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Geothermal Power Plant


Presented by Rahmatul Anggi Andini
01 Presentasi ini disusun untuk keperluan training
di acara EnerLite yang diadakan oleh Enerka
(PT. Enerka Bhumi Pratama) pada tanggal
DD MM YY melalui platform Zoom.

02 Beberapa informasi didalam presentasi ini


dikumpulkan dari berbagai sumber yang
dapat ditemukan di bagian References
pada bagian akhir presentasi ini. Berbagai
opini yang dituangkan dalam slide deck ini

Disclaimer
merupakan opini pribadi penulis dan tidak
mewakili institusi manapun. Penulis tidak
bertanggung jawab atas penggunaan
materi ini untuk tujuan selain pelatihan dan
knowledge sharing.

03 Jika ada pertanyaan terkait materi presentasi


ini silahkan menghubungi langsung ke
penyusun materi melalui email:
xxx@mail.com

04 Penyebaran materi pelatihan ini hanya dapat


dilakukan dengan seijin PT Enerka Bhumi
Pratama.
ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
Profil Pembicara

Rahmatul Anggi A.
Educational Background Working Experiences

Bachelor’s Degree
Chemical Engineering
Get connected with the practitioner UPN Veteran Yogyakarta

Rahmatul Anggi Andini

3
OUTLINE
01 Geothermal Power Plant Introduction

02 Geothermal Power Plant Components

03 Geothermal Power Plant Design Considerations

04 Geothermal Power Plant Types and its Thermodynamic

05 Geothermal Power Plant Operation and Maintenance

06 Geothermal Power Plant Challenges

07 Geothermal Power Plant Hazards & Environmental Challenges

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#GaliIlmuPraktisi

01

GPP Introduction
ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI

supported by
“We no longer accept proposals for new coal-fired power plants by 2023.
So, the (projects) that are in RUPTL now are ongoing projects”

Rida Mulyana
Director General of Electricity of Ministry of Energy and Mineral Resources

(Source: https://petrominer.com/)

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POWER GENERATION
PLTU memiliki % terbanyak penyumbang listrik di Indo
Penyumbang NOx dan CO2

green energy tapi tidak renewable

Geothermal

paling reliable dari green


energy lain

(Source: https://folkestoneacademyscience.weebly.com/p1-generating-electricity.html)

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7 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
POWER GENERATION, TRANSMISSION, &
DISTRIBUTION

400V

(Source: https://en.wikipedia.org/wiki/Electricity_generation)

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STEAM POWER PLANT PROCESS

hidrotermal

(Source: https://energycentral.com/)
(Source: https://en.wikipedia.org)

saturated steam 100%

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9 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
WHY GEOTHERMAL POWER PLANT?
Environmentally friendly
Set as base load
Not dependent on the season/weather
Huge Potential 40% cadangan dunia ada di Indo

Sustainable as long as well managed


bisa bertahun2 dioperasikan selama ada management reservoir (well manage)

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10 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
air terperangkap di dalam tanah (oleh cap rock)
GEOTHERMAL ENERGY dipanaskan oleh hot rock, hot rock dipanaskan
magma, air dipanaskan hotrock

(source: GeoVision report by the U.S. DOE)


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11 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
GPP DEVELOPMENT STAGES
process engineer di exploration drilling : dia akan menilai data dari sub surface (feasibility study) untuk mengestimasi MW yg bisa
dihasilkan, sampai kapan, probability of success

Exploration Drilling:
- Deep Slim Hole sebelum bighole takutnya nihil.
- Standard hole
- Big Hole
- Cutting analysis
- Well test

Feasibility Study & Production Drilling:


Exploration - Big Hole Drilling
3G Survey: - Production well
- Geological - Injection well
Exploration - Well logging
- Geochemistry
Survey
- Geophysics
Survey

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GPP DEVELOPMENT STAGES
Jika tidak sesuai ekspektasi, dan ada probability, ada ambil holdtime..

SGS&PP Construction:
- Separator Area
- Piping
- Prime Mover & Generator
- Auxiliary equipment
- Substation & Grid line
- Etc.

Well test Operation & Maintenance: kontrak PLTP rata2 30


Completion test: - Power Generation
Tahun

- PTS Survey - Maintenance of Surface facility


- Self/non Self discharge equipment
- Productivity index - Reservoir Management
- Injectivity index - Chemical sampling & treatment
- Heating up test - Well Workover
- Etc. - Make up Well
dicek entalpi, kapasitas - Etc.
cost paling besar di GPP : (konvensional : turboexpander) turbin lah yg paling
besar costnya.

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GEOTHERMAL PROJECT COST VS RISK PROFILE
O&M geothermal rendah
tergantung jenis fluida
geothermalnya karena nanti
ngaruh ke butuh treatmentnya
seperti apa, terus butuh make up
well atau tidak

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GEOTHERMAL PROJECT COST BREAKDOWN
Representatif untuk yg menggunakan konsep konvensional GPP.

(source: geothermalcommunities.eu)

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FIRST GEOTHERMAL UTILIZATIONS IN THE WORLD

panas bumi pertama di Italy, untuk pabrik obat Larderello Field in Tuscani, Italy
(courtesy of Enel S.p.A, Archivio Fotografico)

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FIRST GEOTHERMAL POWER PLANT

1904  Lighting 5 bulb

masalah piston engine :


Piero Ginori Conti and his 15 kW geothermal steam piston engine in 1905 NCG tinggi, PH kuat, karat parah
(courtesy of Enel S.p.A, Archivio Fotografico) sehingga dikembangkan indirect.. scroll !

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INDIRECT CYCLE POWER PLANT

geothermal source

Schematic of first Binary Geothermal Power Plant 250 kW ,1914 in Larderello field (Di pippo, 2004)

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WORLDWIDE GPP INSTALLED CAPACITY

uap kering, ; kamojang, darajat

paling banyak di Dunia itu water dominated

uap kering
paling tinggi di negaranya dibanging pembangkit jenis lain

Top 10 Geothermal Countries Power Generation (source: ThinkGeoEnergy)

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#GaliIlmuPraktisi

02

GPP COMPONENTS
ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI

supported by
GEOTHERMAL POWER PLANT COMPONENTS

TG & Substation

SGS /SAGS
Steam gathering system
Power Plant Injection Well

Production Well

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21 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
GEOTHERMAL POWER PLANT COMPONENTS

tujuan belokan pipa, mengatasi pemuaian (Carbon steel)

Production and Separator Geofluid, Steam,


Injection Well Brine Line

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GEOTHERMAL POWER PLANT COMPONENTS

Scrubber
Vent Station Brine Pump

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GEOTHERMAL POWER PLANT COMPONENTS
maintenance cooling tower :
- sudut blade bisa berubah (angle) flow udara berkurang- harus diadjust
- fill : di sistem air-water direct contact, akan terbentuk sulfur deposit, kalo ada kotoran
perpindahn panas berkurang
- nozzle kalau kotor diganti karena blockage
-Louvers patah harus diganti, flownya nanti kecil

Turbine/Expander Cooling Tower/HE Generator

Types Silencer di PLTP???

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#GaliIlmuPraktisi

03

GPP Design
Considerations
ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI

supported by
POWER PLANT DESIGN CONSIDERATION
RESERVOIR CONDITION SURFACE CONDITION

FEASIBILITY STUDY

ENVIROMENTAL CONDITION

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RESERVOIR CONDITION

PRODUCTION & INJECTION WELL


CHARACTERISTIC:
- Flow
- Well Head Pressure
- Injection Capacity
- Decline characteristic
- Well pad Location

RESERVOIR ENTHALPY: CHEMISTRY CONTENT:


- High/Medium/Low - NCG (CO2, H2S, CO,
Enthalpy etc.)
- Water Dominated - Mineral (Silica, Calcite,
- Vapour dominated etc.)
- Capacity - TDS

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RESERVOIR CLASSIFICATION
The most common criterion to classify geothermal resources is
based on the enthalpy of the geothermal fluids.

The resources are divided into: low, medium and high enthalpy
(or temperature) resources.

Classification Reservoir Temperature Fluid Phase

High >220’C Water dom/Vapor dom/Dry

Intermediate 150-220’C Water dom/Vapor dom

Low <150’C Water dom

(Table source: Hochstein, 1988)

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STEAM-WATER TS DIAGRAM

(Source: Wikimedia.org)
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29 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
SURFACE CONDITION
• Power plant excavation requirements and soils
characteristics
• Equipment orientation
• Power Plant Area
• Gathering/injection system pipeline costs based
on preliminary line sizing
• Reinjection pumping costs
• Electrical transmission line costs
• Utility supply (including access to water)
• New access roads
• Existing infrastructure
• Etc.

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ENVIROMENTAL CONDITION

PRECIPITATION DATA (RAINFALL RATE)

DRY/WET BULB
TEMPERATURE, RH, etc.
ANEMOMETER DATA (WIND SPEED &
DIRECTION)

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#GaliIlmuPraktisi

04

GPP Technologies & Its


Thermodynamic
ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI

supported by
GEOTHERMAL POWER PLANT TYPES
Separation System Location
 Centralized
 Satellite
 Individual
Separation System
 Dry Power Plant System Turbine/Expander
 Single Flash Power Plant system  Condensing Steam Turbine
 Double flash power plant system  Backpressure Steam Turbine
 Triple flash power plant System

Power Plant Location Binary System


 Wellhead Power Plant
 Organic Rankine Cycle
 Central Power Plant
 Kalina Cycle

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GEOTHERMAL POWER GENERATION
WORLD WIDE

(Source: Einar Tjörvi Eliasson et al, 2010)

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GEOTHERMAL POWER PLANT TYPES BASE ON
LOCATION

Well Head Power Plant


Centralized Power Plant
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35 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
CENTRAL GPP VS WELL HEAD GPP
PARAMETERS CENTRAL POWER PLANT WELLHEAD POWER PLANT

SET UP PERIODS More than 2 years 3-6 month

FLEXIBILITY Cant be moved from one site to Easily relocated (containerized)


another site (permanent installation)

CUSTOMIZATION Not customized to specific well/ Customized to fit with requirements


requirements of the specific well

NUMBER OF WELLS Fed by multiple number wells Fed by 1 or 2 wells

START PER MW RATIO Healthy due to the economics of Poor due to the low capacities
scale they enjoy

OPERATING EFFICIENCY High Low

TOXIC GAS EXPOSURE Medium/Low High

PERSONIL REQUIRED FOR SAME Not require many operator to Require more personnels for each
NUMBER OF WELL PAD monitor and operate the PP wellpad
PIPING CONSTRUCTION - High cost for piping - Low cost of piping
- Long piping Length - Short Piping length
RESERVOIR MANAGEMENT

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CENTRAL GPP VS WELL HEAD GPP

PLTP Muara Labuh Apply Central GPP PLTP Sorik Marapi Apply Wellhead GPP

(Source: PT SEML) (Source: https://www.ksorka-sorikmarapi.com)

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37 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
GEOTHERMAL STEAM FIELD DESIGN

Centralized SGS Satellite SGS Individual SGS

(DiPippo, 2007)
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SINGLE FLASH STEAM POWER PLANT

Selection Factors
 Geofluids type is two phase and vapor/water dominated
 Employ single pressure production well
 Fluid characteristic (Acidity, salinity, chemistry concentration,
etc.)
 Mass flow
 Economic
 Etc.

(PFD source: Valdimarsson, 2011)

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39 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
SINGLE FLASH STEAM POWER PLANT T-S DIAGRAM

(Diagram source: Valdimarsson, 2011)

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40 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
DOUBLE FLASH STEAM POWER PLANT
Selection Factors
 Geofluids type is two phase and Water dominated
 There is multi pressure production well
Characteristics
 Fluid characteristic (Acidity, salinity, chemistry
concentration, etc.)
 O&M: Not complicated and less man powers
 Economic
 Etc.

DF pertama di Indo di Muara laboh lalau yg kedua rantau dedap

(PFD source: Valdimarsson, 2011)

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41 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
DOUBLE FLASH STEAM POWER PLANT T-S DIAGRAM

(Diagram source: Valdimarsson, 2011)

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42 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
CONDENSING STEAM TURBINE SYSTEM

W = m (H1-H2)

Advantages:
 It increases the efficiency of the power plant due to
increased enthalpy drop
 Partial condensed steam can be reinjected to injection
well to balance reservoir

(PFD Source: Naoko Yamaguchi,


2010)

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43 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
PLTP WAYANG WINDU PROCESS FLOW DIAGRAM

(PFD Source: Naoko Yamaguchi, 2010)


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44 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
PLTP WAYANG WINDU

Source: https://www.starenergygeothermal.co.id/)

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45 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
PLTP MUARA LABUH PROCESS FLOW DIAGRAM
WELLPAD ML-H

LEGEND
WELLPAD ML-D
HP Two Phase Line
LP Two Phase Line
NCG Line
ML-H1 FLASH HP Steam
TANK LP Steam
Enthalpy range: 1045 - 1051 kJ/kg
Mass flow: 51 - 67 kg/s ML-D1 HP Brine
ML-D2 LP Brine
EDV EDV Condensate
WELLPAD ML-B
HP Sep

WELLPAD ML-A PCV

P 4.5 bara

P 9.1 bara PCV ML-B1


LP Sep

HP Sep

ML-A1
ML-A2
FCV Condensate
ML-A3
ACW Reinjection
ML-A4
System Pump
Enthalpy range: 1134 – 2785 kJ/kg
Mass flow each well: various Gross Output @p.f. 0.85 Cooling Tower
STG 85.26 MW ACWP

NCG
Removal

P 8.5 bara
F 123 kg/s

HP Scrub
P 0.07 bara
ROCK MUFFLER

HWP

P 4 bara
LP Scrub F 26 kg/s
ROCK MUFFLER

(PFD Source: PT SEML)

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46 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
PLTP MUARA LABUH

(Source: PT SEML)

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47 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
PLTP MUARA LABUH

(Source: PT SEML)

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48 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
PLTP MUARA LABUH

(Source: PT SEML)

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49 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
BACKPRESSURE TURBINE POWER PLANT

(PFD source: Valdimarsson, 2011)

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50 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
BACKPRESSURE TURBINE POWER PLANT
Advantages:
 Exhaust pressure of the steam turbine is just above
atmospheric pressure
 No need complicated GRS system/ Vacuum system
 No air ingress into the vacuum stages of a condensing steam
turbine
 Less stages, especially eliminating the last stages of a
condensing steam turbine which have very long blades
 Less moisture at the exhaust which reduces erosion and
increases turbine efficiency
 Suitable with high resource and low demand

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51 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
BINARY POWER PLANT

ORC system
(Organic Rankine Cycle)

(PFD source: Valdimarsson,


2011)

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52 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
BINARY POWER PLANT T-S DIAGRAM

(Diagram source: Valdimarsson, 2011)

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53 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
BINARY POWER PLANT HE TEMPERATURE PROFILE

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54 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
BINARY POWER PLANT

Advantages:
 Utilization of Latent and Sensible Heat
 Utilize more energy and able to employ medium/low
enthalpy geofluid
 Moisture-Free Turbine
 More reliable with multi units

Considerations:
 Medium/ Low enthalpy
 Safety, Health, & Environment
 Chemical content
 Geofluid Temperature
 Working fluid
 Area
 Mass Flow

(source: Exergy.com)
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COMBINED CYCLE SYSTEM

(Diagram source: Valdimarsson, 2011)

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56 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
PLTP SARULLA PROCESS FLOW DIAGRAM

COMBINE CYLCE SYSTEM

(PFD Source: Nir Wolf, Amnon Gabbay, 2015)

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57 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
PLTP SARULLA FLOW DIAGRAM

(PFD Source: Nir Wolf, Amnon Gabbay, 2015)

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PLTP SARULLA FLOW DIAGRAM

(Pic Source: Nir Wolf, Amnon Gabbay, 2015)


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PLTP SARULLA

(Pic Source: Sarullaoperations.com)


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60 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
WHAT IS THE BEST GPP TYPE ?
Some Factors that affecting GPP type selection:
 Reservoir characteristic (Enthalpy, Pressure,
Chemical/Mineral content, pH, Salinity, TDS, etc.)
 Capacity (Mass flow, Pressure, etc.)
 Efficiency
 Operation & Maintenance (Developer
Preference)
 Area/Location
 HSE (Health, Safety, & Environment)
 Economic (IRR, ROI, Profit, etc.)
 Etc.

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#GaliIlmuPraktisi

05

GPP Operation &


Maintenance
ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI

supported by
SUBSURFACE TEAM SURFACE FACILITY TEAM

 GEOLOGY  POWER PLANT OPERATION


 GEOCHEMISTRY  POWER PLANT MAINTENANCE
 GEOPHYSIC  POWER PLANT ENGINEERING
 RESERVOIR
 WELL TEST

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63 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
DOUBLE FLASH GPP WORKING PRINCIPLE
WELLPAD ML-H

LEGEND
WELLPAD ML-D
HP Two Phase Line
LP Two Phase Line
NCG Line
ML-H1 FLASH HP Steam
TANK LP Steam
Enthalpy range: 1045 - 1051 kJ/kg
Mass flow: 51 - 67 kg/s ML-D1 HP Brine
ML-D2 LP Brine
EDV EDV Condensate
WELLPAD ML-B
HP Sep

WELLPAD ML-A PCV

P 4.5 bara

P 9.1 bara PCV ML-B1


LP Sep

HP Sep

ML-A1
ML-A2
FCV Condensate
ML-A3
ACW Reinjection
ML-A4
System Pump
Enthalpy range: 1134 – 2785 kJ/kg
Mass flow each well: various Gross Output @p.f. 0.85 Cooling Tower
STG 85.26 MW ACWP

NCG
Removal

P 8.5 bara
F 123 kg/s

HP Scrub
P 0.07 bara
ROCK MUFFLER

HWP

P 4 bara
LP Scrub F 26 kg/s
ROCK MUFFLER

(Pic Source: SEML)

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64 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
ORC WORKING PRINCIPLE

(Pic Source: Angel Fernando MP, 2013)

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GPP OPERATION MONITORING & OPERATING

(PFD Source: Naoko Yamaguchi, 2010)

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66 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
OPERATION AND MAINTENANCE ACTIVITIES

SUBSURFACE TEAM ACTIVITIES SURFACE TEAM ACTIVITIES

• Reservoir/well monitoring • Operating all surface facilities


• Collecting MEQ Data • Monitor all parameters
• Manifestation sampling • Routine equipment operation test
• Well Operation Management • Patrol to all working area (Steam field
• Well performance analysis and PP)
• Workover (mechanical reaming) • Perform routine Preventive maintenance
• Planning for resource development to all equipment
• Etc. • Taking sampling of brine, steam, Ground
water, condensate waste, etc.
• Planned outage/Shut down
• Etc.

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67 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
OPERATION ACTIVITIES
• Start-up and Shut Down GPP: To • Start-up Well: Production well, Reinjection well, Artesian
• Monitor all facilities and its parameters in normal range and non artesian well (Non artesian well stimulation:
to ensure GPP running well: Production well, Injection coordinate with 3rd Party)
Well, Power Plant, Electrical Switchgear/Substation • Analyse and troubleshoot GPP problem
(Pressure, Temperature, pH, Current, Voltage, etc.)

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68 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
GPP OPERATION ESSENTIAL PARAMETER

Pressure: Flow:
- Steam Pressure - Brine Flow
- Brine pressure - Steam Flow
- Organic fluid pressure - Two phase flow
- WHP - Organic fluid flow
- CW pressure - NGC flow
- Abnormal flow (Slug flow)

Temperature:
- Steam temperature Purity & Quality:
- Brine temperature Biological & Chemical - Steam quality
- Condensate content: pH: - Organic fluid quality
temperature - CW content - Brine PH
- NCG content - Condensate pH
- TDS, etc. - Steam condensate pH

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GPP OPERATION MONITORING & OPERATING

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70 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
GPP OPERATION
MONITORING &
OPERATING

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71 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
MAINTENANCE ACTIVITIES
• Perform Corrective Maintenance: Cleaning,
• Major/Minor Overhaul: Routine shutdown to inspect all
Dismantling, Part Replacement,
facilities (turbine, Separator, Piping, etc.)
• Routine Preventive Maintenance to the regular and
• Condition & Monitoring: Vibration data and analysis,
routine maintenance of equipment and assets in order
Thermal inspection, etc.
to keep them running and prevent any costly
• Etc.
unplanned downtime from unexpected equipment
failure. Greasing, Tightening, Part replacement, etc.
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72 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
CHEMIST ACTIVITIES

• Steam Condensate Sampling: To check purity and quality of


steam that will be introduced to Turbine/Expander
• Brine Sampling: To check Brine TDS, Mineral
content/concentration , pH, etc.
• Tracer Flow Test (TFT): To measure flow of two phase flow
• Reinjection Tracer Test: To confirm brine/condensate
reinjection loss and back to reservoir
• Manifestation sampling: To check and confirm any change of
manifestation characteristics due to GPP operation
• Etc.

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73 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
STEAM PURITY AND QUALITY TARGET

(Data Source:Fuji Electric SEML)

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74 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
WELL TEST ACTIVITIES
• Caliper Survey: To check any change of casing diameter due to
scaling/corrosion, Casing damage, etc.
• Downhole PT/PTS Survey: To measure flow of two phase flow
• Chemical sampling: To confirm brine/condensate reinjection loss and
back to reservoir
• Corrosion/Scaling Coupon: To check scaling and corrosion rate
• WHP and WHT monitor
• Start up Well
• Workover, etc.
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75 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
OPERATION AND MAINTENANCE ACTIVITIES

Caliper surveys:
WHP & WHT: - To inspect casing
- Surface and downhole condition
monitoring - To detect scaling in
wellbore
- To detect corrosion
damage

Production well flow:


- Continuous monitoring
flow transmitter Reservoir/Well
- TFT (intermittently) Monitoring
- Lip pressure Chemical sample:
- Twophase/steam/brine
Downhole temperature & sampling
pressure survey: Corrosion & Scaling - NCG sampling
- 1-2 times a year coupon monitoring: - 1-2 times a year
- Either shut in/ flowing - Monitoring scaling rate
- Monitoring corrosion
rate

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76 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
#GaliIlmuPraktisi

06

GPP Challenges
ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI

supported by
GPP OPERATION CHALLENGES
 Scaling
 Erosion
 Corrosion PH fluida kerja nya dibawah 5.. jarang yg 7
 Bad cooling water quality (ada alga/lumut, sulfur)
 Decreasing Production Well Capacity
 Insufficient Injection Well Capacity
 Reservoir Management
 Highly Acid Geofluid
 High NCG content
 Slug flow lebih prefer pake satelit untuk memisahkan dulu cair dan uap, takut pipa jebol, elbow rusak
 Error Electrical & Instrument equipment
 Etc.

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78 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
SCALING

CALCITE SCALING SILICA SCALING SULPHUR DEPOSITS

(Pic Source: Lawson Rebecca et al., 2014)

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79 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
SURFACE FACILITY SILICA SCALING & ITS POINTS
Heat Exchanger Steam Turbine

Di Dieng silikanya banyak karena T tinggi 300oC,


senang ada high entalpy, tapi ga senang karena
silika terlarut di T tinggi

Separator &
SILICA SCALING Brine Injection Line
Two phase line

Amorphous Silica ada juga kuarsa (kelarutan lebih padat, lebih ditemukan
(Surface Facility) pada reservoar T tinggi di kedalaman)

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80 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
SILICA SCALING ON STEAM TURBINE BLADE, VALVE, &
STEAM TRAP

Steam Turbine Blade Steam & Brine Valves Steam Trap


- Unstable Power Generation - Stuck valve
- Clogged Steam Trap
- Lower Power Generation - Catastrophic failure
- Moisture accumulated in steam
- Restricted Steam flow - Process disturbance
line

(Pic Source: Lawson Rebecca et al., 2014) (Pic Source: https://www.klinger-international.com/)

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81 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
SILICA SCALING PREVENTION AND TROUBLESHOOTING
Prevention/Minimizing Scaling Scrubber

rate
 Using Scrubbing water injection system
 Condensate drain pot installation
 Install demister
 Stroking valve routinely (isolation valve,
governor valve, Main Stop valve)
 Optimize Separator Performance
 Maintain Steam purity

(Pic Source:Budi N. Arifien & Sadiq J. Zarrouk ., 2015)

+
steam strainer mengatur purity dan quality steam

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82 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
SILICA SCALING PREVENTION AND TROUBLESHOOTING
Troubleshooting
 Blade Wash system ketika unit beroperasi
 Sand blasting (outage period)
 Hit using special hammer (Valve
stuck) ketika unit operated
 Dismantling valve and brushed
cleaning

(Pic Source: https://indusclean.com/)

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83 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
SILICA SCALING IN BRINE INJECTION SYSTEM
& HE TUBES

(Pic Source: SEML personal collection) (Pic Source: Lawson Rebecca et al., 2014)

Brine Injection system Heat Exchanger Tubes


- Restricted brine flow - Lower Power Generation
- Reduce injection well capacity - Restricted Steam flow
- Lower power generation (sumur ditutup) - Lower Heat transfer rate

(Pic Source: Guido Geovani, 1995)

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84 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
SILICA SCALING PREVENTION AND TROUBLESHOOTING
Prevention/Minimizing
Scaling rate
 Acid Dosing (pH <<)
 Silica scaling inhibitor
 Maintain temperature above SSI
temperature
 Cold Injection

dieng silicanya 900-1000 ppm jadi beberapa pake cold injection

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ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
85
SILICA SCALING PREVENTION AND TROUBLESHOOTING

(Source: Wikimedia.org)
suppo rt e d by
ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
86
SILICA SCALING PREVENTION AND TROUBLESHOOTING
Troubleshooting
 Acidizing harus digabung corrosion inhibitor
 Mechanical reaming using drill bit
 High Pressure water jetting
 Broaching
 Roto Jet Water
 Mechanical cleaning (Tube, Pipe)
 Special Chemical Injection (Pic Source: Gloria Gladis, 2018)

(Pic Source: Guido Geovani, 1995)

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87 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
SILICA SCALING
Things that affecting Amorphous Silica Solubility:
 Silica Concentration from geofluid
 pH
 Temperature
 Salinity

Concentration of Geofluid Silica


SSI = Concentration from Fournier Diagram/Calculated

SSI > 1 indicates over saturated silica concentration


SSI = 1 Silica concentration saturated
SSI < 1 indicates under saturated (Scaling not occurred)

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88 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
SILICA SCALING

Silica solubility vs salt concentration (Salinity)


(Source: Béchir Hamrouni, Mahmoud Dhahbi,
2001)

(Source: Fournier. 1985)

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89 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
SILICA SCALING

Silica concentration vs Temperature


(Source: Fournier, R.O. and Rowe, J.J. 1977) Silica solubility vs pH
(Source: Iler, 1979)

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90 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
CALCITE (CACO3)
Production Well

lebih lembut dari silica scaling. silika seperti keramik. keras

(Pic Source: C. Baujard et al, 2017)

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91 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
CALCITE

PH

CO2

Concentration semakin rendah T, semakin terlarut. kebalikan silika.


sehingga jarang di surface dan di injeksi ada dia

Temperature
(Pic Source: C. Baujard et al, 2017)

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92 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
CALCITE SCALING

Prevention/Minimizing
Scaling rate
 Acidizing
 Scaling inhibitor
 Install submersible pump
Rotating Jet
Broaching

(Pic Source: Patricia Jacobo et al, 2012)

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93 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
CALCITE SCALING

Troubleshooting
 Acidizing
 Mechanical reaming
 Tube cleaning
 Roto Jet Water
 Broaching

(Pic Source: Guido Geovani, 1995)

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94 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
OTHER CHALLENGES
Corrosion & Erosion
Found on: steam, Two phase, brine Insufficient Injection Well
line, Blade, etc.
Capacity
Caused by: condensate form in
Caused by: Improper reservoir
steam line, pH << 7, Low steam
management, Scaling, improper
quality, etc.
plan design, Improper operation,
Causing: steam trap clogging, blade etc.
erosion, reduce pipe thickness
Control: maintain pH and
Control: Maintain pH and temperature of brine, Chemical
temperature treatment, etc.
Troubleshoot: Cleaning, pipe Troubleshoot: install pump,
replacement, coating, etc. workover

Sulphur Deposit
Production Well Rapid
System: Condensing steam Decline
turbine w/ direct contact
Condenser Caused by: Improper reservoir
management, Scaling, over
Formed in: Condensate line, CT exploitation, etc.
nozzle, filler
Control: adequate exploitation as per
Causing: restricted flow resource, inject inhibitor, proper well
selection, understand reservoir
Control: Inject sulfur dispersant characteristics

Troubleshoot: Brush Cleaning Troubleshoot: Workover, make up well


(Pic Source: SEML Personal Collection) drilling, etc.
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95 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
07
GEOTHERMAL POWER
PLANT HAZARDS &
ENVIROMENTAL
IMPACTS

Pic Source: scitechdaily.com

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96 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
GEOTHERMAL POWER PLANT HAZARDS

Landslide Extreme Cold Weather

Mountain Eruption Wild Animal

Toxic gas Emission (H2S, Storm/Strong Wind


CO, etc.)
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97 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
GEOTHERMAL POWER PLANT HAZARDS
Toxic gas Emission (H2S, CO, etc.)

Safety Pre-Caution: Exposure Time Limit:


- H2S detector • - Time Weighted Average”
- Multi-gas Detector (TWA) up to 10 ppm = no
more than 8 hours per day
• - Short Term Exposure
Limit” (STEL) up to 15 ppm
= Max of 4 exposures per 8
hours, but not more than
Mitigation: 15 minutes each.
- Using Breathing
Apparatus (SCBA, BA)
- Avoid low point area
- Understand
evacuation route by
Wind sock direction
- NCG release during
day and shiny weather

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98 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
GEOTHERMAL POWER PLANT HAZARDS

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99 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
GEOTHERMAL POWER PLANT HAZARDS

Mountain Eruption

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100 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
GEOTHERMAL POWER PLANT HAZARDS

Landslide

Landslide in Wayang Windu field, Pengalengan, West Java, 2015


(Source:TEMPO/Aditya Herlambang Putra)

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101 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
GEOTHERMAL POWER PLANT HAZARDS

Wild Animal

Leopard was crossing GPP pipe in Salak field, West Java, 2004 (Source:https://hermanlantang.blogspot.com/)

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102 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
GEOTHERMAL POWER PLANT HAZARDS

Extreme weather

Cold temperature resulted to frost in Dieng highland


(Source:Sampetono MPA BBTNBTS)

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103 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
GEOTHERMAL POWER PLANT ENVIRONMENTAL CHALLENGES

Chemical Pollution: Waste Gas pollution:


- Thermal pond - CO2, H2S, CO, etc.
- Special pond to be - Small quantity release,
reinjected to well disperse to atmospheric
- Solid disposal
treatment

Ecological Fauna & Flora:


- Strict Policy Noise pollution:
- Biodiversity - Silencer
- Land replacement Thermal pollution: - Rock muffler
- Drainage management
system

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104 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
CONTACT
ME
Trainer name
xxx@mail.com
Trainer’s linkedin

105
Catch
on social media
Instagram Youtube
@enerklaz enerklaz

LinkedIn Telegram
Enerka EnerKlaz Channel

www.enerklaz.com
OUR
www.geoenergis.com
PARTNER
Geoenergis is an end-to-end
energy consulting company
that can provide services and
assistance to your energy
project needs.

Geoenergis
Sharing Expertise, Building Relationship
info@geoenergis.com
Geoenergis

107
3G SURVEY

(source: Laporan Penelitian Geosains & Pemboran Lapangan


(Manifestation survey at SERD, source: PT Panasbumi Muaralaboh,PT SEML, 2014)
SERD)

Objective:
- To Know Heat source - Permeability of reservoir
- Size of reservoir - Reservoir position
- Characteristic of reservoir fluid - etc BACK

Continue or not?
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108 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
PRODUCTION DRILLING

Drilling objective:
• to access the resource for
exploitation
• to confirm existence of the
resource
• obtain data for resource
assessment
• provide adequate steam
for the power plant

ML H Drilling phase (source: PT SEML)


BACK

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109 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
EXPLORATION DRILLING PHASE

POS > 55%

(source: PT SEML) BACK

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110 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
WELL COMPLETION TEST

Well Completion Test:


- PTS survey
- Heating up test
- Casing Condition Survey
- Water pumping to injection well test
- Flowing Test (TFT, Lip pressure)
- RTT
- Etc.

The “Completion Tests’ provides for the collection


of data which characterizes the well, the forma-
tions surrounding the well, and the geothermal
resource into which the well has been drilled, Capacity,
Well interconnection, Well operation method.

Wellpad H, Muara Labuh Field. (source: PT SEML)

BACK

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111 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
GPP CONSTRUCTION &
COMMISSIONING PROJECT

Steam Gathering
System

Turbine Generator &


its auxiliaries

Piping system
Grid Substation & (Crosscountry line,
Transmission Line twophase line, etc.)

Muara Laboh geothermal power plant commissioning phase, West Sumatra Indonesia, (source: PT SEML)
BACK

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112 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
OPERATION AND MAINTENANCE

Source: Personal collection


Muara Laboh Geothermal Power Plant in Indonesia (Source: Fuji PT SEML)

BACK

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113 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI
Jobdesc seorang Supervisor operation??
Skill apa saja yg perlu, hardskill dan softskills ??
Software yg dipakai?

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114 ENERLITE TRAINING: GEOTHERMAL POWER PLANT BY RAHMATUL ANGGI ANDINI

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