PT PAMAPERSADA NUSANTARA

QA 5 PAMA PLANT DIVISION

Mach.Model SA12V140E-3 WO NO. Mechanic Group Leader
Code No.
INSPECTION & Comp.Name ENGINE Measuring date
MEASSURING Paraf :
Sub Component Cyl. Head Time Start Reg.No. : PLD / 04 / 1004 / HD7853 / QA Page
SHEET
Ovh Number Time Finish Revisi No. ; (0) Date : 1 of 1
Legent ; U/A = Use Agaun U/R = Use after repair R/N = Replace with New parts M = Meassure V = Visual check Keputusan

GAMBAR (CUT WAY) Kondisi yang harus diperiksa Dimensi dan hasil ukuran U/A U/R R/N

1. Ketinggian valve dari Standard amount of sinking valve (1) ……..mm IN

0 + 0.10 Limit 0,7
permukaan head Aktual pengukuran ; Ex
(sinking of valve) 1 Cyl.no. No.1 No.2 No.3 No.4 No.5 No.6
IN
RH
Ex
IN
LH
Ex
2 2.Keausan lip of valve Std.Lip of valve IN = 2.4 EX = 2.15 lim. IN = 1.9 EX = 1.6
IN
RH
Ex
IN
LH
Ex
3.Sudut kemiringa Valve Std. IN = 60 0 EX = 45 0 lim. + 0015'
(Valve seat angle) IN
RH
Ex
IN
LH
Ex
4
4.Ketinggin Nozzle dari Std.Protrusion 23 + 0.2 mm
permukaan Head RH
(Nozzle protrusion) LH

5.Keausan permukaan Std.distorsion of head 0 ~ 0.06 lim.0.09 mm

head terhadap gasket RH
* Pergunakan stright edge LH
5 dan lampu saat pengukuran
mm Free Length of spring Inst.length Load (Kgm) Lim.load (Kgm)
8. Ukur dimensi antar Aktual pengukuran Out 81,7 51 43.3+2.2 38,7
9
outer dan inner spring Inner 72 46 22+1.5 19,7
IN
1
Ex
IN
LH
Ex
9.Ketinggian valve guide Std.Protrusion of guide 23 + 0.2 mm
RH IN
Ex
LH IN
Ex

1st,2003 Precent by INM

 PT PAMAPERSADA NUSANTARA
QA 4 PAMA
PLANT DIVISION
Mach.Model SA12V140E-3 WO NO. Mechanic name level G/L Name
Code No.
ASSEMBLY Comp.Name ENGINE Measuring date
SHEET Sub comp. Cyl.Head Time Start Signature Reg.No. : PLD / 04 / 1004 / HD7853 / QA Page
Frequency Ovh Time Finish Revisi No. ; (0) Date : 1 of 1
Legent ; U/A = Use Agaun U/R = Use after repair R/N = Replace with New parts M = Meassure V = Visual check
GAMBAR (CUT WAY) Meth Kondisi yang harus diperiksa Dimensi dan hasil ukuran Inspected by
Air
Pressure
A
2.Pemasangan valve baru (lih.QA 8) * Standard amount of sinking valve (1) ……..mm IN
±0,10 mm Limit 0,70 mm
M * Ukur ketinggian Valve (sinking valve) dari permu- Aktual pengukuran ; Ex
kaan head. Cyl.no. No.1 No.2 No.3 No.4 No.5 No.6
IN
RH
Ex
IN
LH
Ex

V * Periksa luas persinggungan antara valve Actual valve contact

dengan seatnya.Min.80 % contact Cyl.no. No.1 No.2 No.3 No.4 No.5 No.6
IN
RH
Ex
IN
Good Contact
LH
Ex

Push tool P 3. Pemasangan valve guide baru (lih.QA 8) * Std.Protrusion of guide 22 ±0,2 mm
Guide M * Ukur ketinggian valve guide setelah dipasang Akltual No.1 No.2 No.3 No.4 No.5 No.6
IN
Head RH
Ex
IN
LH
Ex

P 4. Pemasangan water Plug baru Cyl.no 1 2 3 4 5 6

V * Hati-hati saat pemasangan sehingga plug tidak sampai RH
terlalu masuk dari dudukannya. LH

P 5. Pemasangan oil seal valve baru dan spring valve set Cyl.no. No.1 No.2 No.3 No.4 No.5 No.6
V * Periksa apakah kondisi half collet sudah duduk sebagai RH
lock atau belum dengan memukul seperti gab. LH
6. Ukur cylinder head height.
Standard : 140 + 0.05 mm Cyl.no. No.1 No.2 No.3 No.4 No.5 No.6
Repair limit : 139.69 mm RH
LH

1st,2003 Precent by INM