. From the velocity
Note: the position signal is calculated during synchronous motion. The function can be used if the cutting process
has influences on the leading value signal. The material velocity is not taken into account during cutting
when using this function. Therefore the material velocity should not be changed significantly during the
cutting process as the knife would not be in synchronous motion to the material then.
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p23017 BI: compensation for print mark correction started at leading axis
-
Description: This bit is used for the internal handling between leading and saw drive.
Note: This bit must be interconnected with r25716 of the leading drive.
p23018 BI: compensation for print mark correction completed at the leading axis
-
Description: This bit is used for the internal handling between leading and saw drive.
Note: This bit must be interconnected with r25717 of the leading drive.
p23020 BI: Knife/saw at the top

-
Sets the discrete command source source for the feedback signal that the cutting equipment did not cut the
Description:
material.
A feedback signal must be interconnected to this signal source, which indicates that the cutting equipment
Note:
does not cut the material. If this feedback signal is not available then various operating modes and motion
are not executed.
p23120 BI: Axis jog forward

-
Description: Sets the discrete command source to select jogging in the forward direction.
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p23121 BI: Axis jog backward

-
Description: Sets the discrete command source to select jogging in the backward direction.
p23122 Jog velocity [mm/min]

-3.40282E+38 3.40282E+38 -
Description: Setting for the jog velocity.
p23123 CI: Jog velocity override [%]

100%
Description: Sets the signal source for the override of the jog velocity.
Note: This override is multiplied by the absolute jog velocity from p23122.
p23301 BI: Increment external material counter

-
Description: Sets the discrete command source for externally incrementing the material counter.
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p23302 BI: Reset material counter

-
Description: Sets the discrete command source to reset the material counter.
r23310 CO: Number of cuts

-
Description: Displays the number of cuts after the last reset or power ON.
Dependency: see also: p23301, p23302, r23311
r23311 CO: Number of cut formats

-
Description: Displays the number of cut material formats after the last reset or power ON.
Dependency: see also: p23301, p23302, r23310
r23400 BO: Axis synchronized

-
Description: Displays that the saw drive traverses in synchronism with the material.
Note: This feedback signal can be used in the higher-level control in order to lower the cutting equipment.
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r23401 BO: Axis is at the starting position

-
Description: Displays that the saw drive is at the starting position.
This feedback signal can be used in the higher-level control in order to issue a cutting command. To
Note:
execute a cutting command, in the application, the axis must be located at the starting position.
p23500 BI: Select print mark coordinate bit 1

-
Description: Sets the discrete command source to select bit 1 to select the print mark coordinate.
This signal is OR’d with the control word in p21510. The selection of the print mark coordinate is obtained
from the combination with bit 2.
Note:
If both bits are identically controlled, the print mark is selected for continuous operation, bit 1 alone selects
the coordinate for the header cut.
p23501 BI: Select print mark coordinate bit 2

-
Description: Sets the discrete command source to select bit 2 to select the print mark coordinate.
This signal is OR’d with the control word in p21510. The selection of the print mark coordinate is obtained
from the combination with bit 2.
Note:
If both bits are identically controlled, the print mark is selected for continuous operation, bit 2 alone selects
the coordinate for the end cut.
p23504 Distance, print mark cut fixed value [mm]

-3.40282E+38 3.40282E+38 -
Description: Sets the fixed value for the distance between the print mark and cut.
Dependency: see also: r23507, p23508, r23509
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p23505 Distance, print mark header cut [mm]

-3.40282E+38 3.40282E+38 -
Description: Sets the distance between the print mark and header cut.
p23506 Distance, print mark end cut [mm]

-3.40282E+38 3.40282E+38 -
Description: Sets the distance between the print mark and end cut.
r23507 CO: Distance, print mark cut fixed value [fine resolution * mm]

-
Description: Outputs the setpoint with fine resolution for the distance between the print mark and cut
p23508 CI: Distance, print mark cut variable [fine resolution * mm]
-
Description: Outputs the setpoint source for the distance between the print mark and cut
If the permanently set distance from p23504 is to be used, then r23507 should be interconnected here. If a
Note: variable distance is specified from a higher-level control system, then the value must be specified in
millimeters multiplied with the selected fine resolution for position values (p22004, r22006).
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r23509 CO: Distance, print mark cut [fine resolution * mm]

-
Description: Displays the active distance with fine resolution between the print mark and cut.
If the header and end cut should be entered as variable values, then instead of selecting the fixed values
Note:
using control bits, the cyclic input should be appropriately transferred at p23508.
r23510 CO: Print mark coordinate to the leading axis

-
Description: Transfers the calculated print mark coordinate to the leading axis.
Note: At the leading axis, p21640 should be interconnected with this value.
p23511 BI: Enable print mark sensing

-
Description: Releases the print mark sensing at the leading axis.
As the actual print mark sensing is executed at the leading axis, this parameter is passed on to the leading
Note:
axis in r23512.
r23512 BO: Enables the print mark sensing at the leading axis
-
Description: Displays that the print mark sensing was enabled for transfer to the leading axis.
Note: At the leading axis, p23600 should be interconnected with this value.
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p23514 Velocity for compensation of print mark correction [mm/min]

-
Description: Sets the velocity for compensation motion of print mark correction.
p23515 CI: velocity override for compensation of print mark correction [%]
100%
Description: Sets the signal source for the override of the velocity for compensation motion of the print mark correction.
Note: This override is multiplied by the absolute velocity from p23514.
p23516 Acceleration for compensation of print mark correction [mm/s²]

-
Description: Sets the acceleration for compensation motion of print mark correction.
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p23517 CI: acceleration override for compensation of print mark correction [%]
100%
Sets the signal source for the override of the acceleration for compensation motion of the print mark
Description:
correction.
Note: This override is multiplied by the absolute acceleration from p23516.
p23518 Jerk for compensation of print mark correction [mm/s³]

-
Description: Sets the jerk for compensation motion of print mark correction.
r23519 CO: velocity for compensation of print mark correction to leading axis

-
Description: Displays the velocity for transfer to the leading axis.
Note: This parameter must be interconnected to the leading axis in parameter p25820.
r23520 CO: acceleration for compensation of print mark corr. To leading axis
-
Description: Displays the acceleration for transfer to the leading axis.
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r23521 CO: jerk for compensation of print mark correction to the leading axis
-
Description: Displays the jerk for transfer to the leading axis.
p23539 BI: Use of print marks at the leading axis activated

-
Description: Interconnection of the signal source that the print mark correction at the leading axis was enabled.
Parameter r21980 of the leading axis must be interconnected here. This guarantees that the print mark
Note: correction was also enabled at the leading axis. If this is not the case, however p23511 is activated, then
alarm A51061 is output.
p23540 Correction amount measuring wheel [%]

-20.0% +20.0% 0.0%
Description: Sets the correction amount to correct the format length
This value is transferred to the leading axis. The measuring wheel is corrected there using gear ratio and
ramp-function generator. This means that inaccuracies when setting the mechanical system of the
Note: measuring wheel can be corrected. If, for example, the circumference of the measuring wheel was not
precisely set, and therefore the cut format length deviates from the setpoint (reference) length, then this
setpoint/actual value deviation can be precisely set here as a percentage.
r23541 CO: Correction amount measuring wheel to the leading axis

-
Description: Displays the correction amount for transfer to the leading axis.
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p23601 lower cam for the material position actual value – print mark enable [mm]
-3.40282E+38 3.40282E+38 -
Description: Sets the lower output cam for the validity check of the print mark sensing.
p23602 upper cam for the material position actual value – print mark enable [mm]
-3.40282E+38 3.40282E+38 -
Description: Sets the upper output cam for the validity check of the print mark sensing.
p23603 Hysteresis of cam for material position actual value-print mark enable[mm]

-3.40282E+38 3.40282E+38 -
Description: Sets the hysteresis for the print mark sensing.
r23605 CO: lower output cam for the position actual value to leading axis [mm]
-
Description: Displays the lower cam for transfer to the leading axis.
r23606 CO: upper cam for the position actual value to the leading axis [mm]
-
Description: Displays the upper cam for transfer to the leading axis.
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r23607 CO: switching hysteresis of the output cam at the leading axis [mm]
-
Description: Displays the switching hysteresis for transfer to the leading axis.
p23709 Maximum velocity positioning [mm/min]

-
Description: Sets the maximum velocity for compensation motion and positioning operations of the saw drive.
The dynamic response of the saw drive for various movements is parameterized here. This dynamic
Note:
response is applicable for positioning and synchronizing the axis to the starting point.
p23710 CI: max. velocity positioning override [%]

100%
Sets the signal source for the override of the maximum velocity for compensation motion and positioning of
Description:
the saw drive.
Note: This override is multiplied by the absolute velocity from p23709.
p23711 Max. acceleration positioning [mm/s²]

-3.40282E+38 3.40282E+38 -
Description: Sets the maximum acceleration for compensation motion and positioning operations of the saw drive.
Note: response is applicable for positioning and synchronizing the axis to the starting point, jogging and
monitoring the software limit switches.
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p23712 Jerk positioning [mm/s³]

-3.40282E+38 3.40282E+38 -
Description: Sets the jerk for compensation motion and positioning operations of the saw drive.
Note: response is applicable for positioning and synchronizing the axis to the starting point, jogging and
monitoring the software limit switches.
p23713 CI: max. acceleration positioning override [%]

-3.40282E+38 3.40282E+38 100%
Sets the signal source for the override of the acceleration for compensation motion and positioning of the
Description:
saw drive.
Note: This override is multiplied by the absolute acceleration from p23711.
p23800 BI: Clamping function: activates velocity override/torque limiting

-
Description: Sets the signal source for the start of the clamping function.
When activating the clamping function, the saw drive moves to the cutting range with the set velocity
Note:
override – faster or slower than the material – and simultaneously reduces or increases the torque limit.
p23802 Velocity override referred to the material for the clamping function [%]
-3.40282E+38 3.40282E+38 110%
Description: Sets the velocity override referred to the velocity of the saw drive for a normal cut without clamping function.
If the saw drive is to “pull” the material, i.e. travel faster than the material, then a value greater than 100%
Note: should be specified here. If the saw drive is to be “pushed” by the material, then a value less than 100%
should be specified here.
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p23804 Ramp-up/ramp-down time velocity override clamping function [ms]

-3.40282E+38 3.40282E+38 50ms
Description: Sets the ramp-up time for the velocity override of the clamping function.
The ramp-up time is specified here, in which the parameterized velocity override should be reached – and
Note:
should also be reduced to zero.
p23806 Setpoint torque clamping function [%]

-3.40282E+38 3.40282E+38 20%
Description: Sets the torque limiting during the clamping function.
p23808 Ramp-up/ramp-down time torque limiting clamping function [ms]

-3.40282E+38 3.40282E+38 50ms
Description: Sets the ramp-up time to limit the torque during the clamping function.
Note: The ramp-up/ramp-down time always refer to a 100% torque scaling.
r23810 CO: Torque limiting

-3.40282E+38 3.40282E+38 -
Description: Displays the torque limit for the clamping function.
This output can be interconnected to p1552 and p1554 in order to vary the torque limit during the clamping
Note:
function.
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r23815 BO: clamping function active

-
Description: Displays that the clamping function is activated.
When the clamping function is activated, the torque limit of the drive is reduced and the velocity gets an
Note:
override.
p24900 CI: Reference speed of the drive

SERVO, VECTOR Can be changed: T Calculated: - Access level: 1
Function diagram: FLS
1600
r2700
Description: Sets the signal source for the reference speed of the drive.
This value is required to determine the precontrol value as percentage. r2700 should be interconnected
Note:
here.
p24901 Speed precontrol [%]

-3.40282E+43 3.40282E+43 0
Description: Sets the speed precontrol of the drive (0% - 100%).
p24910 CI: Actual following error from the position controller

-
Description: Sets the signal source for the following error of the position controller.
Note: This value is required for the following error monitoring.
p24912 Time delay standstill monitoring

-
Description: Sets the time delay for the standstill monitoring after reaching the position setpoint.
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p24915 Following error travel tolerance [mm]

-
Description: Sets the permissible following error during traversing motion.
p24917 Following error standstill tolerance [LU]

-
Description: Sets the permissible following error at standstill.
Dependency: See also: p24912.
p24918 Positioning window [mm]


-
Description: Sets the positioning window for output “Target position reached” .
Dependency: See also: r21975.
p24920 BI: enable following error monitoring

-
Description: Sets the signal source to enable the following error monitoring in the application itself.
p24921 BO: Following error outside tolerance

-
Description: Feedback signal when the permissible following error is exceeded when either traveling or at standstill.
Dependency: See also: p24912, p24915, p24917
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p24929 BI: Home position set absolute angular encoder of the position controller
r2684.11
Sets the signal source for the home position set feedback signal of the position controller when using absolute
Description:
encoders.
r24990 BO: Activates probe or zero mark acquisition

-
Description: Indicates that the measured value memory is enabled.
This parameter should either be interconnected with p2508 for zero mark sensing or with p2509 for probe
Recommendation:
evaluation.
r25000 CO: Position setpoint to the position controller

Can be changed: - Calculated: - Access level: 1
SERVO, VECTOR
-
Description: Displays the position setpoint after the interface.
Recommendation: This parameter should be interconnected with p2530 of the position controller in the basic system.
r25001 CO: Velocity setpoint to the position controller

-
Description: Displays the velocity setpoint after the interface.
Recommendation: This parameter should be interconnected with p2531 of the position controller in the basic system.
r25002 CO: Speed precontrol to the drive

-
Description: Displays the speed precontrol value.
Recommendation: When specifying a speed precontrol, this parameter should be interconnected with p1155 of the basic system.
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r25003 CO: Position correction value for the position controller

-
Description: Displays the position correction value after the interface.
Recommendation: This parameter should be interconnected with p2513 of the basic system.
r25004 BO: Position correction bit for the position controller NOV
-
Description: Displays the position correction bit for position correction for negative direction of rotation.
r25005 BO: Position correction bit for the position controller POV

-
Description: Displays the position correction bit for position correction for positive direction of rotation.
p25110 CI: MW: Technology control word 1 (measuring wheel control)

Function diagram: CRC
4012
P group: - Unit group: - Unit selection: -
0
Description: Sets the signal source for control word 1 (homing/flying homing).
5 Flying homing Selection Deselection CRC4620
8 Set incremental encoder Selection Deselection CRC4030
9 Adjust absolute encoder Selection Deselection CRC4030
10 Select measuring function Selection Deselection CRC4030
11 Select probe 1/2 Selection Deselection CRC4030
12 Select rising/falling edge Selection Deselection CRC4030
15 Park encoder Selection Deselection CRC4030
Dependency: see also: r25112, p25135, p25170-p25172, p25176, p25177, p25191
The control word is OR'ed with the corresponding control bits of the expert list.
Note:
The application should either be controlled by the control word or via the control bits of the expert list.
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 161
r25112 CO: MW: TechSTW 1 active (measuring wheel control)

4012
-
Description: Active output control word 1 after OR'ing with control bits of the expert list.
5 Flying homing Selection Deselection CRC4620
8 Set incremental encoder Selection Deselection CRC4030
9 Adjust absolute encoder Selection Deselection CRC4030
10 Select measuring function Selection Deselection CRC4030
11 Select probe 1/2 Selection Deselection CRC4030
12 Select rising/falling edge Selection Deselection CRC4030
15 Park encoder Selection Deselection CRC4030
Dependency: see also: p25110, p25135, p25170-p25172, p25176, p25177, p25191
r25113 CO: MW: Technology status word 1

4016
-
Description: Displays technology status word 1 of the leading axis.
2 Axis moves forward Axis moves forward
3 Axis moves backward Axis moves backward
Absolute encoder is
11 Absolute encoder adjusted
adjusted
12 Measured value valid Measured value valid
13 Encoder is parked Encoder is parked
r25123 CO: MW: Measuring wheel circumference fine res. (=scaling NFX)
4020
-
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 162
r25124 CO: MW: Scaling NFV

4020
-
p25130 MW: Diameter measuring wheel [mm]

4030
-
Description: Enter the diameter of the measuring wheel here.
Note: This value must be greater than zero!
p25132 MW: Home position coordinate [fine resolution * mm]


4620
0
Description: Sets the homing position coordinates for homing when using incremental encoders.
p25135 BI: MW: Flying homing

4012
0
Values: 0 No homing
When selecting this bit, the measured value memory is enabled.
The value set in parameter p25132 is corrected.
Print mark correction is not possible when flying homing/homing is active.
Note:
These functions can only be alternatively used!
The input signal of the print mark can be selected using p488.
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 163
r25136 BO: MW: measuring wheel homed

4620
-
Description: Indicates that the measuring wheel was homed.
Values: 0 measuring wheel is not homed
1 measuring wheel has been homed
This display bit is valid for flying homing. It remains until a new positive edge for select homing is received.
Note:
For absolute encoders, the bit is active after adjustment.
r25137 BO: MW: measuring wheel not homed

4620
-

1 Axis is not homed
Note: This display bit is valid for flying homing as well as for homing. It remains until the axis has been homed.
r25138 BO: MW: Flying homing active

4620
-
p25150 MW: Measuring wheel encoder index (1 = encoder 2; 2 = encoder 3)

4030
1
Description: Sets the measuring wheel encoder index
Recommendation: Motor encoder 2 is used if a 1 is entered. Motor encoder 3 is used if a 2 is entered
This parameter must be set in order that the measuring wheel is correctly evaluated.
Dependency:
See also p480
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 164
p25151 CI: MW: Encoder position actual value Gn_XIST1

4030
p482[1]
Description: Sets the encoder position actual value Gn_XIST1 of the measuring wheel encoder
Recommendation: r482 [value from p25150]
Dependency:
See also p25150
p25152 CI: MW: Encoder position actual value Gn_XIST2

4030
p483[1]
Description: Sets the encoder position actual value Gn_XIST2 of the measuring wheel encoder
Recommendation: r483[value from p25150]
Dependency:
See also p25150
p25153 CI: MW: Encoder status word Gn_ZSW

4030
p481[1]
Description: Sets the encoder status word of the measuring wheel encoder
Recommendation: r481[value from p25150]
Dependency:
See also p25150
r25154 CO: MW: Encoder control word Gn_STW

4030
-
Description: Sets the encoder status word of the measuring wheel encoder
Recommendation: p480[value from p25150] must be linked with r25154
Dependency:
See also p25150, p480
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 165
p25155 MW: Gear ratio meas wheel encoder numerator (load revolutions)
4030
1
Description: Sets a gear ratio of the measuring wheel encoder (load revolutions)
Dependency:
See also p25150, p480, p25156
p25156 MW: Gear ratio meas wheel encoder denominator (encoder revolutions)
4030
1
Description: Sets a gear ratio of the measuring wheel encoder (encoder revolutions)
Dependency:
See also p25150, p480, p25155
p25170 BI: MW: Select measuring function (0= reference Mark, 1= probe)
4030
0
Description: Here you can set how the position actual value should be measured.
0 Measurement using reference mark
Values:
1 Measurement using probe
Dependency: See also p25171, p21572
p25171 BI: MW: Select probe 1/2 (0= probe 1, 1= probe 2)

4030
0
Here you can set how the position actual value should be measured. It must be noted that a probe must
Description:
also be parameterized in p488
0 Measurement using probe 1
Values:
Dependency: See also p25170, p25172, p488
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 166
p25172 BI: MW: Select rising/falling edge (0= rising, 1= falling)

4030
0
Here, it can be set whether a measurement should be taken at a rising edge of the probe or a falling edge of
Description:
the probe.
0 Rising edge
Values:
1 Falling edge
r25173 MW: Measurement active

4030
-
Description: A position actual value measurement is active
r25174 CO: MW: Measured value [fine resolution * mm]

4030
-
Description: The measured position value is displayed here.
Dependency: See also p25170, p25171, p488, r25175
r25175 BO: MW: Measured value valid

4030
-
Description: The position measured value is valid, the measurement was successful.
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 167
p25176 BI: MW: Set incremental encoder

4030
0
An incremental encoder (= measuring wheel encoder) can be referenced using a positive edge. The
Description:
reference coordinate can be entered in parameter p25178.
Notes: The incremental encoder can only be homed if the OFF1 enable is missing.
Dependency: See also p25178
p25177 BI: MW: Adjust absolute encoder

4030
0
An absolute encoder can be adjusted using a positive edge (= measuring wheel encoder). The reference
Description:
coordinate for the absolute encoder adjustment can be entered in parameter p25178
Notes: The absolute encoder can only be adjusted if the OFF1 enable is missing.
p25178 MW: Home position coordinate (abs. adjustment / set inc) [fine resolution * mm]
4030
0
This parameter defines the reference coordinate of an absolute encoder adjustment and/or the reference
Description:
coordinate, if an incremental encoder is homed. Unit is LU.
Notes: The encoder can only be adjusted/homed if the OFF1 enable is missing.
r25179 MW: Absolute encoder adjustment status (1 = not adjusted; 3 = adjusted)

4030
0
This parameter defines the status of an absolute encoder, which can be used as measuring wheel encoder.
Description:
If the value = 1, then the absolute encoder is not adjusted. If the value = 3, then this is adjusted.
Notes: The encoder can only be adjusted if the OFF1 enable is missing.
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 168
r25180 BO: MW: Absolute encoder adjusted

4030
0
Description:
p25185 BI: MW: Activate Positiontracking (speed axis)

0
Description: If an absolute encoder is used, position tracking can be activated via this parameter.
Note: If the input is set to 1 at the time of absolute encoder adjustment, multiturn overflows of the encoder can be
taken into account after switching on again for bearing reproduction. This should be used above all with
gear factors not equal to 2n, as otherwise there may be positional offsets after switching on again. For
correct reproduction of the actual position value, it must be ensured that the encoder is not rotated by more
than half its encoder range when switched off!
Position tracking is required if the measuring wheel detects the material position absolutely and a gear is
used between the measuring wheel and the encoder, the transmission ratio of which cannot be offset
against the multi-turn number of revolutions of the encoder as an integer. If the position of the measuring
wheel is not relevant after reinitialization of the drive, position tracking is not required.
This parameter is only relevant for absolute encoders.
p25186 MW: Tolerance window for position tracking [fine resolution * mm]
0 4294967295 -
Description: Setting of the tolerance window for position tracking of the absolute encoder of the measuring wheel.
Note: A tolerance window (smaller than 1/2 encoder range) can be specified here, in which the encoder must be
located after switching on again. If it is determined that the encoder has left it in the switched-off state, the
absolute value encoder adjustment is reset when switching on again and the encoder must be readjusted. If
this input is set to 0 at the time of absolute encoder adjustment, position tracking is inactive.
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 169
r25187 MW: Positiontracking active

SERVO, VECTOR Can be changed: Calculated: - Access level: 1
-
Description: This parameter indicates whether a positiontracking is active.
r25190 BI: MW: Acknowledge encoder fault

4030
-
This bit can be used to acknowledge a measuring wheel encoder fault that has occurred, and more
Description:
precisely with a rising edge
Dependency: r2138.7
p25191 BI: MW: Park encoder


4030
-
Beschreibung: The encoder of the measuring wheel can be parked via this input. This deactivates the encoder.
Abhängigkeit: see also: r25192
r25192 MW: Encoder is parked

4030
-
Beschreibung: This parameter indicates a parked and therefore inactive measuring wheel encoder.
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 170
p25193 MW: Activating the use of print marks

4630
0
Description: Activation parameter to use print marks.
A parameter change is not effective until power ON.
If the correction of the formats or leading values of the leading axis position (position output of the leading
Note: axis application to the flying saw and cross-cutter applications) using print marks is activated using this
parameter, then it is not possible to correct the format using a revised amount. This means that the revised
amount p23540 has no effect when print marks are activated.
r25194 BO: MW: Use of printmarks activated

4630
-
Description: Feedback signal regarding the enable of the print mark correction in the application.
This signal is used as feedback signal to the flying saw and cross-cutter applications regarding the internal
Recommendation:
enable of the print mark sensing. It should be interconnected at these applications with p23539.
r25195 BO: MW: Measuring wheel turns forward

Data type: Dynamic index: - Function diagram: CRC4700
-
Description: Feedback signal indicating that the measuring wheel has a positive traversing velocity.
Dependency: see also: r25113
r25196 BO: MW: Measuring wheel turns backward

-
Description: Feedback signal indicating that the measuring wheel has a negative traversing velocity.
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 171
r25201 CO: MW: Correction value measuring wheel (nominator/denominator)

-
Description: Displays the currently effective correction value for the measuring wheel.
Note: A value of 1.0 indicates that no additional correction has been set.
r25211 BO: MW: Print mark correction selected

-
Description: Feedback signal regarding the selection of the print mark correction.
r25230 CO: MW: Position leading value measuring wheel


-
Description: Displays the position leading value of the leading axis application.
Recommendation: The value should be interconnected with p21701 of the flying saw and cross-cutter applications.
r25231 CO: MW: Velocity leading value measuring wheel

-
Description: Output of the velocity leading value of the leading axis application.
r25232 CO: MR: Correction value by printmark correction [fine res * mm]
4610
-
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 172
r25235 BO: MW: Offset caused by print mark correction will be compensated
Function block diagram:
CRC4630
-
Description: Feedback signal about the currently executed offset compensation.
r25236 BO: MW: Offset caused by print mark correction is compensated

Function block diagram:
CRC4630
-
Description: Feedback signal that the offset has been compensated.
r25240 BO: MW: Reset command accepted

Data type: Dynamic index: - Function block diagram: -

-
Description: Reset signal indicating that the reset command accepted for the position of the leading axis.
Recommendation: This signal must be interconnected with p24930 of the cross-cutter application.
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 173
7.3.2 Speed Leading Axis parameter list
r21500 Software version speed leading axis

5.1
Description: Status of the DCC chart (for support/diagnostic purposes)
r21502 Internal ID
85766571
Description: Internal identification number of the DCC plan (language-dependent).
p25000 CI: Format length leading axis [fine res * mm]


Function diagram: SLA
4020
0
Description: Setting the signal source for the format length of the leading axis application.
Recommendation: Here the r22005 of the flying saw or cross cutter applications must be connected.
This is the output side axis cycle length of the leading axis application when transferring position values to
Note:
the flying saw and cross cutter applications. It is therefore equal to the currently valid format length.
p25001 CI: Fine resolution

4020
0
Description: Setting of the signal source for the fine resolution of the length values of the leading axis application.
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 174
p25010 BI: sets the position for the start of cutting

4600
0
Description: Setting of the control bit for setting the leading axis position with immediate start of cut.
p25011 CI: Setting value for start of cutting

4600
0
Description: Setting of the signal source for the position setpoint of the leading axis.
p25110 CI: Technology control word 1 (homing)

4012
0
Description: Setting of the signal source for control word 1 of the leading axis.
5 Flying homing selection deselection SLA 4620
8 Set incremental encoder selection deselection SLA 4030
9 Adjust absolut encoder selection deselection SLA 4030
10 Selection measurement function selection deselection SLA 4030
11 Probe selection 1/2 selection deselection SLA 4030
12 Selection of rising / falling edge selection deselection SLA 4030
15 Park encoder selection deselection SLA 4030
Dependency: see also: r25112, p25135, p25170-p25172, p25176, p25177, p25191
The control word is OR’ed with the corresponding control bits of the expert list.
Note:
The application should either be controlled by the control word or via the control bits of the expert list.
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 175
r25112 CO: TechSTW 1 active (homing)

4012
-
Description: Active output control word 1 after OR’ing with control bits of the expert list.
5 Flying homing selection deselection SLA 4620
8 Set incremental encoder selection deselection SLA 4030
9 Adjust absolut encoder selection deselection SLA 4030
10 Selection measurement function selection deselection SLA 4030
11 Probe selection 1/2 selection deselection SLA 4030
12 Selection of rising / falling edge selection deselection SLA 4030
15 Park encoder selection deselection SLA 4030
Dependency: see also: p25110, p25135, p25170-p25172, p25176, p25177, p25191

4016
-
Description: Displays technology status word 1 of the leading axis.
2 Axis moves forwards Axis moves forwards
3 Axis moves backwards Axis moves backwards
11 Absolut encoder adjusted Is adjusted
12 Measured value valid Measured value valid
13 Encoder parked Encoder parked
p25123 Drum circumference leading axis incl. fine res (=scaling NFX)
4020
-
Description: This value is calculated from the resolution of one load revolution.
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 176
p25124 CO: Scaling NFV

4020
-
Description: This value is calculated from the resolution of one load revolution.
p25130 Drum diameter leading axis [mm]

4030
-
Description: Enter the diameter of the leading axis here.
Note: This value must be greater than zero!
p25132 Home position coordinate [fine res * mm]


4620
-
Description: Setting the reference coordinate when using incremental encoders.
p25135 BI: Flying homing

4012
0
Values: 0 No homing
When this bit is selected, the measured value memory is enabled. Correction is made to the value set in
parameter p25132.
Note: No print mark correction is possible with active flying referencing. These functions can only be used
alternately!
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 177
r25136 BO: Axis homed

4620
-
Description: Indicates that the axis was homed.
Values: 0 Axis is not homed
1 Axis has been homed
This display bit applies to flying homing. It remains pending until a new positive edge of the homing
Note:
selection appears. With absolute encoders, the bit is active after adjustment.
r25137 BO: Axis not homed

4620
-

1 Axis is not homed
Note: This display bit is valid for flying homing. It remains until the axis has been homed.
r25138 BO: Flying homing active

4620
-
p25151 CI: Encoder position actual value Gn_XIST1

4030
p482[1]
Description: Setting the encoder position actual value Gn_XIST1 of the leading axis encoder
Recommendation: r482 [value of p25150]
This parameter must be set to ensure that the leading axis is evaluated correctly.
Dependency:
See also p25150
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 178
p25152 CI: Encoder position actual value Gn_XIST2

4030
p483[1]
Description: Setting the encoder position actual value Gn_XIST2 of the leading axis encoder
Dependency:
See also p25150
p25153 CI: Encoder status word Gn_ZSW

4030
p481[1]
Description: Setting the encoder status word of the leading axis encoder
Dependency:
See also p25150
p25154 CO: Encoder control word Gn_STW

4030
-
Description: Setting the encoder status word of the leading axis encoder
Recommendation: p480 [value of p25150] must be linked to r25154
Dependency:
See also p25150, p480
p25155 Gear ratio leading encoder numerator (load revolutions)

4030
1
Description: Sets a gear ratio of the measuring wheel encoder (load revolutions)
Dependency:
See also p25150, p480, p25156
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 179
p25156 Gear ratio leading encoder denominator (encoder revolutions)

4030
1
Description: Sets a gear ratio of the measuring wheel encoder (encoder revolutions)
Dependency:
See also p25150, p480, p25155
p25170 BI: Select measuring function (0= reference Mark, 1= probe)

4030
0
Description: Here you can set how the position actual value should be measured.
0 Measurement using reference mark
Values:
1 Measurement using probe
p25171 BI: Select probe 1/2 (0= probe 1, 1= probe 2)

4030
0
Here you can set how the position actual value should be measured. It must be noted that a probe must
Description:
also be parameterized in p488
Values:
Dependency: See also p25170,p25172, p488
p25172 BI: Select rising/falling edge (0= rising, 1= falling)

4030
0
Here, it can be set whether a measurement should be taken at a rising edge of the probe or a falling edge of
Description:
the probe.
0 Rising edge
Values:
1 Falling edge
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 180
r25173 Measurement active

4030
-
Description: A position actual value measurement is active
r25174 CO: Measured value [fine res * mm]

4030
-
Description: The measured position value is displayed here.
r25175 BO: Measured value valid


4030
-
Description: The position measured value is valid, the measurement was successful.
r25176 BI: Set incremental encoder

4030
0
An incremental encoder (=leading axis encoder) can be referenced using a positive edge. The reference
Description:
coordinate can be entered in parameter p25178.
Note: The incremental encoder can only be homed if the OFF1 enable is missing.
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 181
r25177 BI: Adjust absolute encoder

4030
0
An absolute encoder can be adjusted using a positive edge (= leading axis encoder). The reference
Description:
coordinate for the absolute encoder adjustment can be entered in parameter p25178
Note: The incremental encoder can only be homed if the OFF1 enable is missing.
p25178 Home position coordinate (abs. adjustment / set inc) [fine resolution * mm]
4030
0
This parameter defines the reference coordinate of an absolute encoder adjustment and/or the reference
Description:
coordinate, if an incremental encoder is homed.
Notes: The encoder can only be adjusted/homed if the OFF1 enable is missing.
r25179 Absolute encoder adjustment status (1 = not adjusted; 3 = adjusted)

4030
0
Description:
r25180 BO: Absolute encoder adjusted

4030
0
Description:
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 182
r25185 BI: Activate Positiontracking (speed axis)

0
Description: If an absolute encoder is used, position tracking can be activated via this parameter.
If the input is set to 1 at the time of absolute encoder adjustment, multi-turn overflows of the leading axis
encoder can be taken into account after switching on again for bearing reproduction. This should be used
above all with gear factors not equal to 2n, as otherwise there may be positional offsets after switching on
again. For correct reproduction of the actual position value, it must be ensured that the encoder is not
rotated by more than half its encoder range when switched off!
Note:
Position tracking is required if the leading axis detects the material position absolutely and a gear is used
between the leading axis and the encoder, the transmission ratio of which cannot be offset against the multi-
turn number of revolutions of the encoder as an integer. If the position of the leading axis is not relevant
after reinitialization of the drive, position tracking is not required.
This parameter is only relevant for absolute encoders.
r25186 tolerance window for positiontracking [fine resolution * mm]


0 4294967295 0
Description: Setting of the tolerance window for tracking the position of the leading axis absolute encoder.
A tolerance window (smaller than 1/2 encoder range) can be specified here, in which the encoder must be
after switching on again. If it is determined that the encoder has left it in the switched-off state, the absolute
Note:
value encoder adjustment is reset when switching on again and the encoder must be readjusted. If this input
is set to 0 at the time of absolute encoder adjustment, position tracking is inactive.
r25187 Positiontracking active

-
Description: This parameter indicates whether a position tracking is active.
r25190 BI: Acknowledge encoder fault

4030
-
This bit can be used to acknowledge a measuring wheel encoder fault that has occurred, and more
Description:
precisely with a rising edge
Dependency: r2138.7
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 183
r25191 BI: Park Encoder

-
Description: The encoder of the leading axis can be parked via this input. This deactivates the encoder.
Dependency: See also: r25192
r25192 Encoder is parked

-
Description: This parameter indicates a parked and thus inactive leading axis encoder.
p25193 Activating the use of print marks


1630
0
Description: Activation parameter to use print marks.
A parameter change is only effective after a power ON.
If the correction of the formats or guide values of the leading axis position (position output of the leading axis
Note: application to the flying saw and sheeter applications) is activated by print marks via this parameter, it is not
possible to additionally correct the format via a correction amount. With activated print marks, the correction
amount p23540 is therefore not effective.
r25194 BO: use of print marks activated

4630
-
Description: Feedback signal regarding the enable of the print mark correction in the application.
This signal is used as feedback signal to the flying saw and cross-cutter applications regarding the internal
Recommendation:
enable of the print mark sensing. It should be interconnected at these applications with p23539.
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 184
r25195 BO: Axis moves forward

4700
-
Description: Feedback signal indicating that the axis has a positive moving velocity.
r25196 BO: Axis moves backward

4700
-
Description: Feedback signal indicating that the axis has a negative moving velocity.
p25200 CI: Correction amount measuring wheel


4215
0
Description: Sets the signal source for the absolute correction value of the measuring wheel.
The absolute correction value for the measuring wheel should be interconnected here, which is output from
Recommendation:
the flying saw or cross-cutter applications in r23521.
If print mark use is activated, measuring wheel correction is not possible; the correction is then made via the
Note:
measured print marks.
r25201 CO: Actual correction absolute value measuring wheel

4215
-
Description: Displays the currently effective correction factor for the measuring wheel.
Note: A value of 1.0 indicates that no additional correction has been set.
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 185
p25205 BI: enable correction

4630
0
Description: Setting of the signal source for enabling a print mark correction compensation process.
Recommendation: Here the control bit r23009 of the flying saw or cross cutter applications must be connected.
Note: For the detection of print marks, the use of print marks must be activated via p25193 and the release signal
of the flying saw or cross cutter applications must be applied to p25810.
r25211 BO: Pint mark correction selected

4630
-
Description: Feedback about the selection of the print mark correction.

Note: see also: p25193, r25194, p25202
r25230 CO: Position leading value leading axis application

1610
-
Description: Displays the position leading value of the leading axis application.
r25231 CO: Velocity leading value leading axis application

4610
-
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 186
r25232 CO: Correction value by printmark correction

4610
-
Description: Output of the correction value for the format length based on the last print mark correction.
r25235 BO: Offset caused by print mark correction is compensated

4630
-
Description: Feedback signal about the currently executed offset compensation.
r25236 BO: Offset caused by print mark correction compensated


4630
-
Description: Feedback signal that the offset has been compensated.
r25240 BO: Reset command accepted

Data type: Dynamic index: - Function diagram: -
-
Description: Reset signal indicating that the reset command accepted for the position of the leading axis.
Recommendation: This signal must be interconnected with p24930 of the cross-cutter application.
r25800 CI: Print mark coordinate

Data type: Dynamic index: - Function diagram: -
-3.40282E+43 3.40282E+43 -
Description: Setting value for the print mark coordinate when using the print mark correction on the following axis side.
Note: A detailed description of the configuration is provided in Chapter, Print mark correction
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 187
p25810 BI: Enable print mark sensing

4630
0
Description: Setting the signal source for enabling print mark detection.
The release of print mark detection by the flying saw or cross cutter (r23512) applications must be
Recommendation:
interconnected at this parameter.
The print mark correction is only activated if it is also enabled via p25193.
Note: No print mark correction is possible during active flying homing.
p25815 CI: lower output cam for position actual value [mm]
4630
0
Description: Setting the signal source for the lower cam position of the print mark correction
Here the setpoint of the flying saw or cross cutter applications for the lower cam of the print mark detection
Recommendation:
must be interconnected using r23605.
p25816 CI: Upper output cam for position actual value [mm]
4630
0
Description: Setting the signal source for the upper cam position of the print mark correction
Here the setpoint of the flying saw or cross cutter applications for the lower cam of the print mark detection
Recommendation:
p25817 CI: Switching hysteresis of the output cam [mm]

4630
0
Description: Setting of the signal source for the hysteresis of the enable cam of the print mark detection.
Here the setpoint of the flying saw or cross cutter applications for the upper cam of the print mark detection
Recommendation:
Linear flying saw

Entry ID: 109477745, V5.1, 06/2018 188
p25820 CI: Velocity for compensating motion print mark correction

4630
0
Description: Sets the signal source for the velocity of the compensating motion for the print mark correction.
p25821 CI: Acceleration for compensating motion print mark correction

4630
0
Description: Sets the signal source for the acceleration of the compensating motion for the print mark correction.
p25822 CI: Jerk for compensating motion print mark correction


4630
0
Description: Sets the signal source for the jerk of the compensating motion for the print mark correction.
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7.4 Runtime groups

Different utilization levels of the Control Unit can apply depending on the
configuration of the drive device and depending on the activated runtime groups of
the application.
CAUTION As in the preassignment (see Table 7-1) the runtime groups should be
inserted in the time slices of the basic system. Only then is it guaranteed
that the data remain consistent from a time perspective.
The controller (sequencer) can be calculated in any slower sampling time.
DCC chart flying saw

Table 7-1
Runtime group Setting
Synchronism „BEFORE standard technology
controller“
Control_Unit Recommended, „T = 2 * r21003“
Measuring_Wheel „BEFORE basic positioner“
DCC chart speed leading axis

Table 7-2
Runtime group Setting
speedleadingaxis „BEFORE basic positioner“
Control_Unit Recommended, „T = 2 * r21003“
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7.5 Notes on computation time and memory load levels

7.5.1 Computation time load
Depending on the sampling times that have been set for the internal closed-loop
control loops, different computation time load levels and maximum quantity
structures are obtained. The values listed in the following table are applicable for
the Table 7-1 recommended values when using firmware version V4.8.0 on a
CU320-2. The values are applicable for the servo control mode!
DCC chart flying saw
Table 7-3
Runtime group Setting Computation time load
Synchronism „BEFORE standard technology 14.4%
controller“
Control Unit Recommended, „T = 2 * 1.7%
r21003“
Leadingaxis_measuringwheel „BEFORE basic positioner“ 5.9%
DCC chart leading axis

Table 7-4
Runtime group Setting Computation time load

Leading axis „BEFORE basic positioner“ 9.2%
Virtual_master „BEFORE basic positioner“ 1.9%
Control Unit Recommended, „T = 2 * r21003“ 0.5%
7.5.2 Memory load
The DCC chart for the flying saw has 526 blocks including measuring wheel
function. The DCC chart for the speed leading axis has 99 blocks.
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7.6 Faults and alarms

F51050 Following error exceeded
Drive object: SERVO, VECTOR
Reaction: OFF2
Acknowledgment: IMMEDIATELY
Cause: The permissible following error was exceeded when traveling or at standstill. Interpret the fault value as
decimal: Following error actual value when an error is initiated.
Remedy Check the settings of the following error monitoring. Check the mechanical system to ensure that it is
completely free to move. Check the controller settings.
F51051 Block fault active

Reaction: NONE
Acknowledgment: NONE
Cause: A block of the synchronous operation application signals a block fault.
Remedy Check the parameterization of the mechanical system. Carry out a POWER ON. Contact application
support 192ort occurs again.
F51052 Angle mechanical configuration incorrectly specified

Reaction: NONE
Cause: Application mode “Diagonal slides” (p21998 = 1) is selected and the mechanical angle in parameter
p22022 lies outside the limits extending from 0° up to 89°.
Remedy Check p22022 and set so that it is correct. The angle must lie between 0° and 89°.
F51054 Incorrect fine resolution

Reaction: NONE
Cause: The fine resolution is not valid in the application.
Remedy Check parameter p22004. Only values from 1-6 are valid.
F51055 LU per load revolution is zero

Reaction: NONE
Cause: The specified LU per revolution is not valid in the application.
Remedy Check the interconnection of parameter p21604. This must be connected with r2524 of the own DO. Also
check parameter r2506.
F51057 format length smaller than synchronous length – cut not possible
Reaction: NONE
Cause: The format length is smaller than the sum of synchronous length and the double acceleration range.
Remedy Set up the format length (p22000) or set down the synchronous length (p22012) and/or acceleration range
(p22011), so that:
synchronous length + 2 * acceleration range < format length
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A51060 Print mark correction not activated

Reaction: NONE
Cause: Print mark correction on the saw drive was enabled. However, print mark correction was not activated on
the leading drive.
Remedy Activate the general use of print marks on the leading drive in parameter p21979. This is an initialization
parameter, which only becomes active after a CU reset/download.
A51062 An initialization parameter has been changed

Reaction: NONE
Cause: Parameter p21998 or p21999 was changed in operation.
Remedy A change to parameter p21998 or p21999 only becomes active after a CU reset/download.
A51065 Axis is not homed

Reaction: NONE
Cause: The axis has still not been homed.
Remedy Incremental encoder: Perform a homing operation.
Absolute encoder: 1) Adjust the absolute encoder.

2) Ensure that p24929 is interconnected with r2684.11 of the own Dos.
A51066 selected cutting mode is not possible

Reaction: NONE
Cause: When the mode “unspecific format” (p21999 = 1) is selected, the only possible cutting mode is “single cut
immediately”.
Remedy Select the cutting mode “single cut immediately” (p23005) or deactivate the mode “unspecific format”
(p21999 = 0).
A51067 Parameter for LU per load revolution could not be read

Reaction: NONE
Cause: When the drive is disabled parameter p2503 or p2506 is acyclically read from the drive. The reading was
not successful.
Remedy Check the interconnection at parameter p21603. Parameter r46.17 needs to be interconnected here.
Switch off the drive and check whether the warning was acknowledged.
A51068 Warning format length not reached / cut missed

Reaction: NONE
Acknowledgment: The warning gets acknowledged automatically when two successful cuts were done after another.
Cause: The material reached a new format before the saw axis was back in starting position and ready for the
next cut. Due to the dynamic settings or axis control the axis couldn't do the next cut. To perform cuts the
saw drive always needs to reach its starting position before the next format.
Remedy The following adjustments can be done:
- Increase the saw's dynamics for the positioning motion (see p23709 ff.).
- Decrease the material velocity (feed velocity of the line).
- Check whether the knife / the saw was back on top in time and the drive is able to position back
immediately after the cut.
- In case the bit "Only return on command" is activated, ensure that the command for the manual
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positioning back was given in time.
A51069 Warning in position evaluation of measuring wheel / speed leading axis

Reaction: NONE
Cause: The fault cause is specified by the message value.
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8 Appendix
8 Appendix
8.1 Application Support
Siemens AG
Digital Factory Division
Factory Automation
Production Machines
DF FA PMA APC
Frauenauracher Str. 80
91056 Erlangen, Germany
mailto: tech.team.motioncontrol@siemens.com
8.2 Links and Literature

Table 8-1
No. Topic
\1\ Siemens Industry Online Support
https://support.industry.siemens.com
\2\ Link to this entry page of this application example
https://support.industry.siemens.com/cs/ww/en/109477746
\3\ Download page of the DCB-Extension libraries
\4\ Download page of the LMCSINA library
\5\ Download page of LAcycCom library
8.3 History
Table 8-2
Version Date Revision
V1.0 04/2015 First Edition
V1.10 09/2015 changes in document structure, bug fixes, additional control
and status parameters for PLC interface
V1.11 10/2015 Bug fixing regarding homing procedure
V1.2 12/2015 Bug fixing regarding reading LU per load revolution
V1.21 12/2015 Bug fixing regarding F51057 – double accelerating length is
recognized
Bug fixing regarding encoder type – p2503 is read in case of
linear encoder
V1.22 01/2016 Bug fixing regarding dead time compensation (modulo
addition)
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8 Appendix

Test mode possible without any interconnected leading axis
Edge identification absolute encoder adjustment
Bug fixing regarding set value to leading axis (including
offset from dead time compensation)
Smoothing for setpoint velocity implemented
V1.23 09/2016 Bug fixing regarding software limit switches (correction of
stop distance calculation in combination with GMC library
3.2)
V2.0 07/2017 Adaption to FW 4.8 and its changed position controller
interface:
 Divided position and velocity into intergral and fractional
part
 Speed precontrol is realized by the basic system
 Following error monitoring is realized by the basic
system
Changes of the flying saw functionality:
 Mode for creating gap is realized as offset in
synchronous operation. Thus the saw can stay in
synchronism after creating gap.
 Deletion of mode: „Create gap at the end of
synchronous length“
The DCC chart Measuring Wheel was integrated to the DCC
chart “FlyingSaw”.
All blocks have been added to a new execution group
“leadingaxis_measuringwheel”. The position actual value is
now calculated by a new DCB Extension block. By that the
usage of a CU310-2 is possible, if a measuring wheel as
leading axis will be used.
The DCC chart “MeasuringWheel” has been renamed to
“Speed Leading Axis”. A DCC block for the position actual
value preparation has beed added. Therefore the position
controller of speed controlled axis doesn’t have to be
activated.
A projectassistant (Excel Tool) is added for a guided, easy

commissioning of the application. A classic commissioning
still also possible.
V2.0.1 09/2017 The DCC chart “LeadingAxis”, for the usage of position
controlled leading axis, is supported again.
Projectassistant V1.1: Supports now the postion controlled

leading axis
V5.1 01/2018 Warning A51068 was implemented for the case that a cut
was missed.
Bug fix regarding the use of measuring wheel correction on

measuring wheel and speed leading axis (caused jumps at
saw axis when changing the format length on the fly).
Locking of immediate cut operations in case the axis is not

back at starting position.
Improvement in waiting function when knife is still down after

cut or automatic positioning back was disabled by the user.
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8 Appendix

"Autarkic cutting" was implemented. By that it is possible to
switch to a virtual leading value during cut.
Position controlled leading axes are not supported in the

standard application any longer.
8.4 Upgrade information

Upgrading the DCB Extension Library
Future versions of the DCB-Extension libraries will be compatible to the existing
version. For using libraries with versions higher than the versions mentioned in this
documentation, please consider the instructions in the libraries documentation.
Upgrading the library version requires a new compilation of the DCC plan. Make
sure that the parameterizations you have made are copied to the chart sources
either by reading the current project from the drive unit and saving it or by
transferring the offline parameter values to the chart in the DCC chart under
"Options"  "Read back BICOs and parameters":
Figure 8-1
Upgrading the application version

The following procedure is recommended for upgrading an application version:
 Check in the history of the application whether there was a shift in the
parameter range between the old and the new version - if this is the case, the
upgrade can only be done manually by reparameterization. If there was no
shift, the upgrade can be simplified as follows:
 Create a backup copy of your project in order to be able to check parameter
values later.
 In the Starter commissioning tool, open the expert list of the drive with the
application to be upgraded
 Go to parameter r21500 and mark it by clicking
 Scroll to the last parameter of the application and mark it while holding down
the shift key to select all existing DCC parameters
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8 Appendix
Right-click on the highlighted parameters and select "Save as executable script

at the source object"
Figure 8-2
Select a suitable name in the following input mask and save the script
 Go to the "Diagnostics" of the drive object via the project navigator and select
the sub-item "Interconnections" there. Here you will find the tabs "Binector
output (BO)" and "Connector output (CO)". Select the option "Optimize view" to
see only interconnected parameter outputs.
 Note of the application specific interconnections, these start with the parameter
number r21500. You do not have to write down the values from "Binector input"
and "Connector input" because they are already stored in the script.
 Delete the old version DCC plan and import the new version as described in
the documentation.
 Compile the new DCC plan before proceeding
 Execute the previously created script with the parameter setting values of the
old application. The output window displays errors, warnings, and information.
Deselecting "Information" will display any errors and warnings that have
occurred, typically parameters that are no longer necessary in the new version
and thus no longer available. Check the displayed errors and warnings in this
regard.
 Restore the previously noted BiCo interconnections between the application
and other drive objects via existing commissioning scripts or by setting in the
expert list.
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Entry ID: 109477745, V5.1, 06/2018 198

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Flying saw with DCB

Warranty and liability

(“wesentliche Vertragspflichten”). The damages for a breach of a substantial

Linear flying saw

3.2.11 Cutting operating modes .................................................................... 16

Linear flying saw

4.4.7 Executing the interconnection script .................................................. 43

Linear flying saw

Upgrading the application version .................................................... 197

Linear flying saw

Schematic of the applications that can be implemented

Mode 1: Flying saws with parallel slides

Linear flying saw

Mode 2: Flying saws with diagonal slides

Description of the application task

Linear flying saw

Measuring Drive line-up with

Linear flying saw

 To control the saw drive/raise or lower the knife

Linear flying saw

2.2 Hardware and software components

In Case of a measuring wheel as leading axis:

SINAMICS S120 drive line-up with CU310-2 or

Block library for extended mathematical This library should be installed in

Linear flying saw

Linear flying saw

3.1.2 Special features of diagonal slides

Linear flying saw

Light barrier clearance

Linear flying saw

3.2 Description of the core functionality

Encoder evaluation functions

3.2.2 Master value emulation of the material

Position value flying saw

Linear flying saw

3.2.3 Real leading axis in speed or torque control as leading value

3.2.4 Measuring wheel as leading value

3.2.5 Leading value simulation

An internal simulation setpoint is available in the application to be able to test the

3.2.6 Autarkic cutting

3.2.7 Measuring wheel correction

Linear flying saw

3.2.8 Mode for non-specified format length

3.2.9 Creating a gap

3.2.10 Clamping function

torque limit can be varied at the same time.

3.2.11 Cutting operating modes

Linear flying saw

3.2.12 Software limit switch

3.2.13 Hardware limit switch

3.2.14 Traversing to maintenance position

3.2.16 Moving to starting position

3.2.17 Print mark correction

In synchronous applications, frequently the position between two axes is not

Linear flying saw

 Slip between the axis and product

3.2.18 Flying homing

3.2.20 Dead time compensation

Linear flying saw

3.2.21 Speed precontrol

3.2.22 Following error monitoring, position monitoring and standstill

Linear flying saw