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Renewable and Sustainable Energy Reviews 190 (2024) 114063

Contents lists available at ScienceDirect

Renewable and Sustainable Energy Reviews


journal homepage: www.elsevier.com/locate/rser

Personal cooling garments and phase change materials: A review


Elnaz Rahimi a, Aziz Babapoor b, *, Gholamreza Moradi c, Saba Kalantari a,
Mohammadreza Monazzam Esmaeelpour a
a
Department of Occupational Health Engineering, School of Public Health, Tehran University of Medical Sciences, Tehran, Iran
b
Department of Chemical Engineering, University of Mohaghegh Ardabili, P.O. Box 179, Ardabil, Iran
c
Department of Occupational Health Engineering, School of Public Health, Tabriz University of Medical Sciences, Tabriz, Iran

A R T I C L E I N F O A B S T R A C T

Keywords: In the modern world, climate change and global warming are serious problems. The thermal management of the
Personal cooling garments human body under these conditions, especially during physical activity and work, is crucial. Hot weather con­
Phase change materials ditions with intense metabolic activity lead to a critical health and safety situation. Reducing heat stress in
Heat stress
workers who work outdoors or in hot environments has always been a challenge for occupational health and
Thermal comfort
safety experts. The pivotal solution is to use personal cooling garments (PCGs) to build confidence in the safety
and health of workers. This review study summarizes the mechanisms of 12 types of PCGs and discusses PCM
garments as the most widely used PCGs. The importance of enhancing the effectiveness of PCMs with nano­
particles and biomass-derived porous carbon materials has been noticed. Furthermore, performance indicators
and equations, the methods of evaluating the performance of cooling garments and the advantages or disad­
vantages of using these methods, factors affecting the cooling efficiency of PCM garments, and the application of
PCM in textiles have been discussed. Afterward, the challenges and future trends in the design of PCM garments
are introduced. The result of this review research can be helpful in the thermal management of the human body,
especially for workers, by designing cooling garments with better efficiency and ultimately reducing energy
consumption to cool the entire work environment.

gradually, which causes heat stress and increases the likelihood of


occupational damage. Therefore, it seems necessary to find solutions to
1. Introduction reduce the effects of occupational heat stress [7].
Heat stress in the work environment depends on various factors such
Global warming seems more evident every year. The year 2020 was as radiation, air temperature and airflow, relative humidity, level,
recorded as the warmest year in Europe [1]. Humans suffer from heat duration, and type of job activity [8]. Many workers suffer from heat
stress during global warming, especially when physically active or at stress in indoor and outdoor work spaces such as mining, glassmaking,
work. Heat increases the body’s core temperature, heart rate, excessive foundries, the steel industry, iron smelting, the construction industry, oil
sweating, and mental disorders [2]. These disorders cause irreparable and gas operations, agriculture, and horticulture [9,10]. Also, these
damage to the body, heart, and human performance [3]. Epidemiolog­ workers have heavy physical activity, which causes more heat load on
ical studies have provided evidence of exposure to heat and occupa­ the body due to physical activity and clothing restrictions [11,12].
tional injury risks [4]. Heat stress leads to reduced work performance Therefore, hot weather conditions with intense metabolic activity due to
[5]. Prolonged exposure to heat may threaten worker health and pro­ heavy physical activity lead to a critical health and safety situation.
ductivity (dehydration, heat cramps, and exhaustion) [6]. As the tem­ Reducing heat stress caused by physical activity in outdoor workers or
perature of the human body increases in hot weather, which also hot environments has always been a challenge for occupational health
becomes more intense with physical activity, the body needs to dispose and safety experts. Improving workers’ thermal comfort can help
of excess heat. In such conditions, vasoconstriction and sweating occur improve job performance and protect their health and safety [13]. To
in the human body. These mechanisms try to maintain the body’s core reduce the adverse effects of heat stress, measures such as improving the
temperature (CT) in its natural range. If these body reactions against air conditioning system, adjusting applicable activities, or changing the
heat are not efficient enough, the body’s core temperature rises

* Corresponding author
E-mail address: babapoor@uma.ac.ir (A. Babapoor).

https://doi.org/10.1016/j.rser.2023.114063
Received 8 June 2023; Received in revised form 4 November 2023; Accepted 4 November 2023
1364-0321/© 2023 Published by Elsevier Ltd.
E. Rahimi et al. Renewable and Sustainable Energy Reviews 190 (2024) 114063

Nomenclature HR Heart Rate


Tcore Core Temperature
PCMs Phase Change Materials CT Core Temperature
NEPCMs Nano Enhanced Phase Change Materials Tm melting temperature
SSPCMs Shape-Stabilized Phase Change Materials WBGT Wet Bulb Globe Temperature
PCFs Phase Change Fibers UV Ultraviolet
PCGs Personal Cooling Garments CO2 Carbon Dioxide
CG Cooling Garments CaCl2⋅6H2O Calcium Chloride Hexahydrate
PCS Personal Cooling Systems Na2SO4⋅10H2O Sodium Sulfate Decahydrate(Glauber’s salt)
CV Cooling Vest CuO Copper(II) oxide
ACG Air cooling garment Cu2O Copper(I) oxide or cuprous oxide
LCG Liquid cooling garment C16 Hexadecane
ECG Evaporative cooling garment C17 Heptadecane
HVAC Heating, Ventilation, and Air Conditioning C18 Octadecane
HPCSs Hybrid Personal Cooling Systems C20 Eicosane
HCG Hybrid Cooling Garments CNTs Carbon Nanotubes
TED Thermoelectric Devices BN Boron Nitride
SME Shape Memory Effect Al Aluminum
SMM Shape Memory Materials PMMA Polymethyl Methacrylate
SMPs Shape Memory Polymers PEG Polyethylene Glycol
SMAs Shape Memory Alloys PA6 Polyamide 6
SMCs Shape Memory Ceramics TiO2 Titanium Dioxide
SMGs Shape Memory Gels SiO2 Silicon Dioxide
SAT Solar Adaptive Textile Al2O3 Aluminum Oxide
NASA National Aeronautics and Space Administration Fe2O3 Iron(III) Oxide or Ferric Oxide
DTS Dynamic Thermal Sensation SiC Silicon Carbide
TS Thermal Sensation w/m.k Watts per meter-Kelvin
TSV Thermal Sensation Vote h Hour
TCV Thermal Comfort Vote min minute
WS Wetness Sensation Eq Equation
RPE Rating of Perceived Exertion wt% Weight percent
PSI Physiological Strain Index Wh Watt Hour
PSA Physical Strain Alleviation km/h kilometres per hour
PeSI Perceptual Heat Strain Index kg Kilogram
ASHRAE American Society of Heating, Refrigerating and Air- gr gram
Conditioning Engineers J/kg Joule/Kilogram
Tre Rectal Temperature C The Degree Celsius(Centigrade)

Tsk Skin Temperature bpm beats per minute


RH Relative Humidity

work environment can be adopted for workers who work in indoor en­ section 5, the performance evaluation of PCM cooling garments in
vironments, but for workers who work in outdoor environments, the different studies, the effect of these clothes on the physiological and
pivotal solution is to use personal cooling systems (PCS), cooling gar­ perceptual parameters of the human body, and the factors affecting the
ments (CG), or cooling vests (CV) to build confidence in the safety and cooling efficiency of PCM garments have been discussed. Section 6 fo­
health of these workers [14,15]. cuses on the use of encapsulated PCMs in textiles and the importance of
Despite extensive research about the prevention of heat stress using using electrospun nanofibers.
appropriate clothing and fabric design, there is still a principle gap in the
design of these clothes, particularly the application of phase change 2. Cooling garments
materials (PCMs). For this reason, the body’s microclimate cooling has
faced problems, and industries are forced to cool the entire work envi­ In the fourth era of the industry [16], wearable solutions expanded to
ronment, which creates difficulties in energy consumption management. improve working status and decrease accidents and injuries in work
If there is no proper cooling system in the work environment, people in environments [17]. Technological innovations aimed at developing
the hot months of the year suffer from heat stress. Therefore, in this wearable solutions in the field of heat stress prevention, creating intel­
review study, in section 2, the mechanisms of 12 types of PCGs are ligent systems for continuous measurement of workers’
summarized, and PCMs garments, as the most widely used PCGs, are thermo-physiological parameters during heat exposure, and designing
further discussed. Section 3 focuses on the importance of enhancing the personal cooling garments (PCG) [18,19]. PCGs were invented to cool
effectiveness of PCMs to solve their common problems using nano­ the human body in hot climates and remove heat. These clothes decrease
particles and biomass-derived porous carbon materials. In section 4, heat strain and improve human function [14,20]. Because they are an
performance indicators and equations related to the evaluation of the effective, sufficient, flexible, and expedient solution for dissipating body
physiological and perceptual parameters of the human body when using heat [15]. These garments create a microclimate between the body and
PCM garments are provided, as are different methods of evaluating the the clothes. This cool microclimate can propagate body heat to the
performance of PCM cooling clothing in modeling, experimental, and environment or clothing [21]. It seems that controlling the microclimate
field studies and the advantages or disadvantages of each method. In temperature between the body and the clothing, rather than the entire

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E. Rahimi et al. Renewable and Sustainable Energy Reviews 190 (2024) 114063

environment around the body, is more advantageous and cost-effective. each of these cooling garments will be introduced.
In some work environments where whole-environment cooling is not
possible, such as steel melting factories, foundries, mines, agriculture, 2.1. Air cooling garments (ACG)
and construction jobs, personal cooling equipment with high benefits
can be used [15]. Using personal cooling equipment in such environ­ In this type of clothing, compressed cool air flows inside the garment
ments can be a very effective strategy compared to heat removal using to accelerate the evaporation of sweat and decrease the temperature due
ventilation systems [22]. to convection [15]. Carbon dioxide gas is also used for cooling [30].
Today, various types of PCGs are designed using different principles Many studies have been done on the use of air-cooling systems in
[7]. Personal cooling garments based on performance are divided into clothes. The effects of clothing design, textile material [38], hole
three categories: passive, active, and hybrid [21]. Passive systems placement, air rate [39], body posture, and human movement were
include cooling garments based on phase change materials (PCM) that investigated in these studies [40]. You et al. [41] simulated the air
remove the heat from the human body for a certain period of time [23]. volume distribution in mine ventilation clothing. The results showed
Active systems require an external power source to circulate a cooling that the air volume of the tubes far from the ventilation inlet was higher
medium, such as air or liquid, to remove heat. Hybrid systems are also a than that of the tubes close to the ventilation inlet. Also, the air volume
combination of two or more passive or active systems to use the com­ in the tubes was in proportion to the frictional resistance, in reverse.
bined benefits of these systems to improve cooling ability [24]. In the Following the spread of the COVID-19 virus and the problems of heat
meantime, systems based on liquid or chilled air supply are very efficient stress that medical workers suffered while using protective clothing, Su
in cooling, but they are weighty, bulky, non-portable, and restrict et al. [42] designed a new type of protective clothing for healthcare
human movement [14]. On the other hand, fan-ventilated systems are workers using a portable device with cool air tubes. The results showed
light and portable [25]. Hybrid systems are also effective because they that 50 L per min of cool air flow with a temperature of 18–20 C can

provide mixed cooling methods [24]. cause a better thermal sensation in protective clothing.
If we consider the human body as a system, the activity of this system
itself produces heat and has a heat exchange with its surroundings to 2.2. Fan ventilation garments
maintain the internal heat at a normal level. The body’s thermogenesis
and the way heat exchanges in the microclimate, clothing, and sur­ Compared to passive cooling garments, fan-ventilated garments have
rounding environment determine the thermo-physiological comfort of an efficient performance in cooling the body’s microclimate. Fan
the body [26]. Based on how body heat exchanges with the environment installation on protective clothing has been studied by many researchers
(conduction, radiation, convection, and evaporation), different types of [43–46]. Among cooling systems, fan suits have advantages such as
cooling garments are designed for the thermal management of the lightweight and portability [47]. Importantly, the incorporation of fans
human body, including air-cooling garments, fan ventilation garments, in garments can greatly increase the rate of sweat evaporation, reduce
liquid cooling garments, evaporative cooling garments, cooling gar­ thermal stress in hot weather, and thus improve the quality of work
ments with gas expansion, thermoelectric cooling garments, compressed [48–50]. Zhao et al. [44] investigated five points for placing fans in
steam cooling garments, alloy cooling garments, hybrid cooling gar­ clothes using a thermal manikin test and concluded that the best point
ments, conductive cooling garments, radiation cooling garments, and for the placement of fans is along the spine or lower back. Del Ferraro
cooling garments based on PCMs [24]. In Fig. 1, various body thermal et al. [51] evaluated the cooling performance of a fan ventilation
management strategies are shown schematically, and in Fig. 2, pictures garment. They calculated evaporative heat loss and total evaporative
of different types of cooling garments are presented. In the following, resistance at three air velocities. The results showed that by increasing

Fig. 1. Thermal management strategies of the human body [24], with permission from Elsevier.

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E. Rahimi et al. Renewable and Sustainable Energy Reviews 190 (2024) 114063

Fig. 2. Different types of cooling garments, (a): Air cooling garment (ACG) [27], (b): Fan ventilation garment [7], (c): Liquid cooling garment (LCG) [28], (d):
Evaporative cooling garment (ECG) [29], (e):Air/CO2 cooling garment [30], (f):Thermoelectric cooling garments [31], (g): Compressed steam cooling garment [32],
(h): Shape Memory Alloy cooling garment [33,34], (i): Conductive cooling garment [35], (j): Solar-Adaptive-Textile (SAT) [36], (k): PCM-Fan Hybrid cooling
garment [37], (Reproduced with permission from publishers).

the fan speed, evaporative heat loss increased significantly. In general, significantly reduced [24]. In the past decades, a wide range of various
the cooling power of air-conditioned garments is influenced by factors evaporative cooling methods have been introduced for utilization in
such as clothing design (clothing material, clothing size, and openings or HVAC, the cooling of industrial production lines, cooling garments, and
holes), the ventilation system (the amount of ventilation in the micro­ other fields [62,63]. These technologies harness the latent heat of water
climate of the clothing), the environment (air temperature and relative evaporation to create a cooling medium, either air or water [64].
humidity), and the human body (human activities and sweat rate). Rothmaier et al. [65] designed a three-layer personal cooling garment
made of two hydrophobic fabrics and one hydrophilic membrane. The
2.3. Liquid cooling garments (LCG) hydrophilic layer absorbs water. Absorbed water evaporates due to
receiving heat from the body. This garment was flexible and light. The
LCG clothes are used in hot conditions. In this suit, the cold liquid advantages of evaporative cooling are its high cooling capacity and
circulates through tubes inside the garment with the help of a pump portability, making it a promising technology for microclimate cooling
[24]. Liquid cooling systems have higher heat losses than air cooling [66]. Researchers are trying to design these clothes to be lighter, more
systems as the thermal conductivity of water is higher than air, and flexible, and have a high cooling capacity [64].
therefore it is suggested for workers who work with insulating clothes
that prevent sweat from evaporating in the heat [52]. Also, LCG clothes, 2.5. Cooling garments with gas expansion
unlike clothes with cooling material packs, do not need to be worn and
taken off frequently to change the cooling packs [53,54]. In LCG gar­ This type of cooling suit works based on the evaporation of liquid
ments, the tubes are usually embedded into the layers of the garment carbon dioxide (CO2) and does not require power. An expansion valve
[55]. Commercial LCG vests are usually supplied with water cooled by a releases high-pressure carbon dioxide into the atmosphere. During this
disposable ice cartridge and can’t control the coolant temperature [56]. process, liquid CO2 turns into vapor and lowers the temperature [24,67].
Excessively low coolant temperatures (below 15 ◦ C) can cause discom­ Al Sayed et al. [68] used the expansion of a high-pressure, free jet of
fort due to overcooling of the body [57,58]. Research has also shown carbon dioxide to develop a personal cooling garment adapted to hot
that the amount of body cooling can be greatly affected by adjusting the and humid environments. The high-pressure saturated carbon dioxide
coolant temperature and enhancing the contact surface of the distribu­ used in this cooling system undergoes a rapid expansion to atmospheric
tion system with the body [59,60]. pressure and, in the process, turns into dry ice and CO2 gas. These
clothes are lightweight, but their cooling period is limited. Also, due to
2.4. Evaporative cooling garments (ECG) the toxicity of high concentrations of CO2, its use in confined spaces
needs continuous monitoring to prevent poisoning [67].
Evaporative cooling chills the air by evaporating water. Water has a
high latent heat (approximately 2400 kJ/kg at 25 C), making it a good 2.6. Thermoelectric cooling garments

energy source when it evaporates [61]. In ECG, the evaporation of water


occurs by absorbing a lot of heat. So, the dry air temperature is Thermoelectric cooling converts electrical power into thermal flux

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E. Rahimi et al. Renewable and Sustainable Energy Reviews 190 (2024) 114063

using the Peltier effect and dissipates heat using electricity [69,70]. In in fabrics and garments using advanced composite materials and struc­
the Peltier phenomenon, heat is removed or absorbed when an electric tures have been considered to enhance and regulate heating and cooling
current flows across the junction between two materials [71]. A typical effects because they can rapidly transfer heat between the human body
TEC includes pairs of P-type and N-type elements connected in electrical and the environment [85,86]. For example, graphene, carbon nanotubes
series and thermally parallel between two ceramic plates. The move­ (CNTs), boron nitride (BN), and other conductive nanoparticles can be
ments of P-type semiconductor holes and N-type semiconductor elec­ widely used in textiles, and much research is being done in this field [83,
trons correspond to the current direction. Also, heat spreads from the 84]. When using conductive materials in clothes, you should pay
cold side to the hot side of the thermocouple [72]. Thermoelectric de­ attention to some points. Choosing the right composite materials (e.g.,
vices (TED) are solid states with small form factors, and the cooling fillers and fibers) with the demanded high conductivity is very impor­
power can be easily adjusted. These devices are attractive for personal tant. The efficient thermal conductivity can be adjusted mainly by
cooling applications. However, most of these devices have shown a adjusting the structure of the composition, fraction, and porosity, which
limited cooling effect with the help of bulky heat sinks. Thus, none of are made by different methods. Thickness, mass, appearance, air
these wearable TEDs have demonstrated long-term active cooling (e.g., permeability, and water vapor permeability are important in fabrics.
>1 h) without the use of bulky heat sinks [31,73]. Also, aspects of wearing and comfort such as transportation, surface
roughness, weight, safety, air permeability, stretchability, structural
2.7. Compressed steam cooling garments strength, flexibility, and durability of these clothes should be consid­
ered. The materials used to cover textiles may also have adverse health
These clothes consist of a condenser, evaporator, expansion valve, effects, so it is better to carefully check the possible toxicity of these
and compressor that need electricity. A fuel-driven engine is also used as materials, such as CNTs and graphene nanomaterials [24,87].
a power source to operate the compressor. This system is massive and
heavy. Ernst et al. [32,74] designed a conveyable cooling system based 2.10. Radiation cooling garments
on a vapor compression cycle (R-134a). The designed garment, which
weighed about 5 kg, supplied a cooling capacity of 178 W for 5.7 h at an Human skin is considered an almost black radiation source because it
ambient temperature of 43.3 C. The cooling power of this system is has an emissivity value greater than 0.95 [88,89]. Achieving personal

suitable, but its heavy weight makes it improper for long-term usage thermal comfort requires controlling the energy from skin thermal ra­
because people are usually not able to bear heavy weight for a long time. diation. Using this concept, thermo-regulating clothes are designed. For
cooling, the human body must emit maximum radiation. Therefore, it is
2.8. Shape memory alloy cooling garments recommended to use a mid-IR transparent fabric with t (transmittance)
= 1 [24]. Kim et al. [36] produced a solar adaptive textile (SAT) that
A Swedish chemist, Arne Ölander, discovered the shape memory keeps the user cool in the sunlight. A nanoscale thin layer of aluminum
effect (SME) in Au–Cd alloys in 1932 [34]. Shape memory materials (Al) metal was applied to the underside of a black cloth to intercept
(SMM) are divided into different types of shape memory alloys (SMAs), incoming solar energy. The aluminum layer effectively reduced the solar
shape memory polymers (SMPs), shape memory gels (SMGs), and shape radiation and thermal radiation of the textiles and warmed them instead
memory ceramics (SMCs) [75,76]. Shape memory alloys (SMA) are of the human skin. Outdoor measurements in sunlight with the simu­
composed of two or more metals. These alloys change their shape when lated shell showed a remarkable cooling effect of 2 C compared to

the temperature changes and return to their original shape after the conventional textiles without the metal layer.
temperature returns to normal. It becomes possible using the
temperature-dependent crystal structures of high-temperature austenite 2.11. Hybrid cooling garments
and low-temperature martensite [77,78]. SMAs are quite hard and
strong in the austenitic form, while they are easily deformed in the Nowadays, designing hybrid personal cooling systems (HPCSs) that
martensite form [79]. Of all the alloys, Ni–Ti (a combination of nickel combine two or more cooling methods, such as PCM-fan suits or air-
and titanium, also known as Nitinol) is used in many cases owing to its liquid cooling garments, has become a hot topic [90]. Studies on ther­
versatile behavior once the excitation temperature is reached [80,81]. mal manikins showed that hybrid cooling garments provide greater and
Ni–Ti-based SMA is a unique combination of high energy density and longer-term cooling effects compared to single cooling methods [91].
displacements and is considered the most promising active material Using the PCM-Fan hybrid cooling garment reduces the heart rate, the
system for fabric activation. Ni–Ti-based SMA phase transformation amount of sweating, the mean temperature of the skin, and the body’s
temperatures are programmable and can be adjusted for a given appli­ core temperature in hot climates [92]. It also improves the degree of
cation according to chemical composition and metallurgical heat thermal comfort and the feeling of skin moisture. Furthermore, the
treatment [82]. hybrid PCM-Fan garment is more efficient in reducing the thermal strain
SMAs are embedded between different layers of clothing. As it heats, for individuals working in hot environments than PCM-only and
the SMAs temperature enhances. At the excitation temperature, the fan-only garments [93]. This is owing to the merged cooling effect of
alloy expands. As a result, the airspace between the clothing layer in­ PCMs in absorbing latent heat from the surroundings and the body and
creases. Increasing the air gap reduces heat transfer to the human body the capability of fans to dissipate heat through evaporation and con­
and reduces the possibility of heat strain. Air is recognized as the most vection [94]. On one side, forced air conditioning can dehumidify to
effective thermal insulator because it has very low thermal conductivity. reduce the relative humidity in the clothing microclimate. On the other
The thermal conductivity of air is less than that of water (about 25 times side, PCM packs can cool the human body by starting to melt. Even after
lower) and wool (about 60% lower). In hot conditions, an air gap of PCMs have entirely melted, the fan can still cool the body via convective
more than 2.5 cm in the clothing layers helps to remove heat and and evaporative heat transitions. Hence, hybrid garments are a prom­
evaporate body sweat by convection. In contrast to other cooling gar­ ising way to provide thermal comfort to workers in hot workplaces,
ments, SMAs do not use a battery or power supply [24,34]. especially outdoors [95]. Nevertheless, the ambient air circulation from
warm environments in the microclimate leads to the early melting of
2.9. Conductive cooling garments PCMs and a more sensible heat transition from the air to the body. At the
initial stage of operation, when there is no significant production of
In cooling based on conduction, conductive materials are used in the sweat, the hot air flow in the microclimate of the garment may not be
structure of the clothing fabric. Thermally conductive coatings are used very efficient, as there is no sweat to help cool the body by evaporating.
on the fibers in these clothes [83,84]. Thermally conductive composites A suitable strategy for using fans in PCM garments to achieve superior

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E. Rahimi et al. Renewable and Sustainable Energy Reviews 190 (2024) 114063

body cooling should be developed to solve this problem. Thermal conductivity is an essential property of PCM since it indicates
In a study, Wang et al. [90] investigated the impact of four cooling the rate of heat transfer. As thermal conductivity increases, heat ab­
methods on the cooling performance of a hybrid PCM-fan garment with sorption also becomes faster. Heat absorption also increases the effi­
phase change materials (Gluber’s salt with a melting temperature of ciency of PCM [104]. The long period of absorption and release of heat
21 ◦ C) and electric fans in a hot environment. Twelve men participated by PCM has a negative effect on its efficiency [105] and has limited the
in four 90-min tests, which included 70 min of walking and 20 min of development and application of PCM on a large scale, so much research
rest. The cooling methods tested in this study are: control, PCM-control [106–118] has been done to increase its thermal conductivity. To
(PCMs were removed at the end of the exercise), fan-control (fans were overcome the low thermal conductivity of PCMs, the addition of ther­
turned off in the first 20 min), and PCM&Fan control (fans were turned mally conductive agents has been widely investigated [102,119–125].
on after 20 min, and the PCM was removed after 70 min of exercise). The Conductive fillers include metal particles [126–129], metal foams
results showed that monitoring the fan’s turn-on time can stop the mean [130–132], metal matrices [133,134], carbon fibers and saturated
skin temperature rise to 34.0 C for more than 15 min and reduce the porous graphite matrix [135,136], carbon materials [137], impregna­

garment energy consumption from 15.6 Wh to 12.1 Wh in the whole tion of PCMs with a material with high thermal conductivity and porous
90-min test. Therefore, a suggestion was made to turn off the fans at the structure [138,139], and thermally conductive nanoparticles [140–144]
start of the heat exposure and turn them on after the participants felt the are added to PCMs to improve thermal properties. However, metal ad­
heat. The outcomes of this study also showed that removing completely ditives add considerable weight and expense to cooling systems [117,
melted PCM packets from garments can increase the cooling effect of the 139,145].
air circulation created by the fans and significantly reduce the physical Recently, the addition of conductive nanoparticles to PCMs has been
load imposed on the participants (37.3 %). These can also help the rapid considered, and these new composites are called nano-enhanced PCMs
recovery of PCM energy for subsequent use. The cooling methods pro­ (NEPCMs) or nano-PCMs [146]. The inclusion of nanoparticles in PCM
posed in this study can increase the cooling efficiency of PCM-Fan improves thermal conductivity. The weight percentage of these added
hybrid garments during working in hot workplaces. nanoparticles should be sufficient to create a suitable thermal conduc­
tion network to improve the heat transfer process in PCMs [147]. Among
2.12. Cooling garments based on phase change materials all types of nanoparticles, carbon-based nanomaterials such as graphite,
graphene, carbon nanotubes, etc., were considered in more studies on
Cooling clothes based on phase change materials (PCMs) can absorb upgrading energy storage systems because PCMs with carbon materials
and store thermal energy in the form of latent heat in a suitable tem­ have higher energy storage and better efficiency, which is due to ther­
perature range. Thermal energy transfer occurs during the phase change mal increase. Boron nitride (BN) nanoparticles also have unique prop­
of materials. There are various types of organic and inorganic PCMs. The erties such as lightweight, softness, smoothness, and waterproof, which
selection of suitable PCM for use in cooling clothing should be based on are suitable for thermal management in hot weather in space suits and
criteria such as the melting point between 15 and 35 C, high latent heat, electronic industries [148].

high heat storage capacity, high thermal conductivity, the small tem­ Many factors can affect the thermal conductivity of nanoPCM,
perature difference between melting point and freezing point, no including particle shape, particle dispersion, particle size and type,
supercooling or less supercooling, compatibility with the environment, surfactant material, and temperature. The noteworthy point is that the
low toxicity, non-corrosive, non-flammable, non-explosive, good me­ incorporation of nanoparticles not only changes the thermal conduc­
chanical and chemical stability in repeated melting and freezing, easy tivity of PCM but also affects other properties such as latent heat ca­
availability, and a low price [15]. These types of cooling clothes are pacity, supercooling, phase change temperature, phase change duration,
widely used and of interest, and the results of many studies show density, and viscosity. There is a physical interaction between PCMs and
different cooling performances and effectiveness [67]. nanoparticles, so adding nanoparticles or any foreign material to PCMs
should not compromise the latent heat of the phase change material
3. Advanced PCMs [105]. Nanoparticles act as nucleation agents in PCMs and reduce
supercooling [141,149]. The ability of nanoPCMs to sustain their ther­
The existence of common problems in phase change materials, such mal properties after repeated melting and freezing is critical. Sufficient
as low thermal conductivity, molten PCM leakage, low thermal resis­ and constant dispersion of nanoparticles in phase change materials can
tance, and supercooling, in many cases, limits their use in textiles, ameliorate the thermal cycle stability of nanoPCM [150]. In general,
clothing, and other energy storage applications [96]. A suitable PCM for choosing the appropriate concentration of nanoparticles to add to PCMs
an effective cooling system should have a high thermal conductivity so is very important to set the most proper amount that optimizes thermal
that the heat transition rate is upper and its heat of fusion is lower, which conductivity function and latent heat properties [105]. Researchers
makes a difference between phase transitions. It should also be envi­ have investigated different uses of nanoPCMs in several studies,
ronmentally friendly, non-toxic, accessible, and low-cost. In addition, it including using nanoPCM in building materials, heat exchangers, heat
is stable against repeated phase change cycles [24]. Salt PCMs and sinks, heat pipes, solar water systems, air conditioning, textiles, and
paraffin PCMs are the most prevalent types of PCMs used in thermal helmets [105,151]. Currently, most of the research on nanoPCM mate­
energy storage systems. Salt PCMs have problems such as supercooling, rials concentrates on their thermal properties and their use for providing
phase separation, and metal corrosion during melting. Therefore, among thermal comfort in buildings [105]. However, it seems that a study
organic PCMs, paraffin or alkanes are considered promising PCMs owing about the use of nanoPCM in cooling garments can also be an efficient
to their chemical stability, high latent heat, phase change temperature in step toward improving the performance of these clothes.
a wide range, low cost, accessibility, non-corrosive, compatibility with Due to the leakage property of PCMs in the process of solid-liquid
metal containers, low supercooling, and non-toxicity [97–100]. Despite phase change and their low thermal conductivity, nowadays it is tried
the favorable properties, paraffin shows some unfavorable characteris­ to use PCMs in the form of porous scaffolds of stable PCM composites
tics, such as low thermal conductivity, incompatibility with plastic with thermal conductivity, mechanical strength, chemical stability, and
containers, a low melting temperature, and moderate flammability flame resistance [152,153]. One of the most promising support matrix
[101]. materials is porous carbon, which has proper porosity and thermal
Low thermal conductivity can significantly interfere with the rate of conductivity [154]. Porous carbon materials from biomass are generally
charge and discharge of PCMs [102]. The thermal conductivity of cheap and non-toxic. These materials are made from natural wastes
paraffin wax is 0.24 w/m.k, which is very low compared to the thermal (lignocellulosic materials, rice husks, corn cobs, etc.) and man-made
conductivity of copper (385 w/m.k) and aluminum (205 w/m.k) [103]. wastes (products derived from coal, waste paper, industrial wastes,

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E. Rahimi et al. Renewable and Sustainable Energy Reviews 190 (2024) 114063

household wastes, etc.) and have received a lot of attention in the syn­
thesis of shape-stabilized PCM composites (SSPCMs) [153,155].
Biomass-derived SSPCMs, which show a high PCM saturation ratio and
excellent shape stability performance, become suitable support mate­
rials for PCM and can be used on an industrial scale [156].
In the study of Umair et al. [152], they fabricated PCM composites by
loading paraffin wax into a biomass-derived 3D carbon scaffold. The
biomass, raw cotton, was converted into hollow carbon fiber scaffolds
(HCFs) by alkaline treatment with subsequent pyrolysis. The resulting
HCF scaffold encapsulates a high content of paraffin wax, up to 85 %.
The obtained composite had good properties, such as a high energy
storage density (182.22 J/g) and a thermal conductivity greater than 0.4
w/m.k. In Zhao et al.’s study [157], a biomass template method was
used to fabricate 3D-oriented SiC skeletons. As a thermally conductive
skeleton, SiC has excellent thermal stability, electrical insulation, and
high thermal conductivity. A porous SiC scaffold was impregnated with
paraffin wax, and a new textile structure with good porosity, a phase
change enthalpy of 148.8 J/g, high thermal conductivity (5 times that of Fig. 3. Different types of studies investigating the performance of cool­
paraffin), and electrical insulation was created by replacing the carbon ing garments.
scaffold derived from biomass cotton fabric. The porous scaffold was
used to support organic PCM, improving thermal conductivity and (1) [158].
leakage resistance. Biomass-derived porous carbon can be a new plat­ DTS = 3∗ tanh(fsk + ∅ + ψ ) [− ] (1)
form to achieve multiple energy conversion capabilities in sustainable
PCMs [152]. Further studies on the use of enhanced PCMs with such new Where
methods in the design of PCM cooling clothing may help increase the
efficiency of these garments. fsk = a1 ∗ ΔTsk.m [ − ]; forΔTsk.m > 0

fsk = a2 ∗ ΔTsk.m [ − ]; forΔTsk.m < 0


4. Performance indicators and equations
ΔTsk.m = (Tmean.skin − 34.4) [k]
To ensure the power, capacity, and maximum cooling time of PCM
garments, the performance of these clothes should be investigated, but ( /( ) / )
∅ = b1 ∗ exp b2 ΔThy + 0.4 + b3 (ΔTsk.m − 4) [ − ]; ∅
there is still no comprehensive guideline for this [158]. During the last
decade, researchers have tried to investigate the performance of cooling = 0 whenΔThy + 0.4 ≤ 0 or ΔTsk.m − 4 ≥ 0
garments by designing modeling, experimental, and field studies using ( )
equations, physiological parameters, and perceptual indicators (Fig. 3). ΔThy = Thypothalamic − 37 [k]
Some models, equations, and performance indicators are discussed
below. ψ = (τ− + τ+ )/(1 + ∅) [− ]
In modeling studies, numerical and mathematical models and
dTsk.m /
different software have been used to predict the positive or negative τ − = c1 ∗ [ − ]; for dTsk.m dt < 0
dt
effects of PCM, the mass and thickness of PCM, the heat absorbed by
PCM, the geometry and location of PCM in clothing, the impact of the τ+ = c2 ∗ (dTsk.m /dt)max .exp ( − c3 ∗ Δt)
/
[ − ]; for dTsk.m dt > 0
insulating layer on increasing PCM performance, the metabolic heat
production of the human body, and the melting speed of PCM packages. Δt = t − t0 [h]
Numerical and simulation studies are promising because they do not
require experimental testing and allow more freedom to change the t0 = time of occurrence of highest rate [h]
cooling parameters [159]. One of the models used to investigate human
thermal comfort is the Stolwijk Mathematical Human dTsk.m / dt
Thermo-physiological Model from the National Aeronautics and Space

a1 to c3 Regression coefficients obtained through multivariate analysis, specific for the Stolwijk model.

Administration (NASA). This model consists of six parts (head, trunk,


arms, hands, legs, and feet), each of which has four layers (core, muscles, Using a computational study based on four models: a cooling vest
fat, and skin). The head is shown as a sphere. Other parts are shown as model, a thermos-physiological human model, a dynamic thermal
cylinders. Blood is also considered a heat-transfer element between parts sensation model, and a performance degradation model for construction
and layers. Heat transfer through radiation, convection, and evapora­ workers, Roelofsen et al. [158] concluded that, given body heat load, the
tion, along with the clothing effect, is obtained through mathematical use of a cooling vest can have a significant effect on reducing human
relationships. Mean skin temperature, mean body temperature, and performance and improving thermal sensation.
body heat storage are calculated. This model can be used to simulate Recent studies have been able to provide numerical models in which
thermo-physiology, thermal perception, and performance reduction in heat and moisture transfer in cooling clothing and PCM packs have been
dynamic conditions. In this model, dynamic thermal sensation (DTS) is simulated. Yazdi et al. [160–162] conducted studies using ANSYS soft­
calculated based on the mean skin and core body temperatures using Eq. ware to model the heat transfer between the body, clothes, and

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E. Rahimi et al. Renewable and Sustainable Energy Reviews 190 (2024) 114063

environment and the geometry and placement of PCM in cooling gar­


ments. The simulated cooling vest is assumed to contain 2.4 kg of hex­ fR (The ratio of insulation resistance), T1 (The body core temperature),
adecane at a melting temperature of 18–20 ◦ C. The results showed that T3 (PCM temperature), Rskin (Thermal resistance of the skin),
this vest can reduce the skin temperature by at least 2.6 C. They also

Rrest
2 (Thermal resistance of other layers).
showed that insulating the outer surfaces of PCM packages against the
Human Body Cooling with PCM during Melting Stage:
surroundings can increase the cooling power of clothing by 20–34 %,
depending on the type of coating. Furthermore, this study pointed out The absorbed energy for material 3 during melting E3m = m3 L3
(7)
some negative effects that the cooling vest may have, including the in­
crease in metabolism due to the weight of the clothes, the limitation in
evaporative heat loss, and its effect on the thermal conductivity of the L3 [J/kg] represents the latent heat of material 3.
skin, which can reduce the cooling performance of the clothes by 42 %. PCM cooling power (in W) during melting:
This simulation was done based on Eqs. (2)–(5).
The conceptual heat balance equation [163]: PPCM ≅
A ( 0
T1 − T3m
)
(8)
Reff
(2)
2
M− W =E+R+C+k+S

A(PCM surface area), T10 − T3m (The body and PCM temperature difference), Reff
2 (The insulation resistance).

In addition to PCM cooling clothes, modeling studies are also carried


M (metabolism), W(external work), E(evaporation), R(radiation),
out in PCM textiles to investigate how heat and moisture transfer and to
C(convection), K(conduction), S(heat storage)
predict thermo-regulating properties [168]. In the study of Owais Raza
The rate of evaporative heat loss (E) and dry heat loss (R + C) [164]: et al. [169], a new modeling technique was developed to evaluate the
thermal properties of the microPCM-coated fabric using the Finite
ω(Psk.s − Pa ) Element Analysis method. To simulate and predict thermal conductivity
Evaporative heat loss(E) = (3)
Re + fc11he and thermal resistance in fabric, microcapsules with an n-octadecane
core and melamine-formaldehyde shell were considered. An uncoated
ω(wetness of the skin), Psk.s (Saturated water vapor pressures at the skin), fabric model, a microPCM layer, and an air layer were developed. All the
Pa (Saturated water vapor pressures at the ambient air pressure), layers were merged to provide a single-unit cell model. To determine the
Re (Evaporative resistance of the clothing), fc1 (Cover factor of the clothing). effective thermal conductivity, two boundary conditions were consid­
ered: one was the temperature of the hot area, and the other was the
temperature of the cold area. This temperature difference showed the
tsk − tO
C+R = (4) heat flow. Finally, thermal conductivity (Kz ) and thermal resistance (Rz )
Icl + fc11 h
were calculated using the following equations:
t
Icl (Thermal resistance of the clothing).tsk (the mean skin temperature), Kz = Q z (9)
ΔTz
tO (Operative temperature of the environment).

Use of ISO 5085-1 and ISO 9920 standards in determining the Rz =


t
(10)
resistance of clothing layers and defining materials [165,166]. Kz
( w ) d(mm) × 10− 3
Qz (Overall heat flux), t(Thickness of the unit cell), ΔTz (Temperature in the z
k = ( ) (5)
m.k − direction).
Rf m2 .wk

The presented model can predict the effects of thermo-regulating


k(Conductive coefficient of the layer), d(Thickness of the layer), fabrics at different levels of microPCM and determine the amount of
)
Rf (Insulation of the textile layer PCM needed for the textile.
Itani et al. [167] designed a study in the form of fabric-PCM and In the experimental studies, thermal manikins or human subjects are
bio-heat models using a series of heat and mass balance equations and used to assess the efficiency of PCM clothes, and each of these methods
investigated the effect of excess weight of PCM and hot environments on has advantages and limitations. Thermal manikins were designed in
human metabolism. The predictions of this model were consistent with such a way that they have elements that can control the amount of
the results of the experimental study. Jansen et al. [159] developed a heating with computer control and keep the surface temperature of the
transient heat transfer model, including the metabolic heat of the human manikin at a constant level. Also, these manikins can simulate human
body, conduction through clothing, heat absorbed by PCM, and radia­ sweat through hot water pumps that deliver water to the surface of the
tion to the environment in the form of a series of equations. Some of manikin through pores. Moreover, some of these manikins can simulate
these equations are mentioned below. human movement and check the effect of air movement on the micro­
The temperature on the skin surface: climate of clothes. All the functions of the thermal manikin are
controlled by the computer [170]. Therefore, the test conditions with
Rskin the thermal manikin are completely controlled, for example, the test is
T skin = (1 − fR )T1 + fR T3 , fR = (6)
Rrest
2 +R
skin
performed in homogeneous sweat rate and isothermal conditions (the
temperature of the climatic chamber is equal to the temperature of the
surface of the thermal manikin) so that there is no heat loss from the
manikin to the environment, and the amount of cooling and heat loss is

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E. Rahimi et al. Renewable and Sustainable Energy Reviews 190 (2024) 114063

only due to the PCM garment can be evaluated. Alternatively, a constant ( )


Ttorso = 0.25 Tchest + Tscapula + Tabdomen + Tlumbar (13)
metabolic rate can be achieved by maintaining a constant heating power
[171]. The possibility of evaluating the effectiveness of PCM clothing in Heart rate in beats per min can be measured with infrared tech­
different scenarios, the possibility of 24-h testing, high repeatability, niques, electrical sensors, and temperature sensors related to changes in
lower cost, and the absence of ethical problems are among the advan­ blood flow in the finger or earlobe using equipment such as a pulse
tages of testing with a thermal manikin [172]. However, one of the watch [179]. To calculate the production of sweat and evaporated sweat
problems of testing on a thermal manikin is that the metabolic rate, when using PCM clothing, the nude body weight, and clothed body
sweating, core temperature, and skin temperature in humans are not weight before and after each trial are measured with high-precision
constant, and it is difficult to create actual human conditions in a equipment and calculated through the following equations [180]:
thermal manikin [171]. Also, in humans, metabolic rate, body compo­
SWtot = Wnude, pre− − Wnude, post− (14)
sition, and acclimatization affect the cooling efficiency of clothing [173, trial trial

174]. Thermal manikins do not have the vasoconstrictor response that


SWevap = Wcloth, pre− − Wcloth, post− (15)
starts in the human skin when it gets cold [175]. Hence, achieving more
trial trial

accurate results regarding the performance evaluation of PCM garments Wnude (nude body weight), Wcloth (clothed body weight).
requires human tests because changes in metabolic rate, sweating rate,
and body temperature in different environmental conditions affect the Various tools are used to subjectively evaluate the perceptual re­
efficiency of PCM garments [171]. Human tests in laboratory conditions sponses of the human body to heat, the most famous of which is the
also have limitations, such as inherent differences between humans, seven-point scale of ASHRAE (1966). The ratings of the TSV, TCV, and
being expensive, complex, and time-consuming, limitations on WS scales are as in Table 1 [90].
repeating the test on the same person, limitations on the number of The Borg RPE scale is a rating of the intensity of exertion, stress, or
participants and their characteristics, for example, most of the partici­ discomfort felt during physical activity that assesses psycho-
pants are young and healthy [159]. physiological effects and is rated from 6 ("no exertion") to 20
Key physiological parameters to evaluate PCM garment performance ("maximal exertion") [181]. Using RPE, physical strain alleviation (PSA)
in human experiments include core body temperature (rectal tempera­ is calculated with Eq. (16). This index calculates the percentage of
ture, oral temperature, or ear temperature), mean skin temperature, physical strain alleviation after finishing the work due to the use of
heart rate, and sweat rate. Key perceptual parameters are also thermal cooling garments [182].
sensation vote (TSV), thermal comfort vote (TCV), wetness sensation (RPEwith − RPEwithout )
(WS), and ratings of perceived exertion (RPE). Some perceptual pa­ PSA(%) = (16)
RPEwithout
rameters have been evaluated in some studies, such as thirst sensation
[11]. Physical strain alleviation (PSA), physiological strain index (PSI), RPEwith (RPE after finishing work for a day with the cooling vest).
perceptual heat strain index (PeSI), and body heat storage (Δs) are also
indicators for calculating heat strain in people [90,176]. RPEwithout (RPE after finishing work for a day without the cooling vest).
The core body temperature is measured using a thermometer or an
The Physiological Strain Index (PSI), based on the core body tem­
ingestible core temperature pill. Skin temperature can be checked by
perature and heart rate of humans, calculates thermal strain during
measuring thermal radiation with an infrared scanning radiometer or by
exercise with Eq. (17) [183].
placing sensors in different parts of the body according to the ISO 9886
standard [177]. The mean skin temperature [177], the mean body PSI = 5 × (Tct − TC0 )/(39.5− TC0 ) + 5×(HRct − HRC0 )/(180 − HRC0 )
temperature [178], and the mean upper torso temperature [171] can be (17)
calculated with the help of the following equations:

T skin = 0.07Tforehead + 0.175Tback + 0.175Tchest + 0.07Tarm + 0.07Tshoulder


+ 0.05Thand + 0.19Tthigh + 0.2Tshin (◦ C)
(11)

Tct (The core body temperature during activity), TC0 (The core body temperatur at rest), HRct (Heart rate during activity), HRc0 (Heart rate at rest).

T b = 0.8Tcore +0.2T skin (12)


The perceptual heat strain index (PeSI) is an index that obtains
perceptual heat strain using RPE and thermal sensation (TS). PeSI is
Table 1 calculated with Eq. (18) [184].
Perceptual response rating scales.
PeSI= 5×RPE/10 + 5×(TS− 1)/6 (18)
Scale Thermal sensation vote Thermal comfort vote Wetness sensation
(TSV) (TCV) (WS) The body’s heat storage (Δs) is calculated by Eq. (19) [46]:
− 4 Very cold Very, very uncomfortable -
mbody.0 Cp.body ΔT body
− 3 Cold Very uncomfortable - Δs = (19)
− 2 Cool Uncomfortable - As.body Δt
− 1 Slightly cool Slightly uncomfortable -
0 Neutral Comfortable Neutral mbody.0 (pre − trial(initial)body mass(kg)).
1 Slightly warm - Slightly wet
2 Warm - Wet Cp.body (mean specific heat of the body(3480j / kg.k)).
3 Hot - Very wet
4 Very hot - Extremely wet
ΔT body (mean body temperature change in the time interval of Δt).
Note: -, not applicable.

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E. Rahimi et al. Renewable and Sustainable Energy Reviews 190 (2024) 114063

Fig. 4. a. Example of PCM packages used in the cooling jacket [195], b. Sample cooling vest with PCM packs [167], with permission from Elsevier.

( ( )) The physiological and perceptual effects of heat stress on the body are
As.body body surface area m2
investigated in the climate chamber during pre-exercise rest, exercise,
The effectiveness of PCM garments has been investigated in some and recovery of participants according to the protocol set with specific
industries, such as construction [37,185], kitchen and catering, cleaning temperature and humidity, with or without physical activity (light,
and horticulture [186], airport apron service [182,187], sailors [188], moderate, and heavy activities) [196].
and oil and gas industry workers [189,190]. The duration of checking It can be seen in various studies that wearing cooling garments im­
the performance of vests in real work environments in the studies is proves physiological and cognitive responses in healthy men and women
about 2 h or less, which is due to the limitation in the cooling time of the from young to old age in a hot environment [56,197]. Chou et al. [198]
vests until the complete melting of PCMs [188,189]. Also, in some investigated the impact of the application of different PCMs (ice, PCM5,
studies, vest testing has been done during employees’ break time, for and PCM20 in masses of 1.05, 1.69, and 1.34 kg) on the cooling of
example, 15 min in the morning and 30 min in the evening. These tests firefighters during 50 min of exercise with an ergometer in a climate
were performed between two groups of cases (with vests) and control chamber (30 ◦ C and 50 % RH). PCMs contained paraffin. The partici­
groups (without vests) in two days. Physiological parameters such as pants were eight male graduate students with an average age of 25.9
heart rate, oral temperature, and sweating have been investigated in years, an average height of 168.3 cm, and an average weight of 62.5 kg.
studies. The level of WBGT has been monitored intermittently. In the Rectal temperature (Tre), mean skin temperature (Tsk), body weight loss,
real work environment, it is important to monitor perceptual parameters and perceptual responses were measured to evaluate the effects of
such as thermal sensation, RPE, dryness or wetness of the skin, comfort, cooling. The results showed that PCM (20) is more efficient than other
design, and characteristics of clothing such as weight, fit with the body, cooling materials in decreasing the physiological load when wearing
comfortable wearing and removing [37,185], and indicators such as PSI, firefighting protective clothing. The use of PCM garments decreased
PeSI, PSA [182]. The results of the studies show that the cooling time of rectal temperature and mean skin temperature, but the heart rate was
these clothes is between 75 min to a maximum of 2 h, and during this the same in all test conditions and did not change compared to not using
time they improve the physiological and cognitive parameters of people cooling garments. Thermal and humidity sensations were worse in the
[182,189]. Workers prefer to wear these clothes even on a limited basis group without cooling garments than in the other groups. Gao et al.
or only during breaks. Usually, people’s opinions about the comfort and [199] conducted a survey using a thermal manikin in a climate chamber
design of the clothes are good, but they are dissatisfied with the weight with a temperature of 38 ◦ C. Three melting temperatures of PCMs (24,
of the clothes and their flexibility [37,185]. In general, differences in 28, and 32 C in 3 levels of latent heat of melting, respectively 106.3,

workload, occupational safety requirements, and environmental condi­ 158.8, and 198.4 J/g) and two manikin temperatures (34 and 38 C)

tions in different industries make workers of each industry have were used. The cooling vest was made of polyester fabric containing 21
different expectations and perceptions of the performance of cooling PCM packets. PCM consisted of Na2SO4⋅10H2O known as Glauber’s salt.
clothing, so it is better to design the clothing based on the needs of a PCM24 had a shorter cooling effect duration (about 2.5 h) owing to the
specific industry [182]. It is recommended to do more field studies on highest cooling rate and the least latent heat of fusion (106.3 J/g).
the performance of cooling garments. PCM32 had a weaker but longer cooling effect, lasting over 6 h. Ac­
cording to the results, the cooling rate of PCM jackets has a positive
5. Performance evaluation of PCMs cooling garments correlation with the temperature gradient between the thermal manikin
and the PCM melting temperature. As the temperature gradient in­
Cooling systems based on PCM materials have low energy con­ creases, the cooling area becomes larger, and the cooling rate becomes
sumption, are portable, and have the fewest movement restrictions [37]. faster. The temperature gradient required for the use of PCM cooling
vests in hot weather was suggested to be 6 C or more. Aiming to

In PCM clothing, phase change materials are embedded in different parts
of the clothing. These materials help to increase the thermal comfort of determine whether the cooling effects of the temperature gradient
people [191]. PCMs are a passive cooling medium used for localized discovered on a thermal manikin could be confirmed on human subjects
cooling and are mainly incorporated into various parts of clothing and in extreme heat, these researchers conducted another study [200] on Six
wearables (collars, helmets) to be used on the upper limb and head [167, healthy male fire-fighting trainees (average age: 29.8 ± 8.1 years,
192]. PCMs are embedded in clothing as separate segments (packages). average height: 1.78 ± 0.05 m, and average weight: 79.7 ± 9.8 kg)
The weight of the cooling vest with PCM is up to 3 kg in most cases [193, wearing Glauber’s salt (Na2SO4⋅10H2O) PCM vests at two melting
194]. Fig. 4 (a. b.) shows the PCM packages and their placement in the temperatures (24 and 28 ◦ C) and firefighting clothing and equipment.
Participants walked at 5 km/h on a treadmill in a climate chamber (55 C

cooling jacket.
PCM vests are often used due to their affordability and practicality. and 30 % RH). Rectal and skin temperature and heart rate were
Various types of laboratory and modeling studies have been done to test measured and recorded every 15 s. During exercise, the rectal temper­
the efficiency, performance, and impression of PCM vests on the body. ature maintained its upward trend, and the use of cooling clothing did

10
E. Rahimi et al. Renewable and Sustainable Energy Reviews 190 (2024) 114063

not show a significant reduction. But during the rest period, the rising their thermal comfort, and the results indicated that the second vest,
trend of rectal temperature was reduced by wearing a cooling garment. which had a fan and was lighter, was preferred over the first vest. In the
The mean skin temperature decreased by 1–1.5 C under the conditions next step, they investigated the performance of the frozen gel-fan vest in

of using cooling garments, which was more evident in vest 24. The a laboratory in a climatic chamber (33 C, 75 % RH) with the partici­

upward trend of the heart rate with vest 24 was reduced compared to pation of ten males and two females (average age: 22 ± 4.4 years,
vest 28. Thermal sensation was assessed every 10 min during the test. average height: 169.8 ± 5.1 cm, and average weight: 63.8 ± 7.1 kg).
According to the results of this study, the PCM vest with a lower melting The results showed a decrease in heart rate and core body temperature,
temperature (24 C) has a high cooling effect on the trunk and mean skin which were measured every minute. Although the cooling effects of the

temperature. Also, the thermal sensation perceived by vest 24 was vests were verified, the workers felt dissatisfied due to the heavy weight
improved. For exposure to heat waves, Gao et al. [171] checked the and short cooling time. Therefore, this researcher and his colleagues in
performance of a PCM vest (sodium sulfate with a water melting point of other studies designed a PCM-fan hybrid vest weighing 1.26 kg. PCM
21 ◦ C) with polyester fabric and 21 PCM packs for 8 men (average age: was Na2SO4⋅10H2O with a melting temperature of 28 C. This vest was

27 ± 2.3 years, average height: 1.73 ± 0.03 m, and average weight: 71.4 evaluated under laboratory conditions in the climate chamber (37 C,

± 10 kg) at a temperature of 34 ◦ C and a relative humidity of 60 %. Skin 60 % RH) with the participation of 12 people (average age: 22 ± 3 years,
temperature and rectal temperature were measured every 15 s. The average height: 170 ± 5 cm, and average weight: 61 ± 8 kg). The
cooling effect was 1.29 w/m2. The temperature of the torso skin physiological and perceptual parameters of people were monitored. The
decreased by 2–3 C and reached 33.3 C, but the rectal temperature did results showed a decrease in core temperature, skin temperature, heart
◦ ◦

not change significantly when wearing a cooling garment compared to rate and improvement in PeSI index when wearing the vest compared to
not wearing it. Thermal sensations and skin wetness sensations are not wearing it. After the laboratory study, this vest was tested on 140
improved by wearing a cooling vest. The thermal comfort score ranged construction workers (average age: 32.1 ± 9.1 years, average height:
from comfortable to slightly uncomfortable. 171.8 ± 5.5 cm, and average weight: 69.7 ± 14.2 kg) in Hong Kong.
Zhao et al. [192] performed an experimental study using a thermal According to the daily work-rest schedule, the vest was tested during the
manikin to analyze sweat evaporation in hot and humid (34 ◦ C and 75 % rest period of the workers, which was 15 min in the morning and 30 min
RH) and hot and dry (34 C and 37 % RH) environments using a in the afternoon. The mean WBGT was 31.33 C. Based on the survey,
◦ ◦

Glauber’s Salt PCM (salt mixtures, including sodium sulfate and water) thermal sensation, RPE, and PeSI indices improved during the rest
cooling vest with a melting temperature of 21, 24, and 28 C. The re­ period, and perceived cooling effects, sensations of skin dryness, com­

searchers reported that in hot and humid conditions, the heat loss in fort, and fatigue recovery increased. 91 % of the workers preferred using
PCM21 was 100 %, in PCM24 was 77 %, and in PCM28 was 58 %, but in this vest over not using it, which was effective in reducing heart rate,
hot and dry conditions, PCM had no effect on heat loss. House et al. mean skin temperature, and torso temperature [37,203]. In a study
[201] assessed the efficiency of four PCM-designed cooling vests at conducted by Yazdani Rad and Dehghan [204] in 2016 regarding the
melting temperatures of 0, 10, 20, and 30 C (CV0, CV10, CV20, and CV30) design of a cooling vest using a combination of ice and paraffin in the

in a climatic chamber (40 C, 46 % RH) with the participation of 10 male melting temperature range of 15–35 ◦ C. The compounds were placed in

volunteers (average age: 28.8 years, average height: 180.3 cm, and aluminum packets in the vest. 10 healthy male students (average age:
average weight: 82.4 kg). The vest contained 2 kg of PCM. Compared to 25.1 ± 3.66 years) took the test in the climate chamber under hot
the control condition with no cooling vest (CON), only CV0 and CV10 conditions (40 C and 40 % RH) with and without cooling vests at light

supplied cooling during exercise (40 and 29 W, respectively), whereas (2.8 km/h) and moderate (4.8 km/h) activity intensities. The results of
all CVs provided cooling during recovery at rest. Among the vests, the the study indicated that the cooling vest containing paraffin and ice has
CV0 reduced body, rectal and skin temperatures during exercise. Other the ability to control heat stress by decreasing the heart rate, oral tem­
vests, such as CV10 and CV20, only reduced the rate of temperature rise perature, skin temperature, and sweating rate.
during exercise, but the cold erythema observed after CV0 use indicated In 2017, Butts et al. [197] reported a significant reduction in
that CV0 should not be used without additional insulation between the cognitive, psychological, and thermal strain in 20 healthy men (average
skin and the cooling packs; CV10 could be used instead. Heart rate age: 24 ± 4 years and average weight: 75 ± 10.7 kg) wearing 3.6 kg of
decreased in CV0, CV10 and CV20 compared to the control condition. In PCM clothing with a melting temperature of 10 C. The test conditions

the subjective evaluation of people’s feelings about using cooling vests, were a temperature of 34.2 C and a relative humidity of 54.7 %. In

all people preferred using CV10. Also, they felt "very cold" when using addition to heart rate, PSI, rectal, and skin temperature, perceptual
the CV0. Therefore, a cooling vest that melts at 10 C was found to be the parameters such as thermal sensation, thirst, RPE, perceptions of fa­

most proper selection for cooling during combined work and rest pe­ tigue, and PeSI improved. In a study by Ouahrani et al. [205] on the use
riods. In 2015, Zhao et al. [202] compared a PCM vest with a ventilated of PCMs with different melting temperatures in a cooling vest to
garment on eight female participants (average age: 24 ± 1 years, decrease weight and ameliorate comfort. These PCMs with different
average height: 162 ± 4 cm, and average weight: 54 ± 4 kg) at 32 C and melting temperatures were placed in the vest at the back and front of the

50 % RH. The 2.14 kg of PCM vest contained 21 PCM packs with a trunk. The tests were first performed on a thermal manikin and then on
melting temperature of 24 ◦ C. During exercise, the mean skin temper­ human samples in a climate chamber. The environmental conditions of
ature in both garments did not change compared to the control condi­ the manikin test were 32 C and 45 % relative humidity. The human test

tion. Also, the heart rate increased in all tests and stabilized at around was also conducted with the participation of six men (average age: 22.33
105 bpm. In other words, the physiological responses of the whole body ± 1.49 years, average height: 1.73 ± 0.05 m, and average weight: 76 ±
were not greatly affected by wearing these garments. During the test, 9.8 kg) in an environmental condition of 35 C with a relative humidity

thermal sensation, thermal comfort, and skin wetness sensation were of 50 %. The melting temperatures of PCM (18 and 28 C) were chosen in

evaluated every 10 min. The results showed that when wearing the PCM such a way that there is a good temperature gradient between the skin
vest, people felt cooler than when wearing the ventilation garment. The and the PCM and a high latent heat of fusion. During the test, the ear
feeling of heat is less in the PCM vest, and the feeling of wetness on the temperature, skin temperature, heart rate, and weight of the participants
skin is less in the air-ventilated garment. So, the PCM vest provided the were measured. Perceptual parameters, including thermal sensation,
best feeling of thermal comfort. thermal comfort, the wetness of skin and clothing scale, and the
Chan et al. [182,186,187] investigated the efficacy and possibility of perceived exertion scale, were evaluated every 5 min. During the 45 min
using two types of cooling vests (frozen gel and frozen gel-fan) in four of exercise, the heart rate had an upward trend, and the use of a cooling
industries. The environmental conditions of the workplace were checked vest reduced the rate of ascent. A decrease in physiological parameters
with WBGT, which was 30.9 C. The workers were asked questions about (such as skin and core body temperature and sweating rate) was

11
E. Rahimi et al. Renewable and Sustainable Energy Reviews 190 (2024) 114063

observed during the last 15 min of exercise, and a similar improvement performed on six men (average age: 22.17 ± 1.07 years, average height:
was obtained in perceptual parameters. The important results of this 1.74 ± 0.06 m, and average weight: 75.83 ± 12.1 kg) in hot conditions
study indicated that the improvement of the cooling effect can be done (40 C and 40 % RH) and at a moderate activity level for 50 min using an

by covering the upper part of the trunk with PCM packages with a ergometer. Four scenarios were investigated: the first without a cooling
melting temperature of 28 C and covering the lower part of the trunk vest, the second with a PCM 28 cooling vest, the third with a PCM 18

with 18 C packages. cooling vest, and the fourth by wearing a cooling vest with PCM 28 for

Yi et al. [206], in their study, evaluated two types of cooling vests. the first 25 min of the test and then a vest with PCM 18 in the second 25
One vest was an ice type that was available on the market, and the min of the experiment. People’s weight, core and skin temperature, and
second vest was a hybrid cooling vest weighing 1.26 kg designed with heart rate were recorded during the experiment. In all the conditions
PCMs and fans. The inner layer of the clothes was made of polyester, and considered for checking the vests, the skin and core temperatures
the outer layer was made of nylon with eight pockets to accommodate decreased compared to the situation without the vests, but this decrease
PCM packages with a melting temperature of 28 C and two fans behind was significant in the third and fourth scenarios, respectively. The heart

it. The ice vest had three ice packs. The test was performed in a climate rate did not change, which could be due to the melting temperature of
chamber (34 ◦ C and 60 % RH) using a sweating thermal manikin. The PCMs at 18 C and above, which did not affect the heart rate. Although

skin temperature was maintained at 34 ◦ C during the experiments, the thermal sensation and comfort in the third and fourth scenarios were
which is the mean human skin temperature in the thermal state. The better than the other scenarios due to the presence of PCM 18, they were
melting temperature of PCMs was lower than the temperature of the "slightly warm" and "slightly uncomfortable,". So, to improve the
skin, and the temperature gradient between them increased heat loss perceptual parameters, it is necessary to use PCM with a melting tem­
from the body. In general, when PCM vests are used in a hot environ­ perature of less than 18 C. According to the results of this study, in place

ment, a minimum temperature gradient of 6 C is required. According to of persistently exposing the human body to one cooling PCM melting

the results of this study, the newly designed cooling vest showed better temperature for the entire working time, it was suggested that the
cooling performance than the commercial vest. human body be exposed to different PCM cooling temperatures by
Udayraj et al. [191] designed a 3.61 kg cooling suit that had an dividing the work period into two parts. The PCM used in the second
insulating layer between PCM (Glauber’s salt with a melting point of stage will have a lower melting temperature than the first stage, as
21 ◦ C) and the outer layer of the suit. In this study, 4 types of clothing workers will have significant increases in the skin’s and the body’s core
combinations were investigated on 8 healthy men (average age: 22.7 ± temperature and discomfort levels at the end of the first stage.
1.8 years, average height: 1.75 ± 0.04 m, and average weight: 63.9 ± Kossambe and Phaldessai [207] designed a PCM-based cooling vest.
4.9 kg), including PCM clothing, PCM clothing and insulation, hybrid Since the ideal temperature for the human body to function well is 26 C,

clothing (PCM and fan), and hybrid clothing with an insulation layer in the hydrated salt PCM HS24, which has high latent energy, was selected.
hot and humid weather conditions (36 ◦ C and 59 % RH). Thermal The mass of PCM used in this vest was 1.8 kg. This vest was tested at
sensation, thermal comfort, and skin moisture were evaluated every 10 home, in the morning and at night, and in the car with and without an air
min during the test. The highest thermal sensation score was "slightly conditioner. The cooling time until the PCMs melted was approximately
cool," and the highest thermal comfort score was "slightly uncomfort­ one and a half h. After this time, the person felt slightly uncomfortable
able." The wetness sensation was also lower in the hybrid clothes than in and began to sweat. This vest is ideal for short-term workers in hot
the PCM clothes. At the beginning of the test, PCMs caused a sudden places. Bartkowiak et al. [208] conducted a study to design a new set of
drop in the local skin temperature, but as the physical activity of the underwear and protective clothing for mining rescuers. The PCM used
person intensified, the metabolism increased, and the amount of cooling had a melting temperature between 32 and 37 ◦ C. PCM was
was insufficient to deal with the body’s metabolic heat, causing an in­ macro-encapsulated in a thin, nonflammable polymer shell. Then PCM
crease in the body temperature and a worsening of thermal sensation macrocapsules were packed in rectangular bags with four or six chan­
and comfort. The results indicated that the hybrid clothing with the nels. The total weight of PCM used in the protective clothing was about
insulating layer had the best performance in reducing skin and torso 257 gr. The experiments were carried out in a climate chamber (32 C

temperature. The mean skin temperature stayed below 35 ◦ C during the and 80–85 % RH) with the participation of six mine rescuers (average
90 min of the test. However, the addition of the insulation layer did not age: 34.5 ± 6.2 years and average weight: 82 ± 4.8 kg). Physiological
affect the change in the body’s core temperature or the perceptual re­ tests were performed to measure the thermal load of mine rescuers for
sponses of the people. In a resembling study, Kang et al. [95] added an three possible uses of the developed clothing set: for wearing only un­
insulating layer to the outer layer of the hybrid clothing with PCM. PCM derwear with PCM; for wearing underwear and protective clothing; and
was Na2SO4⋅10H2O with a melting temperature of 21 C. A numerical for wearing a set of clothes with a closed-circuit compressed oxygen

model was first developed to investigate the mechanisms of heat and breathing apparatus. The use of outerwear increased the heat load on the
moisture transfer. Then, it was validated by a human trial. The human body but reduced exposure to heat by about 36%, while adding a res­
tests were conducted in the climate chamber (36 C, 59 % RH) with the piratory protective device to the ensemble reduced exposure by a

participation of 8 healthy male university students (average age: 22.9 ± smaller amount (13%). The upward trend of the heart rate was reduced
2 years, average height: 174.3 ± 4 cm, and average weight: 63.1 ± 5 by the use of cooling clothing; this change was up to 30 bpm. The core
kg). In the examination of physiological parameters, the core body and skin temperatures decreased by 0.5 C and 1.5 C, respectively. The
◦ ◦

temperature increased with the increase in the intensity of the person’s participation of mine rescuers in the study was a positive and consid­
activity and the production of metabolic heat. But, in the last 20 min of erable point because these people adapted to the working conditions and
the test, it decreased with the decrease in the intensity of the person’s workload, which helped make the results more realistic.
activity. The mean skin temperature decreased to 31.7 C in the first 5 In 2023, Wang et al. [209] designed a linen PCM blouse and pants

min of the test, and then slightly increased during the test, and stabilized with adjustable straps. 52 packages of paraffin wax at a melting tem­
at around 34.7 C. Overall, both the core body temperature and mean perature of 22 C were used with aluminum foil packaging in the size of
◦ ◦

skin temperature were reduced when wearing a cooling vest compared 12 × 6 cm. The total weight of the suit was 1.9 kg. The experiment was
to not wearing it. This clothing, with an additional insulation layer, was performed in a climate chamber (31 ◦ C and 50 % RH) with the partic­
able to reduce the transfer of external heat to the PCM and prolong its ipation of 20 male and female students (average age: 19.9 ± 1.2 years,
cooling time. Itani et al. [195] conducted an experiment in 2018 to average height: 170.2 ± 4.7 cm, and average weight: 61.1 ± 7.8 kg).
investigate the effect of dividing the work duration into two work pe­ The test protocol was such that people had to do two types of activities:
riods, in which vests with different PCM melting temperatures were used standing and standing packing. In the packing activity, people carried
in each period. The PCM used was a type of hydrated salt. This test was small packages of 450 g. The duration of packing and doing the work

12
E. Rahimi et al. Renewable and Sustainable Energy Reviews 190 (2024) 114063

Table 2
A summary of studies on the properties of cooling garments with phase change materials.
Other remarks PCM (20) was more PCM24 had a higher cooling rate – – Highest torso PCM 10 was recognized as
effective than than others. heat loss was the most appropriate choice
others. The shortest cooling time 100 % in for cooling.
belonged to PCM 24 (2.5 h) and PCM 21.
the longest to PCM 32 (6 h).

Change of HR Not change N/A Decrease – N/A Decrease


Change of Tre Decrease N/A Not change Not change N/A Decrease
Change of Ts Decrease N/A Decrease Decrease N/A Decrease
Change of Tcore – N/A – – N/A –
Environmental 30 C, 38 C 55 C, 34 C, 34 34 40 C,
◦ ◦ ◦ ◦ ◦

characteristics 50 %RH 30 %RH 60 %RH C, C, 46 %RH


◦ ◦

75 37
% %
RH RH
Design Climate chamber Climate chamber Climate chamber Climate Climate Climate chamber
chamber chamber
No of participants 8 Male graduate Thermal manikin 6 Male fire-fighting 8 Males (27.0 Thermal 10 Males (28.8 ± 6.9 years)
students (25.9 ± 3.2 trainees (29.8 ± 8.1 ± 2.3) manikin
years) years)
No. of pocket – 21 21 21 21 2
weight 1.69 kg 1.7 kg 2.2 kg 2.22 kg 2.21 kg 2 kg
Materials Frozen gel, paraffin Glauber’s salt (Tm = 24 ◦ C, Tm = Glauber’s salt (Tm = Glauber’s salt Glauber’s salt Frozen gel, PCM (Tm = 10 ◦ C،
PCMs (Tm = 28 C) 28 ◦ C and Tm = 32 ◦ C) 24 C and Tm = 28 ◦ C) (Tm = 21 C) (Tm = 21 ◦ C, Tm = 20 ◦ C and Tm = 30 ◦ C)
◦ ◦ ◦

Tm = 24 ◦ C
and Tm =
28 ◦ C)
Author (year) Chou et al. (2007) Gao et al. (2010) Gao et al. (2011) Gao et al. Zhao et al. House et al. (2013)
(2012) (2013)
No. 1 2 3 4 5 6

Other remarks – – – – – – – –

Change of HR Not change N/A Decrease Decrease Decrease Decrease Decrease Not N/A
change
Change of Tre – N/A – – Decrease – N/A – N/A
Change of Ts Not change N/A – Decrease Decrease Decrease N/A Decrease N/A
Change of Tcore – N/A Decrease Decrease – Decrease N/A Decrease N/A
Environmental 32 C, 30.9 ◦ C 33 C, 40 C, 34.2 C, 37 C, 31.33 ◦ C 35 C, 32 C,
◦ ◦ ◦ ◦ ◦ ◦ ◦

characteristics 50 %RH 75 %RH 40 %RH 54.7 %RH 60 %RH 50 %RH 45 %RH


Design Climate chamber worksite Climate Climate chamber Climate Climate worksite Climate chamber
chamber chamber chamber
No of participants 8 Females 112 Workers 10 Males and 2 10 Male students 20 Males 12 Males 140 Workers 6 Males Thermal
university in four females (22.0 (25.1 ± 3.66 (24 ± 4 (22 ± 3 (32.1 ± 9.1 (22.33 ± manikin
students (24 ± 1 industry ± 4.4 years) years) years) years) year) 1.49 years)
years)
No. of pocket 21 4 3 17 – 8 14
weight 2.14 kg 2.3 kg 1.04 kg 2.6 kg 3.6 kg 1.26 kg 1.63 kg
Materials PCM (Tm = 24 Frozen gel Frozen gel-fan Frozen gel + PCM (Tm = PCM-fan (Na2SO4⋅10H2O PCM (Tm = 18 ◦ C and Tm =
C) Paraffin (Tm = 10 ◦ C) Tm = 28 C) 28 ◦ C)
◦ ◦

15–35 ◦ C)
Author (year) Zhao et al. Chan et al. (2016) Yazdanirad and Butts et al. Chan et al. (2017) Ouahrani et al. (2017)
(2015) Dehghan (2016) (2017)
No. 7 8 9 10 11 12

Other remarks The cooling power of – – – The jacket could maintain –


the PCM 28 vest was favorable temperature of 26 ◦ C
more than that of the for more than an hour(1.5 h)
Frozen gel vest.

Change of HR N/A – Not change Not change N/A Decrease


Change of Tre N/A – – – N/A –
Change of Ts N/A Decrease Decrease Decrease N/A Decrease
Change of Tcore N/A Decrease Decrease Decrease N/A Decrease
Environmental 34 C, 36 C, 40 C, 36 C, 30 C 32 C,
◦ ◦ ◦ ◦ ◦ ◦

characteristics 60 %RH 59 %RH 40 %RH 59 %RH 80-85 %RH


Design Climate chamber Climate chamber Climate chamber Climate Indoor and outdoor in summer Climate chamber
chamber
No of participants Thermal manikin 8 Males university 6 Males (22.17 ± 8 Males (22.7 1 Person 6 Mine rescuers (34.5 ±
students (22.9 ± 2 1.07 years) ± 1.8 years) 6.2 years)
years)
No. of pocket 3 8 18 20 18 – –
weight – 1.26 kg – 3.59 kg 3.12 kg – 257 gr
Materials Frozen PCM-fan PCM-fan Hydrated Salts Glauber’s salt Hydrated Salts (HS 24) PCM macro-capsules
gel (Tm = (Na2SO4⋅10H2O (Tm = 18 ◦ C and (Tm = 21 C) (80 % PCM and 20 %

21 ◦ C) Tm = 21 C) Tm = 28 ◦ C) polymer coating)

(Tm = 32–37 ◦ C)
Author (year) Yi et al. (2017) Kang et al. (2018) Itani et al. (2018) Udayraj et al. Kossambe and Phaldessai (2020) Bartkowiak et al. (2020)
(2019)
No. 13 14 15 16 17 18

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E. Rahimi et al. Renewable and Sustainable Energy Reviews 190 (2024) 114063

Other remarks The mean skin temperature decreased by approximately 1 ◦ C during packing and 1.6 ◦ C during standing, which indicated that the cooling effect
decreased with increasing metabolic rate.

Change of HR Not change


Change of Tre –
Change of Ts Decrease
Change of Tcore Not change
Environmental 31 ◦ C,
characteristics 50 %RH
Design Climate chamber
No of participants 20 healthy university students (half male and half female)
(19.9
±1.2 years)
No. of pocket 52
weight 1.9 kg
Materials paraffin wax (Tm = 22 C)

Author (year) Wang et al. (2023)


No. 19

Tcore: Core temperature, Ts: Skin temperature, Tre: Rectum temperature, HR: Heart Rate, Tm: melting temperature, RH: Relative Humidity.
N/A: Not Applicable.

also depended on the work efficiency of the people. Physiological pa­ cooling. The distribution of PCM packages in clothing and
rameters such as heart rate, blood pressure, oxygen saturation, skin body-covering areas also plays an important role in determining the
temperature, and ear temperature were measured. Thermal sensation, cooling rate [199].
thermal satisfaction, thermal comfort, thermal preference, sweat
feeling, and cold stimulus sensation were investigated using a ques­ 6. Textiles
tionnaire. Cognitive ability tests were also taken from the participants.
Based on the results, the cooling garment effectively reduced the mean PCMs can also be placed directly into the fabric. For this purpose,
skin temperature and the local skin temperature of the cooling parts. The encapsulation methods such as microencapsulation (dimensions
mean skin temperature decreased by almost 1 ◦ C during packing and 1.6 1–1000 μm) and nanoencapsulation (dimensions 1–100 nm) are used to
C during standing, which showed that the cooling effect decreased with prevent material leakage during the phase change process. Different

increasing metabolic rate. Wearing this garment had little impact on shell materials are used for encapsulation, including organic materials
other measured physiological parameters. Both local and overall ther­ (polystyrene, urea-formaldehyde, polymethyl methacrylate (PMMA))
mal sensations were remarkably reduced when wearing the cooling and inorganic materials (calcium carbonate, silica, sodium silicate,
garment. Other subjective ratings were also ameliorated. Work effi­ metal oxides), etc. Encapsulated PCMs are coated on the fabric in
ciency increased by 19 %. Most people felt no cold stimuli when wearing different ways [211]. Microcapsules prevent material leakage in the
the clothes. The results of the cognitive ability tests showed that the use liquid phase. Microencapsulation of PCMs involves encapsulating them
of clothes did not affect the number of cognitive errors, while the time to in thin and flexible polymer shells so that the PCMs can be converted
complete the task decreased. A summary of studies on the properties of from solid to liquid inside the shells [179]. Since the resistance of these
cooling garments with phase change materials is provided in Table 2. materials to washing the fabric several times is low, the development of
Considering that the temperature range of the human body for PCM fibers by electrospinning has been recently considered, which is a
thermal comfort is between 25 and 29 ◦ C, PCM cooling clothes should be more suitable option for manufacturing body temperature-regulating
able to maintain the body temperature in this range [210]. Factors such clothes. PCMs can be embedded in nanofibers using the electro­
as the latent heat capacity of PCM, the mass and thickness of PCM, the spinning method, and ultrafine phase change fibers (PCFs) at the sub­
area covered by PCM, and the temperature difference or gradient be­ micron scale are used to produce smart textiles [212]. In several surveys,
tween the melting temperature of PCM and the skin temperature affect ultrafine PCFs with different morphologies and structures have been
the cooling efficiency of PCM clothes [206]. The greater the temperature fabricated by a variety of electrospinning techniques, including uniaxial
gradient between the PCM and the skin, the greater the cooling power [213], coaxial [214], and multicomponent jet electrospinning [215].
and the cooling occurs earlier and faster, but the cooling time is shorter Fig. 5 shows a schematic of the electrospinning process. Application of
[171,200]. A minimum temperature gradient equal to or greater than 6 this method to develop cooling clothing has advantages such as lower
C is recommended [199]. On the other hand, as the melting tempera­ weight, fabric breathability, better sweat evaporation, permeability,

ture of PCM increases, the cooling power decreases, and the cooling time porosity, and good mechanical properties such as flexibility [216].
increases non-linearly. The thickness of the PCM also plays a decisive The use of PCMs in fabrics includes clothing, blankets, insulation,
role, and the thicker it is, the cooling power becomes better [159]. The and protective clothing such as sportswear and shoes. Organic PCMs are
mass of the PCM and the latent heat of fusion determine the duration of the most prevalent materials used to store thermal energy in clothing.

Fig. 5. Schematic of the electrospinning process [216,217], with permission from Elsevier.

14
E. Rahimi et al. Renewable and Sustainable Energy Reviews 190 (2024) 114063

Commonly, kinds of paraffin with a temperature range of 18–36 ◦ C, such thermal stability and reliability were successfully fabricated. In all
as Heptadecane (C17) [218–220], Hexadecane (C16) [221–223], Octa­ nanocomposites, fiber diameter decreased, and thermal conductivity
decane (C18) [224,225], and Eicosane (C20) [226–228], are used as the increased with increasing nanoparticle loading. The lowest mean
largest amount of materials in smart fabrics [229]. Shaid et al. [230] diameter was obtained for Fe2O3/PA6/PEG nanofibers. Al2O3/PA6/PEG
prepared Eicosan/aerogel microparticles as a coating additive on fabric nanofiber had the maximum increase in thermal conductivity. This
for body temperature regulation. Microparticles were coated on the study showed that the fabricated PCM nanofibers present a suitable
fabric by the coat-dry-cure method. The results showed that fabrics phase transition temperature range and a high thermal enthalpy. So,
coated with microparticles have excellent thermal comfort properties. they can be used to store thermal energy.
Fabrics coated with microparticles can be used as a suitable coating at Considering that some studies indicated that the microcapsule form
high temperatures. In a study by Shin et al. [229], the effect of PCM of PCM used in clothing is less capable of cooling the body in hot en­
microencapsulation on woven polymer fabrics was investigated. Eico­ vironments than large PCM packages, these packs are still used for
sane microcapsules with a melamine-formaldehyde shell were synthe­ cooling applications [208]. Therefore, more research should be done to
sized by the in situ polymerization method. The polyester fabric sample increase the latent heat and cooling rate of PCM encapsulation and PCM
was coated with an aqueous solution containing microcapsules and a nanofibers and how to use them in cooling clothes so that their unique
polyurethane binder, to be covered by the pad–dry– cure method. The benefits, such as the lightness and breathability of the fabric, can be used
results showed that the fabric used with 22.9 % microcapsules can effectively.
absorb 4.42 J/g of heat. Also, microcapsules delay the rise in clothing
temperature and increase thermo-physiological comfort. The modified 7. Summary, challenges and future trends
fabrics retained 40 % of their thermal storage capacity after five washes.
Shahid et al. [231] conducted a study to develop a hospital bedsheet Climate change and global warming are major problems in the
using PCM microcapsules. Microcapsules were made of paraffin wax as world. The thermal management of the human body in these conditions,
the core material and polymethyl methacrylate as the shell material and especially during physical activity and work, is a very important issue,
applied to cotton fabric by screen printing method. The prepared sample and for this reason, special attention is paid to the development of
showed good thermal and mechanical properties and could reduce cooling garments. These clothes have different types, advantages, and
temperature and humidity. Paula et al. [232] developed a cotton ther­ disadvantages and can be an efficient and attractive solution for heat
moregulating fabric by microencapsulating n-docosane in a poly­ stress and help improve performance in work environments. In this re­
urethane shell. Microcapsules were synthesized by the miniemulsion view study, after a short introduction of the types of cooling garments,
interfacial polymerization, and the impregnated cotton fabric was pre­ phase change cooling garments were investigated due to their wide
pared by simple dipping of the fabric in the microcapsule solution. The application, ease of use, low price, and portability. Furthermore, the
fabric was tested for 100 cooling and heating cycles. The results showed performance evaluation methods of these clothes were presented along
a heat capacity of 26.3 J/g in the sample with 34 wt% of microcapsules with a review of performance indicators and related equations. The
and suitable thermal regulation properties. This study confirmed the factors affecting the cooling of PCMs, a look at the importance of
stable effect of incorporated capsules on the autonomic thermal nanoPCMs and PCM integration into biomass-derived porous carbon
response of fabrics. In Li et al.’s study [233], an n-eicosane microcapsule supporting materials, the technology of applying PCM to textiles with
with a polyurea shell doped with CuO was synthesized by a one-step the aim of revolutionizing the design of PCM garments, and conducting
interfacial polymerization and applied to cotton fabric. The mixture of more research about the use of new technologies in the designing of
microcapsules and binder was coated on the fabric using a brush, and these garments were among the points of innovation that were reviewed
the fabric was dried in an oven at 50 C. These microcapsules could store in this study. The results of the systematic review study by Golbabaei

thermal energy, provide photothermal conversion, and provide protec­ et al. [176] showed that after liquid (LCG), evaporative (ECG), and
tion against ultraviolet (UV) radiation. The obtained fabric had a high hybrid cooling garments (HCG), PCM garments perform very well in
phase change enthalpy of 36.8 J/g and effective heat regulation. Zhao improving physiological and perceptual responses among different
et al. [234] synthesized N-octadecane and n-butyl stearate nanocapsules cooling garments. Since PCMs do not need a power supply system and
with PMMA/Cu2O composite shells by the RAFT miniemulsion poly­ high cooling power, they are more useful for hot environment workers.
merization with an encapsulation ratio of 86.68 % and applied them to But the use of phase-changing garments also faces challenges, some of
cotton fabric by the coating method. The samples were examined for 100 which are mentioned below:
thermal cycles. The synthesized nanocapsules had good stability and
durability, and the desired fabric also had good thermal properties. 1. The cooling time of PCMs is limited, and after they melt, the cooling
As mentioned, because loading high levels of microcapsules in fabric is stopped [239].
structures faces limitations, electrospinning of PCM fibers is of interest 2. A large amount of PCM can increase the efficient cooling time. But it
[235]. Wang et al. [236] conducted a study in 2021 aiming to develop makes the clothes heavier, and the added weight increases the
new smart textiles based on polyethylene glycol (PEG) for UV protection human metabolic rate and physical workload and causes discomfort
and temperature regulation. By combining PEG as PCM, polyamide 6 [239].
(PA6), and titanium dioxide (TiO2) as supporting materials, smart tex­ 3. As the temperature gradient increases, the cooling area becomes
tiles were made using the electrospinning method. The excellent UV larger, and the cooling rate becomes faster. PCM with a lower
absorption ability of TiO2 allows it to provide efficient UV protection in melting temperature has much more cooling power, but it melts
sunlight. According to the results, smart textiles with favorable surface faster and its cooling lasts less. On the other hand, at a higher melting
morphology, good compatibility, and thermal stability were successfully temperature, the cooling power is lower, but the cooling time is
fabricated and showed good thermal reliability after 500 heating and longer [199].
cooling cycles. In the past decades, electrospun composite phase change 4. In different environments, the PCM vest shows diverse functions in
nanofibers have been the focus of much research for energy storage and reducing heat stress. The cooling efficiency of PCMs in a hot and
smart textile applications [237]. Babapoor et al. [238] reported that humid environment is better than in a hot and dry environment
PEG/PA6 nanofibers can be made by single-nozzle electrospinning from because the large PCM packs prevent sweat evaporation. In other
mixed solutions of PEG and PA6 and different nanoparticles (SiO2, words, PCMs limit moisture transfer from the body to the environ­
Al2O3, Fe2O3, and ZnO). In composite nanofibers, PEG was used as a ment and cause wetness sensations and skin irritation [91].
PCM to store thermal energy, and PA6 was used as a support matrix to 5. The cooling period depends on the latent heat of fusion and the mass
protect the PCM. According to the results, nanofibers with upper of the PCM [199].

15
E. Rahimi et al. Renewable and Sustainable Energy Reviews 190 (2024) 114063

6. To access an efficient cooling rate, climatic conditions, the required Credit author statement
temperature gradient, PCM mass, coverage area, and clothing
configuration must be considered [199]. Elnaz Rahimi: Conceptualization, Methodology, Investigation,
7. 49–57 % of the cooling efficiency disappears due to the PCM Writing - Review & Editing; Aziz Babapoor: Conceptualization, Meth­
receiving heat from the environment instead of the body, and it is odology, Validation, Supervision, Review & Editing; Gholamreza
better to cover the PCM package with an additional layer of insu­ Moradi: Investigation, Review & Editing; Saba Kalantari: Investiga­
lation on the outside [161]. tion, Review & Editing; Mohammadreza Monazzam Esmaeelpour:
8. The efficiency of cooling vests, in addition to PCM cooling perfor­ Conceptualization, Validation, Review & Editing.
mance and ambient temperature, depends on working conditions,
physical activities, metabolic rate, health, and the cognitive status of
humans [176]. Declaration of competing interest
9. The properties of PCMs, including latent heat of fusion, thermal
conductivity, flammability, supercooling, resistance to repeated cy­ The authors declare that they have no known competing financial
cles of melting and freezing, temperature and duration of melting interests or personal relationships that could have appeared to influence
and freezing, etc., have a significant effect on the efficiency of the the work reported in this paper.
garment [24].
Data availability
Overall, more research is needed to achieve a more efficient cooling
garment. In this regard, suggestions for future research are presented in Data will be made available on request.
this review:
Acknowledgements
- The type of cooling clothing should be selected based on environ­
mental conditions, occupation, health and physical condition of The authors would like to thank all the people who helped carry out
people, adaptation of people, workload and physical activity, time this review research. Acknowledgments are also made to all publications
required for cooling, mobility of the wearer, safety of the wearer, that granted copyright permission to use images.
compatibility with personal protective equipment, and so on.
- Modeling studies are a suitable tool for predicting the performance of References
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