Professional Documents
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Geothermal Power Plant
Geothermal Power Plant
Disclaimer
merupakan opini pribadi penulis dan tidak
mewakili institusi manapun. Penulis tidak
bertanggung jawab atas penggunaan
materi ini untuk tujuan selain pelatihan dan
knowledge sharing.
Rahmatul Anggi A.
Educational Background Working Experiences
Bachelor’s Degree
Chemical Engineering
Get connected with the practitioner UPN Veteran Yogyakarta
3
OUTLINE
01 Geothermal Power Plant Introduction
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01
GPP Introduction
ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
supported by
“We no longer accept proposals for new coal-fired power plants by 2023.
So, the (projects) that are in RUPTL now are ongoing projects”
Rida Mulyana
Director General of Electricity of Ministry of Energy and Mineral Resources
(Source: https://petrominer.com/)
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POWER GENERATION
PLTU memiliki % terbanyak penyumbang listrik di Indo
Penyumbang NOx dan CO2
Geothermal
(Source: https://folkestoneacademyscience.weebly.com/p1-generating-electricity.html)
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POWER GENERATION, TRANSMISSION, &
DISTRIBUTION
400V
(Source: https://en.wikipedia.org/wiki/Electricity_generation)
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STEAM POWER PLANT PROCESS
hidrotermal
(Source: https://energycentral.com/)
(Source: https://en.wikipedia.org)
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WHY GEOTHERMAL POWER PLANT?
Environmentally friendly
Set as base load
Not dependent on the season/weather
Huge Potential 40% cadangan dunia ada di Indo
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air terperangkap di dalam tanah (oleh cap rock)
GEOTHERMAL ENERGY dipanaskan oleh hot rock, hot rock dipanaskan
magma, air dipanaskan hotrock
Exploration Drilling:
- Deep Slim Hole sebelum bighole takutnya nihil.
- Standard hole
- Big Hole
- Cutting analysis
- Well test
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GPP DEVELOPMENT STAGES
Jika tidak sesuai ekspektasi, dan ada probability, ada ambil holdtime..
SGS&PP Construction:
- Separator Area
- Piping
- Prime Mover & Generator
- Auxiliary equipment
- Substation & Grid line
- Etc.
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GEOTHERMAL PROJECT COST VS RISK PROFILE
O&M geothermal rendah
tergantung jenis fluida
geothermalnya karena nanti
ngaruh ke butuh treatmentnya
seperti apa, terus butuh make up
well atau tidak
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GEOTHERMAL PROJECT COST BREAKDOWN
Representatif untuk yg menggunakan konsep konvensional GPP.
(source: geothermalcommunities.eu)
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FIRST GEOTHERMAL UTILIZATIONS IN THE WORLD
panas bumi pertama di Italy, untuk pabrik obat Larderello Field in Tuscani, Italy
(courtesy of Enel S.p.A, Archivio Fotografico)
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FIRST GEOTHERMAL POWER PLANT
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INDIRECT CYCLE POWER PLANT
geothermal source
Schematic of first Binary Geothermal Power Plant 250 kW ,1914 in Larderello field (Di pippo, 2004)
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WORLDWIDE GPP INSTALLED CAPACITY
uap kering
paling tinggi di negaranya dibanging pembangkit jenis lain
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02
GPP COMPONENTS
ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
supported by
GEOTHERMAL POWER PLANT COMPONENTS
TG & Substation
SGS /SAGS
Steam gathering system
Power Plant Injection Well
Production Well
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GEOTHERMAL POWER PLANT COMPONENTS
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GEOTHERMAL POWER PLANT COMPONENTS
Scrubber
Vent Station Brine Pump
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GEOTHERMAL POWER PLANT COMPONENTS
maintenance cooling tower :
- sudut blade bisa berubah (angle) flow udara berkurang- harus diadjust
- fill : di sistem air-water direct contact, akan terbentuk sulfur deposit, kalo ada kotoran
perpindahn panas berkurang
- nozzle kalau kotor diganti karena blockage
-Louvers patah harus diganti, flownya nanti kecil
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03
GPP Design
Considerations
ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
supported by
POWER PLANT DESIGN CONSIDERATION
RESERVOIR CONDITION SURFACE CONDITION
FEASIBILITY STUDY
ENVIROMENTAL CONDITION
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RESERVOIR CONDITION
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RESERVOIR CLASSIFICATION
The most common criterion to classify geothermal resources is
based on the enthalpy of the geothermal fluids.
The resources are divided into: low, medium and high enthalpy
(or temperature) resources.
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STEAM-WATER TS DIAGRAM
(Source: Wikimedia.org)
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SURFACE CONDITION
• Power plant excavation requirements and soils
characteristics
• Equipment orientation
• Power Plant Area
• Gathering/injection system pipeline costs based
on preliminary line sizing
• Reinjection pumping costs
• Electrical transmission line costs
• Utility supply (including access to water)
• New access roads
• Existing infrastructure
• Etc.
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ENVIROMENTAL CONDITION
DRY/WET BULB
TEMPERATURE, RH, etc.
ANEMOMETER DATA (WIND SPEED &
DIRECTION)
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04
supported by
GEOTHERMAL POWER PLANT TYPES
Separation System Location
Centralized
Satellite
Individual
Separation System
Dry Power Plant System Turbine/Expander
Single Flash Power Plant system Condensing Steam Turbine
Double flash power plant system Backpressure Steam Turbine
Triple flash power plant System
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GEOTHERMAL POWER GENERATION
WORLD WIDE
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GEOTHERMAL POWER PLANT TYPES BASE ON
LOCATION
START PER MW RATIO Healthy due to the economics of Poor due to the low capacities
scale they enjoy
PERSONIL REQUIRED FOR SAME Not require many operator to Require more personnels for each
NUMBER OF WELL PAD monitor and operate the PP wellpad
PIPING CONSTRUCTION - High cost for piping - Low cost of piping
- Long piping Length - Short Piping length
RESERVOIR MANAGEMENT
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CENTRAL GPP VS WELL HEAD GPP
PLTP Muara Labuh Apply Central GPP PLTP Sorik Marapi Apply Wellhead GPP
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GEOTHERMAL STEAM FIELD DESIGN
(DiPippo, 2007)
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SINGLE FLASH STEAM POWER PLANT
Selection Factors
Geofluids type is two phase and vapor/water dominated
Employ single pressure production well
Fluid characteristic (Acidity, salinity, chemistry concentration,
etc.)
Mass flow
Economic
Etc.
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SINGLE FLASH STEAM POWER PLANT T-S DIAGRAM
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DOUBLE FLASH STEAM POWER PLANT
Selection Factors
Geofluids type is two phase and Water dominated
There is multi pressure production well
Characteristics
Fluid characteristic (Acidity, salinity, chemistry
concentration, etc.)
O&M: Not complicated and less man powers
Economic
Etc.
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DOUBLE FLASH STEAM POWER PLANT T-S DIAGRAM
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CONDENSING STEAM TURBINE SYSTEM
W = m (H1-H2)
Advantages:
It increases the efficiency of the power plant due to
increased enthalpy drop
Partial condensed steam can be reinjected to injection
well to balance reservoir
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PLTP WAYANG WINDU PROCESS FLOW DIAGRAM
Source: https://www.starenergygeothermal.co.id/)
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PLTP MUARA LABUH PROCESS FLOW DIAGRAM
WELLPAD ML-H
LEGEND
WELLPAD ML-D
HP Two Phase Line
LP Two Phase Line
NCG Line
ML-H1 FLASH HP Steam
TANK LP Steam
Enthalpy range: 1045 - 1051 kJ/kg
Mass flow: 51 - 67 kg/s ML-D1 HP Brine
ML-D2 LP Brine
EDV EDV Condensate
WELLPAD ML-B
HP Sep
P 4.5 bara
HP Sep
ML-A1
ML-A2
FCV Condensate
ML-A3
ACW Reinjection
ML-A4
System Pump
Enthalpy range: 1134 – 2785 kJ/kg
Mass flow each well: various Gross Output @p.f. 0.85 Cooling Tower
STG 85.26 MW ACWP
NCG
Removal
P 8.5 bara
F 123 kg/s
HP Scrub
P 0.07 bara
ROCK MUFFLER
HWP
P 4 bara
LP Scrub F 26 kg/s
ROCK MUFFLER
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PLTP MUARA LABUH
(Source: PT SEML)
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PLTP MUARA LABUH
(Source: PT SEML)
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PLTP MUARA LABUH
(Source: PT SEML)
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BACKPRESSURE TURBINE POWER PLANT
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BACKPRESSURE TURBINE POWER PLANT
Advantages:
Exhaust pressure of the steam turbine is just above
atmospheric pressure
No need complicated GRS system/ Vacuum system
No air ingress into the vacuum stages of a condensing steam
turbine
Less stages, especially eliminating the last stages of a
condensing steam turbine which have very long blades
Less moisture at the exhaust which reduces erosion and
increases turbine efficiency
Suitable with high resource and low demand
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BINARY POWER PLANT
ORC system
(Organic Rankine Cycle)
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BINARY POWER PLANT T-S DIAGRAM
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BINARY POWER PLANT HE TEMPERATURE PROFILE
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BINARY POWER PLANT
Advantages:
Utilization of Latent and Sensible Heat
Utilize more energy and able to employ medium/low
enthalpy geofluid
Moisture-Free Turbine
More reliable with multi units
Considerations:
Medium/ Low enthalpy
Safety, Health, & Environment
Chemical content
Geofluid Temperature
Working fluid
Area
Mass Flow
(source: Exergy.com)
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COMBINED CYCLE SYSTEM
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PLTP SARULLA PROCESS FLOW DIAGRAM
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PLTP SARULLA FLOW DIAGRAM
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PLTP SARULLA FLOW DIAGRAM
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#GaliIlmuPraktisi
05
supported by
SUBSURFACE TEAM SURFACE FACILITY TEAM
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DOUBLE FLASH GPP WORKING PRINCIPLE
WELLPAD ML-H
LEGEND
WELLPAD ML-D
HP Two Phase Line
LP Two Phase Line
NCG Line
ML-H1 FLASH HP Steam
TANK LP Steam
Enthalpy range: 1045 - 1051 kJ/kg
Mass flow: 51 - 67 kg/s ML-D1 HP Brine
ML-D2 LP Brine
EDV EDV Condensate
WELLPAD ML-B
HP Sep
P 4.5 bara
HP Sep
ML-A1
ML-A2
FCV Condensate
ML-A3
ACW Reinjection
ML-A4
System Pump
Enthalpy range: 1134 – 2785 kJ/kg
Mass flow each well: various Gross Output @p.f. 0.85 Cooling Tower
STG 85.26 MW ACWP
NCG
Removal
P 8.5 bara
F 123 kg/s
HP Scrub
P 0.07 bara
ROCK MUFFLER
HWP
P 4 bara
LP Scrub F 26 kg/s
ROCK MUFFLER
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ORC WORKING PRINCIPLE
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GPP OPERATION MONITORING & OPERATING
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OPERATION AND MAINTENANCE ACTIVITIES
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OPERATION ACTIVITIES
• Start-up and Shut Down GPP: To • Start-up Well: Production well, Reinjection well, Artesian
• Monitor all facilities and its parameters in normal range and non artesian well (Non artesian well stimulation:
to ensure GPP running well: Production well, Injection coordinate with 3rd Party)
Well, Power Plant, Electrical Switchgear/Substation • Analyse and troubleshoot GPP problem
(Pressure, Temperature, pH, Current, Voltage, etc.)
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GPP OPERATION ESSENTIAL PARAMETER
Pressure: Flow:
- Steam Pressure - Brine Flow
- Brine pressure - Steam Flow
- Organic fluid pressure - Two phase flow
- WHP - Organic fluid flow
- CW pressure - NGC flow
- Abnormal flow (Slug flow)
Temperature:
- Steam temperature Purity & Quality:
- Brine temperature Biological & Chemical - Steam quality
- Condensate content: pH: - Organic fluid quality
temperature - CW content - Brine PH
- NCG content - Condensate pH
- TDS, etc. - Steam condensate pH
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GPP OPERATION MONITORING & OPERATING
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GPP OPERATION
MONITORING &
OPERATING
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MAINTENANCE ACTIVITIES
• Perform Corrective Maintenance: Cleaning,
• Major/Minor Overhaul: Routine shutdown to inspect all
Dismantling, Part Replacement,
facilities (turbine, Separator, Piping, etc.)
• Routine Preventive Maintenance to the regular and
• Condition & Monitoring: Vibration data and analysis,
routine maintenance of equipment and assets in order
Thermal inspection, etc.
to keep them running and prevent any costly
• Etc.
unplanned downtime from unexpected equipment
failure. Greasing, Tightening, Part replacement, etc.
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CHEMIST ACTIVITIES
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STEAM PURITY AND QUALITY TARGET
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WELL TEST ACTIVITIES
• Caliper Survey: To check any change of casing diameter due to
scaling/corrosion, Casing damage, etc.
• Downhole PT/PTS Survey: To measure flow of two phase flow
• Chemical sampling: To confirm brine/condensate reinjection loss and
back to reservoir
• Corrosion/Scaling Coupon: To check scaling and corrosion rate
• WHP and WHT monitor
• Start up Well
• Workover, etc.
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OPERATION AND MAINTENANCE ACTIVITIES
Caliper surveys:
WHP & WHT: - To inspect casing
- Surface and downhole condition
monitoring - To detect scaling in
wellbore
- To detect corrosion
damage
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06
GPP Challenges
ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
supported by
GPP OPERATION CHALLENGES
Scaling
Erosion
Corrosion PH fluida kerja nya dibawah 5.. jarang yg 7
Bad cooling water quality (ada alga/lumut, sulfur)
Decreasing Production Well Capacity
Insufficient Injection Well Capacity
Reservoir Management
Highly Acid Geofluid
High NCG content
Slug flow lebih prefer pake satelit untuk memisahkan dulu cair dan uap, takut pipa jebol, elbow rusak
Error Electrical & Instrument equipment
Etc.
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SCALING
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SURFACE FACILITY SILICA SCALING & ITS POINTS
Heat Exchanger Steam Turbine
Separator &
SILICA SCALING Brine Injection Line
Two phase line
Amorphous Silica ada juga kuarsa (kelarutan lebih padat, lebih ditemukan
(Surface Facility) pada reservoar T tinggi di kedalaman)
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SILICA SCALING ON STEAM TURBINE BLADE, VALVE, &
STEAM TRAP
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SILICA SCALING PREVENTION AND TROUBLESHOOTING
Prevention/Minimizing Scaling Scrubber
rate
Using Scrubbing water injection system
Condensate drain pot installation
Install demister
Stroking valve routinely (isolation valve,
governor valve, Main Stop valve)
Optimize Separator Performance
Maintain Steam purity
+
steam strainer mengatur purity dan quality steam
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SILICA SCALING PREVENTION AND TROUBLESHOOTING
Troubleshooting
Blade Wash system ketika unit beroperasi
Sand blasting (outage period)
Hit using special hammer (Valve
stuck) ketika unit operated
Dismantling valve and brushed
cleaning
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SILICA SCALING IN BRINE INJECTION SYSTEM
& HE TUBES
(Pic Source: SEML personal collection) (Pic Source: Lawson Rebecca et al., 2014)
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SILICA SCALING PREVENTION AND TROUBLESHOOTING
Prevention/Minimizing
Scaling rate
Acid Dosing (pH <<)
Silica scaling inhibitor
Maintain temperature above SSI
temperature
Cold Injection
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SILICA SCALING PREVENTION AND TROUBLESHOOTING
(Source: Wikimedia.org)
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SILICA SCALING PREVENTION AND TROUBLESHOOTING
Troubleshooting
Acidizing harus digabung corrosion inhibitor
Mechanical reaming using drill bit
High Pressure water jetting
Broaching
Roto Jet Water
Mechanical cleaning (Tube, Pipe)
Special Chemical Injection (Pic Source: Gloria Gladis, 2018)
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SILICA SCALING
Things that affecting Amorphous Silica Solubility:
Silica Concentration from geofluid
pH
Temperature
Salinity
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SILICA SCALING
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SILICA SCALING
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CALCITE (CACO3)
Production Well
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CALCITE
PH
CO2
Temperature
(Pic Source: C. Baujard et al, 2017)
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CALCITE SCALING
Prevention/Minimizing
Scaling rate
Acidizing
Scaling inhibitor
Install submersible pump
Rotating Jet
Broaching
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CALCITE SCALING
Troubleshooting
Acidizing
Mechanical reaming
Tube cleaning
Roto Jet Water
Broaching
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OTHER CHALLENGES
Corrosion & Erosion
Found on: steam, Two phase, brine Insufficient Injection Well
line, Blade, etc.
Capacity
Caused by: condensate form in
Caused by: Improper reservoir
steam line, pH << 7, Low steam
management, Scaling, improper
quality, etc.
plan design, Improper operation,
Causing: steam trap clogging, blade etc.
erosion, reduce pipe thickness
Control: maintain pH and
Control: Maintain pH and temperature of brine, Chemical
temperature treatment, etc.
Troubleshoot: Cleaning, pipe Troubleshoot: install pump,
replacement, coating, etc. workover
Sulphur Deposit
Production Well Rapid
System: Condensing steam Decline
turbine w/ direct contact
Condenser Caused by: Improper reservoir
management, Scaling, over
Formed in: Condensate line, CT exploitation, etc.
nozzle, filler
Control: adequate exploitation as per
Causing: restricted flow resource, inject inhibitor, proper well
selection, understand reservoir
Control: Inject sulfur dispersant characteristics
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GEOTHERMAL POWER PLANT HAZARDS
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GEOTHERMAL POWER PLANT HAZARDS
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GEOTHERMAL POWER PLANT HAZARDS
Mountain Eruption
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GEOTHERMAL POWER PLANT HAZARDS
Landslide
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GEOTHERMAL POWER PLANT HAZARDS
Wild Animal
Leopard was crossing GPP pipe in Salak field, West Java, 2004 (Source:https://hermanlantang.blogspot.com/)
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GEOTHERMAL POWER PLANT HAZARDS
Extreme weather
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GEOTHERMAL POWER PLANT ENVIRONMENTAL CHALLENGES
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CONTACT
ME
Trainer name
xxx@mail.com
Trainer’s linkedin
105
Catch
on social media
Instagram Youtube
@enerklaz enerklaz
LinkedIn Telegram
Enerka EnerKlaz Channel
www.enerklaz.com
OUR
www.geoenergis.com
PARTNER
Geoenergis is an end-to-end
energy consulting company
that can provide services and
assistance to your energy
project needs.
Geoenergis
Sharing Expertise, Building Relationship
info@geoenergis.com
Geoenergis
107
3G SURVEY
Objective:
- To Know Heat source - Permeability of reservoir
- Size of reservoir - Reservoir position
- Characteristic of reservoir fluid - etc BACK
Continue or not?
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PRODUCTION DRILLING
Drilling objective:
• to access the resource for
exploitation
• to confirm existence of the
resource
• obtain data for resource
assessment
• provide adequate steam
for the power plant
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EXPLORATION DRILLING PHASE
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WELL COMPLETION TEST
BACK
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GPP CONSTRUCTION &
COMMISSIONING PROJECT
Steam Gathering
System
Piping system
Grid Substation & (Crosscountry line,
Transmission Line twophase line, etc.)
Muara Laboh geothermal power plant commissioning phase, West Sumatra Indonesia, (source: PT SEML)
BACK
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OPERATION AND MAINTENANCE
BACK
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Jobdesc seorang Supervisor operation??
Skill apa saja yg perlu, hardskill dan softskills ??
Software yg dipakai?
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