Screenshot 2023-04-05 at 5.51.49 AM

#10, Khadan Near Patkar Compound, Gaon Devi Road
Tulsit Pada, Bhandup (W), Mumbai – 78

E-mail: adarshpandey1992@gmail.com
website: www.sai-engineering.in
5 PLY BOARD-PLANT PROJECT
A.WJ100-1400 five layer corrugated cardboard production

line
Device configuration and technical instruction
Equipmen Remar
specificatio t UNI QT k
n T Y
name
Electric Expandable paper clamping head, pneumatic
ZJ-F mill roll a 3 disc
stand brake, mechanically driven lifting, left and right
translation, centering.
Paper track length5500mm，trolley used 10mm
a 6
trolley medium
plate welding。
Corrugated Corrugated main roller￠ 280mm ， material
SF280 a 2 with
single
facer 48CrMo alloy steel,independent
gearbox,universal
joint transmission structure。
Doubl Glue roller diameter 245mm.Each independent
GM-20 e a 1 frequency motor drive, manual adjustment glue
glue gap.
machine
It is driven by an independent frequency
Conveyor
ZDF set 1 conversion motor, and a paper-pull
bridge
adsorption type tensioning device.
Doubl Dryer section 595MM*9 pieces hot plate
SM-12 set 1 ，
e
facer pneumatic lift roller, using intensive
pressure
roller Inverter motor
Thin knife Electric thin blade ， electric detuning, five
ZQS set 1
slitting knives
eight lines, blade with tungsten alloy steel
making.
NC cutter Full AC servo control, energy storage brake,
NC-120 helical a 1 helical
knives blade structure, oil-immersed gears,10.4-
inch touch screen display.
A section of paper conveying platform is

DMT-120 stacker a 1 adopted.
90 degree electric traverse output, automatic
stacking and collecting cardboard
Glue Customer-owned pipeline. Glue device
ZJZ station set 1 respectively carrier pot main pot storage
pot、and send glue
system pump、back glue pump.
Including within equipment pipelines
Steam valve、traps、meter and steam elements ，
ZQ set 1 customer-supplied heat and piping.
system
Electric Electronic control system: ：fingerless single

facer driving part、NC thin blade slitter scorer
al double facer、glue machine all adopt
DQ set 1 frequency motor，
control
cabinet delta frequency control system. Operation
system interface
easy and convenient ， Speed display

control
cabinet with each unit speed display, the unit
call,
emergency stop function.
The main relays Schneider brand.
WJ100-1400 five layer corrugated paperboard production line:

1. The maximum production width of the
corrugated cardboard：1400mm
2. Design speed：100m/min
3.Economic speed：60-80m/min
note： Production line speed test paper should meet the following
requirements ：（ the surface temperature of the equipment is not
less than 172℃）
﹡Paper rating of not less than B grade﹡Paper moisture content of
about：11%±2%
﹡top paper：100—250g/m2
﹡core paper：100--250g/m2
﹡corrugated paper：100—200g/m2
4. Flute-type combination 、C、 B、 E
5. Steam the necessary requirements：

﹡amount of steam 2500—3000Kg/Hr
﹡the highest pressure：1.2MPa
﹡common pressure：0.8-1.1MPa
6.power supply：380V 50Hz Three-phase four-wire system

7.equipment installed total power：about150KW The actual power
consumption about 80KW (full
speed)
8.equipment covers about 40m（Specific length of foundation Figure
prevail）
9.Equipment out of paper orientation According to the user to determine
the transmission plant set
left or right position
10.Equipment applicability Available in A, B, C class domestic or
imported paper Paper

Customer-owned section
1、steam heating system proposal with 4000Kg / Hr of a steam boiler
pr
essure:1.25MPa
ste
am pipeline。
2、air compressed machine air pipeline glue conveying pipe。
3、power supply wires connected to the
operation panel and line pipe。
4、water sources water pipelines buckets
and so on。
5、Water, electricity, gas flush mounting civil foundation。
6、Test with the base paper corn starch (potato)、Industrial use caustic
soda borax and other material。
7、Oil equipment lubricating oil hydraulic oil lubricating grease。
8、installation、commissioning of food, accommodation And provide
installers with the installation.
※ZJ-F shaftless mill roll stand

※Structural features
★Symmetrical structure can also install two bundles of paper at the same
time， Paper can be used for non-stop for a job Adopts mechanical
drive to complete the paper clamping, lifting, loosen, move on,
around translational motion, etc.
★each shiftless mill roll stand is equipped with two pieces of paper guide,
two set of paper car； paper guide the use of channel 14 and the guide
post weld paper car adopt 10mmwelded stellate length of track is
6000mm。
★manual dics brake add screw following
★electric elements centralized control the electric elements expand chuck。
※technical parameters：
1、diameter of the
preheat roller：￠400mm
Diameter of the
angle：￠85mm×2 2、work power：380V 50Hz
3 、 motor power：250W short（S2）work system
Name of main Brands or place of origin material
parts
motor Hebei Hengshui
reducer Shandong Dezhou Jin bu huan
contacts Chint or De li xi
chuck Xusheng 3 inches, 4 inches
shared
wallboard Production own HT200
※paper trolley、track
※Structural features：
★push the roller in place。
★track whole buried, The main frame of the 14th channel with ¢ 20mm cold
drawn round welding the track length 6000mm。
★Each paper with two stage paper trolley, and the paper from the two sides
at the same time。
※main purchased components、materials and place of origin：

Name of main Brands or place of origin Material and type
parts
Track and paper Tanggang or Jigang Number 14 channel
trolley steel、Q235A、
strip
bearing HRB、ZWZ、CYC
※ Single facer
★Adopt vacuum suction structure, with high pressure strong blower.
Suction with silencer. Gas supply and electrical control cabinet to focus on
the same operation cabinet not less than 1.5 meters away from the host
Fully enclosed full operation side。
★base and wallboard cast iron wall Wallboard thickness130mm。universal
Joints。
★corrugated roller material adopt 48CrMoalloy steel quenched 、 Laser
hardening Surface finish main roll of corrugated diameter¢
284mm，surface hardnessHRC60degree above The key parts of the tile
and
pressure roller bearings Wafangdian produce high temperature bearings.
★pressure roller ¢ 284mm, surface grinding and chrome-plated；cylinder

control and remove up and down, 45 carbon steel materials, quenching
(with cushioning devices) 。
★pneumatic control glue to glue back, glue roller diameter ￠ 215mm,
engraved polished surface after a 25-line pit style textured machined
chrome plated after scraping the roller surface polished hard chrome
plated.
★Corrugated roller, pressure roller materials provided by the Central Plains
Steel ， High on corrugating
unilateral 0.15mm, 0.075mm high pressure roller unilateral. Plus, stopper.
¢ 160mm cylinder with compression cylinder.
★preheat roll adopt seamless steel pipe production by tiangang ¢

400mm，connecting with metal Hose。
※regular technical parameters：

1. effective width：1400mm
2. operation direction left or right determined in
accordance with customer plant）
3. design speed：100m/min
4. temperature range：200—260℃ 5
corrugated flute: （UV type or UVV type）
※roller diameters parameters：

1、diameter of corrugated roller：￠280mm
2、diameter of pressure roller：￠284mm
3、diameter of glue roller：￠216mm
4、diameter of preheat roller：￠400mm
※powered motor parameters：

1、main drive motor：7.5KW rated voltage：380V 50Hz Continuous (S1) working
standard
2、suction motor:7.5KW rated voltage：380V 50Hz Continuous (S1) working
standard
※main purchased parts materials and place of origin：
Name of main parts Brands or place of origin Material and type

Wall and Pedestals Production own HT200
Rotary joints and Shan dong teng Zhou

metal luguanqiu
hoses
Main drive motor Hebei Hengshui 7.5KWspeed motor
bearing HRB、ZWZ、CYC or
Zhengjiang
wanxiang
Seat belt bearing Zhengjiang five rings
High pressure air Shanghai Yingfa
cylinder Zhengjiang Stanching
contacts Chint or de li xi
※ conveyor bridge
※structural features
★This part is the main beam of the 20th channel, 16-beam, angle iron 63,
column, etc. are connected.
★Both sides of the security fence, ladder (with 8 small channel production),
high-strength save people the
word pedals, ensure the safety of personnel and easy to operate.
★Pull the paper shaft surface tension axis, feeding shaft by grinding hard
chrome plated.
★Vacuum tension control, 5-inch suction tube, plus regulating valves, air flow
can be infinitely adjustable.

★Dual front bezel correction guide column positioning, screw driver, fast and
accurate positioning, walking
steadily.
※roller diameters parameters：

1、Paper roll and a tension roller diameter: ￠130mm diameter of
conveyor roller：￠1100mm
2、Active tension roller diameter：￠85mm diameter of over paper rollers
and guide rollers：￠111mm
3、Paper towing shaft diameter：￠110mm
※Motor and electrical parameters：

1、corrugated single paper lift motor：2.2KW 380V 50Hz
continuous（S1）work
system
2、The bridge adsorption motor：2.2KW 380V 50Hz continuous（S1）work
system
3、Wide motor tune cardboard： 250W 380V 50Hz short（S2）work system
※main purchased parts materials and place of origin：

Name of main parts Brands or place of origin material
NO20channel
The bridge main Tiangang or tanging iron、NO18beam、NO12chann
skeleton el iron、NO63angle、
60*80squal steel and so on
connected。
guardrail tiangang ￠42mmLow pressure fluid
pipe
Paper lifting belt Shanghai PVC conveyor
Cardboard conveyor Hebei Parallel transport rubber band

Adsorption inverter fan Shanghai yingfa motor factory
inverter Taiwan delta

bearing HRB,ZWZ,LYC
Seat belt bearing Zhejiang wuhuan

Paper width adjustment Shangdong jinbuhuan reducer
gear
Paper motor Hebei hengshui yongshun motor
frequency）
Conveying rollers and Tiangang Seamless steel pipe
the
rollers, the paper roll
contacts Chint or de li xi
button Chint NP2series
※GM-20 double glue machine

★After the glue roller surface after quenching inner hole machining,
grinding and dynamic balancing surface engraved with pit style textured,
coating evenly, less consumption of plastic。
★doctor roller surface by grinding and hard chromium plating.
★other guide rollers with hard chrome plated.
★Pressure roller with pneumatic lift, easy operation。
★ manually adjust scraping gap.
★glue roller ¢ 215mm、Doctor roll¢ 122mm、press paper roller¢
122mm、preheat roller 270mm。
★Electrical design, construction production process, follow the national
standards, low failure rate, easy maintenance。

1、MAX.working width：1400mm
2、operation direction left or right Determined in accordance
with the customer's facility)
3、the highest design speed：120m/min
4、Gas supply system：0.4—0.6MPa
5、Preheat cylinder temperature range：150—200℃ Steam
pressure:0.8—1.2MPa
※Roller diameter parameters：

1、glue roller diameter：￠200mm
doctor roller diameter：￠115mm
2、lower preheating roll diameter：￠270mm under preheat
roller diameter：￠400mm 3 、 Over the paper roll
diameter：￠85mm
※ Power motors and electrical parameters：：

1、glue roller initiative frequency motor：3KW 380V 50Hz
Continuous (S1) working standard
2、glue pump motor：2.2KW 380V 50Hz
Continuous （S1）working system
※Mainly purchased parts, raw materials and origin：

Name of main parts Brands or place of origin material
Glue roller and Tiangang production 45 Quenched and
doctor tempered
roller steel
Preheat roller Tiangang or jigang Q235BContainer board
Bearing Ha, Wa, Luo or Zhejiang

Wanxiang
Pneumatic solenoid Japan SMC or AirTAC

valve
Relays Chint or Delixi

Main reducer Shandong jinbuhuan
Frequency machine Taiwan Delta or INVT

Steam valve Zhengzhou yuming
※SM-12 type double facer

★Heating plate surface by grinding treatment, hot plate width 600mm, a
total of 9 heating plate and cooling 4 m。
Heating plate with a container board production, in line with national
standards for a class pressure vessel, with pressure vessel certificate and
inspection certificate。
★Hot plate with intensive gravitational roll structure. Roll adopt pneumatic
lifting.
★Heating plate heat transfer pipe temperature controls sub-four-segment,
with a temperature display.
★on cotton use two-cylinder S type cotton belt with the tensioning device.
★lower belt adopt pneumatic tensioning.
★Drive roller coated with attached wear-resistant rubber ，showed a
herringbone structure with a high, ensure smooth cardboard output。
★Main drive motor for frequency conversion motor，low-speed torque wide
speed range, reliable, and easy maintenance.
★hot plate internal for partition isolation structures-shaped flow of steam ，
Steam, water separation function significantly improves the utilization of
steam。
※ technical parameters：
1、temperature requirement：160—200℃
steam pressure：0.8-1.3MPa
2、air source pressure：0.6—0.9MPa
3、Cooling stereotypes length：5m Heating plate quantity：12 pieces
4、hydraulic system pressure：6---8MPa
※roller diameter parameters：

1 、 upper drive rubber roller diameter：￠ 475mm lower drive rubber
roller diameter ：￠ 350mm Wear Rubber Outsourcing
2、Former follower with roller diameter：￠176mm back setting
belt driven roller diameter：￠ 176mm
3、Platen roller：￠85mm Setting roller diameter：￠86mm

4、upper belt tension roller diameter：￠155mm upper roll diameter with
detuning：￠124mm
5、Lower belt tension roller diameter：￠130mm Entrusted with the
roll diameter lower belt：￠ 130mm
Note: All the roller surface after grinding are hard chrome plated。
※Power motors and electrical parameters：

1、Main drive motor power：22KW 380V 50Hz Continuous (S1) working standard

Name of main Brands or place of origin Material and type
parts
Main skeleton Tiangang or laigang NO36Channel steel
preheater Dezhou luxing chemical factory Q235BContainer board

production
Main drive motor Hebei hengshui frequency motor
Cotton belt Shenyang
traps Beijing Inverted bucket

contacts France Schneider
button Chint NP2 series
Air switch France Schneider
Frequency machine Taiwan delta

bearing HRB,ZWZ,LYC
Drive wallboard Production by own

Pneumatic elements Japan SMC or AirTAC
Proximity Switch
Japan OMRON

Hot plate
Production by own
※ZQS thin knife slitting

※structural feature
★Overcome the conventional type of pole, cutting pressure lines appear
when collapsed cardboard cut phenomenon, cutting board smooth, quality
has improved significantly。
★the whole machine can remove left and right, cycloid reducer to adjust。
★Cutter and easy to adjust the pressure line, the error ± 0.5mm, automatic
sharpening device, you can achieve timing Brothers, with intermittent
Brothers and other features.
★the machine adopt five knives eight lines, the blade is made of tungsten
alloy steel, the using life is not less than 3 million running meters。

1、effective width：1400mm
2、The maximum mechanical speed：120m/min
3、Mechanical configuration： 5 knives 8 scorers
4、The minimum
width of the
cutter：135mm The
maximum width of
the cutter：1350mm

1、Line cutter line motor:0.4KW 2、Knife wheel drive motor:5.5KW

Frequency motor Hebei hengshui yongshun
bearing harbin
Relay machine France Schneider
Proximity Switch Iapan OMRON
Solenoid valve Zhejiang sonorCSM
Left and right traverse Shandong jinbuhuan

motor reducer
※NC-120 NC cutter helical knives

※structural feature
★it can store 200 unit’s orders replace the cutter specifications quickly and
accurately changing orders
without stop, And enables networked computers to facilitate production
management.
★Knife shaft drive gears are precision forged steel induction hardening,
backlash-free transmission, advanced keyless connection, high
transmission accuracy。
★Cutting machine adopts inlaid front steel blade knife spiral structure,
serrated knife. scissors, shears, shear force, long blade life。
★around feed rollers are used the sun gear platen way, smooth delivery,
pressure evenly, easy to crush plate board or cause blockage。
★Exact and adjustable no gap gear to ensure precise blade engagement,
running balance.
★Knife roller: fine quality forged steel material, the balanced, with good
stability.
★Germany Bryant servo motor drive controller, Taiwan Review yield 10.4
inches color touch screen display, the project at a glance.
★Cutting length: 500mm-9000mm, cutting precision: ± 1mm (at steady
speed).

1、Minimum cutting length：500mm 2、Maximum cutting length：9999mm
3、Cutter accuracy: Uniform for ± 1mm, non-uniform to ± 2mm
※Roller diameter parameters：

1、Cross on the knife shaft center distance：￠216mm
2、Before the lower conveying
roller diameter：￠156mm
3、After the lower conveying
4、The front of the platen
5、The front of the platen
Note: After all, have been grinding rollers, hard chrome plated at (on except
under the knife shaft) dealing。

1、main drive motor power：12.5KW
Full AC synchronous servo

2、Before feeding motor
power：3KW（Frequency Control）
3、Oil pump motor power：0.25KW

Full AC servo motor Shanghai fustian 18.5KW
Feeding frequency motor Hebei hengshui yongshun
bearing HRB,ZWZ,LYC Up and down the knife

roller
bearings from Japan NSK
belt Germany OPTIBELT
Up sleeve Xianyang chayote

Full AC servo motor Shanghai fustian 18.5KW
Feeding frequency motor Hebei hengshui yongshun
bearing HRB,ZWZ,LYC Up and down the knife

roller
bearings from Japan NSK
belt Germany OPTIBELT
Up sleeve Xianyang chayote

Contacts and relays, relays of France Schneider
middle
Proximity Switch Japan OMRON

Flying shear servo control Germany kebi
system
Motion control board Germany MKS-CT150

Rotary encoder Wuxi ruipu
Feeding drive Taiwan delta
Human Machine Interface Taiwan WEINVIEW or MCGS
Sun gear China Shenzhen

Pneumatic components Zhejiang sonor CSM
※DMT-120 paper sheet delivery and side

conveyor
※structural features：
★Adopted on the 16th channel welded 。 Electric adjustment of cardboard
the size of the lateral output pneumatic control board, electrically adjustable
conveyor speed.
★Cardboard sheets to the desired number or height requirements will be
controlled by a foot switch out of cardboard。
★Vertical bin using wide flat belt conveyor transport。
1.The maximum
accumulation
length：3000mm
2、The maximum
stack height：200mm

1.Main conveyor motor：3KW adopt frequency motor
2、Lateral output of the motor：1.5KW Three-
phase asynchronous motor
3、Walking Motor：1.5KW Three-phase
asynchronous motor
※ZJZ glue station system
※Structural features：
★provide the starch adhesive to the corrugated single facer,two glue
machine and some other gluing equipment.
★Horizontal glue machine can meanwhile have matched with main
body glue and carrier glue, and mixing, glue large。
★Making room storage barrels’ adhesive solution was to use the glue
pump rubber equipment storage barrels, adhesive solution for equipment。
★Storage barrels, plastic barrels with mixing device, avoid glue solution
precipitation agglomerate。
★System unit with carrier vessel, main tank, storage tank, and send the glue
pump, the back glue pump,
etc。
★glue system adopt glue cycle, rest glue go back to the glue square cylinder,
Liquid level float automatic control, the back glue a bucket of glue liquid
being beaten back with glue equipment storage bucket cycle
for glue ， Save the glue solution ， prevent the glue solution in the rubber
plate pasting and caking precipitation.
★Work has been completed, the residual gum dividend total pipeline with
rubber equipment rubber pumped back rubber room storage barrels, for
next time use。
★Responsible for technical guidance, teaching adhesive dispensing
process。
1、Horizontal body glue one
mixer：
2、Carrier glue mixer one
3、Storage glue mixer：
4、Plastic buckets on double
coater：
5、Two coating machine back plastic buckets: one
6、Plastic buckets on single machine: two
7、Single machine back plastic buckets： two
8、Lose glue dispensing pumps： four
※glue barrel diameter parameters：

1、Horizontal body glue
mixer：1250mm×1000mm×900
mm
2、Carrier glue mixer diameter ￠800mm×900mm
3、Diameter plastic bucket on Double Glue：￠800mm×1000mm Plastic
buckets on single machine：￠
800mm×1000mm
4、Storage tank diameter：￠1200mm×1200mm

1、Horizontal body glue mixer： 3KW 380V 50Hz
2、Carrier glue mixer： 2.2KW(Ordinary three-phase) 380V 50Hz
3、output plastic pump motor ： 2.2KW（Ordinary
three-phase） 380V 50Hz 4、Storage Tank
Motor：1.5KW（Ordinary three-phase） 380V 50Hz

motor Hebei hengshui yongshun
Lose glue dispensing pumps Hebei botou
Skeleton profiles tanggang

※ZQ steam system

★Production line for hot heating energy delivery device to maintain a stable
operating temperature。
★All units are designed to be independent small unit for the steam system,
segmented temperature control, energy saving, easy to adjust。
★By adjusting the steam pressure monitor dial to exercise control over the
operating temperature, and a pressure。
★Each group has a hydrophobic unit emptying bypass, when rapid shutdown
cooling equipment。
★Float trap 1/2 metal hose and connect the bypass valve, plug valve
injection。
★Between the piping system and the rotary heating member in order to
achieve a flexible metal hose connection, to extend the service life of the
rotary joint。
★All steam pipes are made of seamless steel tubes, to ensure safety for use
under normal pressure。
1` Steam
consumption: about
2.5-3T/h 2`Equipped
with boiler：4t/h
3、Equipped with boiler pressure：1.25MPa Pipe temperature：170—200℃
PRICE 2,15,00,000.00
B. FULLY AUTOMATIC STICHING MACHINE 1 SET 25,50,000.00
c. Boiler
Steam
4 ton
1. Boiler
2. ID fan
3. FD fan
4. Dust collector
5. Chemmine
6. Softener
7. Duct
Total – 49,30,000.00
+ gst + transport from Bangalore Karnataka
Pipe line from boiler to machine main pipe line IBR line- Rs. 4850 p/m
Pipe line from machine, consider line Rs. 3100 p/m
Pipe line included insulation

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#10, Khadan Near Patkar Compound, Gaon Devi Road

Tulsit Pada, Bhandup (W), Mumbai – 78

5 PLY BOARD-PLANT PROJECT

A.WJ100-1400 five layer corrugated cardboard production

A section of paper conveying platform is

Electric Electronic control system: ：fingerless single

easy and convenient ， Speed display

WJ100-1400 five layer corrugated paperboard production line:

5. Steam the necessary requirements：

6.power supply：380V 50Hz Three-phase four-wire system

imported paper Paper

※ZJ-F shaftless mill roll stand

★electric elements centralized control the electric elements expand chuck。

※main purchased components、materials and place of origin：

★pressure roller ¢ 284mm, surface grinding and chrome-plated；cylinder

★preheat roll adopt seamless steel pipe production by tiangang ¢

※regular technical parameters：

※roller diameters parameters：

※powered motor parameters：

Name of main parts Brands or place of origin Material and type

Rotary joints and Shan dong teng Zhou

can be infinitely adjustable.

※roller diameters parameters：

※Motor and electrical parameters：

※main purchased parts materials and place of origin：

Cardboard conveyor Hebei Parallel transport rubber band

inverter Taiwan delta

Seat belt bearing Zhejiang wuhuan

Paper motor Hebei hengshui yongshun motor

※GM-20 double glue machine

※regular technical parameters：

※Roller diameter parameters：

※ Power motors and electrical parameters：：

※Mainly purchased parts, raw materials and origin：

Bearing Ha, Wa, Luo or Zhejiang

Pneumatic solenoid Japan SMC or AirTAC

Relays Chint or Delixi

Frequency machine Taiwan Delta or INVT

※SM-12 type double facer

※roller diameter parameters：

3、Platen roller： ￠85mm Setting roller diameter：￠86mm

※Power motors and electrical parameters：

※Mainly purchased parts, raw materials and origin：

preheater Dezhou luxing chemical factory Q235BContainer board

traps Beijing Inverted bucket

Frequency machine Taiwan delta

Drive wallboard Production by own

Seat belt bearing Zhejiang wuhuan

※ZQS thin knife slitting

※regular technical parameters：

※Power motors and electrical parameters：

※Mainly purchased parts, raw materials and origin：

Frequency motor Hebei hengshui yongshun

Seat belt bearing Zhejiang wuhuan

Relay machine France Schneider

Proximity Switch Iapan OMRON

Solenoid valve Zhejiang sonorCSM

Left and right traverse Shandong jinbuhuan

※NC-120 NC cutter helical knives

※regular technical parameters：

※Roller diameter parameters：

※Power motors and electrical parameters：

Full AC synchronous servo

3、Platen roller：￠85mm Setting roller diameter：￠86mm