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Mechanisms of Heat Transfer
Mechanisms of Heat Transfer
OF HEAT TRANSFER:
CONDUCTION, CONVECTION,
AND RADIATION
Conduction refers to the transfer of heat from the hotter to the colder
part of a body by direct molecular contact, not by gross movement of
161
clumps of hot material to the cold region. At steady state the rate of heat
transfer depends on the nature of the material and the temperature
differences, and is expressed by Fourier's law as:
q. = -kA dT (9.1)
x dx
where iJ.x is the rate of heat transfer in the x direction, [W]; A is the area
normal to the direction of heat flow, [m2]; dTldx is the temperature
gradient in the x direction [Kim]; and k is the thermal conductivity,
defined as the heat going through a cube of the material in question 1 m on
a side resulting from a temperature difference on opposite faces of l°e.
Table 9.1 gives k values for various materials [W1m K].
dfrecbon
of heat-Flow
T
T+'OC
x direction
The minus sign in this equation tells that heat flows from regions of
higher to lower temperature, not the other way round, and shows that the
second law of thermodynamics is at work.
~W-(9.3)
x. Xz.
B. Flat Plate, k = ko (1 + PD
where
(9.5)
~
eatfiowS
outward
r; (9.6)
r, ~
164 Chapter 9 / CONDUCTION, CONVECTION, AND RADIATION
(9.7)
F. Concentric Cylinders
iJ, = - (9.8)
G. Concentric Spheres
B (9.9)
H. Other Shapes
I. Contact Resistance
When heat flows across two touching plane walls, an extra resistance
normally is found at the interface because the contacting surfaces are not
quite smooth. This results in a sharp temperature drop at the surface. The
heat flow across the interface can then be related to the temperature drop
II. HEAT TRANSFER BY CONVECTION 165
Across wall A:
(9.10)
When hot fluid moves past a cool surface heat goes to the wall at a rate
which depends on the properties of the fluid, and whether it is moving by
natural convection, by laminar flow, or by turbulent flow. To account for
177;;;/;)//)7; ;;;;;7;;;};)))
~~Sl::
/;/7;7)));;'/1)
natural ~--------~vr--------~J
convection forced convection
166 Chapter 9 / CONDUCTION, CONVECTION, AND RADIATION
q= - (kI8)At:.T = -hAtlT
where, by definition,
For both heating and cooling of most normal fluids (Pr = 0.7-700) in
fully turbulent flow (Re > 10,000), moderate t:.T, and with physical proper-
ties measured at bulk conditions:
(= up, where u = mean velocity
-hd = 0.023 [
1+( -d d ] ( -dG )008( -Cpp. )1/3( - P.
)007] [1 + 3.5- )°0
14
k L dooil p. k P.w
NUsSelt - - Entrance - - - -Forcoiie<r - -Prandtl ( At wall
number effect PipeS number temperature
(9.11)
II. HEAT TRANSFER BY CONVECTION 167
CGO. 8
h = 0.0018 ;0.2 (9.12)
UO. 8
h = 91(T+ 68} d O.2 with Tin °C (9.13)
~
_dl
da -
(9.14)
and replace the pipe diameter with an equivalent diameter defined as:
cross-sectional 1
d
e
= 4( hYdr~UliC)
radIus
4( = ~ea
peruneter
= 2d1 d 2
d1 + d 2
(9.15)
h.d
_ ,_e = dG
002 ( _e_ C P. )1/3( 2d )0.53
)0.8( _P_
k . p. k d;
(9.16)
where
hi~
___L
d =
e
4( hYdr~ulic)
radiUS
=d
0,
- d
ho '..
" dj
---r
do
(9.17)
To the outer tube wall use equation (9.11) for circular pipes, but with the
pipe diameter replaced by de of equation (9.17).
168 Chapter 9 / CONDUCTION, CONVECTION, AND RADIATION
hd = 0.116 [(dG)2/3
- - 125 ](C- Jl.)I/3[ 1 + (d)2/3](
p
- -JI. )° 14
0
- (9.18)
k JI. k L Jl. w
For heating and cooling in both vertical and horizontal pipes, Re <
2100
hd = 1.86[dG . CpJl. . d]I/3(J!:..)0014 (9.19)
k JI. k L Jl.w
Graetz number
When the velocity and temperature profiles are fully developed (away
from the entrance region), axial dispersion theory predicts that
hd/k = 4.36 (9.20)
In evaluating h the term aT is defined as the difference in temperature
between the wall at position x and the mixing cup temperature of the
flowing fluid at the same position. This situation is found when using
electrical resistance heating or radiant heating.
beyood the entry region
x= 0 temperature and veloc:,.ty proFiles for
;entry re~lo~: lamomar flow ore fully developed
f::;:i}: ::: : : )~
~constant heat input rote alang tuDe
Theory shows that the laminar velocity profile is fully developed at
about
x/d = 0.05 Re (9.21)
and that the thermal profile is fully developed at about
x/d = 0.05 Re . Pr (9.22)
II. HEAT TRANSFER BY CONVECTION 169
Thus, equation (9.20) only applies in tubes much longer than the larger of
equations (9.21) and (9.22). Let us look at a few typical entry lengths at
Re = 100:
These values show that for liquid metals or ordinary aqueous fluids the
entry length is rather short. However if oil or some other high Prandtl
number fluid is flowing through the pipe, then the entry length may become
substantial, and the value of h predicted by equation (9.20) will be too low.
See Kays and Crawford, pg. 114 (1980) for h values for short pipes, and see
Perry and Chilton (1973) for h values in other shaped ducts.
Again, this equation only applies when the pipe is much longer than the
entry length given by equations (9.21) and (9.22). For shorter pipes the h
:\', : :
temperature and velociiy prt>Hles for
:entry regia;', laminar flow are fully d..veloped
~~~c;:: )::=-
constanT woll tenperoture
value predicted by equation (9.23) will be too low. Kays and Crawford, pg.
128 (1980), give h values for short pipes, and Perry and Chilton (1973) give
h values for other shaped ducts.
170 Chapter 9 I CONDUCTION, CONVECTION, AND RADIATION
,\.
/ d • outside
.
----cr-... /\ diameter
(9.24)
and where the constants A and n are given in Table 9.2. For air at 93°C
and Re = 1000-50,000 we have the following simplified equation:
CGO. 6
h = 0.0018 ~0.4 [w1m2 K] (9.25)
0,52] (C )0.3
~~ = [0.35 + 0.56 ( ~~ ) ~: (9.26)
hd _
--2+0.6 -
( dG )O.5( -CpIL- )1/3 (9.27)
kl ILl k I
- - 0 4 ( -dG )O.6( -
hd _ CpIL
- )1/3 for ( ~~) = 325-70,000 (9.28)
kl . ILl k I
hd
-
[ ( dG
= 0.97 + 0.68 -
)0.52] (-CpIL- )0.3 (9.29)
kl ILl k I
K. Other Geometries
For tube banks, h values can be up to 50% higher than for single tubes,
the actual value depending on the number of rows and the geometry used.
For tube banks, coiled tubes, tubes of noncircular cross section, finned
tubes, and many other situations, see McAdams (1954), Chap. 10.
(9.30)
where
d )1/3
h = 0.97 ( Fi (9.32)
Nr • [reVS/5]
~T (9.33)
hdp ( dpup
7(=2+0.6 -p.-
)1/2( kCpp. )1/ 3
(9.34)
hd
with liquids: / = 0.16 Re~·6Pr1/3 for Rep < 10 (9.36)
hd (d U p
/ =2+0.6 ~
)1/2( C~P. )1/3 (9.38)
For beds of fine particles, or Rem! < 12.5, Botterill (1983) recommends
the following simple dimensional expression (in SI units):
hd dO. 64pO.2
--E. = 25 p s (9.39)
kg [kg (at bed temperature)] 0.4
For beds of large particles, or Rem! > 12.5, Botterill suggests using
hd
kp = 0.7[ d~·5Ar°·39 + Ar°.15 ] (9.40)
g
R. Natural Convection
hot tube
~)~~
wall
Characteristic
length
~
It:r - -
At f'l d't'
I m con I Ions
Coefficient of volumetric expansion
L 3pJ gfJAT ~( av) ,ideal ~
Or = ~ p.2 ) V aT p gas T
In main body
Nu = A[Gr· Pr]B
or
(9.41)
or
h = 1.4 ( L
ATf!4 [W/m2 K] for laminar regime (9.45)
secondary Flow
176 Chapter 9 / CONDUCTION, CONVECTION, AND RADIATION
heat transfer coefficient. In this situation equations (9.19), (9.20), and (9.23)
for laminar flow should include the additional multiplying factor:
(a) For heated plates facing up, or cooled plates facing down:
(b) For heated plates facing down, or cooled plates facing up:
(c) The three corresponding simplified equations for air at room condi-
tions:
~Tr/4
h = 1.3 ( L [W/m2 K] for laminar regime (9.56)
W. Other Situations
[W] (~
I
I I
I
(9.62)
.,../
-- ----
\
[W] aT T~
(9.64)
A •• T ••
(0 b-
e. ,- _---~
-t, ... 2.
~
enVel<JPing
surroundings
A.. 1;.
,
(9.65)
If an object and its surroundings are both at T1 , then the object does
not gain or lose heat. Thus, equation (9.65) becomes
Now the value of a and of E can vary greatly with the type of surface and
with temperature, as shown in Table 9.4. However, at any particular
temperature T1 , the above expression shows that
(9.66)
III. HEAT TRANSFER BY RADIATION 179
This means that the absorptivity of a surface for Tl radiation equals the
emissivity of that surface when it is at T1•
E. Greybodies
If the facing surfaces are close enough so that all radiation leaving one
surface hits the other then the heat interchange is
negligil>le loss from edges
(9.67)
1. For two facing grey surfaces 0:2+-1 = f2' 0:1 +- 2 = f 1 , so the above
expression reduces to
(9.68)
(9.69)
If two facing surfaces are separated by a very thin opaque shield, then
if f1 = f2' while fs can be any value, we find
(9.70)
from which
(9.71)
Thus, a shield of material similar to the two radiating surfaces will halve the
radiation transfer between two closely facing surfaces. Extending this analy-
III. HEAT TRANSFER BY RADIATION 181
T'( L..-,.-J
n shields
(9.72)
(9.73)
In all cases radiation shields reduce the radiative heat interchange between
bodies.
If both surfaces are black and not close together, then only a portion of
the radiation leaving surface 1 is intercepted by surface 2. We call this the
(9.74)
Similarly, the radiation leaving 2 which is intercepted by 1 is
(9.75)
If both temperatures are equal there can be no net transfer of heat between
1 and 2. Thus we find
(9.76)
182 Chapter 9 / CONDUCTION, CONVECTION, AND RADIATION
(9.77)
lf the surfaces are grey, not black, the heat exchange is approximated
by
(9.78)
where
1
(9.79)
(1. _1) + Al (1. - 1)
F{2 = -----------
J.... +
F12 EI A2 E2
adiabatic walls
(9.80)
where £12 depends on F12 and the geometry of the reradiating surfaces.
After making simplifying assumptions that surfaces 1 and 2 cannot see
themselves, and that the reradiating surfaces are all at one temperature, we
find that
(9.81)
Because these reradiating surfaces return some of the radiation which would
otherwise be lost suggests that £12 is always larger than F12 , and this is so.
lf surfaces 1 and 2 are grey then
(9.82)
III. HEAT TRANSFER BY RADIATION 183
where ~12 is the greybody view factor for systems with reradiating surfaces,
and is approximated by
1
(9.83)
(! - 1) + A2 (1- - 1)
~12 = - - - - - - - - - - -
~+ Al
F12 EI E2
1.0
B
6
-::;.:: ~
~~ ~ - C=oo~
53-
.......2 ;;.-"'~ r- 2:=
--
4 ~ ::-:::
..-- I....- r-
1.5
1.0-
~' ~ I-- I-" 08-
,~ ~~ ~
:.- r-
~ r-
0.6-
O.~==
:::::
2 r- 0.4-
~ ~ ~~--
~" -- ~ .....-
--
I- 0.3--'
~
0.1 ~ ./
~r-
0.2~
B
0.16=
.~
/7//./.
'/
/.
."
.....-
.1¥/// / / v: / ...... 0.12=
~///. "I'/."I' /' ......- 0.1=
V// V" " /.--- ..---
"
~ 'i / ~ / " V
2
/l /l -
~~~~
~/ A 8=b/a
I 2 : C=c/a
0.01
B
6
V
/./.
/. /.
//
[2; alJ
I I I
==-
-
-
-
-
3
~ 2 1.0 2
I I I 111111
10 2
0.1 4 6 B 4 6 8
B
Fig. 9.1. View factor for two facing equal sized rectangular surfaces.
J. Extensions
1000 I I I I I I I ! I .I
5.67 x 10-8 (lj4 - Ti)
II ~
I I
I I
I I
I I
I-- hr = T. - T.
I 2 /
/ /
I
I I
I I I
I
~ Emissivity = I I I
I I
/ , , V, / V,,,
N 800 r- View factor, F = I I I
E / I
.....
I1
I
II
I
I I
I
,/
~ / , /
. Temperature of I / , / 1/ /,
,,
I
V
-. 600 other surface, T.2 = 1400,/ / ,/ ,, , II
oJ:
, V ,'1
- / I,
c: / I
.~
.!.l
,/
V ," ;1'.1 , / ,/ ,
'1200/
~ V-
/~q, / ,; / ~
/
/, ,
" ,,' /
CP
~" ~t..
~
8
... ,/ "/ VI",
/
V , 'I /1 X
400 , , /
--
V
1/1
c: / //
/
e
V
/' /
V
,/
V
/ ,,
," tJ~09/ V- 0, ~ I, ,
"
/
/ ,~09' /
" / ;,,
c
" / 'V ~/~,~/
/
CP
/
-
oJ:
"V
" ~~~
c:
.2 V " ".",. , / /
200 , " '.,I
r--
.2
"" ; /, v %
" V
~~ :~
./' /
"C
i I--" " /' /
........ V " ~ " %~
'i. ~
"
"
8~ ~ ooe T2 = r--
~
"
~~ ~ ~~
E=" :::::= ~
" I I I
o 500 1000 1500
Temperature of one surface, TI roe]
Fig. 9.6. Radiation between two surfaces in terms of a heat transfer coefficient.
REFERENCES AND RELATED READINGS 187
hr,actual = e:Fhr,figure
Conduction
Convection
Radiation