JOB B3 POWER BRAKE

Item: ( Name: Instructor )

___ A. Vacuum power brake booster test
__ (a) On-vehicle inspect brake booster assembly
__ (b) Removal
__ (c) Inspection vacuum check valve
__ (d) Installation
___ B. Master cylinder
__ (a) Master cylinder - removal
__ (b) Bleeding- the master cylinder
___ C. Brake pedal- removal and refitting
Check the pedal height pedal、 pedal free play 、pedal reserve distance
___ D. Hydraulic system bleeding
__ (a) Bleeding - two man method
__ (b) Bleeding - using one way valve kit.
__ (c) Bleeding -vacuum brake bleeding
__ (d) Bleeding - using a pressure bleeding kit.
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Procedure

A. Vacuum power brake booster test

(a) On-vehicle inspect brake booster assembly
(1). Airtightness check. OK NOT OK
● start the engine and stop it after 1 or 2 minutes. Slowly depress the brake pedal several
times.
Hint: If the pedal can be depressed to the floor the first time, but on the 2nd and 3rd time
cannot be depressed as far, the booster is airtight.
● depress the brake pedal while the engine is running, and stop the engine with the pedal
depressed.
Hint:If there is no change in the pedal reserve distance while holding the pedal for 30
seconds, the booster is airtight.
(2). Operation check. OK NOT OK
● depress the brake pedal several times with the ignition switch off and check that there is
no change in the pedal reserve distance when the pedal is depressed.
● depress and hold down the pedal, and start the engine.
Hint:If the pedal goes down slightly, operation is normal.

(b) Removal
(1). Remove the brake pedal return spring

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