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    This document provides design specifications for an aspen exchanger with a shell and tube configuration that is 1828.8 mm by 6096 mm and has 2466 plain tubes. Key performance details are listed such as a total heat load of 16667.9 kW, inlet/outlet temperatures and pressures for both the shell and tube sides. Detailed heat transfer parameters and pressure drop calculations are also presented.

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    This document provides design specifications for an aspen exchanger with a shell and tube configuration that is 1828.8 mm by 6096 mm and has 2466 plain tubes. Key performance details are listed such as a total heat load of 16667.9 kW, inlet/outlet temperatures and pressures for both the shell and tube sides. Detailed heat transfer parameters and pressure drop calculations are also presented.

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    © All Rights Reserved
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    7 views1 page

    E-200 Overall Summary

    Uploaded by

    use for school google drive storage
    This document provides design specifications for an aspen exchanger with a shell and tube configuration that is 1828.8 mm by 6096 mm and has 2466 plain tubes. Key performance details are listed such as a total heat load of 16667.9 kW, inlet/outlet temperatures and pressures for both the shell and tube sides. Detailed heat transfer parameters and pressure drop calculations are also presented.

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    © All Rights Reserved
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    Aspen Exchanger Design and Rating Shell & Tube V11

    File: C:\Users\Jameela\OneDrive\Documents\..\..\..\..\..\..\E-200 (EDR).EDR Printed: 11/10/2023 at 6:40:28 am

    Overall Summary

    1 Size 1828.8 X 6096 mm Type AET Hor Connected in 2 parallel 1 series


    2 Surf/Unit (gross/eff/finned) 2361.3 / 2258.6 / m² Shells/unit 2
    3 Surf/Shell (gross/eff/finned) 1180.7 / 1129.3 / m²
    4 Design (Sizing) PERFORMANCE OF ONE UNIT
    5 Shell Side Tube Side Heat Transfer Parameters
    6 Process Data In Out In Out Total heat load kW 16667.9
    7 Total flow kg/s 6.9389 15.1528 Eff. MTD/ 1 pass MTD °C 38.77 / 41.27
    8 Vapor kg/s 6.9389 0.602 0 13.7903 Actual/Reqd area ratio - fouled/clean 1.01 / 2.11
    9 Liquid kg/s 0 6.3368 15.1528 1.3625
    10 Noncondensable kg/s 0 0 Coef./Resist. W/(m²-K) m²-K/W %
    11 Cond./Evap. kg/s 6.3368 13.7903 Overall fouled 191.8 0.00522
    12 Temperature °C 250 106.73 65 96.43 Overall clean 402.5 0.00248
    13 Bubble Point °C 107.78 106.73 68.62 66.76 Tube side film 480.2 0.00208 39.93
    14 Dew Point °C 107.78 106.73 143.59 162.66 Tube side fouling 4339.6 0.00023 4.42
    15 Vapor mass fraction 1 0.09 0 0.91 Tube wall 8507.5 0.00012 2.25
    16 Pressure (abs) bar 1.25 1.20442 1.25 1.15453 Outside fouling 400 0.0025 47.94
    17 DeltaP allow/cal bar 0.2 0.04558 0.2 0.09547 Outside film 3510.6 0.00028 5.46
    18 Velocity m/s 13.26 0.85 0.04 23.61
    19 Liquid Properties Shell Side Pressure Drop bar %
    20 Density kg/m³ 911.21 755.31 846.51 Inlet nozzle 0.01257 27.14
    21 Viscosity mPa-s 0.2602 0.4246 0.9924 InletspaceXflow 0.00859 18.55
    22 Specific heat kJ/(kg-K) 4.618 3.486 2.158 Baffle Xflow 0.01572 33.94
    23 Therm. cond. W/(m-K) 0.6793 0.1839 0.1392 Baffle window 0.00108 2.33
    24 Surface tension N/m 0.0259 0.0268 OutletspaceXflow 0.00131 2.84
    25 Molecular weight 18.02 33.14 74.45 Outlet nozzle 0.00705 15.21
    26 Vapor Properties Intermediate nozzles
    27 Density kg/m³ 0.52 0.69 1.24 Tube Side Pressure Drop bar %
    28 Viscosity mPa-s 0.0183 0.0129 0.0121 Inlet nozzle 0.01019 11.58
    29 Specific heat kJ/(kg-K) 1.978 1.91 1.56 Entering tubes 0.00216 2.45
    30 Therm. cond. W/(m-K) 0.039 0.025 0.0223 Inside tubes 0.05714 64.92
    31 Molecular weight 18.02 18.02 32.18 Exiting tubes 0.00531 6.04
    32 Two-Phase Properties Outlet nozzle 0.01322 15.02
    33 Latent heat kJ/kg 2323 2326.2 1156.6 819.3 Intermediate nozzles
    34 Heat Transfer Parameters Velocity / Rho*V2 m/s kg/(m-s²)
    35 Reynolds No. vapor 9304.75 1149.59 52228.55 Shell nozzle inlet 56.63 1667
    36 Reynolds No. liquid 599.94 1725.07 63.04 Shell bundle Xflow 13.26 0.85
    37 Prandtl No. vapor 0.93 0.98 0.85 Shell baffle window 10.24 0.66
    38 Prandtl No. liquid 1.77 8.05 15.39 Shell nozzle outlet 13.55 1456
    39 Heat Load kW kW Shell nozzle interm
    40 Vapor only -1917.5 0 m/s kg/(m-s²)
    41 2-Phase vapor -6.6 563.4 Tube nozzle inlet 1.57 1868
    42 Latent heat -14730.2 15759.7 Tubes 0.04 23.61
    43 2-Phase liquid -13.6 127.8 Tube nozzle outlet 62.68 5339
    44 Liquid only 0 217 Tube nozzle interm
    45 Tubes Baffles Nozzles: (No./OD)
    46 Type Plain Type Single segmental Shell Side Tube Side
    47 ID/OD mm 21.7 / 25 Number 6 Inlet mm 1 / 406.4 1 / 101.6
    48 Length act/eff mm 6096 / 5830.9 Cut(%d) 34.27 Outlet 1 / 219.08 1 / 355.6
    49 Tube passes 4 Cut orientation H Intermediate / /
    50 Tube No. 2466 Spacing: c/c mm 787.4 Impingement protection None
    51 Tube pattern 30 Spacing at inlet mm 946.95
    52 Tube pitch mm 31.25 Spacing at outlet mm 946.95
    53 Insert None
    54 Vibration problem (HTFS / TEMA) Yes / RhoV2 violation No

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