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Beamex MC5 Profibus Option Manual ENG
Beamex MC5 Profibus Option Manual ENG
Dear user,
We have made every effort to ensure the accuracy of the contents of
this manual. Should any errors be detected, we would greatly appre-
ciate to receive suggestions to improve the quality of the contents of
this manual.
The above not withstanding, we can assume no responsibility for any
errors in this manual or their eventual consequences.
We reserve rights to make modifications to this manual without any
further notice.
For more detailed technical data about MC5 Multifunction Calibrator,
please refer to MC5 User Guide or contact the manufacturer.
© Copyright 2007
BEAMEX OY AB
Ristisuonraitti 10
68600 Pietarsaari
FINLAND
Tel +358 - 10 - 5505000
Fax +358 - 10 - 5505404
E-mail: sales@beamex.com
Internet: http://www.beamex.com
Notes........................................................................................................... 35
User Guide – MC5 Fieldbus Option for PROFIBUS PA
General
MC5's fieldbus option for PROFIBUS PA allows you to cali-
brate PROFIBUS PA fieldbus instruments. All you need is a
fieldbus compatible MC5 and a FI5 Fieldbus Interface suited
for your fieldbus type.
The MC5/FI5 for PROFIBUS PA features listed below are pre-
sented in more detail further on in this manual.
• Takes the role of PROFIBUS Master when connecting
to PROFIBUS segment.
• Capability to read and edit the instrument Tag.
• Read and assign the instrument Node Address.
• Read and edit the Transducer Block parameters.
• Device Descriptions supported.
Note.
MC5/FI5 does not support Device Description Methods.
What is Fieldbus
Fieldbus is an industrial digital communications network spe-
cifically designed for process automation use. It is meant to
replace the existing standard 4 … 20 mA analog signal.
Fieldbus technology has been around since late 80's, but de-
veloping an international standard took a long time. There still
are several different types of fieldbus implementations, but
some of them have become more dominant than others. The
two most widely spread types are:
• PROFIBUS (www.profibus.com/pb/profibus/process/).
• FOUNDATION Fieldbus (www.fieldbus.org/) and
Both are based on IEC fieldbus standard, 61158.
General 1
User Guide – MC5 Fieldbus Option for PROFIBUS PA
Terminology
There are some inconsistencies between the terminologies
used when calibrating/adjusting/trimming traditional analog in-
struments and new fieldbus instruments.
For both instrument types, the procedure has three phases:
1. Comparing the instrument against a more accurate de-
vice (calibrator). This documents the instrument's state
"As Found". If all is well (instrument is accurate enough),
the 2nd and 3rd phase are not needed.
2. Adjusting/trimming the instrument.
3. Re-comparing to create an "As Left" document of the in-
strument's state after adjustment/trimming.
The leftmost picture below presents the terms used when cali-
brating analog instruments. The rightmost one shows the
terms used in fieldbus instruments and fieldbus control system
software. The numbers of the three phases are shown in the
middle.
S ta rt S ta rt
C A L IB R A T IO N
A s F o u n d 1 V E R IF Y IN G
C a lib r a tio n A s F
N e e d o f
N e e d o f A d ju s tm e n t?
n o A d ju s tm e n t? y e s n o y e s
(C a lib ra -
tio n )
A d ju s tm e n t/
T r im m in g 2 C A L IB R A T IO N
E rro r E rro r
n o S m a ll y e s n o S m a ll y e s
E n o u g h ? E n o u g h ?
C A L IB R A T IO N
A s L e ft 3 V E R IF Y IN G
C a lib r a tio n A s L
E n d E n d
2 General
User Guide – MC5 Fieldbus Option for PROFIBUS PA
WARNINGS!
Do not connect two master devices (e.g. MC5/FI5, a Field
Communicator or a control system) at the same time to
the same fieldbus segment! They clash and make the
fieldbus segment unstable. Only one master device may
be connected to a PROFIBUS PA segment at any time.
When calibrating an instrument that is part of a live seg-
ment (part of a control system), disconnect the instrument
from the segment as instructed in chapter "Calibration
Procedure of a Fieldbus Instrument, General" on page 4.
Failure follow the instructions may result in unexpected
behavior of the control system. The consequences may be
serious damage, injuries or death!
Using MC5 and FI5 to change the parameters of an in-
strument may result in discrepancies: A fieldbus host
control system may mirror all instrument parameters in its
permanent database. In such a case, when returning an
instrument with changed parameters to a live segment,
ensure that the parameters are also available in the con-
trol system's permanent database. Also verify that the
new parameters do not result in an unstable control loop.
General 3
User Guide – MC5 Fieldbus Option for PROFIBUS PA
4 General
User Guide – MC5 Fieldbus Option for PROFIBUS PA
General 5
User Guide – MC5 Fieldbus Option for PROFIBUS PA
Device Descriptions
Each fieldbus instrument type is unique in what kind of pa-
rameters it has in its memory. A few common parameters are
similar in all devices, but to fully communicate with a fieldbus
instrument, you need to have a device description file that de-
fines all the parameters in the instrument.
Device description files are done by the instrument manufac-
turers and made available via manufacturer's and certain field-
bus sites.
MC5 accesses only the instrument's Transducer Block. There-
fore Beamex publishes special device descriptions for MC5
and the instruments connected to it. Please contact Beamex if
you need device descriptions for new instruments. For contact
info, see the first pages of this manual.
The following chapters describe how available device descrip-
tions can be viewed in MC5 and also how to add new device
descriptions to MC5.
6 General
User Guide – MC5 Fieldbus Option for PROFIBUS PA
General 7
User Guide – MC5 Fieldbus Option for PROFIBUS PA
8 General
User Guide – MC5 Fieldbus Option for PROFIBUS PA
Connecting to a PROFIBUS
PA Instrument
The following subchapters present different connection meth-
ods.
In order for MC5/FI5 to be able to communicate with a
PROFIBUS PA instrument, the instrument may not be con-
trolled by any other PROFIBUS master than MC5/FI5. When
connecting a PROFIBUS PA instrument to MC5/FI5, MC5/FI5
is the fieldbus master.
For advice on how to remove an instrument from a live seg-
ment, see chapter Calibration Procedure of a Fieldbus In-
strument, General on page 4. For further information, please
refer to your fieldbus control system manuals as well as the in-
strument's manual.
Chapter Notes and Warnings on page 3 contains information
of things to be aware of when working with live segments.
Notes.
There are no polarity requirements when connecting FI5 to
a fieldbus.
FI5 takes the power supply from the fieldbus, not via the
FI5/MC5 serial communication cable.
The current consumption of FI5 is between 15 to 20 mA.
The current consumption of fieldbus instruments are typi-
cally between 10 to 20 mA each.
None of the methods presented do require that the con-
nections are done using a fieldbus compliant cable. A pair
of standard measurement cables can be used. However,
when using longer connecting cables there may be need
for fieldbus terminators.
P A
M C 5
C o n n e c tio n F ie ld b u s
T e r m in a ls
5 0 o h m
T / C IN T . R J 2 -w x m t r
C O M P T / C , L o w V R , R T D
4 -w m e a s
V , 1,
+ 2 4 V 1 m e a s / s in k
/ P R T T / C O R E X T
W IR E S O N L Y
3 & 4 -w m e a s V , ,
H A R T ®
S E N S O R M E A S U R E & S IM U L A T E O U T P U T M E A S U R E
E T E
M a x in p u t :
L o w V
6 0 V D C / 3 0 V A C
MC5 provides the power supply and receives fieldbus data via
FI5 Fieldbus Interface. Depending on the instrument's input
signal, it is either generated/simulated or measured with MC5
(not included in the picture).
MC5's power supply is always available provided the E module
is not assigned for other duties in either Basic Mode window.
Notes.
Ensure that the loop also includes a resistor with a resis-
tance of approx. 50 ohms between MC5 and the network.
See also notes on page 9.
To be able to use this method, MC5 needs to be fieldbus
compatible, i.e. able to source current both for FI5 and the
fieldbus instrument(s). See notes on page 9 for current
consumption specifications.
Max. load for a fieldbus compatible MC5 is approx. 40 mA.
Max. load for a non-fieldbus compatible MC5 is 25 mA.
If you have a non-fieldbus compatible MC5, please contact
Beamex to have it serviced to be fieldbus compatible.
Beamex's contact info is in the beginning of this manual.
Meanwhile, use the method presented on next page.
P r o fib u s P A
T r a n s m itte r
X
P A
M C 5
C o n n e c tio n F ie ld b u s
T e r m in a ls
5 0 o h m
2 -w x m t r
T / C IN T . R J 2 -w x m t r
C O M P T / C , L o w V R , R T D
4 -w m e a s
V , 1,
+ 2 4 V 1 m e a s / s in k
/ P R T T / C O R E X T
W IR E S O N L Y
3 & 4 -w m e a s V , ,
H A R T ®
S E N S O R M E A S U R E & S IM U L A T E O U T P U T M E A S U R E
E T E
M a x in p u t :
L o w V
6 0 V D C / 3 0 V A C
P r o fib u s P A
T r a n s m itte r
X
P A
M C 5
C o n n e c tio n F ie ld b u s
T e r m in a ls
5 0 o h m
P o w e r
S u p p ly
T / C IN T . R J 2 -w x m t r
C O M P T / C , L o w V R , R T D
4 -w m e a s
V , 1,
+ 2 4 V 1 m e a s / s in k
/ P R T T / C O R E X T
W IR E S O N L Y
3 & 4 -w m e a s V , ,
H A R T ®
S E N S O R M E A S U R E & S IM U L A T E O U T P U T M E A S U R E
E T E
M a x in p u t :
L o w V
6 0 V D C / 3 0 V A C
Note.
When using fieldbus compliant power supplies, no addi-
tional resistors are needed. With conventional power sup-
plies, include an approx. 50 ohm resistor between the
power supply and the network.
W in d o w 1 W in d o w 2 C lo s e
O th e rs
S e tu p S e tu p M E N U
Notes.
The HART / Fieldbus menu options are disabled if the
other window already has one of the available Fieldbus
communications active. Change the setup of the other win-
dow to enable the HART / Fieldbus menu option.
Refer to chapter 3 0 .0 3 .2 0 0 7 1 2 :4 0
Connecting to a P R O F IB U S P A
PROFIBUS PA Instru-
P A - 1 .0 0 .0 .0 0 .re l
ment on page 9 for in-
formation on how to con- D e v ic e s fo u n d ( N o d e A d d r : T a g ) :
nect MC5 and a fieldbus
0 1 6 : T T 1 2 3 4 -P A
instrument.
MC5 searches for field-
bus devices connected
to FI5 and opens a win-
dow similar to the one
seen to the right.
B a c k R e s ta rt E d it S e le c t
Disconnect Device
This option disconnects the fieldbus instrument from MC5/FI5.
To disconnect, select
D/Menu and
B/Window 2 Setup, if needed
1/Disconnect Device.
The fieldbus communication is terminated and the fieldbus
menu is replaced by the standard Window Setup menu.
Device Information
To open the Device In- 0 7 .0 5 .2 0 0 7 1 0 :3 8
formation window, press D E V IC E IN F O R M A T IO N
T a g T T 1 2 3 4 -P A
D/Menu and
B/Window 2 Setup, if
D e v ic e ID 8 7 7 3 8 3 7 2 6 6 7 9 7 8 6 9
needed 3 2 _ _ 6 5 8 3 7 2
2/Device Information.
N o d e A d d re s s 4 4
This window contains M a n u fa c tu re r W A E le c tr o n ic s
S e r ia l N u m b e r 5 3 5 0 _ _ _ 0 6 0 4 2 1 5 1 3
read-only information of
the connected instru- S o ftw a r e R e v is io n V 2 .0 3 P A 0 1
ment. H a r d w a r e R e v is io n 5 3 5 0 9 0 0 4
Target Mode
Target Mode is an important Transducer Block parameter
while calibrating instruments. That's why it is directly available
via MC5's menu.
Use this to set the instrument in either OOS - Out Of Service
or Auto - Automatic mode.
See also chapter Notes and Warnings on page 3
Select Output
Select Output is another important Transducer Block parame-
ter directly available via MC5's menu. The available options
vary depending on the instrument at hand.
Some instruments require that another output is selected when
trimming/adjusting the instrument. That is why the selection of
output is made easily available.
Note.
MC5 supports Tags and Device IDs that have max. 25
characters. Longer Tags and Device IDs are truncated.
Notes.
MC5 sets its own internal default values to the input and
output ranges. Check/edit them in order to create valid
Verifying Calibrations.
When adding a fieldbus instrument to MC5, the measure-
ment unit is fetched from the fieldbus instrument. If MC5
does not support the unit, you need to change it to a unit
supported by MC5. Verifying Calibration and Trimming is
not possible when a unit not supported by MC5 is in use in
the fieldbus instrument. See Appendix 1, Codes in
Profibus PA Profile Version 3.0 on page 28 or Appendix
2, Codes in Profibus PA Profile Version 2.0 on page 33,
for lists of supported units.
For information on how to change the instrument's unit,
see chapter Transducer Block Information on page 16.
Unit
To change the unit used in MC5's display, press
D/Menu,
B/Window 2 Setup, if needed
8 (opens the second page of the menu) and
4/Display Unit.
Notes.
In Basic Mode, the unit used in MC5's display need not be
the same as in the instrument itself. Fieldbus instruments
use numeric codes for the units they support. When con-
necting to an instrument, MC5 gets the unit from the in-
strument. If the unit is not supported in MC5, the unit's
numeric code is shown and the Quantity is set to "None".
Verifying Calibration and Trimming is not possible when a
unit not supported by MC5 is in use in the fieldbus instru-
ment. See Appendix 1, Codes in Profibus PA Profile
Version 3.0 on page 28 or Appendix 2, Codes in
Profibus PA Profile Version 2.0 on page 33, for lists of
supported units.
This setting does not alter the unit used in the instrument.
For information on how to change the instrument's unit,
see chapter Transducer Block Information on page 16.
Performing a Verifying
Calibration
B a c k R e s ta rt E d it S e le c t
Note.
The instrument data in
MC5 and in the instrument to be connected need to match.
non-fieldbus instrument O u tp u t T e m p e r a tu r e [F I5 -P A /P V ]
with similar input quan-
tity, input method and 7 5 .1 6 °C
output quantity. Refer to S ta tu s : G o o d (N o n -c a s c a d e )
the examples in MC5 E rro r
1 .0 0 0 .1 6 % o f s p a n
User Guide's Part D. +
-
0 % 5 0 % 1 0 0 %
F o rc e
P a u s e
A c c e p t
Note.
When adding a fieldbus instrument to MC5, the measure-
ment unit is fetched from the fieldbus instrument. If MC5
does not support the unit, you need to change it to a unit
supported by MC5. Verifying Calibration and Trimming is
not possible when a unit not supported by MC5 is in use in
the fieldbus instrument. See Appendix 1, Codes in
Profibus PA Profile Version 3.0 on page 28 or Appendix
2, Codes in Profibus PA Profile Version 2.0 on page 33,
for lists of supported units.
For information on how to change the instrument's unit,
see chapter Transducer Block Information on page 16.
Note.
The PV output value of some PROFIBUS PA instruments
"freeze" when the mode of the Transducer Block is set to
"OOS". The instrument's input signal is however still re-
ceived and you may trim the instrument anyhow. When the
Transducer block is set to "Auto" again, the new trim val-
ues are automatically taken into use and the output is
"alive" again.
Fieldbus Communication
Settings
You may view/edit field- 3 0 .0 3 .2 0 0 7 1 2 :5 5
bus settings in Basic 1 R T D -te m p e ra tu re
E T : R T D T e m p . S im S e ttin g s
Mode by pressing:
D/Menu, 1 0 .0 g a u g e
Mk P a a i n t e n a n c e
C/Others, EH : A C R u T r r e n t M e a s u r e m e n t F ie ld b u s
3/Fieldbus C o m m u n ic a tio n
Communication
F O U N D A T IO N H 1
P R O F IB U S P A 3 .9 8 5 5 s e ttin g s
D e v ic e
D e s c r ip tio n
Settings. 2 T e m p e ra tu re In fo r m a tio n
F I5 -P A /P V :T T 1 2 3 4 -P A
D a ta
Select
PROFIBUS PA 1 0 .0 4 m A
L o g g in g
T r a n s m itte r /
from the pop-up list. S w itc h
S im u la tio n
A window opens where
the communication set-
tings are presented (see W in d o w 1 W in d o w 2
O th e rs
C lo s e
S e tu p S e tu p M E N U
picture below).
Normally you do not 3 0 .0 3 .2 0 0 7 1 3 :0 2
need to chance the de- N E T W O R K P A R A M E T E R S
fault settings (seen in the
F I5 -P A N o d e A d d re s s 0
adjacent picture). H ig h e s t S ta tio n A d d r e s s 1 2 6
Consult your fieldbus in- S lo t T im e 1 0 0 0
T a rg e t R o ta tio n T im e 2 4 0 0 0
struments' manual when
you plan to change the
communication settings.
Otherwise you may lose
connection with it.
F a c to ry
C lo s e E d it
S e ttin g s
Temperature Units
Unit Code in Fieldbus Displayed Unit in Displayed Unit in
Instruments Fieldbus Instruments MC5
1000 K K
1001 °C °C
1002 °F °F
1003 °R °R
Frequency Units
Unit Code in Fieldbus Displayed Unit in Displayed Unit in
Instruments Fieldbus Instruments MC5
1077 Hz Hz
1081 kHz kHz
1083 cpm cpm
Pressure Units
Unit Code in Fieldbus Displayed Unit in Displayed Unit in
Instruments Fieldbus Instruments MC5
1130 Pa Pa
1132 MPa MPa
1133 kPa kPa
1136 hPa hPa
1137 bar bar
1138 mbar mbar
1139 torr torr
1140 atm atm
1141 psi psi
1142 psia psia
1143 psig psig
2 2
1144 gf/cm gf/cm
2 2
1145 kgf/cm kgf/cm
1146 inH2O inH2O
1147 inH2O(4°C) inH2O @ 4°C
1148 inH2O(68°F) inH2O @ 68°F
Cont…
Electrical Units
Unit Code in Fieldbus Displayed Unit in Displayed Unit in
Instruments Fieldbus Instruments MC5
1211 mA mA
1212 μA μA
1240 V V
1243 mV mV
1244 μV μV
1281 ohm Ω
1284 kohm kΩ
Cont…
Cont…
Temperature Units
Unit Code in Fieldbus Displayed Unit in Displayed Unit in
Instruments Fieldbus Instruments MC5
32 °C °C
33 °F °F
34 °R °R
35 K K
Frequency Units
Unit Code in Fieldbus Displayed Unit in Displayed Unit in
Instruments Fieldbus Instruments MC5
38 Hz Hz
Pressure Units
Unit Code in Fieldbus Displayed Unit in Displayed Unit in
Instruments Fieldbus Instruments MC5
1 inH2O inH2O
2 InHg inHg
3 ftH2O ftH2O
4 mmH2O mmH2O
5 mmHg mmHg
6 psi psi
7 bar bar
8 mbar mbar
2 2
9 gf/cm gf/cm
2 2
10 kgf/cm kgf/cm
11 Pa Pa
12 kPa kPa
13 torr torr
14 atm atm
237 MPa MPa
238 inH2O(4°C) inH2O @ 4°C
239 mmH2O(4°C) mmH2O @ 4°C
Electrical Units
Unit Code in Fieldbus Displayed Unit in Displayed Unit in
Instruments Fieldbus Instruments MC5
36 mV mV
37 Ohm Ω
39 mA mA
58 V V
163 kOhm kΩ
Notes
Notes 35
© Copyright 2007