August 2018 - Vol.

34, Issue 8

Serving the Municipal Water/Wastewater Industry • www.waterworld.com

Water Reuse
Building legitimacy through practice

Global Perspectives
Aude Giard: The digital water connector

Also Inside
Old problem meets
modern tech
Intelligent controls in
sludge dewatering
Affordability series: Part two

Products & Services

Tanks & structures
Aeration & mixing systems

1808WW_C1 1 7/26/18 4:49 PM

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 Featured on WaterWorld.com
THOUGHT LEADER PRODUCTS
Bentley Systems
The task of preparing for, and responding to,
emergencies is not an easy one, as response
depends on each emergency type. This white
paper, sponsored by Bentley Systems, shows
how water utilities can leverage infrastructure
data and hydraulic modeling software, such
as Bentley’s WaterGEMS, to help prepare for
emergencies. The paper features projects from
utilities and their consultants illustrating their
preparation and response to various types of
emergencies — from identifying vulnerable as-
sets and managing shutdowns to responding to
power outages, fires, and contamination events.
To download the white paper, visit
WaterWorld > White Papers. Watch the video
at WaterWorld > WaterWorldTV.
WHITE PAPER
Focusing on Fleet Safety
For a utility that relies on vehicles and drivers
to keep the business running, safety is every-
thing. With GPS fleet tracking, gain the abil-
ity to track driver location and safety-related
metrics like speeding and harsh driving events.
Having visibility into these areas can help you
see where your drivers are performing well,
and where some may need a little coaching.
This white paper, sponsored by Verizon Con-
nect, will help you learn more about the five
safety-related topics a GPS fleet tracking solu-
tion can help you solve for, including: insight
into safety-related behaviors; effects on the
bottom line; keeping an eye on after-hours ve-
hicle use; reducing liability; and understanding
the impact on your reputation. Download the
white paper at WaterWorld > White Papers.
Follow us on social media!
www.waterworld.com
1808WW_1 1
Sludge removal system
JMS’s Mega-VAC Sludge removal system
uses a simple, hoseless design for water and
wastewater applications. Watch the video at
WaterWorld >WaterWorldTV.
Remote monitoring protection
The Littelfuse MP8000 bluetooth overload
relay communicates with your smartphone
to communicate fault codes in a plant. Watch
the video at WaterWorld > WaterWorldTV.
Electric actuator with battery power
The new Group 57 rotary valve actua-
tor is designed for use in remote and haz-
ardous locations, and runs on 12–48 Vdc
power, making it ideal for use with so-
lar panel operation. Watch the video at
WaterWorld > WaterWorldTV .
Videos
Angela Godwin rounds up the week’s top
water and wastewater headlines.
EVENT COVERAGE
AWWA ACE18
At the American Water Works Association’s An-
nual Conference and Exposition (ACE 2018) in
Las Vegas, WaterWorld’s editorial team spoke
with several notable attendees and leaders in the
water industry.
Aclara
At ACE 18, Aclara’s Josh Chaise and Dave Ru-
bin discuss the problem of non-revenue water
and why finding distribution leaks is important.
With ZoneScan II, sensing on distribution net-
works is vastly improved. Watch the video at
WaterWorld > WaterWorldTV.
McCrometer
McCrometer’s Dave Baker discusses the
company’s FPI insertion mag meter and
V-cone differential pressure flow meter at
ACE18. Also discussed: the importance of
accuracy in metering. Watch the video at
WaterWorld >WaterWorldTV.
Reed
Reed’s Jeff Esmont talks about the company’s
new products at ACE18, including the cord-
less power pipe beveler and a new clutch for
Reed Valve Operators. Watch the video at
WaterWorld > WaterWorldTV.
www.waterworld.com
August | 2018 1
7/26/18 4:42 PM
 CONTENTS
AUGUST 2018/VOLUME 34/No. 8

Features

12 16

Water Reuse: Building Legitimacy Through Practice Tackling an Old Problem with Modern Tech

Expanding efforts in potable reuse could augment Virtual 3D design modeling is helping DC Water build
water stores and safeguard drinking water supplies its massive tunnel system to control combined sewer
for years to come. overflows.

INSIDE EVERY ISSUE

From t he Web . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PRODUCTS 6
V iewp o int ...... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 Pro d u c t Sh o w c a s e
Auto mat ion ... . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . 8
20 Pro d u c t F o c u s/ I n d e x
Glo bal Pers p e c ti ve s . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 26
43 N e w Pro d u c t s
WWE MA Cor ne r . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 47

Adver tiser Inde x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

20 43
Calendar ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 52

SPECIAL SERIES
Part Two:
Affordabilit y in Ot h e r In du st ri e s 21 44

41 Pro d u c t s & Se r v ic e s : Ta n ks & S t ru c t u re s

August 2018 - Vol. 34, Issue 8

42 Pro d u c t s & Se r v ic e s : Ae r a t i o n & M i xi n g S y st e ms

®

Serving the Municipal Water/Wastewater Industry • www.waterworld.com

41 41 42
Water Reuse
Building legitimacy through practice

ON THE COVER:
HRSD General Manager Ted
Henifin addresses guests at
Global Perspectives
Aude Giard: The digital water connector the SWIFT Research Center.
Also Inside
Old problem meets
modern tech
The project recently won
Intelligent controls in
sludge dewatering
Affordability series: Part two a U.S. Water Prize. Photo
Products & Services
Tanks & structures courtesy HRSD.
Aeration & mixing systems

See page 12

2 August | 2018 www.waterworld.com

1808WW_2 2 7/26/18 4:42 PM

 ®

24 51

Sludge Dewatering: Squeezing Out Every Dollar Sustainable Water Storage for Future Generations

Intelligent controls could cut costs and improve dewa- Like a heart, rural water districts pump a critical re-
tering performance — but they will need to overcome source to places where it’s needed and effective water
heavy inertia and skepticism. storage plays a vital role.

Circle No. 2 on Reader Service Card

www.waterworld.com August | 2018 3

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 Editor’s Letter
Innovation: The Best Ideas Come from Within
T
here’s a lot of discussion these days about innovation
in the water industry and how to incorporate new
ideas and technologies to work better, faster, and
cheaper. And there’s no shortage of shiny new products and
gadgets on the market to do just that, but the key to solving
your utility’s pain points could be a lot closer to home.
“Innovation is really a key component of our company,” said
Keith Tyson, engineering and environmental services division
leader for Washington Suburban Sanitary Commission (WSSC).
His utility was founded a hundred years ago
and has always promoted innovation as part
of its company fabric, Tyson told me. “And
what we’ve found is that the best ideas come
from our employees out in the field.”
Take, for example, the WSSC engineer
ANGELA GODWIN
Chief Editor, WaterWorld whose research into zinc-coated ductile iron
Innovation to win your day in
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4 August | 2018
1808WW_4 4
pipe had far-reaching impact. That kind of pipe wasn’t new,
Tyson recalled. It had been around some 50 years, but hadn’t
really been adopted in the U.S. “We did a case study that showed
that if we adopted zinc-coated ductile iron pipe with V-Bio
polywrap, we could double the life of our pipes in the ground.”
Instead of a 50-75-year life cycle, WSSC found they could get
100-140 years out of these “new” pipes. “And it was not really
very costly,” he added, “because if you take out that extra
replacement cycle, you’re saving $2 million per mile of pipe. So,
it pays for itself very quickly.”
Another WSSC innovation idea had to do with enhanced
biological phosphorus removal and came from one of its plants.
“By changing our treatment process slightly and extending the
time that we have for fermentation, we are actually reducing
our alum usage by over 40 percent,” Tyson noted. “And that’s
just in the pilot!” The utility is currently working on building it
www.waterworld.com
7/26/18 4:42 PM
 Keith Tyson discusses WSSC’s philosophy toward innovation.

up to a full-scale development.
Yet another great idea came from WSSC’s meter testing
group. “One of our meter-testing people developed a whole
new way to put the meters together in order to test them,” said
Tyson. “So we can now test like 20 meters at a time, where
before they had to do them individually.” It has made meter
testing much more productive and has been a huge time-saver,
he said. “It was a really innovative way to change the way that
we were doing business.”
In fact, so many great ideas have come from the field that
WSSC has actually developed a centralized process to better
support and facilitate innovation at the utility. It puts “more of
a framework around it,” Tyson said, and provides “a way to
engage and develop those ideas into even more exciting inno-
vations in the future.” The utility has even developed an inno-
vation tool to allow people to submit ideas online.
Ideas are great, but having buy-in from the staff is key for
turning concepts into reality. One way WSSC is able to garner
support from its employees is through workshops at each of its
facilities. “We’re doing a brainstorm session and some ice-break-
ers,” Tyson explained, “and we take three or four ideas that
they’re struggling with right now and we all sit around and
brainstorm on those.” They come up with as many ways as
possible to solve that problem and then boil them down to a
few main solutions. “Then we give it back to the facility to let
them vote on which ones they want to work on,” he said. Once
those are identified, a team of experts from engineering and
from the user community at the facility is assembled to take the
idea to the next level.
For WSSC, it’s a very grassroots approach that supports its
impressive legacy of homegrown innovation. WW

Publisher Timm Dower (918) 832-9237

E-mail: tdower@pennwell.com
®

Chief Editor Angela D. Godwin (603) 891-9221

Editorial/Press Releases E-mail: Angelag@pennwell.com
Assistant Editor Alanna Maya
E-mail: alannam@pennwell.com
Art Director Clark Bell
E-mail: clarkb@pennwell.com
Production Manager Rusty Vanderpool (918) 831-9144
E-mail: rustyv@pennwell.com
Audience Development Emily Martha Martin (918) 832-9311
E-mail: emilym@pennwell.com
POSTMASTER & SUBSCRIBER CUSTOMER SERVICE
For address changes, removals, or missed issue claims:
Customer Service Phone: 1-800-869-6882
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WaterWorld, PO Box 47570, Plymouth, MN 55447
Custom Article Reprints Info Jill Kaletha
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EDITORIAL OFFICES WaterWorld

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Tel: (918) 832-9237 Fax: (918) 831-9776 Member, BPA Worldwide
www.waterworld.com

Assoc. Member, WWEMA

CORPORATE OFFICERS WaterWorld serves engineers, managers, consultants and operations people in the Municipal Water/Waste-
water Industry with information about products and services, technology, applications, legislation and regula-
Chairman Robert F. Biolchini tions to help them in planning, designing, operating and maintaining their systems.
1939-2017
WaterWorld® (ISSN 1068-5839). WaterWorld is published 12 times per year, monthly, by PennWell® Cor-
poration, 1421 S. Sheridan, Tulsa, OK 74112. Periodicals postage paid at Tulsa, OK 74112 and at additional
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Executive Vice President, P.O. Box 47570, Plymouth, MN 55447. WaterWorld is a registered trademark. © PennWell Corporation 2018.
Corporate Development and Strategy Jayne A. Gilsinger All rights reserved. Reproduction in whole or in part without permission is prohibited. We make portions of
our subscriber list available to carefully screened companies that offer products and services that may be
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USA. GST No. 126813153.

www.waterworld.com August | 2018 5

1808WW_5 5 7/26/18 4:42 PM

 Product Showcase

Dual-ball diverter system Gripping pipe restraint

The dual-ball diverter system from Titan Flow Control is designed with Krausz USA’s HYMAX GRIP 16” restraint coupling is the first restraint
two stainless-steel balls that efficient- product of its size with four top-
ly divert the pipeline flow from one facing bolts and a stab-fit, one-piece
basket chamber to the other. Teflon design. The top-facing bolts eliminate
seats ensure a positive seal and help under-digging for space to crawl
to prevent seepage into the chamber under the pipe to tighten bolts while
that is being serviced for cleaning. the stab-fit, one-piece design allows
The dual-ball design isolates each for easier and faster installation, elim-
chamber and keeps the servicing inating problems such as losing bolts
chamber dry during cleaning. There in the mud. The patented GRIP chain offers circular restraint around the
are no special tools required to access and remove the straining element pipe, unlike typical wedge-style restraints that point-load the pipe and
from the chamber. make it weaker. The GRIP’s patented radial closing mechanism holds
Titan Flow Control pipes tightly in place during installation, allowing full control over the gap
www.titanfci.com between pipes.
Circle No. 200 on Reader Service Card Krausz USA
www.krauszusa.com
Software management solution Circle No. 203 on Reader Service Card
Using Neptune® 360™, a data management platform delivered as a ser-
vice, water utilities can maintain their focus on the business of water. The Dewatering tools
system is accessible anytime, Prime Solution offers the only dewa-
anywhere through an Inter- tering device with patented screen
net connection, and critical technology, using simple pressure
information is available with just a few clicks. Utilities no longer need to rely differential and friction resistance
heavily on their internal IT resources to maintain software and a server, and to provide superior dewatering at a
system updates are received automatically. Protected with the highest-level lower cost and prolonged service life.
encrypted security, and equipped with disaster recovery and redundancy Features include: minimal or no man-
measures, Neptune 360 features an intuitive and user-friendly design. power required; low energy; one wear part, totally enclosed; small foot-
Neptune Technology Group Inc. print in either press-only or full-skid system; high cake solids and excellent
www.neptunetg.com filtrate; and 20 year/10,000 hour warranty.
Circle No. 201 on Reader Service Card Prime Solution
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Wedge gate valves Circle No. 204 on Reader Service Card
Mueller expands its 350 psi, AWWA/UL/FM-rated resilient wedge gate
valve (RWGV) product line with a new end design Customized lifting solutions
that conforms to the ASME/ANSI dimensional Lightweight, portable and safe, the PORTA-GANTRY lifting system range
requirements for Class 250/300 valves. Specif- is designed for easy transport, rapid assembly and safe use. Reid offers a
ically, the flange and lay length (end-to-end) range of configurations, lift ratings and personnel lifting options, includ-
of the new Class 250/300 RWGV com- ing the world’s first WLL
plies with ASME/ANSI B16.1, B16.42, 5,000 kg (5 tonne) capacity
B16.10, and PN25 drilling standards. portable gantry. Features
This ductile iron valve is available in include: range of height of
standard sizes from 3 to 12 inches, lift options to 5.8 m; beam
complies with the requirements of lengths to 9,000 mm, with
AWWA C509/C515 and NSF 61/372, jointed options for ease of
and retains all competitive features of other 350-psi- transport; simple height and
rated RWGVs including integrated lift lugs, a self-activating wedge seal span adjustment; full cus-
and grade 316 stainless-steel fasteners. tomization and bespoke solutions available.
Mueller Company Reid Lifting
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Circle No. 202 on Reader Service Card Circle No. 205 on Reader Service Card

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 Tideflex Mixing System:
®

Science, with Simplicity.

For nearly two decades, the Tideflex® Mixing System (TMS) has been providing cost-effective,
clean drinking water to thousands of municipalities. Extensively CFD modeled, scale modeled and
field-validated, the TMS dramatically improves storage tank water quality by eliminating short
circuiting and achieving complete mixing. The TMS is a green technology, requiring no outside
energy source or maintenance, resulting in major cost savings over a minimum 30-year life.
Tideflex® Engineers work with you to custom design the optimum TMS for your tank or reservoir,
along with a mixing and water age analysis to ensure complete mixing based on volume turnover.
Active systems utilizing recirculation pumps are also available when required. Contact us today
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 Automation

Making the Most of Big Data

How machine learning, IIoT, and engineering models will revolutionize
asset management in the water and wastewater industry
BY RICHARD IRWIN

T
he industrial world is awash with data from sensors, what techniques to use and when. The most common tech-
applications, equipment, and people. However, the niques are:
data is worthless if it is left untouched or not used to Supervised machine learning: The program is trained on a
its full potential to gain insights and make improved decisions. predefined set of “test” data comprised of historical or similar
To make the most of big data, water and wastewater utility data to the real thing, which then facilitates its ability to reach an
leaders should implement machine learning alongside the In- accurate conclusion when provided with new data.
dustrial Internet of Things (IIoT) and use 3D visualization tech- Unsupervised machine learning: The program is provided a
niques to take advantage of the increased insight they can bring mix of data and must find patterns and relationships without
to the operation regarding performance and reliability. training or any specific target or outcome.
So, knowing what you want your data to tell you and what
DEMYSTIFYING MACHINE LEARNING sort of data you have available are the most important factors
As the velocity and variety of data becomes available through in determining which path to choose.
advancements in sensor technology to monitor just about
anything, machine learning is being applied to efficiently manage MACHINE LEARNING STRATEGY — QUESTIONS TO CONSIDER
increasingly large and fast-moving data sets. Machine learning When implementing machine learning within your operation,
can handle copious and complex information from sensors, certain details need to be considered regarding the data, the
mobile devices, and historians to discover hidden patterns or insights you are looking for, and how they can be applied within
trends. It can then learn these patterns and apply them to new, your business. Five questions to ask are:
real-time data to detect similar patterns in the future. Machine 1. Question your data: What aren’t you seeing that you hope
learning can be taught to identify what normal and abnormal the data can provide?
behavior look like and, by applying the model to current data, 2. Clean your data: Is your data validated and can it be labeled
it can identify events. The more data that is analyzed, the more easily?
accurate the predictive outcome. 3. Choose a platform: Have you considered interoperability?
4. Hire a data scientist: Do you have a machine learning engineer
MACHINE LEARNING TECHNIQUES — TWO PATHS TO CHOOSE and can you collaborate with a subject matter expert?
Part of the implementation process is understanding how 5. Share the learning: Are you planning ahead to leverage the
it works and the number of techniques involved. Your software technology across the enterprise?
service provider or machine learning expert will recommend
STAYING COMPETITIVE
In the water utility industry, the ability to
The use of machine learning recognize equipment failure and avoid un-
planned downtime, repair costs, and poten-
in water utilities doesn’t
tial environmental damage is critical to suc-
have to stop at demand and cess across all areas of the business because
optimization; it can be applied it directly affects the customer. This is even
across the entire operation more relevant in today’s turbulent times af-
where algorithms are used fected by an aging asset infrastructure, de-
mand, regulations, and higher costs. How-
to continually improve overall
ever, with machine learning, there are
performance across the whole numerous opportunities to improve the sit-
facility and the equipment uation. Some of the main forms of predictive
within it. analysis that machine leaning can deliver to
the water industry include:
Predictive maintenance: This is one of the

8 August | 2018 www.waterworld.com

1808WW_8 8 7/26/18 4:42 PM

 COMES WITH
EFFICIENCY,
NOT WITH
CLOGGING.

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 Automation
most applicable areas where machine learning can be applied
within the water sector. Predictive maintenance can cover a large
area of topics, from failure prediction and failure diagnosis to
recommending mitigation or maintenance actions after failure.
With the combination of machine learning and maintenance
applications leveraging IIoT data to deliver more accurate estimates
of equipment failure, the range of positive outcomes and reduc-
tions in costs, downtime, and risk are worth the investment.
Demand forecasting: Accurately forecasting high levels of
demand, such as within a utility service, gives a company a
competitive advantage. It provides the information needed to
meet customer demand by anticipating future demand or con-
sumption. Organizations can predict demand on any day or
period in the future by using information such as historical
demand data, regions, population, weather patterns, events,
and so on. This ability is essential for ensuring that the utility
can produce the required resource reliably and on time.
Smart meters: With the increasing use of smart meters in the
home, water companies can now tap into the data provided by
the IIoT to give a more accurate representation of usage by
gaining more insight from individual habits. Machine learning
helps ensure safe drinking water and can provide tailored insight
on leak identification and water usage during water shortages
to help curb waste.
Water distribution: Water utilities need a thorough distribution
strategy for the continuous supply of water to its customers
through a combination of balancing water resources and costs
over varying time periods to meet levels of demand. Machine
learning can be used in this scenario to speed up the deci-
sion-making process regarding demand by analyzing how much
water is needed from various water sources, such as reservoirs
and rivers. Additionally, machine learning can help determine
Circle No. 6 on Reader Service Card
10 August | 2018
1808WW_10 10
In the water utility industry, the ability to recognize equipment failure
and avoid unplanned downtime, repair costs, and potential environ-
mental damage is critical to success across all areas of the business
because it directly affects the customer.
pumping considerations and water movement, including asso-
ciated costs and constraints.
Flood detection: During prolonged rain and runoff of rivers,
floods can cause severe devastation to the environment and
result in high cleanup costs. It is possible to detect rising water
levels and fluctuation with a limited response time by using sensor
data. Also, it can be difficult to discern whether a flood is in
progress or whether there is a blockage somewhere in the system,
which can lead to false alarms. Machine learning can handle a
lot of data from sensors, weather, geospatial positioning, alarms,
and more to give precise predictions and classifications on when
and where floods are likely to occur.
BRIDGING THE GAP BETWEEN REAL AND VIRTUAL
Engineering models, or digital twins, are the computerized
3D model version of the physical asset, which maps everything
associated to the physical asset using sensors to represent nearly
www.waterworld.com
7/26/18 4:42 PM
 real-time status, such as condition, per- Is Now
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formance, and location. Where 3D models Certified
do not exist, you can quickly and easily
produce them using 3D reality modeling PRECISION CHEMICAL METERING
software like Bentley’s ContextCapture.
QUALITY & PERFORMANCE

Flex-Pro A2
Photographs are transformed into de-
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PROVEN
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APPLICATIONS
cient manner when compared to tradi-
Flex-Pro® Peristaltic
tional methods. Metering Pumps can
IT/OT convergence has become an handle the often
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misalignment in corporate strategy still including Peracetic Acid.
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capabilities and materials
Designing and testing new products, sys- options are available.
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ronment makes for a compelling case, Output (4-20Ma, etc.)
particularly from a cost perspective. Virtual • Two CNC precision
machined squeeze
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PUMP FOR • Gentle pumping
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 Water
Reuse:
Building Legitimacy Through Practice
G
lobal interest in water reuse — the use of treated wastewater for beneficial
Expanding efforts purposes, including drinking water augmentation— is on the rise, and for
in potable reuse good reason. The practice could significantly increase total available water
resources. In fact, a growing number of municipalities are already using highly treated
can augment wastewater to replenish groundwater stores, including those in water-stressed areas
like California and Texas. In places like Colorado, Oklahoma and Florida, interest in
water stores and potable reuse is growing as well.
safeguard drinking According to EPA’s 2017 Potable Reuse Compendium, ”Appropriate and necessary
treatment and reuse of wastewater to augment existing water resources is a rapidly
water supplies for expanding approach for both non-potable and potable applications. EPA recognizes
years to come. that potable reuse of water can play a critical role in helping states, tribes, and com-
munities meet their future drinking water needs with a diversified portfolio of water
sources.”
BY ALANNA MAYA While early pioneers in water reuse have done much to advance the practice na-
tionwide, there are still barriers to broader implementation across state lines.
A recent EPA report aimed at helping municipalities and utilities considering potable
reuse to develop their approach defined different types of water reuse. Mainstreaming
Potable Water Reuse in the United States: Strategies for Leveling the Playing Field
states, “As with the development of any water source, utilities and planners must
carefully evaluate the potential costs, benefits, and drawbacks of potable reuse within
a broader water planning and watershed management context. This requires under-
standing community values and priorities and examining how different supply options
may affect or be affected by existing governance structures, wastewater and storm-
water management systems, sustainability goals, and local or regional long-term
planning processes.”
Here, we outline some common approaches to gaining the support needed to
develop a successful water reuse program.

SWIFT Research Center. Photo courtesy HRSD.

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1808WW_12 12 7/26/18 4:43 PM

 COMMUNICATE A COMMON MESSAGE
Municipalities and utility companies with
effective communication strategies already
in place will need to ensure consistency in
their messages about their water recycling
program. For those agencies without an es-
tablished preferred method of communica-
tion with ratepayers and the public, proactive
and consistent communication will be key.
Communication channels that include con-
sumers, elected officials, regulators, advocacy
organizations, media outlets, and utility staff
throughout the stages of project develop-
ment will have the best results.
EXAMPLE: HAMPTON ROADS SANITATION DISTRICT
The Hampton Roads Sanitation District (HRSD) serves 18 cities
and counties in southeast Virginia, with a service population of
1.7 million. Its Sustainable Water Initiative For Tomorrow (SWIFT)
project will take highly treated water that would otherwise be
discharged into local rivers and put it through additional rounds
of advanced water treatment to meet drinking water quality
standards. The SWIFT water will then be added to the Potomac
aquifer, where it will indirectly supply sustainable groundwater
for future generations.
In May 2018, during an opening ceremony at the $25 million
demonstration facility, HRSD General Manager Ted Henifin
highlighted the broad stakeholder support for the program and
attributed it to maintaining open communication and transpar-
ency throughout the process. “HRSD has been laser-focused
on the science of advanced water treatment throughout the
development of SWIFT,” he added, “and has taken advantage
of various independent experts and panels to ensure SWIFT
water is protective of public health and the Potomac aquifer
today and for all future generations of Virginians.”
Prior to starting work on SWIFT, HRSD identified key stakeholders
in the project and communicated with them throughout the plan-
ning process. The utility’s staff met with community members and
made the case for SWIFT with political leaders, educating them
on the treatment process. The utility has received widespread
support throughout its service area, thanks in large part to its
transparency in communications early on — and often.
Recently, HRSD was recognized by the U.S. Water Alliance
with a prestigious U.S. Water Prize for the SWIFT project.
EXAMPLE: CITY OF SAN DIEGO
San Diego County currently imports 85 percent of its water
supply. The Pure Water Program seeks to provide a local, sus-
tainable water supply for the future, independent of these
imports. Through the design and construction of new advanced
water purification, pumping, and delivery systems, as well as
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1808WW_13 13
Community members and public officials were given tours of the
SWIFT Research Center Ribbon Cutting on May 18, 2018. Photo cour-
tesy HRSD.
upgrades to existing facilities, the program will treat 83 million
gallons of wastewater per day to produce one-third of the re-
gion’s water supply (by 2035).
Recently, the project’s Environmental Impact Report and
Environmental Impact Statement (EIR/EIS) was certified with
help from consulting firm Dudek. Dudek analyzed potential
environmental impacts associated with construction and oper-
ation of the Pure Water San Diego facility, as well as long-term
effects associated with changes in water supply.
“The Pure Water San Diego project sets a new nationwide
precedent for water recycling on such a grand scale,” said Dudek
Project Manager Shawn Shamlou. “It’s very difficult to build miles
and miles of pipeline without eventually [having some sort of
environmental impact]. The city was very forward-thinking in terms
of planning, spending a lot of time and effort on pursuing the
greenest, most resourceful project.”
The EIR/EIS is one of three that will need to be completed to
encompass the entire project scope.
“This is just the tip of the iceberg, the first of many efforts
not only in San Diego, but in Southern California and elsewhere,”
Shamlou said.
THE STATE’S ROLE
Without federal regulations on potable reuse, state drinking
water agencies are the primary bodies establishing regulatory
and permitting approaches tailored to the rules, needs, and
stakeholder interests in their respective states. The state-by-state
approach, according to EPA, “appears to provide many advan-
tages and has encouraged innovation that has resulted in the
development of safe and reliable projects.”
Nevada, Colorado, Arizona, Washington, Oklahoma, and
Florida are developing potable water reuse regulations or cur-
rently have them in place, moving forward thanks in large part
August | 2018 13
7/26/18 4:43 PM
 HRSD General Manager Ted Henifin addresses guests at the SWIFT
Research Center. The project recently won a U.S. Water Prize. Photo
courtesy HRSD.

to their work with state government officials throughout the

planning and development process. Texas and California are
leading the way, however, in the regulatory and permitting
process by working with state regulators and with existing Safe
Drinking Water Act (SDWA) and Clean Water Act (CWA) reg-
ulations as a foundation.

EXAMPLE: TEXAS COMMISSION ON ENVIRONMENTAL

QUALITY
The Texas Commission on Environmental Quality (TCEQ)
oversees all aspects of planning, permitting, and monitoring to
protect the state’s water resources. Faced with an urgent need
for additional water supplies in parts of the state, TCEQ has
approved direct potable reuse (DPR) projects on a case-by-case
basis in accordance with a treatment clause in the Texas Ad-
ministrative Code that allows “any [drinking water] treatment
process that does not have specific design requirements” to be
considered for permitting. TCEQ also requires that significant
pilot testing be completed before a project can achieve final
approval. Under this approach, the Colorado River Municipal
Water District’s Big Spring facility, the only currently operating
municipal DPR facility in the U.S., was permitted and has been
in operation since 2013.

EXAMPLE: STATE WATER RESOURCES CONTROL BOARD,

CALIFORNIA
In California, the State Water Resources Control Board has
developed regulations specifically for potable reuse. In 2014,
the Board’s Division of Drinking Water finalized groundwater
replenishment regulations, which were incorporated into the
state’s recycled water-related regulations. In 2017, draft Surface
Water Augmentation regulations were released for public com-
ment with final regulations expected in 2018.
California also intends to develop regulations for DPR. In
2016, an expert panel determined that it is feasible for the state
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The City of San Diego’s Pure Water Project has been further bolstered by
an Environmental Impact report — released this year — that looked at
the potential effects on local wildlife, among others.
to develop recycled water criteria for DPR. In October 2017,
Assembly Bill 574 established a deadline of December 2023 for
initial DPR regulations.
EPA has released documentation (including the previously men-
tioned 2017 Potable Reuse Compendium) that outlines key
considerations for treating wastewater to drinking water stan-
dards. This framework could be the first step toward nationwide
and/or federal regulations.
“EPA supports water reuse as part of an integrated water
resources management approach developed at the state and
local level to meet the water needs of multiple sectors,” Peter
Grevatt, director of EPA’s Office of Groundwater and Drinking
Water, has said.
EPA could develop additional guidance, ranging from “a
general description of the essential components of a potable
reuse regulatory framework to a specific set of potable reuse
system engineering, operational, and performance elements,”
according to official documentation.
With guidance from EPA and successful, thriving examples
across the U.S., a solid foundation is being laid for water recycling
to become common practice at municipal water agencies across
the nation. WW

ADDITIONAL TOOLS About the Author: Alanna Maya is the assistant editor for WaterWorld and Industrial
The growing popularity of water reuse across the nation offers WaterWorld magazines. Email her at alannam@pennwell.com.
a unique opportunity for municipalities and city governments.

Innovation to win your day creating

Smart Cities
Move forward with confidence and connect to what’s next in water.

neptunetg.com/smartcities

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1808WW_15 15 7/26/18 4:43 PM

 Urban Water Management
Tackling a
200-Year-Old
Problem with
Modern Tech
Virtual construction and geospatial
technologies reduce risk and costs in
design-build projects
BY JOHN STENMARK
L
ike many older cities in the U.S., Washington, D.C.’s sewer
system collects sanitary sewage and stormwater into
common pipes that carry water to a treatment plant. A
popular tourist destination, Washington also has a large commuter
workforce that creates demand for water and sewer services.
But people aren’t the only source of high demand: Weather
and aging infrastructure can create a huge challenge for the city’s
sewer system, which dates back to the early 1800s. During heavy
rains, the runoff exceeds the system’s treatment capacity. These
combined sewer overflow (CSO) events result in the release of
untreated effluent into area rivers.
To help mitigate the problem, the District of Columbia Water
& Sewer Authority (DC Water) is building a series of massive
tunnels that will capture and store runoff, then feed the water to
treatment plants in a controlled flow. The tunnels ultimately
connect to the Blue Plains Advanced Wastewater Treatment Plant
where a new pumping station will lift the water from the tunnels
and deliver it to the treatment facilities.
The tunnel into the Blue Plains plant is 5 miles (8 km) long, 23
feet (7 m) in diameter and roughly 170 feet (52 m) below the
surface. It connects to a pair of circular concrete shafts 132 feet
(40 m) in diameter that will contain the massive piping, pumps
and equipment that make up the tunnel dewatering pump station
(TDPS). The joint venture of PC Construction (PC) and CDM
Smith has a design-build contract on the pumping station and
related facilities.
The project is similar to placing a 12-story industrial facility
with seven levels of steel, mechanical and electrical components
into a deep, round hole, said Abe Torres, a senior engineer with
PC Construction. The design and construction of such a complex
facility is a prime opportunity to leverage building information
modeling (BIM) with spatial technologies to maximize efficiency
and reduce costs.
3D SCANNING REDUCES WORKTIME
When Torres arrived on the project, another firm had already
16 August | 2018
1808WW_16 16
PC Construction engineer Abe Torres likened the project to placing a
12-story industrial facility with seven levels of steel, mechanical and
electrical components into a deep, round hole.
completed construction on the two shafts. The shafts’ concrete
liners included beam pockets and keyways to support the new
structures. PC needed to verify the dimensions and locations of
these and compare them to the 3D model of the concrete
structure that they would build into the shaft. Torres suggested
3D scanning as a fast, cost-effective approach.
Using a Trimble® TX5 scanner, PC crews scanned the first
shaft. After registering the scans to produce a single point
cloud in Trimble RealWorks software, Torres could bring in the
design model.
Using the scanning data, the design team merged field mea-
surements with the 3D design model of the pump station. “We
had to turn it a little bit, not much,” Torres said. “With the exact
dimensions in hand, we figured out that we could prefabricate
our beams and steel. Crews can do much of the assembly outside
and then slide it into the hole and put it in place.”
The second shaft came with challenges. Scanning revealed
that the concrete liner was out of plumb in places and that the
design would need adjustments. “Our rebar was going to be too
long,” Torres explained. “Had we ordered rebar according to the
original design, there was no way it would fit. Doing the scan
and checking it against the model saved us a lot of money.”
Checking the models and feeding up-to-date information to
construction crews is a continuous process. Matt Harraka, a
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7/26/18 4:43 PM

Installation of large components (the pipe is 13 feet in diameter) relied
on precise measurements and accurate modeling. Scans of shaft walls
captured beam pockets and keyways for future floors.
virtual design construction manager for CDM Smith, noted that
engineers and designers use a broad range of software tools to
develop structural, architectural, MEP (mechanical, electrical
and plumbing) and grading designs. Harraka manages different
file formats to bring the designs together in large model viewer
systems such as Navisworks or — for earthworks and surveying
— Trimble Business Center software.
PC uses Trimble Connect to manage and share design and
construction documents with field engineers and subcontractors.
As design changes occur, Torres uses Tekla software to manage
the model and check for fit or clashes, placing updated files
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1808WW_17 17
Urban Water Management
onto the Trimble Connect server. Then the data goes to handheld
field controllers for layout.
The choice of field software depends on the task. PC crews
use Trimble Access™ software for all the surveying work and
control. Layout and inspection for site grading is done using
Trimble SCS900 Site Controller Software and engineers and
tradesmen use Trimble Field Link software and total stations for
layout inside the shaft.
Keeping and using an accurate model is an essential part of
quality control. Any design changes can be double-checked against
existing conditions before going to the field. The extensive checking
means that errors are avoided, while cloud-based file sharing
ensures that everyone is using the same plans. Everything in the
pump station — from concrete structures to ductwork — goes
through the modeling and review processes. “If it’s not in the
model, then it’s not going to be laid out in the field,” Torres said.
ADOPTING NEW TECHNOLOGIES
The company’s effort to integrate BIM with field work en-
countered some challenges, noted Ron Ellison, PC chief field
engineer. “The big challenge for us was how to get this 3D
model into the field.”
New generations of workers are readily adopting these ap-
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August | 2018 17
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 Urban Water Management

A PC surveyor is shown on the Yuma display.
The surveyor is seen from the total station
mounted on a bracket on the shaft wall (above
the red ladder.)
proaches, but Ellison said that even sea-
soned workers recognize the value of 3D
models in the field. It enables them to vi-
sualize the components of the project they
are working on and see the relationship to
yet-to-be-constructed aspects. Prior to
concrete pours, PC workers can verify that
forms and rebar are positioned correctly.
Construction workers use the models to
install MEP and other components.
Ellison develops site information and
constructible models from design docu-
ments and sends them to the field for
layout, excavation and grading. “We’re
seeing 30 percent savings, maybe more,
compared to what I call the old-school 2D
way,” Ellison said. “Having a model means
it’s set up, checked and ready to go.”
PREVENTING PROBLEMS
The ability to measure and plan in detail
delivered big benefits. One example is the
installation of a large header pipe needed
to deliver water to the pumping equip-
ment. The steel header is 13 feet (4 m) in
diameter and runs the width of the shaft.
PC rented a special crane to handle the
pipe. “We had just two days to put every-
thing together,” Torres said. “We worked
with zero tolerance, because the pipe is
so big and heavy that if we had needed
to move it then it would probably have
broken all the anchor bolts, which would
have been a disastrous setback. Everything
was thoroughly planned, checked and
re-checked.” The rigorous measurement
and checking enabled installation to move
according to plan.
“That’s our biggest benefit: to catch and
eliminate mistakes in the office before they
get to the field,” Ellison said.
Harraka pointed to recent graduates
emerging from trade schools and colleges
as an enabling force for BIM and virtual
construction technologies. As we go forward
there’s going to be more tech-savvy people.
This can do nothing but grow.” WW
John Stenmark is a writer and consultant who has more
than two decades experience working in the architecture/
engineering/construction and technical industries.
Circle No. 241 on Reader Service Card

YOU
ALWAYSt
HAVE A
CHOICE

YSI has been developing and manufacturing water quality

monitoring instrumentation in the U.S. for 70 years.
It'sttimettotpartnertwithtYSI.t

ContaCttuss
info@YSI.com
YSI.com/WW
1-800-767-7241

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1808WW_18 18 7/26/18 4:43 PM

 Waste height
kelleramerica.com

wastewater level transmitters

The LevelRat is intended for long-term survival in wastewater applications. Use only as directed. Product contains no-cost guaranteed lightning protection.
Common side effects include increased reliability and decreased system downtime. Contact Keller America right away if you experience lead-times greater than
3 days with other manufacturers. Warning: In many cases, the desire to switch to all Keller instrumentation can occur as this indicates a high degree of customer
satisfaction. In such cases, contact Keller America at 877-253-5537 or email sales@kelleramerica.com for assistance.

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 Product Focus

High-Efficiency Pumps
Split case pumps save energy, come IIoT ready

F
or over 165 years, ANDRITZ has been a byword for
competence and innovation in designing centrifugal
pumps, which are successfully operating in many
municipal and industrial applications all over the world. They
fulfill the highest customer expectations in terms of efficiency,
life cycle, maintenance friendliness, and economic efficiency.
With efficiencies of up to 91%, ANDRITZ split case pumps
save valuable energy. All pumps are fitted with a double-flow
radial impeller that achieves very favorable net positive suction
head (NPSH) values. Designed with in-line casing, the pump
can be installed horizontally (with the motor placed on the
left and/or right), vertically, or with space-saving bottom
suction inlet.
Additional features include: head up to 820 ft (250 m); flow
rate up to 176 gpm; pressure up to 362 bar; temperature up
to 348˚F (176°C); and power up to 7,000 KW.
These pumps cover a wide range of water processes, in-
Andritz’s split case pump comes
IIoT ready.

cluding drinking water, wastewater, irrigation, flood control,

With efficiencies of up to
91%, ANDRITZ split case
pumps save valuable en-
ergy and are presently in-
stalled all over the world.
and desalination. Regardless of the application, ANDRITZ
split case pumps can be delivered with and for an Industrial
Internet of Things (IIoT) upward-integratable base. WW
To learn more, visit andritz.com.
Circle No. 242 on Reader Service Card

Product Index
Page Company Circle Page Company Circle Page Company Circle
PRODUCT P&S1: TANKS & STRUCTURES FLOW, LEVEL & PRESSURE SAFETY & SECURITY

41 Assmann 206 44 Solinst Canada Ltd. 222 43 Halogen Valve 220

41 Balmoral Tanks 209 44 Mueller Water Products Inc. 223
41 DN Tanks 211 45 ATC Diversified Electronics, SLUDGE HANDLING
41 Fisher Tank 208 a Marsh Bellofram Company 229
45 Duperon Corporation 228
41 Kee Safety 207
41 Tank Connection 210 LEAK DETECTION
VALVES
44 Aclara, a Hubbell Power Systems brand 225
46 Harold Beck & Sons Inc. 232
PRODUCT P&S2: AERATION & MIXING SYSTEMS
46 Val-Matic 234
METERS & METER READING
42 Aerzen 215
42 Fluence Corporation 213 43 Itron 219
SHOWCASE
42 Linde 214 46 Badger Meter 230
42 JMS Equipment 216 46 Neptune Technology Group 231 6 Krausz USA 203
42 Red Valve 217 6 Mueller Company 202
42 Sanitaire, a Xylem brand 212 MISCELLANEOUS 6 Neptune Technology Group Inc. 201
6 Prime Solution 204
43 Beele Engineering 221
COMPUTERS & SYSTEMS 6 Reid Lifting 205
44 Honeywell 224
6 Titan Flow Control 200
45 Xplore Technologies Corp. 226 46 Schneider Electric 233

CORROSION CONTROL PIPES & RELATED EQUIPMENT

45 Xypex Chemical Corporation 227 43 McElroy 218

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 Affordability
inOther Industries
In part two of our four-part Low Income Home Energy Assistance Program (LIHEAP) was
established and the federal government began funding assis-
affordability series, we examine the
tance to low-income residential customers struggling to pay
affordability landscape in our sister for gas and electric heating. Later, the program expanded to
industry – energy utilities include cooling bills. LIHEAP recognized both the high cost of
BY KATIE CROMWELL, KEVIN KOSTIUK, AND HENRIETTA LOCKLEAR heating and cooling and the reduced purchasing power of
consumers through soaring inflation.1

W
ater and wastewater utilities are being forced to
adopt significant rate increases to pay for nec-
essary capital improvements and increasingly
expensive sources of supply. These increases have a dispro-
portionate impact on the ability of low-income customers to
afford their bills.
While affordability is a fairly recent concern for the water
industry, it has been a major challenge for the energy sector
for decades. The 1970s energy crisis arrived on top of a
recession. Baby boomers can recall, every day it seemed
like their money was worth less and less. Gasoline was
rationed and unemployment soared. People turned to burn-
ing wood at home to keep warm instead of turning on the
heat and President Carter urged Americans to turn down
the thermostat and put on a sweater. The universal nature
of energy affordability became a national issue and precip-
itated federal action.
Out of that tumultuous time of inflation and oil shocks, the
country’s energy affordability policy was born. In 1980, the
Figure 1: LIHEAP Funding History
$6,000
LIHEAP Emergency Funds
$5,000
$4,000
Millions
In fiscal year 2017, the congressional budget for LIHEAP
was $3.1 billion, most of which went to provide assistance for
energy bills.2 Households are eligible for LIHEAP if their income
is 150 percent or less of the federal poverty level. Recent Health
and Human Services (HHS) data shows that of an estimated
35 million eligible households, 21 percent received assistance
for heating, cooling, and winter crises.3 Today, 42 percent of
American households are designated as low income, and for
these households the average energy bill consumes 8.2 percent
of income.4 While the amount and coverage fall far short of
the need for assistance according to advocates5, it is in stark
contrast with the assistance landscape of water utilities, where
there is no federal policy, program, or budget to assist customers
with their water, wastewater, and stormwater bills.
ENERGY AFFORDABILITY LANDSCAPE
Although LIHEAP is a federal program, it is administered at
the state or tribal level through block grants from Congress.
Individual grantees then administer their own programs and
distribute monies to individual enrollees.
States with extreme temperatures result-
ing in high heating or cooling costs may
also appropriate additional state funding
to the program.
Created around the same time and
impacted by the same drivers as LIHEAP,
the Department of Energy (DOE) created

the Weatherization Assistance Program

$3,000
(WAP). It focuses on improving energy
$2,000
efficiency in homes, providing customers
with a home audit to identify areas for
$1,000 weatherization and cost-effective efficien-
cy upgrades. Contractors then make the
$- recommended weatherization updates up
to an allotted amount. WAP maintains
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Fiscal Year the same eligibility requirements as LI-

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1808WW_21 21 7/26/18 4:43 PM

 WHAT’S COMING IN OUR 4-PART AFFORDABILITY SERIES?
PART 1 PART 2 PART 3
Current affordability How other industries Lessons learned/best
issues and programs (i.e., gas and electric utilities) practices from gas and
handle affordability electric utilities
HEAP, and customers enrolled in LIHEAP are automatically
enrolled in WAP.
Together, LIHEAP and WAP provide customers with a com-
bination of short-term direct relief in the form of bill reductions
and long-term indirect relief through reduced energy
consumption.
In addition, utilities have implemented their own affordability
programs that supplement LIHEAP emergency assistance.
These programs have frequently been required by state public
service commissions that regulate energy utility rate adjust-
ments. In California, for example, Public Utilities Code Section
739.1 requires the California Public Utilities Commission (CPUC)
to assist energy utility customers with household incomes that
are at or below 200 percent of the federal poverty level.
STRUCTURE OF GAS AND ELECTRIC AFFORDABILITY
PROGRAMS
The structure of most gas and electric affordability programs
can be broken down into one of three types: 1) flat dollar per
month bill reduction, 2) percentage bill reduction, and 3) billing
based on customer burden. Each has its own merits, including
broadness of coverage, cost, and complexity in design, imple-
mentation, and administration.
COMPARATIVE EXAMPLE OF HYPOTHETICAL AFFORDABILITY
PROGRAM
ABC Electric Company is deciding between three different
affordability programs. Customers with income levels at 150
percent or less than the federal poverty level, by household
size, are eligible for the program. ABC Electric Company’s rate
structure has a $10 base charge. The three programs that ABC
Electric Company are considering are:
• Flat bill reduction program — A $10 base charge discount
• Percentage discount program — A 20 percent reduction of
total bill
• Burden-based program — Customers below the poverty
level receive a 40 percent reduction; customers between
Table 1. Affordability Program Impacts
$ Reduction % Reduction New Bill
Customer 1
Flat Bill Reduction $10 13%
Percentage Discount $15 20%
Burden-Based $30 40%
Customer 2
Flat Bill Reduction $10 20%
Percentage Discount $10 20%
Burden-Based $10 20%
100 percent and 150 percent of poverty
PART 4 level receive a 20 percent reduction
The future of water Customer 1 is a family of four with
affordability programs
household income of $20,000 per year
and average bill of $75 per month. Cus-
tomer 2 is a family of two with household income of $24,000
and average bill of $50 per month. Customer 1 falls below
the federal poverty level and Customer 2 falls between 100
percent and 150 percent. Table 1 shows the impacts of the
different affordability programs on these two customers.
Customer 1 receives the most assistance from the burden-
based affordability program, while Customer 2 receives equal
benefit under all of the programs. Because Customer 1 has a
higher bill, they receive less percentage benefit than Customer
2 under the flat bill reduction scenario despite Customer 1
having more need for assistance than Customer 2.
Other considerations for gas and electric affordability
program design include whether to have a fixed or flexible
program budget and managing arrearage. Low-income cus-
tomers may carry balances on their accounts due to missed
payments and/or late fees. Having a way for customers to
pay down arrears is considered a valuable component in an
affordability program. Arrearage management may include
forgiving some portion of past due balances for every bill
paid while enrolled in the program.
STATE-LEVEL EXAMPLE
The California Alternate Rates for Energy (CARE) program
is a percentage discount program providing a 30 to 35 percent
discount on electricity and 20 percent discount on natural gas
bills. Eligibility is capped at 200 percent of the federal poverty
level by household size (currently $32,990 for a 2-person
household or $50,200 for a 4-person household in California).
The program is offered to customers of utilities governed by
the state Public Utilities Commission (PUC). Customers may
also be eligible for the program if they are enrolled in other
national programs including Medicaid, Food Stamps/SNAP,
and LIHEAP, among others.
Similar to CARE, the Family Electric Rate Assistance (FERA)
program uses a 250 percent federal poverty level eligibility
cap. It is available to customers of the big three investor-owned
electric utilities in the state: Southern California Edison (SCE),
Pacific Gas and Electric (PG&E), and San Diego Gas and Electric
(SDG&E). FERA applies a 12 percent discount to electric bills,
which covers a portion of low-income households that exceed
the eligibility thresholds for CARE.
$65
$60
$45 FUNDING SOURCES FOR GAS AND ELECTRIC AFFORDABILITY
PROGRAMS
$40 Bill reduction is the largest expense of an affordability pro-
$40
gram. When evaluating program funding, utilities must decide
$40

22 August | 2018 www.waterworld.com

1808WW_22 22 7/26/18 4:43 PM

 whether to fix the program budget or allow the budget to necessarily coincided with large-scale economic downturns.
vary with enrollment. The impetus for national-level action to deal with water af-
Utilities with fixed budget programs limit funding required fordability has simply not occurred like it did for the energy
by ratepayers; however, participation in the program may be utilities, leaving a patchwork of differing levels of water af-
restrained to stay within budget. As a result, some otherwise fordability programs across the country. Some states even
eligible low-income customers may not benefit, or benefit fully, prohibit water rate revenues from being used for assistance
from the program. Affordability programs with flexible budgets programs. A recent Brookings Institution blog post suggests
do not restrict enrollment so the level of revenue required from that implementation of a national policy and federal funding
other customers will vary. -------- AFFORDABILITY con’t ON page 48
Gas and electric utility program funding
is typically collected through base rates or
through a form of rider. If the revenue for
the affordability program is collected
MAGNET VS. AIR FOIL BEARING.
through base rates, then the costs will be
reviewed in rate case proceedings. Riders AERZEN AIR FOIL BEARING
on utility rates are often subject to an annual MORE THAN ONE STEP AHEAD!
true-up to allow the utility to collect revenue
that matches the needs of the program.
Rate riders work particularly well in cases
where there is a flexible affordability pro-
gram budget. Regardless of whether a
utility funds the affordability program
through base rates or rate riders, the costs
are typically spread across all rate classes.
Some utilities fund all or a portion of the
program through voluntary contributions
from ratepayers. However, in our discus-
sions with program administrators only a
minority of customers choose to make
voluntary contributions.

COMPARISON WITH WATER INDUSTRY

AFFORDABILITY
The consequences of economic uncer-
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national level to address energy afford-
ability. As a result, energy affordability Aerzen Air Foil Bearings provide
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start on water affordability programs. • No battery backup needed.
• No supplementary electronics.
Unlike water utilities, most energy util-
• Long operating lifetime at low
ities are regulated by state-level public operational costs.
service commissions rather than local • Non-sensitive, safe operation even with
boards. State regulation means that more challenging processes.
consistent requirements for affordability • Industry leading standard 3-year warranty
programs are implemented within energy
utilities in the same states. Download: “Air As A Bearing System” to see
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Many water utilities have experienced
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their own affordability-related issues but
the majority of these issues have been at
the regional and local level and have not
Circle No. 15 on Reader Service Card
www.waterworld.com August | 2018 23

1808WW_23 23 7/26/18 4:43 PM

 Sludge Dewatering:
Squeezing Out Every Dollar
Intelligent controls could cut costs
and improve dewatering performance
at U.S. wastewater treatment plants —
but they will need to overcome heavy
inertia and skepticism
BY WILLIAM TOFFEY
B
ringing approaches common to the Internet of Things
(IoT) such as sensors and automatic controls to the
handling of municipal wastewater solids has the
potential to provide significant cost savings as well as efficiencies
in energy, chemical and labor inputs. An estimated cost of solids
handling in the U.S., using 7 million dry tons at US$250 per
ton, suggests that a reasonable cost savings (i.e., at least 15
percent budget savings) from automation and optimization of
solids dewatering could yield $200 million in savings annually
to public agency operations.
Solids processing can account for up to 50 percent of an
agency’s total operations and maintenance costs. Despite this,
until now adoption of automated technologies has been con-
centrated on the “liquid” side of operations. This has been an
overall positive experience, which seems to bode well for the
next step of using IoT solutions for solids handling for the ap-
proximately 1,500 significant wastewater treatment facilities
(those with an average daily flow of over 1 MGD) in the U.S.
PAST FAILURES LOOM LARGE
A vital caveat is that, as it stands today, use of sensors and
automatic feedforward/feedback controls in dewatering opera-
tions is very nearly absent in the U.S. — current interest among
public agencies is stubbornly low. In part, this is because skepticism
left over from disappointment in equipment introduced in the
24 August | 2018
1808WW_24 24
early 2000s continues to muffle interest. So far, the very few
“wins” in this technology area have not yet moved the needle
in the direction of general acceptance of IoT-based solutions.
DRIVERS
Success breeds success: published reports of successful
advanced control systems will stimulate professional interest.
In the U.S., DC Water’s Cambi THP requires a sophisticated
advanced control system that could become a reference for
other plants with advanced stabilization technologies, and,
similarly, NEW Water (Green Bay, Wis.) is nearing completion
of a complex solids system with digestion, drying, incineration
and energy recovery that will showcase a “mass solids” ap-
proach to treatment control.
But the most compelling driver is cost savings. Today’s sensors
can detect excess polymer in centrate and variations in sludge
feed, thereby enabling feedforward and feedback control on
polymer dosage. With a typical cost of polymer at $50 per dry
ton of solids dewatered, even a 10 percent reduction in polymer
chemical purchases can provide a payback on sensor equipment
purchases of shorter than one year in a medium-sized plant.
OPPORTUNITIES IN SOLIDS TREATMENT TRAINS
The following tasks present examples where intelligent sensors
would provide value.
Metering polymer to the liquid sludge feed: The objective
of the control system is to maintain a steady ratio of polymer
to the mass flow of solids to the dewatering equipment. A
sensor that measures the total solids in the sludge feed provides
a feedforward adjustment to the flow rate of mixed polymer.
Some examples of this include Hach’s RTC-ST, and Valmet TS,
which both offer measurement of feed solids.
Metering centrate: A second control for the polymer dosage
www.waterworld.com
7/26/18 4:43 PM

can be set by metering the centrate (also
referred to as filtrate or pressate), which
is the mostly-water fraction separated
from the biosolids in the production of
cake. Overdosing of polymer can lead to
the discharge of excess polymer in the
centrate, and underdosing of polymer
can lead to a high discharge of unfloc-
culated sludge solids in the centrate.
Valmet offers its Valmet LS solution for
centrate measurement of solids, for ex-
ample, while Real Tech’s prototype equip-
ment is at the heart of current research
by Professor Banu Örmeci of Carleton
University, Canada, into polymer
measurements.
Metering cake solids: A third measure-
ment point is the cake itself. Real-time
readings of percent total solids in the
cake enable verification of the equipment
performance against target concentra-
tions, and provides accurate calculations
of solids delivery to downstream disposal
options. Thermal processes, both incin-
erators and thermal dryers, are sensitive
to even small variations in solids concen-
trations in cake, as fuel requirements are
in direct relationship to percent solids.
Also, the cost of solids transport to dis-
posal sites are in direct proportion to cake
concentrations — a higher water content
decreases cost-effectiveness.
TOTAL SYSTEM CONTROL?
Placement of sensors on sludge feed,
www.waterworld.com
1808WW_25 25
centrate return and cake discharge would
give a complete picture of solids flows
and provide a workable combination of
signals for thorough feedback and feed-
forward control systems. No full-scale
installation of this kind exists; however,
Valmet offers a system that may meet
these requirements, brought over from
the heavily automated paper industry.
The company has been engaged by NEW
Water in Green Bay to pilot its offering.
This could prove to be the catalyst for
stimulating future interest among agen-
cies, but it is as likely to be a one-off.
EQUIPMENT OPTIONS
Optical analyzers use high-intensity
infrared beams from the tip of light-emit-
ting diodes (LEDs) and measure the light
scattered back to fiber optic sensors en-
circling the LED. The German company
BTG was the early developer, and Hach
is the current principal manufacturer.
Microwave analyzers use the principle
that the travel time of high-power mi-
crowaves through material shows a linear
relationship to the proportion of water
and dry solids in a material. The first
sensors for wastewater solids were of-
fered by Kajaani, then by Metso, and
finally by Valmet, which has further de-
veloped and expanded its offerings.
Ultraviolet (UV) analyzers are based
on the characteristic absorption of poly-
mer at a specific UV wavelength, with
the concentration of polymer in centrate
in a linear relationship to the amount of
absorption. A prototype UV analyzer has
been developed by Real Tech for use in
reference scale operations, with the sup-
port of Veolia.
BARRIERS TO ADOPTION
Several aspects of solids treatment and
disposal complicate the marketplace for
sensors and automatic controls. The cost
of a sale is high; competition is keen
among technology companies when a
large agency signals interest in exploring
control systems, making for an expensive
and risky sales cycle. The diffuse decision
process involving installation of innova-
tive technologies also makes it difficult
to identify the ultimate customer.
There is also resistance to change
among public wastewater operations
staff, especially if new technologies are
seen to threaten the need for staff.
Finally, cost factors that drive opera-
tional efficiencies in Europe are weak in
the U.S., particularly for transporting
and disposing of biosolids cake. Even
within the treatment plant, the unit cost
of labor, polymer and electricity is lower
in the U.S. than European counterparts,
making decisions on cost savings harder
to support.
VERDICT
Biosolids dewatering is a component
of public wastewater treatment that is
wide open for optimization and signifi-
cant money-saving efficiencies. However,
control systems vendors face a skeptical
market, based on a history of poor per-
formance by other solutions in the past.
Today’s opportunities for companies
offering IoT for solids processes will be
with service companies and private util-
ities working under performance con-
tracts to the public sector for dewatering
services. For public agencies operating
dewatering systems, efficiencies will be
gained first with an investment in staff
training and capacity building, where
operators will learn to effectively tap
into information provided by existing
meters, scales and lab tests and where
they will connect their systems back to
wet-side processes and forward to users
of the biosolids.
When those efficiencies have been
realized, then the tools of IoT can take
agencies to the next step of efficiencies
and savings. WW
William Toffey is a Technology Assessment Group Expert
with BlueTech Research. A new BluePrint report, Op-
portunities for IOT in Sludge Dewatering, is now available
to clients of BlueTech Research. To learn more, visit
bluetechresearch.com.
Circle No. 244 on Reader Service Card
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 Global Perspectives

Aude Giard:
The Digital Water Connector
Aude Giard was
appointed as the chief
digital officer at VWT to
help make sure water
treatment technologies
are connected. Here she
explains why she believes
smart water, IoT and Big
Data are more than just
buzzwords.
BY TOM FREYBERG
Technology is changing the way water does business.

I
n a world of sludge, excessive acronyms and testosterone- technology companies is changing. Membrane companies, for
filled boardrooms, Aude Giard is a breath of fresh air. Ra- example, now offer software packages alongside the actual
diating technical competence but delivered with a friendly hardware, to help plan and see how the modules operate in real-
and warm persona, Giard is exactly what the industry needs. time conditions. Manufacturers have evolved beyond the point
She is the chief digital officer (CDO) of Veolia Water Technologies of simply selling the equipment — they need to provide more.
(VWT), a role which is new but, along with chief information “This is a trend we are seeing but it’s also what we see coming
officer (CIO), becoming common within utilities. from our customers,” she said. “They are less and less interested
in the asset and more interested in the outcome of the asset…
CONNECTING TECHNOLOGIES servicetization is a trend that utilities are following.”
Giard’s role was only introduced 1.5 years ago by Veolia, in
recognition of the need for someone to focus on the digitalization DIGITAL WATER PLANT
of the water market. Earlier this year, VWT launched its AQUAVISTA™ digital
Interestingly, a lot the smart water/digital discussions have services software. The cloud-based platform allows municipalities
been focused on the utility water network side — improving
how water reaches customers after treatment. However, with
VWT as a manufacturer focused more on the treatment side of
the business, Giard has been tasked with looking into how
technologies can all be connected.
She originally started with VWT 10 years ago, after spending
time as a consultant on the energy markets.
“I worked really early on this digital transformation, starting
with the digitalization of IT assets and then moving into im-
proving the services we provide to our customers,” she said.
“The role is quite challenging in the sense that we are creating
something new that relies on the core business of the company.
It covers both the technical aspects and more business-oriented
aspects. Our ambition is to connect worldwide all treatment
technologies in order to help our customers better operate them.
This ranges from chemical dosing to energy consumption and AQUAVISTA™ digital services software is a cloud-based platform that
environmental compliance.” allows municipalities and industries to efficiently manage their water
Visit any major water exhibition and it’s clear the offering from treatment systems.

26 August | 2018 www.waterworld.com

1808WW_26 26 7/26/18 4:48 PM

 Global Perspectives

and industrials to “manage their water treatment systems in a
much smarter and more efficient way over a period of time,
letting them focus on their core business.”
One utility has been developing what has been called a
“digital water plant.” Danish environment, energy and climate
company BlueKolding A/S covers the municipality of Kolding.
Working with Veolia subsidiary Krüger A/S for over 10 years,
the utility is seeing increased security benefit from the software
being cloud-based.
In 2012 and 2013 three satellite wastewater treatment plants
(WWTPs) were furnished with AQUAVISTA Plant. The purpose
was to ensure a stable operation and maximize the operational
savings by providing the staff with the relevant software for
optimizing the plants.
In 2017, BlueKolding extended its software solution on the
new cloud-platform AQUAVISTA Plant by the integrated control
of Agtrup WWTP, together with the sewer network for the City
of Kolding as well as the three satellite WWTPs.
Over the years BlueKolding has experienced compliant oper-
ation under all conditions by active online control with far less
manpower than is required for visits to the satellite plants.
“It has helped us to lower the costs of our operations and
helped us to have a better carbon footprint as well,” said Per
Holm, CEO of BlueKolding. “And now it’s
cloud-based and that means that our data
security is on a very high level and that’s
very important to us.”
not. It raises the question of whether many of these phrases are
just buzzwords or indeed game-changing?
“They are here to stay for a while,” said Giard. “What I see,
from what the customers are telling us and within the company,
is that these topics are being taken seriously. They are not buzz-
words anymore. They are being taken at a strategic level.”
Digitalization presents an amazing opportunity as a way to
service clients, she noted, but there’s definitely an educational
path to customers. “These concepts need to be explained and
time taken with customers and within our company.”
Giard concluded: “Utilities are all getting organized in order
to reinvent their business models and the way they create value,
not just in a silo mode anymore but as an ecosystem of partners,
cogenerating value to customers.”
It’s a matter of adaptation, she added. “You either adapt or
you die, right? It’s very Darwinian.” WW
About the Author: Tom Freyberg is an experienced environmental journalist, having worked
across a variety of business-to-business titles. From 2010 to 2018, Freyberg served as chief
editor of PennWell’s global water group, developing international partnerships and overseeing
digital developments for Water & Wastewater International magazine. He is an English
graduate from Exeter University, and completed his PMA journalism training in London.
Circle No. 245 on Reader Service Card

BUZZWORDS OR REALITY
The water industry has been hearing for
a while that Big Data, the Internet of Things
(IoT) and Water 4.0 are going to radicalize
the business. Yet day-to-day operations
continue regardless; with some operators !
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1808WW_27 27 7/26/18 4:48 PM

 Global Perspectives: International News
ITRON INSTALLATION IN BARBADOS TO IMPROVE WATER
INFRASTRUCTURE
Itron Inc. is working with the Barba-
dos Water Authority (BWA) to help
the utility minimize water loss
throughout the island. Itron, through
its regional distributor Innotech Util-
ities, will replace the utility’s existing
mechanical water meters with Itron’s solid-state Intelis water
meters to better monitor water usage.
Providing access to potable water is challenging for BWA
because of drought and non-revenue water. To address water
loss, the utility chose to collaborate with Itron to improve
the monitoring of its water supply network and decrease
non-revenue water. By replacing its old meters with Itron’s
ultrasonic water meters, BWA will be able to improve oper-
ations, detect leaks, monitor system performance and improve
water efficiency. With no moving parts, these water meters
are designed to be long-lasting and protect against unplanned
maintenance costs while providing accurate water analytics.
The meters are equipped with advanced monitoring intelli-
gence, which will alert the utility to potential problems such
as tampering and abnormal or drops in water pressure. WW
POPULAR UK RESTAURANT UPGRADES
ONSITE WASTEWATER TREATMENT
A new WPL HiPAF biozone and conical
final settlement tank were installed at the
Toby Carvery in Stonebridge.
The popular Toby Carvery in Stone-
bridge, Coventry, is located next to a busy
motorway junction near Birmingham Airport, making it im-
possible to connect the site to mains sewerage. As a result, its
existing WPL HiPAF® unit needed to be replaced by a much
larger system.
To keep costs down, the existing WPL HiPAF packaged
treatment unit was repurposed to create an underground
primary settlement tank. Two additional units were then con-
nected in series to provide a new WPL HiPAF (high performance
aerated filter), biozone and conical final settlement tank.
The installation was necessary to ensure the site meets daily
demand of 34.3m3 and peak flow of 1.19 L/sec. The environ-
mental consent for discharge to the nearby river is 20 mg/L
biological oxygen demand, 30 mg/L suspended solids and
20 mg/L ammonia.
Installation took two weeks and the restaurant stayed in
operation throughout. WW
VEOLIA TO CONSTRUCT WATER, WASTEWATER TREATMENT
SYSTEMS IN EGYPT
Veolia, through its subsidiary Veolia Water Technologies, has
28 August | 2018
1808WW_28 28
been awarded a contract by Egyptian Electricity Holding Com-
pany to construct and set up water and wastewater treatment
plants for Assiut Supercritical Power Plant and Cairo West
Power Plant.
Supporting Egypt Vision 2030 to drive sustainable urban
development and economic growth, the State-owned Egyp-
tian Electricity Holding Company chose Veolia Water Tech-
nologies due to its extensive experience in the power gen-
eration market both in Egypt and across the wider Middle
East region, and for its technical expertise in the process and
design of wastewater treatment systems for supercritical
power plants. WW
LANXESS INKS DISTRIBUTION AGREEMENT WITH FRENCH
MEMBRANE MANUFACTURER
Under a new agreement with
the Liquid Purification Tech-
nologies (LPT) business unit
of the specialty chemicals
group LANXESS, French com-
pany Polymem SA, Toulouse,
makers of high-quality ultrafiltration membranes and systems
for drinking water and wastewater applications, will be the
LANXESS distribution partner in France for the Lewabrane
reverse osmosis membrane elements.
In July, LANXESS began worldwide distribution of the Gig-
amem ultrafiltration modules range from Polymem featuring
Neophil hollow fiber membranes. This adds ultrafiltration (UF)
to the existing LANXESS range of water-treatment
technologies.
UF is an alternative to conventional filtration in water
purification, with a significant improvement in the effective-
ness of the treatment, independent of the quality of the
treated raw water and without the addition of chemicals.
UF often replaces other conventional treatment techniques
and microfiltration, as it can eliminate not only small particles
but also pathogenic germs such as microorganisms, viruses,
pyrogens, and some dissolved organic species. It enables the
treatment of water with up to 300 mg/L suspended matter
(TSS) in pressure-filtration operation and up to 15 g/L in suction
operation (membrane bioreactors). WW
SINGAPORE’S THIRD DESALINATION PLANT BEGINS
OPERATIONS
The Tuas Desalination Plant (TDP) was recently launched in
Singapore as the third facility that aims to answer the country’s
water demand challenges. Operated by the Public Utilities
Board (PUB), the plant will increase the country’s current
desalination capacity from 100 mgd to 130 mgd, an announce-
ment revealed. WW
www.waterworld.com
7/26/18 4:48 PM
 waterconnections
Presented by Kamstrup

The town of Dexter, N.M., installed a Kamstrup AMR meter

reading solution and increased its efficiency.

Solving Non-Revenue
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Town improves measurement accuracy
with ultrasonic water meters

W
ith 650 metering points, the town of Dexter,
N.M., was billing customers based on consump-
tion data from mechanical meters that were 20
to 30 years old. Their moving parts wore over time and the
meters became less accurate. This led to meters not registering
the complete water use, which hit Dexter in the pocket book.
In addition to the inaccuracies that were contributing to non-rev-
enue water, the meters were manually read, which took three
workers two days to read four meter books. The city was looking
for a meter reading system to fight water loss and save time.
With a Kamstrup AMR meter reading solution, the town
increased its efficiency. The meter locations are plotted on Google
Maps and the meters are read via drive-by. Since the new meters
measure significantly lower flows than mechanical water meters,
the utility is able to bill for every drop of water.
Once the new meters were installed, 40 to 50 percent of the
meters had leak alarms. Now, utility personnel can notify cus-
tomers of leaks and incidents, which helps the community save
water and helps customers save money.
Smart metering sheds light on the distribution network and
enables utilities to fight water loss and beat the leak — for the
environment, the consumers and the bottom line. WW
Kamstrup serves clients around the world with innovative metering solutions for
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Circle No. 246 on Reader Service Card

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1808WW_29 29 7/26/18 4:47 PM

 waterconnections
Presented by Master Meter
The Water-Coffee Nexus
If the “Value of Water” concept is falling on complacent ears, reminding people
of their love of coffee might more effectively grab their attention, illustrating the
importance of sustainable water and reliable infrastructure.
BY IAN MACLEOD
W
ait. Did I read that correctly? Yes. Lately, much
has been written about the nexus between water
and energy. Its core message is that when we
conserve water, our collective carbon footprint is reduced. But
what about the water-coffee nexus? Am I suggesting that we
drink less coffee to conserve more water? Absolutely not. I’m
enjoying an espresso as I write this article.
However, as water industry leaders blog, present, and create
infographics to call attention to our woeful water infrastructure,
I quietly wonder if anyone is really listening. Do people under-
stand the real value of water?
That’s where the water-coffee nexus comes into play. If people
aren’t thinking much about water, watch what happens when
they don’t have access to their morning coffee! According to the
National Coffee Association, more than 50% of Americans drink
brewed coffee daily and, on average, 3.1 cups per day. Another
30 million adults drink espresso-based specialty brews daily. That’s
more than 480 million cups of coffee per day, equating to nearly
32 million gallons of water per day (or 11.5 billion gallons annually)
consumed by Americans in the form of coffee.
Big numbers. And a big upset at offices, police stations,
hospitals and neighborhood cafés if there’s a main break.
If the “Value of Water” concept is falling on complacent ears,
reminding people of their love of coffee might more effectively
grab their attention, illustrating the importance of sustainable
water and reliable infrastructure.
One Montana-based social entrepreneur is embracing the
water-coffee nexus to raise awareness. She started the premium
coffee site InfrastructureBrew.com in 2017 on the premise that
a portion of coffee sales be donated to the Community Engineering
Corps, a cause that focuses on repairing critical infrastructures
located throughout the U.S. through its alliance partners, including
the American Society of Civil Engineers, the American Water
Works Association, and Engineers Without Borders USA. Infra-
structure Brew is a company helping to remind everyone of the
coffee-water-infrastructure nexus with every cup.
Much of our nation’s infrastructure exists aboveground,
making it easier to see it, inspect it, and witness its slow decay.
But when it’s buried deep beneath the ground, it’s out of sight
30 August | 2018
1808WW_30 30
and all-too-often out of mind.
Recent estimates state that $4.8
trillion needs to be invested in water
infrastructure over the next twenty
years to maintain a state of good
repair. Modern water treatment and
distribution infrastructure and op-
erational systems have made the
gift of water so easy that we’ve
forgotten the complex magic behind
those precious drops that readily
flow from our faucets. How then do we keep water and sewer
infrastructure in the conversation?
In America today, a water main breaks every two minutes.
Subsequent repair and maintenance activities present opportu-
nities for water utilities to engage the public about the challenges
related to aging infrastructure.
The recent Infrastructure Week (May 14-21, 2018) featured
educational opportunities and advocacy that brought together
American businesses, workers, elected leaders, and everyday
citizens around one message: “The Future Won’t Wait. Neither
Can We. It’s #TimeToBuild.”
It shined a spotlight on all infrastructure including roads,
bridges, rail, ports, airports, water and sewer systems, the energy
grid, telecommunication, and more (although I can’t say for
sure that coffee-water infrastructure was addressed).
At the 2018 Texas Water conference, the largest regional
water conference in the United States, an entire afternoon was
dedicated to discussing the value of water. There are over 30
leaders from various sectors of the water industry connected to
the Value of Water Campaign’s Imagine a Day Without Water,
a national day of awareness in October focused on communi-
cating the value of water.
As I take my last sip of coffee, I’m grateful our water main
made it through another day and the reservoir was full. WW
About the Author: Ian MacLeod is vice president of marketing for Master Meter Inc.
To learn more, visit mastermeter.com.
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7/26/18 4:48 PM
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 waterconnections
Presented by RELINER/Duran

The Inside Drop

on Flow Control
Inside Drop System offers advantages over
interior tee fittings and outside drops

S
ewer drops in manholes have traditionally been
constructed using a variety of techniques that have
proven troublesome over time. The RELINER®/
Duran Inside Drop System was designed to address previous
issues and control flow using simple, cost-effective, readily
available components. The system consists of a fiberglass Drop
Bowl that is bolted to the manhole wall just beneath the high-lev-
el inflow pipe. Stainless-steel pipe support brackets are used to
attach the drop pipe to the wall.
The Drop Bowl does not touch the incoming pipe, and pro-
trudes minimally into the structure. The resulting drop pipe is
just off the manhole wall and securely fastened. A flexible coupler
is used to connect the drop pipe to the Drop Bowl, and a bend
The RELINER/Duran Inside Drop System was designed
to control flow using simple, cost-effective, readily
available components.
is installed at the pipe base in the manhole invert. An optional
force line hood is available for high-velocity applications.
The system is easy to install and allows the drop to be cleaned
and inspected from above. Accommodates internal drops ranging
from 4” to 24” in diameter. WW
RELINER/Duran Inc. is a Connecticut-based manufacturer dedicated to providing
simple, cost-effective, durable products for use in the wastewater and construction
industries. To learn more, visit www.reliner.com.
Circle No. 248 on Reader Service Card

Wastewater Solutions from RELINER®/Duran Inc.

RELINER® Drop Bowl
Fits any Structure Now available
Does not touch inlet in 316 Stainless
Flexible Pipe Coupler* OPTIONAL
FORCE LINE
RELINER® Stainless HOOD

Steel Pipe Support

DROP BOWL
Bracket @ 4’ Spacing
(Min of 2 - Per Drop)
Down Pipe* High Level

Any Length Drop STAINLESS

PIPE
RELINER® Stainless SUPPORTS

Steel Pipe Support AIS Compliant

Bend at Outlet* Low Level

Orient as desired
*Supplied by others
Stainless Pipe Supports
Adjustable, non-corrosive
11 gauge 304 or 316 SS
Supports the pipe fully
Manhole Inside Drop 1.5” - 30” dia. in stock Wet Well Inside Drop
Eliminate outside drops Safe-no protruding hardware Reduce maintenance
Reduce maintenance Easy to install, durable Prevent cavitation
Simplify cleaning Extend pump life
Stop Corrosion www.reliner.com Reduce odor complaints
Install Quickly 800-508-6001 Inspect & clean from above
Made in the USA

Circle No. 19 on Reader Service Card

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1808WW_32 32 7/26/18 4:48 PM

 waterconnections
Presented by Mission Communications

Purpose-built RTUs for

Water, Wastewater complex call-out schedules. Real-time alarms are delivered via
The hardware, software, support, and
phone call, text message, email, fax, pager, and even to your existing
connectivity you need to effectively HMI. Notification parameters can be configured through the web
monitor your system portal. With appropriate credentials, the portal allows access to
data for all your units. And, it is hosted online, so there is no

M
ore than 2,800 utilities rely on Mission remote
terminal units (RTUs) for their water and waste-
water applications. The complete SCADA system
includes the purpose-built hardware, software, support, and
connectivity you need to effectively monitor your system.
Purpose-built RTUs speed and simplify installation. There is no
programming required and RTUs are self-enrolling. The Mission
system utilizes the cellular network for optimal connectivity and
added security. The system is monitored from several perspectives,
so Mission engineers can immediately identify anomalies.
Once operational, the system enables you to create simple or
software to install or licenses to maintain.
Mission provides technical support, comprehensive training
videos, live weekly webinars, and quarterly newsletters to help
you utilize your system to the fullest. By including only the
necessary features in a single package, we are able to keep the
cost low, minimize security vulnerabilities, simplify installation,
and maximize reliability. WW
Mission Communications is a pioneer in managed SCADA for water and wastewater.
To learn more, visit 123mc.com.
Circle No. 249 on Reader Service Card

Mission is Simply More Intelligent

Advanced Monitoring • Low Cost • Managed SCADA

Proactive Notifications Secure Data Purpose-Built Hardware Convenient Support Mission-Managed

• Alarms dispatched to all your
devices—phone, tablet,
computer, fax, pager
• Customize notifications to be
simple or sophisticated
• Convenient alerts
• Defense-in-depth security policies • Standardized RTUs are economical
• Multiple security measures
layered to protect your system
• Securely access your data in the
office or field
• State-of-the-art web portal
features live data, multiple
windows, and more
• All resources for no charge • Comprehensive reports that
to buy, install, and operate display your data at a glance
• U.S.-based technical
• Advanced remote-control business support 24-7-365 • No software or cellular carrier
logic relationships to maintain
• Live weekly webinars,
• New MyDro RTU—smart and newsletters, instructional videos • Everything necessary is
expanded I/O, LCD screen, included—no hidden fees
• Audit trail for accountability
enhanced electronics
MyDr

(877) 993-1911 | 123mc.com | sales@123mc.com

Circle No. 20 on Reader Service Card

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1808WW_33 33 7/26/18 4:48 PM

 waterconnections
Presented by Mueller Water Products

Increase Distribution System

Efficiencies with Advanced
Technologies
M
ueller Water Products provides
utilities with a wide variety of
advanced flow control and
monitoring technologies as their water infra-
structure systems become “ smarter.” These
technologies — which include automatic meter
infrastructure (AMI), remote shutoff meters,
leak detection, pressure monitoring, and au-
tomated flushing — transmit data via private
networks, cellular or LoRaWAN, and can be
integrated with existing SCADA systems.

HELPING UTILITIES BECOME SMARTER

The Mi.Net system links service connections,
distribution sensors and control devices in a
technology ecosystem for real-time access and
control. Designed to utilize the LoRaWAN open architecture
standards that enable utilities to implement low-cost, mobile,
secure bidirectional communication for the Internet of Things
(IoT), the Mi.Net platform gathers hourly usage data from every
meter in the network. Data from equipment installed throughout
the distribution system communicates across the Mi.Net network
to alert utilities of leaks, bursts or other emergent conditions.
REMOTE METER CONNECT/DISCONNECT TECHNOLOGY
The 420 RDM contains a remote disconnect valve, which is
integral to the 5/8-inch residential meter. Utilities use this feature
to control water services to individual customers from the office.
An integral valve allows the utility to upgrade to remote disconnect
by installing the meter into the existing standard 7.5-inch service.
The RDM works seamlessly with the Mi.Net network and receives
prompts from the Mi.Net user interface when action is needed.
AUTOMATING LEAK DETECTION FOR SMART UTILITIES
EchoShore-DX leak detection technology provides daily mon-
itoring of a water distribution system. It looks for existing or
emerging leaks using acoustical sensor nodes fitted within a
standard fire hydrant pumper nozzle cap. The nodes can detect
the presence of small leaks in their zones of deployment. They
can also communicate with each other and the central collection
hub. Each node establishes an accurate acoustical baseline for
its respective monitoring zone, ensuring detection of leaks that
may develop in the future. Data is transmitted via radio frequency
or cellular networks, allowing for near real-time data analysis.
AUTOMATED FLUSHING SYSTEMS
For smart cities, automatic flushing systems enable utilities
to program their water distribution flushing schedules, lowering
labor and operational costs as well as improving consistency of
water quality. Hydro-Guard® products flush distribution systems
when water demands are low, or when residual levels are below
pre-determined levels. Several water quality conditions can be
monitored, including chlorine, pH, temperature, turbidity and
flow rate. In addition, the Hydro-Guard pressure monitoring
system can be installed at any point in the water distribution
system and alerts the utility when high- or low-pressure thresh-
olds are exceeded. WW
For more than 150 years, the companies that make up Mueller Water Products have
provided products and services recognized for quality, dependability and innovation.
For more information, visit muellerwaterproducts.com.
Circle No. 250 on Reader Service Card

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 Your Water
Infrastructure
Is Speaking. Are You
Listening?

®
Mueller Water Products’ Mi.Net AMI system
enables you to capture, interpret, and view critical
data aspects of your water infrastructure.
By adopting Internet of Things (IoT) standards through our LoRa® Alliance
partnership, utilities can transform their water infrastructure into an open
communications network, enabling them to improve the service they offer their
customers and enable the connectivity of all city services. From managing
water connections with proven Remote Disconnect Meters to permanent
leak detection technology, Mueller Water Products provides a comprehensive
solution to manage your entire smart water program.

TO LEARN MORE, CONTACT US AT 1-800-323-8584

OR VISIT MUELLERSYSTEMS.COM

Circle No. 21 on Reader Service Card

1808WW_35 35 7/26/18 4:48 PM

 waterconnections
Presented by Milton Roy
Optimize Mixing
Applications
Milton Roy extends mixing portfolio to the Americas
T
he comprehensive portfolio of mixers from Milton Roy
can address mixing applications for any industry. Mul-
tiple product options (top entry, side entry), different
blade configurations and numerous motor/gear box options
simplify the process of finding the right mixer for the job.
The efficiency of Milton Roy’s mixers is enhanced by extensive
computational fluid dynamics tests, simulations and modeling
techniques. These services simulate the volume, gravity and
viscosity of liquids compared to the specific environment (the
size of the mixing tank) to determine optimal configurations.
Milton Roy mixers minimize energy costs by utilizing efficient
impeller designs that require less power, delivering a 20 percent
savings over competitive mixers. The mixer designs simplify
Top-Entry Mixers IBC Mixers with Folding Impeller
Milton Roy Top and Side-Entry Mixers
Compact. Powerful. Consistent Results.
Contact your local Milton Roy Mixing distributor to experience process efficiency!
www.miltonroy.com www.miltonroymixing.com
Circle No. 22 on Reader Service Card
36 August | 2018
1808WW_36 36
Milton Roy’s comprehensive portfolio of
mixers can address mixing applications for
any industry.
maintenance requirements by minimizing vibration. Each mixer
can withstand greater radial loads, and they don’t wear out as
quickly as mixers with conical roller bearings or deep groove
ball bearings. As a result, Milton Roy mixers require less main-
tenance and fewer realignments than competitive mixers.
Milton Roy’s global experience offers numerous channel
advantages. Manufacturing on five continents shortens delivery
times. “In-stock” mixers are available immediately, while cus-
tomized mixers for specific applications ship with the shortest
lead times in the industry. WW
To learn more about Milton Roy’s agitation expertise, visit www.miltonroymixing.com.
Circle No. 251 on Reader Service Card
Side-Entry Mixers
• Top and side-entry mixers for any application
• Easy to install and maintain, saving valuable
time and resources
• Designed for energy savings
• Ultimate performance in a minimal footprint
• Quick to ship
www.waterworld.com
7/27/18 9:15 AM
 waterconnections
Presented by Thordon Bearings

Keeping
the Florida
Everglades
Grease-Free
for 24 Years
T
he primary goal of the Everglades ecosystem restoration
project is to improve water quality and to restore the
Everglades to its original flow while still preventing
flooding of populated areas. The comprehensive system captures
and treats this water in surface and underground storage aquifers
where it is stored until needed.
As part of the project, Thordon
SXL grease-free pump bearings were
specified by Florida State Water
Management and the U.S. Army
Corps of Engineers for all its existing
vertical pumps and for any new
pumps ordered for pumping stations
in South Florida.
The original pumps were
equipped with greased bronze
bearings, but the residual grease
and its environmental impact were
inconsistent with the environmental focus of the project. As a
result, all existing vertical pumps would be converted to wa-
ter-lubricated bearings.
The dry start-up capability of Thordon’s SXL material was an
important consideration in this application as some pumps run
infrequently. Another critical factor was the balance between a
low operating coefficient of friction and abrasion resistance
compared to other materials.
Since 1994, Thordon has delivered hundreds of SXL bearings.
Many pumps have had the same bearings since they were first
installed and others, despite remaining in the accepted tolerance
range, were replaced during routine service. WW

Thordon Bearings, a Thomson-Gordon Group company, is a family-owned business

manufacturing high-performance oil- and grease-free bearing systems, seals and other
shaft line products. To learn more, visit thordonbearings.com.
Circle No. 252 on Reader Service Card

Circle No. 23 on Reader Service Card

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 waterconnections
Presented by Fluke

Saving Time with Improved

Calibration Processes
Research lab reduces process control pressure calibration time by 40 percent

K
eeping processes running smoothly in a scientific said the technician. “It’s like
research lab that produces neutrons requires strin- a one-stop shop to accom-
gent calibration of hundreds of process control plish our calibrations, versus
instruments. The lab employs many different types of instru- having to carry multiple
mentation that control vacuum and pressure for processes components like a hand
used in cutting-edge scientific and engineering research proj- pump and a vacuum pump.”
ects. To maintain the highest level of research accuracy and The technician noted
integrity, the devices are pressure calibrated as needed (some- that, not only does the au-
times multiple devices per week) to ensure they are operating tomatic pump save time, it
according to specifications. is more ergonomic because
he no longer has to pump
up the pressure by hand.
This can significantly re-
duce wear and tear on
technicians over several
calibrations. “When we The Fluke 729 Automatic Pressure
check our pressure trans- Calibrator has an automatic pump
ducers we have to pump it built into the device.
up as high as 300 psi. With
the 729, I just enter the pressure required and it automat-
ically pumps up to that level. It reduces hand pump instru-
ment error and reduces calibration time by about 40 per-
cent,” the technician added.
The Fluke 729 Automatic Pressure Calibrator can take voltage readings Additional capabilities such as the ability to measure, source,
on pressure transmitter signal conditioners while measuring pressure, and simulate 4-20 mA signals also increases efficiency. “The
which eliminates having to carry another meter. 729 allows us to take voltage readings on our pressure trans-
mitter signal conditioners at the same time we measure
“Our neutron beam facility, which consists of the linear pressure, which saves having to carry another meter,” the
accelerator, cryogenic plant, and target facility, is operated technician explained.
by various software and process controls,” said a process Each incremental unit of time savings adds up with hundreds
control technician for the facility. “We calibrate a number of of control devices that need calibrating to support dozens of
pressure transducers, strain gauges, pressure switches, and research projects running at a time in the facility. “We don’t
signal conditioning boards as part of new installations, pre- have a calibration production quota, we just calibrate the in-
ventive maintenance, and troubleshooting. Accuracy is vital struments as needed; but the Fluke 729 definitely allows us
for successful operation.” to do more in a day than we would normally be able to do,”
For many years, the lab had calibrated those devices using the technician concluded. WW
the Fluke 744 Documenting Process Calibrator. However, in
2017, that same process control technician attended a trade Fluke Corporation is a leader in the manufacture, distribution and service of electronic
show where he saw a demonstration of a new Fluke 729 test tools, biomedical equipment and networking solutions. To learn more, visit
Automatic Pressure Calibrator. “I was very interested to see www.fluke.com.
that the 729 had an automatic pump built into the device,” Circle No. 253 on Reader Service Card

38 August | 2018 www.waterworld.com

1808WW_38 38 7/26/18 4:48 PM

 Simplify
pressure
calibration
for faster, more
accurate results
Let the new Fluke 729 Automatic Pressure Calibrator
change the way you calibrate.
• Fast, easy setup with automatic pressure regulation
• Automatic, no-hassle calibration and documentation
• Built-in HART communication
• No hand pumps or manual adjustments required

Download your free pressure

calibration application note at
fluke.com/729calibrator

Circle No. 24 on Reader Service Card ©2017 Fluke Corporation.

6008825b-en

1808WW_39 39 7/26/18 4:48 PM

 waterconnections
Presented by Neptune Technology Group

Lift Your Utility’s IT Burden

and Put Data into Action
Neptune’s cloud-based data management platform is
designed exclusively for the business of water

Y
ou’ve got volumes of water metering data coming
into your utility. Make sense of it all — and act on
it — with Neptune® 360™, a data management
platform delivered as a service. Visualize information for more
proactive decisions and responses. Make life easier and sustain
customer confidence.
Access your data anytime, anywhere through an Internet
web browser. Neptune 360 provides the power of data pre- The Neptune 360’s dashboard identifies issues like reverse flow condi-
sentment through easy-to-read graphical representation, GIS tions or continuous flows. Operators can then identify exceptions such
mapping, and alert notifications — all to enable proactive re- as invalid or missed readings.
sponse capabilities to help resolve issues faster.
Check your system’s stats at a glance with Neptune 360’s equipped with disaster recovery and redundancy measures, this
dashboard for issues like reverse flow conditions or continuous data management platform as a service is easy and user-friendly.
flows. Identify exceptions such as invalid or missed readings. Free your utility to focus on the business of water. Win your day
View the top ten accounts with the highest consumption among with Neptune 360. WW
your customers.
Proactively resolve customer issues before they become major Neptune Technology Group provides innovative solutions to meet utilities’ needs today
concerns and increase customer confidence in your utility. Pin- and tomorrow. To learn more, visit neptunetg.com.
point possible leaks where there are unexplained, continuous Circle No. 254 on Reader Service Card
flows. Answer high water bill questions with detailed consump-
tion activity history at your fingertips. Overview
Go beyond water metering to empower multiple departments, • Neptune-managed system
seamlessly integrating cross-functional needs. Give critical per- • Cloud-based solution, world-class data center
sonnel access to actionable data to optimize efficiency and • Software designed exclusively for water
• Utility retains data ownership
respond quickly, avoiding costly hidden infrastructure problems.
• Easy migration from mobile to fixed network with module “on” capability
Address initiatives such as Non-Revenue Water and keep ahead
• Highest level security
of other issues that could impact your utility’s revenue.
• Disaster recovery/redundancy

TAILOR SOFTWARE FOR THE NEEDS OF YOUR WATER UTILITY OUTCOMES

Tailor the Neptune 360 platform for your utility and keep
tailoring as you grow. Move from your needs today to your
needs tomorrow without separate independent software appli-
cations. Neptune 360 makes transitioning from a mobile metering
system to a fixed network system an easy migration.
You no longer have to rely so heavily on internal IT resources
to maintain software and a server. With Neptune 360, you’ll
receive system updates automatically. Your utility can now plan
for the future without being encumbered with IT concerns.
Protected with the highest-level encrypted security, and
• Access to data analytics to help your utility achieve your goals and
objectives
• Minimal clicks to acquire critical information
• No installation necessary
• Increase utility and resource efficiencies without being encumbered with
IT concerns
• Respond to your customers quickly with a solution focused on customer
service and experience
• Proactively identify and resolve issues quickly using overall system
monitoring capability
• Integrate and easily share data seamlessly across utility departments

40 August | 2018 www.waterworld.com

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 Products & Services: Tanks & Structures

Polyethylene tanks and containers Epoxy-coated steel tanks

Assmann Corporation has a full line of corrosion and chemical-resistant From galvanized to stain-
tanks and containers in capacities up to 12,000 gallons. Constructed from less, Balmoral’s steel tank
virgin high-density crosslink or FDA-compliant linear polyethylene, the product range is designed
tanks and contain- to service a wide range
ers are used to store of applications. Balmoral
and transport corro- delivers tailored solutions
sive and hazardous in the bolted steel tank
materials. They pro- market that are suitable
vide low tempera- for all types of liquid stor-
ture impact resistance, are UV-stabilized and come in a wide range of age, including potable water. Effusion, the company’s in-house steel panel
capacities and colors. Custom rotational molding, accessory fittings and epoxy coating, is a fusion-bonded epoxy treatment that provides a highly
custom colors are available. NSF certified for NSF/ANSI Standard 61: resistant coating to the tank panels. The epoxy is electrostatically applied
Drinking Water System Components – Health Effects. The certification is and thermally bonded in a two-coat process. This ensures all effusion pan-
for multiple potable water contact materials up to 140°F. els have the most durable and resistant coating possible and all products
Assmann are tested for imperfections and thickness prior to dispatch.
www.assmann-usa.com Balmoral Tanks
Circle No. 206 on Reader Service Card www.balmoral-group.co
Circle No. 209 on Reader Service Card
Aluminum safety railing
Kee Safety’s KEE LITE safety railing is made from a high-grade alumi- Geodesic dome covers
num silicon magnesium alloy for a light- Aluminum Dome Covers by Tank Connection employ precision quality,
weight, corrosion-resistant railing that premier design, innovation in application, and unmatched field installation
is particularly suited to harsh corrosive services. Constructed entirely of aluminum utilizing a proprietary com-
environments. Although one-third the ponent fabrication, domes are corrosion resistant, maintenance free and
weight of steel, aluminum offers 90% of designed for extended
comparable tensile strength. The use of service life. Offered in
a component-based system dramatically sizes ranging from 12’
reduces on-site installation time, allows total adjustment to ensure accu- up to 1,000’ (3.5 m up
rate alignment and provides the versatility to construct safety railings to to 304.8 m). Features
suit a wide range of conditions and intricate layouts. include: all aluminum
Kee Safety construction; corrosion resistance; no maintenance; watertight construc-
www.keesafety.com tion; reduced vapor losses on internal and external floaters; quick field
Circle No. 207 on Reader Service Card installation; extended service life; and standard 2-year warranty.
Tank Connection
Water storage tanks www.tankconnection.com
Fisher Tank is equipped and experienced in the Circle No. 210 on Reader Service Card
design, fabrication and construction of a variety of
carbon and stainless-steel tanks and vessels across a Prestressed concrete tanks
variety of industries. Steel water storage tanks meet DN Tanks water tanks are AWWA Standard D110 prestressed concrete
the requirements of AWWA D-100m and AWWA tanks constructed utilizing a cylindrical concrete wall placed in permanent
D-100 Section 14. Fisher also offers complete turn- compression — the strongest use of concrete. Our knowledgeable experts
key solutions and fabrication-only services. The will help you design a tank that meets all of your needs as well as the
company provides welded steel standpipes and standards of your region. AWWA D110 Type III tanks are constructed
reservoirs for municipalities of all sizes, from water utilizing precast concrete walls with an embedded steel diaphragm. The
storage tanks for very large water systems and com- tank wall is placed in permanent
panies to single ground storage tanks designed for compression, accomplished by
individual towns or small municipal systems. horizontal prestressing.
Fisher Tank DN Tanks
www.fishertank.com www.dntanks.com
Circle No. 208 on Reader Service Card Circle No. 211 on Reader Service Card

www.waterworld.com August | 2018 41

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 Products & Services: Aeration & Mixing Equipment

Aerobic digester Intelligent airflow

The Vorelodos aerobic digester Aerzen’s AERsmart takes over the complete control and rules management
from Sanitaire combines equip- of a group of compressors, thereby leveraging the enormous potential to
ment, controls, and service, to save energy that Performance3 can yield by
offer a solution that ensures operating various types of machines in com-
wastewater treatment plants meet regulations while reducing operational bination. The new intelligent machine control
costs. Features include: up to 90% reduction in nitrogen and phosphorus distributes air flows optimally between the
returned to the main treatment process; wastewater treatment plant pro- various technologies and their individual effi-
cess stabilization through reduction of nutrient spikes to the main plant; ciency levels, resulting in standalone efficien-
reuse of biosolids for agricultural purposes; energy consumption in the cy levels close to the theoretical maximum,
aerobic digester reduced up to 90%; lower chemical use due to alkalinity with additional savings of up to 15%. Auto-
recovery and reduction in phosphorus return to main plant; and automat- pilot function available for up to 12 machines.
ed decanting to free up operations staff. Even third-party machines and installations using a single machine tech-
Sanitaire, a Xylem brand nology can be adjusted via AERsmart.
www.xylem.com Aerzen
Circle No. 212 on Reader Service Card www.aerzen.com
Circle No. 215 on Reader Service Card
Aerator technology
SmartAerator™ Tornado® from Low profile cascade aerator
Fluence Corporation provides up JMS Eco-AIR is a low-profile cascade aerator that features leaping weir
to 50% annual energy savings for assembly, allowing for optimal velocity and pressure changes. Patented air
wastewater treatment facilities. infusion plates maximize the air-to-water mixture, increasing effluent DO
The system automatically regu- levels. Capable of up to 6 mg/L
lates aeration levels and remotely increase in DO concentration
monitors the wastewater processing performance of the Tornado aerator. for the full range of daily flow,
This proprietary technology is a system of controls, sensors and variable Eco-AIR is ideal for new or
frequency drives designed to significantly reduce the amount of energy existing facilities. Low-profile
required to aerate wastewater. Comes equipped with a dashboard for track- design can be configured for
ing and reporting aerator performance, monitoring the aeration process and use in any outfall, only 2.5 feet
transmitting wastewater analytics to supervisory control and data acquisi- of head loss needed. Powered by gravity and its patented unique design,
tion (SCADA) systems and mobile devices. Constant sampling eliminates there is no electrical power requirement for installation.
over-aerating and conserves power, saving significant energy costs. JMS Equipment
Fluence Corporation www.jmsequipment.com
www.fluencecorp.com Circle No. 216 on Reader Service Card
Circle No. 213 on Reader Service Card
Aeration mixing system
Pure oxygen treatment With diffused aeration systems, prevent-
Linde’s SOLVOX® series of equipment is an efficient means to dissolve ing the wastewater and biomass from
gases in various applications during water treatment processes. In bio- entering into the air distribution system
logical sewage treatment, the microorganisms need oxygen for respi- is critical for ensuring continual operation
ration. The SOLVOX process selectively introduces pure oxygen into of the mixing system and the elimination
wastewaters and thereby considerably enhances the cleaning efficiency of solids build-up and clogging inside the
of sewage treatment plants. Specifically developed to help wastewater pipeline. The Tideflex® Check Valve Air Diffuser is a proprietary compression-
treatment plants cope with peak loads and downtime during aeration molded Tideflex duckbill check valve unit. The two most important perfor-
equipment maintenance. Its free-floating design allows for a simple mance features of the Tideflex System are backflow prevention at the dif-
and straightforward instal- fuser and air discharge location within a few inches from the floor. These
lation, even in challeng- features allow the system to be operated in an ON/OFF blower mode for
ing-shaped basins. nutrient removal and also provide significant energy savings.
Linde Red Valve
www.lindeus.com www.redvalve.com
Circle No. 214 on Reader Service Card Circle No. 217 on Reader Service Card

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 New Products

All-in-one fusion machine Emergency chlorine shutoff

McElroy’s new Polygon is a versatile tool
uniquely built for the needs of the mechan-
The Gemini® Emergency Shutoff System adds a new level of safety to your gas chlorine feed sys-
tem. Designed specifically for dual 150 lb chlorine cylinder applications, the Gemini System, with
its two Terminator® actuators, stops a chlorine leak within seconds of
detection by automatically closing the cylinder valves. The actuators
are simply placed on top of the valves and protection begins. All fire
codes recognize this system as an acceptable alternative to a scrubber.
Halogen Valve
www.halogenvalve.com
Circle No. 220 on Reader Service Card

ical, plumbing and HVAC piping industry. The
Polygon is the industry’s first manual machine
for miter, butt and socket fusion to offer
DataLogger® capability, which allows con-
tractors to meet the growing requirement for
better traceability and assurance that joints are
fused according to standard. The Polygon can
produce miter and butt fusion joints for 63 mm
to 160 mm polypropylene pipe from 0- to
45-degree angles and offers additional socket
fusion capability for 63 mm to 125 mm poly-
propylene pipe and fittings.
McElroy
www.mcelroy.com
Circle No. 218 on Reader Service Card
NOFIRNO rubber gaskets
Traditionally, gaskets must be fastened tightly to achieve the proper, required seal. However, tightly
fastening a gasket accelerates wear and tear, which compromises the seal’s original function. In
case of fire, the release of gas or the development of smoke, the consequences can be catastrophic.
To prevent this, Beele Engineering has developed a new type of gasket based on the high-quality
NOFIRNO rubber grade. These gaskets can be used in environments with temperatures ranging
from -50°C to +180°C. With modest press-on forces of
approximately 68 Nm, an optimal, lasting seal is created.
Once tightened, the gaskets provide a durable seal.
Beele Engineering
www.beele.com
Circle No. 221 on Reader Service Card

Water meter
Itron recently introduced the Itron Intelis water
meter, its first ultrasonic water metering solu-
tion for North Ameri-
ca. The new water
meter allows utilities
to take advantage of
the power of data
by providing
the informa-
tion neces-
sary to bet-
ter manage the delivery and use of water. The
smart-ready solution will broaden Itron’s reach
and bring more options and outcomes to cus-
tomers in North America. The Itron Intelis water
meter marks a flagship introduction for Itron as
it completes the company’s full suite of end-
to-end smart water management solutions for
North America. The Intelis water meter will be
available in Q4 2018.
Itron
www.itron.com
Circle No. 219 on Reader Service Card

Circle No. 25 on Reader Service Card

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1808WW_43 43 7/26/18 4:49 PM

 New Products

Levelogger app for data collection and sharing Location software

Solinst Levelogger water level dataloggers can be downloaded and pro- Honeywell Vector Space Sense is a software
grammed in the field using the Solinst Levelogger App and Interface. To com- solution that shows
municate with your Levelogger, the Levelogger App Interface is the hardware where, when and
connection that provides a wireless Bluetooth® link to your smart device. Con- how buildings are
nect using a Direct Read Cable or Adaptor. Data can be e-mailed to your col- used at any given
leagues directly from the App. point in time. Recent
Solinst Canada Ltd. studies show that
www.solinst.com offices around the
Circle No. 222 on Reader Service Card world are underuti-
lized as business
Smarter fire hydrant needs change and
Mueller Water Products introduces a new, smarter hydrant that not only provides life-saving fire mobile technology
protection but monitors pressure and detects leaks in the water distribution advances. Before today, organizations lacked
system 24/7. The Jones® J-4038 and J-3038 wet barrel fire hydrants can be the holistic insight and data needed to address
equipped with a Hydro-Guard® pressure monitoring sensor installed in the these issues. With Space Sense, organizations
dome top and an Echologics® distribution leak detection (DX) node as the can now gather and analyze near real-time data
nozzle cap. The Hydro-Guard sensor monitors system pressure and can alert from multiple sources (smart lights, mobile apps)
personnel via cellular communications if a spike occurs within minutes. Data is to help personnel better utilize, optimize and
logged for analysis and can be stored up to two years on a secure web server. prioritize building spaces. This insight can show
Mueller Water Products Inc. organizations areas where they can drive down
www.muellerwaterproducts.com energy consumption and cost.
Circle No. 223 on Reader Service Card Honeywell
http://buildingsolutions.honeywell.com
Circle No. 224 on Reader Service Card

Leak detection
Aclara’s ZoneScan II Next Generation is the
company’s latest distribution leak detection
technology. Using the existing Aclara advanced
metering infrastructure (AMI) network, Zone-
Scan II elimi-
nates the time
and additional
expenses asso-
ciated with the
need to build
a parallel net-
work. It is an easy-to-install, maintenance-free,
turnkey technology that mounts easily in any
standard valve stack. This installation position,
which is unique to ZoneScan, offers the best
direct access to pipes for retrieving the high-
est quality acoustic readings. Features remote,
network-wide correlation of the acoustic sen-
sor data via web-based software at the utility
to eliminate hand-held correlation and visually
identify high-probability leak locations.
Aclara, a Hubbell Power Systems brand
www.aclara.com
Circle No. 225 on Reader Service Card

Circle No. 26 on Reader Service Card

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1808WW_44 44 7/26/18 4:49 PM

 New Products

Rugged mobility platform

Xplore Technologies Corp. introduces a rugged mobility platform that gives customers a choice of three
different 10.1” Windows® 10-based mobile computer form factors that are all compatible with a single,
shared accessory set. The new Xplore L10 lineup features the XSLATE L10 slate tablet PC, the XPAD
L10 tablet PC with a hard handle and built-in barcode scanner option, and the XBOOK L10 2-in-1 lap-
top/tablet complete with a companion keyboard and KickStrap.
Each Xplore L10 model can address a wide set of application
workflows in the field, a vehicle, or in the office.
Xplore Technologies Corp.
www.xploretech.com
Circle No. 226 on Reader Service Card

Corrosion protection for concrete

Xypex Chemical Corp’s Bio-San C500 is an admixture that protects concrete against multiple forms of
corrosion attack by combining a potent antimicrobial with Xypex Crystalline Technology waterproof-
ing. Xypex Bio-San C500 is a unique, new way to protect concrete wastewater systems from micro-
bial induced corrosion (MIC) and against infiltration/exfiltration of
liquids even under extreme hydrostatic pressure. It is a convenient
and effective solution for concrete precasters and ready-mix plants
to meet the growing need for corrosion-resistant concrete pipe,
manholes, and cast-in-place wastewater system components.
Xypex Chemical Corporation
www.xypex.com
Circle No. 227 on Reader Service Card
Contain.
Control.
Wastewater washer compactor
Duperon Corporation, a leader in innovative preliminary liquids/solids separation systems, has

Comply.
announced that the discharge extension option for its patented washer compactor is now widely
available. The unique system transports the compacted debris that’s collected by a bar screen in a
wastewater treatment plant up to 40 feet in any direction, even vertically, without the energy usage
and layout challenges of a traditional motorized conveyance system. The technology eliminates main-
tenance requirements and provides an innovative
By forming flexible, durable
method for managing compacted screenings with-
barriers, Plastatech®
out additional equipment. geomembranes are highly
Duperon Corporation effective in ground-sheet
www.duperon.com and leach pad
Circle 228 on Reader Service Card applications or for
freshwater, runoff or spill
Liquid level pump controller containment. They help
The LPC Series Liquid Level Pump Controller from ATC Diversi- you control the site and
fied is a conductive liquid level controller that uses two probes to comply with regulations.*
sense tank level. There are two modes of operation that are user
selectable. In drain mode, the output relay of the controller will
Learn how Plastatech can
pick up and the LED will turn on when the liquid level reaches the help you stay compliant:
high-level probe. In fill mode, the output relay of the controller will
pick up and the LED will turn on when the liquid level falls below 800-892-9358
the low-level probe. When the liquid level reaches the high-level plastatech.com
probe, the relay will drop out and the LED will turn off.
*Reference your local and federal containment
ATC Diversified Electronics, a Marsh Bellofram Company regulations for complete compliance requirements.
Plastatech is a registered trademark of Plastatech
www.marshbellofram.com Engineering, Ltd. | Plastatech is proudly manufactured
in the USA. | CCC_Ad V1 9.30.14
Circle No. 229 on Reader Service Card
Circle No. 27 on Reader Service Card
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1808WW_45 45 7/26/18 4:49 PM

 New Products

Ultrasonic meters for commercial applications Valve actuator

Badger Meter has launched the next generation E-Series® Ultrasonic meters for commercial applica- The Group 57 1/4-turn rotary
tions. The new meters are available in 3-inch and 4-inch sizes. Badger Meter E-Series Ultrasonic meters electric valve actuator from
are designed for high measurement accuracy and long-term reliability. With extended flow ranges, Harold Beck & Sons maintains
the new meters are ideal for measuring potable cold water in commercial and industrial applications all traditional Beck advantag-
that experience wide fluctuations in water demand. Smart alarms provide early detection for flow, es, such as maintenance-free
temperature and pressure disturbances to help utilities proactively manage operation, long-term reliability
their water systems faster and more efficiently. and unmatched control, while
Badger Meter adding features required in
www.badgermeter.com hazardous environments and remote locations.
Circle No. 230 on Reader Service Card It includes built-in battery backup, fast stroke
speed less than 9 seconds and Class I, Division
IoT solution 1, Groups B, C & D hazardous location ratings.
Neptune Technology Group has collaborated with Comcast’s Internet of Things (IoT) service, Harold Beck & Sons Inc.
machineQ™, on an IoT solution designed to accelerate Smart City projects focused on advanced water www.haroldbeck.com
metering and infrastructure (AMI). The solution combines machineQ’s LoRaWAN™ network and con- Circle No. 232 on Reader Service Card
nectivity platform with Neptune® LoRa®-enabled water meters and sensors to offer water utilities and
municipalities a new connectivity option to wirelessly gather data about their critical infrastructure, and Gas-insulated switchgear
in turn, maximize their workforce and boost sustainability efforts. The system wirelessly sends data to Schneider Electric’s CBGS-0 is a gas-insulated
the cloud and can be monitored remotely. switchgear for applications up to 38 kV. Meant
Neptune Technology Group to support heavy industries including water and
www.neptunetg.com wastewater facilities, mining, chemical, petro-
Circle No. 231 on Reader Service Card chemical, utilities, wind farms, data centers and
traction substations. CBGS-0’s unique design
includes a grounded and shield-
ed solid insulated bus system
installed in the rear part of the
switchgear, outside the SF6
compartment. This means no
gas handling is required during
installation, expansions or sec-
tion replacement.
Schneider Electric
www.schneider-electric.com
Circle No. 233 on Reader Service Card

Plug valves
The Cam-Centric®
Plug Valve from
Val-Matic is designed
for systems where slur-
ries, grit or solids are
present. Its eccentric
action allows the plug to rotate and lift out of its
seated position, minimizing rubbing or scraping.
Features such as a heavy-duty, fully rubber-en-
capsulated plug, welded nickel seat, grit-seals
and V-Type packing provide reliable operation.
Val-Matic
www.valmatic.com
Circle No. 234 on Reader Service Card

Circle No. 28 on Reader Service Card

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 WWEMA Corner

Pump Control Valves

for Energy Savings
BY DIANE MEYER

A
n essential element in the design of water and AWWA C508 Check Valve with low headloss can be used to
wastewater pumping systems is the proper selection prevent reverse flow after power failure. Finally, quarter-turn
of the pump control valve, the primary purpose of valves are designed to handle high fluid velocities (up to
which is to prevent reverse flow when the pump is not in 16 ft/sec) so are often sized to be smaller than the pump
operation. A pump control valve must also be able to carefully discharge to provide improved flow characteristics.
and slowly control changes in fluid velocity to prevent water Valve body geometry dictates the general flow area through
hammer or surges, especially in long pipelines. the valve. Some control valves restrict the flow area to below
Another function that is often overlooked is the valve’s 80 percent of the pipe area. Also, the internal contours of
ability to minimize energy consumption. It is estimated that the body and seat should be smooth to avoid creating ex-
water and wastewater plants consume nearly 80 percent of cessive turbulence.
their costs pumping water and overcoming pressure and friction The design of the closure member is also important in re-
losses. With proper valve selection to minimize valve headloss, ducing headloss. The lowest headloss will be achieved if the
significant energy savings can be achieved. closure member rotates out of the flow path. There are many
There are several types of flow coefficients and headloss
pump control valves, including formulas in general use today for
butterfly, ball, and eccentric plug rating various valves on the basis
valves, which are electrically of headloss.
wired to the pump control circuit PLANTS CONSUME The headloss from valves can
to provide synchronized functions be converted into an annual en-
with the pump to systematically NEARLY 80 PERCENT ergy cost related to the electrical
control the changes in pipeline power needed by the pump to
fluid velocity over a long period OF THEIR COSTS overcome the additional head-
of time (i.e., 60 to 300 seconds) loss. By using various factors such
to prevent surges in pipelines, pumping water and overcoming pressure and as Kv, Cv and headloss values of
force mains, and distribution sys- various valves, an annual energy
friction losses. With proper valve selection to
tems. When selecting a pump cost savings can be
control valve, you should consider minimize valve headloss, significant energy determined.
performance, low headloss, and Remember, pumping costs can
flow characteristics. savings can be achieved. be more significant than the in-
When pumping systems are stalled costs of the valves. Fur-
part of very long piping systems ther, the larger the valve, the
(i.e., 20,000 feet), pump control greater the impact from the en-
valves are required to control ergy costs. Before designing your
water hammer or pressure surges. These are typically quarter- pumping system, consider evaluating the various types of
turn valves equipped with slow opening and closing electric pump control valves to determine which will provide the
motor or hydraulic cylinder actuators. The motion of the closure greatest in energy savings. WW
member in these valves is controlled by the power actuator
so they are not subject to fluttering or slamming. Further, About the Author: Diane Meyer is the marketing manager for Val-Matic Valve &
because the actuator rigidly restrains the closure member, there Manufacturing Corporation. She is also a member of the Water and Wastewater
is no need for three to five straight diameters of pipe upstream Equipment Manufacturers (WWEMA) Board of Directors. WWEMA is a Washington,
of the valve as with swing check valves. D.C.-based non-profit trade association representing water and wastewater technology
Battery systems or pressurized accumulator systems can be and service providers since 1908. For more information about WWEMA, visit
used to enable the pump control valve to close after a power www.wwema.org.
failure. Alternatively, an automatic check valve such as an Circle No. 255 on Reader Service Card

www.waterworld.com August | 2018 47

1808WW_47 47 7/26/18 4:49 PM

 Automation
-------- AUTOMATION con’t FROM page 11
improve productivity. With a machine learning strategy in place,
it will give you unprecedented insight into your operation and
lead to significant benefits in performance, efficiency, safety,
and optimization, as well as increase the speed with which
decisions are made.
With a machine learning strategy in place, plant operators gain unprec-
edented insight into their operations, leading to significant benefits in
performance, efficiency, safety, and optimization, as well as increasing
the speed with which decisions are made.
-------- AFFORDABILITY con’t FROM page 23
program similar to LIHEAP would be a powerful component
of a solution to water affordability.6
NEXT IN THE AFFORDABILITY SERIES
Part three of this series will focus on what lessons and best
practices from the gas and electric industry could be applied to
the water utility industry. WW
REFERENCES
1. “Energy Crises of the 1970s,” Smithsonian Institution (online),
http://americanhistory.si.edu/powering/past/history3.htm.
2. “LIHEAP and WAP Funding,” LIHEAP Clearinghouse, National
Center for Appropriate Technology (online), https://liheapch.
acf.hhs.gov/Funding/funding.htm.
3. Perl, Libby. “LIHEAP: Program and Funding,” Congressional
Research Service (online), http://neada.org/wp-content/
uploads/2013/08/CRSLIHEAPProgramRL318651.pdf, July
2013.
4. Coggin, John. “3 New Tools for Advancing Energy Affordability
in Low Income Communities,” Office of Energy Efficiency &
Renewable Energy (online), https://www.energy.gov/eere/
articles/3-new-tools-advancing-energy-affordability-low-
income-communities, January 2018.
5. Campaign for Home Energy Assistance, https://www.liheap.
org/.
48 August | 2018
1808WW_48 48
SUMMARY
With the ability to acquire supplementary data, more advanced
technologies are required to scrutinize and filter out the important
information and the value held within. But, the information can
only be utilized by identifying what works well and what does
not. Machine learning features complex algorithms to sort through
large amounts of data, identifying patterns and trends within it,
to make accurate predictions.
The use of machine learning in water utilities doesn’t have to
stop at demand and optimization; it can be applied across the
entire operation where algorithms are used to continually improve
overall performance across the whole facility and the equipment
within it. By combining machine learning practices with IIoT and
visual operations, significant benefits will be realized. Engineering
models, IIoT and machine learning should no longer be considered
as buzzwords. Instead, combining the three should be your priority
for achieving operational excellence. WW
About the Author: Richard Irwin is senior marketing manager for
AssetWise Amulet for Bentley Systems with over 10 years of experience
in the analytics industry. He holds a master’s degree in sociology from
Aberdeen University and a masters in IT from Heriot Watt,
Edinburgh.
Circle No. 240 on Reader Service Card
6. Kane, Joseph. “Water affordability is not just a local challenge
but a federal one too,” The Brookings Institution (online),
https://www.brookings.edu/blog/the-avenue/2018/01/25/
water-affordability-is-not-just-a-local-challenge-but-a-federal-
one-too/, January 2018.
About the Authors: Katie Cromwell is a senior consultant with Raftelis in its Cary, N.C.
office. With a background in environmental regulation, permitting and compliance as
well as financial management, she has worked extensively with water, wastewater,
and stormwater utilities on implementing funding strategies including the analysis and
visualization of affordability within communities.
Kevin Kostiuk is a senior consultant with Raftelis in its Los Angeles, Calif., office. His
background is in economics and accounting and his areas of expertise include financial
accounting, environmental policy, water supply and flood control policy and operations.
In addition, he has worked extensively in innovative rate design in response to emerging
issues such as drought and affordability concerns.
Henrietta Locklear is a senior manager with Raftelis and leads its Memphis, Tenn.,
office. Her background is in local government management including environmental
finance and public policy. Her work includes assessing and implementing affordability
programs for large utilities. She leads the Raftelis affordability community of practice,
a group of practitioners within the company engaged in leadership on affordability
issues in the utility industry.
Circle No. 242 on Reader Service Card
www.waterworld.com
7/26/18 4:42 PM
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 Easy way to get new product information:
1. Fax: 800-571-7730 (416-620-9790 outside USA)

August 2018 Use before October 2018

1. What is the nature of your organization? (Check ONE only) 3. What is your JOB TITLE? 4. Please check below all PRODUCTS or SYSTEMS that you RECOMMEND, SPECIFY,
02 Water and Wastewater Systems and/or Plants 01 Executive/Administrative Management (i.e., President, VP, PURCHASE or APPROVE PURCHASE (Check ALL that apply)
04 Water Only Systems and/or Plants Board Member, Mayor, Owner, etc. 67 Aeration 01 Process Control Equipment

06 Wastewater Only Systems and/or Plants 03 Engineering & Operations Management (i.e., Division Head, 17 Chemical/Biochemicals 05 Pumps

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Randall Community Water District’s newest Aquastore tank has a capacity of
three million gallons, measures 130 feet in diameter by 33 feet tall, and is made
of glass-fused-to-steel for durability and high performance.
Sustainable Water Storage
for Future Generations
BY JOHN NOVARIA
B
ecause the costs involved in water provision are
too great for small municipalities to go it alone,
rural water districts are taking on greater impor-
tance. Like a heart, they pump a critical resource to places
where it’s needed.
In South Dakota, rural water districts promote and sustain
life — on nearly 32,000 farms and in hundreds of communities.
Across the state’s 77,116 square miles, water storage tanks
dotting the landscape bring water to wheat fields, cattle pens,
flourmills and nurseries. Farming is more than a career here; it’s
an essential part of the fabric of life, dominating the state with
19 million acres of cropland and 23 million acres of pasture.
And farming absolutely relies on water.
Randall, situated in southeastern South Dakota, borders the
Missouri River. It’s one of the oldest districts in the state, with
3,000 miles of pipe. Last year, the district sold over 1.3 trillion
gallons of water and is one of about 30 regional rural water
systems that collectively serve most cities and towns in the state
in one form or another.
“The district has a high profile because we supply an es-
sential resource to homes, businesses and farmers,” said Scott
Pick, general manager of Randall Community Water District.
“With so much at stake, we set the highest standards for
quality and service.”
Increased demand means districts like Randall are processing
and pumping 24/7, which requires more electricity — not to
mention other increases districts are facing these days, like the
cost of enhanced treatment procedures to meet environmental
www.waterworld.com
1808WW_51 51
Case Study
regulations, higher infrastructure costs and rising chemical costs.
Like other districts, Randall wants to control costs so its cus-
tomers don’t have to pay more for their water. The most effective
solution? More storage capacity.
“By expanding our storage capacity, we can keep more water
in reserve and reduce the number of hours a day we’re processing
and pumping, which in turn keeps our electric bill in check,”
said Pick. “Storage is and always will be a priority for us.”
Great Plains Structures (GPS) is the authorized CST dealer
for the region and recently installed another Aquastore® tank
for Randall at Lake Andes, effectively increasing the district’s
capacity by 3 million gallons. The tank was part of an $8 million
expansion, which includes a new state-of-the-art treatment
facility and three transmission mains that will extend the dis-
trict’s service area.
“We’ll go to any lengths to get these guys what they need,”
said Rob Gravatt of GPS. “To us, liquid storage is more than
just a tank or reservoir; we set out to understand Scott’s oper-
ations inside and out. We’ve worked closely with him and his
team to control his expenses and increase his efficiency.”
Made in America, Aquastore has been a consistent performer
for the district. Randall Community Water District bought the
first Aquastore tank in South Dakota 30 years ago, and today
it operates a total of seven. The newest has a capacity of three
million gallons, measures 130 feet in diameter by 33 feet tall
and is made of glass-fused-to-steel for durability and high
performance. In fact, it’s the largest glass-fused-to-steel bolted
tank ever built for a rural water system in South Dakota and
August | 2018 51
7/26/18 4:49 PM
 Case Study

one of the largest water tanks in

the entire state.
CST designed and perfected
the tank with the elements in
mind. The glass coating applied
in the factory makes it highly re-
sistant to extreme weather con-
ditions and can be installed in
many climates where field-
welded steel or concrete tanks
cannot. Plus, there’s no need to
repaint and maintenance costs
are lower than other tank types.
Great Plains Structures (GPS) recently installed another Aquastore tank for the Randall Community Water
The glass-fused-to-steel coat-
District at Lake Andes, effectively increasing the district’s capacity by 3 million gallons.
ing process is a 360-degree solu-
tion that coats all dimensions of the tank sheets. It optimizes after he’s gone and water will still have its essential purpose at
uniformity and precision glass coverage for unmatched cor- the heart of society. With the partnership of Great Plains Struc-
rosion resistance. tures and CST, Pick will be able to pass on a sustainable, time-
“We have some of the harshest weather in the nation, and tested delivery system to future generations. WW
only Aquastore performs well in the elements,” said GPS’s
Gravatt. “This tank will look like new [even] after 30 years.” About the Author: John Novaria is principal of Novaria Communication, based in Los
The tanks are built using hydraulic jacking, which allows for Angeles. He has more than 30 years of experience in PR consulting, corporate com-
safer, faster construction and can be expanded to accommodate munications and television news, where he was a two-time Emmy winner. Since 2012,
future requirements. Novaria has maintained his own practice counseling clients in engineering, financial
Pick said he’s merely a caretaker. He knows the nation’s services, manufacturing and technology.
demand for what South Dakota produces will continue long Circle No. 256 on Reader Service Card

What’s Going On...

September 2018 October, 2018
▲ Sept. 4-6 – Aquatech Mexico, Mexico City, Mexico, ▲ Oct. 3-5 – WaterSmart Innovations, Las Vegas, NV,
www.aquatechtrade.com/mexico http://watersmartinnovations.com

▲ Sept. 13-14 – Texas Desal, Austin, TX, www.texasdesal.com ▲ Oct. 22-26 – Ontario Water Innovation Week (OnWIN), Toronto, ON,
Canada, https://waterinnovationweek.com
▲ Sept. 17-19 – WaterPro Conference, Fort Worth, TX,
http://waterproconference.org November 2018

▲ Sept. 19-20 – 42nd International Activated Carbon Conference, Pitts- ▲ Nov. 4-8 – International Water Conference (IWC), Scottsdale, AZ,
burgh, PA, http://pacslabs.com/conferences https://eswp.com/water

▲ Sept. 26-29 – AWT Annual Convention and Exposition, Orlando, FL, ▲ Nov. 7-9 – WWEMA 110th Annual Meeting, West Palm Beach, FL,
www.awt.org/annualconvention18 www.wwema.org

▲ Sept. 29-Oct 3 – WEFTEC.18, New Orleans, LA, www.weftec.org ▲ Nov. 11-15 – Water Quality Technology Conference (WQTC), Toronto, ON,
Canada, www.awwa.org/conferences-education

—
For a comprehensive list of the events for the water industry, please visit the “Events” section of our website.

52 August | 2018 www.waterworld.com

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