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    Dacta fam THERM PPR PIPES AND FITTINGS Technical Guide 4 oe SWRAS | S!C pvew Hepworth Dacta Terms of Use fs] THERM Allinformation is correct at the time of going to press. However, we reserve the right o alter, amend or update any product, system and services described in this brochure. We accept no responsibilty for the wrong interpretation of statements made, © Copyright Hepworth PME LLC This document contains confidential and proprietary information, Reproduction or disclosure of any partis only allowed with written authorization by Hepworth PME LLC, Allrights are vested at Hepworth PME LLC www. hepworth.ae Dacta Table of content ds THERM Section Page Introduction 4 Field of Application 5 Dacta Therm Solid PP-R pipes 6 Dacta Therm fiberglass reinforced PP-R pipes 7 Chemical Resistance 9-15 Pressure loss 16-19 Testing of Dacta Therm PP-R pipes and fittings 20 Service life 24 Dacta Therm Pipes 22 Dacta Therm Fittings & Accessories 23-30 Welding & Installation Guidelines 31-32 Linear expansion 33-37 Installation in shaft 38 Assembly 39 Storage & Transport 40-41 Certificates 42-45 Como Pex 46-60 www.hepworth.ae Dacta Introduction Ma THERM Hepworth manufactures and distributes a wide range of innovative and sustainable piping systems for diverse applications, such as buildings, utlties, infrastructure, industrial, irigation and agriculture, Over the last 40 years it has provided dependable solutions to government agencies, commercial, residential, industrial and educational institutions of all sizes within the Middle East and Africa region Hepworth has two major manufacturing sites in the UAE, one in Qatar and another in Oman. Itfurther trades internationally through a wide network of authorized distributors. Today, the company is established as a leading manufacturer and supplier of piping systems and, despite a constantly changing worl, it remains focused on its customers, providing innovative and sustainable solutions. Hepworth is part of Groen Coast Enterprise, a private family business with a rich business history spanning 40+ years. {As part o its strategy to grow its products portlio, the company recently launched its own brand under the namo of acta, a locally-manutactured range of Dacta Drainage, solvent weld uPVC above ground drainage system and Dacta Therm (PPR piping system) to cater tothe civil and building construction sectors. The new range of Dacta products is synonymous with quality and availabilty and allows the company to be present throughout all segments of the bulding materials industry DACTA Therm (PP-R) is suitable for use in central cooling systems and is ideal for transporting both hot and cold water in a variety of building systems as well as industrial and marine applications. The system features high temperature and pressure resistance while being hygienically safe and eligible for use in potable water applications. PPR Pipes and Fitting www. hepworth.ae Dacta Fields of Application sa THERM Standard PP-R Pipe Fiberglass Reinforced Pipe Systems Systems Plumbing Applications Plumbing installations v Mobile System Plumbing v v Heating and Cooling Systems Boiler Replacement x v Mobile System Heating v v Underioor Heating x x Mobile System Clean Water ¥ v lima System x x Drinking Wator Network Applications Drinking Water Network v v “Exterior Application x x Solar Collector x x Swimming Pool System v Industrial Clean Water System v * Dacta Therm can be used for exterior applications after insulation Tabi 10 www. hepworth.ae Dacta Therm Solid PP-R pipes Dacta ME THERM Raw material: PP-R. Diameter: 20 mm - 160 mm Pressure rating (PN): PN 20 Standard Dimension Ratio (SDR) DAS Standards: DVGW W544, ISO 15874-1, ISO 188742, 180 18874-3, DIN 8077, DIN 8078 Service life: 50 years Color: green Temperature of operating media: °C - 70°C ‘Operation & installation temperature: 5°C - 45°C Pipe length: 4m Connections: Fusion wolding Coefficient of thermal expansion: 0.15mmimk Coefficient of thermal conduetivity: 0.24wimk Application Areas + Plumbing installations + Mobile System Plumbing + Mobile System Heating + Mobile System Clean Water + Drinking water network Swimming pool systems + Industrial clean water systems www. hepworth.ae Dacta Therm fiberglass reinforced PP-R pipes Dacta (a THERM Figu02) Raw material: PP-R Diameter: 20 mm - 160. mm Prossure rating (PN): PN 20 Standard Dimension Ratio (SDR): SDR 6 Standards: DIN 8077/78 Service lite: 50 years Color: green ‘Temperature of operating media: 5°C - 95°C Operation & installation temperature: 5°C - 45°C Pipe length: 4m Connections: Fusion welding Coefficient of thermal expansion: 0.035mmimk Coefficient of thermal conductivity: 1. 1owimk Fr tne Application Areas + Plumbing installations + Mobile System Plumbing + Boiler replacement + Mobile Systern Heating + Mobile System Clean Water + Drinking water network + Swimming pool systems + Industrial clean water systems www.hepworth.ae Dacta Therm has 2 types of PP-R pipes Dacta ME THERM Diameter Pressure Nominal (PN) Standard Service Life (See Table 5) Colour Working Liquid Temperature Operation & Installation Temperature “Pipe Length. Impact Strength Application Class Density Connections Structure Coefficient of Thermal Expansion Coefficient of Thermal Conductivity Product Qu: ity Standard PP-R Pipe Systems Fiberglass Reinforced Pipe Systems. AS A 200-1600 PN20 DVGW Ws44, ISO 18874-1, ISO 15874-2, 180 1874-3, DIN 8077, DIN 8078 50 Yoars Green 5° - 70°C °C - 45°C 4m EN 15874 AClass 1.2.5 0,08 griema Fusion welding 1 Layer PP-R, 0,15mmimk 0,24wimk. Raw Material: (PP-R) 200-1800 PN20 DIN 077/78 50 Yoars Green 5°C + 95°C 5°C- 45°C 4m DIN 2078 AClass 1,25 0,98 griema Fusion welding 3 Layer PP-R/ GF /PP-R “-Glassiber Reinforced Formula 0,035mm/mk 1 t0Wimk *Diflerant lengths are available for special orders. *Dillrent colours are available for special orders. www. hepworth.ae Table20 Chemical Resistance Dacta fa THERM ‘The table in this document summarizes the data given in a number of polypropylene chemical resistance tables ccur- rently in use in various countries, derived from both practical experience and test results. Source: ISO/TR 10358 ‘The table contains an evaluation ofthe chemicalresistance to a number of fluids judged to be elther aggressive or not towards polypropylene, This evaluation is based ‘on values obtained by immersion of polypropylene test specimens in the fluid concerned at 20, 60 and 100°C. land atmospheric pressure, followed in certain cases by the tensile characteristics. Definitions,symbols and abbreviations The criteria of classifications, definitions, symbols and abbreviations adopted in this document are as follows: S = Satisfactory ‘The chemical resistance of polypropylene exposed to the action of a fluid is classified as “satisfactory” when the test results are acknowledged to be “satisfactory” by the ma: jorty ofthe countries participating in the evaluation L= Limited ‘The chemical resistance of polypropylene exposed to the action of a fluid is classified as ‘limited’ when the test results are acknowledged to be “limited” by the majority ‘of the countries participating in the evaluation, Also classified as “imited” is the resistance to the action ‘of chemical fluids for which judgements "S" and "NS" or “L' are pronounced to an equal extent. NS = Not s: factory ‘The chemical resistance of polypropylene exposed to the action ofa fluid is classified as “not satisfactory" when the test results are acknowledged to be “not satisfactory" by the majority ofthe countries participating in the evaluation. Also classified as "not satisfactory” are materials for which judgement"L" and"NS" are pronounced oan equal extent Sat.sol Saturated aqueous solution, prepared at 20% ‘Sol Aqueous solution at a concentration higher than 10 % but not saturated Dil.so! Dilute aqueous solution at a concentration equal to or lower than 10 % Work.sol Aqueous solution having the usual concentration for industrial use Solution concentrations reported in the text are expressed as a percentage by mass. The aqueous solutions of slightly soluble chemicals are considered, as far as chemical action towards polypropylene is concerned, as saturated solutions. In general, common chemical names are used in this document Tho table serves as a first guideline for users of polypropylene. Ifa chemical compound is not o be found or if there is an uncertainty regarding the chemical resistance in an application, please contact Technical Department for advice and recommendations on testing. www. hepworth.ae Chemical resistance table for polypropylene Dacta ME THERM Chemical resistance of polypropylene, not subjected to mechanical stress, for various media at 20, 60 & 100°C Chemical or Product Acetic acid Acetic acid Acetic acid, glacial ‘celle anhydride Acetone ‘Aceptophenone Acrylonitrile aie ‘Ally alcoho! Almond oll ‘Alum ‘Ammonia, aqueous ry 928 liu ‘Ammonium acetal ‘Ammonium chiotide ‘Ammonium fluid ‘Ammonium hydrogen carbonate ‘Ammonium metaphosphates ‘Ammonium nitrate ‘Ammonium persulphate ‘Ammonium phosphate ‘Ammonium sulphate ‘Ammonium sulphide ‘Amyl acetate ‘Amyl alcohol Aniline Apple julce Aqua re Barium bromide Barium carbonate Barium chloride Barium hydroxide Barium sulphide Beer Benzene Benzole acld Benzyl alcohol Borax Borie acid Boron triiworide Bormine, gas Bromine, liquid Concentration Upto 40% 50% > 96% 100% 100% 100% 100% 100% Sol Sat. sol 100% 100% Sat. sol Sat. sol Upto 20% Sat, sol Sat, sol Sat. sol Sat. sol Sat. sol Sat. sol Sal. sol 100% 100% 100% HeWHNos = an ‘Sat sol Sat. sol Sat. sol Sat. sol Sat. col 100% ‘Sat, sol 100% Sol Sat. sol Sat. sol 100% www hepworth.ae Ns Ns ‘Temperature’ C 0 Ns. Ns NS NS 100 u Ns. Ns NS Ns NS Taal 3.0 Chemical resistance Dacta table for polypropylene fama] THERM Chemical o Product Concentration Temperature* ¢ 20 109 Butane, gs 100% 8 _ Bromine, quid 100% Ns NS NS Butane, ge 100% S . Butanol 100% s L Butylacetate 100% L Ns NS Buty veo! 100% s _ Buty! phenols Sat ol s a Buty phthalate 100% s Looe Callum carbonate Sat ol s ss Calcum chorate. Sat sot s $s Caleium cloride Sat sol s ss Cale hydroxide Sat sol s ss Calcium hypoehore sol s - camphor ot Ns NS NS. Caboncoxie, dy 93s 8 - Carbon doxie, wet gas 5 : Carbon dsuphide 100% s NS NS Carbon monoxii, pas s $s Carbon tetrachloride 100% Ns NS NS. Castor ll 100% s s- Caustic soda Upto 50% s Look Chlorine, aqueous Sa, sl s Le Chlorine, dry gas 100% Ns NS NS Chlorine uid 100% Ns NS NS Chioraceti acl sol 8 Chloroethanol 100% 8 : Chloroform 100% L NS NS Chlorosuphonie aed 100% Ns Ns NS {chrome alm sol s s- Chrome act Upto 40% s LNs Civic acd Sat ol s ss Coconut ol s - ‘copper (chloride Sat sl s s Copper trate Sat sl s ss Copper) Sat sl s s ‘como s L Cottonseed ol s s Crosot Greator than 90% 8 - Cyelohexane 5 - (yelonexanot s Lo Cyclohexanone L Ns NS Decatn (deeahyéronaphthalene) 100% NS NS NS. Dextin sol s - Dextrose sol s $ Dibuty ph 100% s xs Dichloroscetie acl 100% L - Dichioroethylne (A and B) 100% L Tabi 3 www.hepworth.ae Chemical resistance Dacta table for polypropylene fmm THERM chemical or Product Concentration Temperature’ ¢ 20 100 Diethanolamine 100% s - - Diethyl ether 100 s L - Diethyene lyeo| 100% s s - Dighycole acid Sat ol s - - Diisoocty! 100% s L : Dimaty\ amine, gas 5 : . Dimathy! formamide 100% s 5 : Dioetyl phthalate 100% L L - Dioxane 100% L L - Distled water 100% s s $ Ethanolamine 100% $ - - Ethyl acetate 100% L Ns ns Ethyl alcohol Up to 95% s 8 s Eyl chloride, gas Ns Ns Ns Ethylene chloride (mono and d) L L . Ethyl ether s L - Ethylene glycol s s s Ferre chloride Sat ol s s s Formaldehyde 40% 5 - - Formic add 10% 8 L Formic ald 5% 8 Ns Ns Form acl, anbydrous 400% 8 Fructose sol 8 Frultjulee $ Gasoline, petrol aliphatic hydrocarbons) xs. NS Ns Gelaine s - Glucose 20% 8 Giyoerne 100% s 8 ‘yeoi acid 30% 5 - - Heptane 100% L Ns Ns exane 100% $ L - Hydrobromi ald Upto 48% $ L Ne Hydrochiore acid Upi0 20% s 8 Hydrochiore acid 0% s L Hydrochloric acid From 35 to 96% s - - Hydro acid Dil sl 5 - . Hiydrofuoi acid 0% 5 - . Hydrogen 100% s - . Hydrogen ehiorde, dry gas 400% s s - Hydrogen peroxde Upie10% s - - Hydrogen peroxide Upto 0% s - Hydrogen sulphide, dry gos 100% s - lene in alcohol s - - Isoctne 100% L Ns NS roti 32 www hepworth.ae Chemical resistance Dacta table for polypropylene a THERM chemical or Product Concentration Temperature® ¢ 20 eo 10 Isopropy alcohol 100% 8 s twopropy ether 100% - . Late aid Upto 80% 8 s - Lanotne s L - Linseed ol s s 8 Mogrecian carbonate Sat sal s s $ Manneshun chloride Sat sal s s - Magnesium hydroxide Sal sol s s - Magnesium suiphate Sal so s s : Mall acid Sat sl s s : Mercury i) eoride Sat sol s s - Mercury (I cyanide Sat sol s s - Mercury () nitrate sol s 8 - merry 100% s s - Matinyl acetate 100% s s : Methyl alcoho! we s L L Mathy amine Uptose% s - : Methyl bromide 100% Ns Ne Ns Methyl ethyl ketone 100% s - - Methylene chloride 100% L xe Ne ik s $ s Monochloracetc acd 285% s - Naphtha s xs ns kel eloride Sat sl s s - Nickel nitrate Sat sl s s : Nickel sulphate Sat sol 8 5 : Nie acta Upto0% s xs Ns Nii acid From 40 10 50% L xs Ns Nive ac tung (with nitogen owe) Ns Ns Ns Nirobenzene 100% s L ole acid 100% s L - ‘leum (sulphur ci wth 60% of $00) s \ - olive ol s s \ Oral cid Sat sot 8 L Ns ‘mye, pus 5 : : Parattin oi 185) s L Ns Peanut ol s s - Peppermint oll s : - Perehlore ald en s - Petroleum ether (groin) \ t - Phenol 5% s s - Phenol 0% 5 - . Phosphine, gas 8 s : Phosphoric acid Upto 85% s s 8 Phosphorus oxychloride 100% L - . Pree cl Sat sl s . - Tale 33 www.hepworth.ae Chemical resistance table Dacta for polypropylene fm] THERM Chemical or Product Concentration ‘Temperature’ (60 100 Potassium blearbonate Sat ol ss 8 Potassium borate Sa. sl ss - Potassium bromate Upto 10% ss . Potassium bom Sat. sl ss Potassium carbona Sat. sl ss Potassium chlorate Sat. sol ss Potassium chovte Sat. sl s s Potassium chromate Sat ol s s Potasstum cyanide sol s - Potassium dichromate Sat sol s s 8 Potassium feriyanide Sat sol s s - Potassium fuoride Sa. sl s s - Potassium hydroxide Upto 50% s s s Potassium iodide Sat. sol s - - Potassium nitrate Sat. sl s 8 - Potassium perchlorate 10% s s - Potassium permanganate (en) 90% s - - Potassium persuiphate Sat sol s 3 - Potassium sulphate Sal sol s . Propane, gas 100% 8 - - Propionic acid >50% s - - Pyraine 400% L . Seawater ss s Silicon of s8 s Silver arate Sa. sl ss L Sodium acetate Sa. sl ss 5 Sodium benzo 35% s \ - Sodium bicarbonate Sat. sl 3s. 8 8 Sodium carbonate Up 0 50% ss L Sodium chlorate Sa. sl ss - Sodium chloride Sat. sol ss - Sodium ehorte 2% s L NS Sodium chert 20% s L NS Sodium eichromate Sa. sol ss Sodlum hydrogen carbonate Sat sol ss Sodium hydrogen sulphate Sat sol ss - Sodium hydrogen suphite Sat sol 8 - . Sodium hydroxide 1% ss s Sodium hydroxide From 10 060% ss s Sodium hydrogen sulphite Sat sol s - . Sodium hyaroxie 1% 58 8 Sodium hydroxide From 10%0 69% ss s Sodium typochorite o% ss - Sodium hypochiorte 10% 15% s - - Sodium hypachion 20% s L - Sodium metaphosphate Sal s - . sabes www hepworth.ae Chemical resistance Dacta table for polypropylene i THERM Chemical or Product Concentration Temperature’ ¢ 20 so 100 Sodium nitrate sat 01 s s - Sodium perborate Sat. sol s s - Solum phosphate (eutra s s 8 Sodium scate sa 8 5 . Sodium sulphate Sat. sol s 5 : Sodium sulphide Sat. sol 8 - : Sodium suphite 40% s 8 8 ‘Sodlum thiosuiphate (hype) Sat. sol $ - - Soybean ol $ L - succinic Sat ol s s - Sulphuric aid Upto 10% s s s Sulphuric doxie, dry or wet 100% 8 8 . Sulphur acid From 101080% s 5 : Sulphuric acid 50% s L L Sulphuric aia 6% s L Ns Sulphurle aia 98% L Ns Ns Sulphurous acid Upto30% s - - Tartar acid Sat ol s s - Tetranydrotaran 100% L ns Ns 100% Ns Ns NS Thiophene 100% s L - Tin(v) chore Sal s s : Tin (chloride Sat sl s s : Toluene 100 % L Ns Ns THehloroseae acid Uptos0% s s - Tichioroethylene 100% Ns Ns xs sa s - - Turpentine Ns Ns Ns Urea Sat sol $ s - Vinegar s $ Water brackish, mineral, potable s s s Whiskey s s - Wines $ s : ylene 100% NS Ns Ns Yeast sa s $ $ Zine ehoride Sat sol 8 5 . Zine sulphate Sat. sl s s : ‘This data is based on multiple sources. You are required to carry out the appropriate tests to ensure the suitability and safety of the products for the envisaged use in accordance with all applicable regulations. www.hepworth.ae Dacta i Pressure loss fam THERM . (ane . Samm o ann o 66mm > 2anm aol 40 g wwew.hepworth.ae Dacta i Pressure loss dam THERM : orm : on . 105mm o 266mm o sane o 200m Tabb 4.1 www .hepworth.ae Dacta i Pressure loss fam] THERM www hepworth.ae Dacta Pressure loss pam THERM . 209mm . 24m . 28700 o 820m o saz o 10681 www.hepworth.ae Dacta ME THERM Testing of Dacta Therm PP-R pipes and fittings Testing of Dacta Therm PP-R pipes and fittings a. Density Test: According to ISO 1183 standard, the density is determined by weighing the material ‘This value is 0.9 gles for PP-Fi material b. Melt Flow Index (MFI): a measure of the ease of flow of the melt of a thermoplastic polymer. It is. defined as the mass of polymer, in grams, flowing in ten minutes through a capillary of a specific diameter and length by a pressure applied via prescribed alternative gravimetric weights for alternative prescribed temperatures, The method is described in ISO 1133. The average value for PP-R is upto 0.60 gr!10 min. e. Charpy Impact Test: also known as the Charpy V-notch test, is a standardized high strainrata test Which deter- mines the amount of energy absorbed by a material during fracture. This absorbed energy is a measure of a given materials notch toughness and acts as a tool to study temperature dependent ductile-britle transition. ISO 9854 specifies a method for determining the Charpy impact strength of the product. 4. Longitudinal Reversion: This testis standardized in EN ISO 2505, which specifies a method for determin- ing the longitudinal reversion of thermoplastics pipes, to be carried out in either a liquid or in ait. The pipe is left in the oven for a certain period of time and then removed. The height and diameter variation is calculated after cooling. Accarding to the standards EN 15874 and DIN 8078, this value must not be greater than 3% Inlength and 2% in diameter. Pressure Test: The internal pressure test is standardized in ISO 1167. “Thermoplastic pipes for the conveyance of fluids - Resistance to internal pros- sure - Test method’. The test specifies a method for determination of the resistance to constant intemal pressure at constant temperature, Hydrostaticinternal pressure tests are carried out in different pressure values at 20 °C 95 °C for 22 hours, 165 hours and 1000 hours intervals. During this time, the pipes ‘should not burst. In addition to raw materials used in the pressure specified in the standard temperature of 110 °C 8760 hours (one year) are tested. This test ‘can guarantee the material ite of 50 years, Homogeneity Test: This testis standardized in EN 180 13949 which is the method for the assessment of the degree of pigment dispersion in polyolefin pipes, fittings and compounds. The pipe cross-section taken from the surface microns is examined under the microscope to determine whether or not structural deterioration or gaps of non-homogeneous structure exist. www hepworth.ae Service life Dacta (a THERM ‘The expected service life of Dacta Therm is more than 50 years Using Dacta Therm for heating applications. within the pressure and temperature conditions given’ in the "Working pressure" tables will yield at least the projected service Iie. 10 osc ore osc. www.hepworth.ae Cold Water Sewvieo year) Safety Factor: 1.5 Nominal Pressure N20 Work pressure (bar) 362 331 328 312 30,4 29.6 299 28,3 278 28,7 149 135 136 107 10.2 131 120 118 99 85 109 26 80 64 77 52 43 Tables Dacta Dacta Therm Pipes i THERM Sol Pipes PP-R-80 SDR 6 PN 20 Pipes Manufactured DIN 8077/78 & ISO 15874.2 accordance to Nominal outside diameter (dn) | Ovaity | yinimum — Maximum = WT/ mtr A¥9INFeM! Packing Size Min (dn) Max (dn) "Aoweg™ WT (mm) WT (mm) (Kg/mtr) Plamen Unit 20 20 203 12 34 40 oar 12.75 100 25 25 253 12 42 49 0.266 16.05 400 32 32 223 13 54 62 0.434 20.55 40 40 40 40.4 14 67 76 oer 25.90 40 50 50 505 14 83 94 1.080 92.55 20 63 63 636 16 10.5 118 1.850 41.00 20 75 75 787 16 125 1490 2.340 48.85 20 90 90 90.9) 18 180 167 3.360 58.75 12 to 10 stto 22 183 20.4 5.010 71.75 8 1251251282 25 208 234 6.470 81.70 8 14040181. 28 233 259 8.120 91.45 4 160 160 161.5 32 26.6 295 10,600 104.65 4 SDR7.4 PN 16 Nominal outside diameter (dn) Minimum Maximum WT/Mtr_— Packing Size Min (dn) Max (dn) WT(mm) —WT(mm) —(Kg/Mtr) Unit 20 20 203 28 33 0.148 100 25 3 253 35 44 0.280 +100 32 32 323 44 54 0.870 40 40 40 40.4 55 63 0875 40 50 50 505 69 78 0.896 20 Glass Fiber Pipes PP-R Fiber Pipe - Glass Fiber Reinforced Pipes SDR6 manufactured dimentionally to DIN 8077 meanity | Minimum «Maximum —wr/mtr Avg intemal packing Size Min (dn) Max (dn) “atiowed §— WT(mm) WT (mm) (Kat) (mm) Unit 20 20 208 12 34 40 0.72 12.75 100 25 25 253 12 42 49 0.266 16.05 100 82 82 323 13 54 62 0.434 20.55 40 40 40 40.4 14 67 78 os7t 25.90 40 5060 505 14 83 9.4 1.040 32.55 20 63 63 636 16 105 18 1.650 41.00 20 5 75 757 16 125 140 2.340 40.85 20 so 909 18 150 167 3.360 5875 2 otto 1109 22 183 204 5.010 71.75 8 125125 126.2 25 20.8 234 6.470 81.70 8 140140 1413 28 23.3 25.9 8.120 91.45 4 160 160 1615 32 266 205 10.600 104.65 4 www hepworth.ae Dacta Therm Fittings & Accessories Dacta (fa THERM Welded Fittings Socket Art.No, DIPPRGR20S20 DIPPRGR20S25 DIPPRGR20S32 DIPPRGR20S40 DIPPRGR20S50 DIPPRGR20S63 DIPPRGR20S75 DIPPRGR20S90 DIPPRGR20S110, Reducer Socket Art.No, DIPPRGRZ0R2520 DIPPRGR20R3220 DIPPRGR20R3225 DIPPRGR20R4020 DIPPRGRZORG025 DIPPRGRZOR40382 DIPPRGRZ0R5020 DIPPRGR20R5025 DIPPRGRZORS032 DIPPRGRZORS040 DIPPRGRZORES25 DIPPRGRZORES32 DIPPRGR2OR6340 DIPPRGR2OR6350 DIPPRGR20R7550 DIPPRGR2OR7563 DIPPRGR2OR905O DIPPRGR2OR9063 DIPPRGR2OR9075 DIPPRGR2OR 11063 DIPPRGR2OR 11075 DIPPRGR2OR 11090 Dimension (mm) 20 25 82 40 50 63 5 90 0 Dimension (mm) 25120 32/20 32125 40/20 40125 40182 50/20 Packing Unit KG/piece 600 400 500 360 210 108 84 54 30 Packing Unit KG/piece 500 400 400 750 500 400 480 450 350 400 280 220 210 180 195 120 96 96 68 60 54 36 w.hepworth.ae ois 0.017 0.027 0.045 0.086 0.148 o2i3 043 0.598 0.013 0.016 0017 0.025 0.028 0.083 0.045 0.045 0.048 0.055 0.076 0.078 0.086 0.106 0.37 0.175 019 0.202 0274 0.34 0.375 0.5190 Dacta Therm Fittings & Dacta Accessories fmm THERM Elbow 90° Art-.No. Dimension Packing Unit KG/ piece (mm) DIPPRGR20E9020 20 500 0.020 DIPPRGR20E9025 25 500 0.028 DIPPRGR20E90s2 22 300 0.050 DIPPRGR20E9040 40 210 0.088 DIPPRGR20E9050 50 100 0.168 DIPPRGR20E9063 6 50 0.309 DIPPRGR20E9075 75 40 0.480 DIPPRGR20E9090 90 24 om DIPPRGR20E90110 110 12 1.425 Elbow 45° Art-.No. Dimension Packing Unit KG/piece (mm) DIPPRGR20E4520 20 500 0.017 DIPPRGR20E 4525 25 750 0.028 DIPPRGR20E4532 22 480 0.040 DIPPRGR20E4540 40 240 0.062 DIPPRGR20E4550 50 120 oe DIPPRGR20E4563 6 72 0237 DIPPRGR20E4875 75 50 033 DIPPRGR20E4590 90 20 0527 DIPPRGR20E45110 110 15 0.956 Equal Tee Art.No Dimens'e" Packing Unit KG/piece DIPPRGR2OT20 20 500 0.026 DIPPRGR2OT25 2s 480 0.034 DIPPRGRZOTS2 32 240 0.059 DIPPRGRZOT«0 40 150 0.108 DIPPRGRZOTSO 50 90 0.190 DIPPRGRZOTES 63 50 0.368 DIPPRGR2OT75 75 20 0.573 DIPPRGRZOTSO 90 20 oon DIPPRGRZOT110 110 2 1.628 www-hepworth.ae Dacta Therm Fittings & Accessories Dacta fa THERM Reducing Tee Art-.No, DIPPRGR20RT252020 DIPPRGR2ORT252025 DIPPRGR2ORT322025 DIPPRGR2ORTS22032 DIPPRGR20RTS22520 DIPPRGR20RTS22020 DIPPRGR20RT322592 DIPPRGR20RT402040 DIPPRGR20RT402540 DIPPRGR20RT403240 DIPPRGR20RT502050 DIPPRGR20RT502550 DIPPRGR2ORT503250 DIPPRGR20RT504050 DIPPRGR20RTS32063 DIPPRGR2ORTEG2563 DIPPRGR20RTES3263 DIPPRGR20RT634063 DIPPRGR20RTE35063 End Cap Art.No. DIPPRGR20EC20 DIPPRGR2OEC25 DIPPRGR20EC32 DIPPRGR2OECEO DIPPRGR2OECSO DIPPRGR20ECES DIPPRGR20EC75 DIPPRGR20EC90 DIPPRGR20EC110 Dimension (mm) 25x 20x20 25x 20x 25 32x 20x25 32x 20x92 32x25 x20 32x 20x20 32x 25x92 40x 20x 40 40x25 x 40 40x92x 40 50x 20x50 50x25 x 50 50 x 92x 50 50 x 40 x 50 63x 20x63, 63x25 x63 63x92x 63, 63x 40x63 63x50 x63, Dimension (mm) 20 25 32 40 50 63 78 90 110 Packing on KG@/piece 500 0.031 500 0.030 350 0.046 350 0.045 350 0.047 350 0.047 300 0.049 288 ort 252 077 160 0.088 144 0.132 100 0.155 90 0.166 120 0.128 84 ots 72 0.228 60 0252 54 0274 56 ote Packing Unit KG/piece 1600 1000 980 480 260 144 100 60 30 w.hepworth.ae o.o10 ore 0.022 0.040 0.082 0.181 0.281 037 0.629 Dacta Therm Fittings & Dacta Accessories fmm THERM Union PPR (welding both sides) Art-.No, Dimension Packing Unit KG/piece a (mm) DIPPRGRTGUW20 20 125 0.088 DIPPRGRI6UW25 5 125 0.055 DIPPRERTEUWa2 32 100 0076 ui DIPPRGRTEUW40 40 100 on7 Flanges Adaptor Dimension Art-No. ment'O" Packing Unit KG/plece DIPPRGRZOFA7S 75 110 0210 DIPPAGROFAGG 80 76 0.306 Blind Cap Dimension Art-No. mention Packing Unit KG/ploce DIPPRGRZ0BC20 20 1800 0.006 DIPPRaRZOBCAS 25 1500 aro Over Bridge Bow Art-.No. Dimension packing Unit KG/piece “ (mm) 8 , DIPPRGR2008820 20 600 094 DIPPRGRZ00BB25 25 300 0.050 DIPPRGR2008892 32 200 0077 Clamp Single Art.No Dimension Packing Unit KG/piece DIPPRGR20CS20 20 2700 0.007 DIPPRGRI0CS25 25 2100 0.008 DIPPRGRZ0CS32 32 1000 oot0 DIPPRGRZ0CS«0 40 200 ors www-hepworth.ae Dacta Therm Fittings & Accessories Dacta (a THERM Transition Fittings ‘Transition Piece Female - Round Art.No. DIPPRGRZOTPFR2012 20 mmx 1/2" DIPPRGR2OTPFR2034 20 mm x34” DIPPRGRZOTPFR2512 25 mmx 1/2 DIPPRGR2OTPFR2534 25 mm x aid DIPPRGRZOTPFRG234 32mm x34" ‘Transition Piece Female - Hexagonal Dimension Art.No. (mm) DIPPRGR2OTPFHS21. 32 mmx 1" DIPPRGR2OTPFHSO114 40 mm x 1.1/4" DIPPRGR2OTPFHS50112 50 mm x 1.1/2" DIPPRGR2OTPFH632 63 mmx2" DIPPRGR2OTPFH7S212 75 mm x 2.1/2" DIPPRGR2OTPFH903 90 mmx3" DIPPRGR2OTPFHtI04 110. mmx ‘Transition Piece Male - Round Dimension (mm) DIPPRGRZOTPMAZ012 20 mmx 1/2" DIPPRGR20TPMA2034 20 mmx 3/4 DIPPRGR20TPMR2512 25 mmx 1/2" DIPPRGRZOTPMR2534 25 mmx 3/4 DIPPRGR20TPMAS234 32mm x3/4" Art.No. ‘Transition Piece Male - Hexagonal Dimension Art.No. (mm) DIPPRGR2OTPMHS21 32 mmx 1" DIPPRGR2OTPMH40114 40 mm x 1.1/4" DIPPRGR2OTPMH50112 50 mm x 1.1/2" DIPPRGR2OTPMHES2 —— 63mmx DIPPRGR20TPMH75212 75 mmx 2.1/2" DIPPRGR20TPMHS03 90 mmx DIPPRGR20TPMHi104 110 mmx 4" Packing Unit 300 200 200 180 200 Packing Unit 100 5 50 40 25 14 6 Packing Unit 250 300 200 100 200 Packing Unit 120 75 80 60 20 4 6 KG /piece 0.059 0.077 0.082 0.079 0.083 KG/piece 0.241 0.38 0.429 oete 1.053 1.602 3.302 KG/piece 0.072 0.085 0.074 0.086 0.092 KG/piece 0.287 0.387 0.455 0.661 4.045 1.525 4.921 www.hepworth.ae Dacta Therm Fittings & Dacta Accessories fem THERM ‘Transition Female Union Atco Dimension Packs pace OPPRGRRETFUZOI2 —20mmxife" 250.8 DIPPRERCETFUZEE —25mmxaM" 1800188, DIPPRGRZCTFUSe! — Semma” 75S 88 DIPPRGRECTFUAOIT dommx 1M 758 DIPPRGRGOTFUSOTT2 —Gommxi.4n" 90 —~—C AB DIPPRGRGCTFUSG2 —sSmmxz” «SSSR Transition Male Union ArtNo, Dimension Packing /pace DIPPRGRECTMUZOI2 —20mmxiz* —a50.—=SC« DIPPRGR20TMU2534 25 mm x 3/4 180 0.271 DIPPRGR20TMUS21 $2 mmx1 60 oar1 DIPPRGR20TMU40114 40 mm x 1.1/4" 60 0.563 DIPPRGR20TMUSO112 50 mmx 1.1/2" 50 0.649 DIPPRGR20TMU632 63 mm x2" 30 1071 ‘Transition Teo Female Dimension Art.No. Tem)" Packing Unit KG/ piece DIPPRGR2OTTF2012 20 mmx 1/2" 200 0.076 DIPPRGR2OTTF2094. 20 mm x34 200 0.095 DIPPRGR20TTF2512 25 mmx 1/2" 150 0.083 DIPPRGR2OTTF2534 25 mmx 3/4" 150 0.108 DIPPRGR2OTTF32¢4 82mm x34 120 ote DIPPRGR2OTTF321 32mmx 1" 120 0.285 ‘Transition Elbow Female ArtNo. Dimension packing Unit KG/piece DIPPRGRAOTE®OF2012 20 mmx 30 067 DIPPRGRZOTEOF2094 20mmxaKa” 200 o.osa DIPPRGRZOTESOF2512 25mmx 1" 250 a7 DIPPRGRZOTE9OF2594 25mmxaIA" 200 0.086 DIPPRGRZOTEDOFS234 semmxaMu" 90 ont DIPPRGRCOTEDOFS21 — G2mmxt 150 ora www hepworth.ae Dacta Therm Fittings & Dacta Accessories i THERM Transition Elbow Male Dimension Packing ArtNo. pi Sat? KG/ piece DIPPRGR2OTE9OM2012 20mmx 1/2" 250 0.08 DIPPRGRZOTE9OM2034 20mmx3/4" 200, 0.106 DIPPRGRZOTE9OM2512 25mmx 1/2" 200, 0.084 DIPPRGR20TE90M2534_25mmx3i4" 150 one DIPPRGRZOTE9ONS234 32mmx3/4" 75 0.124 DIPPRGR20TE9OM321— S2mmx1" 5 0.278 ‘Transition Back Plate Elbow Female Arto, Dimension Packing KG piece (mm) Unit DIPPRGR2OTBEF2012 20 mmx 1/2" 200 0.034 DIPPRGR2OTBEF2512 25 mmx 1/2" 150 0.037 Valve & Accessories ‘Stop Globe Valve ArtNo, Dimension packing Unit KG/lece DPPRGRZOVE208¢ 20mmx3" 50 239 DIPPRGR20VB2534 25 mm x 3/4" 50 0208 DIPPRGRZ0VBs21— 32mmx 1" 40 0.408 Concealed Valve sto Dimension Packing Ka piece DIPPRGRCVZ084 — 20mmxa4" «50 094 DIPPRGRCVZ504 — 25mmxa/" 50 01 DIPPRGRCVa2! —sammxt" 40 0490 Ball Valve Art-.No, Dimension Packing Unit KG/piece DTPPRGRBV20 20 mm 350 0.088 DTPPRGRBV25 25mm 250 0.128 DTPPRGRBVS2 32mm 150 ont DTPPRGRBV40 40mm 100 0.302 DTPPRGRBVSO 50 mm 50 0.570 DTPPRGRBV63 63mm 25 1.097 w.hepworth.ae Bg Dacta Therm Fittings & Dacta Accessories femal THERM Welding Accessories Proven technology tested and used by plumbers, widely accepted in various offices, hospitals, schools, hotels, residential commercial applications, and industria facilities. Welding Device Dimension Packing ArteNo. mens acking KG /plece DTPPRGRWD2069 20-69 1 6.08 DIPPRGAWD75110 75-110 1 7 DTPPRGAWD20160 20-160 1 10 Welding Tools Dimension Packing ArtNo. mene ecking—_KG/piece DTPPRGRWT20 20 1 one DTPPRGRWTAS 25 1 0.142 et DTPPRGRWT32 32 1 0.185: @é DTPPRGRWT40 0 1 0.260 es e OTPPRGRWTED 30 i os SCD ee DTPPRGRWT75 75 1 0.790 DTPPRGRWTSO 90 1 4170 DTPPRGAWTI10 110 1 1.750 Pipes Cutter Dimension Packing ArtaNo. mens acking—KG/piece DTPPRGRPCo42 0-42 1 oar DTPPRGRPCO7S 0-76 1 1.670 DTPPRGRPC5O160 50-160 1 1.780 wow. hepworth.ae Welding & Installation Guidelines Dacta (a THERM fittings, a welding machine is required. Welding machines During the jointing process of PP-R pipes and fitings, ‘a welding machine is required. Dacta Therm offers two different ypes of welding machines: ‘a Welding machine for smaller diameters Welding Threader b Welding machine for bigger Welding Threader Diameter (mm) 790 50 63 110 ‘The vatious types of welding machines consist of complete devices including power sources, monitors and controls, Application 4, Make sure the working area is safe before starting the machine. 2, Welding heads should be placed on the welding machine so that the parts do not move or are not turned. Plug the welding machine in a 220 volt standard outlet ‘Adjust the temperature to 260 °C (500°). Dacta welding machine contains a fastindicating surface thermometer. ‘Switch on the power button. Heating takes 1-3 minutes. (Switching two buttons will reduce heating time.) 6, Thermostat light will dim down automatically as the temperature reaches 260 °C (500" F), 7. Insert the pipes and fittings to their respective die heads. 8. If UV or Stabil pipe is used, completely peel off the exterior layer frst. Blunt peeling blades must be replaced by Dacta Therm - approved blades, (see page 58) It will be necessary to make tral peelings to ensure the correct, setting of the new blade, Push the end of the pipe into the guide of the peeling tool. Peel off the outer layer Up to the stop of the peeling tool. It is not necessary to mark the welding depth as the stop of the peeling tool indicates the correct welding depth. Before starting the fusion, check to ensure the exterior layer has been completely removed w.hepworth.ae Welding & Installation Guidelines Dacta ME THERM Pipes and fitings should be heated at the same time, Heating times vary depending on the diameter of the pipe, Heating for too short a time can result in improper bonding. Heating for too long can result in ID restriction Diameter Welding Hosting Welding Cooling (vm) Depth Time. Time Time (mm) (see), (sec) (see) 20MM 4 5 4 2 25MM 16 7 4 2 SMM 165 8 5 3 40mm 8 12 6 4 soMM 20 8 7 4 esMM 28 24 8 6 7sMM 28 20 e 6 comm 20 40 e e OM 326 50 10 e resmm 40 70 10 8 Tables 10. After the heating time, quickly remove the pipe and the 1" 12, 13, 14, 18, fitting from the welding tools Foxes Join them immediately, by inserting the pipe straight into the fiting without turning. The result of the fusion is an inseparable material joining of pipe and fitting Alter jointing, wait until the cooling period has elapsed. Ate the cooling period, the fused joint is ready for use. Alter use, switch off and unplug the welding device, Let itco0! down. Never use water to coal the welding device, as this will destroy the tempered metal. Always keep the welding heads dry. ‘After completion of the welding process, the layouts with @ clean cloth or absorbent paper. Important: Ifthe air around the pipe is below 5°C (40°F), the heating times willbe increased by 50%. Remember to take greater care with the pipe as it can become brite in cold temperatures. Using power cutters on cold pipe can cause cracking and is not recommended. Use standard ratchet or wheel cutters instead. Never pre-heat the pipe beyond 38°C (100°F) Safety precautions The surface temperature of the welding iron and heads will normally be between 240°C (400°F) and 260°C (500°F) during operation, and they can remain at these temperatures for as long as 30 minutes after being un- plugged. + When working with the welding irons, always wear the appropriate hand and arm protection to avoid the risk ‘of burns, Protective eyewear is also recommended. During operation, always be aware of the location of the iron. Do not leave the iron hanging loosely or allow it to brush up against flammable materials. Make sure to keep the iron clear of other people, Inform those working nearby that the iron is hot and could pose a safety risk to them, Do not leave the iron unattended while itis plugged in. After unplugging the iron, protect it with a heat-resistant covering or place the iron back in its container. Do not allow the cord to contact the welding surfaces, + All welding tools must be free from impurities. Make sure they are clean and dry before assembling. If necessary, clean the welding tools with a coarse, non-florous tissue and with rubbing alcohol Pipes must be cut perpendicular to the axis with suitable cutting tools. Always ensure that cutters are sharp. Cutting pipes with dull or damaged ratchet cutters can cause the pipe to crack. Only use the cutters to cut PP-R material. It is also acceptable to use power saws with plastic- appropriate blades. Take care that the pipe sur-face is free trom burrs or cutting debris and removewhere necessary. For perfect fusion, damaged or dirty welding heads must be replaced, as only impeccable heads guarantee a perfect connection. If the device has been unplugged (e.g. during longer breaks) the heating process must be restarted. wow. hepworth.ae Linear expansion Dacta (a THERM The linear expansion of pipes bases on the difference between the operating temperature and the installation temperature. ‘The linear expansion of pipes is based on the difference be- tween the operating temperature and the installation tom: perature: Te ‘operating temperature - Tinstallation temperature For this reason cold water pipes have practically no linear ‘expansion. Due to the heat-dependent expansion of the material, the linear expansion must be given special consideration for hhot water and heating installations. There is @ difference between the installation types: + Open installation Installation in ducts Concealed installations with piping insulated In the case of exposed installation pipes (e.g in the base- ment), perfect visual characteristics and dimensional sta-billy are significant, Dacta Therm PP-R pipes for hot water and heating systems faciltate this, The coefficient (a)oflinear expansion of Dacta Therm PP-R pipes Js comparable to the linear expansion of metal pipes: ‘The coefficient of linear expansion of Dacta Therm PP-R standard piping systems without stabilizing compo-nents is a Dacta Therm Standard PP-R Pipe: 0.150 mmvmK The coefficient (a) of linear expansion of Dacta Therm - Fiberglass Reinforced PP-R pipes is a Dacta Therm - Fiber glass Reinforced PP-R Pipe: 0.035 mm/mK The Dacta Therm - Fiberglass Reinforced PP-R pipes require enough space to expand (see page 7). An expansion control is necessary for straight and long fiberglass pipes (over 120 ft). The Dacta Therm PP-R pipes without the sta- bilizing compound should have expansion control on every 0 ft of straight runs.Risers made of - composite pipes may be installed tightly without expansion compensation The following for-mula, data tables, calculation examples and diagrams help to determine the linear expansion. The difference between working temperature and maximum, (or minimum installation temperature is fundamental to caloulate the linear ex-pansion. aL=LDr a ‘AL-Linear Expansion (mm) L =Pipe Length (m) AT=Temperature Difference between Working Installation temperature (° K, °C or *F) ‘= Coefficient of Linear Expansion (mmimk) and Example; ia 2m long Dacta Therm - fiberglass re-inforced PP-R pipe operates in 65 °C and is installed in 25° C, the linear expansion will be calculated as follows; AL=L*At* a Poe Daternce intemperate 6) Dierece intemperate (6) Dierncentempertre 6) Length T= Topaating tamper Tinton {7 = operating tamgecature Tintin {iT = Topeating eperature Tis oe ‘areata ‘empeaure ‘operate Linear expansion of Dacta Therm The linear expansion is calculated according to the following formula: Solid PP-R pipes Linear expansion AL (i) AL=LoxaxaT Linear expansion of Dacta Therm- fiberglass reinforced PP-R pipes Linear expansion DL (in) Dacta Therm AL: Amount of elongation Dacta Therm Standard PP-R Pipe = a- a Linear expansion coefficient - Fiberglass Reinforced PP-A Pipe = a+ (0.150 mm/mK. Lo First length 0.035 mm/mK AT: Difference in temperatures www.hepworth.ae Table? Dacta Linear expansion Mmm THERM Distance between clamps in PP-R pipe installation Solid PP-R Pipes oz 25280 7S tO oe a5 105 125 140 165190 ~=~*~«C«OGCSCSC*«O 250 2060 75 90 100 120140, 150160 +180 30° 60 75 90 100 120140 150160 +0 40°C 60 70 80 80 no 120 140150 170 50°C 60 70 80 80 no 130 140150 470 6085 6s 75 85 108. 125140 160 ToC 50 0 75 80 9105 ns 28 140 Distance between Clamps (em) Tos Fiberglass Reinforced PP-R Pipes e200 25 a2 40 SDS MDT oes 190 150 165 185 215240 260280 zo 90 100 6 100148: 165 185 200 215 30° 90 100 ns 190 145: 165, 185 200-210 40°C 0 90 +05 120 135 155 178 190200 50°C 0 90 105 120 135 155 175 190 180 so 70 20 100 ns 130 as 165 180 175 ToC 6s 78 80 105120, 135185 178 175 Distance between Clamps (em) Table wwew.hepworth.ae Linear expansion Dacta (fa THERM Free Expansion Fixed supports prevent undesirable movements of the pipe. Stabilizing abiliies ofthe fixed supports must be better than fon the sliding supports. Direction of movement —> Al SN KN 4 Ls SN Length of free bending part The expansion adjustments are made mostly unidirectionally in polypropylene pipes. The pipe should move freely in the axial direction, Freely moving expansion parts are created in order to pre- vent the installation from linear expansion which may arise in the pipes due to temperature fluctuation. Length of freely moving partis calculated by the following formula Ls=KxVaxap SN: Fixed point KN: Varying point Ls: Length of freely moving part (mm) D: Pipe outer diameter ‘Af: Amount of elongation (mm) LL Pipe length (m) K: Specific constant of material www.hepworth.ae Dacta Fusion and linear expansion fs] THERM Expansion Loop Bending parts should be used in installations where the expansion will be bidirectional and in runs exceeding § meters in length. Expansion loops cannot be removed for direction change, an expansion chamber must be designed. Shape of this expansion loop is given below. Width of Expansion Chamber Al Al KN. KN SN 7 4 sD Ls Amin SN Fue Calculation of minimum width of expansion chamber: Hi the linear expansion cannot be compensated for by a change in direction, it may be necessary to install an expansion loop. The pipe bend Ani is calculated according to the following formula: Safety margin of 150mm is provided considering that elongation amount may increase under temperature fluctuation. Length of freely moving partis calculated by the following formula: Amin =2x Afx SD ‘nix: Minimum width of expansion loop SD: Safety margin (150mm) Ls: Length of freely moving part (mm) D: Pipe outer diameter ‘Af: Amount of elongation (mm) LL: Pipe length (m) K: Specific constant of material ( wow. hepworth.ae Dacta Linear expansion im] THERM Stress Status al al AL al Width of Expansion Chamber SN KN por poe SN KN Fue 10 Stress status during installation, it planned and carried out property, offers a visually perfect installation, as the linear expansion is not noticeable in the operating system. ‘The side length LON is calculated according to the following calculation example: Low =k «VD x 2 ‘Amin: Minimum width of expansion loop SD: Safety margin (150mm) Low: Length of stress status (mm) D: Pipe outer diameter {Af Amount of elongation (mm) LL: Pipe length (rm) K: Specific constant of material (K=30) www .hepworth.ae Dacta Installation in shaft fs] THERM During the installation of the pipes from the main line to the apartments in a building, one of the following techniques is, Used to allow the pipes to expand linearly, N wo ae chown an Mgse 110, he SH on shoul bearer alow expand win / Poe be ge han te pip arate wc usin / re Pipe Duct 2) The shaped ppe segment in Fe / * The horizontal spacing of fixed clamps 90 Te depends on thesize and type of pipe (see page 34), == sabre ey ‘Main Pipe Pipe 90 Elbow wow. hepworth.ae Dacta Assembly cam THERM call, V4 Figure 124 Fue 2 For screwtype joints, threaded fitings must be used. Components must not be subjected to open fire. Cutting thread directly to plastic components is not permitted, Threads are sealed with a special teflon tape or sealing compounds, SC oak Fue 121 Polyfusion welding or electric and butt welding techniques the pipeline continues with metal piping beyond a combined 470 used fo jin plastic parts. The results @ high: @UalIY pipe fiting, then no welding or brazing is allowed near this homogencaus joint. A correct working process 93. point due to possible hazard of heat transfer tothe fiting. appropriate tools must be used in joining procedures. Welding Dacta Therm components together with other brands is not suggested (because of warranty issues) Figure 122 pemies Components of plastic piping systems must be protected against faling, impact, blows or another are specially designed for this purpose. mechanical damage during transport and installation. aa owe” Pipe bending stale sone ot oe tina bending To cap off a pipe, e.g. if elbows for wall mounting of radius torpipes of diameterrange 16-32mmiseight diameters. wall assemblies are to be closed before mounting outlet fitings, an end cap is used (for example during pressure tests, ete) Pipeline crossings are made by using components which www. hepworth.ae Transport & Storage Dacta Ma THERM + Pipes and fitings should be loaded and unloaded with extreme caution and care. + Maximum outdoor storage time is 6 months, Figure 130 + Pipes without UV-resistance should not be exposed to UV rays for any length of time, Pipes must not be subjected to heavy blows. gL Figure 13.1 Figure 13.3 l + Attemperatures below 0°C (32°F), pipes may become damaged by strong impact. In spite ofits high impact, resistance, the material must be treated with care at low temperatures. + Providing a solid, flat, and level base for the pipe is very important to avoid a deformation of the pipes while in transport and storage. Improper storage of pipe can cause bowing. Fue 134 gue 135 Do not drop pipes or slide them over the ground Unloading pipes, packed as a block, should be done Using plastic straps or forklifts equipped with flat prongs or extensions. Avoid contact with metal straps, hooks or chains Further more, make sure thatthe pipes are not pulled over sharp edges (e.9. tailgate. We recommend removing the pipes from the packing only shortly before installation Carton-packed pipes and fiting must be protected against moisture. Fue 138 www hepworth.ae Dacta Transport & Storage fm THERM During transportation and storage, DACTA Therm piping system components could be exoosed to open air at any temperature for short period of time provided that it is kept in the shade protected from direct sunlight. However, at temperature below 0°C, the material becomes more susceptible to damage if hard blows are delivered. Hence, at low temperature, the material has to be treated with more caution. It is not recommended that DACTA Therm pipes and fitting be stored in open air for long period of time. ‘Additionally, a solid base is recommended to avoid any deformation of pipes during transportation and storage. Even though DAGTA Therm pipes are extremely robust itis recommended to treat the material with care. Four 12:10 Storage of vos snes onthe ground Storage olese pipes on bearers www .hepworth.ae Ba Dacta i Certificates fm] THERM ZERTIFIKAT SKZ [aras| one Parc Instr LE www. hepworth.ae i - Dacta Certificates i THERM @> PS ZERTIFIKAT SKZ oa DVGW en YG ype examinaton certicate ve W-Baumust oma erpritertlat Ty www. hepworth.ae Dacta i Certificates fm THERM Bg www. hepworth.ae i Certificates www.hepworth.ae Dacta ComoPex DACTA THERM - COMOPEX Product & Technical Guide Hepworth General Information on Cross Linked Polyethylene Dacta (a THERM ‘The applications of plastic pipes are so common in our daily Ife that these types of pipes have come to replace conventional pipes on a large scale, One of the most important breakthroughs is thelr use in hot water networks, The raw materials used are polypropylene (PP) and cross-linked polyethylene (PE-X) produced from a special composition ‘of high density polyethylene (HDPE). In HDPE, a reaction Is induced in the double bonds, so that many of them get connected and by the help of silane molecules, a three-dimensional homogenous network is created of high molecular weight. The final product (crosslinked polyethylene) has excellent performance at high temperatures combined with high pressures, has improved resistance to impact and to chemicals and has a longer lifespan. ‘Today, 60 years after their fist applications and based on their successful history, Pex pipes are constantly growing in demand gaining a significant market share. Cross-linking methods ‘The most common cross-linking methods used in industrial production are: 9 —® “~@ Peroxide method or Pex-a method Silane method or Pex-b method Radiation method or Pex-c method Al aforementioned methods achieve the same results in PE-X pipes and moet the DIN 16892/16893 and the recent European EN ISO 15875-1/2 standards. Additionally Como-pex pipes meet the ASTM F876, NSF-ANSI 14/61 and CSAB13755. Their only difference lies in the crosslinking degree specified in the US and EN standards. 70% for method =a, 65% for method -b, and -60% for method -c, For ‘example, a pipe with a cross-linking degree of 68% that has been produced using method ~a does not meet the specifications, while a pipe with the same cross-linking degree produced by method ~b does. The Come-pex pipes of Interplast are produced using the “b method. tis a method that has managed to improve the characteristics of Pex pipes since the fact that cross-linking degree continues over lime, which is considered as a huge advantage, leading as such to exceptional properties of the product during its use. Furthermore, -b method pipes, in varying degroas of erass-linking, are more homogenous in their behavior. Characteristic is the ever increasing demand of method -b in the markets, with ever inereasing trends in the recent years compared to cross-linked manufactured products of the other alternatives, GLOBAL CONSUMPTION IN TONS PEX AREA = PEXa = PEXb © PE-Xe | PEX OVERALL Europe 24.000 38.000 20.000 82.000 Middle East&® 1.900 6,001,800 1.100 Attica Russia 200 4,000 4200 North America 9,000 14,000 23,000 South America 5.000 5.000 Asia(Pacic) 3.000 20,000 23.000 Tata: ‘37.500 89.000 21.800 148.300 \ Li www .hepworth.ae Produced - Pipe Dimensions Dacta MY THERM Como-pex pipes are manufactured in white and in black if they are to be used under continuous exposure to solar radiation. Upon request, they can also be produced in blue or gray color. Come-pex pipes are delivered in 100m coils and in 0m coils for diameters 28 and 32mm. Straight lengths or longer coils can be produced according to the needs of the customer, Come-pex pipes bear a marking per meter, indicating the brand, the outer diameter, the cross-linking method, the wall thickness, the specifications under which the pipes are produced and controlled (US, EN, DIN), the institutes and bodies having certified the pipes (SKZ, CSA, ICC, ASTM, NSF, MPA.NRW, WRAS), the operating pressure at 20°C land 95°C, their class defining tne fiolds of application and a lot number that indicates the date and time of production The coils are packed in cardboard boxes bearing a printing with the pipe's brand name and its characteristics (outer diameter, wall thickness, color and cerificates). Table of main characteristics of Como-Pex Pipe Itis recommended that the white colored pipes be kept in their cartons until the time of installation The following table shows some of the main characteristics ‘of Como-pex pipes, ‘Those characteristics have resulted from lifespan diagrams in conjunction with various tests. 3 Operating CierDiameter Wal Ticness Wath Packaging prone tior PHN ant oo om ‘ima Oya en an en “ a0 coma » ar are 5 150" oom eo ves ss ons ” a cow ten " 2 oxse D 200 eave tea we oe ous * 20 onze 10 B 7 one = ea oie Heo wes ss xe = ssc oa ico = “7 ast 5 200 ozo % 16 8 oso sem nepnont ae Dacta (a THERM For the convenience of the installer, Interplast offers the Advantages of pipe in pipe Como-pex pipe within the corrugated pipe (Pipe in Pipe) in Fast installation the following diameters. + Safe installation - Safe transfer of pex pipes in the project - UV protection = Installer can remove the pex pipe ‘Table of Dimensions Como-pex Corrugated pipe Packaging 122.00" 25 50 142.00" 2 50 1512.50 2 50 16x1 50" 25n28 50 632.00 25n28 50 162.20 25n28 50 1812.00 Ey 50 182.50 28 50 20x2.00" 2anss 50 2243.00" 38 50 20x2.80° 2anss 50 2512.30" 38 50 2513.50" 38 50 2813.00" 2 50 32x9.00" 4a 50 “on semand www.hepworth.ae Dacta fa] THERM ‘Como-Pex Testing Comparative Table Dimensions. Temperature Test duration Test in accordance | Como-pex test pressure eo) (o) with regulations (bar) (bar) touts 20 1 24,02 429 95 1000 888 11.10 20 1 28.16 51.03 taxis 95 1000 10.69 13.36 20 1 48 84 1525 95 1000 178 22 20 1 24,88 43.45 text 96 1000 8.10 11.98 20 90.42 53,24 texte 95 1000 115 13.04 20 1 34.29 60 1620 95 1000 1287 1871 20 1 38.26 66.98 1922 95 1000 14.03 1754 20 1 30 525 182.0 6 1000, " 13.75 20 1 38.71 67.74 18x25 95 1000 14.18 174 20 1 25.19 44.09 20x1.9 95 1000 9.28 1155 20 1 28.67 46.87 20x2.0 95 1900 9378 12.22 20 1 97.89 66.32 223.0 96 1000 13.69 var 20 24.92 42.56 25x28 95 1000 392 144 20 1 39.07 68.37 25x35 95 1000 14.33 1731 20 1 28.8 504 28x3.0 95 1900 10.86 132 20 1 23,92 41.88 82x28 95 1000 arr 10.96 20 1 24.88 43.44 32x3.0 95 1000 10 1138 “The above comparative table presents an nseatvesolction of inoral rossurotsting wwew.hepworth.ae Dacta (a THERM Cross-linked PE pipes present an exceptionally smooth inner surface, resulting in a very low roughness factor (0.006mm), which compared to other pipe types, even ‘copper (k=0.014 mm), is much reduced, ‘The surface of every solid material, no matter how smooth it may look, stil presents some level of roughness. The level of this roughness is quantitatively expressed by a ‘characteristic length, e, which is called absolute roughness (of the surface. The length @ is equal to the statistical mean ff the heights of the recesses and the projections of the surface on a large (compared to their size) area, ‘The value of e depends on the construction material and the processing of the inner walls of the pipe. Corrosion and depositions increase roughness. Since the inner diameter also plays a role on the influence of the pressure drop, in ‘order to decide whether the roughness is negligible or not, ‘we use the ratio e/d that is called relative roughness. ‘The roughness coefficient, n, is used in hydraulic calculations and is calculated by Manning's formula: n= [RaraxS1/2)/V where R = hydraulic radius, the slope of the pipeline, \V= flow velocity, ‘The roughness coefficient depends from the material of the pipe, but also from other factors such as bad connections, bad lining, ete. + = AT ; rye Average roughness of commercial tubes Consitution Roughness Construction Roughness Material um) Material” Grim) Commercial 04s SPPP@E. UM go49 so.015 Castion 026 —~=—«Conetote «Oa 030 Galvanzodion 035 ——Corame ~~ 007 ‘Asphalt-treated 0.12 Plastic 0.00016, ‘As a result of this characteristic, the pressure losses on the pipeline sections present low values, facilitating the design calculations and rendering installations more economical by the use of pipes with smaller dimensions and pumps ‘of lower power for the same requirements of water supply. ‘The installation operates quietly and smoothly, allowing the possibilty to use, where needed, taster water velocities, without having to worry about the noise levels or the vibrations of the pipes during operation. The diagram ilystrates the curves calculated for water temperature at 80°C. For 016x2.0 pipe and a flow rate of Q=140lh, the flow velocity is V = 0.37m/sec and the loss of head Is equal to R= 17mmH20Im. However, since we have calculated the diagram for water temperature of 80°C (central heating), we have to divide the R= 17mm value by a correction factor (Fe), if we want to calculate the loss at a water temperature of 25°C. (plumbing installation). The correction factor is provided in the following diagram and in our example equals to 0.935. ‘Therefore, R = 17/0,935 = 18,18mm H20/m, which is the true value (loss of head) at 25°C. With the help of the equivalent Pa/m (1000 Pa = 0,01 Bar), the press loss converted to Bar in the specific example is 18,18/10000 = 0,001818 Bar/m, In this diagram, itis quite simple to determine the loss of head when all other parameters are known, e.g. loss of head value in mm H20 water velocity in m/s jow rate value in Uh pipe length to be calculated in m. ro F ois 68 275 2 i 08 ois 66 28k @ 15x15%2.5 4 4 * we oe e1exix20 6628 @ T6x16x1.5 34 sé at e1exi2x22 66 292 14 @ 16x16x2.0 2 Ee IE erexiewo 7130 a7 138 ereteee “ SN orexis 72 90728 eres ee Sroxiw0 758 2 Textoe8 se8 888 a2 ovens 75 388142 8 20202.0 see SBS 18 onaaex0 8081S 9 20120%2.8 5 9859014 9 22322%3.0 40 42188 105° Wall Plate Elbow ‘The 105° wall plate elbow facilitates the intervention by the installer in the event of replacement of the brass part or the ‘entice pipeline. The special cover provides ful protection of the metal par from the coatings, such as for ex. the plaster. ‘When testing the network using the 1/2" male test plug, the metal section remains protected since the center of the end cap can be easily removed. By using the reducing sleeve in the lower part of the wall plate elbow, we prevent any “water dripping out” from the ‘corrugated pipe in case of leakage and have the capability to apply two different dimensions of corrugated pipe, 25mm ‘and 28mm. Available for plastic pipe Como-pex in dimensions ©15x25mm, 16x2.0mm, O1622mm, $18x20mm and (9182.5mm, o DIMENSIONS A B CDE F GI KLT eisiees «86k Oe Bk um Oh AS IT 88 euenieeo 44 OS Ok BMT ae 7 sa eiene2 44 865 26 22 4 We oe 7 8a eine «2 16 97 a7 2 Tse ue ae 7 sa e1Kiees «25 165 985 27 22 128 Ve a4 7 sa www. hepworth.ae Dacta (a THERM ‘Tee Femal oie DIMENSIONS. 015x125 5 9 16x1/2%"1 5 9 16x1/2'%20 © 16x112%2.2 © exti2%2.0 0 16xt/2%25 © 20%0/4%2.0 DIMENSIONS. © 15x15x25 eo textos eo tex1620 © 16x1612.2 © 18x18%2.0 © 18x18%2.5 1 20x20x2.0 0 20x2012.8 © 22x22x3.0 A 68 A 88 68 87 67 738 735 15 75: ~ 228 228 2 a 3 33 33 35 eens 88 355 355 335 335 265 985 38 38 40 24 24 24 24 ar ar 30 30 2 we we wet ue we 2" ET si ue 24 24 24 24 ar ar 30 30 2 ‘Mini ball valve for plastic pipe ; & 28 128 ne na 138 128 158 142 158 28 128 ne 4 138 128 188 142 158 DIMENSIONS. 0 15x12925 © 16xt/2%1 5 0 16xt2%2.0 © 6x1/2%2,2 © 17xVex2.0 © taxtex2.0 0 1axi12%25 © 2oxt/2%2.0 www. hepworth.ae A 665 64 6a 2 665 665 665 ns 53 44 48 a a 38 38 33 38 Ey a Ey Ey 24 26 24 ar ar ar ar wee we er ve" ve" we wet wet 98 128 118 1 128 138 18 188 Brass Fittings Dacta ME THERM Extension pieces They are produced by copper alloy CWS17N and exceed the German standards. Raw material has undergone a special thermal processing in order to obtain the desirable hardness of raw material. Within the product, during its processing, an internal stress is developed, thus increasing its hardness. The final product s subject now, for a second time to thermal processing, eliminating the stresses that have been developed during processing, thus nullifying the possibilties of season cracking and restoring the desirable hardness, Extension pleces 1/2” & 3/4” ce DIMENSIONS =A. 8 D> F Lio wen 0 Lis ue " 6 om L20 et " zr Las wen = 30 wen sar Lao wot oo 50 woot 5 Les wen 6 27 Lao wen a7 L100 a an Lio ia" " 1 us ia" " 6 2 L20 ae 2 2 ELVIOM Brass Fittings All brass bars processed by ELVIOM conform to the European standards EN 12164, EN 12165, EN 12167 and EN 12168, All incoming materials are subject 10 ‘dimensional control by instruments and devices, hardness lests with @ last generation stable hardness tester and controls of chemical analysis of the alloy composition with a privately-owned mass spectrograph. The dimensions of the design are strictly applied during the manufacturing of the components, ‘The threads of the components are manufactured according to the European standards EN ISO 228 and EN 180 7(D1N2999) and thelr control is carried out by thread controllers, Al brass fittings are designed to meet the needs and demands of consumers and to be able to easily and effectively be applied by the installers. DIMENSIONS. sw o L exe 10 we 20 axe 13 wee aie" 7 se 5 waxes 2 we Wo 2" BT, 2 we 30 “Marx BT. 88mm 2 ws anal 7 ae 88 ve" a r 38 ae ee 42 11438 Tae 48 ie 48 ae 60 z 50 www. hepworth.ae Dacta (ay THERM Reduced Nipple Bushing DIMENSIONS ot G R SW DIMENSIONS = LG Row v8" nee eta saree" mw we sree" 2 sme 7 sisseie" 23am aka? tere 2 ae eT seni" we eA ara a a see met eras a a svete" 2 eat vexare s eat seh ee) aana18 7 ae ar x2" ewes siexii2" 7 3 et rae" Soe rs vee ws ee tase “uw 1m @ ws ame 88 1 eae" ee) zee ewe tex 7 te aw zee mae Tan soa ae so 1 va%er" awe ae Ser a wwe so 1% ale ate me 80 ieee" at te ae set amet 50 pet at tw eo eet ie ate tw 50 patie ae oo i ao 2 y cy 2x so tt 60 ext iat so te 80 cap Plug — — a | DIMENSIONS sw a 6 6 ow L ae 13 13 me sue o So ist 18 2 ae sie" 1 1 ve at 8 we we 26 12 iar 26 7 aur sie 30 14 r ES 19 r r 37 16 118" 42 20 1a" 1 “a 15 cia “8 24 te nae 52 23 2 60 26 2 e ° 25 “12 Square heac* 13 2 we www.hepworth.ae Dacta ME THERM Brass Manifolds The manifolds are manufactured of CWS14N alloy brass profiles compliant to European standard EN 12167 and DIN 50930/6 on the suitablity of brass fitings for drinking water installations. They are manufactured in 3/4”, 1” and 1.4" dimensions, from 2to 10, 1/2" outlets. The manifola’s threading is constructed according to EN ISO 228. The product has low hardness so that it may be more resilient to mechanical stresses and stands out for its extra thick walls DMENSIONS =A 8 CD GI Pp Regulating bar manifolds (with PTFE sealing) The manifolds are manufactured of brass bars compliant to the European norm EN 12167 and DIN 50930/6, which reter to the suitability of brass fitings for drinking water installations. The product has low hardness so as to be ‘more resistant to mechanical stresses, The mechanisms in the manifold are vertically placed therefore increasing the circuits and improving the flows. The manifolds are used in heating and plumbing Installations of hot and cold water. They are produced in sizes %", 1” and 1 %" from 2 to 12 outlets with 24x19 or W"theeading, 1” Manifold with balancing valves WF Le pvoc ents xSen) © 1Sen 1” Manifold with balancing valves F/F 1" Manold wth elerong vabes FE Le ppc oni 2m Sieg i DIMENSIONS A 8 C D F E 1 wow hepworth.ae i Dacta Certificates de THERM Certificate of Compliance emporie20 waLL PLATE 180m wwww.hepworth.ae Dacta i Certificates fm THERM ZERTIFIKAT SKZ Interplast S.A. Piping Systeme Industril Area of Komotin Pc. 69100 KOMOTINT g www. hepworth.ae i Dacta Notes im] THERM www .hepworth.ae Dacta ff THERM Our offices pupal ‘ABU DHABI OMAN BAHRAIN aran Hepworth PME LLC Heparin PME LLC Cone Pipe ncusty LLG Hepworth WL Hepworh PAE (Qatar) WL P.0.B0x- 2365 P.0.BOx- 4894, PO.B0x-117, PC 130, P.O.Box- 143, P.0.B0x- 50207 DIP 1, Dvoa, UAE ‘Abu Dhabi, UAE ousrer, Gas, Muscat Marana, Brain ona, Qatar ‘00971 2994670, ‘00071 26727585 Sultanate of mn ‘00073 17672060 00074

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