Introduction

Product Training Electronics – ROLAND 700 1

1 Introduction.......................................................................................1-3
1.1 Safety Notes........................................................................................................ 1-3
1.2 Technical Specifications.................................................................................... 1-4
1.3 Overview Leitstand............................................................................................. 1-8
Tasks of the SPS level R700 ................................................................................ 1-9
Tasks of the process level R700......................................................................... 1-10
Overview of Leitstand computer hardware components..................................... 1-12
1.4 SPS Loop........................................................................................................... 1-13
Components of SPS loop system (e.g. R702) .................................................... 1-13
Overview of the SPS loop system (to S732)....................................................... 1-14
Error diagnosis SPS loop ................................................................................... 1-15
Leitstand computer from series 716/717 ............................................................ 1-17
Converting the SPS to MMS (from series 717)................................................... 1-18
1.5 Process Loop.................................................................................................... 1-19
Components of the process loop system............................................................ 1-19
Overview of process loop system (to S745 and Standard Leitstand) ................. 1-20
Error diagnosis process loop .............................................................................. 1-21
1.6 Overview of SPS and process bus.................................................................. 1-22
Overview of SPS and process bus to S716 ........................................................ 1-22
Overview of SPS and process bus S717 to S732............................................... 1-23
Overview of SPS and process bus S733 to S745............................................... 1-24
Overview of SPS and process bus from S746.................................................... 1-25
1.7 Command tables............................................................................................... 1-27
Command tables to series 739 ........................................................................... 1-27
Command tables series 740 to series 749 ......................................................... 1-38
Command tables from series 750....................................................................... 1-49

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 Introduction
1 Product Training Electronics – ROLAND 700

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 Introduction
Product Training Electronics – ROLAND 700 1

1 Introduction

1.1 Safety Notes

Spare part number: *95A 2917 39

* language code, e.g.: Z =German, C=English, …

! The “Safety on MAN Roland Printing Presses“ manual must be read and understood before
starting to work on the machine.

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 Introduction
1 Product Training Electronics – ROLAND 700

1.2 Technical Specifications

Dimensions in mm
max. 740 x 1040
Sheet size (3B) (max. 780 x 1040)*
min. 340 x 480
Printed image size 715 x 1020
(770 x 1030)*
Sheet edge to leading edge 10 – 12
Substrate thickness 0.04 – 1.0
R702 - R709 15000 sheets/h
Max. press speed: R710 13000 sheets/h
from series 747 (see page 6)

Plate cylinder (standard):

Plate cylinder diameter (bearer ring) 300
Plate cylinder undercut 0.5
Plate cylinder diameter 299
Plate front edge to leading edge 43
Plate thickness 0.3 – 0.5
Printing plate (length x width) 785 x 1030
(850 x 1040)*
Packing sheet 755 x 1030
Adjustment of the circumferential register, motor +/- 1
Adjustment of the lateral register, motor +/- 1

Blanket cylinder:
Blanket cylinder diameter (bearer ring) 300
Blanket cylinder undercut 2.6
Blanket cylinder diameter 294.8
Blanket (length x width), with rail 910 x 1060

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Product Training Electronics – ROLAND 700 1

(920 x 1060)*
Packing sheet 770 x 1030
top sheet 780 x 1030
Blanket thickness 1.9

Impression cylinder:
Impression cylinder diameter 600
Gauge ring diameter 599.3

Option base
Pile height Standard in mm
275 550
Feeder (without palette) Main pile 1180 1455 1730
Rest pile 500 500 500
Delivery (without
Main pile 1080 1355 1630
palette)
Intermediate pile 100 100 100
Palette height 144
Option base
Pile weight (kg) Standard in kg
275 550
Feeder (without palette) Main pile 1300 1300 1300
Rest pile 450 450 450
Delivery (without
Main pile 1300 1300 1300
palette)
Intermediate pile 280 280 280

Supply of compressed air

Operation pressure Standard 8 bar

APL / PPL 9 bar
Printing and perfecting 10 bar

* Option special sheet size from S749

Please note sale release due to possible restrictions.

© MAN Roland Druckmaschinen AG C 95A 6428 39 - 26.04.2007 1-5

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 Introduction
1 Product Training Electronics – ROLAND 700

Machine speeds from DRUPA 2004

Single-side printing
Type N P PP LV PLV PPLV LTTLV LTTLV
R700 15000 15000
R702 16000 16000 16000 16000 16000 16000
R704 16000 16000 16000 16000 16000 16000
R705 16000 16000 16000 16000 16000 16000 16000 16000
R706 16000 16000 16000 16000 16000 16000 16000 16000
R707 16000 16000 16000 16000 16000 16000 16000 16000
R708 16000 16000 16000 16000 16000 16000 15000 15000
R709 16000 16000 16000 13000 13000 13000 13000 13000
R710 13000 13000 13000 13000 13000 13000 13000
R711 13000 13000 13000
R712 13000

Perfect printing
Type N P PP LV PLV PPLV LTTLV LTTLV
R700 12000 12000 12000
R702 12000 12000 12000
R704 12000 12000 12000 12000 12000
R705 12000 12000 12000 12000 12000
R706 12000 12000 12000 12000 12000
R707 12000 12000 12000 12000 12000
R708 12000 12000 12000 12000 12000
R709 12000 12000 12000 12000
R710 12000 12000 12000
R711 12000 12000
R712 12000

L= Coating module without prolonged delivery PLTTLV = Perfecting + double coating + double interdeck
dryer + prolonged delivery
LV = Coating module with prolonged delivery
PP = Double Perfecting
LTTLV = Double coating module with double interdeck
dryer and prolonged delivery PPLV = (like PLV, but with double Perfecting)
P= Perfecting PPLTTLV = (like PLTTLV, but with double Perfecting)
PLV = Perfecting with coating module and prolonged N= Normal (without Perfecting)
delivery

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 Introduction
Product Training Electronics – ROLAND 700 1

Optional machine speed from S749

Machines with Perfecting are excluded from this

! option.
The 17,000 sheets/h machine speed option is
released for the following machine types*:

Single side printing R702 to R709

presses
Single side printing R702LV to R708LV
press with coating
module
Single side printing R702LTTLV to
press with double R707LTTLV
coating module

L= Coating module without prolonged delivery

LV = Coating module with prolonged delivery
LTTLV = Double coating module with double interdeck
dryer and prolonged delivery

* For other possible limitations see sales release.

Optional machine speed in perfect printing mode as of SheetFedNews 44/2006

As of SheetFeedNews 44/2006 the maximum
speed of 13.000s/h in perfecting mode is
available fort he following R700 P
configurations:

Roland 702 to 711 P

Roland 702 to 710 PLV
Roland 702 to 709 PLTTLV

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1 Product Training Electronics – ROLAND 700

1.3 Overview Leitstand

LEITSTAND
RCI 2L

LSR

Process SPS

Process SPS
Level I/O - Level

MASCHINE

LSR - Leitstand computer

RCI2L - Remote Controlled Inking (Leitstand)
SPS - PLC – programmable logic control
I/O - Input / Output

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Tasks of the SPS level R700

machine release:
run controls Supervices all safety
protection guards feeder: functions in the SPS system.
safety circuits pile UP/DOWN The UWR stops drives in
case of an SPS system
ink fountain ON/OFF delivery control error.
delivery access
protection
fountain roller control

plate change oil lubrication

sequence
air supply
production and
paper run sequence
roller control
UWR
control panels
monitoring computer

dryer interface

SPS
perfect-printing-computer real-time computer

SWR RTR
time sensitive functions:
main drive control
Step up proc. (feeder)

changeover procedure
perfect printig angle functions:
impression ON/OFF
feeder / feeder air ON/OFF
front edge control
front guide blocking
lost sheet control
dry sprayer ON/OFF
inspection sheet removal
(from S719)
ink ductor roller control (from 745)

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1 Product Training Electronics – ROLAND 700

Tasks of the process level R700

positioning drives delivery: positioning drives feeder:
suction roller format suction head height/format
sheet joggers side stops
gripper opening cam pile carrier board
feeder timing

Process

MAVO:
color desk RCI 2L (until S745)
dry sprayer interface
fountain solution
refrigerator interface
other interfaces for
peripheral equipment
CANopen interface (O)
printing unit:
register
(circumf./lateral/diagonal)
ink slides
ductor roller strip
ink distribution
(from S750 option)
printing pressure
side guide (only PU1)

Gripper opening (perfecting)

gripper pad bar (QCE)
front guide setting
(only PU1, QCE)

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 Introduction
Product Training Electronics – ROLAND 700 1

Notes:

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 Introduction
1 Product Training Electronics – ROLAND 700

Overview of Leitstand computer hardware components

cassette JobCard Reader

(up to S720) (from S721)

screen and option: printer

foil keyboard

SPS
SPS system
LSR option:
CCI (computer controlled inking)
ColorPilot D/E /plus

Process
option:
Video magnifier camera
process system
with Roller ball

option: MODEM connection

option: TelePresence
option: Token-ring-network for
TPP / Multi CCI
from S752: Ethernet -> PrintNet

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1.4 SPS Loop

Components of SPS loop system (e.g. R702)

+EA +DA +BA +AX

Delivery Delivery Feeder Feeder
machine maschine
6

3 4 5 8

2 9

Components
1 MMS, SPS-Bus-Master,LSR
+FA 10 2 SPS-Bus-Slave 1 delivery
Central 3 SPS-Bus-Slave 2 delivery
console 4 SPS-Bus-Slave +DA
5 SPS-Bus-Slave +BA
6 SPS-Bus-Slave general
7 SPS-Bus-Slave UWR
1 8 SPS-Bus-Slave feeder
9 SPS-Bus-Slave RTR
10 Keyboard / screen

Task allocation

LSR, keyboard, screen Interface between man (operator) and machine

MMS-CPU (386DX) Modular machine control contains the program which controls all
the machine functions
SPS Bus Master (80188μP) also known as the coupling computer, enables the communication
between the MMS-CPU and the SPS Bus Slaves via an optical fibre
line using the SDLC transmission protocol (Synchronous Data Link
Control)
SPS Bus Slave Reading in the input signals and setting the output signals in the
appropriate station, communication via the SPS loop with the SPS
master.
UWR Monitoring safety relevant SPS functions such as guards,
emergency off function, main drive control, etc.
RTR Execution of time critical or angle dependent functions, e.g. feeder
control, pressure adjustment, front edge detection, main drive
control.

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Overview of the SPS loop system (to S732)

• Example with one SPS rack in delivery
switch cabinet (no AirGlide or lowerable
auxiliary pile)

Leitstand CPU
-D001 in +Fx

MMS with Station 22,

SPS bus master SPS/LSR Glass fibre optic cable
-slave- (orange/red insulation)

Slot 5 Slot 6

B12

Station 21, UWR

-A358
-Slave-

Station 2, delivery Slot 8

-A353
-Slave-

Slot 6

B12

Station 14...16, coating module

-A548
Station 20, RTR
-Slave-
-A359
Slot 6 -Slave-

Slot 8

Station 5...13, center machine

-A350 Station 3, general
-Slave- -A354
-Slave-
Slot 6
Slot 6

Station 4, feeder machine

Station 1, feeder
-A350
-A352
-Slave-
-Slave-
Slot 6
Slot 6

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Product Training Electronics – ROLAND 700 1

Error diagnosis SPS loop

Power ON
(main switch)

Possible reasons
- Slave computer defective
- F.O. module defective (only RTR, UWR)
- DPR Slave CPU defective
- Power supply slave CPU missing
LEDs at Slave CPU are - SPS Bus Master (MMS-Board, Slot 5) defective,
Adressing No flashint to interrupted if no LED is flashing
successful? position, following Slave - Fiberoptic cable defective
LED's are off.
Test tools
- RODIMO: SPS Bus Master, State, Status o.k.?
- RODIMO: SPS Bus Slave, View, Visualize log
Yes
- Damping behavior
Test F.O. cabel with Fiber optic power meter

LEDs at Slave CPU lit Bus system is

permanently in loop mode

Yes

Possible reasons
- Slave sequence in loop wrong connected
- Slave rack wrongly assembled
Nominal - - Adress part of I/O-board defective
No SPS Output are not active ,
actual configuration - wrong nominal configuration of PLC program
SPS loop is in idle mode
check o.k?
Test tools
- RODIMO: SPS Bus Master, State, Configration ?
- RODIMO: SPS Bus Master, Other, Log

Yes

Possible reasons
- MMS Programm: correct version loaded ?
'Bell signal' o.k. ?,
No - MMS Board defective, power supply?
SPS Output o.k. ? yellow LED on MMS board
is flashing?
Test tools
- RODIMO: SPS Bus Master, Other, Log
......, Error
- RODIMO: SPS Bus Master, State, Status
- Status 3/7/9: Check configuration
Yes

SPS Loop is "running",

Data transmit between
master and slaves

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 Introduction
1 Product Training Electronics – ROLAND 700

Notes:

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© MAN Roland Druckmaschinen AG
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1
Empty

Slot:

+ 5V

+ 12V
+12V
+ 5V
- 12V

GND
2

+12V
+ 5V

- 12V
AC Line
Power supply +5V; +12V; -12V
3

Reserve
4

Option: additional multi functions board (like in slot 8)

SPS Bus Slave 22 (LED top left)
Process Bus Master (LED top right)

COM1 STATUS7 RODIMO

5

from S717 : MMS (Modular Machine Control) incl. SPS Bus Master
Process FO SPS FO
6

C 95A 6428 39 - 26.04.2007

V24 RODIMO
Leitstand computer from series 716/717

SPS Proc

Interface converter (SPS Bus Slave and Process Bus Master)

Token Ring Interface

with PS2 adapter

7

IBM Token-Ring (Option, connection via serial interface

to other printing machines or TPP)

IBM compatible keyboard

LPT1 COM5 COM4 COM3 COM2
8
HDD
access

multi functions board

F
F

COM1 VGA Out digital VGA OUT

9

LSR CPU with integrated graphic-controller

COM4 =

VIDEO IN
VGA OUT VGA IN
COM3 = FDM

10
LPT1 = Printer
COM5 = Cassette

Fast Sreen Machine 2 (Option, to display the images

COM2 = Rollerball

of the Video lense)

Floppy Disk Drive (FDD)
Hard Disk Drive 2x (HDD, each 270 MB)
COM1= Foil keyboard

HDD 1 HDD2
Product Training Electronics – ROLAND 700
Introduction

11

C:\ D:\
E:\ G:\
1

F:\ H:\

1-17
 Introduction
1 Product Training Electronics – ROLAND 700

Converting the SPS to MMS (from series 717)

The complete SPS rack (Klöckner-Möller power supply unit and Klöckner-Möller Master/Slave CPU
as well as the SPS-Bus-Master (coupling computer)) has been removed from all R700 presses
starting from series 717.
From then on the MMS system (Modular Machine Control) in slot 5 of the new Eckelmann Leitstand
computer (80386 DX CPU with a 25MHz cycle) takes over the control function.
The machine control program is saved on the flash EPROMs (512KB) and is loaded into the flash
EPROMs of the MMS board via the FDD (floppy disk drive) – backplane (ISA-Bus) – DPR.
The LWL cables (fibre optics), that were previously plugged into the SPS-Bus (coupling computer),
are now connected to the MMS board.
For service purposes two interfaces are available via the RODIMO cable: the SPS-Bus-Master via
socket –X28 and via –X29 (Service Program Status7) to the machine control program.
Like the Leitstand program, the machine control program (machine code) is supplied on diskettes
with the machine.

Yellow LED: Application program running

Red LED: Power

Green LED: SPS-Loop

X27 X26

X26: LWL cable receiver (SPS-Bus-Master), System Toshiba

X27: LWL cable sender (SPS-Bus-Master), System Toshiba

X28

X28: Interface to SPS-Bus-Master (RODIMO)

X29

X29: Service interface to machine control program (STATUS7)

X30

X30: COM1 direct load/save of the machine control program with the use of a notebook

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1.5 Process Loop

Components of the process loop system
+EA +DA +BA +AX
Delivery Delivery Feeder Feeder
machine machine
6

3 4 5

Components
8 1 Process Bus Slave, Color Rack
+FA 2 Process-Bus-Slave, Pos.-Controller delivery
Console 3 Process-Bus-Slave, MAVO Rack
4 Process-Bus-Slave, Pos.-Controller +DA
5 Process-Bus-Slave, Pos.-Controller +BA
6 Process-Bus-Slave, Pos.-Controller feeder
7 Process-Bus-Master, LSR
1 7 8 Keyboard / screen

Task allocation

LSR, keyboard, screen Interface between man (operator) and machine.

The LSR contains the main program for the control of the printing
process.
Color Rack Its task is to process all input on the Color desk (ink slide position,
ductor roller strip).
Process Bus Master Also known as the PC coupling computer, controls the
communication between the LSR and the process bus slaves via a
fibre optics line.
Process Bus Slave Controls the data transfer between the process loop and the
connected subnode processors.
MAVO Rack Machine preparation (MAschinen-Vorbereitung), interface to
peripheral devices (aggregates like powdering device or damping
water refrigeration device)
Positioning Controller Positions the connected drives such as the ink slides, stepper
motors, etc.

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Overview of process loop system (to S745 and Standard Leitstand)

Central console Computer

-D001 in +Fx

Process Bus Master

Slot 6

Fiberoptical cable
(orange/red insulation)

Color Rack (Console)

-A367
-Slave-

Slot 1

Process rack delivery

-A351
-Slave-

Slot 1

MAVO rack in delivery

-A364
-Slave-

Slot 5

Process rack coater Process rack

feeder
-A351
-A351
-Slave-
-Slave-
Slot 1
Slot 1

Process rack
Process rack
delivery machine /
feeder machine
center machines
-A351
-A351
-Slave- -Slave-
Slot 1
Slot 1

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Error diagnosis process loop

Power ON
(main switch)

Possible reasons
- Slave computer defective
- DPR Slave CPU defective
- Power supply slave CPU missing
LEDs at Slave CPU are - Process Bus Master defective,
Adressing No flashing to interrupted if no LED is flashing
successful? position, following Slave - Fiberoptic cable defective
LED's are off.
Test tools

- Diagnosis messages (Loop interrupted)

Yes - RODIMO: Process Bus Master, Status, Bus status o.k.?
- RODIMO: Process Bus Master, Log, Log process bus master
- RODIMO: Process Bus Master, Log, Log process bus slave
LEDs at Slave CPU lit Bus system is - RODIMO: Process Bus Master, Protocol, Error message
permanently in loop mode - Damping measurement
Test F.O. cabel with Fiber optic power meter

Yes

Possible reasons
- Slave sequence in loop wrong connected
- Slave rack wrongly assembled (Configuration)
Nominal - - defective node computer
No Process loop is in
actual configuration - defective subnode computer
idle mode
check o.k?
Test tools
- Diagnosis messages (Pos.Ctrl., node x, subnode y: nnn)
- RODIMO: Process Bus Master, Log, Log process bus master
- RODIMO: Process Bus Master, Log, Log process bus slave
Yes - RODIMO: Process Bus Master, Protocol, Data transfer
- LSR Program: Configuration
- Handterminal on Subnode

Possible reasons
No Machine react , if "Working
LSR program - EEPROM defective, wrong ID/version no.
position" is actuated (menu:
o.k.? dampening/inking) - wrong Firmware in master / slave CPU
- wrong nominal configuration
- defective subnode computer

Test tools
- Diagnosis messages (Pos.Ctrl., node x, subnode y: nnn)
Yes
- RODIMO: Process Bus Master, Log, Log process bus master
- RODIMO: Process Bus Master, Log, Log process bus slave
- RODIMO: Process Bus Master, Protocol, Data transfer
- RODIMO: Process Bus Master, Protocol, Error messages
LSR program is "running",
Data transmit between - Messages in last alarm files
master and slaves - Erase EEPROM (with keydisk only)
- Firmware version (Menu: PRINT / Gerneral / Service / Version)

Explenations to RODIMO Process Bus Master:

BUS STATUS Indication, that Loop is o.k., or LSR output is o.k.
LOG error messages in hexadecimal code
CLEAR LOG Erase all logbooks
ERROR MESSAG Error is indicated with hex. number and text, possibility to record these data (called: display)
DATA TRANSFER Possiblity to record (display) the data transferr between Process Bus Master and Process Bus Slave

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1.6 Overview of SPS and process bus

Overview of SPS and process bus to S716
e.g.: R702L (with ink fountain roller from S714)

KM-BUS ISA-BUS
DPR DPR DPR
Klö-Mö Contr.
SPS-Bus SPS- D Prozeß- console
SPS- Slave P
Master
Master R
CPU 1&2 8 CPU

SPS-Bus Prozeß-Bus
RS232
SMP-BUS Colorpult
SPS- Prozeß-
I/O I/O Slave Slave
1
1
Color-Rack
Delivery

SMP-BUS
RS232
Pos-Ctrl
SPS- Prozeß-
I/O I/O Slave Slave
2
2
Delivery
Delivery machine

SMP-BUS Prozeß- RS232

D.S. Refrigerator
SPS- Slave
I/O I/O Slave 3 RS232
Spray powder
3
SMP-Bus
Feeder machine V24- RS232
board n.u.
Mavo-Rack
SMP-BUS
SPS- RS232
I/O I/O Slave Pos-Ctrl
4 Prozeß-
Slave
Feeder 4 RS485
Duktor R700
Delivery machine
SMP-BUS
SPS-
I/O I/O Slave RS232
Pos-Ctrl
5 Prozeß-
Slave
General
5 RS485
Duktor R700
SMP-BUS Feeder machine
DPR
I/O RTR SPS-
Slave RS232
Prozeß- Pos-Ctrl
6
Slave
6
SMP-BUS
DPR Feeder

I/O UWR SPS-

Slave Subnode
7

Node

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Overview of SPS and process bus S717 to S732

e.g.: R702L (without Airglide)

ISA-BUS
DPR DPR DPR
Contr.-
MMS-CPU SPS- D Prozeß- console
Slave P Bus-
DPR R
8 Master CPU
SPS-Bus-Master
SPS-Bus Prozeß-Bus
RS232
SMP-BUS Colorpult
SPS- Prozeß-
I/O I/O Slave Slave
1 1
Color-Rack
Delivery

SMP-BUS
RS232
Prozeß- Pos-Ctrl
SPS- Slave
I/O I/O Slave
2
2
Delivery
Delivery machine

SMP-BUS Prozeß- RS232

D.S. refrigerator
SPS- Slave
I/O I/O Slave RS232
3 Spr. powder unit
3 SMP-Bus
Feeder machine V24
RS232
board
empty
Mavo-Rack
SMP-BUS
SPS- RS232
I/O I/O Slave Prozeß- Pos-Ctrl
4 Slave
RS485
Feeder 4 Duktor R700
Delivery machine
SMP-BUS

I/O I/O SPS- RS232

Slave Prozeß- Pos-Ctrl
5
Slave
General
5 RS485
Duktor R700
SMP-BUS Feeder machine
DPR
I/O RTR SPS- RS232
Slave Pos-Ctrl
Prozeß-
6
Slave
6
SMP-BUS
DPR Feeder

I/O UWR SPS- Subnode

Slave
7
Node

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Overview of SPS and process bus S733 to S745

DPR DPR DPR
D SPS- D Leit-
MMS P SPS-BUS Slave P stand
computer R MASTER 9 R CPU

SPS-Bus Process-Bus
SMP-BUS V24 (CS7)
Color desk
I/O I/O SPS-
Slave
1
delivery -A353 Color-Rack

SMP-BUS V24 (CS7) Pos-Ctrl

I/O I/O SPS-

Slave
2
delivery -A356 delivery

SMP-BUS V24 (MAVO) Technotrans

I/O I/O SPS-
V24 (MAVO)
Slave Weko
3 SMP-BUS
V24-
delivery machine -A350 board
MAVO-Rack
SMP-BUS V24 (CS7)
Pos-Ctrl

I/O I/O SPS-

Slave RS 485
Ink fountain roller
4
feeder machine -A350 delivery machine

SMP-BUS V24 (CS7)

Pos-Ctrl
I/O I/O SPS-
Slave
RS 485 Ink fountain roller
5
feeder -A352 feeder machine

SMP-BUS V24 (CS7)

Pos-Ctrl
I/O I/O SPS-
Slave
6
general -A354 feeder
Subnode

SMP-BUS
DPR
Node
I/O RTR SPS-
Slave
7
Overview of the SPS and Process Bus as on
Real Time Computer -A359
a R702 with airglide delivery

SMP-BUS
DPR
I/O UWR SPS-
Slave
8

Monotoring Computer -A358

1-24 C95A 6428 39 - 26.04.2007 © MAN Roland Druckmaschinen AG

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 Introduction
Product Training Electronics – ROLAND 700 1

Overview of SPS and process bus from S746

DPR DPR DPR
D SPS- D Leit-
MMS P SPS-BUS Slave P stand
processor R MASTER 9 R CPU

SPS-Bus Process-Bus
PKS-Master RS422 (USS)
ADR 01 SMP-BUS V24 (CS7) Pos-Ctrl
PKS-Slave I/O I/O SPS-
ADR 02 Slave
1
PKS-Slave delivery -A353 delivery
ADR n

SMP-BUS V24 (MAVO) Technotrans

I/O I/O SPS-
Slave V24 (MAVO)
Weko
2 SMP-BUS
V24- V24 (MAVO)
CANopen
delivery -A356 board
MAVO-Rack
SMP-BUS V24 (CS7)
Pos-Ctrl

I/O I/O SPS-

Slave RS 485
Ink fountain roller
3
delivery machine -A350 delivery machine
PKS-Master RS422 (USS)
ADR 01 SMP-BUS V24 (CS7)
Pos-Ctrl

PKS-Slave I/O I/O SPS-

ADR 02 Slave
RS 485 Ink fountain roller
4
PKS-Slave feeder machine -A350 delivery machine
ADR n

SMP-BUS V24 (CS7)

Pos-Ctrl
I/O I/O SPS-
Slave
5
feeder -A352 feeder
Subnode

SMP-BUS

I/O I/O SPS- Node

Slave
6
general -A354 Overview of the SPS and Process Bus as on
a R702 with PKS motor valves and console
2004
SMP-BUS
DPR
I/O RTR SPS-
Slave
7
Real Time Computer -A359

SMP-BUS
DPR
I/O UWR SPS-
Slave
8

Monitoring Computer -A358

© MAN Roland Druckmaschinen AG C 95A 6428 39 - 26.04.2007 1-25

- for certified service technicians only -
 Introduction
1 Product Training Electronics – ROLAND 700

Notes:

1-26 C95A 6428 39 - 26.04.2007 © MAN Roland Druckmaschinen AG

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 Introduction
Product Training Electronics – ROLAND 700 1

1.7 Command tables

Command tables to series 739
Feeder, A-side
1 Pile: Stop-Safe

2 Automatic pile control: ON

3 Service socket (for MRO / MO only)

4 Main pile: UP

5 Rest pile: UP (option)

6 Loudspeaker

7 Main pile: DOWN

8 Rest pile: DOWN (option)

9 Emergency Off

10 Input check (option)

© MAN Roland Druckmaschinen AG C 95A 6428 39 - 26.04.2007 1-27

- for certified service technicians only -
 Introduction
1 Product Training Electronics – ROLAND 700

1 Suction head: lower

2 Suction head: higher

3 Suction head: smaller size

4 Suction head: bigger size

5 not connected

6 not connected

7 Pile stop B-side: bigger size

8 Pile stop B-side: smaller size

9 Pile stop A-side: smaller size

10 Pile stop A-side: bigger size

11 Pile supporting plate, direction B-side

12 Pile supporting plate, direction A-side

13 Type of movement for functions 1-10

14 not connected

15 not connected

16 not connected

1-28 C95A 6428 39 - 26.04.2007 © MAN Roland Druckmaschinen AG

- for certified service technicians only -
 Introduction
Product Training Electronics – ROLAND 700 1

Printing unit 1, B-side, feeder side

1 Display
a. Sheets / h
b. Sheet trend
c. Sensors in feed register and in
sheet ascent
d. Error indicator
e. Angle indicator
2 Acoustic signal
3 Impression OFF, feeder OFF
4 Pumps: ON / OFF
5 Automatic production: ON / OFF
6 Feeder air: ON / OFF
7 Feeder: ON / OFF
8 Make-ready: Minus
9 Make-ready: Plus
10 Damping rollers: ON / OFF
in make-ready mode:
blanket washing device ON / OFF
11 Feeder timing: Preselection
12 Double sheet detection: Comparison
13 Double sheet detection: ON / OFF
14 Machine speed: Minus
15 Machine speed: Plus
16 Numerical display:
Feeder timing
Printing units with activated Impression ON
17 Make-ready: Preselection
18 Loudspeaker
19 Operation
20 Jog: Reverse
21 Jog: Forward
22 Emergency Off
23 Stop-Safe

© MAN Roland Druckmaschinen AG C 95A 6428 39 - 26.04.2007 1-29

- for certified service technicians only -
 Introduction
1 Product Training Electronics – ROLAND 700

Printing unit, A-side, delivery side

1 Service socket (for MRO / MO only)

2 Loudspeaker

3 Crawl speed

4 Jog: Reverse

5 Jog: Forward

6 Emergency Off

7 Stop-Safe

1-30 C95A 6428 39 - 26.04.2007 © MAN Roland Druckmaschinen AG

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 Introduction
Product Training Electronics – ROLAND 700 1

Printing unit, B-side, delivery side

1 Acoustic signal

2 All printing units OFF, feeder OFF

3 Damping rollers: ON / OFF

4 Ink rollers: ON / OFF

5 Ink fountain roller: ON / OFF

6 Ink ductor roller: ON / OFF

7 Inking unit separation: ON / OFF

8 Guard before blanket and plate cylinder

OPEN / CLOSED

9 not connected

10 not connected

11 not connected

12 not connected

13 Make-ready: Minus

14 Make-ready: Plus

15 Numerical display:
No. of PU with activated Impression ON
No. of active PU during plate change
Correctly fitting printing plate

16 Make-ready: Preselection

17 Loudspeaker

18 Crawl speed

19 Jog: Reverse

20 Jog: Forward

21 Emergency Off

22 Stop-Safe

© MAN Roland Druckmaschinen AG C 95A 6428 39 - 26.04.2007 1-31

- for certified service technicians only -
 Introduction
1 Product Training Electronics – ROLAND 700

Delivery, A-side
1 Automatic pile control

2 Pile: Stop-Safe

3 Intermediate pile: UP (option)

4 Main pile: UP

5 Intermediate pile: DOWN (option)

6 Main pile: DOWN

7 Service socket (for MRO / MO only)

1-32 C95A 6428 39 - 26.04.2007 © MAN Roland Druckmaschinen AG

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 Introduction
Product Training Electronics – ROLAND 700 1

Delivery, B-side
1 Excess damping PU 1
a. Option perfecting
Suction element (1): Air off

2 Excess damping PU 2
a. Option perfecting
Suction element (2): Air off

3 Excess damping PU 3

4 Excess damping PU 4

5 Excess damping PU 5

6 Excess damping PU 6
a. Option perfecting
Suction element (6): Air off

7 Excess damping PU 7
a. Option perfecting
Suction element (7): Air off

8 Excess damping PU 8

9 Excess damping PU 9

10 Excess damping PU 10

11 Select suction element

a. Air off suction element

12 Sheet jogger, front edge, ON / OFF

13 Sheet jogger, A–side, ON / OFF

14 Sheet jogger, B–side, ON / OFF

© MAN Roland Druckmaschinen AG C 95A 6428 39 - 26.04.2007 1-33

- for certified service technicians only -
 Introduction
1 Product Training Electronics – ROLAND 700

15 Acoustic signal

16 All printing units IMPRESSION OFF, feeder

OFF

17 Sheet counter ON / OFF

18 Automatic production ON / OFF

19 Make-ready: Minus

20 Make-ready: Plus

21 Waste paper removal: Preselection

22 Suction roller speed: Preselection

23 Size correction A–side: Preselection

24 Size correction B–side: Preselection

25 Size correction suction roller: Preselection

26 Gripper opening cam: Preselection

27 Machine speed: Minus

28 Machine speed: Plus

29 Numerical display

30 Number of test sheets: Preselection

1-34 C95A 6428 39 - 26.04.2007 © MAN Roland Druckmaschinen AG

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 Introduction
Product Training Electronics – ROLAND 700 1

31 Loudspeaker

32 Operation

33 Jog: Reverse

34 Jog: Forward

35 Emergency Off

36 Stop-Safe

A-side, inside, DELIVERY SIDE

Access to A-side

© MAN Roland Druckmaschinen AG C 95A 6428 39 - 26.04.2007 1-35

- for certified service technicians only -
 Introduction
1 Product Training Electronics – ROLAND 700

Coating module, A-side

11 Loudspeaker

12 Crawl speed

13 Jog: Reverse

14 Jog: Forward

15 Emergency Off

16 STOP-Safe

17 Socket hand terminal

1-36 C95A 6428 39 - 26.04.2007 © MAN Roland Druckmaschinen AG

- for certified service technicians only -
 Introduction
Product Training Electronics – ROLAND 700 1

Coating module, B-side

1 Acoustic Signal

2 Impression: OFF, feeder: OFF

3 Coat application, A-side, preselection

4 Coat application, B-side, preselection

5 Make-ready: Minus

6 Make-ready: Plus

7 Rinse coating (option)

8 Collecting blade: ON/OFF

9 Coating supply: ON/OFF

10 Coating throughput: Preselection

11 Coating roller drive: ON/OFF

12 Coating form roller: ON/OFF

13 Positioning: Reverse

14 Positioning: Forward

15 Numerical display

16 free

17 Loudspeaker

18 Crawl speed

19 Jog: Reverse

20 Jog: Forward

21 Emergency Off

22 STOP-Safe

© MAN Roland Druckmaschinen AG C 95A 6428 39 - 26.04.2007 1-37

- for certified service technicians only -
 Introduction
1 Product Training Electronics – ROLAND 700

Command tables series 740 to series 749

Feeder, A-side
1 Pile: Stop-Safe

2 Automatic pile control: ON

3 Service socket (for MRO / MO only)

4 Main pile: UP

5 Rest pile: UP (option)

6 Loudspeaker

7 Main pile: DOWN

8 Rest pile: DOWN (option)

9 Emergency Off

10 Input check (option)

1-38 C95A 6428 39 - 26.04.2007 © MAN Roland Druckmaschinen AG

- for certified service technicians only -
 Introduction
Product Training Electronics – ROLAND 700 1

1 Suction head: Lower

2 Suction head: Higher

3 Suction head: Smaller size

4 Suction head: Larger size

5 Not connected

6 Not connected

7 Pile stop A-side: Smaller size

8 Pile stop A-side: Larger size

9 Pile stop B-side: Larger size

10 Pile stop B-side: Smaller size

11 Pile supporting plate, direction B-side

12 Pile supporting plate, direction A-side

13 Type of movement for functions 1-10

14 Not connected

15 Not connected

16 Not connected

© MAN Roland Druckmaschinen AG C 95A 6428 39 - 26.04.2007 1-39

- for certified service technicians only -
 Introduction
1 Product Training Electronics – ROLAND 700

Printing unit 1, B-side, FEEDER SIDE

1 Display
a. Sheets / h
b. Sheet trend
c. Sensors in feed register and in
sheet ascent
d. Error display
e. Degree display
2 Acoustic signal
3 Impression OFF, feeder OFF
4 Pumps: ON / OFF
5 Automatic production: ON / OFF
6 Feeder air: ON / OFF
7 Feeder: ON / OFF
8 Make-ready: Minus
9 Make-ready: Plus
10 Damping rollers: ON / OFF
in make-ready operation:
Blanket washing device ON / OFF
11 Feeder timing: Preselection
12 Double sheet detection: Comparison
13 Double sheet detection: ON / OFF
14 Machine speed: Minus
15 Machine speed: Plus
16 Numerical display:
Feeder timing
Printing units with activated Impression ON
17 Make-ready: Preselection
18 Loudspeaker
19 Operation
20 Jog: Reverse
21 Jog: Forward
22 Emergency Off
23 Stop-Safe

1-40 C95A 6428 39 - 26.04.2007 © MAN Roland Druckmaschinen AG

- for certified service technicians only -
 Introduction
Product Training Electronics – ROLAND 700 1

Printing unit, A-side, DELIVERY SIDE

1 Service socket (for MRO / MO only)

2 Loudspeaker

3 Crawl speed

4 Jog: Reverse

5 Jog: Forward

6 Emergency Off

7 Stop-Safe

© MAN Roland Druckmaschinen AG C 95A 6428 39 - 26.04.2007 1-41

- for certified service technicians only -
 Introduction
1 Product Training Electronics – ROLAND 700

Printing unit, B-side, DELIVERY SIDE

1 Acoustic signal

2 All printing units OFF, feeder OFF

3 Damping rollers: ON / OFF

4 Ink rollers: ON / OFF

5 Ink fountain roller: ON / OFF

6 Ink ductor roller: ON / OFF

7 Inking unit separation: ON / OFF

8 Guard before blanket and plate cylinder

OPEN / CLOSED

9 Not connected

10 Washing ductor blade ON / OFF

11 Not connected

12 Not connected

13 Make-ready: Minus

14 Make-ready: Plus

15 Numerical display:
No. of PU with active Impression ON
No. of active PU during plate change
Correctly fitting printing plate

16 Make-ready: Preselection

17 Loudspeaker

18 Crawl speed

19 Jog: Reverse

20 Jog: Forward

21 Emergency Off

22 Stop-Safe

1-42 C95A 6428 39 - 26.04.2007 © MAN Roland Druckmaschinen AG

- for certified service technicians only -
 Introduction
Product Training Electronics – ROLAND 700 1

Delivery, A-side
1 Automatic pile control

2 Pile: Stop-Safe

3 Intermediate pile: UP (option)

4 Main pile: UP

5 Intermediate pile: DOWN (option)

6 Main pile: DOWN

7 Service SOCKET (for MRO / MO only)

© MAN Roland Druckmaschinen AG C 95A 6428 39 - 26.04.2007 1-43

- for certified service technicians only -
 Introduction
1 Product Training Electronics – ROLAND 700

Delivery, B-side
1 Excess damping PU 1
a. Option perfecting
Suction element(1): Air off

2 Excess damping PU 2
b. Option perfecting
Suction element(2): Air off

3 Excess damping PU 3

4 Excess damping PU 4

5 Excess damping PU 5

6 Excess damping PU 6
c. Option perfecting
Suction element(6): Air off

7 Excess damping PU 7
d. Option perfecting
Suction element(7): Air off

8 Excess damping PU 8

9 Excess damping PU 9

10 Excess damping PU 10

11 Select suction element

e. Air off Suction element

12 Sheet jogger, front edge, ON / OFF

13 Sheet jogger, A–side, ON / OFF

14 Sheet jogger, B-side, ON / OFF

1-44 C95A 6428 39 - 26.04.2007 © MAN Roland Druckmaschinen AG

- for certified service technicians only -
 Introduction
Product Training Electronics – ROLAND 700 1

15 Acoustic signal

16 All printing units IMPRESSION OFF, feeder

OFF

17 Sheet counter ON / OFF

18 Automatic production ON / OFF

19 Make-ready: Minus

20 Make-ready: Plus

21 Waste sheet removal: Preselection

22 Suction roller speed: Preselection

23 Size correction A–side: Preselection

24 Size correction B–side: Preselection

25 Size correction suction roller: Preselection

26 Gripper opening cam: Preselection

27 Machine speed: Minus

28 Machine speed: Plus

29 Numerical display

30 Number of test sheets: Preselection

© MAN Roland Druckmaschinen AG C 95A 6428 39 - 26.04.2007 1-45

- for certified service technicians only -
 Introduction
1 Product Training Electronics – ROLAND 700

31 Loudspeaker

32 Operation

33 Jog: Reverse

34 Jog: Forward

35 Emergency Off

36 Stop-Safe

A-side, inside DELIVERY SIDE

Access from A-side

1-46 C95A 6428 39 - 26.04.2007 © MAN Roland Druckmaschinen AG

- for certified service technicians only -
 Introduction
Product Training Electronics – ROLAND 700 1

Coating module, A-side

11 Loudspeaker

12 Crawl speed

13 Jog: Reverse

14 Jog: Forward

15 Emergency Off

16 Stop-Safe

17 Socket hand terminal

© MAN Roland Druckmaschinen AG C 95A 6428 39 - 26.04.2007 1-47

- for certified service technicians only -
 Introduction
1 Product Training Electronics – ROLAND 700

Coating module, B-side

1 Signal

2 Impression: OFF, feeder: OFF

3 Coating application, A-side, preselection

4 Coating application, B-side, preselection

5 Make-ready: Minus

6 Make-ready: Plus

7 Coating rinse (option)

8 Collecting blade: ON / OFF

9 Coating supply: ON / OFF

10 Coating throughput: Preselection

11 Coating roller drive: ON / OFF

12 Coating form roller: ON / OFF

13 Positioning: Reverse

14 Positioning: Forward

15 Numerical display

16 Dropping device, intervals ON / OFF

17 Loudspeaker

18 Crawl speed

19 Jog: Reverse

20 Jog: Forward

21 Emergency Off

22 STOP-Safe

1-48 C95A 6428 39 - 26.04.2007 © MAN Roland Druckmaschinen AG

- for certified service technicians only -
 Introduction
Product Training Electronics – ROLAND 700 1

Command tables from series 750

From series 750 the command boards of the
i 2nd generation are utilised.

• all push-buttons replaced by SMD-push-

buttons
• use of SMD light diodes
• design assimilation: instead of green LEDs
now orange LEDs
• snap-in front panel instead of screwable
panel
• stop-secure button generally press and lock
(before only for MRU version)
• normal version of operation – crawl speed
now also for MRU version (until now toggle
switch)

See also TSI 44/06, Gr. 15 (80.14V0S-0954).

i

© MAN Roland Druckmaschinen AG C 95A 6428 39 - 26.04.2007 1-49

- for certified service technicians only -
 Introduction
1 Product Training Electronics – ROLAND 700

1-50 C95A 6428 39 - 26.04.2007 © MAN Roland Druckmaschinen AG

- for certified service technicians only -