RISK ASSESSMENT BD D

Date of preparation: 07.11.2017

FAILURE MO
LAST REVIEWED: 11.09.2020

POTENTIAL POTENTIAL
NO PROCESS FAILURE / RISK EFFECT OF SEVERITY CAUSE OF
FAILURE FAILURE

inaccurate
Volume meter of OBM unexpected
1 OBM tank 2 indication of 2
storage tank 2 failure malfunctioning
the product

Weight scale 3000 kg gap of unexpected

2 Bulk plant Silo 3 product loss 4
Bulk Plant tank malfunctioning

Productive
lack of protection
Energy escalation from energy damage electric devices and time Loss,
3 agains instable
supplier equipment Equiment
energy supply
failure
3

Productive
Centrifugal pump time Loss,
4 Mud preparation
1&2 failure Equiment excessive
failure heavy mud
4 deployment
Productive delay in
Barite received in poor time Loss, realization,
5 Material receiving to warehouse
condition Equiment impediments in
failure 3 pipework
Productive
Air compressor stopped time Loss,
6
functioning Equiment
Air compressor failure 3

Productive
High rate specific gravity time Loss,
7 Mud preparation mud deployed in operation Equiment
failure Equipment
3 damage

Poor lightening around bulk plant Injure to

employees,
area where forklift movement poor visibility for forklift Light posts
8 loss time,
takes place in barite cutting operator and operators damage to around the
operation in evening times equipment plant do not
4 function

AZO-LMP-QMS-F-024; Rev.0; 24.07.2018

 Forecast on increasing
loss time,
weight failed product received
damage to
Barite utilized in operation Quality of product decreased without
9 equipment,da
without APİ standard Reputation of the COA/COC,
mage to
organization has been Barite is not
reputation,
impacted compliant with
4 API stdrd.

possible
Azorel does not have the Marine
10 administrative
spill response plan in place liability
spill respopnse
Marine pollution 4 plan is available

Insufficient
delay in storage of barite
Bulk barite was not sufficient in specific sacks in
gravity halliburton
Silos on request time. Adequate loss time, damage to 4 warehouse.
increase
volume is maintained after bulk reputation, legal subsequently Inability to
barite request. threat to well provide barite
stability, big bags in due
time.

AZO-LMP-QMS-F-024; Rev.0; 24.07.2018

RISK ASSESSMENT BD DEPARTMENT

FAILURE MODE & EFFECT ANALYSIS (FMEA) REGISTER

RESPONSIBLE
PERSON AND
CURRENT
PROBABILITY DETECTABILITY RPN TARGET
CONTROLS
COMPLETION
DATE

External Commercial team

2 consultancy 2 16
services December 2020

External LMP Supervisor;

4 recalibration, 2 32 Top Management
recertification

LMP Supervisor;
outsourced 36 Top Management
service
4 3

LMP superviser,
24 October 2019

2 internal service 3

LMP superviser,
18 October 2019

3 internal service 2

18 LMP superviser
January 2020
3 external service 2

LMP Supervisor;
27 Top Management
January 2020

3 3

Electric Ramin,
36 Emin.
December 2020

3 N/A 3

AZO-LMP-QMS-F-024; Rev.0; 24.07.2018

 36 Toghrul, Anar
September 2020

3 N/A 3

18 involve expertise
to create the plan.
Top management.
3 N/A 2 November 2020

3 NA 3 36

Commercial
Department,
02.2020

AZO-LMP-QMS-F-024; Rev.0; 24.07.2018

) REGISTER

ACTIONS TAKEN SEVERITY PROBABILITY DETECTABILITY RPN

maintenance/repair 2 2 2 8

maintenance/repair 2 2 2 8

switch off electricity in the end of working day

Install a device on affected equipment for protection
against energy rise
2 2 2 8

Pump 1 was repaired 2 2 2

2 2 2
Pipes were cleaned more frequently than usual,
equipment maintenance non-routine 8

2 2 2
Order spare parts and maintenance from Halliburton 8

Maintenance and replace failed spare parts 2 2 2

Change spare parts 2 2 2 8

AZO-LMP-QMS-F-024; Rev.0; 24.07.2018

Write an NCR to the partner company 2 2 2 8

verbal complaint to Halliburton 4 2 2 16

AZO-LMP-QMS-F-024; Rev.0; 24.07.2018

 RISK ASSESSMENT BD D

Date of preparation: 07.11.2017

FAILURE MO
LAST REVIEWED: 11.09.2020

POTENTIAL POTENTIAL
NO PROCESS FAILURE / RISK EFFECT OF SEVERITY CAUSE OF
FAILURE FAILURE

Not able to
Receiving
Material received without trace back the
Inspection not
Material Receiving required documentation non- 4
conducted
(COA/COC etc) conforming
correctly
product

Not approapriate
Damaged material Financial loss 3 storage
conditions

2 Material Storage and Preservation

Inccorrect
conditions for
storage;
Ongoing site
Restricted storage area Not able to 4
development
receive
required
material

Incorrect measurements of Non- Non-calibrated

3 Production components in mixing conforming 4 measuring
process final product devices

Delayed Failure to
delivery of perform PM
Failure of equipment during
4 Shipping final product; 3 activities as per
shipping
Customer manufacturer's
complaints guidelines

Incorrect
planning of
procurement of
Production
5 Maintenance Equipment is non-functional 4 spare parts;
downtime
Failure to find
external
providers

AZO-LMP-QMS-F-024; Rev.0; 24.07.2018

 Not conforming
to tender
requirements;
7 Customer-related process Loss of customers Financial loss 4
Not effective
marketing
strategy

inaccurate
Volume meter of OBM unexpected
8 OBM tank 2 indication of 2
storage tank 2 failure malfunctioning
the product

Weight scale 3000 kg gap of unexpected

9 Bulk plant Silo 3 product loss 4
Bulk Plant tank malfunctioning

Productive
lack of protection
Energy escalation from energy damage electric devices and time Loss,
10 agains instable
supplier equipment Equiment
energy supply
failure
3

Productive
Centrifugal pump time Loss,
Mud preparation
1&2 failure Equiment excessive
failure heavy mud
11 4 deployment
Productive delay in
Barite received in poor time Loss, realization,
12 Material receiving to warehouse
condition Equiment impediments in
failure 3 pipework
Productive
Air compressor stopped time Loss,
functioning Equiment
13 Air compressor failure 3

Productive
High rate specific gravity time Loss,
14 Mud preparation mud deployed in operation Equiment
failure Equipment
3 damage
power generatorwas received
without relevant certificates 3

Poor lightening around bulk plant Injure to

employees,
area where forklift movement poor visibility for forklift Light posts
loss time,
takes place in barite cutting operator and operators damage to around the
operation in evening times equipment plant do not
15 4 function

Forecast on increasing
loss time,
weight failed product received
damage to
Barite utilized in operation Quality of product decreased without
16 equipment,da
without APİ standard Reputation of the COA/COC,
mage to
organization has been Barite is not
reputation,
impacted compliant with
4 API stdrd.

AZO-LMP-QMS-F-024; Rev.0; 24.07.2018

 possible
Azorel does not have the Marine
administrative
spill response plan in place liability
spill respopnse
17 Marine pollution 4 plan is available

AZO-LMP-QMS-F-024; Rev.0; 24.07.2018

RISK ASSESSMENT BD DEPARTMENT

FAILURE MODE & EFFECT ANALYSIS (FMEA) REGISTER

RESPONSIBLE
PERSON AND
CURRENT
PROBABILITY DETECTABILITY RPN TARGET
CONTROLS
COMPLETION
DATE

QHSE; LMP
Supervisor;
Partner
Receiving
3 relationship with 4 54
Inspector
existing supplier
September 2018

Follow Partner's
QHSE; LMP
recs for material
Supervisor; Top
storage;
2 2 12 Management
Periodic
inspections of
Oct-Dec 2018
storage area

QHSE; LMP
Supervisor; Top
3 N/A 2 24 Management

Oct-Dec 2018

LMP Supervisor
3 N/A 4 54
August 2018

Established PM
Plan; LMP Supervisor
2 2 16
Engage Partner August 2020
in PM

Effective stock
Orkhan
2 management for 2 16
October 2019
spare parts

AZO-LMP-QMS-F-024; Rev.0; 24.07.2018

 External Commercial team
4 consultancy 2 32
services December 2018

External Commercial team

2 consultancy 2 16
services December 2020

External LMP Supervisor;

4 recalibration, 2 32 Top Management
recertification

LMP Supervisor;
outsourced
Top Management
service
4 3 36

LMP superviser,
October 2019

2 internal service 3 24

LMP superviser,
October 2019

3 internal service 2 18

LMP superviser
January 2020
3 external service 2 18

LMP Supervisor;
Top Management
January 2020

3 3 27
Warehouse man
3 3 27 April 2020

Electric Ramin,
Emin.
December 2020

3 N/A 3 36

Toghrul, Anar
September 2020

3 N/A 3 36

AZO-LMP-QMS-F-024; Rev.0; 24.07.2018

 involve expertise
to create the plan.
Top management.
3 N/A 2 18 November 2020

AZO-LMP-QMS-F-024; Rev.0; 24.07.2018

) REGISTER

ACTIONS TAKEN SEVERITY PROBABILITY DETECTABILITY RPN

Implement Material Receiving procedure and checklists; 8

4 1 2
Train Receiving Inspector

NCR to a supplier, replace with new material 2 1 2 4

New tanks acquired for storage of base oil 16

4 2 2
Plans for expanding storage area

Measuring devices have been calibrated by external 4

4 1 1
body

create PM plan, and approve with Halliburton 5

3 1 2
representative

Hire halliburton maintenance team. Repair equipment 4 1 2 8

AZO-LMP-QMS-F-024; Rev.0; 24.07.2018

Prepare marketing strategy for 2019

maintenance/repair 2 2 2 8

maintenance/repair 2 2 2 8

switch off electricity in the end of working day

Install a device on affected equipment for protection
against energy rise
2 2 2 8

Pump 1 was repaired 2 2 2

2 2 2
Pipes were cleaned more frequently than usual,
equipment maintenance non-routine 8

2 2 2
Order spare parts and maintenance from Halliburton 8

Maintenance and replace failed spare parts 2 2 2

8
Contact with supplier obtain cert 2 2 2
8

Change spare parts 2 2 2 8

Write an NCR to the partner company 2 2 2 8

AZO-LMP-QMS-F-024; Rev.0; 24.07.2018