Download as pdf or txt
Download as pdf or txt
You are on page 1of 8

SPE 77686

Downloaded from http://onepetro.org/SPEATCE/proceedings-pdf/02ATCE/All-02ATCE/SPE-77686-MS/2919090/spe-77686-ms.pdf by University of Baghdad, Dhifaf Sadeq on 21 November 2023


Sand Control: Sand Characterization, Failure Mechanisms, and Completion Methods
H.H. Abass, SPE, H.A. Nasr-El-Din, SPE, M.H. BaTaweel, SPE, Saudi Arabian Oil Comapny

Copyright 2002, Society of Petroleum Engineers Inc.


scale testing. Laboratory testing are designed to study a given
This paper was prepared for presentation at the SPE Annual Technical Conference and failure mechanism, and thus to predict sand production.
Exhibition held in San Antonio, Texas, 29 September–2 October 2002.
The objective of this paper is to categorize sand
This paper was selected for presentation by an SPE Program Committee following review of
information contained in an abstract submitted by the author(s). Contents of the paper, as
formations that potentially exhibit sand failure and sand
presented, have not been reviewed by the Society of Petroleum Engineers and are subject to production. Based on this characterization, an appropriate
correction by the author(s). The material, as presented, does not necessarily reflect any
position of the Society of Petroleum Engineers, its officers, or members. Papers presented at laboratory testing and mathematical modeling are
SPE meetings are subject to publication review by Editorial Committees of the Society of
Petroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paper
recommended, and a completion method is suggested.
for commercial purposes without the written consent of the Society of Petroleum Engineers is Examples from standstone reservoirs in Saudi Arabia will be
prohibited. Permission to reproduce in print is restricted to an abstract of not more than 300
words; illustrations may not be copied. The abstract must contain conspicuous used to demonstrate certain methods used for sand control.
acknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O.
Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-972-952-9435.
Introduction
Sand production has historically been a problem associated
Abstract with soft or poorly consolidated formations. The result is
Sand production has historically been a problem associated usually lost production due to formation sand and fines
with some consolidated, poorly consolidated, and plugging gravel packs, screens, perforations, tubular, and
unconsolidated sand formations. The result is usually lost surface flow lines or separators. In addition to damaging
production due to formation sand and fines plugging gravel pumps or other downhole equipment, erosion of casing and
packs, screens, perforations, tubular, and surface flow lines surface facilities may also occur. Sanding problems may
or separators. actually cause loss or recompletion of a well due to casing
Completion methods applied to minimize sand production and/or hole collapse. Conventional treatments applied to
include: gravel packing, sand consolidation, critical minimize the effect of sand production, include:
production rate, oriented/selective perforation, FracPacking, or
any combination of these methods. These techniques are used 1. Critical Production Rate
in consolidated, poorly consolidated, and unconsolidated sand 2. Gravel Packing
formations. However, there are no guidelines available in the 3. Sand Consolidation
literature on how these methods are selected. 4. FracPacking
Mechanisms for sand failure include: tensile, shear, 5. Oriented and/or Selective Perforation
cohesive, and pore collapse. Additionally, failure due to 6. Combination of the above techniques
chemical effects can occur when the cementation materials are
weakened due to chemical interactions. Many mathematical Completion methods are selected based on sand
models have been presented in the literature to predict sand characterization and failure mechanism. Laboratory testing
failure, and consequently determine sand production. These and mathematical models used for sand prediction are selected
models are based on different failure mechanisms and include: based on sand characterization. FracPac completion has been
pressure drawdown/compressive strength, failure based on a replacing gravel packing in many petroleum reservoirs.
given failure criterion such as Mohr Coulomb, cohesive However, FracPacking with a screen in hole is also widely
strength failure, elastoplastic failure around a perforation, applied. This paper provides guidelines to determine the
viscoplastic modeling, and empirical correlations. However, appropriate completion methods for sand formations that are
there are no guidelines on how these models are applied based potentially candidates for sand production. The objectives of
on the characteristics of the sand formation. this paper are to:
Experimental studies have been presented in the literature
to model sand failure. These studies include sand arching, 1. Characterize sand formations that potentially
hollow cylinder strength, triaxial and hydrostatic, and large produce sand.
2 H.H. ABASS, H.A. NASR-EL-DIN AND M.H. BATAWEEL SPE 75501

2. Select a completion technique for sand control based 6. Mineralogy


on sand characterization and sand failure mechanism. 7. Clay distribution
3. Select a mathematical model and laboratory
procedure for sand prediction.

Sand Characterization Failure Mechanisms


Sandstone formations are categorized into consolidated, Shear Failure

Downloaded from http://onepetro.org/SPEATCE/proceedings-pdf/02ATCE/All-02ATCE/SPE-77686-MS/2919090/spe-77686-ms.pdf by University of Baghdad, Dhifaf Sadeq on 21 November 2023


poorly consolidated, and unconsolidated, based on their elastic Shear strength consists of two components: cohesion (the
properties, mechanical strength and cementation materials. physical bonds between adjoining grains), and friction. Shear
Sand formations can fail due to mechanical or chemical failure may cause reduction in hole size due to plastic failure
effects. The mechanical properties relevant to sand production near the perforation tunnel. There is a stress field established
are: Uniaxial Compressive Strength (UCS), cohesive strength, around any perforation tunnel. The rock will either respond
and tensile strength. However, mechanical properties such as elastically (strong formation) or yield (weak formation), where
Young’s modulus and Poisson’s ratio are also used to a plastic zone is developed around a perforation tunnel. Once
characterize sand formations. A reasonable trend was obtained shear failure occurs, large and small size solids are generated
between porosity and Young’s modulus for sandstone and the formation starts deteriorating at the failure plane. This
formations in Saudi Arabia.1 shear failure can be predicted by Mohr-Coulomb failure
Table 1 shows five formations that have exhibited criterion. This criterion postulates that failure occurs when the
sanding tendency.2 It is obvious that sand production occur in shear stress at a given plane within the rock reaches a critical
formations that have low mechanical properties. However, in shear stress given by:
sand C, the UCS is relatively high (8,000 psi), yet sand
production was an inherent problem. τ = c + σ n tan φ (1)
To understand how these properties play a role in sand control,
five sandstone reservoirs in Saudi Arabia were studied where
two of them exhibit sand production. Figure 1 presents a This equation is represented in Fig. 4, which shows the two
correlation between UCS and porosity for these reservoirs. stress components of equation 1: cohesion and friction. Shear
failure breaks the rock along shear planes; however, cohesive
The two reservoirs with sand have UCS < 6,000 psi, and
failure will produce sand particles.
φ >13 vol %. However, within these sand formations, there
were soft sections with much less UCS that are probably Equation (1) may be described in terms of the principal
responsible for sand production. These sections are to be stresses as follows:
avoided by selective perforation. Figure 2 shows this concept
where sanding is related to UCS < 3,500 psi and φ > 20 1 + sin φ
vol %. It is important to characterize a given formation for σ 1′ = σ 3′ + Co (2)
1 − sin φ
sanding tendency to design an effective completion for sand
control. For example, selective perforation is used for sand
control; however, it requires a mechanical property to use for The factors Co and φ are coefficients of the linearization and
such application. The correlation presented in Fig. 2 should be determined experimentally. A deviation from a
summarizes a methodology for selective perforation, as will be straight line is very common when attempting to interpret
discussed later in the completion section. failure mechanisms using this criterion, which is solely based
It has been observed from retrieved cores in sand on shear failure. Therefore, this criterion should be applied
producing reservoirs that not all the producing zones are only to situations for which it is valid. The failure envelope is
potentially sand producing. Figure 3 presents a pay zone determined from many Mohr circles. Each circle represents a
interval with one section that is weak sand, while the other triaxial test where a sample is subjected to lateral confinement
section is fairly consolidated. When selective perforation is (σ2 = σ3), and the axial stress (σ1) is increased until failure.
applied to this formation, the weak section is avoided to be The envelope of Mohr circles represents the basis of this
covered through hydraulic fracturing as will be discussed in failure criterion.
the completion section.
It is necessary to determine the following properties in This criterion can be applied to determine whether or not sand
order to design a completion strategy for a given will fail during drilling. Two stresses are relevant in a vertical
sandstone formation:
wellbore; σ r and σ θ . If we use the concept of effective
1. Uniaxial compressive strength stresses, these two components are given in equation 3.
2. Cohesive strength
3. Tensile strength σ r′ = p w − p r (3)
4. Internal friction angle
5. Porosity and permeability
SPE 77686 SAND CONTROL: SAND CHARACTERIZATION, FAILURE MECHANISMS, AND COMPLETION METHODS 3

If we consider two cases where θ = 0 (σH, max) and θ = 90 (σH, and reservoir pressure. The abrupt change in pressure can
min),
we obtain: exceed the tensile strength of formation, causing sand
production and perforation-tunnel enlargement. This type of
σ , θ = 0 = 3σ ′H,min − σ ′H,max − p w + p r (4) failure is described as follows:

σ , θ = 90 = 3σ ′H,max − σ ′H,min − p w + p r (5)  a2  a2


S r = S h 1 − 2  − (Pw − Pr ) 2 (7)

Downloaded from http://onepetro.org/SPEATCE/proceedings-pdf/02ATCE/All-02ATCE/SPE-77686-MS/2919090/spe-77686-ms.pdf by University of Baghdad, Dhifaf Sadeq on 21 November 2023


 r  r
The most critical stress of the above two locations is the one in
At the perforation wall ( r = a ), and the radial stress
the direction of the minimum horizontal stress. It is necessary
to provide enough confinement during drilling to prevent sand approaches the tensile strength, equation 7 reduces to:
production. The wellbore pressure needed to provide enough
confinement before shear failure occurs, can be determined by S r = Pw − Pr (8)
substituting the values of σ '
r and σ '
θ = 90 from equations (3)
The effective stress at the wellbore exceeds the tensile strength
and (4), replacing σ 3 and σ 1' of eq. (2), respectively:
'
of the formation and causes tensile failure if;

Pw = Pr + σ θ + T (9)
′ max − σ H,
3σ H, ′ min − C o
Pw − Pr = (6)
1 + sin φ If breakout occurs and a plastic zone is created, the dilated
1+ (plastic) area will reduce σ θ to zero and the nearby formation
1 − sin φ
will carry the earth stress. Therefore, if the drawdown in the
If we assume the gradients for the maximum horizontal stress, plastic zone exceeds the tensile strength of the dilated
minimum horizontal stress, and reservoir pressure to be 0.8, formation, tensile failure will result and sand production is the
result from that zone:
0.65, and 0.433, respectively, the overbalanced pressure
needed to prevent shear failure during drilling is given in
Table 2. This suggests that all sands will fail for normal Pw − Pr = −T (10)
overbalance being used during drilling (usually < 1000 psi). If
sand fails during drilling, a plastic zone will be created around The negative sign indicates tension for rock failure and
the wellbore, especially in the direction of the minimum production wellbore loading. The tensile failure may occur at
horizontal stress, as shown in Fig. 5. The wellbore will then the perforation tip or the perforation wall, which is usually
require one of the following remedies: penetrating within the plastic zone.

1. Sand consolidation Cohesive Failure


2. FracPacking to provided compaction This mechanism is especially important in poorly consolidated
3. Oriented perforation in the direction of maximum sands. The cohesive strength (c) is the controlling factor of
horizontal stress erosion, which occurs at any free surface within the formation.
This includes; perforation tunnel, wellbore surface for
The plastic zone will maintain a residual strength that needs to openhole completion, hydraulic fracture surface or surface of
be preserved during completion. And the above methods induced shear planes, and other boundary surfaces.
should be considered to achieve this objective. If no sanding Shear strength of a formation consists of two components:
control measure is undertaken, the pressure drawdown that
triggers sanding will be related to tensile and cohesive failure 1. Contact forces and friction between the grains.
rather than shear failure. However, the dilated zone will 2. Physical bonds between adjoining grains or cohesion.
progress into the reservoir due to progressive shear failure. It
Cohesion is due to two factors; (1) cementing material, and (2)
is for that reason, many of the models based on compressive
capillary forces. These effects are presented in the Mohr-
strength suffer from matching field data, unless it is corrected
Coulomb failure criterion shown in Fig. 4. Sand production
using a fudge factor. Therefore, it is necessary to follow the
may also occur when the drag force due to fluid velocity
failure modes that cause sand production. The shear failure is
exceeds the cohesive strength of the formation. The shear
most likely to happen during drilling leaving a dilated zone
stress at the perforation wall is given by:
with a residual strength.
D p dP dP
Tensile Failure τ= = rp (9)
Tensile failure mechanism occurs around a perforation tunnel 2 dl dl
where the radial stress is controlled by the wellbore pressure
4 H.H. ABASS, H.A. NASR-EL-DIN AND M.H. BATAWEEL SPE 75501

Combining equations 1 and 9, and substituting zero for For example, the sanding tendency exists for a given
σ n because of the non-confined condition at the perforation formation if:
wall, one obtains:
G
= 0.8 × 1012 , in psi 2 (11)
dP c Cb
= (10)
dl rp

Downloaded from http://onepetro.org/SPEATCE/proceedings-pdf/02ATCE/All-02ATCE/SPE-77686-MS/2919090/spe-77686-ms.pdf by University of Baghdad, Dhifaf Sadeq on 21 November 2023


Other methods used the uniaxial compressive strength to
If a sand formation has cohesion of 200 psi and the perforation determine the critical drawdown pressure such as:
tunnel is 0.7 in diameter, the pressure drawdown that causes
cohesive failures is 571 psi. This pressure drop should happen ∆Pdd = 0.5 × C o (12)
in the perforation tunnel to trigger cohesive failure (erosion).
Obviously, this is a high pressure drop and cohesive failure The factor 0.5 is field calibrated and can be determined for a
can occur only in formations with low cohesive strength. In given formation.
unconsolidated sandstone (oilsand), the cohesive strength is
close to zero; therefore cohesive failure is the main failure Many models use the Mohr-Coulomb criterion to predict the
mechanism for sand production in these formations. critical drawdown pressure based on shear failure and using
the uniaxial compressive strength (UCS). The value of UCS is
Chemical Effects calculated using conventional samples and hollow cylinder
Rock strength is derived from two components; the contact samples. If we follow the failure mechanism presented in this
forces between the grains (friction), and the physical bond work, we would calculate the pressure drawdown based on
adjoining grains (cohesion). Depending on the cementation tensile or cohesive failure whichever is smaller.
materials, chemical interaction may cause weakening effect
due to deterioration of the cementation materials. The fluid Let’s examine the tensile failure occurring in the damaged
can be fresh water, brine, or acid. It is important to observe zone as the pressure drops abruptly. The perforation wall
the following when studying any formation for
separates the two pressures; Pw and Pr . The abrupt change
sanding tendency:
across the perforation wall can occur due to physical or
1. If clay particles are part of the cementation material, mechanical damage. The pressure drawdown that will cause
the formation should be treated as potentially tensile failure for the selected reservoirs is equal to the tensile
water sensitive. strength given in Table 1. This abrupt change in pressure can
2. Hydrochloric acid (HCl) used in completion fluids be treated as pressure loss due to skin. Skin represents many
may adversely affect the strength of the formation. If factors related to physical, mechanical, turbulent flow, partial
the cementation material is carbonate and formation penetration, etc. The skin factor is best determined from
is exposed to acid, the rock structure will collapse pressure transient tests. The pressure drawdown for oil well,
causing sand production.3 Figure 6 shows a single near the wellbore and due to skin is given by:
calcite crystal cements a large number of detrital
clastic grains. It is obvious that few carbonate grains qsc × µ × B0
are providing a fabric structure to the sand grains. If ∆Ps = ( )s (11)
0.00708 × K × h
these few cementing crystals are removed by acid,
a massive failure will result, leading to
sand production. If ∆Ps approaches the tensile strength of the formation, sand
will fail and sand production is triggered. The critical
Critical Production Rate production rate can be calculated as follows:
Experience has shown that there is a critical production rate
below which sand production is manageably decreased. The 0.00708 × K × h × T
critical production rate can possibly be at a non-economic q critical = , for ∆Ps ≥ T (12)
production level. Therefore, it is worthwhile to determine this µ × Bo × s
rate before designing a completion strategy for a given
formation. Figure 7 presents a field correlation between the For example, if K=200 md, h=100ft, T=150psi, µ =2.2cp,
wellhead pressure and the amount of sand produced in one of Bo=1.1, S =+7 , Re=1489 ft, Rw=0.5 ft, Pav=1850 psi,
the sandstone reservoirs in Saudi Arabia4 Pw=1230psi. The potential production rate is determined from
Several models using empirical or analytical solutions have the following equation:
been presented in the literature. Early sand prediction
techniques were based on dynamic mechanical properties.5
SPE 77686 SAND CONTROL: SAND CHARACTERIZATION, FAILURE MECHANISMS, AND COMPLETION METHODS 5

_ 2. If a breakout is not distinguished, and the UCS is less


0.00708 K h ( P − Pw ) than 1,000 psi, a 180-degree phasing may be
q sc = = 2546 STB/d considered in any direction.
 re 
µ Bo  ln − 0.75 + s 
 rw  Selective Perforation
This technique consists of evaluating perforation of sand
intervals based on their potential for sand production. This
From Equation 11, ∆Ps is calculated as 303.35 psi, which is

Downloaded from http://onepetro.org/SPEATCE/proceedings-pdf/02ATCE/All-02ATCE/SPE-77686-MS/2919090/spe-77686-ms.pdf by University of Baghdad, Dhifaf Sadeq on 21 November 2023


method is applied when hydraulic fracturing is considered as
higher than the tensile strength. Therefore, equation 12 can be part of well completion. This technique is based on the
used to determine the critical production rate to be 1253.8 following considerations:
STB/d. Therefore, for a given drawdown, the well potentially
produces 2546 STB/d; however, it must be restricted to 1253.8 1. It is based on the fact that not all the sand body is
STB/d for sand control. If this is an economical rate, no sand potentially sand producing. Fig. 3 shows five trays of
control measure is necessary, otherwise an effective cores from sand producing reservoir.
completion strategy should be considered to bring the well 2. Selecting a perforated interval from openhole logs is
production to its potential limit. based on having correlations of UCS from laboratory
vs. logging derived UCS. Also a correlation between
To prevent this type of failure, a conductive fracture should UCS vs. porosity can be used as an additional support
be placed in the damaged area to reduce skin and bring local for selective perforation, as shown in Fig. 2.
pressure drawdown below the tensile strength of the 3. The fracture should be initiated from consolidated
formation. Equation 12 must be used with care as it goes intervals and all intervals will be covered by the
through a singularity when s = 0 . It should only be used created fracture.
when ∆Ps calculated from equation (11) is greater than or
FracPac Application
equal to the tensile strength of the formation. A typical A high production rate from a permeable reservoir causes high
FracPac treatment will yield a negative skin factor, which will pressure drawdown across the formation near the wellbore.
remove the restriction of creating tensile failure near the This pressure drawdown places increased deviatoric stress on
wellbore for most formations. the formation, and, if it exceeds the formation strength for a
given failure criterion, failure will occur leading to sand
Completion Strategy production from the well. In addition to the energy loss due to
Although many sandstone reservoirs in Saudi Arabia with Darion flow, the pressure drawdown must overcome the
sanding tendency are still completed with screens and gravel following flow impairments.
packs, a new screenless completion is being implemented.6
The completion strategy that is envisioned to all reservoirs 1. Radial flow convergence, momentum effects, and
with sanding tendency in Saudi Arabia will be; applying permeability damage due to near-wellbore
selective and oriented perforation followed by screenless stress field.
FracPac application. Figure 8 shows a schematic 2. Wellbore flow impairment, such as partial
representation of including the three technologies to establish penetration, perforation, skin damage, etc.
an execlusive method for sand control. The sand 3. Damage existing away from the wellbore due to fluid
characterization of all sanding-tendency formations does not and fines invasion (i.e., damage from production).
suggest any oil-sand type formations that require a screen in
hole. Therefore it is intended to provide sound research and We showed that all of these factors cause additional
field support to implement the following: pressure drawdown near the wellbore that causes sand failure.
Creating a short conductive fracture transforms the radial flow
Oriented Perforation into linear flow away from the wellbore and alleviates the
Introducing a wellbore into a given formation will disturb the fluid convergence of radial flow, ultimately decreasing
in-situ stress field creating a higher stress concentration that drawdown pressure for a given flow rate.
may cause failure (breakout) in the direction of the minimum Two parameters control the production increase of a
horizontal stress. This zone is created due to shear failure and hydraulically fractured well, specifically, the fracture
the dilation accompanied the failure process. It is necessary to
evaluate whether or not the well underwent a breakout failure conductivity ( K f W f ) and fracture half length, L f . The
mode during drilling. The following scenarios must be design of a FracPac treatment should optimize these
evaluated for an efficient completion strategy for sand control: parameters by maximizing the dimensionless fracture
conductivity in order to control sand production. The
1. If a breakout zone is distinguished, a 180-degree dimensionless fracture conductivity, FCD , is given by:
phasing oriented perforation in the direction of the
maximum horizontal stress is rcommended.7
6 H.H. ABASS, H.A. NASR-EL-DIN AND M.H. BATAWEEL SPE 75501

K f Wf Nomenclature
FCD = (13) Bo = Oil formation volume factor, bbl/STB
Kr Lf
c = Cohesive strength (cohesion), psi
The volue of FCD should be at least unity, for the fracture to Cb = Bulk compressibility, psi-1
be efficient in controlling sand production. The reservoir Co = Uniaxial compressive strength (UCS), psi
permeability is the portion of rock that the fracture is in FCD

Downloaded from http://onepetro.org/SPEATCE/proceedings-pdf/02ATCE/All-02ATCE/SPE-77686-MS/2919090/spe-77686-ms.pdf by University of Baghdad, Dhifaf Sadeq on 21 November 2023


= Dimensionless fracture conductivity
contact with; i.e. the damaged zone. For example, if we have a
G = Shear modulus, psi
reservoir with 300 md, and we created a 200 ft fracture of
H = Pay-zone thickness, ft
5000 md-ft, the FCD will be 0.08 which is far below unity
Kr = Reservoir permeability, md
and the fracturing treatment is inefficient in controlling sand.
A different FracPack design in which a 100 ft fracture with Kf = Fracture permeability, md
10000 md-ft is placed in a near wellbore permeability of 100 Lf = Fracture length, ft
md, will yield a FCD of 1. When designing a FracPac for sand Pr = Reservoir pressure, psi
control, the following should be considered: Pw = Wellbore pressure, psi
1. A fracture length should be considered for sand qsc = Rate, STB/day
control and not for stimulation. The maximum rp = Radius of perforation tunnel, ft
fracture conductivity must be designed for, the rw = Wellbore radius, ft
fracture length is determined to obtain FCD ≥ 1 . s = Skin
2. In calculating the fracture width, it is important to T = Tensile strength, psi
consider the non-linear characteristics of poorly
Wf = Fracture width, in
consolidated formation.2
3. The proppant permeability should be maximized by
using large size and concentration. Greek Symbols
4. Resin coated proppant is necessary to prevent
proppant flowback. α = Poroelastic constant
∆p = Drawdown pressure, psi
Conclusions
1. Sand failure due to chemical effects must be evaluated by ∆pcc = Critical Drawdown pressure, psi
closely examining the cementation materials. Selecting µ = Viscosity, cp
compatible completion fluids that do not deteriorate the
cementation materials is a critical factor for sand control. ν = Poisson’s ratio
2. Sand failure due to mechanical failure starts with shear σ′ = Effective stress, psi
failure (during drilling), and tensile and cohesive failure σ = Stress, psi
during production. Progressive failure during production
results from increasing the effective vertical stress due to σ H ,max = Maximum horizontal stress, psi
decrease in the pore pressure and water encroachment,
σn = Stress normal to a failure plane, psi
which reduces the capillary pressure. This will trigger
shear failure and sand production by tensile and σr = Radial stress, psi
cohesive failures. σθ = Effective tangential stress, with θ being the
3. Models that calculate critical pressure drawdown based angle measured counterclockwise relative to
on shear failure will not provide reasonable simulation of the maximum horizontal stress, psi
in-situ conditions. The pressure drawdown is the drag
force that causes sand production. This force is best θ = Porosity, % or fraction
related to the tensile and cohesive failures. A critical φ = Internal friction angle, degrees
production rate calculation is presented based on skin τ = Shear strength, psi
damage and tensile strength.
4. Screenless FracPac completion with oriented and
selective perforation can eliminate all failure modes in Acknowledgement
reservoirs in Saudi Arabia, and therefore lead to sand-free The authors wish to acknowledge the Saudi Arabian Oil
production. If the formation is unconsolidated, oriented Company (Saudi Aramco) for granting permission to publish
perforation can be performed at any direction. this paper.
5. A FracPack design must yield a dimensionless fracture
conductivity of at least unity, to be efficient in controlling
sand production.
SPE 77686 SAND CONTROL: SAND CHARACTERIZATION, FAILURE MECHANISMS, AND COMPLETION METHODS 7

References
1. Al-Qahtani, M. and Rahim, Z.:“A Mathematical Formation Depth,
Algorithm for Modeling Geomechanical Rock Properties
σ H max , σ H min , Pr , Pw -
ft psi Pr ,
of the Khuff and Pre-Khuff Reservoirs in Ghawar Field,” psi psi psi
Paper SPE 68194 presented at the 2001 SPE Middle East
Oil Show, Bahrain, 17-20 March.
Sand A 4675 3740 3039 2024 1457
2. FRACPAC Completion Services, Halliburton Energy

Downloaded from http://onepetro.org/SPEATCE/proceedings-pdf/02ATCE/All-02ATCE/SPE-77686-MS/2919090/spe-77686-ms.pdf by University of Baghdad, Dhifaf Sadeq on 21 November 2023


Services, Houston, F3351.
Sand B 6412 5130 4168 2776 1966
3. Abass, H.H., Wilson, J.M., Venditto, J.J., and Voss, R.E.:
“Stimulating Weak Formations Using New Hydraulic Sand C 17000 13600 11050 7361 1498
Fracturing and Sand Control Approaches,” paper SPE
25494 presented at the 1993 Production Operations Sand D 5580 4464 3627 2416 1060
Symposium held in Oklahoma City, OK, March 21-23.
4. Bazanti, M.S. and Desai, S.: “Sand Production Model for Table 2: Overbalance pressure to prevent shear failure during drilling.
Safania Field,” paper SPE 19035, Unsolicited.
5. Tixier, M.P., Loveless, G.W., and Anderson,
R.A.:”Estimation of Formation Strength From the Figure 1: Sanding tendency is characterized from UCS- φ
Mechanical Properties Log,” JPT (March 1975) 283-293. correlation on five reservoirs in Saudi Arabia
6. Solares, J.R., Bartko, K.M., and Habbtar, A.H.:“Pushing
the Envelope: Successful Hydraulic Fracturing for Sand 30,000.00
Control Strategy in High Gas Rate Screenless Completion
25,000.00
in the Jauf Reservoir, Saudi Arabia,” Paper SPE 73724
presented at the SPE International Symposium on 2002 20,000.00 No Sand Production
Formation Damage Control held in Lafayatte, LA, Feb UCS, psi
15,000.00
20-21.
7. Abass, H.H., Meadows, D.L., Bruumley, J.L., Hedayati, S., 10,000.00
and Venditto, J.J.:”Oriented Perforation – A Rock
Mechanics View,” SPE paper 28555 presented at the 1994 5,000.00
Sand production
Annual Technical Meeting, New Orleans, LA, September 0.00
25-28. 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35
*
SI Metric Conversion Factors Porosity, fraction
in2 × 645.16 = mm2
°F (F – 32)1.8 = °C
ft × 3.048* E-01 = m
psi × 6.894757 E+00 = kPa
in × 2.54* E+00 = cm
lbm × 4.535924 E-02 = kg
1200
0
*Conversion Factor is Exact
1000
0
Table 1: Mechanical properties of five formations that exhibit
sanding tendency. 800
Formation Depth, E, ν Co, T, c θ, UCS, 0

ft 106p psi psi psi


si deg 600
0

400
0
Sand A 4675 0.27 0.5 1780 130 210 33 N
200
0 Perforation
o
Sand B 6412 0.07 0.5 215 190 165 40 s
0
0 5 1 1 2 2 3 3
Outcrop 0 0.38 0.5 1030 200 230 30 0 5 0 5 0 5
Porosity,
Sand C 17000 4.35 0.3 8000 950 980 35 y %

Sand D 5580 0.8 0.2 1050 500 400 27


Figure 2: Selective Perforation based on UCS- θ correlation
established for one reservoir in Saudi Arabia.
8 H.H. ABASS, H.A. NASR-EL-DIN AND M.H. BATAWEEL SPE 75501

Downloaded from http://onepetro.org/SPEATCE/proceedings-pdf/02ATCE/All-02ATCE/SPE-77686-MS/2919090/spe-77686-ms.pdf by University of Baghdad, Dhifaf Sadeq on 21 November 2023


Figure 3: A pay zone where weak sandstone section that is potentially Figure 6: A single calcite crystal cements a large number of
sand producing (one of sand producing reservoirs in Saudi Arabia). detrital clastic grains. Such fabrics are most common in clastic
sediments where a few carbonate grains may act as nuclei for
very large cement crystals.

SAFANIYA FIELD SAND PRODUCTION


S h e a r S tre ss,
τ

φ 140

SAND PROD.(Ib/1000bbls)
φ

120
F rictio n
100

c
80

C o h e sio n 60
σr σt 40
N o rm a l S tre ss,σ n 20
0
0 2000 4000 6000 8000 10000
FLOW RATE(bbI/day)
Figure 4: Mohr-Coulomb Failure Envelop with the two effects;
Friction and Cohesion. Figure 7: Field correlation between production rate and
amount of sand produced.

σ H , m ax
Breakout
Breakout Zone
Zone
B reako u t Z o n e
FracPack
FracPack
(C o m p ressive F ailu re )
Elastic
Elastic
Plastic Zone
Zone Zone
σ H , m in σθ σ H , m in

T en sile F ailu re
Perforation is not
in phase with
σ H , m ax fracture plain

P erfo ratio n O rien tatio n EC06W11

(D irectio n o f In d u ced F ractu re ) E C 0 6W 1 5

Figure 5: Oriented Perforation for sand Control where a Figure 8: Selective-Oriented Perforation and
Breakout region is left undisturbed. Shear failure occur in the FracPack Application.
direction of σ H , max

You might also like